COM

S:No Natur of source Scheme

1 If std analysis considered MBBR - clarifier - Filter

In case BOD & COD is higher &

guarantee cannot be achieved Primary clarifier - MBBR - Secondary clarifier
2 by single stage aeration. - Extended aeration - Tertiary clarifier - Filter

If BOD, COD is too high, Ex: BOD Primary clarifier - Anaerobic reactor - MBBR
- 8,000ppm, COD - 15,000ppm, - Secondary clarifier - Extended aeration -
3 TSS - 2000ppm Tertiary clarifier - Filter

If Oil content is very high with Flash mixer - Flocculator - DAF - MBBR -
4 High BOD & COD Extended aeration - filter

5 Extended aeration only Extended aeration - Clarifier - Filter

6 Activated sludge process only ASP - Clarifier - Filter

MBR if foot print is less and

based on application of treated
7 water, MBR is chosen MBR

By dosing hypo the remaining

trace of BOD & COD shall be
reduced minimum
 COMPARISON FOR VARIOUS SCHEMES

BOD & COD outlet

guarantee as per
CPHEEO Practical consideration
85 - 92% 80- 85%(Max)

Primary clarifier - 20 - 25% Max(By adding

Primary clarifier - chemicals)
25% max; MBBR / Secondary clarifier - 75 - 80%(Because we
MBBR/Secondary consider higher loading rate since another stage of
clarifier - 85 - 92% aeration is provided)
EA/Tertiary clarifier - Extended aeration/Tertiary clarifier- 90 - 95% Max
95 - 98%

Primary clarifier - 20 - 25% Max(By adding

chemicals)
Anaerobic filter - BOD - 60% & COD - 50%(We
design AF based on BOD load)
MBBR / Secondary clarifier - 75%(Because we
Anaerobic filter - 60 - consider higher loading rate since another stage of
75% aeration is provided)
if UASB - 50 -70% Extended aeration/Tertiary clarifier- 90 - 95% Max

No info on BOD &

COD, SS recovery As per vendor info, DAF - BOD - 60%; COD - 60%
rate shall be 95% (Which is associated with TSS shall be reduced)

EA - 95 - 98% 95% is considered

ASP - 80 - 85% Max 80 - 85% max

98% 98%
HEMES

As per CPHEEO, Option - Food/micron

Option -1 - BOD loading rate 2 - MLSS base ratio Retention time(Hrs)
10gms/m2/day 3000 - 4000ppm 0.3 - 0.5max 4-6

MBBR loading rate - 15 -

20gms(Based on inlet BOD) MBBR - 3500ppm MBBR - 0.3 -
Extended aeration organic loading EA - 3500 - 5000ppm 0.5 max & EA - EA retention time -
rate - 0.25 m3/m2/hr max 0.1 -0.18 Max 12 - 24 hrs

Anaerobic filter BOD loading rate -

2.5Kg BOD/m3/day; As per CPHEOO - Anaerobic retention
1.2Kg COD/m3/day MBBR - 3500ppm MBBR - 0.3 - - 15 - 30 days; EA
MBBR - 20gms Max EA - 3500 - 5000ppm 0.5 max & EA - retention time - 12 -
EA - 0.25 - 0.28Max max 0.1 -0.18 Max 24 hrs

MBBR - 3500ppm MBBR - 0.3 -

MBBR - 20gms Max EA - 3500 - 5000ppm 0.5 max & EA - EA retention time -
EA - 0.25 - 0.28Max max 0.1 -0.18 Max 12 - 24 hrs
EA - 3500 -5000PPM EA retention time -
Extended aeration - 0.25 m3/m2/day Max 0.1 - 0.18 Max 12 - 24 hrs

Retention
considered - 6 - 8 hrs
Retention considered - 6 - 8 hrs max 1500 ppm - 3000ppm 0.3 0.4 max

MLSS - 8000-
12000PPM(As per
CPHEEO) & Flux - (400 -
600LMD)
Sr.
Sewage Stream
No
Design Basis
Raw sewage Quantity
Total Flow Q 15.00 m3/d
Design flow Q(avg) = Q / 20 0.63 m3/hour
Peak Factor PF = 3.00 assumed
Peak Flow Q(peak) = Q(avg) x PF 2.25 m3/hour

Raw Sewage Quality Secondary treated tertiary treated

pH 7.5 to 8.5 7.5 to 8.5 7.5 to 8.5
BOD5 BOD(Raw.) 800.00 ppm 20-30 10 to 20
COD COD(Raw) 600.00 ppm 200-250 100-150
Total Suspended Solids SS(Raw) 400.00 ppm 50 -80 < 10
Oil & Grease O&G(Raw) 30.00 ppm < 10 < 10

Process Design & Sizing Calculation for Sewage Treatment Plant

SCREEN CHAMBER
1 Design of Coarse Screen Channel
No of Units (Manual ) N = 1.00 Nos.
Working at a time N(working) = 1.00 No.
Peak Design Flow Q(peak) = 0.00063 m3/sec
Avg Flow Q(avg) = 0.00017 m3/sec

= Ref.: 0.6-1.0 m/s ;MetCaf &

Minium Self cleansing velocity V min Eddy; Pg. no.-316 0.60 m/sec
C/s area required at average flow A ave = 0.00029 m2
C/s area required at Peak flow A Max = 0.00104 m2
Width of screen chamber provided W = 0.25 m
Depth of Flow at average Flow d ave = 0.00116 m
Depth of Flow at Peak Flow d ave = 0.00 m
Bar Spacing space = 0.01 m
Thickness of bars Thk. = 5.00 mm
No of Bars n = W/Space 16.67 No
Say 17.00 No.
Flowing Section 0.00069 m2
Velocity through Screen 0.91 m/sec
Angle of Inclination degree = 60.00 ˚
Liquid Depth d1 = 0.00 m
Area of bars in contact with water A2 = 0.0003 m2
CS Area of Channel A(total) = A1+ A2 0.0014 m2
Channel width W = A(total) / d1 0.3333 m
Channel width provided 0.3500 m
Dimensions of Unit No. of units 1 =
 Length L = 0.50 m
Width W = 0.35 m
Liquid Depth d1 = 0.00 m
Free Board FB = 0.30 m
Total Depth d2 = 0.30 m

2 Design of Fine Screen Channel

No of Units (Manual ) N = 1.00 Nos.
Working at a time N(working) = 1.00 No.
Peak Design Flow Q(peak) = 0.00063 m3/sec
Avg Flow Q(avg) = 0.00017 m3/sec

= Ref. : 0.6-1.0 m/s ;MetCaf

Minium Self cleansing velocity V min & Eddy; Pg. no.-316 0.6 m/sec
C/s area required at average flow A ave = 0.00029 m2
C/s area required at Peak flow A Max = 0.00104 m2
Width of screen chamber provided W = 0.25 m
Depth of Flow at average Flow d ave = 0.00116 mm
Depth of Flow at Peak Flow d ave = 0.00 m
Bar Spacing space = 0.006 m
Thickness of bars Thk. = 5.00 mm
No of Bars n = W/Space 22.73 No
Say 23.00 No.
Flowing Section 0.00056 m2
Velocity through Screen 1.11 m/sec
Angle of Inclination degree = 60.00 ˚
Liquid Depth d1 = 0.00 m
Area of bars in contact with water A2 = 0.0005 m2
CS Area of Channel A(total) = A1+ A2 0.0015 m2
Channel width W = A(total) / d1 0.3636 m
Channel width provided 0.3600 m
Dimensions of Unit - RCC No. of units 1 =
Length L = 0.50 m
Width W = 0.36 m
Liquid Depth d1 = 0.00 m
Free Board FB = 0.30 m
Total Depth d2 = 0.30 m
Over all dimensions provided - RCC
No. of units 1 =
Length L = 1.00 m
Width W = 0.35 m
Liquid Depth d1 = 0.00 m
Free Board FB = 0.30 m
Total Depth d2 = 0.30 m
 GRIT CHAMBER
3 Design of grit trap

= horizontal flow is 0.15 to 0.3

Horizontal flow velocity = m/sec. 0.15 m/sec
Consider = 0.15 m/sec
Detention time = = 60 secs
Surface loading = 600 to 1300 cum/sqm/day
Consider = 600 cum/sqm/day
Therefore surface area required = 0.075 sqm
Consider width of chamber = 0.4 m
Length of chamber = 0.1875 m
Area provided = 0.08 sqm
Liquid depth = volume / surface area = 0.42 m
Depth for grit accumulation = = 0.1 m
Therefore SWD = = 0.52 m
Dimensions of Grit Trap - RCC
Length L = 1.00 m
This unit is provided with hopper bottom for
collection and easy removal of grit =
Width W 0.4 m
Liquid Depth d1 = 0.52 m
Free Board FB = 0.3 m
Total Depth d2 = d1 + FB 0.82 m
Hopper Depth = PROVIDED 0.50 m
EQUALISATION TANK
4 Design of Equalization Tank
Tank Volume & Dimensions
Avg Design Flow Q(avg) = 0.63 m3/hr
HRT at Average flow HRT = 8.00 hours
Storage capacity required V = (Q(avg)) x HRT 5.00 m3
Liquid Depth Considered d1 = 2.00 m
Area = V/d1 2.50 m2
Provide Rectangular tank
Legnth L = 1.58 m
Breadth required = 1.58 m
Depth provided B 2.00 m
Dimensions of Tank RCC
Liquid Depth d1 = 2.00 m
Length L = 1.60 m
Breadth B = 1.60 m
Free Board FB = site conditions 0.50 m
Total Depth d2 = d1 + FB 2.50 m

5 Calculation for Air Requirement

 cum/cum/hr
Ref.: 0.60-1.0 m3/m3/hr;
= MetCafe & Eddy; Pg. No.-
Air Supply Rate ASR 344 1.00
Air required = ASR x V 0.08 cum/min
Air required for EQ Tank = 5.00 cum/hr

= Diffuser flow rate is as per

No. of diffusers required vendor suggestions 0.8
Provide 1.00 No's
MBBR FEED PUMP
6 Capacity of pump to be provided
Pumping rate to be adopted 0.63 cum/hr
Head required 1.00 Kg/ cm2
Quantity 1w+1s Nos
MBBR TANK
7 Design of MBBR
Total BOD load = Flow X BOD /1000 12.00 kg/d

= Ref.: 4 - 7 Kg/BOD/m3.day
MetCafe & Eddy; Pg. No.-
BOD loading on media 1012 6.00 Kg of BOD / m3 /Day
Media Volume 2.00 m3

= Ref.: MetCafe & Eddy Pg.

Filling No. 953 50.00%
Tank volume = 4.00 cum
Depth 3.00 m
Area 1.33 m2
Length 1.2 m
Wdith 1.15 m

Dimensions of unit - MSEP

No. of units No. = 1.00 No
Length L = 1.15 m
Liquid Depth d1 = 3.00 m
Breadth = 1.15 m
Free Board FB = 0.50 m
Total Depth d2 = 3.50 m
Media required 4.00 cum

8 Air Requirement for aeration tank

Ref.: CPHEEO Manual

Table.13.1, Pg. No. 235 and
MetCafe & Eddy Pg. No.
Oxygen required per kg of BOD removed = 683 1.50 kg
Total BOD removed per day = 174.97 kg/day
Total oxygen req. 262.46 kg/day
Standard oxygen transfer
 Ref.: 15-19 %, MetCafe &
efficiency (SOTE) for 3 m depth Eddy Pg. No. 437 18.50 %
Air density 1.20 kg/cum
% of oxygen in air 0.23
Ref.: 8-9 mg/l, MetCafe &
Conc. at saturation Cast Eddy pg. No. 67-68 8.24

Ref.: Oxygen solubility in

water Appendix D, MetCafe
D.O in fresh water Ca & Eddy Pg. No.-1745 7.58
Ref.: 0.4-0.8 ;MetCafe &
Alpha Eddy, Pg. No.-429 0.63
Ref.: 0.7-0.98 ;MetCafe &
Beta Eddy, Pg. No.-429 0.95
D.O in wastewater Co 2.00
Temperature correction Kt 1.13
Blower capacity = (Tot. oxygen required* conc. at saturation)/
(SOTE *air density*Kt*% of oxygen in air *alpha(Ca * Beta - Co))
Air required per day is = 11439 cum/day
Air required per hour is = 476.6 cum/hr
Air required at equalisation tank 5.0 cum/hr
Air required at sludge sump 1.8 cum/hr
Total Air Required 483.4 cum/hr
Blowers required 483.40 m3/hr
Pressure 0.35 kg/cm2
Quantity 1W+1S Nos
COMMON BLOWER FOR MBBR AND EQUILIZATION TANK, SLUDGE SUMP
9 Blowers required
No. Required = 1W+1S
Capacity = 483.40 cum/hr
Head = 0.35 kg/cm2
Diffusers for aeration tank 80.00 No.
TUBE SETTLER
10 Tube Settler ( secondary sludge )
Design Flow 0.63 m3/hr
Height of tube settler considered 0.75 m
Ref.: Cool deck technology 11.00 m2/m3
Area Available in TubePac provider
Plan Area Available per Cu.m of Tube Pac @ 0.75m depth 8.25 m2
Ref.: Cool deck technology
Rise Rate Considered provider 0.4 m3/m2/hr
Volume of TubePac Required 0.189 m3
Plan Area required for TubePac 0.25 m2
calculated width 0.5 m
Correction for angle 0.45 m
plan area 0.5 sqm
Each edge 0.7 m
Volume of TubePac Required 0.1 cum
 Total side water depth 2.25 m
Free board 0.3 m
Dimensions of Tube Settler - MSEP
Liquid Depth d1 = 2.25 m
Length L = 1.0 m
Breadth B = 1.0 m
Free Board FB = 0.30 m
Total Depth d2 = 2.55 m
Hopper depth hd = 0.40 m
Media required = 0.13 cum

11 CHLORINE CONTACT TANK

Design flow 0.63 m3/hr
Detention time 0.50 hr at design flow
Volume required 0.31 m3
provide depth 0.50 m
Area = V/d1 0.63 m2
Provide Rectangular tank Provide L : B ratio of
1:4
Legnth L = 1.58 m
Breadth required = 0.40 m
PSF FEED PUMP
13 Filter Feed Pump
filter Feed Pump design flow rate = 0.63 m3/hr
Pump Head = 3.50 kg/cm2
Qty of pumps = 1w+1s Nos

Details of filter feed pumps

Capacity = 0.63 cum/hr
Head = 3.50 kg/cm2
No. of units = 1w+1s
PSF (FOR MEDIA CALCULATIONS - PLEASE REFER TO FILTER DESIGN EXCHEL SHEET)
14 Design of Pressure Sand Filters =
Type = Downflow Vertical
Working Time 21.00 Hours
Avg. Design Flow Q(avg) = 0.63 m3/hour
No of Working units N = 1.00
Flow through unit Q(unit) = 0.63 m3/hour
Ref.: 6-15 M3/m2/hr; water
supply engineering, By SK
= Garg
Filtration Rate max FR(max) 12.00 m/hour
Area of each unit Required A = 0.05 m2
Dia of filter 0.26 m
Dia of filter provided 0.75 m
Provide HOS 1.800 m
 Backwash Design for PSF

=
Back Wash Water Rate Wat(rate) 24.00 m/hour
Back Wash Water Flow Required BW(flow) = Wat(rate) x A 1.25 m3 /hour
Wash Water Duration = 10.00 min
Wash Water Quantity BW(Q) = BW(flow) x Bw (dur) 0.21 m3 /filter/backwash
Total washwater 0.21 m3
SS output from Tubesettler = 45.00 ppm
SS output from PSF = 8.00 ppm
SS Load in Backwash 0.162 kg/Backwash
Estimated No of Backwash Per day 1.00 per day
Total SS Load Per day for Backwash 0.16 Kg/backwash
Total Back wash water per day = 0.21 m3
Filter Inlet size
Flow through unit service flow Q(unit) = 1.25 m3/hour
Velocity Vel = 2.20 m/sec
Area of opening A = Q(unit)- Vel 0.000158 m2
Diameter D = √ (A/(п/4)) 0.0142 m
= 14.00 mm size
Nearest Commercial Size Considering B/W flow 50.00 mm size
Backwash Pump Capacity 0.50 m3/hr
Quantity = 2W Nos
Pump Head 15.00 m
Dimensions of PSF Provide 1 No Pressure Sand Filters = 1 Nos
Diameter = 0.26 m
Depth = 1.800 m
Multi port valve and Frontal piping 50.00 mm
Size Provided 30" dia X 72" HOS Change as per design each time
ACF
15 Design of Activated Carbon Filter =
Type = Downflow Vertical
Working Time 21.00 Hours
Peak Design Flow Q(peak) = 0.63 m3/hour
No of Working units N = 1.00 Nos
Flow through each unit Q(unit) = 0.63 m3/hour
Ref.: 6-15 M3/m2/hr; water
= supply engineering, By SK
Velocity thru column FR(max) Garg 12.00 m/hour
Area of each unit Required A = 0.05 m2
Dia of column 0.26 m
Dia of column provided 0.75 m
Provide HOS 1.800 m
Say 0.75 m
Backwash Design for ACF
 Back Wash Water Rate Wat(rate) = 9.00 m/hour
Back Wash Water Flow Required BW(flow) = Wat(rate) x A 3.97 m3 /hour
Wash Water Duration = 10.00 min
Wash Water Quantity BW(Q) = BW(flow) x Bw (dur) 0.66 m3 /filter/backwash
No. of back wash per day = 1.00 No.
Total washwater 0.66 m3/day
Filter Inlet size
Flow through unit service flow Q(unit) = 0.63 m3/hour
Velocity Vel = 2.20 m/sec
Area of opening A = Q(unit)- Vel 0.000079 m2
Diameter D = √ (A/(п/4)) 0.0100 m
Nearest Commercial Size = 32.00 mm size
Dimensions of ACF Provide 1 No ACF =
Diameter = 0.75 m
HOS = 1.800 m
Multi port valve and Frontal piping 32 mm
Provided size 30" dia X 72" HOS

HYPO DOSING SYSTEM

16 Details of hypo dosing system
Design flow rate 0.63 cum/hr
Ref.: 4-5 PPM; MetCafe &
Dosage as chlorine eddy: Pg. No.-1244 5.000 mg/l
Quantity of chlorine required 0.003 kg/hr
0.075 kg/day
Strength of commercial grade Hypo 6.000 %
Quantity of hypo required 0.052 kg/hr
Pump capacity required 0.052 lph
Tank capacity required 1.250 litres

Tank No. = 1.00

Tank volume = 50.00 litres
Pump No. = 2.00 1W + 1S
Pump capacity = 0 - 2 lph
Head of pump = 20.00 m
SLUDGE HANDLING SYSTEM
17 Sludge handling system
total BOD destroyed 12 kg/day
Sludge wasting rate considered 0.35 kg/kg of BOD removed
Excess biomaas produced (BOD removed/1000)*Flow/day*sludge wasting rate) 4.2 kg/day
Considering 70% as VSS in the TSS 70%
Sludge contributed by TSS 1.8 kg/day
total sludge generated= S1 6 kg/day
Consistancy 10000 mg/l
Sludge volume 1.14 cum
Volume of sludge tank 0.57 cum
Provide sludge tank of volume 0.60 cum
 Filter press
Solids content in dewatered sludge C1 20 %
Total volume of filter press chambers required 30 litres

Size of filter press 460.00 460 mm x mm

Volume of each chamber 6.48 litres
No of chambers required 4.6 No.
Provided 6.0 No.
Supernatant Quantity
Flow of Slurry In Fliter press Fs 1.14 m3/day

SP1 Ref.: MetCafe & Eddy; Pg.

Sp. Gr. Of sludge Cake No.1456 1.05 kg/m3
Dewatered Sludge from filter press @ 20% consistancy and sp. Gr. 1.05 (S1/C1*100/SP1) Vs 28.57 Ltr/day
Say 29.00 Ltr/day
Supernatant Quantity Fs-Vs 1.111 m3/day
Filter press feed pump
Pump capacity considering 3 hrs feeding 0.37 cum /hr
No. of pumps 1w+1s

Sludge system =
Sludge tank = 1.00 No.
Volume = 600.00 Litres
Filter press size = 460.00 mm X mm
No. of chambers = 6.00 No.
Filter press feed pumps = 1w+1s
Capacity = 0.50 cum/hr
head = 3.00 kg/cm2
DWPE DOSING SYSTEM
18 De watering Polyelectrolyte Dosing Tank
Sludge quantity = 6.00 kg/day

= Ref.: 1-8 kg ; MetCafe &

Dosage @ 1 kg /ton eddy: Pg. No.-1566 0.0060 kg/day
Quantity per day = 0.0060 kg/day
Polyelectrolyte conc = 0.10 %
Quantity of polyelectrolyte solution per day = 6.00 liter/day
Polyelectrolyte Tank Volume on per day basis = 6.00 liter
Polyelectrolyte Tank Volume provided 50.00 litres
No of Tanks Provided = 1.00 Nos.

