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SINUMERIK 805SM-TW
Software Version 4
Operating Guide Edition 02.94

•User Documentation
 Overview of the SINUMERIK 805SM-TW Documentation
User, Manufacturer and
General Documentation Service Documentation

19 19 RF 19
SINUMERIK
BOSSM’TW 805SM-TW Accessories 805SM
SINUMERIK SINUMERIK SINUMERIK

Product Brief Catalog Catalog NC 90 Communication (FH)

- Automation
Transfer Line - Transfer Lino
Automation
- Woodworking •Woodworking

User Documentation

Wÿ9 <9
805SM-TW 805SM-TW
SINUMERIK SINUMERIK

Operating Multiple Operation

Guide (BA) Machine (BN)

Manufacturer Documentation

19 \9 <9
ACR 20
805SM 805SM 805SM 805SM 805SM/840C
805SM-TW
SINUMERIK SINUMERIK SINUMERIK SINUMERIK SIROTEC
SINUMERIK SINUMERIK

Instruction Manual Interface (PJ): Operating PLC Programming NC Programming Linking to SINEC L2-DP
(BE) - Signals Environment (PJ) (PJ) (PG) with IM 328-N
- Connection
Conditions
Interfaco Module(BS)
(in German)

Manufacturer Documentation Service Documentation

19 19
810/820
800 800 805SM
805SM-TW
SINUMERIK SINUMERIK SINUMERIK
SINUMERIK

Universal SINUMERIK WS 800A, Host PLC Link (BS) Installation Guide

Interface (PJ) CL 800 Cycle Language (in German) (IA):
(PJ) - Instructions
- Lists
SINUMERIK 805SM-TW
Software Version 4

Operating Guide

User Documentation

Valid for:

Control Software Version

SINUMERIK 805SM-TW 3 and 4

Edition 02.94
SINUMERIK®-Documentation

Published Editions

The editions which have been published so far, are listed below.
The edition’s status is indicated by a letter in the "Comments" column.
The letters in the "Comments" column have the following meaning:

A ... A new documentation.

B ... An unchanged reprint but with a new order number.
C . .. A revised edition with a new edition date.
A new edition date in the header of the page indicates that the contents differ from
that of the previous edition.

Edition Order Number Comments

06.92 6ZB5 440-0MN02-0BA1 A
06.93 6ZB5 440-0MN02-0BA2 C
02.94 6ZB5 440-0MN02-0BA3 C

Other functions not described in this manual miQht bo available

In the control. This does not, however, represent any obligation
to supply such functions with a now control or when servicing.

This publication was produced on the Siemens 5800 Office System.

Information in this document is subject to change without notice.
No part of this manual may be reproduced or transmitted in any
form or by any means, electronic or mechanical, including
photocopying and recording, for any purpose without the written
permission of Siemens AG. Offenders will be liable for damages.
All rights, including rights created by patent grant or registration
of a utility model or design, ore reserved.

© Siemens AG 1994 All Rights Reserved

Preface

» Notes for the Reader '

This manual is intended for the machine user. It describes the control for multiple operations
machine technology.
SINUMERIK 805SM-TW Documentation is available in four groups:
• User
General Documentation
• Manufacturer
Documentation
• Service Documentation
Documentation
•
The User Documentation consists of the following manuals:
• WOODSTEP
Operating Manual
• Programming Manual

In addition to this, there are SINUMERIK manuals which apply to all the SINUMERIK controls.
They cover topics such as Universal Interface, Measuring Cycles, Cycle Language CL800, etc.
For information on Siemens Manuals, please contact your local Siemens sales office.

The chapters 1 to 3 will familiarize you with the fundamental features of the control:

The Chapter 1: General Information, explains:

• how
the components which the SINUMERIK 805SM-TW is built of,
• to switch on and off the SINUMERIK 805SM-TW.

The Chapter 2: Control Elements and Operating Areas, informs about:

• the control elements and their function,

• the control and data menus, their hierarchy and elements.
The Chapter 3: Modes of Operation, explains:
• how to select modes of operation,
• the structure of the basic screens in the different modes.

The chapters 4 and 5 show you how to enter data, prepare the control and operate the con¬
trol during the machining process:

The Chapter 4: Input of Data, informs:

• how to enter data for programs, parameters, tool offsets, zero offsets, data transfer, and
diagnostics.

The Chapter 5: Operating Sequences, describes:

• how to operate the control before, during, and after program input,
• how to operate the control during the machining process.
The chapter 6: Description of the TRANSLINE Operating Environment, explains:

• the transfer line-specific operating environment TRANSLINE.

The chapters 7 to 9 inform you about DATA INTERFACES, MAINTENANCE and MONITO¬
RING.

The chapter 10 is a list of abbreviations (APPENDIX).

Technical Note

This manual is valid for the software versions 3 and 4!

General Information

Control Elements and Operating Areas

m
Description of the STANDARD Operating Environment
s
Data Area
m
Operating Sequences
0
Description of the TRANSLINE Operating Environment
0
Data Interfaces
0
Maintenance
0
Monitoring
0
Appendix
0
Contents
Page

1 General Information 1-1

1.1 Product Introduction 1-2

1.2 Switching the Control On and Off 1—3

2 Control Elements and Operating Areas 2-1

2.1 Keyboard Elements 2-1

2.1.1 Explanation of the Keyboard Elements 2-2
2.2 Custom Machine Control Panel Elements (CMCP) 2-12
2.2.1 Explanation of the Custom Machine Control Panel Components 2-14
2.3 Operating Environments and Switchover 2-20

3 Description of the STANDARD Operating Environment 3-1

3.1 Screen Layout 3-1

3.2 Operating Areas 3-2
3.2.1 Branching within the Menu Tree 3-3
3.2.2 Menu Tree for the Machine Area 3-4
3.2.2.1 Menu Tree for the JOG Mode 3-4
3.2.2.2 Menu Tree for the MDA Mode 3-4
3.2.2.3 Menu Tree for the AUTOMATIC Mode .. 3-5
3.2.3 Menu Tree for the Data Area 3-6
3.2.3.1 Menu Tree for TOOL CARRIER 3-9
3.2.3.2 Menu Tree for the WOODSTEP EDITOR 3-10
3.2.3.3 Menu Tree for Softkey READY PART . . . 3-11
3.2.4 Entries in Input Fields 3-12
3.2.5 Calculator Function 3-13
3.3 Modes of Operation 3-14
3.3.1 Introduction 3-14
3.3.1.1 Overview of the Modes of Operation . ., 3-14
3.3.1.2 Selecting Mode of Operation 3-15
3.3.1.3 Resetting (RESET) with Mode Change . 3-16
3.3.2 JOG Mode 3-17
3.3.2.1 Basic Screen of the JOG Mode 3-17
3.3.2.2 Explanation of the JOG Basic Screen . . 3-18
3.3.3 Sub-Mode JOG-INC 3-19
3.3.3.1 Basic Screen of the JOG-INC Mode . . . 3-19
3.3.3.2 Explanation of the JOG-INC Basic Screen 3-20
3.3.4 Sub-Mode JOG-REPOS 3-21
3.3.4.1 Basic Screen of the JOG-REPOS Mode . .. 3-21
3.3.4.2 Explanation of the JOG-REPOS Basic Screen 3-21
3.3.5 Sub-Mode JOG-REF 3-22
3.3.5.1 Basic Screen of the JOG-REF Mode 3-22
3.3.5.2 Explanation of the JOG-REF Basic Screen 3-22
3.3.6 MDA Mode 3-23
3.3.6.1 Basic Screen of the MDA Mode 3-23
3.3.6.2 Explanation of the MDA Basic Screen 3-23
3.3.7 AUTOMATIC Mode 3-24
3.3.7.1 Basic Screen of the AUTOMATIC Mode . . . 3-24
3.3.7.2 Explanation of the AUTOMATIC Basic Screen 3-25

4 Data Area 4-1

4.1 Introduction 4-1

4.2 Basic Screen of the Data Area . 4-1
4.3 Program 4-2
4.3.1 DIN EDITOR 4-4
4.3.2 Part Program Memory Allocation 4-7
4.3.3 Copying Part Program 4-8
4.3.4 Deleting Part Program 4-8
4.3.5 Renaming Part Program 4-9
4.3.6 Moving Part Program 4-9
4.3.7 Reorganizing Part Program Memory 4-10
4.4 Data and Parameters 4-10
4.4.1 R Parameters 4-11
4.4.2 Setting Data 4-12
4.4.3 Adapted Feedrate 4-15
4.4.4 NO Machine Data Values (NO MD Values), NO Machine Data Bits
(NO MD Bits), PLC Machine Data (PLC MD) 4-15
4.5 Tool Offset 4-16
4.5.1 Selecting Tool Offset Number 4-17
4.5.2 Deleting and Altering Tool Parameters 4-17
4.5.3 Description of the Tool Parameters 4-18
4.6 Zero Offset 4-21
4.7 Data Transfer 4-24
4.8 Diagnosis 4-25
4.8.1 All Messages, NC/PLC Alarms, PLC Messages 4-25
4.8.2 PLC Status 4-26
4.8.3 Service Data Display 4-28
4.8.4 Version 4-29
4.9 JOB LIST 4-30
4.9.1 Introduction 4-30
4.9.2 Operating the JOB LIST 4-30
4.9.2.1 Basic Screen JOB LIST 4-30
4.9.2.2 INSERT JOB 4-32
4.9.2.3 ALTER JOB 4-33
4.9.2.4 CANCEL JOB 4-34
4.9.2.5 APPEND JOB 4-35
4.9.2.6 START 4-36
4.9.2.7 STOP 4-37
4.9.2.8 NEXT JOB 4-37
4.9.2.9 DELETE JOB LIST 4-38
4.9.3 Correcting Mistakes . 4-39
5 Operating Sequences 5-1

5.1 Introduction 5-1

5.2 Preparation 5-1
5.2.1 Approaching Reference Point 5-1
5.2.2 Automatic Drift Compensation 5-2
5.2.3 Tool Offset, R Parameters, Zero Offset, Setting Data 5-3
5.2.4 Program Input 5-4
5.3 Machining 5-5
5.3.1 Starting Part Program 5-5
5.3.2 ACTUAL PROGRAM and ACTUAL BLOCK Display in
AUTOMATIC Mode 5-6
5.3.3 Program Interruption 5-8
5.3.4 BLOCK SEARCH Function 5-9
5.3.5 PROGRAM CONTROL Function 5-11
5.3.6 Program Control in AUTOMATIC Mode 5-14
5.3.7 Traversing in JOG Mode 5-15
5.3.8 Traversing in JOG-INC Mode 5-16
5.3.9 Traversing in JOG-REPOS Mode 5-17
5.3.10 MDA Mode 5-19
5.3.11 OVERSTORE Function 5-20
5.3.12 PRESET Function (Actual Value Setting) 5-21
5.3.13 CORRECTION BLOCK Function 5-23
5.3.14 Tool Tip Scratch-on Function 5-24

6 Description of the TRANSLINE Operating Environment 6-1

6.1 Screen Layout 6-1

6.2 Menu Trees 6-2
6.3 Switchover NC-DIRECT 6-3
6.4 Modes of Operation 6-3
6.4.1 Introduction 6-3
6.4.2 TRANSLINE Mode of Operation AUTOMATIC . . 6-3
6.4.2.1 Basic Screen AUTOMATIC 6-3
6.4.2.2 Diagnosis 6-5
6.4.2.3 Functions AXES/SPINDLE and TRANSLINE . . . 6-6
6.4.3 TRANSLINE Mode of Operation SINGLE CYCLE 6-8
6.4.3.1 Basic Screen SINGLE CYCLE 6-8
6.4.3.2 PLC Functions 6-9

7 Data Interfaces 7-1

7.1 Introduction 7-1

7.2 Input of Data through Serial Interface 7-2
7.3 Output of Data through Serial Interface 7-5
7.4 Mass Storage 7-6
7.4.1 Introduction 7-6
7.4.2 Selecting the OPERATING MASS STORAGE Menu 7-6
7.4.3 Displaying the Directory (DIRECTORY) 7-7
7.4.4 Formatting a Diskette (FORMAT) 7-10
7.4.5 Saving, Loading and Deleting Files 7-10
7.4.6 Modes of Operation of the DG-SM 7-11
7.4.7 Data Saving and Start-up with the DG-SM 7-12
7.4.7.1 Data Saving with the DG-SM 7-12
7.4.7.2 Start-up with the DG-SM 7-14
7.4.8 Error Messages 7-15

8 Maintenance 8—1

8.1 Printed Circuit Boards Handling 8—1

8.2 Battery Back Up for the RAM Memory 8-2
8.3 CRT Display 8-2
8.4 Cleaning 8-2

9 Monitoring 9-1

9.1 Introduction 9-1

9.2 Alarm-Numbers and Alarm Groups, Canceling Alarms 9-1
9.3 Display of Alarms and Messages 9-3
9.4 Alarm List 9-4

10 Appendix 10-1
06.93 1 General Information

1 General Information

This manual explains the structure and operating of the SINUMERIK 805SM-TW.

You will be familiarized with the following components:

• CRT Display
• Keyboard
• Custom Machine Control Panel (CMCP)
The descriptions in this manual pertain to a SINUMERIK 805SM-TW equipped with all options.
For the list of options, please refer to the SINUMERIK 805SM-TW catalog. (Equipment for Ma¬
chine Tools, SINUMERIK 805SM-TW, Catalog AR 31.1.)

4 4
\
The text between the icons, like the ones to the left and right, states a |

very important fact which has to be observed.

j
I

An icon, like the one to the left, indicates

D? that a particular function is optional. To use

this function, your control must be equipped
with the respective option. 3
An icon, like the one to the left, indicates that a

0 0
particular function is active only when an appropriate
machine data (MD) is set. To see if the function is
featured in your control, please refer to the OEM
documentation.

• Other functions not described in this manual might be available in the control.
• This does not, however, represent any obligation to supply such functions with a new con¬
trol or when servicing.

© 1-1
Siemens AG 1991 All Rights Roserved 6ZB5 440-OMN02
SINUMERIK 805SM-TW (BA)
1 General Informations 06.92
1.1 Product Introduction

1.1 Product Introduction

The SINUMERIK 805SM-TW is a microprocessor-CNC contouring control for automation tasks
of transfer lines and woodworking machines, comprising the following operating and display
components:

_ i
llllllll
Monitor

iim
ft!
* _ m
in
II111m
I

o loop O op a o The OEM-built CMCP

consists of individual
& elements.

O I'i
maxi

Keyboard Custom Machine Control Panel (CMCP)

• The following information is displayes on the CRT:

- the actual mode of operation and the program control functions
- set values and actual values
- NC and PLC alarms, etc.

• The keyboard features the the following:

- 7 softkeys for menu selection in the two operating areas
- mode of operation selection keys
- cursor control keys, numeric keypad, and alphanumeric keypad with the shift function
(SHIFT).

• The OEM-built Custom Machine Control Panel consists of different control elements.

The control elements of the Custom Machine Control

$
Panel (CMCP) and their functions are in principle

$ determined by the corresponding hardware and PLC

program, These instructions refer to control elements
whose signals are provided in the NC/PLC interface
(see also chapter 2).

©
1-2 Siemens AG 1991 All Rights Reserved 6ZB5 440-OMN02
SINUMERIK 805SM-TW (BA)
06.93 1 General Informations
1.2 Switching tho Control On and Off

1.2 Switching the Control On and Off

How to Switch On the SINUMERIK 805SM-TW
The control or the whole machine can be switched on in many different ways therefore

4
a

*
Please observe the OEM instructions!

A. i/..*. <\ if V
During the power on routine of the control, the following initial screen is displayed for about 5
s, then a basic screen is displayed.

TEXT 1
s TEXT 2 TEXT 5
TEXT 3 TEXT 6
;
TEXT 4 TEXT 7

IN User: version iii;- x**yy

T?
SINUMERIK 805SM
Version: TW 3.0
>1 Language: Gcrman/Engl ish

8 Environment: TRANSLINE

Initial screen display during the power on routine of the control.

© 1-3
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
1 General Informations 06.93
1.2 Switching the Control On and Off

Explanation of the initial screen display:

• In the lower area you are informed about the built-in system software.
Example:
TW 3.0 Software SINUMERIK 805SM-TW, edition 3, version 0
German/English Text displays are possibile in German or English
TRANSLINE Transfer line-specific environment
In the upper area of the initial screen, the contents of the fields TEXT 1 to TEXT 7 as well
as the edition "xx.yy" of the user version are preset by the machine manufacturer.
You also obtain this initial screen via the VERSION softkey in the TRANSLINE operating
environment.

Notes:
• If during initial
the power on routine of the control, an error is recognized, the control will stop
screen and display the error as an alarm number with text.
with the
• After successfultheexecution of the power on routine of the control, a basic screen will be
initial screen. This basic screen can be determined by machine data,
displayed after
PLC program and customer-specific configuration.

How to switch off the SINUMERIK 805SM-TW

The following applies to the control as well as to the whole machine:

Please observe the OEM instructions!

Switching off the input voltage to the control’s central unit power supply causes the control to
switch off.

©
1-4 Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
06.93 2 Control Elements and Operating Areas
2.1 Keyboard Elements

2 Control Elements and Operating Areas

2.1 Keyboard Elements

a
% c
A B D E F 7 8 9
H
* 0
G I J K L 4 5 6 X
M .f P° RS T 1 2 3 gHB
V
u w
/
X Y z
\
+/- 0 +:
:fS
m mm
m (
L_i
)
@ =& LF # m -o
m fÿ1H

0 0 0 0 0
The Keyboard Sections:

| 1 | Softkeys and the menu control keys

| 2 | Machine function control keys and operating area key

| 3 | Address keypad

| 4 | Numeric keypad

| 5 | Edit and input keys

| 6 | Calculator keys

| 7 | Cursor control keys with increment, decrement, and page keys

® 2-1
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
2 Control Elements and Operating Areas 06.93
2.1.1 Explanation of the Keyboard Elements

2.1.1 Explanation of the Keyboard Elements

Softkeys and the Menu Control Keys| 1 | fU

n II
. OVER-
STOKE [| PRESET ||
PROGRAM
CONTROL
BLOCK
SEARCH BLOsL_i
ACTU

Softkeys and the softkey texts.

Softkey

If you press one of the seven softkeys, the function

described by the softkey text is selected or executed. The
function assigned to a softkey depends upon selected menu.

Note:

In the following text, the pictograph indicates the pressing of a softkey.

Menu Control Key, Extension of the Softkey Functions In the same Menu, MORE Key

0 If you press this key, the next softkey texts of the same
menu (if available) are displayed.

Menu Control Key, Return into the Softkey Functions in the Previous (Higher) Menu,
RECALL Key _
• If you press this key, a previous (higher priority) menu is
0 recalled.
• In addition to this, this key closes an open WINDOW.

©
2-2 Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
06.92 2 Control Elements and Operating Areas
2.1.1 Explanation of the Keyboard Elements

Machine function block with operating area key ||

2

El EHHmil

Is!
RESET
The function of these keys can be changed by the
manufacturer through a corresponding PLC program
and/or by means of machine data.
n
When you press the RESET key,
• the currently processed part program is aborted,
• nowledged
the alarms 100* to 196* and 2000 to 2999 are ack¬
(canceled).

• IfCRT),
the control is in the RESET state (message on the
then
- the axes remain synchronized with the machine,
- all buffers and main memory are erased,
- the control is prepared for processing a new pro¬
gram.

© 2-3
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
2 Control Elements and Operating Areas 09.91
2.1.1 Explanation of the Keyboard Elements

Actual Position Display with Double-Size Characters

. .. . . . . . .
When this key is pressed while machine area display is acti¬
ve, the actual values of the available axes are displayed in
4
double-sized characters.

mi mmi
JOG | | ...........
.... ... ; '

RESET

ACTUAL POSITION -U
x : :50.00
$ tlliifill 111
1
P:: v ;
§rr
fc:
1 80.00;:; ,
v.wA .vtwttv.
MM
f'
h
m
Z I
ifiigiiflif!!
i|i||lil & & ”
PI *• > -X > •y siy % yS® I ;

P mm* 'ÿ>>> i
I 111 iiMisi
I ' :P%, 4 s-
mm
i '* &

I
. . -1 II
J!

All other information from the previous screen is blanked. To return to the previous display,
press the same key again.

©
2-4 Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
09.91 2 Control Elements and Operating Areas
2.1.1 Explanation of the Keyboard Elements

Operating Area Key

This key is used to switch between the two operating areas

H of the SINUMERIK 805SM-TW, the machine area and data

area.

AUTOMATIC MDA JOG

0 Operating Area Key

m
i i i i i i ni
H
i i i i i ni i i i i 1 1 i I I I I I I T~1

3
i i i i i m I I I I I iTl

I I I I I I ~T~1 I I I I I ill i i i i i m
j
i i i i i i n it i i i m i i i i i m
Machine area Data Area

If the control displays the machine area and mode-dependent functions are operated
(LED is off), pressing the key causes the control to switch over to the basic menu of the
data area.
If the control displays the data area and data-related functions are performed (LED is on),
pressing the key causes the control to switch over to the basic menu of the selected mode
of operation.

JOG Key

n]
When you press this key, the JOG mode is selected. You
can select JOG from machine or data area. The LED in the
key is on when the JOG is active. In addition to this, "JOG"
appears in the mode of operation field on the CRT.

© 2-5
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
2 Control Elements and Operating Areas 06.93
2.1.1 Explanation of the Keyboard Elements

TEACH-IN Key

This key has no effect.

MDA Key

H
When you press this key, the MDA mode is selected. You
can select MDA from machine or data area.
The LED in the key is on when MDA is active. In addition to
this, "MDA" appears the mode of operation field on the CRT.

AUTOMATIC Key

m When you press this key, the AUTOMATIC mode is selected.

You can select AUTOMATIC from machine or data area.
The LED in the key is when AUTOMATIC is active. In addi¬
tion to this, "AUTOMATIC" appears in the mode of operation
field on the CRT.

SINGLE BLOCK

When you press this key while in AUTOMATIC mode, the

II part program is executed block by block.

To switch off the function, press the same key again.

• LED is off, single block function is off

• LED"STOP:
is on, single block function is on
- SINGLE BLOCK" is displayed on the CRT.
- To execute the currentBLOCK"
block, press NC START key.
display is blanked
The "STOP: SINGLE
while the block is executed.
- After the block has been executed the "STOP:
SINGLE BLOCK" appears on the CRT again.
- To execute the next block, press the NC START
again, etc.