Polyelectrolyte Dosing Pumps

Hours of operation 3.00
Polyelectrolyte Flow rate required = 2.00 lit/hour
Pump lower Range = 0.00 lit/hour
Pump Upper Range provided (Minimum available) = 2.00 lit/hour
=
Head 40.00 m
 No of Pumps = 1W + 1S Nos.
SLUDGE DRYING BED
19 Sludge handling system
BOD contribution Practical consideration 50%
We have assumed 50 % as
TSS contribution inert solids in inlet TSS 50%
BOD load 6 Kg/day
TSS Load 3 kg/day
Total solids 9 kg/day
Sludge consistency Practical consideration 1%
Sludge generated 0.9 m3/day
No of days 7 days
Total sludge volume for 8 days 6.3 m3
No of beds 8 Nos
Sludge generated at the outlet 0.018 m3/day
Filtrate 0.882 m3/day
One bed volume 0.8 cum
Bed depth 1.2 m
Area 0.7 m2
Length 0.81 m
Breadth 0.81 m
Dimensions of sludge handling system
Liquid Depth d1 = 1.20 m
length L = 1.0 m
Breadth B 1.0
Free Board FB = 0.30 m
Total Depth d2 = 1.50 m

SLUDGE DRYING BED MEDIA

S:No Layer from top Description Media thickness in mm Length Breadth Media depth Volume/compartment
Clean coarse sand 0.5-0.75
mm with uniformity
1 1 st layer coefficient < 4 150 1.0 1.0 0.2 360
Clean coarse sand 0.5-0.75
mm with uniformity
2 2nd layer coefficient < 4 100 1.0 1.0 0.1 180
3 3rd layer 10 mm aggregate 75 1.0 1.0 0.075 135
4 4th layer 20 mm aggregate 75 1.0 1.0 0.075 135
5 5th layer 40 mm aggregate 133 1.0 1.0 0.15 270
Total
98
79
 168
151.2
615.5
 2
1.5
1.3333333
1.1547005
1.1547005
1
12
0.0833333
0.3258176
13.032704
s per design each time
Total volume(8
compartments)

2880

1440
1080
1080
2160
8640
Sr.
Sewage Stream
No
Design Basis
Raw effluent Quantity
Total Flow Q As per Tender 100.00 m3/d
Average Flow Q(avg) = Q / 22 5.00 m3/hour
Design Flow Q = 5.37 m3/hour
Peak Factor PF = 3.00
Peak Flow Q(peak) = 15.00 m3/hour
Peak Factor PF = 3.00 Derived

Raw effluent Quality to ETP As per Tender

Source ETP Avg

Parameter
pH 8.50 9
BOD mg/l ( 5 day @ 20 0 C ) 1500 1500
COD mg/l 3000 3000
TDS mg/l 3000 3000
TSS mg/l 300 300
O & G mg/l 12 12
Ammonical Nitrogen mg/l 60 60
Temperature (° C ) ˂37 ˂37
Flow cum/day 100.0 100.0

Process Design & Sizing Calculation for Effluent Treatment Plant

SCREEN CHAMBER
1 Design of coarse screen
No of Units (Manual ) N = 1.00 Nos.
Working at a time N(working) = 1.00 No.
Peak Design Flow Q(peak) = 0.00417 m3/sec
Avg Flow = Peak as inflow is by pumping Q(avg) = 0.00417 m3/sec
Minium Self cleansing velocity V min = 0.60 m/sec
C/s area required at average flow A ave = 0.00694 m2
C/s area required at Peak flow A Max = 0.00694 m2
Width of screen chamber provided W = 0.30 m
Depth of Flow at Peak Flow d peak = 0.02 m
Bar Spacing space = 0.01 m
Thickness of bars Thk. = 5.00 mm
No of Bars n = W/Space 20.00 No
Say 20.00 No.
Flowing Section 0.00463 m2
Velocity through Screen 0.90 m/sec
Angle of Inclination degree = 60.00 ˚
Liquid Depth d1 = 0.02 m
Area of bars in contact with water A2 = 0.0023 m2
CS Area of Channel A(total) = A1+ A2 0.0093 m2
Channel width W = A(total) / d1 0.4000 m
Channel width provided 0.5000 m
Dimensions of Unit No. of units 1 =
Length L = 0.50 m
Width W = 0.50 m
Liquid Depth d1 = 0.02 m
Free Board FB = 0.50 m
Total Depth d2 = 0.52 m

2 Design of Fine Screen Channel

No of Units (Manual ) N = 1.00 Nos.
Working at a time N(working) = 1.00 No.
Peak Design Flow Q(peak) = 0.00417 m3/sec
Avg Flow = Peak flow Q(avg) = 0.00417 m3/sec
Minium Self cleansing velocity V min = 0.60 m/sec
C/s area required at average flow A ave = 0.00694 m2
C/s area required at Peak flow A Max = 0.00694 m2
Width of screen chamber provided W = 0.30 m
 Depth of Flow at Peak Flow d peak = 0.02 m
Bar Spacing space = 0.005 m
Thickness of bars Thk. = 5.00 mm
No of Bars n = W/Space 30.00 No
Say 30.00 No.
Flowing Section 0.00347 m2
Velocity through Screen 1.20 m/sec
Angle of Inclination degree = 60.00 ˚
Liquid Depth d1 = 0.02 m
Area of bars in contact with water A2 = 0.0035 m2
CS Area of Channel A(total) = A1+ A2 0.0104 m2
Channel width W = A(total) / d1 0.4500 m
Channel width provided 0.5000 m
Dimensions of Unit No. of units 1 =
Length L = 0.50 m
Width W = 0.50 m
Liquid Depth d1 = 0.02 m
Free Board FB = 0.50 m
Total Depth d2 = 0.52 m
Over all dimensions
No. of units 1 =
Length L = 1.00 m
Width W = 0.50 m
Liquid Depth d1 = 0.02 m
Liquid Depth Provided d1 = 0.10 m
Free Board FB = 0.50 m
Total Depth d2 = 0.60 m

OIL & GREASE TRAP

4 Design of Oil & Grease Trap
No of Units N = 1.00 No.
Working at a time N(working) = 1.00 No.
Peak Design Flow Q(peak) = 0.00417 m3/sec
Avg Flow Q(avg) = 0.00139 m3/sec
Density of particle d1 0.89000 gm/cc
Typical Value for any oil
Equivalent radius of particle r seperator 0.01500 cm (150 micron)
Density of medium (water) d2 1.00000 gm/cc
Viscosity of medium µ 0.00890 dyne/cm3
gravavity acceleration g 981.00000 cm/sec2

V = (2gr^2)(d1-d2)/( 9 µ)
2.18245 m/hr
Rising velocity V 4.00 m/hr
Q(peak)/(rising
Area velocity/3600) 3.75 m2
width 2.00 m
Width provided 2.00 m
Caluculated Length 1.88 m
Length provided 2.50 m
HRT provided 15.00
Ref.: 5-20 minutes ; STP
Guide; publication by
Karnataka pollution control
board. min
Volume (Q(peak)*60)*HRT 3.75 m3
Hopper depth 0.63 m
Hopper volume 1.56 cum
calculated SWD volume /(Length*width) 0.44 m
Provided SWD 1.20 m
FB 0.60 m
Dimensions of Oil & Grease Trap =
Length L = 2.50 m
Width W = 2.00 m
Liquid Depth d1 = 1.20 m
Free Board FB = 0.60 m
Total Depth d2 = d1 + FB 1.80 m
Hopper Depth = PROVIDED 0.50 m

EQUALIZATION TANK
5 Design of Equalization tank
Avg Design Flow Q(avg) = 5.00 m3/hr
Recyle backwash flow from filters & Filter =
press filtrate Q(recycle) Refer water balance 4.9 m3/d
HRT at Average flow HRT = Practical consideration 8.00 hours

=
Storage capacity required V (Q(avg)) x HRT +(Q(recycle)) 44.92 m3
Storage capacity provided V = 45.00 m3
Liquid Depth Considered d1 = 4.00 m
Area = V/d1 11.25 m2
Length L = 3.4 m
Breath B = 3.4 m
Dimensions of Tank
Liquid Depth d1 = 4.00 m
Length L = 3.4 m
Breadth B = 3.4 m
Free Board FB = 0.50 m
Total Depth d2 = d1 + FB 4.50 m
6 Calculation for Air Requirement for Equalization tank
m3/m3/hr
Ref.: 0.60-1.0 m3/m3/hr;
= MetCafe & Eddy; Pg. No.-
Air Supply Rate ASR 344 0.60
Air required = ASR x V 0.45 m3/min
Air required for EQ Tank = 27.00 m3/hour

pH CORRECTION DOSING IN EQ TANK

7 Details of pH Correction dosing system
Design flow rate 7.500 cum/hr

Dosage as HCl Depends on site condition 5.000 mg/l

Quantity of HCl required 0.038 kg/hr
0.900 kg/day
Strength of commercial grade HCl 33.000 %
Quantity of HCl required 0.114 kg/hr
Pump capacity required 0.114 lph
Tank capacity required 2.727 litres

Tank No. = 1.00

Tank volume = 100.00 litres
Pump No. = 1.00 1W + 0S
Pump capacity = 0 - 4 lph
Head of pump = 15.00 m

COAGULANT DOSING
8 Details of Coagulant dosing system
Design flow rate 5.000 cum/hr
Dosage as FeCL3 50.000 mg/l
Quantity of FeCL3required 0.250 kg/hr
6.000 kg/day
Strength of commercial grade FeCL3 10.000 %
Quantity of FeCL3 required 2.500 kg/hr
Pump capacity required 2.500 lph
Tank capacity required 60.000 litres

Tank No. = 1.00

Tank volume = 100.00 litres
Pump No. = 1.00 1W + 0S
Pump capacity = 0 - 4 lph
Head of pump = 15.00 m

POLY DOSING
9 Details of Poly dosing system
Design flow rate 5.000 cum/hr
Dosage as Poly Electrolyte 1.000 mg/l
Quantity of Poly Electrolyte required 0.005 kg/hr
0.120 kg/day
Strength of commercial grade Poly Electrolyte 0.100 %
Quantity of Poly Electrolyte required 5.000 kg/hr
Pump capacity required 5.000 lph
Tank capacity required 120.000 litres

Tank No. = 1.00

Tank volume = 200.00 litres
Pump No. = 1.00 1W + 0S
Pump capacity = 0 - 6 lph
Head of pump = 15.00 m
 EFFLUENT FEED PUMP
10 Pumping rate to be adopted Refer Water balance 5.00 m3/hour
Head required 1.20 kg/cm2
Quantity 1w+1s Nos

FLASH MIXER TANK

11 Flash mixing tank
Pumping flow rate = 5.37 m3/hour
Detention time = 120.000 secs
volume 0.179 cum
Provide depth = 1.000 m
Length & Breadth = 0.423 m
Dimensions of unit
No. of units No. = 1.000
Length L = 0.400 m
Width W 0.400 m
Liquid Depth d1 = 1.000 m
Free Board FB = 0.300 m
Total Depth d2 = 1.300 m

FLOCCULATION TANK
12 Flocculation tank
Pumping flow rate = 5.37 m3/hour
Detention time = 20.000 minutes
volume 1.790 cum
Provide depth = 1.500 m
Edge = 1.093 m
Dimensions of unit No. of units No. = 1.000
Length L = 1.100 m
Width W 1.100 m
Liquid Depth d1 = 1.500 m
Free Board FB = 0.300 m
Total Depth d2 = 1.800 m

TUBE SETTLER - 1
13 Tube Settler
Design Flow = 5.37 m3/hour
Height of tube settler considered = 0.75 m
Ref.: Cool deck technology 11.00 m2/m3
Area Available in TubePac = provider
Plan Area Available per Cu.m of Tube Pac @ 0.75m depth = 8.25 m2
Ref.: Cool deck technology
Rise Rate Considered = provider 0.5 m3/m2/hr
Volume of TubePac Required = 1.302 m3
Plan Area required for TubePac = 1.74 m2
Length = 1.3 m
Correction for angle = 0.45 m
plan area = 2.33 m2
Each edge = 1.53 m
Volume of TubePac Required = 1.23 m3
Total side water depth = 2.1 m
Free board = 0.3 m
Dimensions of Tube Settler
Liquid Depth d1 = 2.10 m
Length L = 1.60 m
Breadth B = 1.60 m
Free Board FB = 0.30 m
Total Depth d2 = 2.40 m
Hopper depth required hd = 0.80 m
Hopper depth provided = 1.00 m
Media required = 1.23 m3

NUTRIENT DOSING(APPLICABLE ONLY BASED ON SOURCE)

14 Details of Nutrient dosing system
Design flow rate 5.0 cum/hr
Inlet nitrogen 60.0 ppm
Inlet load of nitrogen 6.0 kg/day
Nitrogen required for biological treatment 298.5 ppm
Residual Nitrogen required as N 238.5 ppm
Nitrogen required as N 29.8 ppm
Dosage of Urea required considered inlet N 62.1 kg/day
Quantity of Urea solution of 10 % required 48% purity 621.1 lit/day
Quantity of Urea solution per hour 28.2 lit/hr
Assuming inlet phosphorus
Phosphorous required as P as 0 ppm 6.600 kg/day
Dosage of DAP required 14.347 kg/day
Quantity of DAP solution of 10 % required 143.472 lit/day
Quantity of DAP solution per hour 6.521 lit/hr
Total nutrient quantity 34.7530 lit/hr
Pump capacity required 41.704 lit/hr
Tank capacity required 917.479 litres

Tank No. = 1.00

Tank volume = 500.00 litres
Pump No. = 1.00 1W + 0S
Pump capacity = 0-20 lph
Head of pump = 15.00 m

MBBR TANK
15 Design of MBBR
Avg BOD concentration 117.11 mg/l
Total BOD load = Flow X BOD /1000 117.11 kg/d
 CPHEEO - Page No:
= 293/Ref.: MetCafe & Eddy
BOD loading on media Pg. No. 953 20.00 grams/m2/day
Area of media required 5855.51 m2

= As per supplier
Considering area of media / cum recommendation 400.00
Volume of media required = 14.64 m3
Volume to provided 15.00 m3
Consider media filling 45.00 %
Therefore volume of aeration tank = 33.33 m3
No. of compartments to be provided = 1.00 No.
Volume of each tank 33.33 m3
Providing SWD as = 4.00 m
Area 8.33 m2
Providing square tank - edge = 2.9 m
Breadth provided = 2.9 m

Diffuser
Air Quantity = 242.8 m3/hour
Diffuser range for Tubular Diffuser 8.00
Diffuser for each MMBR Tank Air Quantity/Diffuser range = 30.35 Nos.
Diffuser Provided for each MMBR Tank = 76.00 Nos.

Dimensions of unit
No. of units No. = 1.00 Nos.
No. of compartment No. = 1.00 Nos.
Breadth D = 2.9 m
Length D = 2.9 m
Liquid Depth d1 = 4.00 m
Free Board FB = 0.70 m
Total Depth d2 = 4.70 m

TUBE SETTLER - 2
16 Tube Settler ( secondary sludge )
Design Flow = 5.20 m3/hour
Height of tube settler considered = 0.75 m
Ref.: Cool deck technology 11.00 m2/m3
Area Available in TubePac = provider
Plan Area Available per Cu.m of Tube Pac @ 0.75m depth = 8.25 m2
Ref.: Cool deck technology
Rise Rate Considered = provider 0.4 m3/m2/hr
Volume of TubePac Required = 1.577 m3
Plan Area required for TubePac = 2.10 m2
Length = 1.5 m
Correction for angle = 0.45 m
plan area = 2.76 m2
Each edge = 1.66 m
Volume of TubePac Required = 1.51 m3
Total side water depth = 2.2 m
Free board = 0.3 m
Dimensions of Tube Settler
Liquid Depth d1 = 2.20 m
Length L = 1.70 m
Breadth B = 1.70 m
Free Board FB = 0.30 m
Total Depth d2 = 2.50 m
Hopper depth required hd = 0.85 m
Hopper depth provided = 1.00 m
Media required = 1.51 m3

EXTENDED AERATION TANK

19 Design of Extended aeration system

Total BOD load = Flow X BOD /1000 23.16 kg/day

Handbook of environmental
=
engg, Advanced biological
treatment processes: Page
organic loading rate No: 343 0.28 kg BOD/cum/day
Volume of aeration tank required = 82.73 m3
Considering depth of tank as = 4.00 m
Plan area of tank = 20.68 m2

Breadth of the tank Considered = 4.55 m

There fore length required = 4.55 m
Length provided = 6.50 m
Dimensions of unit
No. of units No. = 1.00
Length L = 5.00 m
Breadth W 5.00 m
Liquid Depth d1 = 4.00 m
Free Board FB = 0.50 m
Total Depth d2 = 4.50 m

Diffuser
Air Quantity = 91.0 m3/hour
Diffuser range for Tubular Diffuser 8.00
Diffuser for Aeration Tank = 11.38 Nos.
Diffuser Provided for Aeration Tank = 12.00 Nos.

AIR BLOWER
20 Air Requirement for MBBR
 Ref.: CPHEEO Manual
Table.13.1, Pg. No. 235 and
MetCafe & Eddy Pg. No.
Oxygen required per kg of BOD removed = 683 1.50 kg
Total BOD removed per day = 117.11 kg/day
Total oxygen req. = 175.67 kg/day
Standard oxygen transfer
Ref.: 15-19 %, MetCafe &
efficiency (SOTE) for 4 m depth Eddy Pg. No. 437 23.56 %
Air density = 1.20 kg/cum
% of oxygen in air = 0.23
Ref.: 8-9 mg/l, MetCafe &
Conc. at saturation Cast = Eddy pg. No. 67-68 8.24

Ref.: Oxygen solubility in

water Appendix D, MetCafe
D.O in fresh water Ca = & Eddy Pg. No.-1745 7.58
Ref.: 0.4-0.8 ;MetCafe &
Alpha = Eddy, Pg. No.-429 0.65
Ref.: 0.7-0.98 ;MetCafe &
Beta = Eddy, Pg. No.-429 0.95
D.O in wastewater Co = 2.00
Temperature correction Kt = 1.13
Blower capacity = (Tot. oxygen required* conc. at saturation)/

(SOTE *air density*Kt*% of oxygen in air *alpha(Ca * Beta - Co))

Air required per day is = = 5827.1 m3/d

Air required per hour is = = 242.8 m3/hour

21 Air Requirement for Extended Aeration tank

Ref.: CPHEEO Manual

Table.13.1, Pg. No. 235 and
MetCafe & Eddy Pg. No.
Oxygen required per kg of BOD removed = 683 2.00 kg
Total BOD removed per day = 23.16 kg/day
Total oxygen req. = 46.33 kg/day
Standard oxygen transfer
Ref.: 15-19 %, MetCafe &
efficiency (SOTE) for 4 m depth = Eddy Pg. No. 437 24.80 %
Air density = 1.20 kg/m3
% of oxygen in air = 0.23
Ref.: 8-9 mg/l, MetCafe &
Conc. at saturation Cast = Eddy pg. No. 67-68 8.24

Ref.: Oxygen solubility in

water Appendix D, MetCafe
D.O in fresh water Ca = & Eddy Pg. No.-1745 7.58
Ref.: 0.4-0.8 ;MetCafe &
Alpha = Eddy, Pg. No.-429 0.65
Ref.: 0.7-0.98 ;MetCafe &
Beta = Eddy, Pg. No.-429 0.95
 D.O in wastewater Co = 2.00
Temperature correction Kt = 1.13
Blower capacity = (Tot. oxygen required* conc. at saturation)/
(SOTE *air density*Kt*% of oxygen in air *alpha(Ca * Beta - Co))
Air required per day is = = 1459.9 m3/d
Air required per hour is = = 60.8 m3/hour
Air required per day considering mixing = = 2184.0 m3/d
Air required per hour considering mixing criteria = = 91.0 m3/hour
=
Air required at equalisation tank = 27.0 m3/hour
Air required at MBBR-1 tanks = 242.8 m3/hour
Air required at Extended Aeration tank = 91.0 m3/hour
Total air required = 360.8 m3/hour
Blowers required = 360.80 m3/hour
Blower to be provided = 414.92 m3/hour

Pressure = 0.50 kg/cm2

Quantity 1W+1S Nos

Blowers required
No. Required = 1W+1S Nos.
Capacity provided = 414.92 m3/hour
Head = 0.50 kg/cm2
TUBE SETTLER - 3
22 Tube Settler ( secondary sludge )
Design Flow = 5.15 m3/hour
Height of tube settler considered = 0.75 m
Ref.: Cool deck technology 11.00 m2/m3
Area Available in TubePac = provider
Plan Area Available per Cu.m of Tube Pac @ 0.75m depth = 8.25 m2
Ref.: Cool deck technology
Rise Rate Considered = provider 0.4 m3/m2/hr
Volume of TubePac Required = 1.560 m3
Plan Area required for TubePac = 2.08 m2
Length = 1.4 m
Correction for angle = 0.45 m
plan area = 2.73 m2
Each edge = 1.65 m
Volume of TubePac Required = 1.49 m3
Total side water depth = 2.2 m
Free board = 0.3 m
Dimensions of Tube Settler
Liquid Depth d1 = 2.20 m
Length L = 2.00 m
Breadth B = 2.00 m
Free Board FB = 0.30 m
Total Depth d2 = 2.50 m
Hopper depth required hd = 1.00 m
Hopper depth provided = 1.00 m
Media required = 1.49 m3

SLUDGE RECIRCULATION PUMP

23 Sludge recirculation Pump
Considering 250 % recycle
Capacity of pump = 1.00 m3/hour
Head required = 1.00 kg/cm2
Quantity 1w+1s Nos

HYPO DOSING
24 Details of Hypo dosing system
Design flow rate 5.000 cum/hr
Dosage as Hypo 5.000 mg/l
Quantity of Hypo required 0.025 kg/hr
0.600 kg/day
Strength of commercial grade Hypo 6.000 %
Quantity of Hypo required 0.417 kg/hr
Pump capacity required 0.417 lph
Tank capacity required 10.000 litres

Tank No. = 1.00

Tank volume = 50.00 litres
Pump No. = 1.00 1W + 0S
Pump capacity = 0 - 4 lph
Head of pump = 35.00 m

FILTER FEED PUMP

26 Filter Feed Pump
FilterFeed Pump design flow rate = 5.00 m3/hour
Pump Head = 4.50 kg/cm2
Qty of pumps = 1w+1s Nos
Note: two pumps will be in operation for backwashing of filters
PRESSURE SAND FILTER
27 Design of Pressure Sand Filters =
Type = Downflow Vertical
Working Time 22.00 Hours
Avg. Design Flow Q(avg) = 5.00 m3/hour
No of Working units N = 1.00
Flow through unit Q(unit) = 5.00 m3/hour
 Ref.: 6-15 M3/m2/hr; water
supply engineering, By SK
= Garg
Filtration Rate max FR(max) 15.00 m/hour
Area of each unit Required A = 0.33 m2
Dia of filter = 0.65 m
Provided Dia = 0.75 m
Provide HOS = 1.80 m
Media Detail
Media Depth = 0.80 m
Gravel depth = 0.40 m
Free board for expansion 50% = 0.60 m
Total Height = 1.80 m
Provided Height = 1.80 m
Backwash Design for PSF
Back Wash Water Rate Wat(rate) = 24 m/hour
Back Wash Water Flow Required BW(flow) = Wat(rate) x A 10.60 m3 /hour
Wash Water Duration = 10.00 min
Wash Water Quantity BW(Q) = BW(flow) x Bw (dur) 1.77 m3 /filter/backwash
Total washwater for 2 filters 1.77 m3
SS output from Tubesettler = 10.00 ppm
SS output from PSF = 5.00 ppm
SS Load in Backwash = 0.550 kg/Backwash
Estimated No of Backwash Per day = 0.30 per day
Total SS Load Per day for Backwash = 0.17 Kg/backwash
Rinse time = 2.00 min.
Rinse flow = 5.00 m3/hr
Rinse volume = 0.17 m3
Total waste water = 1.93 m3
Filter Inlet size
Flow through unit service flow Q(unit) = 5.00 m3/hour
Velocity Vel = 1.20 m/sec
Area of opening A = Q(unit)- Vel 0.001157 m2
Diameter D = √ (A/(п/4)) 0.0384 m
= 38.00 mm size
Nearest Commercial Size Considering B/W flow 40.00 mm size
Backwash Pump Capacity 5.50 m3/hr
Quantity = 2W Nos
Pump Head 25.00 m
Air Blower Capacity 1.00 m3/hr
Quantity = 2.00 Nos
Air sourcing rate = 40.00 Nm3/m2/hr
Blower Capacity = 13.33 m3/hr
Blower Provided = 20.00 m3/hr
Dimensions of PSF Provide 1 No Pressure Sand Filters = 1 Nos
Diameter = 0.75 m
Depth = 1.80 m
Multi port valve and Frontal piping 40.00 mm
Size Provided 30 inch Ø X 72 inch
 ACTIVATED CARBON FILTER
28 Design of Activated Carbon Columns =
Type = Downflow Vertical
Working Time 22.00 Hours
Peak Design Flow Q(peak) = 5.00 m3/hour
No of Working units N = 1.00 Nos
Flow through each unit Q(unit) = 5.00 m3/hour
Ref.: 6-15 M3/m2/hr; water
= supply engineering, By SK
Velocity thru column FR(max) Garg 15.00 m/hour
Area of each unit Required A = 0.33 m2
Dia of column = 0.65 m
Say = 0.65 m
Provided Dia = 0.75 m
Provide HOS = 1.80 m
Media Detail
Media Depth = 0.80 m
Support media depth = 0.40 m
Free board for expansion 50% = 0.60 m
Total Height = 1.80 m
Provided Height = 1.80 m
Backwash Design for ACF
Back Wash Water Rate Wat(rate) = 10.00 m/hour
Back Wash Water Flow Required BW(flow) = Wat(rate) x A 4.42 m3 /hour
Wash Water Duration = 10.00 min
Wash Water Quantity BW(Q) = BW(flow) x Bw (dur) 0.74 m3 /filter/backwash
No. of back wash per day = 1.00 No.
Rinse flow = 5.00 m3/hr
Rinse time = 2.00 Min.
Rinse volume = 0.17 m3
Total waste water = 0.90 m3
Filter Inlet size
Flow through unit service flow Q(unit) = 5.00 m3/hour
Velocity Vel = 1.20 m/sec
Area of opening A = Q(unit)- Vel 0.001157 m2
Diameter D = √ (A/(п/4)) 0.0384 m
= 38.00 mm size
Nearest Commercial Size Considering B/W flow 40.00 mm size
Backwash Pump Capacity 2.00 m3/hr
Quantity = 2W Nos
Pump Head 25.00 m
Dimensions of PSF Provide 1 No Pressure Sand Filters = 1 Nos
Diameter = 0.75 m
Depth = 1.80 m
Multi port valve and Frontal piping 40.00 mm
Provided size 30 inch Ø X 72 inch

SLUDGE HANDLING SYSTEM

29 Sludge handling system
MBBR tank
total BOD destroyed 117.110152865 kg/day
Sludge wasting rate considered 0.35kg/kg of BOD removed
Excess biomaas produced (BOD removed/1000)*Flow/day*sludge wasting rate) 40.9885535029 kg/day
Considering 70% as VSS in the TSS 70%
Sludge contributed by TSS 1.40532183438 kg/day
total sludge generated= S1 42.3938753373 kg/day
Consistancy 10000 mg/l
Sludge volume 4.23938753373 cum
Volume of sludge tank 2.11969376686 cum
Provide sludge tank of volume 2.1 cum
Extended aeration tank
total BOD destroyed 23.1636993535 kg/day
Sludge wasting rate considered 0.35kg/kg of BOD removed
Excess biomaas produced (BOD removed/1000)*Flow/day*sludge wasting rate) 8.10729477373 kg/day
Considering 70% as VSS in the TSS 70%
Sludge contributed by TSS 8.10729477373 kg/day
total sludge generated= S1 50.501170111 kg/day
Consistancy 10000 mg/l
Sludge volume 5.0501170111 cum
Volume of sludge tank 2.52505850555 cum
Provide sludge tank of volume 2.5 cum
total sludge generated= 51.251 Kg/day
Consistancy = 10000 mg/l
Sludge volume = 5.13 m3
Detention time = 10 hr
Volume of sludge tank = 2.14 m3
Provided sludge tank of volume = 10 m3

Filter press
Solids content in dewatered sludge 30 %
Total dewatered sludge volume 170.84 litres
Number of batches 3.00
Volume for each batch 56.95
Size of filter press 610 X 610 mm x mm
Volume of each chamber 9.0 litres/ per chamber
Details will be finalized after filter press order placement.
No of chambers required 6.33 No.
Provided 12 No.

Filter press feed pump

Pump capacity 1 m3/hr
No. of pumps 1 w + 1 s Nos.
 30 Sludge system =
Sludge tank = 1.00 No.
Volume = 10.00 cum
Dimensions of Sludge holding tank
No. of units No. = 1.00 No.
Breadth B = 2.00 m
Length L 2.00 m
Liquid Depth d1 = 2.50 m
Free Board FB = 0.30 m
Total Depth d2 = 2.80 m

=
Filter press feed pumps 1w+1s
Capacity = 1.00 cum/hr
head = 3 kg/cm2

DWPE DOSING SYSTEM

31 De watering Polyelectrolyte Dosing Tank
Sludge quantity = 51.25 kg/day
Dosage @ 1 kg /ton = 0.0513 kg/day
Quantity per day = 0.0513 kg/day
Polyelectrolyte conc = 0.001 %
=
Quantity of polyelectrolyte solution per day 51.25 liter/day
Polyelectrolyte Tank Volume on per day basis = 100.00 liter
Polyelectrolyte Tank Volume provided 100.00 litres
No of Tanks Provided = 1.00 Nos.
Polyelectrolyte Dosing Pumps
Dosing rate required in 6 hours = 8.54 ltr/hr
Polyelectrolyte Flow rate provided = 20.00 lit/hour
Pump lower Range = 0-20 lit/hour
Head = 4.00 kg/cm2
No of Pumps = 1.00 Nos.
SLUDGE DRYING BED
19 Sludge handling system
Total solids 51.251 kg/day
Sludge consistency Practical consideration 1%
Sludge generated 5.1251170111 m3/day
No of days 7 days
Total sludge volume for 8 days 35.8758190777 m3
No of beds 8 Nos
Sludge generated at the outlet 0.10250234022 m3/day
Filtrate 5.02261467088 m3/day
One bed volume 4.5 cum
Bed depth 1.2 m
Area 3.7 m2
Length 1.93 m
Breadth 1.93 m
Dimensions of sludge handling system
Liquid Depth d1 = 1.20 m
length L = 2.0 m
Breadth B 2.0
Free Board FB = 0.30 m
Total Depth d2 = 1.50 m

SLUDGE DRYING BED MEDIA

Media thickness in
S:No Layer from top Description mm Length Breadth Media depth Volume/compartme
Clean coarse sand 0.5-0.75
mm with uniformity
1 1 st layer coefficient < 4 150 2.0 2.0 0.2 1440
Clean coarse sand 0.5-0.75
mm with uniformity
2 2nd layer coefficient < 4 100 2.0 2.0 0.1 720
3 3rd layer 10 mm aggregate 75 2.0 2.0 0.075 540
4 4th layer 20 mm aggregate 75 2.0 2.0 0.075 540
5 5th layer 40 mm aggregate 133 2.0 2.0 0.15 1080
Total
assumed

assumed
assumed
0.6-1.0
37.5
Air Quantity/Diffuser range
Change based on height
of tanks
kg/kg of BOD removed

kg/kg of BOD removed

 0.001

Total volume(8
compartments)

11520

5760
4320
4320
8640
34560
 ETP Capacity 15 KLD
Working hours - ETP 12 Hrs

BOD 1500
COD 800
TSS 300

Fecl3
Poly
15 Screen & Oil grease 107.426
1.25 trap 5.37 Equalization tank FM & Floculator

5.396 5.396
0.27 Sludge sump 0.337248 Filter press

Sludge 0.47

BOD 22.5 90%

COD 11.2 90%
TSS 2.25 80%

102.95 Extended Aeration 102.03 102.03

5.15 tank TS-3 5.10 5.10 PSF
0.92 m3/day 1.77
0.05 m3/hr 0.15
#NAME?
 BOD 1125 25% BOD 225 80%
COD 560 30% COD 112 80%
TSS 45 85% TSS 11.25 75%

60
1

Primary 104.0979
FM & Floculator clarifier 5.20 MBBR tank Secondary clarifier
3.3281 m3/d
0.17 m3/hr 1.15
0.04

4.924
0.337

100
ACF 5.0
0.74
0.06
 102.95
ondary clarifier 5.15

m3/day
m3/day
Sr.
Sewage Stream
No
Design Basis
Raw effluent Quantity
Total Flow Q As per Tender 100.00 m3/d
Average Flow Q(avg) = Q / 22 5.00 m3/hour
Design Flow Q = 5.37 m3/hour
Peak Factor PF = 3.00
Peak Flow Q(peak) = 15.00 m3/hour
Peak Factor PF = 3.00 Derived

Raw effluent Quality to ETP As per Tender

Source ETP Avg

Parameter
pH 8.50 9
BOD mg/l ( 5 day @ 20 0 C ) 8000 8000
COD mg/l 15000 15000
TDS mg/l 3000 3000
TSS mg/l 500 500
O & G mg/l 12 12
Ammonical Nitrogen mg/l 60 60
Temperature (° C ) ˂37 ˂37
Flow cum/day 100.0 100.0

Process Design & Sizing Calculation for Effluent Treatment Plant

SCREEN CHAMBER
1 Design of coarse screen
No of Units (Manual ) N = 1.00 Nos.
Working at a time N(working) = 1.00 No.
Peak Design Flow Q(peak) = 0.00417 m3/sec
Avg Flow = Peak as inflow is by pumping Q(avg) = 0.00417 m3/sec
Minium Self cleansing velocity V min = 0.60 m/sec
C/s area required at average flow A ave = 0.00694 m2
C/s area required at Peak flow A Max = 0.00694 m2
Width of screen chamber provided W = 0.30 m
Depth of Flow at Peak Flow d peak = 0.02 m
Bar Spacing space = 0.01 m
Thickness of bars Thk. = 5.00 mm
No of Bars n = W/Space 20.00 No
Say 20.00 No.
Flowing Section 0.00463 m2
Velocity through Screen 0.90 m/sec
Angle of Inclination degree = 60.00 ˚
Liquid Depth d1 = 0.02 m
Area of bars in contact with water A2 = 0.0023 m2
CS Area of Channel A(total) = A1+ A2 0.0093 m2
Channel width W = A(total) / d1 0.4000 m
Channel width provided 0.5000 m
Dimensions of Unit No. of units 1 =
Length L = 0.50 m
Width W = 0.50 m
Liquid Depth d1 = 0.02 m
Free Board FB = 0.50 m
Total Depth d2 = 0.52 m

2 Design of Fine Screen Channel

No of Units (Manual ) N = 1.00 Nos.
Working at a time N(working) = 1.00 No.
Peak Design Flow Q(peak) = 0.00417 m3/sec
Avg Flow = Peak flow Q(avg) = 0.00417 m3/sec
Minium Self cleansing velocity V min = 0.60 m/sec
C/s area required at average flow A ave = 0.00694 m2
C/s area required at Peak flow A Max = 0.00694 m2
Width of screen chamber provided W = 0.30 m
 Depth of Flow at Peak Flow d peak = 0.02 m
Bar Spacing space = 0.005 m
Thickness of bars Thk. = 5.00 mm
No of Bars n = W/Space 30.00 No
Say 30.00 No.
Flowing Section 0.00347 m2
Velocity through Screen 1.20 m/sec
Angle of Inclination degree = 60.00 ˚
Liquid Depth d1 = 0.02 m
Area of bars in contact with water A2 = 0.0035 m2
CS Area of Channel A(total) = A1+ A2 0.0104 m2
Channel width W = A(total) / d1 0.4500 m
Channel width provided 0.5000 m
Dimensions of Unit No. of units 1 =
Length L = 0.50 m
Width W = 0.50 m
Liquid Depth d1 = 0.02 m
Free Board FB = 0.50 m
Total Depth d2 = 0.52 m
Over all dimensions
No. of units 1 =
Length L = 1.00 m
Width W = 0.50 m
Liquid Depth d1 = 0.02 m
Liquid Depth Provided d1 = 0.10 m
Free Board FB = 0.50 m
Total Depth d2 = 0.60 m

OIL & GREASE TRAP

4 Design of Oil & Grease Trap
No of Units N = 1.00 No.
Working at a time N(working) = 1.00 No.
Peak Design Flow Q(peak) = 0.00417 m3/sec
Avg Flow Q(avg) = 0.00139 m3/sec
Density of particle d1 0.89000 gm/cc
Typical Value for any oil
Equivalent radius of particle r seperator 0.01500 cm (150 micron)
Density of medium (water) d2 1.00000 gm/cc
Viscosity of medium µ 0.00890 dyne/cm3
gravavity acceleration g 981.00000 cm/sec2

V = (2gr^2)(d1-d2)/( 9 µ)
2.18245 m/hr
Rising velocity V 4.00 m/hr
Q(peak)/(rising
Area velocity/3600) 3.75 m2
width 2.00 m
Width provided 2.00 m
Caluculated Length 1.88 m
Length provided 2.50 m
HRT provided 15.00
Ref.: 5-20 minutes ; STP
Guide; publication by
Karnataka pollution control
board. min
Volume (Q(peak)*60)*HRT 3.75 m3
Hopper depth 0.63 m
Hopper volume 1.56 cum
calculated SWD volume /(Length*width) 0.44 m
Provided SWD 1.20 m
FB 0.60 m
Dimensions of Oil & Grease Trap =
Length L = 2.50 m
Width W = 2.00 m
Liquid Depth d1 = 1.20 m
Free Board FB = 0.60 m
Total Depth d2 = d1 + FB 1.80 m
Hopper Depth = PROVIDED 0.50 m

EQUALIZATION TANK
5 Design of Equalization tank
Avg Design Flow Q(avg) = 5.00 m3/hr
Recyle backwash flow from filters & Filter =
press filtrate Q(recycle) Refer water balance 4.9 m3/d
HRT at Average flow HRT = Practical consideration 8.00 hours

=
Storage capacity required V (Q(avg)) x HRT +(Q(recycle)) 44.92 m3
Storage capacity provided V = 45.00 m3
Liquid Depth Considered d1 = 4.00 m
Area = V/d1 11.25 m2
Length L = 3.4 m
Breath B = 3.4 m
Dimensions of Tank
Liquid Depth d1 = 4.00 m
Length L = 3.4 m
Breadth B = 3.4 m
Free Board FB = 0.50 m
Total Depth d2 = d1 + FB 4.50 m
6 Calculation for Air Requirement for Equalization tank
Air Supply Rate ASR = 0.60 m3/m3/hr
Air required = ASR x V 0.45 m3/min
Air required for EQ Tank = 27.00 m3/hour

pH CORRECTION DOSING IN EQ TANK

7 Details of pH Correction dosing system
Design flow rate 7.500 cum/hr
Dosage as HCl Based on site conditions 5.000 mg/l
Quantity of HCl required 0.038 kg/hr
0.900 kg/day
Strength of commercial grade HCl 33.000 %
Quantity of HCl required 0.114 kg/hr
Pump capacity required 0.114 lph
Tank capacity required 2.727 litres

Tank No. = 1.00

Tank volume = 100.00 litres
Pump No. = 1.00 1W + 0S
Pump capacity = 0 - 4 lph
Head of pump = 15.00 m

COAGULANT DOSING
8 Details of Coagulant dosing system
Design flow rate 5.000 cum/hr
Dosage as FeCL3 50.000 mg/l
Quantity of FeCL3required 0.250 kg/hr
6.000 kg/day
Strength of commercial grade FeCL3 10.000 %
Quantity of FeCL3 required 2.500 kg/hr
Pump capacity required 2.500 lph
Tank capacity required 60.000 litres

Tank No. = 1.00

Tank volume = 100.00 litres
Pump No. = 1.00 1W + 0S
Pump capacity = 0 - 4 lph
Head of pump = 15.00 m

POLY DOSING
9 Details of Poly dosing system
Design flow rate 5.000 cum/hr
Dosage as Poly Electrolyte 1.000 mg/l
Quantity of Poly Electrolyte required 0.005 kg/hr
0.120 kg/day
Strength of commercial grade Poly Electrolyte 0.100 %
Quantity of Poly Electrolyte required 5.000 kg/hr
Pump capacity required 5.000 lph
Tank capacity required 120.000 litres

Tank No. = 1.00

Tank volume = 200.00 litres
Pump No. = 1.00 1W + 0S
Pump capacity = 0 - 6 lph
Head of pump = 15.00 m
 EFFLUENT FEED PUMP
10 Pumping rate to be adopted Refer Water balance 5.00 m3/hour
Head required 1.20 kg/cm2
Quantity 1w+1s Nos

FLASH MIXER TANK

11 Flash mixing tank
Pumping flow rate = 5.37 m3/hour
Detention time = 120.000 secs
volume 0.179 cum
Provide depth = 1.000 m
Length & Breadth = 0.423 m
Dimensions of unit
No. of units No. = 1.000
Length L = 0.400 m
Width W 0.400 m
Liquid Depth d1 = 1.000 m
Free Board FB = 0.300 m
Total Depth d2 = 1.300 m

FLOCCULATION TANK
12 Flocculation tank
Pumping flow rate = 5.37 m3/hour
Detention time = 20.000 minutes
volume 1.790 cum
Provide depth = 1.500 m
Edge = 1.093 m
Dimensions of unit No. of units No. = 1.000
Length L = 1.100 m
Width W 1.100 m
Liquid Depth d1 = 1.500 m
Free Board FB = 0.300 m
Total Depth d2 = 1.800 m

TUBE SETTLER - 1
13 Tube Settler
Design Flow = 5.37 m3/hour
Height of tube settler considered = 0.75 m
Ref.: Cool deck technology 11.00 m2/m3
Area Available in TubePac = provider
Plan Area Available per Cu.m of Tube Pac @ 0.75m depth = 8.25 m2
Ref.: Cool deck technology
Rise Rate Considered = provider 0.5 m3/m2/hr
Volume of TubePac Required = 1.302 m3
Plan Area required for TubePac = 1.74 m2
Length = 1.3 m
Correction for angle = 0.45 m
plan area = 2.33 m2
Each edge = 1.53 m
Volume of TubePac Required = 1.23 m3
Total side water depth = 2.1 m
Free board = 0.3 m
Dimensions of Tube Settler
Liquid Depth d1 = 2.10 m
Length L = 1.60 m
Breadth B = 1.60 m
Free Board FB = 0.30 m
Total Depth d2 = 2.40 m
Hopper depth required hd = 0.80 m
Hopper depth provided = 1.00 m
Media required = 1.23 m3

16 Anaerobic filter
BOD removal at primary stage ETP considered =
BOD load remaining = 675 kg/day

= Ref.: MetCafe & Eddy Pg.

BOD loading rate Considered No. 1055 2.500 kg BOD/cum/day
Volume of anaerobic filter = 269.962 cum
Depth provided = 4.800 m
Length considered = 10.000 m
width = 5.62 m
width provided = 6.000 m
Actual volume provided = 288.000 cum
Media to be provided = 3.000 m
volume of media to be provided = 180.000 cum
BOD loading rate on media = 3.749 kg/ cum/day
Anticipated BOD reduction as per OEM = 60.000 % minimum
BOD removal considered = 50.000 %
media details
bottom layer 0.7 mm thick 36.000 cum
2nd, 3rd and 4th layer 0.3 mm thick 108.000 cum
5th / top layer 0.4 mm thick 36.000 cum
Dimensions of anaerobic filter Liquid Depth d1 = 4.800 m
Length L = 10.000 m
Breadth B = 6.000 m
Free Board FB = 0.500 m
Total Depth d2 = 5.300 m
Media volume 180.000 cum
8 Flare Stack
Flow = 100.00 cum/day
COD in to An. Filter = 15000.000 mg/l
 = Ref.: MetCafe & Eddy Pg.
COD removal eff. Considered No. 1078 60.000 %
COD removed in An filter = 900.000 kg/day
Bio gas produced = 315.000 cum/day
Flow for flare stack required = 13.125 cum/hr
NUTRIENT DOSING(APPLICABLE ONLY BASED ON SOURCE)
14 Details of Nutrient dosing system
Design flow rate 5.0 cum/hr
Inlet nitrogen 60.0 ppm
Inlet load of nitrogen 6.0 kg/day
Nitrogen required for biological treatment 298.5 ppm
Residual Nitrogen required as N 238.5 ppm
Nitrogen required as N 29.8 ppm
Dosage of Urea required considered inlet N 62.1 kg/day
Quantity of Urea solution of 10 % required 48% purity 621.1 lit/day
Quantity of Urea solution per hour 28.2 lit/hr
Assuming inlet phosphorus
Phosphorous required as P as 0 ppm 6.600 kg/day
Dosage of DAP required 14.347 kg/day
Quantity of DAP solution of 10 % required 143.472 lit/day
Quantity of DAP solution per hour 6.521 lit/hr
Total nutrient quantity 34.7530 lit/hr
Pump capacity required 41.704 lit/hr
Tank capacity required 917.479 litres

Tank No. = 1.00

Tank volume = 500.00 litres
Pump No. = 1.00 1W + 0S
Pump capacity = 0-20 lph
Head of pump = 15.00 m

MBBR TANK
15 Design of MBBR
Avg BOD concentration 258.05 mg/l
Total BOD load = Flow X BOD /1000 258.05 kg/d
CPHEEO - Page No:
= 293/Ref.: MetCafe & Eddy
BOD loading on media Pg. No. 953 20.00 grams/m2/day
Area of media required 12902.60 m2
Considering area of media / cum = 400.00
Volume of media required = 32.26 m3
Volume to provided 33.00 m3
Consider media filling Practical 45.00 %
Therefore volume of aeration tank = 73.33 m3
No. of compartments to be provided = 1.00 No.
Volume of each tank 73.33 m3
Providing SWD as = 4.00 m
Providing square tank - edge = 3.5 m
Breadth provided = 5.2 m

Diffuser
Air Quantity = 535.0 m3/hour
Diffuser range for Tubular Diffuser 8.00
Diffuser for each MMBR Tank Air Quantity/Diffuser range = 66.87 Nos.
Diffuser Provided for each MMBR Tank = 68.00 Nos.