2-6 Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02

SINUMERIK 805SM-TW (BA)
06.93 2 Control Elements and Operating Areas
2.1.1 Explanation ol the Keyboard Elements

NC STOP

II
When you press this key while in AUTOMATIC mode, the
execution of an part program is interrupted. The LED in the
key goes on and the "STOP: AUTO-INTERRUPTION" is dis¬
played on the CRT as long as the program is interrupted. To
restart the program from the point of interruption, press the
NC START key.
The LED in the key goes off.

NC START

• InThethekeyAUTOMATIC mode:
3 starts the selected program with the current
block. The LED in the key is on and "PROGRAM IS
RUNNING" appears on the CRT during the program pro¬
cessing.
• In thekeyMDA mode:
The starts the execution of the entered NC block.

l The axis positions programmed in the current block are selected by !

linear interpolation.
Hi. f Caution: Risk of collision!
f a : •
'
v: . i

© 2-7
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
2 Control Elements and Operating Areas 06.92
2.1.1 Explanation ol the Keyboard Elements

Address keypad 3

% c
A B D E F
H
G I J K L
M tf P° RS T
V / : s
u w X Y Z
3 ( )
J- —
1 1 @ =& LF

Notes:

• H -
To access the second function of a double function address key, press the
shift key and then the respective address key.
If the yellow LED is on, the second function (upper address) is active.
- If the yellow LED is off, the first function (lower address) is active.
The letters and signs available in this block can be used for different tasks, e.g.:
- for editing NC part programs
- for input of texts, etc.
When you press this key, a blank is inserted in the text or in the NC part pro¬

•0 gram.

Numeric keypad 4 |

7 8 9

4 5 6

1 2 3

+ /- 0

© 6ZB5 440-0MN02
2-8 Siemens AG 1991 All Rights Reserved
SINUMERIK 805SM-TW (BA)
06.93 2 Control Elements and Operating Areas
2.1.1 Explanation of the Keyboard Elements

Number Keys

- 0 Numbers from 0 to 9

Note:
The lower case letters a, b, c, d, e, and f are not inscribed on
the keyboard. They are needed for entering @ commands
and can be called as second function of the keys 0 to 5.

0+0 :
a

0* 0 f

Plus/Minus Key

• open
When you press this key, the sign of the values in the

0 vice versa.
+ -»-/--> + .
-
input field will change from + (plus) to (minus) or

• Intivate
some menus, using this key, you can activate or deac¬
functions selected by the cursor. The field indica¬
tes whether or not the function is active.
|~l - function not active 0 = function active
Decimal Point Key

Decimal point.

© 6ZB5 440-0MN02 2-9

Siemens AG 1991 All Rights Reserved
SINUMERIK 805SM-TW (BA)
2 Control Elements and Operating Areas 06.92
2.1.1 Explanation of the Keyboard Elements

||f|:
Edit and Input Keys 5
ill's

HMSm
DELETE Key Delete a character

When you press this key, the character in the open input

0 field is deleted.
• isIf you press it once the character selected by the cursor
deleted.
• If you press the
it and hold it depressed, the deleting is re¬
peated and characters to theright from the selected
one are deleted one after another.

CANCEL Key Delete contents of an input field

m When you press this key, the contents of the open input field
is deleted.

EDIT Key Open an input field

• When you press this key, the input field selectedanbyinput

HI
the
cursor is opened for editing. You have to open
field before making an entry.
• red
When you press this key after making an entry, the ente¬
value is replaced by the old value.

| INPUT Key
When you press the INPUT key, the selected field is closed.

El The current value is accepted, and the cursor is

automatically moved on, like with CURSOR DOWN.

Note:
You obtain the same effect by pressing the LINEFEED key
(LF). The cursor is automatically moved on, like with
CURSOR RIGHT.

©
2-10 Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
06.92 2 Control Elements and Operating Areas
2.1.1 Explanation of the Keyboard Elements

Calculator Keys | 0
wm

IEEE
The control offers you the possibility to carry out, with the respective keys, the arithmetical
operations DIVISION, MULTIPLICATION, SUBTRACTION and ADDITION.

Cursor Control Keys with Increment, Decrement, and Page Keys 7 l

+1

T cÿ=l

III
i (=?
I Cursor Left / Cursor Right Keys, Cursor Up / Cursor Down Keys

E
E When you press these keys, the cursor is moved on the
screen to the left or to the right, up (backwards) or down

E (forwards).

m
Home Key

When you press this key, the cursor is moved to the upper¬

E most left corner of the input field.

© 2-11
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
2 Control Elements and Operating Areas 06.92
2.1.1 Explanation of the Keyboard Elements

Increment / Decrement Keys

• If the control is in JOG, keys,

JOG-INC, or JOG-REPOS and

0 you press one of these for the incre¬

the distance
mental movement for the selected field (JOG-INC or
HANDWHEEL) is increased or decreased in steps shown

0
below.
Steps for JOG-INC: 1, 10, 100, 1000, 10000 units (IS)

• Using these keys, you can increment or decrement the

selected operand in the DIAGNOSIS window.

Page Up / Page Down Keys

S@ When you press one of these keys, the cursor is moved one
screen page backwards or forwards, provided that further
displays are available.

2.2 Custom Machine Control Panel Elements (CMCP)

m
The function of the control elements on the custom

$ machine control panel can be altered by the OEM by

means of PLC program and/or machine data setting.

The Custom Machine Control Panel (CMCP) can be made up of individual elements. Due to
the features of the interface INPUT SIGNALS OF THE CMCP, the following elements are
provided in the SINUMERIK 805SM-TW:

Y Z
X 4

D
5
I Axis Selector Switch

Single Block Switch

0
JOG Push Button
OB0I Axis Directional Keys with
RAPID JOG Key

©
2-12 Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
06.92 2 Control Elements and Operating Areas
2.2 Custom Machine Control Panel Elements (CMCP)

too i ooo
10
10 000

•w
1
r
m AUTOMATIC
Push Button
0>
4-
O
3
Mode Selector Switch

Spindle Stop/
Spindle Start

60

Mm
40 70
NC Stop/NC Start 20 80
10 90

6 100
Feed Rate /Rapid
Feed Stop/ fm Override Switch
AAr © W<l> Feed Start 2 ’110,
0 120
Fÿ%
0 RESET Push Button
70
80 90
100

O
60 110
Spindle

© Key Operated Switch 50 r120 Override Switch

s %

Note:

• The mode of operation selected with the mode selector switch overrides the mode selec¬
ted via the keyboard.
• The following chapter describes only the control elements which are not available on the
keyboard.

©
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 2-13
SINUMERIK 805SM-TW, (BA)
2 Control Elements and Operating Areas 06.92
2.2.1 Explanation of the Custom Machine Control Panel Components

2.2.1 Explanation of the Custom Machine Control Panel Components

Feed Rate / Rapid Override Switch

Using the 23 position selector switch, you can increase or

40 6„° 70
80
decrease the programmed feed rate "F". The programmed
20 feed rate corresponds to the position 100% on the switch.
10 90
The selected override value is displayed on the CRT.
6 100
Override range: from 0% to 120% of the programmed
2 '110 feed rate.
The rapid traverse override cannot exceed
120
100%.
Override steps: 0%, 1%, 2%, 4%, 6%, 8%, 10%, 20%,
30%, 40%, 50%, 60%, 70%, 75%, 80%,
85%, 90%, 95%, 100%, 105%, 110%,
115%, 120%

g The override range and override steps listed above are

valid with the standard machine data (MD) only. These
MD can be altered for specific application by the OEMl
n
Feed Stop / Feed Start

|v»©jH
When you press the
Feed Stop push button |*A©|
• the processing of the current program is stopped,
• the feed drives are brought to the standstill under maintaining the contour,
• the status field FST display is highlighted.
Examples for the use of the Feed Stop feature
• When a mistake is recognized during the execution of an MDA block.
• During re-approaching of the contour in JOG, JOG-INC, or JOG-REPOS mode.
• During the tool change procedure.
• During the setup, to stop for manual entry of the auxiliary functions S, M, H, T (overstore)

©
2-14 Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
06.92 2 Control Elements and Operating Areas
2.2.1 Explanation of the Custom Machine Control Panel Components

When you press the

Feed Start key |ÿ<j>|
• the processing of the program is resumed from the current block,
• the axes accelerate up to the programmed feed rate.
The machine data specify:
• the feed rate and rapid traverse values,
c. • the percentage for the feed rate override steps,
y P? • whether the feed rate override switch is used for
rapid override, too.
(Refer to the OEM documentation)

Spindle Stop / Spindle Start

When you press the

Spindle Stop push button |ii|
the spindle is decelerated and brought to the standstill.

Examples for the use of the Spindle Off feature

• When a mistake is recognized during the execution of an MDA block.

• During the tool change procedure.
During re-approaching of the contour in JOG, JOG-INC, or JOG-REPOS mode.
• During the setup, to stop for manual entry of the auxiliary functions S, M, H, T (overstore)
•
When you press the
Spindle Start key

the spindle accelerates until the programmed spindle speed has been reached.

— The machine data specify:

• the maximum spindle speed value,

SV P • the percentage for the spindle override steps.
(Refer to the OEM documentation)

© 6ZB5 440-0MN02 2-15

Siemens AG 1991 All Rights Reserved
SINUMERIK 805SM-TW (BA)
2 Control Elemonts and Operating Areas 06.92
2.2.1 Explanation of the Custom Machine Control Panel Components

NC Stop / NC Start

mm
When you press the
NC Stop push button
si
• the processing of the current part program is stopped,
• "STOP: AUTO-INTERRUPTION" message is displayed on the CRT.
the

When you press the

NC Start key with the mode
of operation AUTOMATIC
being selected,
SI
• the selected part program is started or resumed from the current block,
• the "PROGRAM IS RUNNING" message is displayed on the CRT.
The NC Start and NC Stop commands can also be given via the respective keyboard keys.

Directional Keys

The directional plus and minus keys have the following functions:
• IntiveJOG mode, when you press and hold the key, the selected axis traverses in the respec¬
direction,
• IntheJOG-INC sub-mode, when you press and release a key, the selected axis traverses in
respective direction a distance equal to the selected distance increment.

RAPID JOG Key

0
When you press the RAPID JOG Key

Together with one of the directional keys,

0or0
©
2-16 Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
06.92 2 Control Eloments and Operating Areas
2.2.1 Explanation of tho Custom Machine Control Panel Components

The selected axis traverses with the rapid traverse speed in the respective direction.

The machine data specify:

PQC • the feed rate value,

• the rapid traverse speed value,
• the incremental speed value. 0
Key Operated Switch

Using this switch you can lock the entry of data, disable some functions, etc.

m The is the locked position of the switch. The key can be re¬
moved. All functions protected by the the switch are locked.

1
This is the unlocked position of the switch. The key cannot
be removed. All functions protected by the switch are acces¬
sible (unlocked).

*
The key lock function depends upon machine data
setting. To see if it is used in you control, refer to the
OEM documentation.

RESET

When you press the RESET key,

0 • the currently processed program is aborted,

• nowledged
the alarms 100* to 196* and 2000 to 2999 are ack¬
(canceled).
• IfCRT)
the control is in the RESET state (message on the
then:
- the axes remain synchronized with the machine,
- all buffers and main memory are erased,
- the control is prepared for processing of a new pro¬
gram.

© 2-17
Siemons AG 1991 All Rights Reserved 6ZB5 440-OMN02
SINUMERIK 805SM-TW (BA)
2 Control Elements and Operating Areas 06.93
2.2.1 Explanation of the Custom Machine Control Panel Components

Mode of Operation Selector Switch

100 1 000
10
10 00
1
r
4-
o 3

With the mode of operation selector switch, you can set the following modes:
• PRESET
• JOG
MDA
• JOG INC
• JOG REPOS
• AUTOMATIC
•
• JOG REF
Note:
If a mode selector switch is available, the mode selected with this switch overrides the mode
selected via keyboard.

Single Block Switch

Using this switch, you can execute a part program block by block in
I AUTOMATIC mode.
Switch in position "0": single block processing is off.
Switch in position "I": single block processing is on.
0 If the single block processing is active:
• to start the processing of the current block, press the
"NO Start" key P

• after
sage
the block has been processed the "STOP: SINGLE BLOCK" mes¬
is displayed,
• to process the next block, press the "NO Start" key again.
Note:
In case of special functions such as "Soft Approach of the Contour" the control adds
additional blocks automatically. Depending upon the number of added blocks the "NC Start"
key has to be pressed several times.

©
2-18 Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
06.92 2 Control Elements and Operating Areas
2.2.1 Explanation ot tho Custom Machine Control Panel Components

Spindle Override Switch

• Using this 16 position selector switch you can increase

speed S. The pro¬
80 go or decrease the
programmed spindle
70
100
grammed speed corresponds to the position 100% on
the switch.

O
60 110
• machine
The activation of the spindle override switch is done via
data.
50 '120,
• centage
The spindle speed is displayed as an absolute and per¬
value on the CRT.
s %
Override range: from 50% to 120% of the programmed
spindle speed.
Change per step: 5 %

*
The override range or change per step listed above are
valid for the standard machine data (MD) only.

Axis Selector Switch

Using the axis selector switch and directional keys you can
Y z control axes movement by hand in JOG, JOG-REPOS, or
X 4 JOG-INC mode.
• The FST (FEED STOP) message must
D
5
not be present. FST

• When you press the directional key, the set feed rate
"F" is displayed on the CRT.
The display shows both the absolute and percentage va¬
lue of the feed rate “F".

© 2-19
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
 2 Control Elements and Operating Areas 06.92
2.3 Operating Environments and Switchover

® 2.3 Operating Environments and Switchover

The control can contain the following operating environments (BOF):
• STANDARD
• TRANSLINE
WOOD (STANDARD with wood-specific functions)
• (transfer line)
• Customer-specific BOF
The STANDARD operating environment contains the machine and data area with the
corresponding standard functions.
In case of initialization on WOOD, the STANDARD operating environment with the wood-
specific functions like DRILL MODULES and TOOLHOLDERS is available.
If TRANSLINE has been initialized, the STANDARD operating environment and an operating
environment with transfer line-specific functions is available.
The customer-specific operating environment and its functions are preset by the machine ma¬
nufacturer. Please observe the machine manufacturer’s instructions.

Notes:
• operating
By simultaneously pressing the RECALL and MORE keys, you can switch between two
environments.
• The following applications are possible:

STANDARD BOF
00 TRANSLINE BOF

STANDARD BOF
00 I Customer-specific
1
I
I BOF I
l

STANDARD BOF 00 I Customer-specific

1
I
with wood-specific functions I BOF
l I

• IfandnoMORE
second operating environment is available, the simultaneous pressing of the RECALL
keys will be without effect.
• The TRANSLINE operating environment is only available if the machine manufacturer does
not provide a customer-specific operating environment.

• The TRANSLINE operating environment with the transfer line-specific functions is descri¬
bed in the chapter "Description of the TRANSLINE Operating Environment".
• reach
Starting from the TRANSLINE modes of operation AUTOMATIC and SINGLE CYCLE, you
the STANDARD operating environment by pressing the NC-DIRECT softkey. When
going back to the TRANSLINE operating environment with the RECALL and MORE keys,
you are in the operating environment NC-DIRECT.

©
2-20 Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
06.92 3 Description of the STANDARD Operating Environment
3.1 Screen Layout

....... .
3 Description of the STANDARD Operating En¬
vironment

3.1 Screen Layout

.
Ttnxnjnxnn==z\

stt
1
10
05 0 3
If!!! 50 010: m
H
9
1
fillli
wmmm
'-'Wm
, .;QO

m Mode of Operation Field, display of the selected mode or sub-mode.

Program Control Field (see chapter "PROGRAM CONTROL Function")

• STOP: AUTO-INTERRUPTION • STOP: READ-IN ENABLE
• STOP: SINGLE BLOCK MODE • STOP: DWELL TIME
• STOP: M00/M01

CO Control Indicators (highlighted means active):

SKP Skip Block DBL Decoding Single Block
DRY Dry Run M01 Programmed Stop
ROV Rapid Override

FEED STOP Status Display (FST: FEED STOP)

(highlighted means active)

© 6ZB5 440-0MNQ2 3-1

Siemens AG 1991 All Rights Reserved
SINUMERIK 805SM-TW (BA)
3 Description of the STANDARD Operating Environment 06.93
3.1 Screen Layout

Program Number Display, shows the number of the selected program.

Operating Status Display (e.g. RESET, PROGRAM IS RUNNING)

m in preparation

m NO Display Area, for texts and graphics.

S Softkey Texts Area, 7 fields for softkeys texts.

n°i NC and PLC Alarm and Message Area, the alarm with the highest priority (the alarm
with the smallest alarm number) is displayed first.

3.2 Operating Areas

The STANDARD operating environment has two operating areas, machine area and data area.
The functions related to the mode of operation are operated in the machine area. The data-
related functions such as displaying and editing of data and NC programs, are performed in
the data area.
The operating in both areas is menu-driven. The functions described in the softkey texts area
are executed by pressing the respective function key (softkey). After a softkey has been pres¬
sed, the control displays the next set of functions in the softkey texts area.
This way, menu trees with several branches are formed.

AUTOMATIC MDA JOG

0 Operating Area Key

H H @
I I I I I I I I I II I II II I III I II I I I I I I l T~1

I I I I I I JJ I I I I I I I I

I I I I I I Tl I I I I I ITI i i i i i m
I I I I I ITI
J i i i i i m

l i i i i i Tl I I I I I I I I
I
I I I I I ITI
Machine Area Data Area

© 6ZB5 440-0MN02
3-2 Siemens AG 1991 All Rights Reserved
SINUMERIK 805SM-TW (BA)
06.92 3 Description of the STANDARD Operating Environment
3.2 Operating Areas

Using the operating area key, you can branch from any menu of the machine area to the
basic menu of the data area.
And vice versa, using the operating area key, you can switch from any data area menu back to
the basic menu of the selected mode of operation.

Notes:
• IfThetheselected
data area is selected, the operating area key LED is on.
• softkey function is displayed in reverse-video (highlighted).

3.2.1 Branching within the Menu Tree

If you want to go back to the higher menu, after branching several times, press the

A
jjWS
key

If you press the key once, the next higher menu with its functions is displayed.
• Basic menu ofof the data area
• Basic menu the AUTOMATIC, MDA, or JOG mode

Basic menu of the data area or

Basic menu of the AUTOMATIC, MDA, or JOG mode
H

...
i [iii i i fin

"i
m— i LB~| 1 1 1 1

JL
r
—[A)—i i i iiii i n !—
IAHTTTTTTI
1

L-[AH I I *I IJJJ
If you want to access more functions in the same menu, if available, press the

> _____
key.

© 3-3
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
3 Description of the STANDARD Operating Environment 06.92
3.2.2 Menu Tree for the Machine Area

3.2.2 Menu Tree for the Machine Area

The menu tree of the machine area consist of menu trees for the JOG, AUTOMATIC, and
MDA modes.

3.2.2.1 Menu Tree for the JOG Mode

°<VW

OVER¬ PRESET JOG JOG-INC JOG-REPOS JOG-REF

STORE

’r
CLEAR
jj:

3.2.2.2 Menu Tree for the MDA Mode

H
OVER¬
PRESET PROGRAM
STORE CONTROL

ir

CLEAR

© 6ZB5 440-0MN02
3-4 Siemens AG 1991 All Rights Reserved
SINUMERIK 805SM-TW (BA)
06.92 3 Description of the STANDARD Operating Environment
3.2.2 Menu Tree for the Machine Area

3.2.2.3 Menu Tree for the AUTOMATIC Mode

E>

OVER- PRESET PROGRAM BLOCK ACTUAL SELECT

STORE CONTROL SEARCH BLOCK PROGRAM

CLEAR

START

OVER¬ PRESET PROGRAM BLOCK ACTUAL SELECT

STORE CONTROL SEARCH PROGRAM PROGRAM

©
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 3-5
SINUMERIK 805SM-TW (BA)
3 Description of the STANDARD Operating Environment 06.93
3.2.3 Menu Tree for the Data Area

3.2.3 Menu Tree for the Data Area

O
t
& DATA TOOL ZERO MASS INTER* •:
DIAGNOSIS
x PROGRAM PARAMETERS OFFSET OFFSET STORAGE FACES :

T
y © fj.
©
R- SETTING NCMD NC MD PLC MD DELETE SEARCH
PARAMETERS DATA VALUES BITS AREA

R- SETTING NC MD NCMD PLC MD SEARCH

PARAMETERS DATA VALUES BITS
i.

l <ÿ

R- SETTING NCMD NCMD ADAKPTED

PARAMETERS DATA VALUES BITS PLC MD FEEDRATE ;

ill
R-
1 PARAMETERS
I
SETTING
DATA
NC MD
VALUES
NC MD
BITS PLC MD
;
START
i
y
DIN
EDITOR
WOODSTEP
EDITOR

/ see menu tree \

SELECT
PROGRAM : PROGRAMS SUBROUTINES
:
l
CYCLES*
'

SEARCH
h
I WOODSTEP I
V E5ITQR
/
DIN WOODSTEP COPY TO MAIN :! CYCLES SEARCH
EDITOR EDITOR SR PROGRAMS SUBROUTINES J

}
DIN
EDITOR
WOODSTEP
EDITOR ij
MAIN
PROGRAMS |SUBROUTINES ; CYCLES SEARCH

>
COPY DELETE RENAME :
MOVE
RE¬
ORGANIZE
I ALLOCATION
MEMORY
ji: SEARCH
m—rr

DELETE
BLOCK
*
INSERT
BLOCK
I OVER¬
WRITE \ UNDO
I SEARCH

f
ENTER
:
i
*) This softkey appears when ASM and subroutines on the ASM are available .

©
3-6 Siemens AG 1991 Ail Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
06.93 3 Description o( the STANDARD Operating Environment
3.2.3 Menu Tree (or the Data Area

-> r-J— TOOL-

HOLDER*

I sea menu treeI

lTOOL CARRIER!
v
JOB LIST

r
/ 3
v
1
1 (

ALL
MESSAGES
NC
ALARMS
PL
ALARMS
PL-C
MESSAGES
PLC
STATUS SERVICE QUIT
)l
J I
£
DELETE

f
DRIFT COMP. DRIFT COMP. DRIFT COMP.
X Y Z

I INITIALI¬
ZATION VERSION y
The additional functionality is used for start-up
and service purposes and is not described in
detail in this Operating Guide.

’) In case of initialization on TRANSUNE, this softkey is not available.

Q
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 3-7
SINUMERIK 805SM-TW (BA)
3 Description of the STANDARD Operating Environment 06.93
3.2.3 Menu Tree for the Data Area

DATA
TRANSFER
1STV.24
INTERFACE
2ND V.24 L2 *)
NETWORK
2
INTERFACE !: PARAMETER ;

READIN
START STOP READ-OUT
i
i 2ND RS232 PARAMETER

j
;i
READ-IN STOP READ-OUT i; ! RS232/20mA PARAMETER
START
>$

READOUT STOP READ-IN

START
i

DEVICE i
TYPE BAUD RATE STOP BITS i; PARITY I; RS232/20mA ;!

DEVICE BAUD RATE STOP BITS PARITY 2ND RS232

TYPE !

f
SELECT START INPUT
BELOW

:•
: i STOP

SAVE LOAD DELETE :

2
2
DIRECTORY
>
j! FORMAT

CHANGE
JOB
DELETE
JOB
APPEND
JOB
2
INSERT
JOB
NEXT
JOB
DELETE
JOB LIST
1
;
START
STOP

*) This softkey will only appear when the SINEC L2 link function is available. The function is described in the
function manual COMMUNICATION of the SINUMERIK 805SM.

©
3-8 Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
06.92 3 Description of the STANDARD Operating Environment
3.2.3 Menu Tree for the Data Area

3.2.3.1 Menu Tree for TOOL HOLDER*

TOOL-
HOLDER

VERTICAL PROJECT
DRILL

f
AGGREGATE VERTICAL GRAPHIC
GEOMETRY SPINDLES

1
;
DECIMAL
PLACES : ACCEPT

F ;ÿ

SPINDLE INSERT DELETE PREVIOUS ACCEPT NEXT

IDENT OBJECT OBJECT OBJECT OBJECT

I }
BOX CIRCLE LINE
:

I
i-;;
:
j: ACCEPT

}
m*c:

VERTICAL VERTICAL
COLOR IDENT

I }
i PREVIOUS I ACCEPT NEXT
SPINDLE
SPINDLE

i : PREVIOUS
SPINDLE
:: NEXT
SPINDLE

i
ACCEPT :

In case of initialization on TRANSLINE, the menu tree is not available.

© 3-9
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
3 Description of the STANDARD Operating Environment 06.93
3.2.3 Menu Tree for the Data Area

3.2.3.2 Menu Tree for the WOODSTEP EDITOR

WOODSTEP
EDITOR

I
Enter program no.

CHANGE = FINISHED DRILL 1) GLOBAL 1)

PARAMETER
: DELETE MARK STEP INSERT '

PART MODULE FILES

1
[ see menu tree \
I FINISHED 1
\ PART j
l
CHANGE NEW DELETE : i
MODULE MODULE j MODULE

l
1
Enter drill module no.
T
•£>
*
SELECT DESELECT j LEADING : i PREVIOUS
SPINDLE ACCEPT NEXT
SPINDLE

F
GENERAL
; VERTICAL
DRILLING
; ij

l
CONTOURS VERTICAL HORIZONT. SAWING MILLING
ISO DIVERSE
DRILLING DRILLING CODE
:•

j;
STEP FINISHED DRILL 1)2) PARAMETER
LIST PART MODULES

i
see menu tree \
(f FINISHED 1
v Esi /
I
i
ij I ACCEPT
%

i
DELETE INSERT : REPLACE UNDO
BLOCK BLOCK j
\
COPY STEP
:
SHIR STEP I
;

y
1) In case of initialization on TRANSLINE, this softkey is not available.
2) This softkey only appears in this softkey tine after activation of softkey VERTICAL DRILLING .

©
3-10 Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
06.92 3 Description of tho STANDARD Operating Environment
3.2.3 Menu Tree for the Data Area

3.2.3.3 Menu Tree for Softkey READY PART

FINISHED
PART

>
START STOP RESET
"T:
: ZOOMING

POSWIDTH
MEDIUM
SELECT
WINDOW
j:
ZOOMING + ZOOMING -

1 1
:
POSWIDTH DISPLAY
MEDIUM ABORT ZOOMING +• ZOOMING - WINDOW

POSWIDTH
LARGE ABORT !! ZOOMING i ZOOMING - DISPLAY
WINDOW
1
111

:
POSWIDTH
SMALL ABORT ZOOMING + ZOOMING - DISPLAY
WINDOW

T I

©
Siemens AG 1991 Ail Rights Reserved 6ZB5 440-0MN02 3-11
SINUMERIK 805SM-TW (BA)
3 Description of the STANDARD Operating Environment 06.92
3.2.4 Entries in Input Fields

3.2.4 Entries in Input Fields

You can enter or change the values in input fields in the SINUMERIK 805SM as follows:

|| How to Change the Values in the Input Field |||l|

Precondition:
The field to be changed has been selected.

Opening an input field

1 .) By pressing the key of a displayable character, the input field is opened and the cha¬
racter input is displayed in the opened field on the left side.
2.) Press the EDIT key.

Changing values
In the opened input field, you can enter further characters or you can enter or change cha¬
racters. Use the cursor keys for selecting a character. After pressing the key of a display-
able character, the cursor is automatically moved on.

Closing an input field

1.) Press the INPUT key (LF key). The input field is closed, the current value is accepted
and the cursor is automatically moved on, like with the CURSOR DOWN (CURSOR
RIGHT) key.
2.) Press the CURSOR UP or CURSOR DOWN key. The field is closed, the previous va¬
lue remains unchanged, and the cursor is automatically moved on, according to the
cursor key.
3.) Press the EDIT key. The field is closed, the previous value remains unchanged, and
the cursor remains situated in this field.

Notes:

• You can select an input field either manually (with cursor and/or page keys) or with the

*
SEARCH function.

[ÿJko, |-ÿ>|ÿ I 'CS.IINPUT |I LFp LINEFEED

|
|>.» I|-»|ÿHT
.lifal]
I CURSOR
DOWN
key

®
3-12 Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
06.92 3 Description of the STANDARD Operating Environment
3.2.5 Calculator Function

3.2.5 Calculator Function

You can use the SINUMERIK 805SM-TW calculator function with all input fields.
The arithmetical operations division, multiplication, subtraction and addition are available.

Operating the Calculator .

Precondition: You have selected the desired input field with the cursor or
page keys or the SEARCH softkey.

Open the selected field by pressing the EDIT key.

The value in the field is the 1st operand. You can change it
using the numeric keys.

00 To edit, use the cursor and

edit keys.

+!
Press the appropriate key for desired calculation.

X m
Enter the 2nd operand using the numeric keys.

00 To edit, use the cursor and

edit keys.

m When you press the INPUT key, the calculation is performed,

the result is entered in the input field, and the field is closed.

Notes:
• To change the sign of an operand, enter the operand and press the PLUS or MINUS the¬
reafter.: + -> - and - -* + .
• You can also perform the calculation by pressing the EQUAL TO key.field
The result is entered
is now the 1st
in the field which remains open for next calculation. The value in the
operand for the next calculation.
• unchanged.
When you press the EDIT key, the field is closed and the previous value remains

© 3-13
Siemens AG 1991 All Rights Resowed 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
3 Description of tho STANDARD Operating Environment 06.93
3.3 Modes of Operation

3.3 Modes of Operation

3.3.1 Introduction
The NC on a machine tool controls:

• the
the movements of the tools
• movements of the workpiece
according to a given program (part program).

The machine tool has to be prepared for the machining of parts before the actual start com¬
mand is given.
In order to be able to make these preparations, the control has to be switched in an appropria¬
te mode of operation.

The preparations include:

• The tools or workpieces have to be positioned into the start positions as specified by the
setup instructions

• The part program has to be loaded into PP memory of the control

• The zero offsets have to be checked or input
• The tool offsets have to be checked or input
3.3.1.1 Overview of the Modes of Operation
The SINUMERIK 805SM-TW control can be put into different modes of operation by means of
softkeys or keys on the operating keyboard.
Using the keyboard keys, you can directly select the following modes:
• JOG (Manual Operation)
• MDA (Automatic with Manual Data Input)
• AUTOMATIC

In addition to this, from the JOG mode, you can select the following sub-modes using the soft-
keys:

• JOG-REPOS
JOG-INC (Incremental Movement)
• JOG-REF (Reference
(Repositioning)
• Point Approach)

The SINUMERIK 805SM-TW has the following modes and sub-modes:

• JOG
• JOG-REPOS
JOG-INC
• JOG-REF
•
• MDA
• AUTOMATIC

3-14 © 6ZB5 440-0MN02

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SINUMERIK 805SM-TW (BA)
06.93 3 Description of the STANDARD Operating Environment
3.3.1 Introduction

3.3.1.2 Selecting Mode of Operation

The modes of operation of the SINUMERIK 805SM-TW can be selected when the NC displays
the machine area or and data area.
In this chapter it is assumed that the mode selection takes place when NC displays the machi¬
ne area.

• In order to select one of the following modes

JOG
MDA
AUTOMATIC
press one of the keyboard keys shown below:

Pÿl J0G
U] MDfl
[±)] AUTOMATIC

After a key has been pressed, the LED in the key goes on and the basic screen of the respec¬
tive mode of operation is displayed on the CRT.
The selected mode of operation is indicated in the mode field, e.g.:

'>'* %
1 AUTOMATIC DBL M01

Note:
With the OPERATION WITHOUT NC function being active (NC functionality does not exist any
more) the PLC mode field displays, e.g.:

m ifi
it

In this case, the following applies:

- After switching the control on, the basic screen of the data area will appear.
- Only the PLC-relevant softkeys and menus are on the operator environment.
- When one of the keys NC START, NC STOP, SINGLE BLOCK, AUTOMATIC, MDA, JOG,
OPERATING AREA and BIG ACTUAL VALUE DISPLAY are pressed on the operating key¬
board, there will be no reaction.
• To access the sub-modes
- JOG-INC
- JOG-REPOS
- JOG-REF
press the JOG key.
In the basic screen of the JOG mode, you can set the desired sub-mode by pressing softkeys:
The JOG-INC, JOG-REPOS, or JOG-REF mode is displayed on the CRT. To return to the ba¬
sic screen of the JOG mode, press the JOG softkey.

© 3-15
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
3 Description of the STANDARD Operating Environment 09.91
3.3.1 Introduction

3.3.1.3 Resetting (RESET) with Mode Change

Depending upon the selected mode of operation, the RESET function may be triggered when
changing mode of operation. The following table shows when the control automatically genera¬
tes the RESET function.

MDA AUTO¬ JOG JOG- JOG- JOG-

MATIC REPOS INC REF
MDA
+ + + + +

AUTO¬
+ 0 O O +
MATIC
JOG
+ 0 O 0 +

JOG-
+ O 0 0 +
REPOS
JOG-
+ O 0 O +
INC
JOG-
REF
+ + + + +

RESET when changing mode of operation.

Notes:
• O+ -± indicates
indicates that RESET is performed
• RESET generatedthat RESET is not performed
• with the RESET key. mode change has the same effect as the RESET performed
through

Examples:
1. There is no RESET when changing from AUTOMATIC to JOG mode.
2. When changing from JOG to JOG-REF, the control generates the RESET function.

3-16 © 6ZB5 440-0MN02

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SINUMERIK 805SM-TW (BA)
09.91 3 Description of the STANDARD Operating Environment
3.3.2 JOG Mode

3.3.2 JOG Mode

In the JOG mode, you can move individual axes with the preset feed rate by pressing the di¬
rectional keys.
When you interrupt the AUTOMATIC by the JOG mode and move the axes manually away
from the programmed path, the traversed distance, related to the point of interruption, is dis¬
played in the OFFSET VALUE field on the CRT.

3.3.2.1 Basic Screen of the JOG Mode

Select the JOG mode by pressing the

'VW
AA/

'
7"...........
.....
.......
....
key, the following picture is displayed on the CRT:

’
;
'''miMy«wgy8sa8»|
'

I -
RESET
f.
r.y v

||ÿJTÿ£2JITI2ÿÿÿFFÿÿALU3| FEED RATE

!*v . 0.000 m 100%

warn..
Comd 0.000 1

I fe-'-ft-' MM Act ,;;woooo

TspiNDLEl
[mm/min]

r
z 0.000 0.000
i : 5 K i; llllllll 1
Comd IlilliOl II 100%':
: Act 0
.'V“ '
||S

TOOL AUX./MISC.FUNCTIONB
D IV!
T H
CURRENT G FUNCTIONS

nminli'Hnim ii|4nm«m>»nnii.ii fit.nfM1 1 11*4 1MMiKi 11m>nmii.i 1 1 muniiinitiiiiiin 1 1 ii 1 1 i.i i miiiiii i

i- i ssa IIIMM-MMI
PRESET' JOG JOG INC s JOG REPOS IOG REF
*

ID
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SINUMERIK 805SM-TW (BA)
3 Description of the STANDARD Operating Environment 06.92
3.3.2 JOG Mode

3.3.2.2 Explanation of the JOG Basic Screen

I Display of the available axes with their names. A non-

¥
......

referenced axis is displayed in reverse video (highlighted).

f
111
M ACTUAL POSITION1 Display of the actual position for each available axis.
'1-
.
.0.000
n m

• • :

OFFSET VALUE Display of the distance related to the point of interruption,

v' f. when AUTOMATIC has been stopped by NC STOP and an
axis has been moved away from the programmed path in
JOG mode.

illf
m
mmmm
The plus or minus sign here indicates the positive or negati¬
ve direction of the axis traverse.

H1

FEED RAl Display of the programmed and actual feed rate values as
well as the percentage of the override.
Comd 0.000 100%
Act 0.000 L . [mm/min]

Emma Display of the programmed and actual spindle speed as well

as the percentage of the override.
Comd . r0 I o'*j
Act .0

3-18 ® 6ZB5 440-0MN02

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SINUMERIK 805SM-TW (BA)
 06.92 3 Description of the STANDARD Operating Environment
3.3.3 Sub-Mode JOG-INC

m 3.3.3 Sub-Mode JOG-INC

In this mode, it is possible to control the axes manually. Every time the directional key is
pressed the selected axis traverses a predetermined incremental distance in the respective
direction.

3.3.3.1 Basic Screen of the JOG-INC Mode

To select the JOG-INC sub-mode, press the JOG-INC softkey in the basic screen of the JOG
mode. After the sub-mode has been selected, the following screen is displayed.

EEliEiaI
rmam
SKP

RESET

Hi ACTUAL POsiTiornBrOFFSETÿATurW FEED RATE

x.4 .-Amo moo Comd s 0

V 0.000 o-ooo. Act 0 [mm/min]

z 0.000 0.000
Comd 0 J00 %
S '

mr _±\ _| • :: :
Act 0

TON
D M
T H

JOG-INC lllllllllll CURRENT G FUNCTIONS

u Siemens AG 62B5 440-0MN02 3-19

1991 All Rights Reserved
SINUMERIK 805SM-TW (BA)
3 Description of the STANDARD Operating Environment 06.93
3.3.3 Sub-Mode JOG-INC

3.3.3.2 Explanation of the JOG-INC Basic Screen

When an axis is moved using the directional keys + or the
VAR,INCREMENTAL
selected axis traverses the defined number of increments (in¬
put units) set here, each time the directional key is pressed.
JOG-INC | ' Td |
Possible values: 1, 10, 100, 1000, 10000

Notes:
• Change of the input field VAR.INCREMENTAL JOG-INC:

Press the key 0.0 to pass through the values 1, 10, 100, 1000,
10000 in ascending or descending sequence.

• When selecting with the mode selector switch on the customer machine control panel
(CMCP), these key are without effect.
• All other fields are described in the chapter "Explanation of the JOG Basic Screen".
• The OVERSTORE function is described in the chapter "OVERSTORE function".

©
3-20 Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
06.92 3 Description of tho STANDARD Operating Environment
3.3.4 Sub-Mode JOG-REPOS

3.3.4 Sub-Mode JOG-REPOS

The JOG-REPOS mode brings the axes back into the interruption position, after a program has
been interrupted and the axes have been moved away from the programmed path (contour) in
the JOG mode. The repositioning is done using the directional push buttons. The feed rate is
preset.
The distance to the interruption position, including the proper sign, is displayed in the "OFF¬
SET VALUE" field. The distance becomes zero when the interruption position has been rea¬
ched. After that, pressing a directional push button has no effect.

3.3.4.1 Basic Screen of the JOG-REPOS Mode

To select the JOG-REPOS mode, press the JOG-REPOS softkey in the basic screen of the
JOG mode. The CRT will show the following picture:

JOG-REPOS |[ SKP I DRY | ROV I OBL |HOI 1 FST |[J W"o

RESET

ACTUAL POSITION |M"oFFSETVAUJpB FEED RATE

t §
'
0.000 0.000 li Comd 0000 100% I
0.000 is! 0.000 Act 0 000 [mm/min]
*
'ML. |i
I
Si

a
iff
0-000! iif
m Comd
Act
' '0.;|
0
100 :%

AUX./I !T1
D M
T H
CURRENT G FUNCTIONS

[ STORE PRESET || IOG |[ JOG .NC JOG REPOS [| JOG Rtf

WM

3.3.4.2 Explanation of the JOG-REPOS Basic Screen

The explanation of these fields in the chapter "Explanation of the JOG Basic Screen" apply.

© 3-21
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
3 Description of the STANDARD Operating Environment 06.93
3.3.5 Sub-Mode JOG-REF

3.3.5 Sub-Mode JOG-REF

After switching on the control, the control and the measuring systems on the machine must be
synchronized using the JOG-REF sub-mode. The axes are referenced one after another.
After an axis has been referenced, the actual position value is preset with the reference point
position value from the machine data, and the background color in the display field for the re¬
spective axis becomes darker.

3.3.5.1 Basic Screen of the JOG-REF Mode

To select the JOG-REF mode, press the JOG-REF softkey in the basic screen of the JOG
mode. The CRT will show the following picture:

JOG-REF ra DRY j§ ROV If DBI I M01 FST

RESET

MACTUAL POSITION n REF. POINT

0.000 0.000 *' Comd 0.000 100% I

| y 0.000 0.000 Act Jy o.ooo [mm/min]

Z 0.000 0.000
I
r

[ STOI?H I'... ... . . . . .

W«w""" ll j°'G

3.3.S.2 Explanation of the JOG-REF Basic Screen

I joO 'NC |""jQO REPOS""' j "
.....
j
..

The explanation of these fields in the chapter "Explanation of the JOG Basic Screen" apply.

3-22 ®
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
06.93 3 Description of the STANDARD Operating Environment
3.3.6 MDA Mode

3.3.6 MDA Mode

In this mode, you can enter and execute single program blocks. The blocks are entered via
keyboard into the buffer of the control. When you press the NC START key, the control execu¬
tes the block and clears the buffer thus preparing it for the next block.

3.3.6.1 Basic Screen of the MDA Mode

To select MDA mode press the key in the machine area. The following
picture is displayed:

mil- _L
i RESET

X I 0,000
OIST.TOGO

0,000 j m
ss Comd:
FEED RATE

'
oi 100% . :
Y 0.000 0.000 Act 10. [mm/min]

Z 0.000 0.000
Comdi 0 too %m
• MR: \
< <
m Act m
__
EiaanEHa iiiMi Ai

MDA D M 1||
T UMN H
CURRENT G FUNCTIONS

= =«of = = ill £
IP wm
I.::

Iw 1 sag JlZZZ
3.3.6.2 Explanation of the MDA Basic Screen

The NC block which you are entering is displayed here.

After the block has been processed, the field is cleared.
IF
==«of==

Note:
All other fields are described in the chapter "Explanation of the JOG Basic Screen".

® 3-23
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
3 Description of the STANDARD Operating Environment 06.93
3.3.7 AUTOMATIC Mode

3.3.7 AUTOMATIC Mode

In this mode, you can select and execute a part program.
The part program can be entered directly via keyboard or loaded via serial interface from an
external device, e.g. tape reader.
When one program is executed other programs can be edited.

3.3.7.1 Basic Screen of the AUTOMATIC Mode

To select the AUTOMATIC mode, press the key in the machine area.
The following picture is displayes:

I
\ pv,r,-.....;

RESET
..
izm m
m

JÿCÿAÿPÿSITIÿNJI FEEDRATE

X O-MOJ h
;; % 0.000
0,000
Comd . o.ooo ioo%:::;:;
E
Y 0,000 Act 0 000 [mm/min]

0.000 0.000 mm
Comd ? 'v0 ' 100 %'ÿ]
mmm m Act 0
m

S/Zt

... .
ACTUAL PROGRAM sra*™ AU: INCTli

a %50

W
D
T
i
H
M
H
mm
iWS& :
CURRENT G FUNCTIONS
M
lillHlllilllllIII !

I a I
— L5 II 3S 1, 3TACTUAT!f BLOCK
J| "SELECT
— mm M

3-24 © 6ZB5 440-0MN02

Siemens AG 1991 All Rights Reserved
SINUMERIK 805SM-TW (BA)
06.93 3 Description of the STANDARD Operating Environment
3.3.7 AUTOMATIC Mode

3.3.7.2 Explanation of the AUTOMATIC Basic Screen

ACTUAL PROGRAM This window shows the number of the currently

executed NC block.
1466 N60
This example shows the executed block as block
L471 PI NS ** N5 from subroutine L471 which has been called
rr~gi ” i p:.;•: from block N60 in part program no. %66.
ULLLSI' •

AUX./MISC.FUNCTIONM Display of the currently active tool number (T)

and offset number (D), as well as last program¬
D I M i med M and H functions.
T Q H :i 0

CURRENT G FUNCTIONS
Display of the currently active or programmed G
functions.
GOO; ; G16 G40 GS4
r G60 G71 GSO G90 G91
G50

Note:
All other fields are described in the chapter "Explanation of the JOG Basic Screen".

©
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 3-25
SINUMERIK 805SM-TW (BA)
06.93 4 Data Area
4.1 Introduction

4 Data Area

4.1 Introduction
The chapter "Data Area" explains how to enter data for programs, parameters, tool offsets, ze¬
ro offsets, data transfers and diagnoses. This chapter has the same structure as the DATA
AREA menu tree.