Dimensions of unit
No. of units No. = 1.00 Nos.
No. of compartment No. = 1.00 Nos.
Breadth D = 3.5 m
Length D = 5.2 m
Liquid Depth d1 = 4.00 m
Free Board FB = 0.50 m
Total Depth d2 = 4.50 m

TUBE SETTLER - 2
16 Tube Settler ( secondary sludge )
Design Flow = 5.20 m3/hour
Height of tube settler considered = 0.75 m
Ref.: Cool deck technology 11.00 m2/m3
Area Available in TubePac = provider
Plan Area Available per Cu.m of Tube Pac @ 0.75m depth = 8.25 m2
Ref.: Cool deck technology
Rise Rate Considered = provider 0.4 m3/m2/hr
Volume of TubePac Required = 1.577 m3
Plan Area required for TubePac = 2.10 m2
Length = 1.5 m
Correction for angle = 0.45 m
plan area = 2.76 m2
Each edge = 1.66 m
Volume of TubePac Required = 1.51 m3
Total side water depth = 2.2 m
Free board = 0.3 m
Dimensions of Tube Settler
Liquid Depth d1 = 2.20 m
Length L = 1.70 m
Breadth B = 1.70 m
Free Board FB = 0.30 m
Total Depth d2 = 2.50 m
Hopper depth required hd = 0.85 m
Hopper depth provided = 1.00 m
Media required = 1.51 m3
 EXTENDED AERATION TANK
19 Design of Extended aeration system

Total BOD load = 49.42 kg/day

Handbook of environmental
=
engg, Advanced biological
treatment processes: Page
organic loading rate No: 343 0.28 kg BOD/cum/day
Volume of aeration tank required = 176.52 m3
Considering depth of tank as = 4.00 m
Plan area of tank = 44.13 m2

Breadth of the tank Considered = 6.64 m

There fore length required = 6.64 m
Length provided = 6.50 m
Dimensions of unit
No. of units No. = 1.00
Length L = 6.50 m
Breadth W 6.64 m
Liquid Depth d1 = 4.00 m
Free Board FB = 0.50 m
Total Depth d2 = 4.50 m

Diffuser
Air Quantity = 194.2 m3/hour
Diffuser range for Tubular Diffuser 8.00
Diffuser for Aeration Tank = 24.27 Nos.
Diffuser Provided for Aeration Tank = 12.00 Nos.

AIR BLOWER
20 Air Requirement for MBBR

Ref.: CPHEEO Manual

Table.13.1, Pg. No. 235 and
MetCafe & Eddy Pg. No.
Oxygen required per kg of BOD removed = 683 1.50 kg
Total BOD removed per day = 258.05 kg/day
Total oxygen req. = 387.08 kg/day
Standard oxygen transfer
Ref.: 15-19 %, MetCafe &
efficiency (SOTE) for 4 m depth Eddy Pg. No. 437 23.56 %
Air density = 1.20 kg/cum
% of oxygen in air = 0.23
Ref.: 8-9 mg/l, MetCafe &
Conc. at saturation Cast = Eddy pg. No. 67-68 8.24

Ref.: Oxygen solubility in

water Appendix D, MetCafe
D.O in fresh water Ca = & Eddy Pg. No.-1745 7.58
Ref.: 0.4-0.8 ;MetCafe &
Alpha = Eddy, Pg. No.-429 0.65
Ref.: 0.7-0.98 ;MetCafe &
Beta = Eddy, Pg. No.-429 0.95
D.O in wastewater Co = 2.00
Temperature correction Kt = 1.13
Blower capacity = (Tot. oxygen required* conc. at saturation)/

(SOTE *air density*Kt*% of oxygen in air *alpha(Ca * Beta - Co))

Air required per day is = = 12839.9 m3/d

Air required per hour is = = 535.0 m3/hour

21 Air Requirement for Extended Aeration tank

Ref.: CPHEEO Manual

Table.13.1, Pg. No. 235 and
MetCafe & Eddy Pg. No.
Oxygen required per kg of BOD removed = 683 2.00 kg
Total BOD removed per day = 49.42 kg/day
Total oxygen req. = 98.85 kg/day
Standard oxygen transfer
Ref.: 15-19 %, MetCafe &
efficiency (SOTE) for 4 m depth = Eddy Pg. No. 437 24.80 %
Air density = 1.20 kg/m3
% of oxygen in air = 0.23
Ref.: 8-9 mg/l, MetCafe &
Conc. at saturation Cast = Eddy pg. No. 67-68 8.24

Ref.: Oxygen solubility in

water Appendix D, MetCafe
D.O in fresh water Ca = & Eddy Pg. No.-1745 7.58
Ref.: 0.4-0.8 ;MetCafe &
Alpha = Eddy, Pg. No.-429 0.65
Ref.: 0.7-0.98 ;MetCafe &
Beta = Eddy, Pg. No.-429 0.95
 D.O in wastewater Co = 2.00
Temperature correction Kt = 1.13
Blower capacity = (Tot. oxygen required* conc. at saturation)/
(SOTE *air density*Kt*% of oxygen in air *alpha(Ca * Beta - Co))
Air required per day is = = 3115.0 m3/d
Air required per hour is = = 129.8 m3/hour
Air required per day considering mixing = = 4660.0 m3/d
Air required per hour considering mixing criteria = = 194.2 m3/hour
=
Air required at equalisation tank = 27.0 m3/hour
Air required at MBBR-1 tanks = 535.0 m3/hour
Air required at Extended Aeration tank = 194.2 m3/hour
Total air required = 756.2 m3/hour
Blowers required = 756.20 m3/hour
Blower to be provided = 869.63 m3/hour

Pressure = 0.50 kg/cm2

Quantity 1W+1S Nos

Blowers required
No. Required = 1W+1S Nos.
Capacity provided = 869.63 m3/hour
Head = 0.50 kg/cm2
TUBE SETTLER - 3
22 Tube Settler ( secondary sludge )
Design Flow = 5.15 m3/hour
Height of tube settler considered = 0.75 m
Ref.: Cool deck technology 11.00 m2/m3
Area Available in TubePac = provider
Plan Area Available per Cu.m of Tube Pac @ 0.75m depth = 8.25 m2
Ref.: Cool deck technology
Rise Rate Considered = provider 0.4 m3/m2/hr
Volume of TubePac Required = 1.560 m3
Plan Area required for TubePac = 2.08 m2
Length = 1.4 m
Correction for angle = 0.45 m
plan area = 2.73 m2
Each edge = 1.65 m
Volume of TubePac Required = 1.49 m3
Total side water depth = 2.2 m
Free board = 0.3 m
Dimensions of Tube Settler
Liquid Depth d1 = 2.20 m
Length L = 2.00 m
Breadth B = 2.00 m
Free Board FB = 0.30 m
Total Depth d2 = 2.50 m
Hopper depth required hd = 1.00 m
Hopper depth provided = 1.00 m
Media required = 1.49 m3

SLUDGE RECIRCULATION PUMP

23 Sludge recirculation Pump
Considering 250 % recycle
Capacity of pump = 1.00 m3/hour
Head required = 1.00 kg/cm2
Quantity 1w+1s Nos

HYPO DOSING
24 Details of Hypo dosing system
Design flow rate 5.000 cum/hr
Dosage as Hypo 5.000 mg/l
Quantity of Hypo required 0.025 kg/hr
0.600 kg/day
Strength of commercial grade Hypo 6.000 %
Quantity of Hypo required 0.417 kg/hr
Pump capacity required 0.417 lph
Tank capacity required 10.000 litres

Tank No. = 1.00

Tank volume = 50.00 litres
Pump No. = 1.00 1W + 0S
Pump capacity = 0 - 4 lph
Head of pump = 35.00 m

FILTER FEED PUMP

26 Filter Feed Pump
FilterFeed Pump design flow rate = 5.00 m3/hour
Pump Head = 4.50 kg/cm2
Qty of pumps = 1w+1s Nos
Note: two pumps will be in operation for backwashing of filters
PRESSURE SAND FILTER
27 Design of Pressure Sand Filters =
Type = Downflow Vertical
Working Time 22.00 Hours
Avg. Design Flow Q(avg) = 5.00 m3/hour
No of Working units N = 1.00
Flow through unit Q(unit) = 5.00 m3/hour
 Ref.: 6-15 M3/m2/hr; water
supply engineering, By SK
= Garg
Filtration Rate max FR(max) 15.00 m/hour
Area of each unit Required A = 0.33 m2
Dia of filter = 0.65 m
Provided Dia = 0.75 m
Provide HOS = 1.80 m
Media Detail
Media Depth = 0.80 m
Gravel depth = 0.40 m
Free board for expansion 50% = 0.60 m
Total Height = 1.80 m
Provided Height = 1.80 m
Backwash Design for PSF
Back Wash Water Rate Wat(rate) = 24 m/hour
Back Wash Water Flow Required BW(flow) = Wat(rate) x A 10.60 m3 /hour
Wash Water Duration = 10.00 min
Wash Water Quantity BW(Q) = BW(flow) x Bw (dur) 1.77 m3 /filter/backwash
Total washwater for 2 filters 1.77 m3
SS output from Tubesettler = 10.00 ppm
SS output from PSF = 5.00 ppm
SS Load in Backwash = 0.550 kg/Backwash
Estimated No of Backwash Per day = 0.30 per day
Total SS Load Per day for Backwash = 0.17 Kg/backwash
Rinse time = 2.00 min.
Rinse flow = 5.00 m3/hr
Rinse volume = 0.17 m3
Total waste water = 1.93 m3
Filter Inlet size
Flow through unit service flow Q(unit) = 5.00 m3/hour
Velocity Vel = 1.20 m/sec
Area of opening A = Q(unit)- Vel 0.001157 m2
Diameter D = √ (A/(п/4)) 0.0384 m
= 38.00 mm size
Nearest Commercial Size Considering B/W flow 40.00 mm size
Backwash Pump Capacity 5.50 m3/hr
Quantity = 2W Nos
Pump Head 25.00 m
Air Blower Capacity 1.00 m3/hr
Quantity = 2.00 Nos
Air sourcing rate = 40.00 Nm3/m2/hr
Blower Capacity = 13.33 m3/hr
Blower Provided = 20.00 m3/hr
Dimensions of PSF Provide 1 No Pressure Sand Filters = 1 Nos
Diameter = 0.75 m
Depth = 1.80 m
Multi port valve and Frontal piping 40.00 mm
Size Provided 30 inch Ø X 72 inch
 ACTIVATED CARBON FILTER
28 Design of Activated Carbon Columns =
Type = Downflow Vertical
Working Time 22.00 Hours
Peak Design Flow Q(peak) = 5.00 m3/hour
No of Working units N = 1.00 Nos
Flow through each unit Q(unit) = 5.00 m3/hour
Ref.: 6-15 M3/m2/hr; water
= supply engineering, By SK
Velocity thru column FR(max) Garg 15.00 m/hour
Area of each unit Required A = 0.33 m2
Dia of column = 0.65 m
Say = 0.65 m
Provided Dia = 0.75 m
Provide HOS = 1.80 m
Media Detail
Media Depth = 0.80 m
Support media depth = 0.40 m
Free board for expansion 50% = 0.60 m
Total Height = 1.80 m
Provided Height = 1.80 m
Backwash Design for ACF
Back Wash Water Rate Wat(rate) = 10.00 m/hour
Back Wash Water Flow Required BW(flow) = Wat(rate) x A 4.42 m3 /hour
Wash Water Duration = 10.00 min
Wash Water Quantity BW(Q) = BW(flow) x Bw (dur) 0.74 m3 /filter/backwash
No. of back wash per day = 1.00 No.
Rinse flow = 5.00 m3/hr
Rinse time = 2.00 Min.
Rinse volume = 0.17 m3
Total waste water = 0.90 m3
Filter Inlet size
Flow through unit service flow Q(unit) = 5.00 m3/hour
Velocity Vel = 1.20 m/sec
Area of opening A = Q(unit)- Vel 0.001157 m2
Diameter D = √ (A/(п/4)) 0.0384 m
= 38.00 mm size
Nearest Commercial Size Considering B/W flow 50.00 mm size
Backwash Pump Capacity 2.00 m3/hr
Quantity = 2W Nos
Pump Head 25.00 m
Dimensions of PSF Provide 1 No Pressure Sand Filters = 1 Nos
Diameter = 0.75 m
Depth = 1.80 m
Multi port valve and Frontal piping 50.00 mm
Provided size 30 inch Ø X 72 inch

SLUDGE HANDLING SYSTEM

29 Sludge handling system
18 Sludge calculations
primary treatment
Inlet TSS = 500.000 mg/l
Outlet TSS = 50.000 mg/l
TSS due to coagulant and chemicals = 100.000 mg/l
Total TSS produced = 55.000 kg/day
Volume of sludge = 4.583 cum /day
anaerobic filter
kg/kg BOD
=
sludge production 0.200 destroyed
BOD destroyed = 674.905 kg/day
excess sludge produced = 134.981 kg/day
Volume of sludge = 13.498 cum /day
MBBR tank
total BOD destroyed 258.052009691 kg/day
Sludge wasting rate considered 0.35kg/kg of BOD removed
Excess biomaas produced (BOD removed/1000)*Flow/day*sludge wasting rate) 90.318203392 kg/day
Considering 70% as VSS in the TSS 70%
Sludge contributed by TSS 0.60480939771 kg/day
total sludge generated= S1 90.9230127897 kg/day
Consistancy 10000 mg/l
Sludge volume 9.09230127897 cum
Volume of sludge tank 4.54615063948 cum
Provide sludge tank of volume 4.5 cum
Extended aeration tank
total BOD destroyed 49.4245496209 kg/day
Sludge wasting rate considered 0.35kg/kg of BOD removed
Excess biomaas produced (BOD removed/1000)*Flow/day*sludge wasting rate) 17.2985923673 kg/day
Considering 70% as VSS in the TSS 70%
Sludge contributed by TSS 0.14479848522 kg/day
total sludge generated= S1 17.4433908525 kg/day
Consistancy 10000 mg/l
Sludge volume 1.74433908525 cum
Volume of sludge tank 0.87216954263 cum
Provide sludge tank of volume 0.9 cum
Overall sludge generated= 281.049 Kg/day
total sludge generated= 28.105 m3/day
Filter press
Solids content in dewatered sludge 30 %
Total dewatered sludge volume 936.83 litres
Number of batches 3.00
Volume for each batch 312.28
Size of filter press 610.00 610.00 610 X 610 mm x mm
 Volume of each chamber 13.005 litres/ per chamber
No of chambers required 24.01 No.
Provided 40 No.
Supernatant Quantity
Flow of Slurry In Fliter press Fs 28.105 m3/day

SP1 Ref.: MetCafe & Eddy; Pg.

Sp. Gr. Of sludge Cake No.1456 1.05 kg/m3
Dewatered Sludge from filter press @ 20% consistancy and sp. Gr. 1.05 (S1/C1*100/SP1) Vs 892.22 Ltr/day
Say 893.00 Ltr/day
Supernatant Quantity Fs-Vs 27.212 m3/day

Filter press feed pump

Pump capacity 3.02 m3/hr
No. of pumps 1 w + 1 s Nos.
DWPE DOSING SYSTEM
31 De watering Polyelectrolyte Dosing Tank
Sludge quantity = 281.05 kg/day
Dosage @ 2 kg /ton = 0.5621 kg/day
Quantity per day = 0.5621 kg/day
Polyelectrolyte conc = 0.01 %
=
Quantity of polyelectrolyte solution per day 112.42 liter/day
Polyelectrolyte Tank Volume on per day basis = 100.00 liter
Polyelectrolyte Tank Volume provided 100.00 litres
No of Tanks Provided = 1.00 Nos.
Polyelectrolyte Dosing Pumps
Dosing rate required in 6 hours = 18.74 ltr/hr
Polyelectrolyte Flow rate provided = 20.00 lit/hour
Pump lower Range = 0-20 lit/hour
Head = 4.00 kg/cm2
No of Pumps = 1.00 Nos.
SLUDGE DRYING BED
19 Sludge handling system
Total solids 281.049 kg/day
Sludge consistency Practical consideration 1%
Sludge generated 28.1048862498 m3/day
No of days 7 days
Total sludge volume for 8 days 196.734203749 m3
No of beds 8 Nos
Sludge generated at the outlet 0.562097725 m3/day
Filtrate 27.5427885248 m3/day
One bed volume 24.6 cum
Bed depth 1.2 m
Area 20.5 m2
Length 4.53 m
Breadth 4.53 m
Dimensions of sludge handling system
Liquid Depth d1 = 1.20 m
length L = 4.6 m
Breadth B 4.6
Free Board FB = 0.30 m
Total Depth d2 = 1.50 m

SLUDGE DRYING BED MEDIA

Media thickness in
S:No Layer from top Description mm Length Breadth Media depth Volume/compartme
Clean coarse sand 0.5-0.75
mm with uniformity
1 1 st layer coefficient < 4 150 4.6 4.6 0.2 7618
Clean coarse sand 0.5-0.75
mm with uniformity
2 2nd layer coefficient < 4 100 4.6 4.6 0.1 3809
3 3rd layer 10 mm aggregate 75 4.6 4.6 0.075 2857
4 4th layer 20 mm aggregate 75 4.6 4.6 0.075 2857
5 5th layer 40 mm aggregate 133 4.6 4.6 0.15 5713
Total
assumed

assumed
assumed
0.6-1.0
37.5
Air Quantity/Diffuser range
Change based on height
of tanks
kg/kg of BOD removed

kg/kg of BOD removed

 100

Total volume(8
compartments)

60941

30470
22853
22853
45706
182822
 ETP Capacity 15 KLD
Working hours - ETP 20 Hrs

BOD 800
COD 600
TSS 500

Fecl3
Poly
15 Screen & Oil grease 118.112
0.75 trap 5.91 Equalization tank FM & Floculator

17.107 17.107
0.86 Sludge sump 1.069158 Filter press

Sludge 1.50

BOD 4.8 90%

COD 3.36 90%
TSS 0.9375 80%

102.97 Extended Aeration 101.01 101.01

5.15 tank TS-3 5.05 5.05 PSF
1.96 m3/day 1.77
0.10 m3/hr 0.09
#NAME?
 BOD 600 25% BOD 240 60%
COD 420 30% COD 168 60%
TSS 75 85% TSS 18.75 75%

60
1
Primary 112.4842 107.52
FM & Floculator clarifier 5.62 Anaerobic filter 5.376084 MBBR tank
5.627684 m3/d 4.96 m3/day
0.28 m3/hr

15.610
1.069

99
ACF 4.9
0.74
0.04
 BOD 48 80%
COD 33.6 80%
TSS 4.6875 75%

102.97
MBBR tank 5.15 Secondary clarifier

4.55 m3/day
0.08 m3/day
Sr.
Sewage Stream
No
Design Basis
Raw effluent Quantity
Total Flow Q As per Tender 1008.00 m3/d
Average Flow Q(avg) = Q / 22 42.00 m3/hour
Design Flow Q = 5.37 m3/hour
Peak Factor PF = 3.00
Peak Flow Q(peak) = 126.00 m3/hour
Peak Factor PF = 3.00 Derived

Raw effluent Quality to ETP As per Tender

Source ETP Avg

Parameter
pH 8.50 9
BOD mg/l ( 5 day @ 20 0 C ) 500 500
COD mg/l 1000 1000
TDS mg/l 3000 3000
TSS mg/l 100 100
O & G mg/l 12 12
Ammonical Nitrogen mg/l 60 60
Temperature (° C ) ˂37 ˂37
Flow cum/day 100.0 100.0

Process Design & Sizing Calculation for Effluent Treatment Plant

SCREEN CHAMBER
1 Design of coarse screen
No of Units (Manual ) N = 1.00 Nos.
Working at a time N(working) = 1.00 No.
Peak Design Flow Q(peak) = 0.03500 m3/sec
Avg Flow = Peak as inflow is by pumping Q(avg) = 0.03500 m3/sec
Minium Self cleansing velocity V min = 0.60 m/sec
C/s area required at average flow A ave = 0.05833 m2
C/s area required at Peak flow A Max = 0.05833 m2
Width of screen chamber provided W = 0.30 m assumed
Depth of Flow at Peak Flow d peak = 0.19 m
Bar Spacing space = 0.01 m
Thickness of bars Thk. = 5.00 mm
No of Bars n = W/Space 20.00 No
Say 20.00 No.
Flowing Section 0.03889 m2
Velocity through Screen 0.90 m/sec
Angle of Inclination degree = 60.00 ˚
Liquid Depth d1 = 0.19 m
Area of bars in contact with water A2 = 0.0194 m2
CS Area of Channel A(total) = A1+ A2 0.0778 m2
Channel width W = A(total) / d1 0.4000 m
Channel width provided 0.5000 m
Dimensions of Unit No. of units 1 =
Length L = 0.50 m
Width W = 0.50 m
Liquid Depth d1 = 0.19 m
Free Board FB = 0.50 m
Total Depth d2 = 0.69 m

2 Design of Fine Screen Channel

No of Units (Manual ) N = 1.00 Nos.
Working at a time N(working) = 1.00 No.
Peak Design Flow Q(peak) = 0.03500 m3/sec
Avg Flow = Peak flow Q(avg) = 0.03500 m3/sec
Minium Self cleansing velocity V min = 0.60 m/sec
C/s area required at average flow A ave = 0.05833 m2
C/s area required at Peak flow A Max = 0.05833 m2
Width of screen chamber provided W = 0.30 m assumed
 Depth of Flow at Peak Flow d peak = 0.19 m
Bar Spacing space = 0.005 m
Thickness of bars Thk. = 5.00 mm
No of Bars n = W/Space 30.00 No
Say 30.00 No.
Flowing Section 0.02917 m2
Velocity through Screen 1.20 m/sec
Angle of Inclination degree = 60.00 ˚
Liquid Depth d1 = 0.19 m
Area of bars in contact with water A2 = 0.0292 m2
CS Area of Channel A(total) = A1+ A2 0.0875 m2
Channel width W = A(total) / d1 0.4500 m
Channel width provided 0.5000 m
Dimensions of Unit No. of units 1 =
Length L = 0.50 m
Width W = 0.50 m
Liquid Depth d1 = 0.19 m
Free Board FB = 0.50 m
Total Depth d2 = 0.69 m
Over all dimensions
No. of units 1 =
Length L = 1.00 m
Width W = 0.50 m
Liquid Depth d1 = 0.19 m
Liquid Depth Provided d1 = 0.10 m
Free Board FB = 0.50 m
Total Depth d2 = 0.60 m

OIL & GREASE TRAP

4 Design of Oil & Grease Trap
No of Units N = 1.00 No.
Working at a time N(working) = 1.00 No.
Peak Design Flow Q(peak) = 0.03500 m3/sec
Avg Flow Q(avg) = 0.01167 m3/sec
Density of particle d1 0.89000 gm/cc
Typical Value for any
Equivalent radius of particle r oil seperator 0.01500 cm (150 micron)
Density of medium (water) d2 1.00000 gm/cc
Viscosity of medium µ 0.00890 dyne/cm3
gravavity acceleration g 981.00000 cm/sec2