4.2 Basic Screen of the Data Area

To select the data area of the SINUMERIK 805SM-TW, press the operating area key. The fol¬
lowing picture is displayed on the CRT:

V.-ÿV.W
'
§1AUTOMATIC : 4F SKP !
—--
-- —ÿ

RESET

.|R & l~‘f. , SKSgII CtyTEVFACES P'AGWOSIS'

Notes:
• When the data area is selected, the LED in the operating area key is on.
• The menu tree is shown in the chapter "Control Elements and Operating Areas".

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SINUMERIK 805SM-TW (BA)
4 Data Area 06.93
4.3 Program

4.3 Program
When you press the PROGRAM softkey in the basic screen of the data area, the following
screen is displayed:

m AUTOMATIC SKP 1DRY M01 FST

* ROV DBL

RE'

IAIN PROGRAM DIRECTORY

—
! WM COMMENTS.

\ so. ./Mat PROCRAKFOR PART 670 0062 Ot

MM
MU WMSM

. . ......
’imm

I ,a. : 1 "astir i: ’SI1 : SL,'ffj-r. "'

Ss?' 1

This screen gives you a directory of all stored main programs. By means of softkey, you can
switch between MAIN PROGRAM DIRECTORY, SUBROUTINE DIRECTORY and CYCLE DI¬
RECTORY.
The directory of the first screen displays number, length and comments of the program in max.
10 lines. If the screen is full, further directories will be displayed by pressing the
NEXT/PREVIOUS PAGE keys.

Selection of a program in the directory

In the main program, subroutine or cycle directory, you can select the desired program either
manually or with the SEARCH softkey.

• Manual selection
With the NEXT/PREVIOUS PAGE keys, select the directory display containing the desired
main program, subroutine or cycle.
Use the cursor keys to select the desired program or cycle within a directory display (high¬
lighted = selected).

©
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SINUMERIK 805SM-TW (BA)
06.93 4 Data Area
4.3 Program

• Selection with the SEARCH softkey

For this purpose, press the SEARCH softkey. The screen displays a window in which you
enter the number of the desired program or cycle. Close the field and the window by pres¬
sing the INPUT key. The desired program has then been selected in the directory (high¬
lighted = selected).

Softkey SELECT PROGRAM

By pressing the SELECT PROGRAM softkey, you can determine in a window which main pro¬
gram shall be started in channel 1 or channel 2. By pressing the ACCEPT softkey, the input
main program number is entered. The main program number in channel 1 is displayed in the
top right-hand field of the screen display.

Softkeys MAIN PROGRAMS, SUBROUTINES, CYCLES

• Main programs
After selection from the corresponding overview, you can visualize, edit, copy, delete and
rename main programs.

• Subroutines
Subroutines can be displayed, edited, copied, deleted and renamed.

• Cycles
Cycles are subroutines which are stored in the user storage module (ASM).
The CYCLES softkey will only appear if an ASM is plugged in. Cycles can be processed
and displayed in the respective directory, independent of cycle disable, but they cannot be
listed, copied, deleted or renamed.

Cycle disable not active

Via the COPY TO SR softkey, you can copy a cycle to the subroutine in the part program
memory. The subroutine has the same number as the cycle and can then be edited, co¬
pied, deleted or renamed. If the cycle to be copied exists already in the subroutine, the
message PROGRAM EXISTS ALREADY will be displayed.

' -- : '
• V./l W;.'

I By being copied into the part program memory, a cycle becomes a

I
i subroutine. When a cycle in the ASM was copied into the part program
Imemory, this subroutine in the part program memory will have priority
1 in processing. The cycle in the ASM can only be processed again,
after the corresponding subroutine in the part program memory has
f been deleted.
.

Note:
In case of operating errors, the window CYCLE IN EPROM appears. This message will be
displayed, if
- when copying, the desired program already exists as a cycle,
- when renaming, the desired program already exists as a cycle,
- a cycle is edited; the program appears on the CRT,
- a cycle is displayed on the CRT and an entry is made.

© 4-3
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
4 Data Area 06.93
4.3 Program

Cycle disable active

With cycle disable being active, you cannot copy cycles to subroutines nor edit cycles.
The message CYCLE DISABLE will be displayed if you try to execute one of these
fucntions. For the functions COPY, SUBROUTINES and RENAME SUBROUTINES, the
system checks whether the desired program already exists as a cycle. If the destination
program number or the new program number coincides with the cycle, the message CY¬
CLE IN EPROM will be displayed.
While a cycle is processed, the current block is not displayed after pressing the ACTUAL
PROGRAM softkey. The same applies to the correction block display.

Notes:
• After having extended the softkey texts with the key
functions are available: H the following

OE | | OflETEJ 1 RENAME j ' MOVE ORGANIZE

* I' AVOCATION jj SEARCHÿ'

These functions are described in the above sequence in the following chapters.
• lected
The following chapter describes the function DIN EDITOR, i.e. how to edit a program se¬
by the cursor, and how to create a new program.
• With the function WOODSTEP EDITOR your can create NC part programs and STEPs
with the WOODSTEP® Editor. Furthermore, you can, with the WOOD technology, define
drill modules and configure drill units. This function is described in the user manual of
MULTIPLE-PURPOSE MACHINE TOOLS.

4.3.1 DIN EDITOR

|Operating Sequence

Precondition: The program to be edited should already be selected from

the MAIN PROGRAM/SUBROUTINE DIRECTORY.

DIN Press the DIN EDITOR softkey. The following window is dis¬
EDITOR played:

Open program

SI Program Number SO IS

©
4-4 Siemens AG 1991 All Rights Reserved 6ZB5 440-OMN02
SINUMERIK 805SM-TW (BA)
06.93 4 Data Area
4.3.1 DIN EDITOR

m When you want to create a new program, enter the desired

program number in the window OPEN PROGRAM. When
you press the INPUT key, the input field is closed and the
control goes into the edit mode.

I) SKP | our" j ROV|DBL \ |~FST in

AUTOMATIC MOI
--
:
Is®
PROGRAM IS RUNNINI

EDIT PROGRAM
HPFSQ INSERT REPLACE

(PART 1/4990) Lp
R100=1620 R101=450 R102=190 R103-5 L4900 Lp
0050 Lp
( /4991) Lp
R3=10 R49=l Rl=5 R31=1000 R32=0 L4907 Lp
0050 LF

.....
(DRILLHOLE ON TOP/4991) Lp
R52=26 R53=0 R54=0 R55=0 R56=0 R57=0 L4905 Lf

Iff I a ESS1 " ,w| ,i,K. :

Notes:
• You can edit a program (e.g. %50) while another program (e.g. %28) is running.
• are
Press the REPLACE softkey to change into the replace mode, i.e. the existing characters
overwritten by the input characters. Then INSERT is displayed in the softkey texts.
Press the INSERT softkey to change into the insert mode, i.e. the input characters are in¬
serted before the character selected by the cursor. Then REPLACE is displayed in the
softkey texts, etc.
• To move the cursor to the desired place in the program, use the page or cursor keys.

© 4-5
Siemens AG 1991 All Rights Reserved 6ZB5 440-OMN02
SINUMERIK 805SM-TW (BA)
4 Data Area 06.93
4.3.1 DIN EDITOR

INSERT Inserting of a new block after the block selected by the cur-
BLOCK
sor.

DELETE Deleting of a block selected by the cursor.

BLOCK

UNDO
The last changes in the block are undone. This is only possi¬
ble as long as the INPUT key has not yet been pressed.

By pressing the INPUT key, the block change is entered into

IS the storage.

SEARCH
When you press the SEARCH softkey, the following window
appears:

B SEARCH FOR CHARACTER STRING|

SImm IfS

...ÿ Enter the character string to be searched in the opened input

field.

When you press the INPUT key, the entry is accepted by the

S control and the cursor is positioned on the input character

string.

You can now enter block by block with the keyboard. Each
LF

0
block must be concluded with the key

LF

Notes:
• The input program must be concluded with "Program end" (main programs: M02, M30 and
subroutines: M17).
• The program can be edited, as described in the chapter "DIN EDITOR".

4-6 © 6ZB5 440-0MN02

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SINUMERIK 805SM-TW (BA)
06.93 4 Data Area
4.3.2 Part Program Memory Allocation

4.3.2 Part Program Memory Allocation

To obtain information about the status of the part program memory, press the
MEMORY ALLOCATION softkey in the program directory screen.

Operating

Precondition: The MAIN PROGRAM DIRECTORY or SUBROUTINE

DIRECTORY screen should already be selected.

First press the MORE key and then the MEMORY ALLOCA¬
S MEMORY
ALLOCATION TION softkey. The following window is opened:

Part Program Memory

Available 32763 B Characters
Occupied • •
: 433,tÿUcharacte rs
Free 1206$ Characters

To close the window, press the RECALL key. The previous

0 screen is restored.

Note:
When you select the basic menu of the DATA TRANSFER, the part program memory status
described above, with available, occupied and free memory space, is also displayed.

© 4-7
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
4 Data Area 06.93
4.3.3 Copying Part Program

4.3.3 Copying Part Program

You can copy an available program to a file with another program number using the copy
function.

Operating Sequence

Precondition: The desired program should already be selected in the

respective directory.

El COPY
First press the MORE key and then the COPY softkey. The
following window is opened:

Copy Program

Source Program Mo.

SI Dost illation Program No.

153
Enter the destination program number. Press the INPUT key to conclude the entry and execu¬
te the copy function.

4.3.4 Deleting Part Program

m
Operating Sequence

Precondition: The desired program should already be selected in the

respective directory.

First press the MORE key and then the DELETE softkey.

El ( DELETE The following window is opened:

Delete

SI Program No.
153

Enter the program number of the part program to be deleted. Press the INPUT key to
conclude the entry and execute the delete function.

4-8 Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02

SINUMERIK 805SM-TW (BA)
06.93 4 Data Area
4.3.5 Renaming Part Program

4.3.5 Renaming Part Program

Using the RENAME function you can change the program number of a part program.

|Operating Sequence

Precondition: The desired program should already be selected in the

respective directory.

0 RENAME First press the MORE key and then the RENAME softkey.
The following window is opened:

Rename Program

Old Program »o.

HI Program Jlo. 0
Enter the new program number. Press the INPUT key to conclude the entry and execute the
function.

4.3.6 Moving Part Program

With the MOVE function, the selected program is appended to the last program in the part
program memory. This is necessary in the following cases:
1) When you want to edit a program while another program is executed, the program to be
edited must be moved to the end of memory.
2) When you want to edit a program and you will be adding more then 1500 characters to it.

Operating Sequence
* i

Precondition: The desired program should already be selected in the

respective directory.

0 MOVE
First press the MORE key and then the MOVE softkey. The
function is executed without display of a message.

© 4-9
Siemens AG 1991 All Rights Reserved 6ZB5 440-OMN02
SINUMERIK 80SSM-TW (BA)
4 Data Area 06.92
4.3.7 Reorganizing Part Program Memory

4.3.7 Reorganizing Part Program Memory

When programs are deleted from the memory, the free memory is not automatically taken into
account by the memory allocation.
Using the REORGANIZE function you can rearrange the program memory. The memory
gained through deleting of programs can now be used for storage of the new programs (see
also Alarm No. 31: No further part program input possible).

|Operating Sequence

Precondition: The MAIN PROGRAM or SUBROUTINE directory should

already be selected.

To reorganize the program memory, press the

REORGANIZE
REORGANIZE softkey. "Reorganizing Part Pro¬
gram Memory" message is displayed on the CRT
when the reorganizing routine is running.

Note:
You can display and control the available, occupied and free memory space with the MEMORY
ALLOCATION softkey.

4.4 Data and Parameters

Operating Sequence

DATA & When you press the DATA & PARAMETERS softkey, the fol¬
PARAMETERS
lowing screen is displayed:

R PARAMETERS
R 0 R 15 220.5
R 1 rfllifl::;! R 16 3S.0 •
R 2 27 JO ;i R 17 BO.fl I
R a . . 0.0 I R 18 ;Q.O :|
R 4 3:0 M R 19 3.0*1
R 5 R ZO ?nfln;o >
R 6 :Q:O;?I R 21 31.0 I
R 7 ;; 1000:0*1 R 22
R 8 1000.0 R 23 0.0 :|
R 9 0.0 I R 24 o:o'
R 10 8.0 | R 25 0*0 I
R 11 8.0 I R 26 OvO
R 12 100.0 i R 27 mm
mm
R 13
R 14
48.0 :i
118. 0 I u R 28
R 29 0.0

BEsari I f%s° I Sf >HCH

Basic screen for Data and Parameters.

©
4-10 Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
06.93 4 Data Area
4.4 Data and Parameters

Notes:

• The
The selected data type is displayed in inverse video.
• basic screen of DATA & PARAMETERS shows R parameter area.
• The movable field is displayed in darker color.
4.4.1 R Parameters
The R parameters are subdivided into channel-specific and central parameters, as follows:
RO to R699 R parameters for channel 1
RO to R699 R parameters for channel 2
R700 to R999 Central R parameters (channel 1 and channel 2)

Notes:
• You will find a summary of the R parameters and their allocation and function in the "NC
Programming Instructions, SINUMERIK 805SM".
• ment.
The R parameters for channel 2 cannot be displayed and altered via the operating environ¬

Selecting, altering and deleting R parameters:

• keys)
The R parameters can be selected manually (with the help of the cursor, home and page
or by pressing the SEARCH softkey (enter R parameter) and the INPUT key.
• You can alter the R parameter values as described in the chapter "Entries in Input Fields".
• For R parameters, you can also use the pocket calculator function.
• Press the DELETE AREA softkey to delete the R parameter areas. Enter the desired area.
Press the START softkey to execute the function.

©
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 4-11
SINUMERIK 805SM-TW (BA)
4 Data Area 06.93
4.4.2 Sotting Data

4.4.2 Setting Data

The following is defined or activated by means of setting data:
• The working area limitation for the individual axes.
• The run feed rate.
dry
• The workpiece related actual value display system.
• The spindle data.

|Operating Sequence

SETTING When you press the SETTING DATA softkey, the following
DATA
window is displayed:

SETTING DATA

WORKING AREA GENERAL DATA

DRY RUN MMM

MIN. MAX.
WORKPIECE RELATED ACT. VALUE SYSTEM
X
SPINDLE DATA
Y :1
SPEED LIMIT
z
PROQR. SPEED LIMIT (G92)
EXACT SPINDLE STOP (Ml 9) mm
FEED ACCELERATION RAMP TIME FOR THREADS®ÿ

BM SETTING M \ NCMD NCMDI PLCMD ADAPTED S <: x v

BFTS
l4<Hliillmini
: M FEEDRATE
HiVllM<lUIIMIHMMtlHI><4»i

©
4-12 Siemens AG 1991 All Rights Reserved 6ZB5 440-OMN02
SINUMERIK 805SM-TW (BA)
06.93 4 Data Area
4.4.2 Setting Data

The following table shows the input value range for the parameters.

Standard Maximum Input

Description Values Input Value Unit

Working Area Limit

Min. 1st Axis 0 ± 99999999 0.001 mm 1)

Max. 1st Axis 0 ± 99999999 0.001 mm 1)

Min. 5th Axis 0 ± 99999999 0.001 mm 1)

Max. 5th Axis 0 ± 99999999 0.001 mm 1)

General Data
Dry Run Feed Rate 0 60000 m/min 2)

Spindle Data
Speed Limit 0 24000 1/min 3)

Progr.Speed Limit (G92) 0 24000 1/min 3)

Exact Spindle Stop (M19) 0 359.9 1/10 Degree

Feed Accel. Ramp Time for Threads 0 5

Workpiece Related Actual Value System

When the workpiece related actual value system is selected, the zero offsets and the tool off¬
sets are taken into account in the actual value display.
The workpiece zero becomes the reference point for the actual value display.

1) The input unit is defined by the machine data! It can be 0.0001 mm, 0.001 mm, or 0.01 mm.
2) The input unit is defined by the machine data! It can be m/min or mm/min.
3) The input unit is defined by the machine data! It can bo 1/min or 0. 1lmin (see OEM documentation).

© 4-13
Siemens AG 1991 All Rights Roserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
4 Data Area 09.91
4.4.2 Setting Data

§ Changing the Setting Data

To change or enter setting data, proceed as described in the chapter "Entries in input Reids".

0 m
1) The "Max. Input Value” is specified by the MD!
2) The "Input Unit" is specified by the MD: it can be
1lmin or 0.1/mini

To activate or deactivate the "Workpiece Related Actual Value System", do the following:

0
|~4-| | —»| Select the respective input field using the cursor keys.

0
Press PLUS to activate or MINUS to deactivate the function.

0 The status of the function is indicated in the input field.

Workpiece related actual value system is off

Workpiece related actual value system is on m

Note:
When you press the HOME key the upper left field is selected (Working area limit

0 for the X axis).

©
4-14 Siemons AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
06.93 4 Data Area
4.4.3 Adapted Feedrate

4.4.3 Adapted Feedrate

I
Operating Sequence
!i

ADAPTED When you press the ADAPTED FEEDRATE softkey, the fol¬
FEEDRATE lowing picture is displayed:

Adapted feedrate
Adaption active

Max. contour error

Minimum feedrate

Notes:

• The ADAPTED FEEDRATE function will be available as from software version 3.

• When the PLUS/MINUS key is pressed in the ADAPTION ACTIVE input field, the function
will be activated or deactivated.
The parameters MAX. CONTOUR ERROR and MINIMUM FEEDRATE can be input in this
menu or preselected via a program (see NC PROGRAMMING GUIDE).

4.4.4 NC-MD Values/NC-MD Bits/PLC-MD

After selection of the desired data type by means of the corresponding softkey, a list of the da¬
ta types will appear. These data are exclusively used for the purpose of service and commis¬
sioning.

© 4-15
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
4 Data Area 06.93
4.5 Tool Offset

4.5 Tool Offset

1
71
Use only the tools specified by the machine manufacturer!

The tool offsets of the SINUMERIK 805SM-TW are stored in the tool offsets D1 to D999 under
parameters. The basic menu of the TOOL OFFSET is selected as follows:
I ::

Operating Sequence

Precondition: You are in the data area.

TOOL When you press the TOOL OFFSET softkey, the following
OFFSET picture is displayed:

ySvftvtvvwl;
Pi AUTOMATIC
It ROV DBL 111 M01 \
RESET

I
TOOL OFFSET

OFFSET BLOCK TOOL TYPE

Type 0
OFFSET NUMBER Tool not defined
Type 1..9
Turning tools, position of the tool
OFFSET DATA- cutting edge
Type 10
TOOL NUMBER T MilEOt Tools with effective length
compensation only (o.g. drills)
TOOL TYPE MKOX Type 20
Tools with radius compensation
L5WMIIRV J and one length compensation
(e.g. milling cutters)
LENGTH 1 Type 30
LENGTH 2 Tools with radius compensation
RADIUS
and two length compensations
S (e.g. angular head cutters)

.. ...v.r.?ÿ i.1. . .. ***+.

Be. , II a.1ggj.
Notes:

• The SINUMERIK 805SM-TW features tool offset numbers from D1 to D99.

• dual
Depending upon selected tool type a picture showing location and explanation of the indivi¬
offsets is displayed.

4-16 Siomens AG 1991 All Rights Reserved 6ZB5 440-0MN02

SINUMERIK 805SM-TW (BA)
09.91 4 Data Area
4.5.1 Selecting Tool Offset Number

4.5.1 Selecting Tool Offset Number

There are two ways to select the tool offset number manually:

a) Using the NEXT/PREVIOUS PAGE keys

Operating Sequence

With the page keys you can pass to the next higher or lower

SB offset number (D number).

b) By entering the tool offset number

Operating Sequence

0
Select the input field OFFSET NUMBER using the HOME
key.

Press the EDIT key to open the field.

IS Enter the desired offset number using the number keys.

After the number has been entered, press the INPUT key.
The parameters of the selected offset number are displayed.

4.5.2 Deleting and Altering Tool Parameters

|Operating Sequence
iSS m

Precondition: The offset number where the correction has to be made

should already be selected.
To delete/alter a tool parameter, proceed always as described in the chapter "Entries in Input
Fields".

© 4-17
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
4 Data Area 06.93
4.5.2 Deleting and Altering Tool Parameters

The wear parameters can be voided by machine data'.

0 The base parameters can be added to the tool offset

parameters!
Please observe the indications of the machine
manufacturer.
fgl
Notes:

• rameters
When you press the PLUS or MINUS key after data have been entered into geometry pa¬
and wear parameters, the entered value is added to or subtracted from existing
value.
• The value range for wear parameters is ± 9.999.
4.5.3 Description of the Tool Parameters
Each offset number consists of tool parameters.

Parameter no. Parameter names Purpose

P0 Tool Number
Tool Identification
P1 Tool Type
P2 Length 1
P3 Length 2 Geometry Parameters
P4 Diameter/Radius
P5 Length 1
P6 Length 2 Wear Parameters
P7 Diameter/Radius
P8 Length 1
Base Parameters
P9 Length 2

In the operator environment of the control and in this guide, the names of the tool parameters
will be mentioned, and not their parameter number (e.g. tool number and not P0).

Tool Identity: Tool Number

A tool number, up to 8 digits, can be entered into the input field. Normally, it is not required to
enter the tool number unless the flexible tool management is used.

KH
The machine data determine whether or not the tool

$ number is used!
(Refer to the OEM documentation)

©
4-18 Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
06.93 4 Data Area
4.5.3 Description of the Tool Parameters

. r.;n
1 Tool Identity: Tool Type
mmmm , wtmm mmmm msmm

Tool Type Tool Type

Tools with length
compensation only

Example:

Drill
Length 1 10

Tools with radius

compensation and
one length
compensation

Example:
:h Length 1

Vertical shaft cutter

Radius
II 20

Tools with radius

compensation and
two length
compensations
F.
Example:

Angular head cutter Length 1 j 30

1Radius
i

Tf marks the reference point of the tool holder (reference point for the slide).

© 4-19
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
4 Data Area 06.93
4.5.3 Description of the Tool Parameters

mm : w-V -•Mi,

11 Geometry parameter: Length 1

Geometry parameter: Length 2
Geometry parameter: Diameter / Radius
at S S >2?mm.

Enter the tool geometry values into parameters for length 1 and length 2.
Enter the cutter radius value into parameter diameter/radius.

Wear parameter: Length 1

Wear parameter: Length 2
Wear parameter: Diameter / Radius

You can enter these wear values into parameters. The entry of wear is not mandatory.

The input ol the tool geometry and wear values may be

locked by the key operated switch.
Check the OEM documentation first!

-1
Basic parameter: Length 1 I
Basic parameter: Length 2
I!

This tool parameters are intended for special applications.

The base value allows to compensate for additional tool length.

© Siemens AG 1991
4-20 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
09.91 4 Data Area
4.6 Zero Offset

4.6 Zero Offset

After the axes have been referenced, the actual value register and subsequently, the actual va¬
lue display are referred to the machine zero point "M".
The part program for the machining of the workpiece is referred to the workpiece zero point
"W”.
The machine zero point “M" and workpiece zero point "W" are not identical. Depending upon
fixture type, the distance between machine zero point "M" and workpiece zero point "W" may
vary. When a program is executed, this distance is taken into account as the zero offset.

Y- L

IR=F

•J

YMR p
:c

1
,M W | ! WR

*X
T
YMW
XMR

4 XMW

Zero offset on a milling machine.

P Tool setting point

M Machine zero point
W Workpiece zero point
R Machine reference point
F Slide reference point
WR Workpiece reference point
XMR, YMR Reference point coordinates
XMW, YMW Zero offset

© 4-21
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
4 Data Area 06.93
4.6 Zero Offset

How to Select Zero Offset

Precondition: The data area should already be selected.

ZERO
OFFSET
Press the ZERO OFFSET softkey. The following picture is
displayed:

ZERO OFFSET

. , zo
•
h ; 6.000 1 |> Q.fr6Q i j I 6.660"' | ]
: zo FINE |aa0.00a I I o.ooo ) I 0-flQQ i
ZO l»o.oqoHl 0.006 1 104)06 I i 1
m ZO FINE I 6.000 I I 0.000 I I o.ooa i ]
•'
zo I 0.000 I I i 0.000 : I I 0.006 : I E
G56
mm ZO FINE I 6.000 I [ 0.006 j
zo I 6.000 I I 0.000 I I 6.000 I j
6571
M ZO FINE 1 0600 I I 0-000 I 1 0.006 i j [
' ZO PROG. 0.000 0.000 0.000

IS zo PROG. 0.000 0.000 0.000

NV EXTERN „ 0.000 0.000 0.000

The total zero offset active in an axis is a sum of the following zero offsets:
• Programmable
Settable zero offset (G54, G55, G56, or G57)
• zero offset (G58 and/or G59)
• External zero offset (ZO EXTERN).

Notes:

• InThethisother
menu, values can only be entered for the settable zero offsets (G54 to G57).
zero are just displayed.
• You can select the desired input fields using the cursor keys. Press the HOME key to re¬
initial field (top left corner).
turn to the

• The values can be changed as described in the chapter "Entries in Input Fields".
• For the input fields, you can also use the pocket calculator function.
• In the part program, you can with G53 deselect all zero offsets block by block.

©
4-22 Siemens AG 1991 All Rights Reserved 6ZB5 440-QMN02
SINUMERIK 805SM-TW (BA)
06.93 4 Data Area
4.6 Zero Ortset

Explanation of the Zero Offsets

• Settable Zero Offset

In your program, you can call up one of the 4 settable zero offsets using G54 to G57 com¬
mands.
The value of the settable zero offset is the sum of:
- the coarse offset (ZO), and
- the fine offset (ZO FINE)

• Programmable Zero Offset

Using G58 and G59, you can include additional zero offsets in your program. Indications
on how to program these zero offsets are given in the "Programming Instructions NC"
(manufacturer documentation of the SINUMERIK 805SM).
To display the zero offsets active in the current program, select the ZERO OFFSET
display.

Note:
G58 and/or G59 values are valid only for the current program. The M02 or M30 at the end
of the program deletes these values.

• External Zero Offset

The values of the external zero offset (ZO EXTERN.) are transferred from the PLC to
the NC.
The external ZO is also displayed in the ZERO OFFSET display.

0
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 4-23
SINUMERIK 805SM-TW (BA)
4 Data Area 06.92
4.7 Data Transfer

4.7 Data Transfer

Press the INTERFACES softkey in the basic menu of the data area and the DATA TRANSFER
softkey. The following screen is displayed:

M JOG , SKP|DRY
mmmmmm I mv faj II I- ... M01 fsT %28
...
RE:

DAf A TRANSFER1

m INTERFACEl RTS-LINE

Part Program Memor'

available 32768 Characters

:
occupiei . 4331 Characters
ree i|| 12053 Characters

t:~ri

Notes:

• Inallocation
the basic menu of the DATA TRANSFER, you can see the part program memory
chart showing the available, occupied, and free memory space.
• Interface 2 is only operative with the corresponding supplement.
• For further information, see the chapter "Data Interfaces".

©
4-24 Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
06.92 4 Data Area
4,8 Diagnosis

4.8 Diagnosis
Press the DIAGNOSIS softkey in the basic menu of the data area. The following picture is
displayed:

AI iAi
NO. .EQ. ILOCI COMMENT

lUiaibH IMAISTI; PLC

ALARMS ll MESSAOEs" | ' STÿTCUS |[ÿSERÿCE''""|"' QUIT |

Note:
After having extended the softkey texts with the key , the following functions
are available:

[ P 8 _ I v.™- II

4.8.1 All Messages, NC/PLC Alarms, PLC Messages

In the DIAGNOSIS basic screen, all messages are selected, i.e. all arising NO alarms, PLC
alarms and PLC messages are displayed. With the NO ALARMS, PLC ALARMS and PLC
MESSAGES softkeys you can differentiate accordingly.

Notes:

• The selected alarm group is highlighted in the softkey texts and is displayed in the menu
screen.
• The alarms which are possibile in the SINUMERIK 805SM-TW are listed and described in
the chapter "Monitoring".
• By pressing the OUIT softkey, you can acknowledge alarms and messages.

© 6ZB5 440-OMN02 4-25

Siemens AQ 1991 All Rights Reserved
SINUMERIK 805SM-TW (BA)
4 Data Area 06.92
4.8.2 PLC Status

4.8.2 PLC-Status
In the PLC operating system, a PLC status is available as a service and test aid. In this mode,
the operands: inputs, outputs, flags, timers, counters and data words of data blocks, can be
displayed or changed as follows.

Operand Example Read Write Format Value Area

inputs : Yes Yes 0-127
I0.0 B 0
IB 2 B 0101 1010
H 5A
D 90
IW 2 B 0101 1010 1100 0011
H 5AC3
D 23235
Outputs Yes Yes 0-127
Q 0.1 B 1
QB 20 B 1101 0110
H D6
D 214
QW 20 B 1101 0110 1100 0011
H D6C3
D 40379
_Fjags Yes Yes 0-255
F 0.7 B 0
FY 60 B 1011 0100
H B8
FW 60 D 180
B 1011 0100 0100 0000
H B880
D 47232
Timers Yes No 0-31
B, H, D
Counters Yes No 0-31
B, H, D
Data block 0-255
Data word
Yes Yes 0-255
DB3 DW9 B 0000 0000 0000 1010
H A
D 10

Notes:
B = binary, H = hexadecimal, D = decimal
The operands in PLC status are canceled when the control is switched off.
Maximally 10 operands can be displayed at a time.

©
4-26 Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
06.92 4 Data Area
4.8.2 PLC Status

|How to Select the Operand

is

Precondition: The PLC STATUS menu should already be selected by

means of the corresponding softkey.

AUTOMATIC SKP DRY 1ROV || DBL M01

RESET

PLC STATUS

Operand Format VALUE ' '

_ "

|HE)TyÿÿInputbitTH|
_
JEW m m |H EW x
EB xbyte Input
Input word Hg|l
iH H ... Flag H
m HA... output
m
iiil ffl TZ xx Timer H|
m m |H DBx DWy
Counter
Data out
m wm
m EDO i
j in
,V;":
Ml § m ID Decimal

Position the cursor on a line, using the cursor keys. Then

t i enter the desired operand (e.g. IW 2 = Input word 2) in the
OPERAND input field, according to the chapter "Entries in
Input Fields".

m Then enter the desired number notation in the FORMAT

input field. For each operand or each line, you can choose a
separate number notation. The status of the operand is then
displayed in the VALUE field.

Note:
With the help of the INCREMENT/DECREMENT keys, you can pass through an operand field
or the format in ascending or descending sequence and select the desired setting.

Example:
The cursor is in column OPERAND in an occupied line, here: AB 100. Press the INCREMENT
key to increase the operand to AB 101.

© 6ZB5 440-0MN02 4-27

Siemens AG 1991 All Rights Reserved
SINUMERIK 805SM-TW (BA)
4 Data Area 06.93
4.8.2 PLC Status

How to Alter the Value (Control)

Precondition: The desired operand should already be selected.

Position the cursor on the VALUE field of the operand to be

| || [ altered, using the cursor keys. Then change the contents of

the VALUE field as desired, according to the chapter "Entries
in Input Fields". (Pay attention to the selected format.)

How to Delete the Operand

HCD
Position the cursor on the line to be deleted i

using the cursor keys.

DELETE Press the DELETE softkey. The line is

DELETE
then without input.

4.8.3 Service Data Display

When you press the SERVICE softkey, information on the axes and the spindle will appear.

SERVICE

x Y z
FOLLOWING ERROR 0 0 0
ABSOLUTE ACT. VALUE 0 0 0
POSITION COMMAND VALUE 0 0 0
SPEED COMMAND VALUE(VELO) 0 0 0
PART ACTUAL VALUE 0 0 0
PARTCOMMANDVALUE 0 0 0
CONTOUR DEVIATION 0 0 0

SPINDLET
SPEED COMMAND VALUE (1/MIN) 0
SPEED ACTUAL VALUE (1/MIN) 0
POSITION VALUE (DEG) 0

......
CUTTING SPEED (G9«) 0

\ fc DRIFTcbiiRP |if EWFTCOMP

'

MUMMULMIHI
||
j !
M<IIM 1111111 1 1 1 1 1 I
DRIFTCOMp'
'

|>MIIMIIIIIIIIII»||MI|. ......... ............. l.i

IIIIIIIIIIIHIIII I il.lil, 1111llII Ml Jt 1

4-28 Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02

SINUMERIK 805SM-TW (BA)
06.93 4 Data Area
4.8.3 Service Data Display

Notes:
• isWhen you press the softkey DRIFT COMP, the drift compensation for the respective axis
performed. Observe the indications of the machine manufacturer.
• The values displayed are analyzed by the service and commissioning staff and are
described in the corresponding documentation.

4.8.4 Version
When you press the VERSION softkey in the softkey texts extended by means of the MORE
key of the DIAGNOSIS basic screen, an initial screen is displayed.

Note:
Information about this initial screen is given in the chapter "Control ON/OFF".

®
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 4-29
SINUMERIK 805SM-TW (BA)
4 Data Area 06.93
4.9 JOB LIST

4.9 JOB LIST

4.9.1 Introduction
With the JOB LIST function you can run several programs in a
specified sequence. The max. 9 JOB Orders, consisting of program number, lot size and
identifications are entered by the operator in the window JOB LIST before the machining
process is started.
In the JOB LIST, you can specify part programs which should be run for a certain machining
process, how often they should be repeated, and then you can execute the sequence as
specified.
In JOB LIST mode, you can also specify JOB orders including programs which are stored in
the external mass storage devices. When the JOB LIST is processed, these programs are
automatically loaded into control's memory, executed, and then deleted from the control’s
memory.
This feature increases the capacity of the part program memory up to the capacity of the mass
storage (for DG-SM approx. 1.4 MB).

Notes:
• The option JOB LIST must be available.
• Ifthethesubroutine
option JOB LIST is available, the texts for the PLC messages must be available in
defined via NC MD 30.
• The JOB LIST function is also described in the "Start-up Instructions" and in the
"Interface Description, Part 1: Signals".
• After a JOB order has been processed, it is deleted from the JOB LIST.
• If the JOB LIST is active, the actual program number may not be changed manually via the
processing of a JOB.
window in AUTOMATIC mode because it will cause fault
during the

4.9.2 Operating the JOB LIST

4.9.2.1 Basic Screen JOB LIST

Operating Sequence
nil

Precondition: The data area should already be selected.

0 Press the MORE key.

Press the JOB LIST softkey. The JOB LIST screen is

JOB LIST displayed:

©
4-30 Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
02.94 4 Data Area
4.9.2 Operating the JOB LIST

AUTOMATIC 1 SKPIDRY
Wm
ROV
i iit iiiiiiii M ......
11 OBL m M01 II
I II.
FST
;; !

PROGRAM 1$ RUNNING
W

U Prog. No. LotSlZt Tdeht.

ACTIVE
Current
Ready W
No. 1
No. 2
i
'*13»
15
10
m 1
1
1
2
:L
’0
0

0
1
No. 3 50 8 1 0
No. 4 55 3 2 0
NO. 5 0 1 0 0
No. 6 0 1 0 0

No. 7 0 1 0 0
No. 8 0 1 0 0
No. 9 0 1 0 0
:
inter:
-

I “ST JSiM -Ml T\ STOP

Basic screen of the JOB UST.

The basic screen of the JOB LIST consists of 12 lines.

The CURRENT line shows the currently processed JOB order. The parameter REST refers to
the number of program runs still to be processed.
The READY line shows the order which will follow the current one. A "checked" mark
, indicates that this program has been already loaded into the part program memory.
The lines with numbers 1 to 9 show the sequence of the JOB Orders.
In the INPUT line, the operator can edit individual JOB orders, i.e. the desired values are
input to PROG. NO., LOT SIZE, IDENT. and SKIP, which are appended, inserted or changed
as JOB.
The JOB Number is entered in the window which is called up by a respective softkey.
The Status field shows if the JOB LIST processing is ACTIVE or OFF. In the basic position the
OFF state is displayed.

©
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 4-31
SINUMERIK 805SM-TW (BA)
4 Data Area 09.91
4.9.2 Operating the JOB LIST

4.9.2.2 INSERT JOB

Operating Sequence

Precondition: The basic screen of the JOB LIST should already be

selected.

S HI The cursor is positioned in the input line. Position it to field

PROG. NO. and LOT SIZE using cursor keys.

[SHI Enter the desired program number and lot size using the
number keys.
If necessary, make entries into CODE and SKIP fields, too.

H
INSERT Press the INSERT JOB softkey. The JOB LIST mode is
JOB
interrupted and the following window is displayed:

INSERT

HI Job Number 3
m
Enter the JOB number to which the data from the input line
should be inserted.

m Conclude the entry with the INPUT key.

If there are already values available in the selected JOB
Order, the values and the subsequent JOB Orders are
moved one line down.
If the control was in the JOB LIST mode before, the JOB
LIST mode is restored.

Notes:
• message
If the JOB LIST is full and the INSERT JOB softkey is pressed, the "JOB LIST is full"
will appear.
• Since the programs entered in the JOB LIST cannot branch into subroutines, the
subroutines must be included in the respective programs.

©
4-32 Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
09.91 4 Data Area
4.9.2 Operating the JOB LIST

4.9.2.3 ALTER JOB

Operating Sequence

Precondition: The JOB LIST basic screen should already be selected.

Enter the desired values into the INPUT line.

ALTER Press the ALTER JOB softkey. The following window is

JOB
displayed:

ALTER

HI Job Number 3
E2
The JOB LIST mode is interrupted. Enter the number of the
JOB Order where the changes have to be made.

To override the current values in the selected JOB Order

with the values from the input line, press the INPUT key.
If the control was in the JOB LIST mode before, the JOB
LIST mode is restored.

© 4-33
Siemens AQ 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
4 Data Area 09.91
4.9.2 Operating the JOB LIST

4.9.2.4 CANCEL JOB

Operating Sequence

Precondition: The JOB LIST basic screen should already be selected and
the JOB LISTS mode is OFF.

CANCEL Press the CANCEL JOB softkey. The following window is

JOB
displayed:

CANCEL

m Number 3
IS
Enter the number of the desired JOB Order.
9
•••

0
H
To cancel the selected JOB Order and move all the following
orders one notch up, press the INPUT key.

0 To exit cancel mode without changing anything, press the

RECALL key.

4-34 © 6ZB5 440-0MN02

Siemens AG 1991 All Rights Reserved
SINUMERIK 805SM-TW (BA)
09.91 4 Data Area
4.9.2 Operating the JOB LIST

4.9.2.5 APPEND JOB

Operating Sequence

Precondition: The JOB LIST basic screen should already be selected and
the JOB LIST should not be full.

Select the "Prog. No." and "Lot Size" fields using the cursor
keys and enter the desired program number and lot size
using the number keys. If necessary, make entries into the
"Code" and "Skip" fields, too.

HE
APPEND To append the job, press APPEND JOB softkey. The new
JOB order is input in the next free line at the top.

Note:
The program with the number 0 may not be entered in the JOB LIST, because program no.
0 is used to stop the JOB LIST mode.

© 4-35
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
4 Data Area 09.91
4.9,2 Operating the JOB LIST

4.9.2.6 START

|Operating Sequence

Preconditions: • The status field displays "OFF".

• The JOB LIST basic screen should already be selected.
• The AUTOMATIC mode has been selected.
• The valid JOB Order is present in the JOB LIST.

START
When you press the START softkey the message "JOB LIST
ACTIVE" is displayed. If there is an invalid program or no
program in the "Current" line, the next program from the
"Ready" line is loaded and checked. The JOB LIST is
automatically searched for the next valid program number.

a To start the program, press NO START key.

AUTOMATIC SKP
mmm''IWob

PROGRAM IS RUNNING
-
... fei: '

......
JOB LIST

IPBSH* BEE 1
ACTIVE Current 1
k'SSxA'**- :i II jjtil If 1 i
7
III
No. 1 7032 22 1 2
No. 2 7002 2 10 21
No. 3 7004 15 7 8
No. 4 7006 5 55 31
No. 5 0000 1 0 0
No. 6 0000 1 0 0
No. 7 0000 1 0 0
No. 8 0000 1 0 0
No. 9 0000 1 0 0
Irj:htcr: ImS

....
15

..... ..
mm i|| I

............
....... .....
......
***** .......
................ .. ..... .....
...... »»

.....
MI .ÿ*>« <.

.....
*************
FSTOPI
’’ H'9'M Mill, mi, innwaimj M
,?.M,m MMM,.. fill

4-36 ®
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
09.91 4 Data Area
4.9.2 Operating the JOB LIST

The remaining number of program repetitions is displayed in "Remain" field.

If the program number "0000" is displayed in der "Current" line, the JOB LISTS mode stops
automatically. The JOB LISTS has to be then restarted manually.

Note:
If the AUTOMATIC mode is switched off, the JOB LISTS mode is stopped automatically.

4.9.2.7 STOP

Operating Sequence
si?®

Preconditions: • The JOB LISTS mode should be active, "ACTIVE" is

displayed in the status field.
• The JOB LIST basic screen should already be selected.
• AUTOMATIC mode should already be selected.
The

STOP
To stop the JOB LISTS mode at any time, press the STOP
softkey. The program in progress will continue until
completed (until M02/M30).

Note:
If the AUTOMATIC mode is switched off, the JOB LISTS mode is stopped automatically.

4.9.2.8 NEXT JOB

Operating Sequence

Preconditions: • The JOB LIST basic screen should already be selected.

• The AUTOMATIC mode should be active.
• "Ready" line.
The next JOB Order should already be loaded into

• The JOB LISTS mode is stopped ("OFF" in the status

field).

( NEXT To start the next JOB Order and cancel the actual JOB
I JOB
Order regardless of the number of parts still to be made,
press the NEXT JOB softkey. The JOB LIST proceeds with
the next JOB Order.

© 4-37
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
4 Data Area 09.91
4.9.2 Operating the JOB LIST

4.9.2.9 DELETE JOB LIST

Operating Sequence

Preconditions: • The JOB LIST basic screen should already be selected.

• The JOB LISTS mode is stopped ("OFF" in the status
field).

DELETE When you press the DELETE JOB softkey, the following
JOB
window appears:

DELETE JOB LIST ?

Return 0
Confirm 53

0 To delete the entire JOB LIST, press the INPUT key.

0 To exit the delete mode without deleting anything, press the

RECALL key.

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SINUMERIK 805SM-TW (BA)
06.92 4 Data Area
4.9.3 Correcting Mistakes

4.9.3 Correcting Mistakes

Note:
The message numbers are standard values. The machine manufacturer may use different
message numbers. Please observe the machine manufacturer’s instructions.

Message Cause Remedy

7000 The message is flashing when JOB

LIST is active.
7001 The selected function is only possible
when JOB LIST is OFF, e.g. DELETE
• Stop the JOB LIST withj STOP
softkey. k,
JOB LIST. • Repeat the function.
7002 JOB LIST without JOB Orders has
been started.
• Enter orders by HAND or load
from EXTERNAL mass storage
device (e.g. disk drive).
7003 JOB LIST is full and it was attempted • Cancel orders orwith
to load orders by HAND or from DELETE ] DELETE
EXTERNAL mass storage device. JOB JOB LIST J
softkey
7004 Ananother function was performed • Wait until DELETE JOB LIST
completed.
while DELETE JOB LIST in progress. function is
7005 Invalid line number selected. • Check line number
(valid no. 1 to 9).
7006 An order with invalid "Prog. No.", "Lot
Size", "Code", or "Skip" was
• Progr.
Check order for the following:
No.: 1 to 9999 (BCD)
processed. Lot Size : 1 to 999 (Binary)
Code : 0 to 999 (Binary)
Skip : 0 to 999 (Binary)
7007 Softkey START | pressed while • Select AUTOMATIC mode.
not in AUTOMATIC mode.
7008 Selected program is not available
either in pp memory or in external
• Select available program.
memory.
7009 • Check if program available in
external memory.
• CheckSiemens
cable and connectors.
• check.
Call Service for hardware

®
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 4-39
SINUMERIK 805SM-TW (BA)
4 Data Area 09.91
4.9.3 Correcting Mistakes

Message Cause Remedy

7010 Selected program is not available

either in pp memory or in external
• Load program into pp memory or
external mass storage device.
memory. • Select other program number.
7011 Error at program loading. • interfaces.
Check peripheral device and

7012 Error at deleting a program via FB62. • Check FB62 programming.

7013 JOB LIST is full and it was attempted
to load orders from EXTERNAL mass
• Delete orders with
or
DELETE DELETE
storage device. JOB L JOB LIST J
softkey

4-40 © Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02

SINUMERIK 805SM-TW (BA)
06.93 5 Operating Sequences
5.1 Introduction

5 Operating Sequences

5.1 Introduction
This chapter explains how to operate the control elements at the most often occurring
operating sequences.