V = (2gr^2)(d1-d2)/( 9 µ)
2.18245 m/hr
Rising velocity V 4.00 m/hr
Q(peak)/(rising
Area velocity/3600) 31.50 m2
width 2.00 m assumed
Width provided 2.00 m
Caluculated Length 15.75 m
Length provided 2.50 m
HRT provided 15.00
Ref.: 5-20 minutes ;
STP Guide;
publication by
Karnataka pollution
control board. min
Volume (Q(peak)*60)*HRT 31.50 m3
Hopper depth 0.63 m
Hopper volume 1.56 cum
calculated SWD volume 5.99 m
/(Length*width)
Provided SWD 1.20 m
FB 0.60 m
Dimensions of Oil & Grease Trap =
Length L = 2.50 m
Width W = 2.00 m
Liquid Depth d1 = 1.20 m
Free Board FB = 0.60 m
Total Depth d2 = d1 + FB 1.80 m
Hopper Depth = PROVIDED 0.50 m

EQUALIZATION TANK
5 Design of Equalization tank
Avg Design Flow Q(avg) = 42.00 m3/hr
Recyle backwash flow from filters & Filter =
press filtrate Q(recycle) Refer water balance 4.9 m3/d
HRT at Average flow HRT = 8.00 hours

= (Q(avg)) x HRT +
Storage capacity required V (Q(recycle)) 340.92 m3
Storage capacity provided V = 45.00 m3
Liquid Depth Considered d1 = 4.00 m
Area = V/d1 11.25 m2
Length L = 3.4 m
Breath B = 3.4 m
Dimensions of Tank
Liquid Depth d1 = 4.00 m
Length L = 3.4 m
Breadth B = 3.4 m
Free Board FB = 0.50 m
Total Depth d2 = d1 + FB 4.50 m

6 Calculation for Air Requirement for Equalization tank

 m3/m3/hr

= Ref.: 0.60-1.0
m3/m3/hr; MetCafe
Air Supply Rate ASR & Eddy; Pg. No.-344 0.60 0.6-1.0
Air required = ASR x V 0.45 m3/min
Air required for EQ Tank = 27.00 m3/hour

pH CORRECTION DOSING IN EQ TANK

7 Details of pH Correction dosing system
Design flow rate 7.500 cum/hr
Based on site
Dosage as HCl conditions 5.000 mg/l
Quantity of HCl required 0.038 kg/hr
0.900 kg/day
Strength of commercial grade HCl 33.000 %
Quantity of HCl required 0.114 kg/hr
Pump capacity required 0.114 lph
Tank capacity required 2.727 litres

Tank No. = 1.00

Tank volume = 100.00 litres
Pump No. = 1.00 1W + 0S
Pump capacity = 0 - 4 lph
Head of pump = 15.00 m

COAGULANT DOSING
8 Details of Coagulant dosing system
Design flow rate 42.000 cum/hr
Dosage as FeCL3 50.000 mg/l
Quantity of FeCL3required 2.100 kg/hr
50.400 kg/day
Strength of commercial grade FeCL3 10.000 %
Quantity of FeCL3 required 21.000 kg/hr
Pump capacity required 21.000 lph
Tank capacity required 504.000 litres

Tank No. = 1.00

Tank volume = 100.00 litres
Pump No. = 1.00 1W + 0S
Pump capacity = 0 - 4 lph
Head of pump = 15.00 m

POLY DOSING
9 Details of Poly dosing system
Design flow rate 42.000 cum/hr
Dosage as Poly Electrolyte 1.000 mg/l
Quantity of Poly Electrolyte required 0.042 kg/hr
1.008 kg/day
Strength of commercial grade Poly Electrolyte 0.100 %
Quantity of Poly Electrolyte required 42.000 kg/hr
Pump capacity required 42.000 lph
Tank capacity required 1008.000 litres

Tank No. = 1.00

Tank volume = 200.00 litres
Pump No. = 1.00 1W + 0S
Pump capacity = 0 - 6 lph
Head of pump = 15.00 m
 EFFLUENT FEED PUMP
10 Pumping rate to be adopted Refer Water balance 42.00 m3/hour
Head required 1.20 kg/cm2
Quantity 1w+1s Nos

FLASH MIXER TANK

11 Flash mixing tank
Pumping flow rate = 5.37 m3/hour
Detention time = 120.000 secs
volume 0.179 cum
Provide depth = 1.000 m
Length & Breadth = 0.423 m
Dimensions of unit
No. of units No. = 1.000
Length L = 0.400 m
Width W 0.400 m
Liquid Depth d1 = 1.000 m
Free Board FB = 0.300 m
Total Depth d2 = 1.300 m

FLOCCULATION TANK
12 Flocculation tank
Pumping flow rate = 5.37 m3/hour
Detention time = 20.000 minutes
volume 1.790 cum
Provide depth = 1.500 m
Edge = 1.093 m
Dimensions of unit No. of units No. = 1.000
Length L = 1.100 m
Width W 1.100 m
Liquid Depth d1 = 1.500 m
Free Board FB = 0.300 m
Total Depth d2 = 1.800 m

DAF SYSTEM
15 Dissolved Air floation system
Inlet Flow at DAF 42.00 M3/hr
Recycle Ratio 25 % of inlet flow 25 % %
Recycling flow 25 % of inlet flow 10.50 M3/hr
Total Flow In Q 52.50 M3/hr
Area Required Q/6 x SS(Raw)/1500 0.58 m2
Diameter Calculated A=л/4 X D^2 0.37 m
Minimum Dia meter Available 1.20 m
Air to Solid ratio A/S = ρ * s * (f*P – 1) * R / (S * Q)
Density of Air ρ 1.20 kg/L @ 30 Celcius
Solubility of Air s 15.70 mg/L at 30 Celcius
Saturation factor f 0.80
Operating pressure P 6.00 kg/cm2g( 7 atm)
Recycle ratio R 0.25 x Q 0.94
Intet TSS S 100.00 mg/l
Inlet Flow + recyle flow at DAF Q 52.50 m3/hr
A/S 0.01
Air Required A/S X Inlet TSS (S) 1.28 ml/l
67.12 L/hr
0.07 m3/hr
Air Compressor Provided 0.37 NM3/hr Min
Compressor Pressure Provided 6.50 kg/cm2
Overall Size ø 1.230 m
Height 0.66 m

Recirculation Pump 1.00 cum/hr

Head of re circulation Pump 6.50 kg/cm2
Inlet flow 42.00 cum/hr
Inlet SS 100.00 ppm
Outlet TSS 100.00 ppm
Note: DAF calculation are changed as per final vendor selection.
NUTRIENT DOSING(APPLICABLE ONLY BASED ON SOURCE)
14 Details of Nutrient dosing system
Design flow rate 42.0 cum/hr
Inlet nitrogen 60.0 ppm
Inlet load of nitrogen 60.5 kg/day
Nitrogen required for biological treatment 298.5 ppm
Residual Nitrogen required as N 238.5 ppm 37.5
Nitrogen required as N 29.8 ppm
Dosage of Urea required considered inlet N 62.1 kg/day
Quantity of Urea solution of 10 % required 48% purity 621.1 lit/day
Quantity of Urea solution per hour 28.2 lit/hr

Assuming inlet
Phosphorous required as P phosphorus as 0 ppm 55.440 kg/day
Dosage of DAP required 120.521 kg/day
Quantity of DAP solution of 10 % required 1205.211 lit/day
Quantity of DAP solution per hour 54.782 lit/hr
Total nutrient quantity 83.0138 lit/hr
Pump capacity required 99.617 lit/hr
Tank capacity required 2191.566 litres

Tank No. = 1.00

Tank volume = 500.00 litres
Pump No. = 1.00 1W + 0S
Pump capacity = 0-20 lph
Head of pump = 15.00 m

MBBR TANK
15 Design of MBBR
Avg BOD concentration 445.17 mg/l
 Total BOD load = Flow X BOD /1000 445.17 kg/d

= CPHEEO - Page No:

293/Ref.: MetCafe &
BOD loading on media Eddy Pg. No. 953 20.00 grams/m2/day
Area of media required 22258.73 m2
Considering area of media / cum = 400.00
Volume of media required = 55.65 m3
Volume to provided 33.00 m3
Consider media filling Practical 45.00 %
Therefore volume of aeration tank = 73.33 m3
No. of compartments to be provided = 1.00 No.
Volume of each tank 73.33 m3
Providing SWD as = 4.00 m
Providing square tank - edge = 3.5 m
Breadth provided = 5.2 m

Diffuser
Air Quantity = 746.4 m3/hour
Diffuser range for Tubular Diffuser 8.00
Diffuser for each MMBR Tank Air Quantity/Diffuser range = 93.29 Nos.
Diffuser Provided for each MMBR Tank = 102.00 Nos.

Dimensions of unit
No. of units No. = 1.00 Nos.
No. of compartment No. = 1.00 Nos.
Breadth D = 3.5 m
Length D = 5.2 m
Liquid Depth d1 = 4.00 m
Free Board FB = 0.50 m
Total Depth d2 = 4.50 m

TUBE SETTLER
16 Tube Settler ( secondary sludge )
Design Flow = 5.20 m3/hour
Height of tube settler considered = 0.75 m
Ref.: Cool deck 11.00 m2/m3
Area Available in TubePac = technology provider
Plan Area Available per Cu.m of Tube Pac @ 0.75m depth = 8.25 m2
Ref.: Cool deck
Rise Rate Considered = technology provider 0.4 m3/m2/hr
Volume of TubePac Required = 1.577 m3
Plan Area required for TubePac = 2.10 m2
Length = 1.5 m
Correction for angle = 0.45 m
plan area = 2.76 m2
Each edge = 1.66 m
Volume of TubePac Required = 1.51 m3
Total side water depth = 2.2 m
Free board = 0.3 m
Dimensions of Tube Settler
Liquid Depth d1 = 2.20 m
Length L = 1.70 m
Breadth B = 1.70 m
Free Board FB = 0.30 m
Total Depth d2 = 2.50 m
Hopper depth required hd = 0.85 m
Hopper depth provided = 1.00 m
Media required = 1.51 m3

EXTENDED AERATION TANK

19 Design of Extended aeration system

Total BOD load = Err:509 kg/day

Handbook of
environmental engg,
=
Advanced biological
treatment processes:
organic loading rate Page No: 343 0.28 kg BOD/cum/day
Volume of aeration tank required = Err:509 m3
Considering depth of tank as = 4.00 m
Plan area of tank = Err:509 m2

Breadth of the tank Considered = Err:509 m

There fore length required = Err:509 m
Length provided = 6.50 m
Dimensions of unit
No. of units No. = 1.00
Length L = 6.50 m
Breadth W Err:509 m
Liquid Depth d1 = 4.00 m
Free Board FB = 0.50 m
Total Depth d2 = 4.50 m

Diffuser
Air Quantity = Err:509 m3/hour
Diffuser range for Tubular Diffuser 8.00
Diffuser for Aeration Tank = Err:509 Nos. Air Quantity/Diffuser range
Diffuser Provided for Aeration Tank = 36.00 Nos.

AIR BLOWER
20 Air Requirement for MBBR
 Ref.: CPHEEO
Manual Table.13.1,
Pg. No. 235 and
MetCafe & Eddy Pg.
Oxygen required per kg of BOD removed = No. 683 1.50 kg
Total BOD removed per day = 360.00 kg/day
Total oxygen req. = 540.00 kg/day
Standard oxygen transfer
Ref.: 15-19 %,
MetCafe & Eddy Pg.
efficiency (SOTE) for 4 m depth No. 437 23.56 %
Air density = 1.20 kg/cum
% of oxygen in air = 0.23
Ref.: 8-9 mg/l,
MetCafe & Eddy pg.
Conc. at saturation Cast = No. 67-68 8.24

Ref.: Oxygen
solubility in water
Appendix D, MetCafe
D.O in fresh water Ca = & Eddy Pg. No.-1745 7.58

Ref.: 0.4-0.8 ;MetCafe

Alpha = & Eddy, Pg. No.-429 0.65
Ref.: 0.7-
0.98 ;MetCafe &
Beta = Eddy, Pg. No.-429 0.95
D.O in wastewater Co = 2.00
Temperature correction Kt = 1.13
Blower capacity = (Tot. oxygen required* conc. at saturation)/

(SOTE *air density*Kt*% of oxygen in air *alpha(Ca * Beta - Co))

Air required per day is = = 17912.6 m3/d

Air required per hour is = = 746.4 m3/hour

21 Air Requirement for Extended Aeration tank

Ref.: CPHEEO
Manual Table.13.1,
Pg. No. 235 and
MetCafe & Eddy Pg.
Oxygen required per kg of BOD removed = No. 683 2.00 kg
Total BOD removed per day = Err:509 kg/day
Total oxygen req. = Err:509 kg/day
Standard oxygen transfer
Ref.: 15-19 %,
MetCafe & Eddy Pg.
efficiency (SOTE) for 4 m depth = No. 437 24.80 %
Air density = 1.20 kg/m3
% of oxygen in air = 0.23
Ref.: 8-9 mg/l,
MetCafe & Eddy pg.
Conc. at saturation Cast = No. 67-68 8.24

Ref.: Oxygen
solubility in water
Appendix D, MetCafe
D.O in fresh water Ca = & Eddy Pg. No.-1745 7.58

Ref.: 0.4-0.8 ;MetCafe

Alpha = & Eddy, Pg. No.-429 0.65
Ref.: 0.7-
0.98 ;MetCafe &
Beta = Eddy, Pg. No.-429 0.95
 D.O in wastewater Co = 2.00
Temperature correction Kt = 1.13
Blower capacity = (Tot. oxygen required* conc. at saturation)/
(SOTE *air density*Kt*% of oxygen in air *alpha(Ca * Beta - Co))
Air required per day is = = Err:509 m3/d
Air required per hour is = = Err:509 m3/hour
Air required per day considering mixing = = Err:509 m3/d
Air required per hour considering mixing criteria = = Err:509 m3/hour
=
Air required at equalisation tank = 27.0 m3/hour
Air required at MBBR-1 tanks = 746.4 m3/hour
Air required at Extended Aeration tank = Err:509 m3/hour
Total air required = Err:509 m3/hour
Blowers required = Err:509 m3/hour
Blower to be provided = Err:509 m3/hour
Change based on height
Pressure = 0.50 kg/cm2 of tanks
Quantity 1W+1S Nos

Blowers required
No. Required = 1W+1S Nos.
Capacity provided = Err:509 m3/hour
Head = 0.50 kg/cm2
TUBE SETTLER - 2
22 Tube Settler ( secondary sludge )
Design Flow = 5.15 m3/hour
Height of tube settler considered = 0.75 m
Ref.: Cool deck 11.00 m2/m3
Area Available in TubePac = technology provider
Plan Area Available per Cu.m of Tube Pac @ 0.75m depth = 8.25 m2
Ref.: Cool deck
Rise Rate Considered = technology provider 0.4 m3/m2/hr
Volume of TubePac Required = 1.560 m3
Plan Area required for TubePac = 2.08 m2
Length = 1.4 m
Correction for angle = 0.45 m
plan area = 2.73 m2
Each edge = 1.65 m
Volume of TubePac Required = 1.49 m3
Total side water depth = 2.2 m
Free board = 0.3 m
Dimensions of Tube Settler
Liquid Depth d1 = 2.20 m
Length L = 2.00 m
Breadth B = 2.00 m
Free Board FB = 0.30 m
Total Depth d2 = 2.50 m
Hopper depth required hd = 1.00 m
Hopper depth provided = 1.00 m
Media required = 1.49 m3

SLUDGE RECIRCULATION PUMP

23 Sludge recirculation Pump
Considering 250 % recycle
Capacity of pump = 8.40 m3/hour
Head required = 1.00 kg/cm2
Quantity 1w+1s Nos

HYPO DOSING
24 Details of Hypo dosing system
Design flow rate 42.000 cum/hr
Dosage as Hypo 5.000 mg/l
Quantity of Hypo required 0.210 kg/hr
5.040 kg/day
Strength of commercial grade Hypo 6.000 %
Quantity of Hypo required 3.500 kg/hr
Pump capacity required 3.500 lph
Tank capacity required 84.000 litres

Tank No. = 1.00

Tank volume = 50.00 litres
Pump No. = 1.00 1W + 0S
Pump capacity = 0 - 4 lph
Head of pump = 35.00 m

FILTER FEED PUMP

26 Filter Feed Pump
FilterFeed Pump design flow rate = 42.00 m3/hour
Pump Head = 4.50 kg/cm2
Qty of pumps = 1w+1s Nos
Note: two pumps will be in operation for backwashing of filters
PRESSURE SAND FILTER
27 Design of Pressure Sand Filters =
Type = Downflow Vertical
Working Time 22.00 Hours
Avg. Design Flow Q(avg) = 42.00 m3/hour
No of Working units N = 1.00
Flow through unit Q(unit) = 42.00 m3/hour
Ref.: 6-15 M3/m2/hr;
water supply
engineering, By SK
= Garg

Filtration Rate max FR(max) 15.00 m/hour

Area of each unit Required A = 2.80 m2
Dia of filter = 1.89 m
Provided Dia = 0.75 m
Provide HOS = 1.80 m
Media Detail
Media Depth = 0.80 m
Gravel depth = 0.40 m
Free board for expansion 50% = 0.60 m
Total Height = 1.80 m
Provided Height = 1.80 m
Backwash Design for PSF
Back Wash Water Rate Wat(rate) = 24 m/hour
Back Wash Water Flow Required BW(flow) = Wat(rate) x A 10.60 m3 /hour
Wash Water Duration = 10.00 min
Wash Water Quantity BW(Q) = BW(flow) x Bw (dur) 1.77 m3 /filter/backwash
Total washwater for 2 filters 1.77 m3
SS output from Tubesettler = 10.00 ppm
SS output from PSF = 5.00 ppm
SS Load in Backwash = 4.620 kg/Backwash
Estimated No of Backwash Per day = 0.36 per day
Total SS Load Per day for Backwash = 1.66 Kg/backwash
Rinse time = 2.00 min.
Rinse flow = 42.00 m3/hr
Rinse volume = 1.40 m3
Total waste water = 3.17 m3
Filter Inlet size
Flow through unit service flow Q(unit) = 42.00 m3/hour
Velocity Vel = 1.20 m/sec
Area of opening A = Q(unit)- Vel 0.009722 m2
Diameter D = √ (A/(п/4)) 0.1112 m
= 111.00 mm size
Nearest Commercial Size Considering B/W flow 40.00 mm size
Backwash Pump Capacity 5.50 m3/hr
Quantity = 2W Nos
Pump Head 25.00 m
Air Blower Capacity 1.00 m3/hr
Quantity = 2.00 Nos
Air sourcing rate = 40.00 Nm3/m2/hr
Blower Capacity = 112.00 m3/hr
Blower Provided = 20.00 m3/hr
Dimensions of PSF Provide 1 No Pressure Sand Filters = 1 Nos
Diameter = 0.75 m
Depth = 1.80 m
Multi port valve and Frontal piping 40.00 mm
Size Provided 30 inch Ø X 72 inch
 ACTIVATED CARBON FILTER
28 Design of Activated Carbon Columns =
Type = Downflow Vertical
Working Time 22.00 Hours
Peak Design Flow Q(peak) = 42.00 m3/hour
No of Working units N = 1.00 Nos
Flow through each unit Q(unit) = 42.00 m3/hour

Ref.: 6-15 M3/m2/hr;

= water supply
engineering, By SK
Velocity thru column FR(max) Garg 15.00 m/hour
Area of each unit Required A = 2.80 m2
Dia of column = 1.89 m
Say = 1.89 m
Provided Dia = 0.75 m
Provide HOS = 1.80 m
Media Detail
Media Depth = 0.80 m
Support media depth = 0.40 m
Free board for expansion 50% = 0.60 m
Total Height = 1.80 m
Provided Height = 1.80 m
Backwash Design for ACF
Back Wash Water Rate Wat(rate) = 10.00 m/hour
Back Wash Water Flow Required BW(flow) = Wat(rate) x A 4.42 m3 /hour
Wash Water Duration = 10.00 min
Wash Water Quantity BW(Q) = BW(flow) x Bw (dur) 0.74 m3 /filter/backwash
No. of back wash per day = 1.00 No.
Rinse flow = 42.00 m3/hr
Rinse time = 2.00 Min.
Rinse volume = 1.40 m3
Total waste water = 2.14 m3
Filter Inlet size
Flow through unit service flow Q(unit) = 42.00 m3/hour
Velocity Vel = 1.20 m/sec
Area of opening A = Q(unit)- Vel 0.009722 m2
Diameter D = √ (A/(п/4)) 0.1112 m
= 111.00 mm size
Nearest Commercial Size Considering B/W flow 40.00 mm size
Backwash Pump Capacity 2.00 m3/hr
Quantity = 2W Nos
Pump Head 25.00 m
Dimensions of PSF Provide 1 No Pressure Sand Filters = 1 Nos
Diameter = 0.75 m
Depth = 1.80 m
Multi port valve and Frontal piping 40.00 mm
Provided size 30 inch Ø X 72 inch

SLUDGE HANDLING SYSTEM

29 Sludge handling system
18 Sludge calculations
DAF
Inlet TSS = 100.000 mg/l
Outlet TSS = 100.000 mg/l
TSS due to coagulant and chemicals = 100.000 mg/l
Total TSS produced = 100.800 kg/day
Volume of sludge = 8.400 cum /day
MBBR tank
total BOD destroyed 445.174632353 kg/day
Sludge wasting rate considered 0.35
kg/kg of BOD removed
Excess biomaas produced (BOD removed/1000)*Flow/day*sludge wasting rate) 155.811121324 kg/day
Considering 70% as VSS in the TSS 70%
Sludge contributed by TSS 89.0349264706 kg/day
total sludge generated= S1 244.846047794 kg/day
Consistancy 10000 mg/l
Sludge volume 24.4846047794 cum
Volume of sludge tank 12.2423023897 cum
Provide sludge tank of volume 12.2 cum
Extended aeration tank
total BOD destroyed Err:509 kg/day
Sludge wasting rate considered 0.35
kg/kg of BOD removed
Excess biomaas produced (BOD removed/1000)*Flow/day*sludge wasting rate) Err:509 kg/day
Considering 70% as VSS in the TSS 70%
Sludge contributed by TSS Err:509 kg/day
total sludge generated= S1 Err:509 kg/day
Consistancy 10000 mg/l
Sludge volume Err:509 cum
Volume of sludge tank Err:509 cum
Provide sludge tank of volume Err:509 cum
total sludge generated= Err:509 Kg/day
total sludge generated= Err:509 m3/day
Filter press
Solids content in dewatered sludge 20 %
Total dewatered sludge volume Err:509 litres
Number of batches 3.00
Volume for each batch Err:509
Size of filter press 610.00 610.00 610 X 610 mm x mm
Volume of each chamber 13.005 litres/ per chamber
No of chambers required Err:509 No.
Provided 28 No.
Supernatant Quantity
Flow of Slurry In Fliter press Fs Err:509 m3/day