This chapter consists of two sections:

• The Preparation section explains what to do before start of the machining. It describes
actions performed before, during, and after program input and actions which are performed
generally only once.
• The Machining section describes actions performed during the machining process.
5.2 Preparation
When switching the control on, please note the indications in the chapter Switching the Control
On and Off.

5.2.1 Approaching Reference Point

After switching on the control, all axes must be referenced in order to synchronize the
measuring systems on the machine with the control. Since there are many different ways to
reference a machine tool,

please observe the machine manufacturer’s instructions!

m
;i
The location of the reference point, the referencing
direction, and the referencing feed rate are specified in
the machine data by the machine manufacturer!
0

© 5-1
Siemens AG 1991 All Rights Reserved 6ZB5 440-OMN02
SINUMERIK 805SM-TW (BA)
5 Operating Sequences 06.93
5.2.1 Approaching Reference Point

Operating Sequence

Precondition: The JOG mode should already be selected.

JOG-REF Select the JOG-REF mode of operation, using the softkey.

Select the axis to be referenced, using the axis selection

keys on the custom machine control panel (e.g. Y axis).

Press one of the directional keys on the custom machine

+ control panel to start the reference point approach of the
Y axis.
Notes:
•approach.
The control checks the direction of the reference point

If a wrong key has been pressed, the control will ignore it

and no referencing takes place.
To stop the axis during referencing, press the FEED STOP
key.
After an axis has been referenced, the reference point
value (position value referred to the machine zero) is
displayed as the actual position value. The field with the
axis name becomes darker.
The other axes are referenced in the same way. After that,
the synchronization of the control with the machine is
completed.

•Up to 2 axes can be referenced in the same time.

•For axes with absolute measuring system, reference point
approach is omitted. After switching the control on, the
associated axis name is marked in reverse video.

5.2.2 Automatic Drift Compensation

If the direction of movement field displays a plus or minus

symbol after an axis has been traversed in JOG mode, it
means that the permitted drift value has been exceeded. The
mM drift compensation has to be done.

+
1

I
m

©
5-2 Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
06.93 5 Operating Sequences
5.2.2 Automatic Drift Compensation

|Operating Sequence

Precondition: The machine area should already be selected.

The control should be in the RESET state.

H Select data area by pressing the OPERATING AREA key.

DIAGNOSIS
Press the DIAGNOSIS softkey.

SERVICE
Press the SERVICE softkey.

DRIFT COMP When you press the DRIFT COMP softkey, the drift is
automatically compensated in the respective axis.

Notes:

• compensation
A too large drift in an axis causes that the following error is not closed. After the drift
has been made, the following error becomes approximately zero.
The drift values are entered in the NO MD 2720 to 2724.
• The drift values can also be entered by hand into NO MD 2720 to 2724.
• If the drift value exceeds 500, the alarm no. 160* (Drift too high) is displayed.
5.2.3 Tool Offset, R Parameters, Zero Offset, Setting Data

: '
.
_
.. v.-.-.- •
Use only the tools specified by the

machine tool builder!

i
Please see in the chapter "Data Area" how to select tool offset, R parameters, zero offset,
setting data.

© Siemens AG1991 All Rights Reserved 6ZB5 440-0MN02 5-3

SINUMERIK 805SM-W (BA)
5 Operating Sequences 06.92
5.2.4 Program Input

5.2.4 Program Input

Existing part programs can be read into the control via the V.24 interface (see chapter "Input
of Data through Serial Interface").
You can also input programs by hand using the keyboard.

How to Select the PROGRAM Menu

Precondition: The data area should already be selected.

PROGRAM Press the PROGRAM softkey, the following picture is

displayed:

i*uT0MATic
mmmwmm. a yJ Mm ] i RESET

MAIN PROGRAM DIRECTORY

<pran ii&atii COMMENTS.

PflOSaAR ffla PART 67ft 9062 01 ll

S;

Notes:
. ...... .......
US « X mm rararr . m
CYCLES’

• Handling and editing of programs are described in the chapter "Program".

• key.
To return to the previously selected machine area menu, press the OPERATING AREA
ll
r
SEARCH
~r
Mw>*»m»HiTiiIVIYUIVM m HTM

5-4 Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02

SINUMERIK 805SM-TW (BA)
06.93 5 Operating Sequences
5.3 Machining

5.3 Machining
5.3.1 Starting Part Program
< _ _ I ; ..
S':

Ih
Before starting a part program, the control and machine must be set up

I for executing of a part program.

The control must be in a RESET state.
Please observe the machine manufacturer’s instructions.
Wm : . .
I
i

Operating Sequence

m SELECT
Select AUTOMATIC mode using the appropriate key.

Press the SELECT PROGRAM softkey.

PROGRAM
The following window displays the already selected programs
for channel 1 and channel 2:

Select Program

SI Channel % 1I1I.TO
Channel 2
wm E3

0-H Enter the desired program number for channel 1 and/or

channel 2, in the channel in which the desired main program
shall be started.
Close each input field with the INPUT key.

Close the window with the ACCEPT softkey.

ACCEPT The program numbers have been selected. The program
number for channel 1 is displayed in the corresponding field.

To start the selected part program in the channel 1, press

II the NC START key.

Note:
To start the program in channel 2, please observe the
machine manufacturer’s instructions.

© 5-5
Siomons AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
5 Operating Sequences 06.92
5.3.1 Starting Part Program

Notes:
• If there is FEED STOP condition active, NC start is not possible.
• During the execution of program, you can switch between the ACTUAL PROGRAM and
ACTUAL BLOCK display.
• You can also select programs in the directories of main programs or subroutines.
5.3.2 ACTUAL PROGRAM and ACTUAL BLOCK Display in
AUTOMATIC Mode
You can switch between the ACTUAL PROGRAM and ACTUAL BLOCK display using the
respective softkeys.

Operating Sequence

If the ACTUAL PROGRAM display is on, you can switch to ACTUAL BLOCK by pressing the
respective softkey.

ACTUAL PROGRAM
llSiao;

... . . . ..... .
D M
%50 N110
TI
SIS L20O P60 N10 CURRENT G FUNCTIONS
601 616 610 654
EZgl .. . J 660 1 : 671 mymwm
650
W

J| Il «*"'TrBr IHEK II tas1 t 4saa.' I 1

Explanations to ACTUAL PROGRAM Display

% 50 N110

Display of the selected program (program pointer) and block number (processing
pointer).

1 L200 P60 N10

©
5-6 Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
06.93 5 Operating Sequences
5.3.2 ACTUAL PROGRAM and ACTUAL BLOCK Display in AUTOMATIC Mode

Display of the subroutine number L..., number of subroutine passes P..., and block number in
subroutine (processing pointer). The subroutine nesting depth is 4 (3-fold display and 4-fold
processing are possible).
When you press the ACTUAL BLOCK softkey while in ACTUAL PROGRAM, the following
picture appears:

ACTUAL BLOCK T< AUX./MISC. FUNCTION

a %50 L200

(Subroutine No. 4 for % 50)

D
T
•' : M
H
CURRENT G FUNCTIONS
10
16

N10 G01 X0 Y0 D1 G 54 F24000 G01 G16 G10 G54

N20M10H16 G60 G71 G80 G90 G94
::

c -J sa i: » sB aLr ih I

Explanations to ACTUAL BLOCK Display

% 50 L200

(Subroutine No. 4 for X611) Lp

N10 610 X0 Y0 D1 654 F2400 Lp
N20 M10 H16 Lp

The uppermost line shows the main program or subroutine (4-fold nesting possible) which
contains the actual block (program pointer).

The other fields (6 lines) show the following:

• The block before the actual block (here the block with a comment)

• The ACTUAL BLOCK itself (here block N10)

• The block following the actual block (here block N20)

Note:
If all 3 blocks cannot be displayed at the same time, e.g. due to the length of the block, one of
the following can be displayed:
1. Display of - the block before the actual block
- the actual block
- the beginning of the block following the actual block
2. Display of - the block before the actual block
- the actual block
3. Display of - the actual block only.

© Siemens
AG 1991 All Rights Reserved 6ZB5 440-OMN02 5-7
SINUMERIK 805SM-TW (BA)
5 Operating Sequences 06.92
5.3.3 Program Interruption

5.3.3 Program Interruption

Please observe the machine manufacturer’s instructions.

..
i
T
;:vXÿwXv>

To interrupt the program, press FEED STOP or SPINDLE STOP key.

Operating Sequence
sssss:

FEED STOP

When you press the FEED STOP key, all feed drives are
[v>©| brought to a standstill while maintaining the programmed
contour.

0 The FST field (status display for FEED STOP) is

displayed in reverse video.

When you press the FEED START key, the feed drives

M are enabled and program will resume.

Notes:
The motion enable is denied and FEED STOP is displayed when:
• a controller enable is missing
• a monitoring has tripped
• the enables are present but feed rate override is set to 0%.
SPINDLE STOP

|5i| When you press the SPINDLE STOP, the spindle drive is
stopped.

|=PKS>| To start the spindle, press SPINDLE START key.

The program will resume.

5-8 © Siemens AG All Rights Reserved 6ZB5 440-0MN02

1991
SINUMERIK 805SM-TW (BA)
06.92 5 Operating Sequences
5.3.4 BLOCK SEARCH Function

5.3.4 BLOCK SEARCH Function

The BLOCK SEARCH function allows you to start a program from the desired block within the
part program.
During the block search the control conducts the same calculations as if the program were
running but the axes do not move.

The output of the auxiliary functions during the block

It |f
, search is defined by the machine data! Depending |
upon the MD setting, the auxiliary functions H, M, S, and|
|7 are all output, partially output, or suppressed during §
the block search. It
The block search in the nested subroutine is also possible. In order to do so, enter the main
program block number were the subroutine is called, then enter the subroutine number, the
number of passes, and the subroutine block number.

Operating Sequence

Precondition: The control must be in the RESET state.

The AUTOMATIC basic menu should already be selected.

BLOCK
SEARCH Press the BLOCK SEARCH softkey, the following window
appears:

Block Search
BE33III25TH3BI in 50 o 1
200 nI 1 o
n n 20
oil
n D i n I

© 5-9
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02
SINUMERIK 805SM-TW (BA)
 5 Operating Sequences 09.91
5.3.4 BLOCK SEARCH Function

Enter in the corresponding input fields the following data of the desired search destination, as
described in the chapter "Entries in Input Reids".
L: Subroutine number
N: Block number
P: Number of passes

Example:

% 50 L200 L400 L500

N10... N10 N10 N5

N110... N110L... N110L... N10... Program Start

M30 M17 M17 M17

% 50 L 200 L 400 L 500

N 110 P 1 P 20 P 1

N 110 N 110 N 10

0 To close the BLOCK SEARCH window without performing

the search, press the RECALL key.

To start the BLOCK SEARCH function, press START

START
softkey. The program advances to the selected block without
moving the axes.

•m To start the program processing, press the NC START key.

The program starts from the selected block.

Note:
If there is a position difference between the actual position and the position where the axis
should be after the BLOCK SEARCH, you can position the axes to the command position in
JOG-REPOS mode using the axis selectors and directional keys

0 When you press the HOME key while in BLOCK SEARCH

window, the main program number field is selected.

5-10 ® 6ZB5 440-0MN02

Siemens AG 1991 All Rights Reserved
SINUMERIK 805SM-TW (BA)
06.92 5 Operating Sequences
5.3.5 PROGRAM CONTROL Function

5.3.5 PROGRAM CONTROL Function

The Program Control function is active in AUTOMATIC and MDA mode. It is selected by the
softkey and allows to activate and deactivate the following features:
• SKP Skip Block
• DRY Dry Run
• ROV Rapid Traverse Override
• DBL Decoding Single Block
• M01 Programmed Stop

Operating Sequence

Precondition: In the machine area, the AUTOMATIC mode of operation (or

MDA) should already be selected.

When you press the PROGRAM CONTROL softkey while in

PROGRAM 1 AUTOMATIC or MDA, the following window appears:
CONTROL I

Program Control

i SKP Skip
DRY Dry run

0 ROV Rapid override

DBL Decoding single block
M01 Programmed stop

0 By pressing the cursor keys, you can shift the marked input
field to the desired position.

0 To activate or deactivate the selected function, press the

PLUS or MINUS key. The control indicates whether or not
the function is active.

— Function is not active 0= Function is aktive

0 To close the window after operating the control functions and

to return to the previous display, press the RECALL key.

Note:
The check mark in the square to the left of the function name indicates that the respective
function is activated, ROV in example above.

©
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 5-11
SINUMERIK 805SM-TW (BA)
5 Operating Sequences 06.92
5.3.5 PROGRAM CONTROL Function

Explanation of the PROGRAM CONTROL Basic Menu

Program Control SKP Skip

This function skips the processing of the program blocks marked with a slash in front of the
block number , e.g. /N100, during the execution of the program.

Program Control DRY Dry Run

This function allows to execute a program with a special feed rate, the dry run feed rate, which
is defined in the setting data.
The programmed feed rates for G01, G02, G03, G33, G34, and G34 are overridden.
The dry run feed rate is also active in blocks with G95.

Program Control ROV Rapid Override

This function depends upon the available hardware:

a) If there is only one override switch for both the feed rate and rapid traverse
override:

ROV [ÿ] : The feed rate override values are valid for rapid traverse override
with max. override value of 100%.

ROV Q : There is no rapid traverse override possible.

The override value is 100%.

b) If there are separate override switches for feed and rapid traverse:

ROV
0 The override values selected with the rapid override switch are
active.

ROV The rapid traverse override switch is not active. The override
value is 100%.

5-12 © 6ZB5 440-0MN02

Siemens AG 1991 All Rights Reserved
SINUMERIK 805SM-TW (BA)
06.92 5 Operating Sequences
5.3.5 PROGRAM CONTROL Function

Example:
When testing a new part program, the feed rate override switch is also active for blocks in
which rapid traverse is programmed (GOO).

Program Control DBL Decoding Single Block

If this function is active, the part program blocks are executed as follows:

Hil To execute a block in single block decoding mode, press

the NC START key.

m
Note:
When you press the NC START again, the next program
block is executed, etc.

The function SINGLE BLOCK works similarly.

El To activate the function, press the SINGLE BLOCK key.

"Stop: Single Block Selectet" is displayed on the CRT.

m To execute the program block, press the NC START key.

151 When you press the NC START again, the next program
block is executed, etc.

To switch off the single block mode, press the SINGLE

D BLOCK key again.

The following table shows which signal has to be present, the "Decoding Single Block" or
"Single Block", in order to execute a program block by block.

Block Type Single Block Decoding

Single Block

Block with axis traverse E E

Block without axis traverse E E
Block with calculations B
Block with auxiliary functions E E
Block generated by NC (e.g. at CRC) **) E E
Block with thread w/o dry run ’)

Block with thread with dry run E B

E*) "Single Block" or "Decoding Single Block” function can be used.
With single block: the program stops at the end of the block following the block with thread.
“) At cutter radius compensation or tool nose radius compensation.

0
Siemens AG 1991 All Rights Reserved 62B5 440-OMN02 5-13
SINUMERIK 805SM-TW (BA)
5 Operating Sequences 06.92
5.3.5 PROGRAM CONTROL Function

• When a number of blocks has been already "pre-processed" in the buffer but not
executed yet while the "Decoding Single Block" was off, it is not possible to execute them
in DBL mode.
• The "Decoding Single Block" function can be influenced by "OVERSTORE" function, (see
chapter ’’OVERSTORE Function”)

Program Control M01 Programmed Stop

If this function is active, the execution of the part program is stopped by the blocks containing
M01 function.
The "Stop: M00/M01" message is displayed on the CRT.
To resume the program, press NO START key. If this function is not activated, the M01
command is disregarded.

5.3.6 Program Control in AUTOMATIC Mode

The programmed or selected control function active in AUTOMATIC mode are indicated in the
hatched display field.

AUTOMATIC SKP jp DRY j| ROV If OBL jj,M0l||FST %28

RESE'

The following texts can be displayed:

The running part program has been interrupted by pressing the NO STOP key. When you
press the NO START key, the program will resume from the point where it has been
interrupted.

Stop: Single block mode

If the SINGLE BLOCK mode has been selected, this message will appear after a program
block has been executed.

I
Stop: M00/M01
I

This message is displayed when the program is stopped by the MOO function (unconditional
stop), or with PROGRAMMED STOP active, by the M01 function (conditional stop). To resume
the program, press NO START key.

5-14 © Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02

SINUMERIK 805SM-TW (BA)
06.93 5 Operating Sequences
5.3.6 Program Control in AUTOMATIC mode

Stop: Dwell time

This message is displayed during processing of an NC block containing dwell function.

Stop: Read-in enable

This message signals that the READ-IN ENABLE interface signal has been switched off. The
currently executed block will be completed. The program will stop thereafter. It will
automatically resume with the next block after the READ-IN ENABLE signal is switched on
again.

5.3.7 Traversing in JOG Mode

This mode of operation allows you to move the axis manually by pressing the respective
directional key.

Operating Sequence
a
I AAAr I To select the JOG mode, press the respective keyboard key. If the

l™d custom machine control panel (CMCP) is available, turn the mode
selector switch to JOG.

0 Select the desired axis by pressing the respective key on the CMCP
(e.g. X axis).

+
To traverse the axis in the desired direction, press the PLUS or MINUS
directional key on the customer machine control panel.

60
40 70
20 80
10 To control the traversing speed, use the feed rate override
6

0
OF '110
120
switch. If you turn the switch to 0% position, the FEED
STOP is issued. It stops the feed as well as the rapid
traverse.

F
% %

H To move the axis with rapid speed, press the RAPID JOG key while
pressing the PLUS or MINUS key.

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 5-15

SINUMERIK 805SM-TW (BA)
5 Operating Sequences 06.93
5.3.7 Traversing in JOG Mode

Notes:
• The FEED STOP (FST) may not be active.
• To activate spindle as well as T, H, and M functions, use the OVERSTORE function.
The feed and rapid traverse rates are programmed in |

0 the machine data.

The feed rate override switch may also be active for
rapid traverse in the range from 0% to 100%!
(Refer to the OEM machine manual)

5.3.8 Traversing in JOG-INC Mode

This mode of operation allows you to traverse a defined distance with the selected axis in the
desired direction each time the directional key is pressed.

Operating Sequence

I <VW I Select JOG-INC mode by operating the key or switch on the keyboard or
I'iA-l custom machine control panel (CMCP).

JOG-INC Press the JOG-INC softkey.

0 Select the desired axis using the axis selector keys on the CMCP
(e.g. X axis).

Enter in the JOG-INC input field the desired number of increments (variable
between 1 and 10000), as described in the chapters ENTRIES IN INPUT
FIELDS and EXPLANATION OF THE JOG-INC BASIC SCREEN.

00
To traverse the incremental distance in the desired direction + or - with the
selected axis, press the respective directional key.

5-16 ® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02

SINUMERIK 805SM-TW (BA)
09.91 5 Operating Sequences
5.3.8 Traversing in JOG-INC Mode

Note:
The directional keys can work in two different modes:
• ’’latched”
• ”non-latched”
If the ’’latched” mode is active, the axis will traverse the defined distance regardless whether
you press the key momentarily or hold it down continuously.
If the ”non-latched” mode is active, the axis traverses only as long as you hold down the
respective key. If you release the key, the axis stops regardless whether the defined distance
is traversed or not.

It The "latched” or "not-latched” mode with JOG-INC is

defined via machine data!
It
5.3.9 Traversing in JOG-REPOS Mode
After the AUTOMATIC mode has been interrupted, you can move the axis manually after
switching to JOG or JOG-INC mode.
In such case, the AUTOMATIC operation is only temporarily stopped rather than aborted, i.e.
the control did not generate the RESET signal.
The control will not generate RESET if you switch from AUTOMATIC to:
• JOG
• JOG-INC
• JOG-REPOS

.YSS*A4<

The control automatically generates the RESET signal if the AUTOMATIC

mode is interrupted by other modes of operation than listed above.
The RESET puts the control in the initial state.

When the axes are moved away from the programmed path, the traversed distances are
stored and displayed as the "OFFSET VALUE".
Using the JOG-REPOS (repositioning) mode, you can conveniently reposition the axes to the
interruption position using the directional keys.
The control locks the opposite direction of travel and prevents the overshoot of the original
position.

® Siemens AG 1991 All Rights Reserved 6ZB5 440-QMN02 5-17

SINUMERIK 805SM-TW (BA)
5 Operating Sequences 09.91
5.3.9 Traversing in JOG-REPOS Mode

; ..... - -ÿ
r

If the tool has been changed, the JOG-REPOS can only be used if the
new tool has the identical dimensions as the old one. |i
T
If this is not the case, use:
• the BLOCK SEARCH function
• SCRATCH-ON function
the

|Operating Sequence
mwm

Precondition: The program should have been interrupted, e.g. by the NC

STOP key, and the axis should have been jogged away from
the contour in JOG mode.

JOG.REPOS Select JOG-REPOS by pressing the JOG-REPOS softkey.

0 Select the axis which has to be repositioned.

To reposition the axis to the interrupt position, press the

0or 0 directional key. The NC prevents overshooting of the

interrupt position. The feed rate override switch is active. The
RAPID JOG is disabled.

Note:
The directional keys can work in two different modes:
• ’’latched”
• "non-latched”
If the ’’latched” mode is active, the axis will traverse only the distance equal to one increment
regardless whether you press the key momentarily or hold it down continuously. The following
incremental distances are possible: 1, 10, 100, 1000, 10000 micron.
If the ”non-latched” mode is active, the axis traverses only as long as you hold down the
respective key. If you release the key, the axis stops regardless whether the defined distance
is traversed or not.

The ”latched” or ",not-latched" mode with JOG-REPOS

is defined via machine data!

After all axes have been repositioned, select the AUTOMATIC mode. Press the NC START to
resume the program.

5-18 © Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02

SINUMERIK 805SM-TW (BA)
06.92 5 Operating Sequences
5.3.10 MDA Mode

5.3.10 MDA Mode

This mode of operation allows you to enter and execute single NC blocks. The block is deleted
after it has been completed.

Operating Sequence

Precondition: The machine area should already be selected.

a mmBssa
Select the MDA mode by pressing the MDA key. The
following picture is displayed:

m MDA
mmmmmM
S<P |D,. j ,nv || DBU MOI
II rsr [|
RESET

—
1ÿfe||o|
1
H mm EBmil '

Comd .0. llopil

. Y' ' '

, y 0-000 Act 0 i y [mm/mirv

0.000 an m S! SS553
Comd <' 0 |bo%-
t
— Jlp: Act
5
0/, '
MkM
MDA Block nag* Al IN(

D| M
•i
T H mm
CURRENT G FUNCTIONS

5=5 =tOf=5 =

ss- I 3 ssr ll ' ' II* II I

» Mfll.MIM11HIHMlIIIMlMill**
MIWIWMIMIIIMMMlW:IMIMIH > HlVlMIMilII1.1M J MIIIMM >IMl Ml >IM MI

Note:
Using the keyboard, enter a program block by following the programming instructions.
Conclude the entry with the INPUT key.
To execute the block, press the NC START key. The block is executed and then deleted.

Note:
You can execute several blocks one after another. The "latching" functions such as feed rate
remain latched.
They are deleted or reset when you switch from one mode of operation to another, or by a
RESET.

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 5-19

SINUMERIK 805SM-TW (BA)
5 Operating Sequences 06.92
5.3.11 OVERSTORE Function

5.3.11 OVERSTORE Function

In the JOG, MDA, and AUTOMATIC mode, it is possible to override one or more of the
following function in the buffer memory:

• miscellaneous
auxiliary functions H
• functions M
• tool number
spindle speed S
• T

How to Enter the Values

Precondition: • Onebasic
of the above modes should already be selected and
menu should be displayed.
its
• To use OVERSTORE, the NO must by in STOP
condition, the NO STOP key has been pressed.

OVERSTORE Press the OVERSTORE softkey, the following window

appears:

Overstore
Mtac. function M 10 0
Aux, function H 0
Toot numbtr T
jindli S

In the left-hand fields, the active functions are entered. Enter

in the right-hand fields the desired values as described in the
chapter "Entries in Input Fields".

When you press the NO START key, the input values are
! active and the input fields are canceled. You can alter the
active values again.

H To close the window, press the RECALL key.

5-20 ® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02

SINUMERIK 805SM-TW (BA)
06.92 5 Operating Sequences
5.3.11 OVERSTORE Function

How to Delete Entered Value

mm Select field with values to be deleted using the cursor keys.

DELETE
To delete the value, press the DELETE softkey.

Notes:

• To exit the OVERSTORE mode without changing the functions, press the RECALL key.
• key.
To resume the program in AUTOMATIC mode with the new values, press the NC START

5.3.12 PRESET Function (Actual Value Setting)

The PRESET function can be selected via softkey from the basic menu in JOG, MDA, and
AUTOMATIC mode.
The PRESET function allows you to shift the control zero point to a desired point
anywhere in the machine coordinate system.
The offset value is input (preset) into the actual value memory.
You can preset the actual values for all available axes.
A PRESET offset generated by entering those values is displayed on the CRT.
The presetting of the actual values does not cause any axis movements. Only the axis
actual position does change.
The PRESET offset remains unchanged:
- after program end
- after RESET

Whether the PRESET offset is automatically deleted at:

0
«
N+S7 •switching on the control or
C O p 11 • referencing the axes
I.. depends upon machine data setting.
'

(Refer to OEM documentation)

« Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 5-21

SINUMERIK 805SM-TW (BA)
5 Operating Sequences 06.92
5.3.12 PRESET Function (Actual Value Setting)

How to Enter a PRESET Value

ms

Precondition: The machine operating area and JOG, MDA, or AUTOMATIC

should already be selected. The control should be in the
RESET state.

Press the PRESET softkey, the following window appears:

......
PRESET

|||f j mm t ..
L;Si| ....... .mm. V..°M,n, .ÿmr

ACTUAL POSITION \U REMAINING DIST. 4 FEED RATE

...
COMD o.ooo 100%

Y c

.....
PRESET
, 2 . v mm
IBM BB
,
ACTUAL POSITION PRESETOFFSET

, *; .-;~ IX 0.000 0.000

i
A
;j Y 0.000 0.000
FKT.
|Z
a 0.000 0.000
%50 M

•
rrÿi
m jl=>ll rvu>s-. runwnun

DELETE 1 Ip
::x»ÿ«>ÿ«ÿ>« iI'MI> M»<¥MiMM ftfoiliiViiiyiMi'iiiiMPWIHVWMEM
'*
—-
¥I _
rfltlll<H>MMMMMM>HM;UHT>IHH>I>ItIIIHIMM
3 m& _P|
Enter, as described in the chapter "Entries in Input Fields", the new actual value for the
individual axes which shall from now on correspond to the momentary axis position.

To activate the new actual values and close the window,

0 press the RECALL key. The new actual position values are
displayed.

|How to Delete the PRESET Value

m

Precondition: The machine operating area and JOG, MDA, or AUTOMATIC

should already be selected. The control should be in the
RESET state.

5-22 © Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02

SINUMERIK 805SM-TW (BA)
06.92 5 Operating Sequences
5.3.12 PRESET Function (Actual Value Setting)

PRESET Press the PRESET softkey.

00 Using the cursor keys, select in the displayed window the

axis whose PRESET value you want to delete.

DELETE When you press the DELETE softkey, the PRESET offset is
deleted.
When you press the RECALL key, the position display is

0 referred to the machine coordinate system again.

...............
.......
5.3.13 CORRECTION BLOCK Function
When the control recognizes a programming error during execution of a program, the program
is stopped and an appropriate alarm message is displayed.
In addition to this, an additional softkey, the CORRECTION BLOCK softkey is displayed.

'
jtmmk ftnwtfefcj 353S?
DBL

jJÿÿÿAUro1nterru£ÿ
I 011 Too
manjÿajMgnogrammed/axes proqrammed twice
ACTUAL POSITION REMAINING DIST. FEEDRATE
ft:
iijl
o.ooo Comd 0.000 ;ipo% ;i
Y 0.000 Act |:i.. 0.000 . [mm/min]
•

z 0.000 0.000 SPINDLE

ilil Comd 0
‘ fl100% '

M _ m Act riM:

.......
ACTUAL PROGRAM SP3W AUX./MISC. FUNCTION
D j m M
%50 N20 T H *
'
*
MII1II CURRENT G FUNCTIONS

r2 Q-: j:§g
%$
WMSMII $ ;
i* s. .Or >j‘. I M

LJB. i: m igrgTMsm
When you press the CORRECTION BLOCK softkey, a
CORRECTION
BLOCK
window with the erroneous block pointed out by the cursor is
displayed.
Now you can change the erroneous program block according
to the chapter "DIN EDITOR".

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 5-23

SINUMERIK 805SM-TW (BA)
5 Operating Sequences 06.92
5.3.13 CORRECTION BLOCK Function

CORRECTION BLOCK

N5 G90 F5000 X200 Lp

N10 GOO XO YO ZO Lp

N20 GOl G90 X5 X17 Lp

N25 M39 H14 Lp

i
......

I
:::
II g I

QUIT
After the program has been corrected, the QUIT softkey
must be depressed. It cancels the displayed alarm.

11 When you press the NC START key, the window is closed

and the corrected program is resumed.

5.3.14 Tool Tip Scratch-on Function

If a tool breaks during the execution of a program in AUTOMATIC mode, the program must be
stopped and the axes must be moved away from the programmed path to the position where
the tool can be changed. The positioning to the tool change position is done in JOG or JOG-
INC mode.
After the new tool dimensions have been entered, the cutter radius remains unchanged, the
tool is positioned back to any position on the contour within the interrupted block ("tool tip
scratch-on").

|Operating Sequence

Precondition: The tool change should already have been done and the new
tool data should already have been entered.
Position the tool to any position within the interrupted block.
You can move the axes using the directional keys in JOG or JOG-INC.

HI Select the AUTOMATIC mode using the keyboard key or key

on the custom machine control panel (CMCP).

1 To resume execution of the program, press the NC START

key.

5-24 © Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02

SINUMERIK 805SM-TW (BA)
09.91 5 Operating Sequences
5.3.14 Tool Tip Scratch-on Function

SS8SS&SS
In case of a block with circular interpolation (G02 or
G03) the tool tip scratch-on must be done accurately
within a narrow band.
||
m
|::i
S M
This band is defined via machine data.
(Standard definition via MD9, see also OEM
documentation!)

Exceeding the limits triggers alarm 3018 !

I$8:i

©
Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 5-25
SINUMERIK 805SM-W (BA)
06.93 6 Description ol the TRANSLINE Operating Environment
6.1 Screen Layout

6 Description of the TRANSLINE Operating

Environment

| The functions in the TRANSUNE operating environment depend upon the | Am

*
user PLC program. This chapter presupposes that a user PLC program
is available. If your system behaves differently, observe the machine §|H|
manufacturer’s indications.

6.1

[ __ __
Screen Layout

t
"

;
ir m BUR
—4— .„...
:
~
r -"nj'i"
~
--MI .:;i
;
* "r •
:

i
y || mmmmsmm i
171 tt 11 ''ll 4

Sill
® : I

iiillPn
.
lill .

m
:
il
*ÿ
tiei7
liltll 11
ip*

i
_ in ~ii i v i r ;
i
- .

| 1 | Message lines for NC and PLC alarms and messages

| 2 | Display of the selected TRANSLINE mode of operation

| 3 | Display of the unit

| 4 | Display of the currently manufactured tool type

| 5 | Area for NC displays: texts, graphics

f~7 II Upper
l—
softkey texts with 7 softkey functions
— Selection by pressing the SHIFT key and one of the corresponding 7 softkeys
I
I\~7 1
Lower softkey texts with 7 softkey functions
- Selection by pressing the one of the corresponding 7 softkeys

® Siemens AG 1991 All Rights Reserved 62B5 440-0MN02 6-1

SINUMERIK 805SM-TW (BA)
6 Description of the TRANSLINE Operating Environment 06.92
6.2 Menu Trees

6.2 Menu Tree

TRANSLINE mode of operation: AUTOMATIC

SINGLE : NC
AUTOMATIC CYCLE DIRECT

AXES/
DIAGNOSIS SPINDLE

SINGLE NC
AUTOMATIC CYCLE DIRECT
i
DIAGNOSIS TRANSLINE

t
AUTOMATIC SINGLE
* : NC
DIRECT
:
CYCLE
'

BASIC NC PLC PLC VERSION

SCREEN ALARMS ALARMS MESSAGES

TRANSLINE mode of operation: SINGLE CYCLE

1
SINGLE NC
AUTOMATIC DIRECT
CYCLE

START CLAMPING TYPE AXES/

DIAGNOSIS CYCLE OPEN/ SELECTION SPINDLE
CLOSE

&
SINGLE NC
AUTOMATIC CYCLE DIRECT
: : ..
r-*
START CLAMPING TYPE TRANSLINE
i sat
DIAGNOSIS CYCLE SELECTION

I
AUTOMATIC SINGLE
CYCLE
:

i NC
DIRECT

if
BASIC NC PLC PLC AXES/
SCREEN ALARMS ALARMS MESSAGES ; SPINDLE

6-2 © Siemens AG 1991 All Rights Reserved 6ZB5 440-GMN02

SINUMERIK 805SM-TW (BA)
06.92 6 Description of the TRANSLINE Operating Environment
6.3 Switchover NC-DIRECT

6.3 Switchover NC-DIRECT

Starting from the TRANSLINE modes of operation AUTOMATIC and SINGLE CYCLE, you
reach the STANDARD operating environment by pressing the NC-DIRECT softkey.

Note:
When you return to the TRANSLINE operating environment by pressing the keys RECALL and
MORE, you are in the NC-DIRECT mode of operation.

6.4 Modes of Operation

6.4.1 Introduction
The TRANSLINE modes of operation AUTOMATIC and SINGLE CYCLE are of higher priority
than the NC mode of operation AUTOMATIC. Additional modes of operation can be
implemented by the machine manufacturer via the user PLC program.

6.4.2 TRANSLINE Mode of Operation AUTOMATIC

In the TRANSLINE mode of operation AUTOMATIC, the program corresponding to the
workpiece number is started with every cycle change.
6.4.2.1 Basic Screen AUTOMATIC
When you select the TRANSLINE mode of operation AUTOMATIC via the SHIFT key and the
AUTOMATIC softkey, the following basic menu is displayed in the TRANSLINE operating
environment.

It r~l
AUTOMATIC NIT 7B IKMl 4ZYL-4VENT
m Si

STATUS
O Cyclo active
Reversal point
V. Axis movement
Tool entry s
S;;s

Baslcposltlon 1 CL. 1 Clamping

Tool change
MM D°°r |OPEN|

PROGRAM QUANTITIES

Name 4Z4V THREAO OK parts P .52*;;

mm. mi
NOK parts I
Cycle time 20.0 sec

Machining time sec Pass i

mim
'S :
m
ll~ i i s I
mi

© Siemens AG 1991 All Rights Reserved 62B5 440-OMN02 6-3

SINUMERIK 805SM-TW (BA)
6 Description of the TRANSLINE Operating Environment 06.92
6.4.2 TRANSLINE Mode of Operation AUTOMATIC

Explanation of the AUTOMATIC Basic Screen

• STATUS window
The fields REVERSAL POINT, TOOL ENTRY, BASIC POSITION, TOOL CHANGE, CYCLE
ACTIVE, AXIS MOVEMENT, CLAMPING OPEN/CLOSE, and DOOR OPEN/CLOSE are
selected by the user PLC program in accordance with their function.

H
• PROGRAM window
Please observe the machine manufacturer’s instructions!
!ÿ
- Name
In the NAME field, a name will be displayed if a comment is available in the current
program. This name remains stored until another program with name is selected and
started.
- Cycle time
The CYCLE TIME field indicates the time resulting from the space of time between two
edges of CYCLE START. The cycle time is updated with each arrival of CYCLE
START. The unit of the cycle time is 0.1 sec.
- Machining time
The MACHINING TIME field indicates the time between the last CYCLE START and
the transport enable. This time is newly output after each program end. The unit of the
machining time is 0.1 sec.

• QUANTITIES window
- OK parts
The OK PARTS field (OK = okay) displays the number of correctly manufactured
workpieces.
- NOK parts
The NOK PARTS field (NOK = not okay) displays the number of incorrectly
manufactured workpieces, as far as this can be recognized by the unit.
- Pass
The PASS field indicates the number of workpieces which have passed through the
unit without being machined.

6-4 ® Siemens AG 1991 All Rights Reserved 6ZB5 440-OMN02

SINUMERIK 805SM-TW (BA)
06.93 6 Description of the TRANSLINE Operating Environment

...
6.4.2 TRANSLINE Mode of Operation AUTOMATIC

6.4.2.2 Diagnosis
When you press the DIAGNOSIS softkey in the basic menu of the TRANSLINE mode of
operation AUTOMATIC, the following screen is displayed:

- •AUTOMATIC -:i|I UMIT 7B

'
II
gw
f _

I PLC MESSAGES

NO. COMMENT

m
~
If [ DIRECT

II iA.f A,1 nc
MESSSAGES

Explanation of the DIAGNOSIS Basic Screen

• BASIC SCREEN softkey

By pressing the BASIC SCREEN softkey, you return to the basic screen of the
TRANSLINE mode of operation AUTOMATIC.
• NC/PLC ALARMS, PLC MESSAGES softkeys
When you press the DIAGNOSIS softkey in the basic menu of the TRANSLINE mode of
operation AUTOMATIC, all pending PLC messages are displayed. When you press the NC
ALARMS and PLC ALARMS softkeys, an overview of the selected alarm groups is
displayed.
Notes:
- The selected alarm group is highlighted in the softkey text line.
- The possible alarms are listed and described in the chapter "Monitoring".
• VERSION softkey
When you press the VERSION softkey, an initial screen is displayed.
Note:
Information about this initial screen is given in the chapter "Control ON/OFF".

® Siemens AG 1991 All Rights Roserved 6ZB5 440-0MN02 6-5

SINUMERIK 805SM-TW (BA)
6 Description of the TRANSLINE Operating Environment 06.93
6.4.2 TRANSLINE Mode of Operation AUTOMATIC

6.4.2.3 Functions AXES/SPINDLE and TRANSLINE

By means of a softkey you can switch between the functions AXES/SPINDLE and
TRANSLINE.

Precondition: The basic menu of the TRANSLINE mode of operation AUTOMATIC has been
selected.

When you press the AXES/SPINDLE softkey, the following screen is displayed:

AUTOMATIC Hif|il UNIT 7B '(mm j 4ZYL-4VENT

1m f » ~~

[ACTUAL POSIT!OfÿjltEHAINING DIST.ljl V || [FEED RATE!

m: 3001500 .
0 000 -
Comd.
xSst
1200 ; sox
1.000 Actual 961
0.000 sspÿoop
sswassSiffi SPINDLE
1.500 as : 1*000 Comd. 100X
§
SfL.1.50.0. 0.000 Actual 2997

. ..............
. ..... ---
PROGRAM QUANTITIES

Name 4Z4V THREAD OK parts

•'1:. M
NOK parts 11
Cycle time
fff? 20.0 sec

Machining time > 12.0 sec Pass !• * $8 •* • '•/' A

Si

I 51 ...
%
pjj
......
...
II........
W- .....
AUTOMA 1 1
...............
.........
.......
.. ......
........
......
.....
..
i .. It
.....
.....
.
..I
......... II .mtmtt.
?
A I%

Note:
You reach the basic screen of the TRANSLINE mode of operation AUTOMATIC by means of
the TRANSLINE softkey.

6-6 © Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02

SINUMERIK 805SM-TW (BA)
06.92 6 Description of the TRANSLINE Operating Environment
6.4.2 TRANSLINE Mode of Operation AUTOMATIC

Explanation of the NC Machining-Specific Windows

X Display of the addresses of the available axes. After

an axis has been referenced, the corresponding field
will become darker.
z
C
[ACTUAL PgsmOjffl These fields display the actual position of each
300.500 available axis.
20.100
0.000
L 1,500
1.500
[REMAINING DISt .1

0.000 Here, the remaining distance to go by each axis is

looo displayed, resulting during the processing of the
actual block of the NC program.
1 0.000
1.000
. . J>.000
CE]
_ i When you traverse an axis in positive or negative
tit direction, the corresponding field displays a plus or
minus sign.

n
HU
FEED RATI
Display of command value and actual value of the
Comd. 1 200 a oa feed rate, type of feed, and position of the rapid feed
Actual override switch.

SPINDLE

Comd.
$
3000 : 100* Display of command value and actual value of the
****** spindle speed, and position of the spindle override
Actual . zm switch.

Note:
All fields of PROGRAM and QUANTITIES are described in the chapter "Explanation of the
Basic Screen of the TRANSLINE Mode of Operation AUTOMATIC".

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 6-7

SINUMERIK 805SM-TW (BA)
 6 Description of the TRANSLINE Operating Environment 06.92
6.4.3 TRANSLINE Mode of Operation SIGNLE CYCLE

# 6.4.3 TRANSLINE Mode of Operation SINGLE CYCLE

In the TRANSLINE mode of operation SINGLE CYCLE, the program corresponding to the
workpiece number is started whenever you press the START CYCLE.softkey.

6.4.3.1 Basic Screen SINGLE CYCLE

When you select the TRANSLINE mode of operation SINGLE CYCLE via the SHIFT key and
the SINGLE CYCLE softkey, the following basic menu is displayed in the TRANSLINE
operating environment.

....
;|||p'
lli SINGLE CYCLE UNIT 7B
1 “:
4ZYL-4VENT
Wmtmrn,
*
STATUS
O Cycle active
Reversal point
Tool entr
l
£
Basic position
......
|
1
....
V

CL |
::::
Axis movement
•

Clamping loV-Lf'll
Tool change
mm Door FTq

. . .
QUANTITIES

.....
...........
Name 424V THREAD OK parts Ml

.......
.
iiwi?
NOK parts

. . . . . . .
Cycle time 20,0 sec

12.0 Pass.,
/,
- « j

- i ”—-y—jfeiU
Machining time sec ili

I— — MSsvM-H— —
i
1 AUTOMATIC ifsratniar =
. . - "T
i :"STAXT rs,iTi
1

b,S.!L.J4r», £;J ™ .

Explanation of the SINGLE CYCLE Basic Screen

• The fields are described in the chapter "Explanation of the AUTOMATIC Basic Screen".
• Information about the DIAGNOSIS function is given in the chapter "TRANSLINE Mode of
Operation AUTOMATIC".

• Mode
The functions AXES/SPINDLE and TRANSLINE are described in the chapter "TFtANSLINE
of Operation AUTOMATIC".

6-8 ® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02

SINUMERIK 805SM-TW (BA)
06.92 6 Description of the TRANSUNE Operating Environment
6.4.3 TRANSLINE Mode of Operation SIGNLE CYCLE

6.4.3.2 PLC Functions

In the SINGLE CYCLE mode of operation, the START CYCLE, CLAMPING OPEN/CLOSE,
TYPE SELECTION softkeys are selected by the user PLC program according to their function.

tl Please observe the machine manufacturer’s instructions’.

Explanation of the CLAMPING OPEN/CLOSE, TYPE SELECTION, START CYCLE

softkeys

• CLAMPING OPEN/CLOSE softkey

With the CLAMPING OPEN/CLOSE softkey, you can close when the clamping is open,
and vice versa.
• TYPE SELECTION softkey
Press the TYPE SELECTION softkey to open a TYPE SELECTION window where you can
enter a type number between 0 and 99. When the window is closed, the user PLC
program recognizes a difference between the selected workpiece type (actual type) and
the entered workpiece type (command type) and effects the type change properly
speaking (different part program). While the command type is not equal to the actual type,
the field with the name of the workpiece type (e.g. 4ZYL-4VENT) is highlighted. After the
type change has been effected, the new workpiece type is displayed.
• START CYCLE softkey
Press the START CYCLE softkey to start the machining of the selected workpiece type by
the corresponding part program. The NAME field of the PROGRAM window displays the
name of the selected part program (e.g. 4Z4V THREAD).
After the part program associated to the workpiece type has been processed, the control
is in RESET state.