SP1 Ref.: MetCafe &

Sp. Gr. Of sludge Cake Eddy; Pg. No.1456 1.05 kg/m3
Dewatered Sludge from filter press @ 20% consistancy and sp. Gr. 1.05 (S1/C1*100/SP1) Vs Err:509 Ltr/day
Say Err:509 Ltr/day
 Supernatant Quantity Fs-Vs Err:509 m3/day

Filter press feed pump

Pump capacity Err:509 m3/hr
No. of pumps 1 w + 1 s Nos.
DWPE DOSING SYSTEM
31 De watering Polyelectrolyte Dosing Tank
Sludge quantity = Err:509 kg/day
Dosage @ 2 kg /ton = Err:509 kg/day
Quantity per day = Err:509 kg/day
Polyelectrolyte conc = 0.01 % 100
=
Quantity of polyelectrolyte solution per day Err:509 liter/day
Polyelectrolyte Tank Volume on per day basis = 100.00 liter
Polyelectrolyte Tank Volume provided 100.00 litres
No of Tanks Provided = 1.00 Nos.
Polyelectrolyte Dosing Pumps
Dosing rate required in 6 hours = Err:509 ltr/hr
Polyelectrolyte Flow rate provided = 20.00 lit/hour
Pump lower Range = 0-20 lit/hour
Head = 4.00 kg/cm2
No of Pumps = 1.00 Nos.
SLUDGE DRYING BED
19 Sludge handling system
Total solids Err:509 kg/day
Sludge consistency Practical consideration 1%
Sludge generated Err:509 m3/day
No of days 7 days
Total sludge volume for 8 days Err:509 m3
No of beds 8 Nos
Sludge generated at the outlet Err:509 m3/day
Filtrate Err:509 m3/day
One bed volume Err:509 cum
Bed depth 1.2 m
Area Err:509 m2
Length Err:509 m
Breadth Err:509 m
Dimensions of sludge handling system
Liquid Depth d1 = 1.20 m
length L = Err:509 m
Breadth B Err:509
Free Board FB = 0.30 m
Total Depth d2 = 1.50 m

SLUDGE DRYING BED MEDIA

Media thickness in Total volume(8
S:No Layer from top Description mm Length Breadth Media depth Volume/compartmecompartments)
Clean coarse sand 0.5-0.75
mm with uniformity
1 1 st layer coefficient < 4 150 Err:509 Err:509 0.2 Err:509 Err:509
Clean coarse sand 0.5-0.75
mm with uniformity
2 2nd layer coefficient < 4 100 Err:509 Err:509 0.1 Err:509 Err:509
3 3rd layer 10 mm aggregate 75 Err:509 Err:509 0.075 Err:509 Err:509
4 4th layer 20 mm aggregate 75 Err:509 Err:509 0.075 Err:509 Err:509
5 5th layer 40 mm aggregate 133 Err:509 Err:509 0.15 Err:509 Err:509
Total Err:509
BOD 500ppm
COD 2,000ppm
TSS 1,000ppm
O&G - Free 20,000ppm

O&G - Dissolved 0ppm

Industrial 768M3/D
Fine Screen
wastewater 32.00M3/H

Peak factor - 3 is considered

BOD 750ppm
COD 1,500ppm

TSS 1,000ppm
O&G - Free 20ppm
 O&G - Dissolved 20ppm

7M3/D
Acidic wastewater
0.29M3/H storage tank

From Wash
shops
15M3/D
Caustic wastewater
0.63M3/H storage tank
 BOD 375ppm
COD 1,500ppm
TSS 250ppm
O&G - Free 2,000ppm
O&G -
Dissolved 0ppm

768M3/D 1,200M3/D 1,187M3/D

Pump Pit API separator
32.00M3/H 32.00M3/H 49.46M3/H

1.83823529411765
11.0294117647059

25.887812012
77.663436036
139.79418487
 22M3/D 22M3/D
Neutralization tank Pipe flocculaor
0.92M3/H 0.92M3/H
#NAME?
 25% BOD 375ppm BOD
25% COD 1,500ppm COD
75% TSS 250ppm TSS
O&G - Free 2,000ppm O&G - Free

O&G - Dissolved 0ppm O&G - Dissolved

1,187M3/D
Buffer Mixing tank
59.36M3/H DAF

19.68711140247 1,186M3/D
1.363892868728
5.455571474914

1,666M3/D 1,666M3/D
PSF
69.41M3/H 69.41M3/H

81M3/D

3.38M3/H
1,666M3/D MBR
69.41M3/H

BOD 503ppm 10M3/D

COD 1,005ppm 1.1M3/D
Sludge to Indusrial waste
TSS 620ppm water tank
O&G - Free 20ppm
 O&G - Dissolved 20ppm

22M3/D 21M3/D
Pipe flocculaor Lamella separator
0.92M3/H 0.89M3/H

0.6M3/D
 281ppm 25%
1,125ppm 25%
63ppm 75%
5ppm

5ppm

To calamity tank

49.41M3/H

480M3/D
Treated sewage
20.00M3/H

BOD 30ppm
COD 150ppm
TSS 10ppm

5.12897457834807
1.07172603129661
1,654M3/D 1,241M3/D
MBR RO Remineralisation
68.93M3/H 51.70M3/H

414M3/D
Reject handling - By client
dge to Indusrial waste
water tank
 17M3/D
Sludge dewatering unit Filtrate to buffer tank

2M3/D
Remineralisation
Sr.
Sewage Stream
No
Design Basis
Raw effluent Quantity
Total Flow Q As per Tender 100.00 m3/d
Average Flow Q(avg) = Q / 22 5.00 m3/hour
Design Flow Q = 5.37 m3/hour
Peak Factor PF = 3.00
Peak Flow Q(peak) = 15.00 m3/hour
Peak Factor PF = 3.00 Derived

Raw effluent Quality to ETP As per Tender

Source ETP Avg

Parameter
pH 8.50 9
BOD mg/l ( 5 day @ 20 0 C ) 500 500
COD mg/l 1000 1000
TDS mg/l 3000 3000
TSS mg/l 500 500
O & G mg/l 12 12
Ammonical Nitrogen mg/l 60 60
Temperature (° C ) ˂37 ˂37
Flow cum/day 100.0 100.0

Process Design & Sizing Calculation for Effluent Treatment Plant

SCREEN CHAMBER
1 Design of coarse screen
No of Units (Manual ) N = 1.00 Nos.
Working at a time N(working) = 1.00 No.
Peak Design Flow Q(peak) = 0.00417 m3/sec
Avg Flow = Peak as inflow is by pumping Q(avg) = 0.00417 m3/sec
Minium Self cleansing velocity V min = 0.60 m/sec
C/s area required at average flow A ave = 0.00694 m2
C/s area required at Peak flow A Max = 0.00694 m2
Width of screen chamber provided W = 0.30 m
Depth of Flow at Peak Flow d peak = 0.02 m
Bar Spacing space = 0.01 m
Thickness of bars Thk. = 5.00 mm
No of Bars n = W/Space 20.00 No
Say 20.00 No.
Flowing Section 0.00463 m2
Velocity through Screen 0.90 m/sec
Angle of Inclination degree = 60.00 ˚
Liquid Depth d1 = 0.02 m
Area of bars in contact with water A2 = 0.0023 m2
CS Area of Channel A(total) = A1+ A2 0.0093 m2
Channel width W = A(total) / d1 0.4000 m
Channel width provided 0.5000 m
Dimensions of Unit No. of units 1 =
Length L = 0.50 m
Width W = 0.50 m
Liquid Depth d1 = 0.02 m
Free Board FB = 0.50 m
Total Depth d2 = 0.52 m

2 Design of Fine Screen Channel

No of Units (Manual ) N = 1.00 Nos.
Working at a time N(working) = 1.00 No.
Peak Design Flow Q(peak) = 0.00417 m3/sec
Avg Flow = Peak flow Q(avg) = 0.00417 m3/sec
Minium Self cleansing velocity V min = 0.60 m/sec
C/s area required at average flow A ave = 0.00694 m2
C/s area required at Peak flow A Max = 0.00694 m2
Width of screen chamber provided W = 0.30 m
 Depth of Flow at Peak Flow d peak = 0.02 m
Bar Spacing space = 0.005 m
Thickness of bars Thk. = 5.00 mm
No of Bars n = W/Space 30.00 No
Say 30.00 No.
Flowing Section 0.00347 m2
Velocity through Screen 1.20 m/sec
Angle of Inclination degree = 60.00 ˚
Liquid Depth d1 = 0.02 m
Area of bars in contact with water A2 = 0.0035 m2
CS Area of Channel A(total) = A1+ A2 0.0104 m2
Channel width W = A(total) / d1 0.4500 m
Channel width provided 0.5000 m
Dimensions of Unit No. of units 1 =
Length L = 0.50 m
Width W = 0.50 m
Liquid Depth d1 = 0.02 m
Free Board FB = 0.50 m
Total Depth d2 = 0.52 m
Over all dimensions
No. of units 1 =
Length L = 1.00 m
Width W = 0.50 m
Liquid Depth d1 = 0.02 m
Liquid Depth Provided d1 = 0.10 m
Free Board FB = 0.50 m
Total Depth d2 = 0.60 m

OIL & GREASE TRAP

4 Design of Oil & Grease Trap
No of Units N = 1.00 No.
Working at a time N(working) = 1.00 No.
Peak Design Flow Q(peak) = 0.00417 m3/sec
Avg Flow Q(avg) = 0.00139 m3/sec
Density of particle d1 0.89000 gm/cc
Typical Value for any oil
Equivalent radius of particle r seperator 0.01500 cm (150 micron)
Density of medium (water) d2 1.00000 gm/cc
Viscosity of medium µ 0.00890 dyne/cm3
gravavity acceleration g 981.00000 cm/sec2

V = (2gr^2)(d1-d2)/( 9 µ)
2.18245 m/hr
Rising velocity V 4.00 m/hr
Q(peak)/(rising
Area velocity/3600) 3.75 m2
width 2.00 m
Width provided 2.00 m
Caluculated Length 1.88 m
Length provided 2.50 m
HRT provided 15.00
Ref.: 5-20 minutes ; STP
Guide; publication by
Karnataka pollution
control board. min
Volume (Q(peak)*60)*HRT 3.75 m3
Hopper depth 0.63 m
Hopper volume 1.56 cum
calculated SWD 0.44 m
volume /(Length*width)
Provided SWD 1.20 m
FB 0.60 m
Dimensions of Oil & Grease Trap =
Length L = 2.50 m
Width W = 2.00 m
Liquid Depth d1 = 1.20 m
Free Board FB = 0.60 m
Total Depth d2 = d1 + FB 1.80 m
Hopper Depth = PROVIDED 0.50 m

EQUALIZATION TANK
5 Design of Equalization tank
Avg Design Flow Q(avg) = 5.00 m3/hr
Recyle backwash flow from filters & Filter =
press filtrate Q(recycle) Refer water balance 4.9 m3/d
HRT at Average flow HRT = 8.00 hours

= (Q(avg)) x HRT +
Storage capacity required V (Q(recycle)) 44.92 m3
Storage capacity provided V = 45.00 m3
Liquid Depth Considered d1 = 4.00 m
Area = V/d1 11.25 m2
Length L = 3.4 m
Breath B = 3.4 m
Dimensions of Tank
Liquid Depth d1 = 4.00 m
Length L = 3.4 m
Breadth B = 3.4 m
Free Board FB = 0.50 m
Total Depth d2 = d1 + FB 4.50 m
6 Calculation for Air Requirement for Equalization tank
m3/m3/hr
Ref.: 0.60-1.0 m3/m3/hr;
= MetCafe & Eddy; Pg.
Air Supply Rate ASR No.-344 0.60
Air required = ASR x V 0.45 m3/min
Air required for EQ Tank = 27.00 m3/hour

pH CORRECTION DOSING IN EQ TANK

7 Details of pH Correction dosing system
Design flow rate 7.500 cum/hr
Dosage as HCl 5.000 mg/l
Quantity of HCl required 0.038 kg/hr
0.900 kg/day
Strength of commercial grade HCl 33.000 %
Quantity of HCl required 0.114 kg/hr
Pump capacity required 0.114 lph
Tank capacity required 2.727 litres

Tank No. = 1.00

Tank volume = 100.00 litres
Pump No. = 1.00 1W + 0S
Pump capacity = 0 - 4 lph
Head of pump = 15.00 m

EXTENDED AERATION TANK

19 Design of Extended aeration system

Total BOD load = 50.00 kg/day

Handbook of
environmental engg,
=
Advanced biological
treatment processes:
organic loading rate Page No: 343 0.25 kg BOD/cum/day
Volume of aeration tank required = 200.00 m3
Considering depth of tank as = 4.00 m
Plan area of tank = 50.00 m2

Breadth of the tank Considered = 7.07 m

There fore length required = 7.07 m
Length provided = 6.50 m
Dimensions of unit
No. of units No. = 1.00
Length L = 6.50 m
Breadth W 7.07 m
Liquid Depth d1 = 4.00 m
Free Board FB = 0.50 m
Total Depth d2 = 4.50 m

Diffuser
Air Quantity = 131.3 m3/hour
Diffuser range for Tubular Diffuser 8.00
Diffuser for Aeration Tank = 16.41 Nos.
Diffuser Provided for Aeration Tank = 18.00 Nos.

21 Air Requirement for Extended Aeration tank

Ref.: CPHEEO Manual

Table.13.1, Pg. No. 235
and MetCafe & Eddy Pg.
Oxygen required per kg of BOD removed = No. 683 2.00 kg
Total BOD removed per day = 50.00 kg/day
Total oxygen req. = 100.00 kg/day
Standard oxygen transfer

Ref.: 15-19 %, MetCafe

efficiency (SOTE) for 4 m depth = & Eddy Pg. No. 437 24.80 %
Air density = 1.20 kg/m3
% of oxygen in air = 0.23

Ref.: 8-9 mg/l, MetCafe

Conc. at saturation Cast = & Eddy pg. No. 67-68 8.24

Ref.: Oxygen solubility

in water Appendix D,
MetCafe & Eddy Pg.
D.O in fresh water Ca = No.-1745 7.58
Ref.: 0.4-0.8 ;MetCafe &
Alpha = Eddy, Pg. No.-429 0.65

Ref.: 0.7-0.98 ;MetCafe

Beta = & Eddy, Pg. No.-429 0.95
 D.O in wastewater Co = 2.00
Temperature correction Kt = 1.13
Blower capacity = (Tot. oxygen required* conc. at saturation)/
(SOTE *air density*Kt*% of oxygen in air *alpha(Ca * Beta - Co))
Air required per day is = = 3151.3 m3/d
Air required per hour is = = 131.3 m3/hour
Air required per day considering mixing = = 5280.0 m3/d
Air required per hour considering mixing criteria = = 220.0 m3/hour
=
TUBE SETTLER
22 Tube Settler ( secondary sludge )
Design Flow = Ref.: Cool deck 5.15 m3/hour
Height of tube settler considered = technology provider 0.75 m
Area Available in TubePac = 11.00 m2/m3
Ref.: Cool deck 8.25 m2
Plan Area Available per Cu.m of Tube Pac @ 0.75m depth = technology provider
Rise Rate Considered = 0.4 m3/m2/hr
Volume of TubePac Required = 1.560 m3
Plan Area required for TubePac = 2.08 m2
Length = 1.4 m
Correction for angle = 0.45 m
plan area = 2.73 m2
Each edge = 1.65 m
Volume of TubePac Required = 1.49 m3
Total side water depth = 2.2 m
Free board = 0.3 m
Dimensions of Tube Settler
Liquid Depth d1 = 2.20 m
Length L = 2.00 m
Breadth B = 2.00 m
Free Board FB = 0.30 m
Total Depth d2 = 2.50 m
Hopper depth required hd = 1.00 m
Hopper depth provided = 1.00 m
Media required = 1.49 m3

SLUDGE RECIRCULATION PUMP

23 Sludge recirculation Pump
Considering 250 % recycle
Capacity of pump = 1.00 m3/hour
Head required = 1.00 kg/cm2
Quantity 1w+1s Nos

HYPO DOSING
24 Details of Hypo dosing system
Design flow rate 5.000 cum/hr
Dosage as Hypo 5.000 mg/l
Quantity of Hypo required 0.025 kg/hr
0.600 kg/day
Strength of commercial grade Hypo 6.000 %
Quantity of Hypo required 0.417 kg/hr
Pump capacity required 0.417 lph
Tank capacity required 10.000 litres

Tank No. = 1.00

Tank volume = 50.00 litres
Pump No. = 1.00 1W + 0S
Pump capacity = 0 - 4 lph
Head of pump = 35.00 m

FILTER FEED PUMP

26 Filter Feed Pump
FilterFeed Pump design flow rate = 5.00 m3/hour
Pump Head = 4.50 kg/cm2
Qty of pumps = 1w+1s Nos
Note: two pumps will be in operation for backwashing of filters
PRESSURE SAND FILTER
27 Design of Pressure Sand Filters =
Type = Downflow Vertical
Working Time 22.00 Hours
Avg. Design Flow Q(avg) = 5.00 m3/hour
No of Working units N = 1.00
Flow through unit Q(unit) = 5.00 m3/hour
Ref.: 6-15 M3/m2/hr;
water supply
= engineering, By SK Garg

Filtration Rate max FR(max) 15.00 m/hour

Area of each unit Required A = 0.33 m2
Dia of filter = 0.65 m
Provided Dia = 0.75 m
Provide HOS = 1.80 m
Media Detail
Media Depth = 0.80 m
Gravel depth = 0.40 m
Free board for expansion 50% = 0.60 m
Total Height = 1.80 m
Provided Height = 1.80 m
Backwash Design for PSF
Back Wash Water Rate Wat(rate) = 24 m/hour
Back Wash Water Flow Required BW(flow) = Wat(rate) x A 10.60 m3 /hour
Wash Water Duration = 10.00 min
Wash Water Quantity BW(Q) = BW(flow) x Bw (dur) 1.77 m3 /filter/backwash
Total washwater for 2 filters 1.77 m3
SS output from Tubesettler = 10.00 ppm
SS output from PSF = 5.00 ppm
SS Load in Backwash = 0.550 kg/Backwash
Estimated No of Backwash Per day = 0.30 per day
Total SS Load Per day for Backwash = 0.17 Kg/backwash
Rinse time = 2.00 min.
Rinse flow = 5.00 m3/hr
Rinse volume = 0.17 m3
Total waste water = 1.93 m3
Filter Inlet size
Flow through unit service flow Q(unit) = 5.00 m3/hour
Velocity Vel = 1.20 m/sec
Area of opening A = Q(unit)- Vel 0.001157 m2
Diameter D = √ (A/(п/4)) 0.0384 m
= 38.00 mm size
Nearest Commercial Size Considering B/W flow 40.00 mm size
Backwash Pump Capacity 5.50 m3/hr
Quantity = 2W Nos
Pump Head 25.00 m
Air Blower Capacity 1.00 m3/hr
Quantity = 2.00 Nos
Air sourcing rate = 40.00 Nm3/m2/hr
Blower Capacity = 13.33 m3/hr
Blower Provided = 20.00 m3/hr
Dimensions of PSF Provide 1 No Pressure Sand Filters = 1 Nos
Diameter = 0.75 m
Depth = 1.80 m
Multi port valve and Frontal piping 40.00 mm
Size Provided 30 inch Ø X 72 inch
 ACTIVATED CARBON FILTER
28 Design of Activated Carbon Columns =
Type = Downflow Vertical
Working Time 22.00 Hours
Peak Design Flow Q(peak) = 5.00 m3/hour
No of Working units N = 1.00 Nos
Flow through each unit Q(unit) = 5.00 m3/hour

Ref.: 6-15 M3/m2/hr;

= water supply
engineering, By SK
Velocity thru column FR(max) Garg 15.00 m/hour
Area of each unit Required A = 0.33 m2
Dia of column = 0.65 m
Say = 0.65 m
Provided Dia = 0.75 m
Provide HOS = 1.80 m
Media Detail
Media Depth = 0.80 m
Support media depth = 0.40 m
Free board for expansion 50% = 0.60 m
Total Height = 1.80 m
Provided Height = 1.80 m
Backwash Design for ACF
Back Wash Water Rate Wat(rate) = 10.00 m/hour
Back Wash Water Flow Required BW(flow) = Wat(rate) x A 4.42 m3 /hour
Wash Water Duration = 10.00 min
Wash Water Quantity BW(Q) = BW(flow) x Bw (dur) 0.74 m3 /filter/backwash
No. of back wash per day = 1.00 No.
Rinse flow = 5.00 m3/hr
Rinse time = 2.00 Min.
Rinse volume = 0.17 m3
Total waste water = 0.90 m3
Filter Inlet size
Flow through unit service flow Q(unit) = 5.00 m3/hour
Velocity Vel = 1.20 m/sec
Area of opening A = Q(unit)- Vel 0.001157 m2
Diameter D = √ (A/(п/4)) 0.0384 m
= 38.00 mm size
Nearest Commercial Size Considering B/W flow 40.00 mm size
Backwash Pump Capacity 2.00 m3/hr
Quantity = 2W Nos
Pump Head 25.00 m
Dimensions of PSF Provide 1 No Pressure Sand Filters = 1 Nos
Diameter = 0.75 m
Depth = 1.80 m
Multi port valve and Frontal piping 40.00 mm
Provided size 30 inch Ø X 72 inch

SLUDGE HANDLING SYSTEM

29 Sludge handling system
18 Sludge calculations
Extended aeration tank
total BOD destroyed 50 kg/day
Sludge wasting rate considered 0.35kg/kg of BOD removed
Excess biomaas produced (BOD removed/1000)*Flow/day*sludge wasting rate) 17.5 kg/day
Considering 70% as VSS in the TSS 70%
Sludge contributed by TSS Err:509 kg/day
total sludge generated= S1 Err:509 kg/day
Consistancy 10000 mg/l
Sludge volume Err:509 cum
Volume of sludge tank Err:509 cum
Provide sludge tank of volume Err:509 cum
total sludge generated= Err:509 Kg/day
total sludge generated= Err:509 m3/day
Filter press
Solids content in dewatered sludge 20 %
Total dewatered sludge volume Err:509 litres
Number of batches 3.00
Volume for each batch Err:509
Size of filter press 610.00 610.00 610 X 610 mm x mm
Volume of each chamber 13.005 litres/ per chamber
No of chambers required Err:509 No.
Provided 4 No.
Supernatant Quantity
Flow of Slurry In Fliter press Fs Err:509 m3/day

SP1 Ref.: MetCafe & Eddy;

Sp. Gr. Of sludge Cake Pg. No.1456 1.05 kg/m3
Dewatered Sludge from filter press @ 20% consistancy and sp. Gr. 1.05 (S1/C1*100/SP1) Vs Err:509 Ltr/day
Say Err:509 Ltr/day
Supernatant Quantity Fs-Vs Err:509 m3/day

Filter press feed pump

Pump capacity Err:509 m3/hr
No. of pumps 1 w + 1 s Nos.
DWPE DOSING SYSTEM
31 De watering Polyelectrolyte Dosing Tank
Sludge quantity = Err:509 kg/day
Dosage @ 2 kg /ton = Err:509 kg/day
Quantity per day = Err:509 kg/day
Polyelectrolyte conc = 0.01 %
=
Quantity of polyelectrolyte solution per day Err:509 liter/day
 Polyelectrolyte Tank Volume on per day basis = 100.00 liter
Polyelectrolyte Tank Volume provided 100.00 litres
No of Tanks Provided = 1.00 Nos.
Polyelectrolyte Dosing Pumps
Dosing rate required in 6 hours = Err:509 ltr/hr
Polyelectrolyte Flow rate provided = 20.00 lit/hour
Pump lower Range = 0-20 lit/hour
Head = 4.00 kg/cm2
No of Pumps = 1.00 Nos.
SLUDGE DRYING BED
19 Sludge handling system
Total solids Err:509 kg/day
Sludge consistency Practical consideration 1%
Sludge generated Err:509 m3/day
No of days 7 days
Total sludge volume for 8 days Err:509 m3
No of beds 8 Nos
Sludge generated at the outlet Err:509 m3/day
Filtrate Err:509 m3/day
One bed volume Err:509 cum
Bed depth 1.2 m
Area Err:509 m2
Length Err:509 m
Breadth Err:509 m
Dimensions of sludge handling system
Liquid Depth d1 = 1.20 m
length L = Err:509 m
Breadth B Err:509
Free Board FB = 0.30 m
Total Depth d2 = 1.50 m

SLUDGE DRYING BED MEDIA

Media thickness in
S:No Layer from top Description mm Length Breadth Media depth Volume/compartme
Clean coarse sand 0.5-0.75
mm with uniformity
1 1 st layer coefficient < 4 150 Err:509 Err:509 0.2 Err:509
Clean coarse sand 0.5-0.75
mm with uniformity
2 2nd layer coefficient < 4 100 Err:509 Err:509 0.1 Err:509
3 3rd layer 10 mm aggregate 75 Err:509 Err:509 0.075 Err:509
4 4th layer 20 mm aggregate 75 Err:509 Err:509 0.075 Err:509
5 5th layer 40 mm aggregate 133 Err:509 Err:509 0.15 Err:509
Total
assumed

assumed
assumed
0.6-1.0

Depend on PH

Air Quantity/Diffuser range

kg/kg of BOD removed

100
Total volume(8
compartments)

Err:509

Err:509
Err:509
Err:509
Err:509
Err:509
Sr.
Sewage Stream
No
Design Basis
Raw effluent Quantity
Total Flow Q As per Tender 100.00 m3/d
Average Flow Q(avg) = Q / 22 5.00 m3/hour
Design Flow Q = 5.37 m3/hour
Peak Factor PF = 3.00
Peak Flow Q(peak) = 15.00 m3/hour
Peak Factor PF = 3.00 Derived

Raw effluent Quality to ETP As per Tender

Source ETP Avg

Parameter
pH 8.50 9
BOD mg/l ( 5 day @ 20 0 C ) 500 500
COD mg/l 1000 1000
TDS mg/l 3000 3000
TSS mg/l 500 500
O & G mg/l 12 12
Ammonical Nitrogen mg/l 60 60
Temperature (° C ) ˂37 ˂37
Flow cum/day 100.0 100.0

Process Design & Sizing Calculation for Effluent Treatment Plant

SCREEN CHAMBER
1 Design of coarse screen
No of Units (Manual ) N = 1.00 Nos.
Working at a time N(working) = 1.00 No.
Peak Design Flow Q(peak) = 0.00417 m3/sec
Avg Flow = Peak as inflow is by pumping Q(avg) = 0.00417 m3/sec
Minium Self cleansing velocity V min = 0.60 m/sec
C/s area required at average flow A ave = 0.00694 m2
C/s area required at Peak flow A Max = 0.00694 m2
Width of screen chamber provided W = 0.30 m
Depth of Flow at Peak Flow d peak = 0.02 m
Bar Spacing space = 0.01 m
Thickness of bars Thk. = 5.00 mm
No of Bars n = W/Space 20.00 No
Say 20.00 No.
Flowing Section 0.00463 m2
Velocity through Screen 0.90 m/sec
Angle of Inclination degree = 60.00 ˚
Liquid Depth d1 = 0.02 m
Area of bars in contact with water A2 = 0.0023 m2
CS Area of Channel A(total) = A1+ A2 0.0093 m2
Channel width W = A(total) / d1 0.4000 m
Channel width provided 0.5000 m
Dimensions of Unit No. of units 1 =
Length L = 0.50 m
Width W = 0.50 m
Liquid Depth d1 = 0.02 m
Free Board FB = 0.50 m
Total Depth d2 = 0.52 m

2 Design of Fine Screen Channel

No of Units (Manual ) N = 1.00 Nos.
Working at a time N(working) = 1.00 No.
Peak Design Flow Q(peak) = 0.00417 m3/sec
Avg Flow = Peak flow Q(avg) = 0.00417 m3/sec
Minium Self cleansing velocity V min = 0.60 m/sec
C/s area required at average flow A ave = 0.00694 m2
C/s area required at Peak flow A Max = 0.00694 m2
Width of screen chamber provided W = 0.30 m
 Depth of Flow at Peak Flow d peak = 0.02 m
Bar Spacing space = 0.005 m
Thickness of bars Thk. = 5.00 mm
No of Bars n = W/Space 30.00 No
Say 30.00 No.
Flowing Section 0.00347 m2
Velocity through Screen 1.20 m/sec
Angle of Inclination degree = 60.00 ˚
Liquid Depth d1 = 0.02 m
Area of bars in contact with water A2 = 0.0035 m2
CS Area of Channel A(total) = A1+ A2 0.0104 m2
Channel width W = A(total) / d1 0.4500 m
Channel width provided 0.5000 m
Dimensions of Unit No. of units 1 =
Length L = 0.50 m
Width W = 0.50 m
Liquid Depth d1 = 0.02 m
Free Board FB = 0.50 m
Total Depth d2 = 0.52 m
Over all dimensions
No. of units 1 =
Length L = 1.00 m
Width W = 0.50 m
Liquid Depth d1 = 0.02 m
Liquid Depth Provided d1 = 0.10 m
Free Board FB = 0.50 m
Total Depth d2 = 0.60 m

OIL & GREASE TRAP

4 Design of Oil & Grease Trap
No of Units N = 1.00 No.
Working at a time N(working) = 1.00 No.
Peak Design Flow Q(peak) = 0.00417 m3/sec
Avg Flow Q(avg) = 0.00139 m3/sec
Density of particle d1 0.89000 gm/cc
Typical Value for any
Equivalent radius of particle r oil seperator 0.01500 cm (150 micron)
Density of medium (water) d2 1.00000 gm/cc
Viscosity of medium µ 0.00890 dyne/cm3
gravavity acceleration g 981.00000 cm/sec2

V = (2gr^2)(d1-d2)/( 9 µ)
2.18245 m/hr
Rising velocity V 4.00 m/hr
Q(peak)/(rising
Area velocity/3600) 3.75 m2
width 2.00 m
Width provided 2.00 m
Caluculated Length 1.88 m
Length provided 2.50 m
HRT provided 15.00
Ref.: 5-20 minutes ;
STP Guide;
publication by
Karnataka pollution
control board. min
Volume (Q(peak)*60)*HRT 3.75 m3
Hopper depth 0.63 m
Hopper volume 1.56 cum
calculated SWD volume 0.44 m
/(Length*width)
Provided SWD 1.20 m
FB 0.60 m
Dimensions of Oil & Grease Trap =
Length L = 2.50 m
Width W = 2.00 m
Liquid Depth d1 = 1.20 m
Free Board FB = 0.60 m
Total Depth d2 = d1 + FB 1.80 m
Hopper Depth = PROVIDED 0.50 m

EQUALIZATION TANK
5 Design of Equalization tank
Avg Design Flow Q(avg) = 5.00 m3/hr
Recyle backwash flow from filters & Filter =
press filtrate Q(recycle) Refer water balance 4.9 m3/d
HRT at Average flow HRT = 8.00 hours

= (Q(avg)) x HRT +
Storage capacity required V (Q(recycle)) 44.92 m3
Storage capacity provided V = 45.00 m3
Liquid Depth Considered d1 = 4.00 m
Area = V/d1 11.25 m2
Length L = 3.4 m
Breath B = 3.4 m
Dimensions of Tank
Liquid Depth d1 = 4.00 m
Length L = 3.4 m
Breadth B = 3.4 m
Free Board FB = 0.50 m
 Total Depth d2 = d1 + FB 4.50 m

6 Calculation for Air Requirement for Equalization tank

m3/m3/hr

= Ref.: 0.60-1.0
m3/m3/hr; MetCafe
Air Supply Rate ASR & Eddy; Pg. No.-344 0.60
Air required = ASR x V 0.45 m3/min
Air required for EQ Tank = 27.00 m3/hour

pH CORRECTION DOSING IN EQ TANK

7 Details of pH Correction dosing system
Design flow rate 7.500 cum/hr
Dosage as HCl 5.000 mg/l
Quantity of HCl required 0.038 kg/hr
0.900 kg/day
Strength of commercial grade HCl 33.000 %
Quantity of HCl required 0.114 kg/hr
Pump capacity required 0.114 lph
Tank capacity required 2.727 litres

Tank No. = 1.00

Tank volume = 100.00 litres
Pump No. = 1.00 1W + 0S
Pump capacity = 0 - 4 lph
Head of pump = 15.00 m

ASP TANK
13 Design of ASP
CPHEEO Page No
MLSS considered 276 3500 mg/l

= CPHEEO Page No
F/M ratio 276 0.40
BOD load = 50.00 kg/d
Tank volume 35.71 m3
Depth considered = 4.00 m
Area = 8.93 m2
Length 2.99 m
Breadth 2.99 m
Air Quantity = 131.3 m3/hour
Diffuser range for Disc type Diffuser 5 m3/hr 5.00
Diffuser for ASP Tank Air Quantity/Diffuser range = 26.26 Nos.
Diffuser Provided for ASP Tank = 28.00 Nos.

Dimensions of unit
No. of units No. = 1.00 Nos.
No. of compartment No. = 1.00 Nos.
Breadth D = 10.0 m
Length D = 26.0 m
Liquid Depth d1 = 6.00 m
Free Board FB = 0.50 m
Total Depth d2 = 6.50 m
21 Air Requirement forASP

Ref.: CPHEEO
Manual Table.13.1,
Pg. No. 235 and
MetCafe & Eddy Pg.
Oxygen required per kg of BOD removed = No. 683 2.00 kg
Total BOD removed per day = 50.00 kg/day
Total oxygen req. = 100.00 kg/day
Standard oxygen transfer
Ref.: 15-19 %,
MetCafe & Eddy Pg.
efficiency (SOTE) for 4 m depth = No. 437 24.80 %
Air density = 1.20 kg/m3
% of oxygen in air = 0.23
Ref.: 8-9 mg/l,
MetCafe & Eddy pg.
Conc. at saturation Cast = No. 67-68 8.24

Ref.: Oxygen
solubility in water
Appendix D, MetCafe
D.O in fresh water Ca = & Eddy Pg. No.-1745 7.58

Ref.: 0.4-0.8 ;MetCafe

Alpha = & Eddy, Pg. No.-429 0.65
Ref.: 0.7-
0.98 ;MetCafe &
Beta = Eddy, Pg. No.-429 0.95
 D.O in wastewater Co = 2.00
Temperature correction Kt = 1.13
Blower capacity = (Tot. oxygen required* conc. at saturation)/
(SOTE *air density*Kt*% of oxygen in air *alpha(Ca * Beta - Co))
Air required per day is = = 3151.3 m3/d
Air required per hour is = = 131.3 m3/hour
Air required per day considering mixing = = 942.9 m3/d
Air required per hour considering mixing criteria = = 39.3 m3/hour
=
TUBE SETTLER
22 Tube Settler ( secondary sludge )
Design Flow = 5.15 m3/hour
Height of tube settler considered = 0.75 m
Ref.: Cool deck 11.00 m2/m3
Area Available in TubePac = technology provider
Plan Area Available per Cu.m of Tube Pac @ 0.75m depth = 8.25 m2
Ref.: Cool deck
Rise Rate Considered = technology provider 0.4 m3/m2/hr
Volume of TubePac Required = 1.560 m3
Plan Area required for TubePac = 2.08 m2
Length = 1.4 m
Correction for angle = 0.45 m
plan area = 2.73 m2
Each edge = 1.65 m
Volume of TubePac Required = 1.49 m3
Total side water depth = 2.2 m
Free board = 0.3 m
Dimensions of Tube Settler
Liquid Depth d1 = 2.20 m
Length L = 2.00 m
Breadth B = 2.00 m
Free Board FB = 0.30 m
Total Depth d2 = 2.50 m
Hopper depth required hd = 1.00 m
Hopper depth provided = 1.00 m
Media required = 1.49 m3

SLUDGE RECIRCULATION PUMP

23 Sludge recirculation Pump
Considering 250 % recycle
Capacity of pump = 1.00 m3/hour
Head required = 1.00 kg/cm2
Quantity 1w+1s Nos

HYPO DOSING
24 Details of Hypo dosing system
Design flow rate 5.000 cum/hr
Dosage as Hypo 5.000 mg/l
Quantity of Hypo required 0.025 kg/hr
0.600 kg/day
Strength of commercial grade Hypo 6.000 %
Quantity of Hypo required 0.417 kg/hr
Pump capacity required 0.417 lph
Tank capacity required 10.000 litres

Tank No. = 1.00

Tank volume = 50.00 litres
Pump No. = 1.00 1W + 0S
Pump capacity = 0 - 4 lph
Head of pump = 35.00 m

FILTER FEED PUMP

26 Filter Feed Pump
FilterFeed Pump design flow rate = 5.00 m3/hour
Pump Head = 4.50 kg/cm2
Qty of pumps = 1w+1s Nos
Note: two pumps will be in operation for backwashing of filters
PRESSURE SAND FILTER
27 Design of Pressure Sand Filters =
Type = Downflow Vertical
Working Time 22.00 Hours
Avg. Design Flow Q(avg) = 5.00 m3/hour
No of Working units N = 1.00
Flow through unit Q(unit) = 5.00 m3/hour
Ref.: 6-15 M3/m2/hr;
water supply
engineering, By SK
= Garg

Filtration Rate max FR(max) 15.00 m/hour

Area of each unit Required A = 0.33 m2
Dia of filter = 0.65 m
Provided Dia = 0.75 m
Provide HOS = 1.80 m
Media Detail
Media Depth = 0.80 m
Gravel depth = 0.40 m
Free board for expansion 50% = 0.60 m
Total Height = 1.80 m
Provided Height = 1.80 m
Backwash Design for PSF
Back Wash Water Rate Wat(rate) = 24 m/hour
Back Wash Water Flow Required BW(flow) = Wat(rate) x A 10.60 m3 /hour
Wash Water Duration = 10.00 min
Wash Water Quantity BW(Q) = BW(flow) x Bw (dur) 1.77 m3 /filter/backwash
Total washwater for 2 filters 1.77 m3
SS output from Tubesettler = 10.00 ppm
SS output from PSF = 5.00 ppm
SS Load in Backwash = 0.550 kg/Backwash
Estimated No of Backwash Per day = 0.30 per day
Total SS Load Per day for Backwash = 0.17 Kg/backwash
Rinse time = 2.00 min.
Rinse flow = 5.00 m3/hr
Rinse volume = 0.17 m3
Total waste water = 1.93 m3
Filter Inlet size
Flow through unit service flow Q(unit) = 5.00 m3/hour
Velocity Vel = 1.20 m/sec
Area of opening A = Q(unit)- Vel 0.001157 m2
Diameter D = √ (A/(п/4)) 0.0384 m
= 38.00 mm size
Nearest Commercial Size Considering B/W flow 40.00 mm size
Backwash Pump Capacity 5.50 m3/hr
Quantity = 2W Nos
Pump Head 25.00 m
Air Blower Capacity 1.00 m3/hr
Quantity = 2.00 Nos
Air sourcing rate = 40.00 Nm3/m2/hr
Blower Capacity = 13.33 m3/hr
Blower Provided = 20.00 m3/hr
Dimensions of PSF Provide 1 No Pressure Sand Filters = 1 Nos
Diameter = 0.75 m
Depth = 1.80 m
Multi port valve and Frontal piping 40.00 mm
Size Provided 30 inch Ø X 72 inch
 ACTIVATED CARBON FILTER
28 Design of Activated Carbon Columns =
Type = Downflow Vertical
Working Time 22.00 Hours
Peak Design Flow Q(peak) = 5.00 m3/hour
No of Working units N = 1.00 Nos
Flow through each unit Q(unit) = 5.00 m3/hour
Ref.: 6-15 M3/m2/hr;
water supply
engineering, By SK
= Garg

Velocity thru column FR(max) 15.00 m/hour

Area of each unit Required A = 0.33 m2
Dia of column = 0.65 m
Say = 0.65 m
Provided Dia = 0.75 m
Provide HOS = 1.80 m
Media Detail
Media Depth = 0.80 m
Support media depth = 0.40 m
Free board for expansion 50% = 0.60 m
Total Height = 1.80 m
Provided Height = 1.80 m
Backwash Design for ACF
Back Wash Water Rate Wat(rate) = 10.00 m/hour
Back Wash Water Flow Required BW(flow) = Wat(rate) x A 4.42 m3 /hour
Wash Water Duration = 10.00 min
Wash Water Quantity BW(Q) = BW(flow) x Bw (dur) 0.74 m3 /filter/backwash
No. of back wash per day = 1.00 No.
Rinse flow = 5.00 m3/hr
Rinse time = 2.00 Min.
Rinse volume = 0.17 m3
Total waste water = 0.90 m3
Filter Inlet size
Flow through unit service flow Q(unit) = 5.00 m3/hour
Velocity Vel = 1.20 m/sec
Area of opening A = Q(unit)- Vel 0.001157 m2
Diameter D = √ (A/(п/4)) 0.0384 m
= 38.00 mm size
Nearest Commercial Size Considering B/W flow 40.00 mm size
Backwash Pump Capacity 2.00 m3/hr
Quantity = 2W Nos
Pump Head 25.00 m
Dimensions of PSF Provide 1 No Pressure Sand Filters = 1 Nos
Diameter = 0.75 m
Depth = 1.80 m
Multi port valve and Frontal piping 40.00 mm
Provided size 30 inch Ø X 72 inch

SLUDGE HANDLING SYSTEM

29 Sludge handling system
18 Sludge calculations
ASP
total BOD destroyed 50 kg/day
Sludge wasting rate considered 0.35
kg/kg of BOD removed
Excess biomaas produced (BOD removed/1000)*Flow/day*sludge wasting rate) 17.5 kg/day
Considering 70% as VSS in the TSS 70%
Sludge contributed by TSS Err:509 kg/day
total sludge generated= S1 Err:509 kg/day
Consistancy 10000 mg/l
Sludge volume Err:509 cum
Volume of sludge tank Err:509 cum
Provide sludge tank of volume Err:509 cum
total sludge generated= Err:509 Kg/day
total sludge generated= Err:509 m3/day
Filter press
Solids content in dewatered sludge 20 %
Total dewatered sludge volume Err:509 litres
Number of batches 3.00
Volume for each batch Err:509
Size of filter press 610.00 610.00 610 X 610 mm x mm
Volume of each chamber 13.005 litres/ per chamber
No of chambers required Err:509 No.
Provided 4 No.
Supernatant Quantity
Flow of Slurry In Fliter press Fs Err:509 m3/day

SP1 Ref.: MetCafe &

Sp. Gr. Of sludge Cake Eddy; Pg. No.1456 1.05 kg/m3
Dewatered Sludge from filter press @ 20% consistancy and sp. Gr. 1.05 (S1/C1*100/SP1) Vs Err:509 Ltr/day
Say Err:509 Ltr/day
Supernatant Quantity Fs-Vs Err:509 m3/day

Filter press feed pump

Pump capacity Err:509 m3/hr
No. of pumps 1 w + 1 s Nos.
DWPE DOSING SYSTEM
31 De watering Polyelectrolyte Dosing Tank
Sludge quantity = Err:509 kg/day
Dosage @ 2 kg /ton = Err:509 kg/day
Quantity per day = Err:509 kg/day
Polyelectrolyte conc = 0.01 %
 =
Quantity of polyelectrolyte solution per day Err:509 liter/day
Polyelectrolyte Tank Volume on per day basis = 100.00 liter
Polyelectrolyte Tank Volume provided 100.00 litres
No of Tanks Provided = 1.00 Nos.
Polyelectrolyte Dosing Pumps
Dosing rate required in 6 hours = Err:509 ltr/hr
Polyelectrolyte Flow rate provided = 20.00 lit/hour
Pump lower Range = 0-20 lit/hour
Head = 4.00 kg/cm2
No of Pumps = 1.00 Nos.
SLUDGE DRYING BED
19 Sludge handling system
Total solids Err:509 kg/day
Sludge consistency Practical consideration 1%
Sludge generated Err:509 m3/day
No of days 7 days
Total sludge volume for 8 days Err:509 m3
No of beds 8 Nos
Sludge generated at the outlet Err:509 m3/day
Filtrate Err:509 m3/day
One bed volume Err:509 cum
Bed depth 1.2 m
Area Err:509 m2
Length Err:509 m
Breadth Err:509 m
Dimensions of sludge handling system
Liquid Depth d1 = 1.20 m
length L = Err:509 m
Breadth B Err:509
Free Board FB = 0.30 m
Total Depth d2 = 1.50 m

SLUDGE DRYING BED MEDIA

Media thickness in
S:No Layer from top Description mm Length Breadth Media depth Volume/compartme
Clean coarse sand 0.5-0.75
mm with uniformity
1 1 st layer coefficient < 4 150 Err:509 Err:509 0.2 Err:509
Clean coarse sand 0.5-0.75
mm with uniformity
2 2nd layer coefficient < 4 100 Err:509 Err:509 0.1 Err:509
3 3rd layer 10 mm aggregate 75 Err:509 Err:509 0.075 Err:509
4 4th layer 20 mm aggregate 75 Err:509 Err:509 0.075 Err:509
5 5th layer 40 mm aggregate 133 Err:509 Err:509 0.15 Err:509
Total
assumed

assumed
assumed
0.6-1.0

Depend on PH
kg/kg of BOD removed

100
Total volume(8
compartments)

Err:509

Err:509
Err:509
Err:509
Err:509
Err:509
 STP - MBR 400 KLD
DESCRIPTION CAPACITY UOM
PLANT CAPACITY 150 KLD
OPERATING HOURS 24 HRS
SERVICE FLOW RATE 6 M3/HR
BOD 500 PPM
COD 750 PPM
TSS 300 PPM
BARSCREEN
PEAK FACTOR CONSIDERED 2.5
PEAK FLOW 16 M3/HR
VELOCITY 0.7 - 0.9 M/S
VELOCITY CONSIDERED 0.7 M/S
AREA 0.006 M2
DEPTH TAKEN 0.1 M
CLEAR WIDTH 0.06 M
SPACING B/W BARS 20 MM
NO OF CLEAR OPENINGS 4.00 NOS
WIDTH OF FLATS 10.00 MM
ACTUAL WIDTH 120 MM
WIDTH OF SCREEN CONSIDERED 144 MM
WIDTH OF SCREEN PROVIDED 300 MM
HEIGHT OF SCREEN 500 MM
BARSCREEN CHAMBER
WIDTH OF CHAMBER 350 MM
LENGTH OF CHAMBER 1250 MM
HEIGHT OF CHAMBER 425 MM
CHAMBER DIMENSIONS 1.25M X 0.35M X 0.425M
OIL SKIMMER 10 LPH
OIL SKIMMING CHAMBER
RETENTION TIME CONSIDERED 30 MIN
VOLUME OF TANK REQUIRED 3.1 M3
DEPTH TAKEN 1.5 M
AREA 2.1 M2
LENGTH 1.4 M
BREADTH 1.4 M
TANK DIMENSIONS 1.5 m L x 1.5 m W x 1.5 m D + 0.5 m FB
SEWAGE TRANSFER PUMP
PUMP CAPACITY 6 M3/HR
HEAD 12 MWC
DUPLEX STRAINER
CAPACITY 6.3 M3/HR
LINE SIZE REQUIRED 32 NB
LINE SIZE 65 NB
EQUALISATION TANK
RETENTION TIME 4-8 HRS
RETENTION TIME CONSIDERED 8 HRS
VOLUME OF TANK REQUIRED 50 M3
DEPTH TAKEN 3.5 M
AREA 14.3 M2
LENGTH 3.8 M
BREADTH 3.8 M
VOLUME PROVIDED 50.0 M3
TANK DIMENSIONS 6.2 M X 6.2 M X 3.5 M +(0.5M)
AIR VOLUME
AIR REQUIREMENT 0.5 M3/HR/M3 OF TANK VOLUME
AIR REQUIRED 25.0 M3/HR
 BIO REACTOR TANK(AERATION TANK+ ANOXIC TANK+ MBR TANK)
MLSS TAKEN 8000 PPM
MLVSS 80%
F/M RATIO 0.12
BOD LOAD 75 KG/DAY
BIO REACTOR VOLUME 98 M3
BOD AT THE OUTLET 10 PPM
COD AT THE OUTLET 75 PPM
ANOXIC TANK
TANK VOLUME 10% BRV
VOLUME REQUIRED 10 M3
LIQUID DEPTH 3.6 M
LENGTH 2.3 M
BREADTH 1.2 M
VOLUME PROVIDED 9.8 M3
TANK DIMENSIONS 4.2 M X 1.5 M X 3.6 M(+ 0.5 M FB)
REACTIVATED SLUDGE PUMP
PUMP CAPACITY REQUIRED 4Q-5Q
FACTOR CONSIDERED 4
PUMP CAPACITY 25 M3/HR
HEAD 12 MWC
MBR MODULE
OPERATING HOURS CONSIDERED 24 HOURS
AVERAGE FLOW 6.3 M3/HR
FLUX CONSIDERED 25 LM2H
MEMBRANE AREA 250 M2
MEMBRANE AREA CONSIDERED 250 M2
MODULE SELECTED HSM 250
AREA PER MODULE 125 M2
NO OF MODULES 2.0 NOS
MBR TANK
LIQUID DEPTH 3.6 M
LENGTH 4.2 M
BREADTH 2.3 M
VOLUME PROVIDED 34.8 M3
TANK DIMENSIONS 4.1 M X 2.3 M X 3.6 M(+0.5M FB)
AERATION TANK
AERA TION TANK VOLUME 53 M3
LIQUID DEPTH 3.6 M
BREADTH 5 M
LENGTH 2.7 M
VOLUME PROVIDED 53 M3
TANK DIMENSIONS 8.4 M X 5 M X 3.6 M(+0.5M FB)
AIR VOLUME FOR AERATION TANK
O2 REQUIREMENT 2 KG OF O2/KG OF BOD
O2 REQUIRED 150.0 KG OF O2/DAY
O2 REQUIRED 6.3 KG/HR
DENSITY OF AIR 1.2 KG/M3
O2 IN AIR
OTE 12%
ALPHA FACTOR 0.65
BETA FACTOR 0.95
AIR VOLUME #DIV/0! M3/HR
FINE DIFFUSERS REQUIRED AIR 9 M3/HR PER DIFFUSER
NO OF DIFFUSERS #DIV/0! NOS
NO OF DIFFUSERS PROVIDED #DIV/0! NOS
AIR VOLUME FOR MBR TANK
AIR REQUIREMENT 0.50 M3/HR/M2
AIR REQUIRED 125 M3/HR
NO OF DIFFUSERS 14
HEAD 5000 MMWC
CIP TANK - LDPE
FLUX TAKEN 2 LM2H
LITER OF SOLUTION REQUIRED 500 LITERS
TANK CAPCITY CONSIDERED 600 LITERS
TANK CAPCITY PROVIDED 2000 LITERS
CHEMICAL CONSUMPTION
FOR MAINTENANCE CLEANING WEEKLY ONCE
DOSAGE 500.0 PPM
QUANTITY OF CHEMICAL REQUIRED AS
100% 0.25 KGS
QUANTITY OF CHEMICAL REQUIRED AS
6% 4.17 KGS
FOR RECOVERY CLEANING THREE MONTHS ONCE
DOSAGE 5000.0 PPM
QUANTITY OF CHEMICAL REQUIRED AS
100% 2.5 KGS
QUANTITY OF CHEMICAL REQUIRED AS
6% 41.7 KGS
PERMEATE TRANSFER PUMP
PUMP CAPACITY 7.1 M3/HR
HEAD 12 MWC
CLEAR WATER TANK
RETENTION TIME CONSIDERED 4 HRS
VOLUME OF TANK REQUIRED 28.6 M3
LIQUID DEPTH 3 M
AREA 9.5 M2
LENGTH 3.1 M
BREADTH 3.1 M
VOLUME OF TANK PROVIDED 28.6 M3
TANK DIMENSIONS 5.0 M X 5.0 M X 3.0 M +(0.5M)
HYPO DOSING SYSTEM
DOSAGE 6 PPM
HYPO REQUIRED AS 100% 0.9 KGS / DAY
HYPO CONCENTRATION 6%
HYPO REQUIRED AS 6% 15 LITER/DAY
PUMP CAPACITY REQUIRED 0.63 LPH
PUMP CAPACITY PROVIDED 0.75 LPH
DOSING TANK CAPACITY REQUIRED 15 LITERS
DOSING TANK CAPACITY PROVIDED 50 LITERS
SLUDGE VOLUME
BOD CONTRIBUTION 50%
TSS CONTRIBUTION 100%
BOD LOAD 37.5 KGS/DAY
TSS LOAD 45 KGS/DAY
TOTAL SOLIDS 82.5 KGS/DAY
SLUDGE CONSISTENCY 1%
SLUDGE GENERATED 8.3 M3/DAY
SDB
SLUDGE GENERATED 1.0 DAYS
SLUDGE GENERATED FOR 7 DAYS 8.3 M3
NO OF BEDS CONSIDERED 3.0 NOS
ONE BED VOLUME 2.8 M3
BED DEPTH 1.2 M
AREA 2.3 M2
LENGTH 3.0 M
BREADTH 0.8 M
SCREW PUMP
NO OF BATACHES CONSIDERED 4 NOS
SCREW PUMP CAPACITY 2 M3/HR
HEAD 60 MWC
FILTERPRESS
OUTLET SLUDGE CONSISTENCY 40%
CAKE GENERATED PER DAY 21 KG/DAY
BULK DENSITY OF CAKE 1.2 KG/M3
CAKE GENERATED PER DAY 17 LITERS
NO OF BATCHES 1 NOS
CAKE HOLDING CAPACITY REQUIRED 17.2 LITERS/BATCH
CAKE HOLDING CAPACITY PROVIDED 42 LITERS/BATCH
TOTAL AIR VOLUME
AIR VOLUME REQUIRED #DIV/0! M3/HR
AIR VOLUME PROVIDED #DIV/0! M3/HR
HEAD 5000 MMWC
SKID DRAWING

2.7 2.3
AT MBR

4.2

5.4
ANOXIC
1.2

2.7 2.3
 KUBOTA DESIGN

Design considerations and design

flow
BOD
Suspended solids
Nitrogen
AERATION TANK DESIGN
MLSS
f/m
AT volume
MEMBRANE
Design flow
flux

air for scour

area of membranes required
Model
Area per unit
No of units required
No of units provided
Considering L:B as 2:1
Provide breath as
Length

Oxygen requirement for MBR module

For BOD removal
For endogenous respiration
Total
Air required for scouring
Membrane area
Air required for scouring

Oxygen supplied for aeration tank

Oxygen required per Kg of BOD removed
Total BOD removed per day
Total oxygen required
Oxygen transfer efficiency
Air density
% of oxygen in air
Concentration at saturated air
D.O in fresh water
Alpha
Beta
Temperature coefficient
D.O in waste water
Air blower for aeration tank required
Air blower for aeration tank required
Cushion - 10%

Air required for membrane scouring

Air required for aeration tank

MEMBRANE TANK DIMENSION

Width
Length
Depth
Free board

NITROGEN synthesis
BOD:N:P is 100 : 5: 1
TKN used up = (BOD in raw sewage *5)/100
TKN used up
Max TKN in Raw Sewage
Assuming that 10% is non biodegradable removed in the grit chamber
Remaining TKN = TKN present in raw sewage - 10 (TKN present in raw sewage)/100
Remaining TKN
TKN to be nitrified in the aeration tank= Remaining TKN - TKN present
TKN to be nitrified in the aeration tank (Nox)
Oxygen reqd= (Nox * 4.57 * flow in cum/d)/1000
Oxygen required for Nitrification kg oxygen per Kg N
Oxygen required for Nitrification
oxygen requirement
a) For BOD removal
b) For endogenous respiration
c) Air required for nitrification
Total
Volume of anoxic tank
Volume of DNT tank
X (MLVSS in Aeration tank)
Sludge Volume Index (SVI)
Xs
Recirculation Ratio = (X/(Xs- X))*100
Sludge Recirculation Ratio
Return Activated sludge ratio ( R )
Return Activated Sludge
Sludge Recycling Pumps
Nitrate produced in aeration tank NOx
Nitrate in Effluent (Ne)
Internal Recycle Ratio (Ir)
Quantity to be recycled
Check for Denitrification Tank Volume
Specific Denitrification rate (Assumed) SDNR
Nitrogen Removed Nor

Formula used for MLVSS is MLVSS= Flow in MLD * Suspended solids content in Raw
Sewage * 0.8 (Fraction of volatile solids) * Internal recycle quantity * MLVSS in Aeration
tank + RAS Quantity * Assumed MLVSS in RAS/Total Flow
MLVSS in RAS (Assumed) Xs
MLVSS
Formula used is Nor= Vnox * SDNR * MLVSS
Volume of the tank (Vnox)
Considering No. of tanks
Liquid Depth (considered )
Area
Size of one side of the tank
Calculated size of tank with edge
Each Edge provided
HRT obtained
SIGN

input
150.00 cum/d
500 mg/l
400 mg/l
mg/l
75 kg/d
8000 mg/l CPHEOO Page No 383
0.15
62.5 cum

6.25 cum/hr As per kubota chart

0.31 cum/sqm/d Vendor suggestion
Ref.: 0.60-1.0 m3/m3/hr; MetCafe &
0.525 cum/sqm/hr Eddy; Pg. No.-344
403.225806451613 sqm
ES 125 Select the model from the chart Wrt to area
100 m2
4.0 Nos
4 Nos

4 m
4

37.5 0.5 kg O2/Kg BOD removed.

75 @ 0.055 kg O2/kg MLSS
112.5 kg O2/day Only for MBR membranes
0.525 cum/sqm/hr
300 sqm Only for aeration tank
157.5 m3/hr

1.5 Kg
75 Kg/day
112.5 Kg/day
18.6 %
1.2 Kg/m3
0.23
8.24
7.58
 0.63
0.95
1.13
2
4876.9899556879 m3/day
243.849497784395 m3/hr
268.234447562834 m3/hr

189 m3/hr
268 m3/hr

3.5 m
4 m
2.5 m
0.5 m Based on vendor suggestion

31.25 mg/L
0 mg/L
%
10
0 mg/L

-31.25 mg/L

4.57 kg Oxygen / kg N
-21.421875 kg/d

37.5 0.5 kg O2/Kg BOD removed

75 @ 0.055 kg O2/kg MLSS
-21.421875 kg O2/day
91.078125 kg O2/day

6400 mg/L
100 CPHEEO - Page no. 283
8000 mg/L

400 %
0.96
0.144 MLD
30 cum/hr
 -31.25 mg/L
10 mg/L
-5.085
-0.76275 MLD

0.06 MLD
-6187.5

6400 mg/L
5388.49449204406 mg/l

-19.137998591677 m3
1 No
3 m
-6.3793328638924 m2
Err:502 m
Err:502 m
1.4 m
-3.0620797746684 Hrs
chart Wrt to area
 2.5
2.4
2.5
482.2222

103.2

0
0
0
 Project : 500KLD
Flow 0.8 MLD
800 KLD
No.of Hours of operation 24 hrs
33.3 m3/h
Average Flow 33 m3/h
Peak Factor 2.25
Flow considered 1250.0 KLD
Flow Considered as per Tender 52.1 m3/h
 UASB Reactor
No.of Units 1 Nos
Peak Flow 52.1 m3/h
Avg Flow 33 m3/h
No.of feed chambers considered 2 Nos
26.0 m3/h
Inlet Characteristics COD BOD TSS
in ppm 7843 6527 7480
in Kg/h 408 340 390

Kg TS/ m3 of sludge if > 40 dense;if 20 - 40 medium ; < 20

granular 390 Kg/m3
COD Loading considered 2.5 Kg/m3/d bod load
Area of feed inlet pipe considered 1.5 m2 340
Height of gas collector considered 1.4 m 4079.375
Settler Bottom Slope Considered 45 Deg 271958
Angle of inclination of wall considered 45 Deg 604.4
COD Removal 85 %
TSS Removal 85 %
Loading Rate considered 1 to 2 Kg COD/ m3/d
Organic Loading Rate 2 to 18 Kg COD/ m3/d
Solids Loading Rate 0.15 to 0.25 Kg COD/ Kg Vss /d

OLR Considered 3 Kg COD / m3/d

SLR 0.2 Kg COD/ Kg VSS /d
HRT 7 hrs
Liquid Upflow velocity 0.7 m/h
COD Load 9804 Kg/DAY
Volume 3267.9 m3
Sludge Volume 1307.2 m3
Min Ht of Reactor 4m
Min Ht of Sludge Bed 2.5 m
Ht 5.5 m
Ht/HRT 0.8 m/h
Short length Wt 0.75 m
Angle of inclination for Dome q 45 Deg
Height of dome 1.4
dh = (Wt/2)*tanq 0.38 m
h 1.0 m
Wb=2(h+dh)/tan q 2.75 m
Space between Reactors Wa 0.30 m
Total Width =Wb+Wa 3.05 m
Total length of reactor 15.25 m
No.of Domes Required 5.5 nos
No.of Domes Provided 5 nos
Ht of Sludge Bed 2.50 m
Dist B/W Wt of two domes Ws
Wb- Wt 2.00
Surface overflow rate 20.49
Total Length of Reactor 15.25 m
Launder Weir loading Rate 180.00 m3/m/day
Velocity Through Launder 0.60 m/s
LD in Launder 0.15 m
Width Of Launder 0.10 m
Width Of Launder Provided 0.20 m
Length of Weir 0.15 m 15.25 m
Weir Loading rate 40.98
Size as per Tender 15.25m x 3.1mx 5.5m Ht
Size of UASB 15.25m x 3.1mx 5.5m Ht
 SBR Design - 500 KLD

A AVERAGE FLOW 0.0 MLD

10 M3/DAY
0.4 M3/HR
0.00 M3/SEC
B PEAK FACTOR 2.25
C PEAK FLOW 2.125 MLD
2125 M3/DAY
88.54 M3/HR
0.02 M3/SEC

D DESIGN QUALITY OF RAW SEWAGE

1 BOD 2000 MG/L
2 COD 900 MG/L
3 TSS 1600 MG/L
4 TOTAL KJELDHAL NITROGEN 45 MG/L
5 TOTAL PHOSPHOROUS 8 MG/L

E DEIGN QUALITY OF TREATED SEWAGE

1 BOD 5 MG/L
2 COD 60 MG/L
3 TSS 5 MG/L
4 TOTAL KJELDHAL NITROGEN 45 MG/L
5 AMMONICAL NITROGEN 2 MG/L
6 TOTAL PHOSPHOROUS 2 MG/L

F PROCESS DESIGN FOR BASINS

VOLUME OF SEWAGE TREATED 10 M3/DAY
FILL & AERATION PHASE 1.5 HRS
SETTLING PHASE 0.75 HRS
DECANTING PHASE 0.75 HRS
TOTAL CYCLE TIME 3 HRS
NO. OF CYCLES PER DAY/BASIN 4 CYCLES
HRS OF AERATION/DAY/BASIN 6 HRS
NO OF BASINS RECEIVING FLOW SIMULTANEOUSLY 2
No.of basins aerating simultaneously 1
No.of basins decanting simultaneously 1
Flow rate 1 m3/hr
Flow rate to each basin 0 m3/hr
G Basin Sizing
quantity of sewage treated 10 m3/d
BOD applied 1995 mg/l
MLSS 5000 mg/l
MLVSS 4000 mg/l
F/M 0.10
Total Volume of aeration Basin 75 m3
 No.of basins provided 2 nos
Vol reqd per basin 38 m3
SWD of C-tech Basin 4.5 m
Width of C-Tech Basin Provided 2m
Length of C-Tech Basin required 4m
Length of C-Tech Basin Provided 4m
Vol provided per C-Tech Basin 38 m3
Total volume offered 75 m3
Freeboard 0.5 m
Total depth of C-Tech Basin 4.5 m
HRT provided 180.00 hr

of feed
flow per
Recirculation Ratio 30% basin
Feed flow to each basin 0 m3/h
Recirculation pump flow reqd 0 m3/h
Recirculation pump flow provided 1 m3/h
H Selector ( Anoxic Zone)
Flow rate to each basin 1 m3/h
HRT in selector zone 60 mins
Vol reqd 1 m3
No. Of selector compartments per basin 4 nos
SWD of selector compartment 4.5 m
Width of selector compartment 0.3 m
Length of selector Compartment 1.0 m
Width of selector compartment provided 0.5 m
Volume offered in Selector zone 2.3 m3
I Oxygen calculation at peak flow
Volume of sewage treated 10 m3/d
Theoretical Kg of O2 reqd per Kg of BOD 1.2
Inlet BOD5 2000 mg/l
Outlet BOD 5 5 mg/l
BOD5 removed 1995 mg/l
Kg of BOD removed in a day 19.95 kg/d
Kg of O2 reqd for BOD load 23.94 kg/d
TKN @ inlet 45 mg/l
NH3-N @ outlet 2 mg/l
Nitrogen assimilated during BOD removal 19.95 mg/l
outlet Nitrate Nitrogen 2 mg/l
NH3-N removed in a day 23.05 mg/l
Kg O2 required per Kg of NH3-N 4.33
Kg of NH3-N removed in a day 0.2 kg/d
Kg O2 required for NH3-N removal 1.0 kg/d
Kg of O2 released per Kg of Nitrate-Nitrogen during
denitrification 2.86
kg of Nitrate Nitrogen generated 0.2 kg/d
Kg of Nitrate Nitrogen in treated sewage 0.02 kg/d
Kg of Nitrate Nitrogen in treated sewage 0.02 kg/d
 Quantity of NH3-N denitrified 0.2 kg/d
Kg of O2 released during denitrification 0.4 kg/d
Total kg of O2 required /day 25 kg/d
J Air Requirement at average flow condition
Total Actual Kg O2 required per day AOR 25 kg/d
Oxygen required under std condition SOR
'=(AOR)/(((βC'sw -C)/Csw)*1.024^(T-20)*α*F)
Csw solubility of O2 at 20 C 9.17 mg/l
C'sw Solubility of O2 in tap water at field Temp 8.4 mg/l
C Design DO conc in C-Tech Basin 2 mg/l
α O2 transfer correction factor 0.65
β Salinity surface tension correction factor 0.98
F fouling factor 1.0
SOR 50 kg/d
SOR Considered 50 kg/d
No.of Basins 2 nos
standard O2 reqd at field condition per basin 25 kg/d/basin
TWL in Basin 4.5 m
BWL in Basin 2.6 m
Liquid level in C-Tech basin during avg flow 3.5 m
Height at which diffusers are kept 0.3 m
Effective aeration depth 3.25 m
SOTE for above effective aeration depth 25.33 %
Fraction of O2 in air 23.18 %
Sp.gr of air at Std. Condition 1.293
Air required at field cond per basin 340 Nm3/d/basin
Hours of aeration per basin per day 6 hr/day/basin
Air reqd per hour per basin 56.7
447 Nm3/h/basin
No.of operating air blower per basin 1 nos
Capacity of air blower reqd 447 Nm3/h
Safety factor in blower capacity 2%
Capacity of air blower with safety factor 455.9 Nm3/h
Capacity of air blower provided 500 Nm3/h
No.of basins per set of air blower 2 nos
Number of basins 2 nos
No.of operating air blower 1 nos
No.of standby air blower 1 nos
Sludge Wasting

Kg/Kg of
BOD
Excess sludge generated per Kg of BOD 0.767 removed
Kg of BOD removed in a day 19.95 kg/d
Excess sludge generated per day 15.3 kg/d 2
No.of Basins 2 nos
Sludge wasted per basin 7.7 kg/d/basin
cycle/
no. of cycles per day per basin 4.00 day/basin
Sludge wasted per cycle per basin 2 kg/d 0.239088
Sludge solids consistency 0.8% 1.43453
vol of sludge wasted per cycle per basin 0.2 m3/cycle
pump running time / cycle 20.0 min
pump capacity reqd 1 m3/h
pump capacity provided 7 m3/h
 34100
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