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 6-9

SINUMERIK 805SM-TW (BA)
06.93 7 Data Interfaces
7.1 Introduction

7 Data Interfaces

7.1 Introduction
The SINUMERIK 805SM-TW is equipped with two serial interfaces for data transfer:
• The first interface is a universal interface (V.24/20mA) and can be used for different
devices.
• The second interface (V.24) is usually assigned to one specific device.
:

E Q§ I
;ÿ
The second interface is an option,
order code C62.
|

Notes:
The RS422 adapter can be used with the second interface.
The parameters for definition of the interface characteristics for both interfaces are entered
in the PARAMETER menu (see chapter ’’Parameters").
Among others, a diskette unit (DG-SM) can be conencted to interface 1 or 2 (see chapter
MASS STORAGE).

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 7-1

SINUMERIK 805SM-TW (BA)
7 Data Interfaces 06.92
7.2 Input of Data through Serial Interface

7.2 Input of Data through Serial Interface

Operating Sequence

Predondition: The data area should already be selected.

INTERFACE
Press the INTERFACE and then the DATA TRANSFER
softkey.
DATA
TRANSFER.
The following picture is displayed:

DATA TRANSFER

m INTERFACE 1 RTS-LINE

Part Program Memon

>l< 32768 laracters

|| 4331' laracters

C120S3 laracters

1
IIsar i STOP [

Note:
Press the 2.V24 softkey to select interface 2. The softkey text displays 1.V24/20m A.
Press the 1.V24 softkey to select interface 1. The softkey text displays 2.V24/20mA.

M
rV. :

| When reading in data requiring the password, the latter must have been
I input before in the control, otherwise the data transfer will be aborted.

7-2 ® Siemens AG 1991 All Rights Reserved 62B5 440-0MN02

SINUMERIK 805SM-TW (BA)
06.92 7 Data Interfaces
7.2 Input of Data through Serial Interface

|How to Change the Interface Parameters

Precondition: • The basic menu DATA TRANSFER should already be

selected.
• The desired interface should already be selected.
Press the PARAMETERS softkey to set or check the
PARAMETERS
interface parameters.
The following screen is displayed:

PARAMETERIZATION OF INTERFACE 1

PARAMETERS SPECIAL FUNCTIONS

v' START WITH Xon
DEVICE TYPE RTS-UNE I
BAUD RATE 9600 PROGRAM START WITH LF
STOP BITS 2 I BLOCK END WITH CR LF
PARITY NONE I OUTPUT IN EIACODE
Xon (HEX)
STOP WITH TRANSFER END CHARACTER
Xoff (HEX)
EVALUATE DSR SIGNAL
LEADER AND TRAILER
EIACODE FOR @
EIACODE FOR: (HEX) PROGRAM FROM SYSTEM 3/8
EIACODE FOR = (HEX) REORG VIA INTERFACE
TRANSFER END CHAR. (HEX) TIME MONITORING

[;|'"DEVICE'TYPE"| "BAUD'RATE"" STOP BITS PARITY 2.V24

*

Notes:
• By pressing one of the DEVICE TYPE, BAUDRATE, STOP BITS, and PARITY softkeys,
you change the corresponding setting.
The following settings are possible:
- Device type: PLC-PROG, RTS-LINE, Xon/Xoff, PTR, and PD/PF
- Baud rate: 110, 150, 300, 600, 1200, 2400, 4800, and 9600
- Stop bits: 1/1, 5/2
- Parity: none, odd, even

• To enter the characters for Xon, Xoff, EIA CODE FOR @, : and = , as well as for
TRANSFER END, select the corresponding input field with the cursor keys and enter the
desired values as described in the chapter "Entries in Input Fields".
• To change special functions, select the corresponding input field with the cursor keys.
Each actuation of the PLUS/MINUS key activates or deactivates the selected special
function. The input field indicates whether or not the function is active
( = not active, £7|- active).
• Press the RECALL key to return to the DATA TRANSFER basic menu.

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 7-3

SINUMERIK 805SM-TW (BA)
7 Data Interfaces 06.92
7.2 Input of Data through Serial Interface

READ-IN
After you have pressed the READ-IN START softkey, the
START control is ready to receive. DATA TRANSFER IS RUNNING is
displayed on the screen.

The data type coming from the sender (tape reader, programmer, ...) is identified by its start
code.
During the read-in process, the data type is displayed (e.g. TEA1).

With the STOP softkey you can at any time interrupt the data
STOP
input. Press the READ-IN START softkey again to continue
the data input.

1
*
Please note:
A specific calling of certain data through the control is not possible
during data input!
> - ......
... .

Notes:
During input via punched tape, the input data are checked for single errors.
All characters of a punched tape code have a common identifier.
• In the ISO code, the number of holes is always even.
• In the EIA code, the number of holes is always odd.

The control automatically recognizes the correct code when reading the first "%" (ISO) or
"EOR" (EIA)I
The criterion "even number of holes" or "odd number of holes" is used, as from the second
character of the program, for character parity check.
When repeatedly reading in a program already available in the program storage, a complete
program comparison is effected as a further check.
When an error is recognized, the reading-in process is stopped, and the error is displayed on
the screen.

7-4 ® Siemens AG 1991 All Rights Roserved 6ZB5 440-0MN02

SINUMERIK 805SM-TW (BA)
06.93 7 Data Interfaces
7.3 Output of Data through Serial Interfaco

7.3 Output of Data through Serial Interface

Operating Sequences
s

Precondition: • The DATA TRANSFER basic menu should already be

selected.
• The desired interface should already be selected (see
chapter "Input of Data through Serial Interface").

• chapter
The interface parameters should already be set (see
"Input of Data through Serial Interface").

Press the READ-OUT softkey.

READ-OUT
The following screen is displayed:

DATA TRANSFER

INTERFACE 1 RTS-LINE

H
NC MAIN PROGRAMS |% 0 toM%9999
Data output
NC SUBROUTINES II_i to [L9999
NC MACHINE DATA

..
PLC MACHINE DATA
GLOBAL R PARAMETERS 700 to 999
R PARAMETERS CHANNEL 1 0 to 699
R PARAMETERS CHANNEL 2 0 to 699
ZERO OFFSET
SETTING DATA
TOOL OFFSET 1 to 99
DRILL MODULES

I "isr'.l »QTHI |[]

Notes:
• With the cursor keys, you can select which data type shall be read out.
• For the data types with area indications you can indicate the area to be chapter
transferred. Enter
"Entries in
the desired values in the corresponding input fields as described in the
Input Fields".
• Start the data output by pressing the READ-OUT START softkey. The screen displays the
data which are read out.
• With the STOP softkey you can at any time stop the data output and continue it with the
READ-OUT START softkey.

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 7-5

SINUMERIK 805SM-TW (BA)
7 Data Interfaces 06.92
7.4 Mass Storage

7.4 Mass Storage

7.4.1 Introduction
A diskette unit (DG-SM) can be connected as a mass storage module to the first or second
serial interface of the SINUMERIK 805SM. It serves as mass storage for part programs (NC
main programs and NC subroutines) and is controlled via the OPERATING MASS STORAGE
menu. The following functions are possible:

SAVE Transferring a program from the control to the diskette unit

LOAD Transferring one or several program(s) from the diskette unit to the control
DELETE Deleting a program or file on the diskette
DIRECTORY Displaying the directory of the diskette
FORMAT Formatting a diskette

After activation of the DIRECTORY function, the diskette unit version, the free storage space
on the diskette in kByte and the storage capacity of the diskette in kByte are displayed
in the first line of the table of contents, e.g.: DG-SM 2.0 583/1440 •

This chapter describes the functionality as from version DG-SM 2.0. The diskette units
previously supplied have a limited functionality.
The data or functions are transferred or executed via the secured procedure 3964R (see also
function manual COMMUNICATION, SINUMERIK 805SM). For that purpose, set the 3964R
mode of operation on the diskette unit.
Furthermore, the RECEIVE and SEND modes of operation can also be set on the DG-SM. In
the RECEIVE mode of operation, all data read out by the SINUMERIK 805SM via the corre¬
sponding interface, are stored in the file SETUP805.DAT. The contents of this file can be
transferred from the diskette unit to the control in the SEND mode of operation. The RECEIVE
and SEND modes of operations make it possible to save all data necessary for a complete
start-up of the SINUMERIK 805SM and to load these data again into the control.

7.4.2 Selecting the OPERATING MASS STORAGE Menu

You can operate the diskette unit, starting from the OPERATING MASS STORAGE menu.
MMm
II How to Select the OPERATING MASS STORAGE Menu |
&&Cvw.

Precondition: • switched
The function MASS STORAGE should have been initiated and
to active (e.g. with interface 2 and order number 1).

• have
The basic menu of the standard operating environment should
been selected.

H MASS
After pressing the OPERATING AREA key and the MASS STORAGE
softkey, the following menu is displayed:

STORAGE

7-6 ® Siemens AG 1991 All Rights Reserved 6ZB5 440-OMN02

SINUMERIK 805SM-TW (BA)
06.92 7 Data Interlaces
7.4.2 Selecting the OPERATING MASS STORAGE Menu

Status field Indication of the error messages

\

a
T
H
[ Interface: Order number: m
Directory:
File: lllcpg WM l

1 1ÿ || | l [;

Notes:
• Enter the interface and order number used for start-up of the DG-SM in the corresponding
fields (e.g. interface 2 and order number 1).
• For operation of the DG-SM via the SAVE, LOAD, DELETE and DIRECTORY softkeys,
only the entries in the fields DIRECTORY and FILE are significant.
• corresponding
The error messages occurring during operation of the DG-SM are displayed in the
field. They are described in the chapter "Error Messages".

7.4.3 Displaying the Directory (DIRECTORY)

I
Directories and subdirectories cannot be created on the diskette with
the MASS STORAGE function. It is, however, possible to work with
directories, if the directory structure has already been set up on the
diskette with an external device (e.g. PC, PG, etc.).

On the diskette in the DG-SM, the following directory and file structure is filed, for example:

© Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 7-7

SINUMERIK 805SM-TW (BA)
7 Data Interfaces 06.92
7.4.3 Displaying the Directory (DIRECTORY)

I 1
MPF0001 CABINET1 CABINET2 CABINET3
MPF0002
MPF1111 MPF2111 MPF3111
MPF1112 MPF2112 MPF3112
SPF2113
DOOR1 DOOR3
DOOR2
MPF1121 MPF3121

MPF2121 MPF3122
PART1 MPF3123
BACK1

BACK3
MPF1221 BACK2
SPF1111
MPF1121

After pressing the DIRECTORY softkey, the following directory, for example, is displayed,
depending upon the contents of the DIRECTORY and FILE fields:

DIRECTORY FILE Table of contents

CABINET1 < DIR >

CABINET2 < DIR >
CABINET3 <DIR>
MPF0001 685
MPF0002 1180

CABINET1\ MPF1* DOOR1 <DIR >

MPF1111 185
MPF1112 2875

CABINET1\DOOR1\ MPF* BACK1 <DIR>

MPF1121 3670

CABINET1\D00R1\BACK1\ SPF1* SPF1111 983

Notes:
The diskette unit version, the free storage space on the diskette in kByte and the storage
capacity of the diskette in kByte are displayed in the first line of the table of contents, e.g.:
x
DG*SM 2.0 583/1440 •

Files are displayed in the table of contents with file name and file length, directories are
displayed with the directory name and <DIR>.
The maximum nesting depth in the directories is 6. To indicate the directory structure, the
signs 7” or ”\” are allowed.

7-8 © Siemens AG 1991 All Rights Reserved 6ZB5 440-OMN02

SINUMERIK 805SM-TW (BA)
06.92 7 Data Interfaces
7.4.3 Displaying the Directory (DIRECTORY)

• Ifwillyoubeenter a partly qualified name (e.g. MPF1*, SPF1*) in the FILE fields, only those files
listed after pressing the DIRECTORY softkey, which correspond to this partial
qualification (e.g. only main programs or only subroutines with start number 1).
• After pressing the DIRECTORY softkey, "DIRECTORY IS RUNNING" is displayed in the
status field. If the table of contents
cannot completely displayed,
be "DIRECTORY
FOLLOWING ORDER" will be displayed in the status field. Press the CONTINUE softkey
to display the next part of the table of contents. After the complete table of contents has
been displayed, "DIRECTORY TERMINATED" is displayed in the status field.
• When transferring programs from the control to the mass storage via the SAVE softkey,
only file names with the codes MPF or SPF and a 4-digit program number are possible
(e.g. MPF0001, SPF1234, etc.) File names with a partly qualified name or another arbitrary
name (e.g. MPF1*, SPF*, SIDELEFT) are not allowed here.
• When transferring files from the mass storage to the control via the LOAD softkey, not only
file names like, e.g., MPF0001, according to MS-DOS
are possible, but also
file names
format (11 characters, the last 3 characters of which are interpreted in MS-DOS as
extension). These files (e.g. file PART1) can be created with an external device (e.g. PC,
PG, etc.) and stored in directories and subdirectories. The contents of the files (e.g. file
PART1) must correspond to DIN code programming and can be structured, for example,
as follows:

XCLF LF
MPF8888 LF Delete instruction for main program %8888 and
SPF9999 LF subroutine L9999
M02 Lp
XMPF8888 Lp

M02 Lp
} Main program %8888

XSPF9999 LF
Subroutine L9999
M17 i-F
When loading, for example, the file PART1, first the main program %8888 and the
subroutine L9999, if available in the control, are deleted, and then the programs are loaded
one after another into the control.
Several main programs and subroutines can be stored in one file. These programs will be
loaded together into the control when the file is loaded.

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 7-9

SINUMERIK 805SM-TW (BA)
7 Data Interfaces 06.92
7.4.4 Formatting a Diskette (FORMAT)

7.4.4 Formatting a Diskette (FORMAT)

When you press the FORMAT softkey, the window FORMAT STORAGE? is displayed.

¥ 4
i
The formatting process deletes all directories and files

which existed on the diskette .

Notes:
• When you press the INPUT key while the window is open, the FORMATTING function is
started, which is displayed in the status field. After the function has been
executed, the
window is closed.
• When you press the RECALL key while the window is open, the window is closed and the
function is not executed.

7.4.5 Saving, Loading and Deleting Files

_ _ ____ ...... ~.

H
'
•

Before pressing the SAVE, LOAD or DELETE softkey, fill in the

DIRECTORY and FILE fields accordingly.

After pressing the above-mentioned softkeys, the following processes take place, for example,
depending upon the contents of the DIRECTORY and FILE fields:

DIRECTORY FILE Softkey Description

CABINET1\ MPF1112 SAVE Tho program MPF1112 is stored on the
diskette as file MPF1112 in the directory
CABINET1.
CABINET1\D00R1\ MPF1121 LOAD The file MPF1121 is transferred from the
indicated directory on the diskette to tho
control.
CABINET3\ MPF* LOAD All files of the directory CABINET2 starting
with the letter combination MPF are
transferred from the diskette to the control.
CABINET2\DOOR2\ PART1 LOAD The file PART1 is transferred from the
indicated directory on the diskette to the
control.
CABINET2\DOOR2\BACK2\ MPF1121 DELETE The file MPF1121 is deleted on the diskette
in the indicated directory. _
CABINET3\DOOR3\BACK3\ DELETE Tho indicated directory is deleted on the
diskette.

7-10 © Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02

SINUMERIK 805SM-TW (BA)
06.92 7 Data Interfaces
7.4,5 Saving, Loading and Deleting Files

Notes:

• INPUT
When you press the DELETE softkey, the window DELETE FILE? is displayed. Press the
key to execute the function and indicate this in the status field. After execution of
the function, the window is closed. If the window is open, it will be closed when the
RECALL key is pressed, and the function will not be executed.
• Only empty directories can be deleted.
7.4.6 Modes of Operation of the DG-SM
The DG-SM can be switched to the following modes of operation:
• RECEIVE
3964R
•
• SEND
3964R mode of operation:
In this mode of operation, the functions SAVE, LOAD, DELETE, DIRECTORY, and FORMAT
can be executed via the OPERATING MASS STORAGE menu.

Note:
In the menu PARAMETERS V.24 COMPUTER LINKING SS1 or SS2, the COMPUTER
LINKING function must be activated before (see also the chapter "Start-Up of the DG-SM").

RECEIVE mode of operation:

This mode of operation serves for saving data, e.g. the NC and PLC machine data. PLC
blocks, setting data, tool offsets, NC main programs and subroutines, etc. The data to be
saved are selected in the DATA OUTPUT menu. Press the READ-OUT START softkey to start
the transfer. The DG-SM stores all transferred data in the opened file SETUP805.DAT and
closes the file when switching to another mode of operation.

Notes:
• The file SETUP805.DAT will be overwritten by the next data saving process.
• InDG-SM
the menu PARAMETERS V.24 COMPUTER LINKING SS1 or SS2, the interface for the
has to be switched off before (see also the chapter "Start-Up of the DG-SM").

SEND mode of operation:

In this mode of operation, the contents of the file SETUP805.DAT is transferred from the
diskette to the control.

Note:
In the menu PARAMETERS V.24 COMPUTER LINKING SS1 or SS2, the COMPUTER
LINKING function has to be deactivated before (see also the chapter "Start-Up of
the DG-SM").

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 7-11

SINUMERIK 805SM-TW (BA)
7 Data Interfaces 06.93
7.4.7 Data Saving and Start-Up with the DG-SM

7.4.7 Data Saving and Start-Up with the DG-SM

After start-up of the installation, execute a complete data saving on the control. This can be
effected, for example, with the diskette unit DG-SM in the RECEIVE mode of operation.
With the saved data, the installation can then again be started up, for example after servicing,
with the DG-SM in the SEND mode of operation. The procedure of data saving and start-up is
described in the following chapters.

7.4.7.1 Data Saving with the DG-SM

Preconditions:
• Start-up of the installation should have been completed.
• and
The diskette unit is supplied with voltage, and the connection cable between the DG-SM
the control is connected to interface 1 or 2 (option SECOND V.24 INTERFACE).
• Two formatted diskettes (3.57 MS-DOS format) are available.
• COMPUTER
On the diskette unit, the 3964R mode of operation has been selected, and the
LINKING function in the menu PARAMETERS V.24 COMPUTER LINKING
SS1 or SS2 is deactivated.
• set
The interface parameters for the interface to which the DG-SM is connected, have been
as follows (note it down before you change the parameters and special functions):

PARAMETERS SPECIAL FUNCTIONS

START WITH Xon
DEVICE TYPE RTS-LINE I
BAUD RATE 9600 | PROGRAM START WITH LF
STOP BITS 2. BLOCK END WITH CR LF
PARITY OUTPUT IN EIA CODE
Xon (HEX)
v/ STOP WITH TRANSFER END CHARACTER
Xoff
EVALUATE DSR SIGNAL
LEADER AND TRAILER
EIA CODE FOR @
EIA CODE FOR: (HEX) PROGRAM FROM SYSTEM 3/8
EIA CODE FOR = REORG VIA INTERFACE
TRANSFER END CHAR. (HEX) llfSjjttl
kJ TIME MONITORING

The operating sequence for changing parameters and special functions is described in the
corresponding "Operating Instructions".

In view of start-up with the saved data, it is recommendable to partition the data saving on 2
diskettes.
Diskette 1: NC and PLC machine data, setting data.
Diskette 2: NC main programs and NC subroutines, global R parameters, R parameters
channel 1 and channel 2, zero offsets, tool offsets, drill modules,
PLC blocks.

7-12 ® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02

SINUMERIK 805SM-TW (BA)
06.93 7 Data Interfaces
7.4,7 Data Saving and Start-Up with the DG-SM

When saving data with the DG-SM, observe the following sequence:

1. Select the INITIALIZATION menu, starting from the machine area of the standard operating
environment, as follows:
Press OPERATING AREA key, DIAGNOSIS softkey, MORE key and INITIALIZATION
softkey. Possibly enter the password and press the INITIALIZATION softkey again. After a
hardware reset, the control runs up in the INITIALIZATION menu.
2. Insert diskette 1, switch the DG-SM to the RECEIVE mode of operation and wait for the
file SETUP805.DATA to be opened (until the green rectangular LED on the unit goes out).
3. Read out, in the DATA OUTPUT menu, the following data types one after another for
diskette 1 via the interface for the DG-SM.
NO machine data
- PLC machine data
Setting data
4. Switch the DG-SM to the 3964R mode of operation and wait for the file SETUP805.DAT to
be closed (until the green rectangular LED on the unit has definitely gone out).
5. Take out diskette 1, label it accordingly and activate the write protection.
6. Insert diskette 2, switch the DG-SM to the RECEIVE mode of operation and wait for the
file SETUP805.DATA to be opened (until the green rectangular LED on the unit goes out).
7. Read out, in the DATA OUTPUT menu, the following data types one after another for
diskette 2 via the interface for the DG-SM.
NO main programs
NO subroutines
Global R parameters
R parameters channel 1
- R parameters channel 2
- Zero offsets
Tool offsets
Drill modules
- PLC blocks
8. Switch the DG-SM to the 3964R mode of operation and wait for the file SETUP805.DAT to
be closed (until the green rectangular LED on the unit has definitely gone out).
9. Take out diskette 2, label it accordingly and activate the write protection.

Notes:

• The directory of the diskettes can be checked, for example, with the diskette unit, and the
contents of the file SETUP805.DAT can be checked, for example, with an external device
(e.g. PG, PC, etc.).

• pressing
The PLC blocks can only be read out during data output in the INITIALIZATION menu after
the ASM/PLC DATA OUTPUT softkey.
• In the setting data, the interface parameters for data saving with the DG-SM are stored.
When you connect another device to this interface, you have to change the interface
parameters accordingly.

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 7-13

SINUMERIK 805SM-TW (BA)
7 Data Interfaces 06.93
7.4.7 Data Saving and Start-Up with the DG-SM

7A.7.2 Start-up with the DG-SM

Preconditions:
• The standard start-up should have been completed in the INITIALIZATION menu.
• The diskette unit is supplied with voltage, and the connection cable between the DG-SM
and the control is connected to interface 1 or 2 (option SECOND V.24 INTERFACE).
• described
For the interface, to which the DG-SM is connected, the same interface parameters as
in the chapter "Data Saving with the DG-SM" have been set.

When starting up with the DG-SM, observe the following sequence:

1. Select the INITIALIZATION menu, starting from the machine area of the standard operating
environment, as follows:
Press OPERATING AREA key, DIAGNOSIS softkey, MORE key and INITIALIZATION
softkey. Possibly enter the password and press the INITIALIZATION softkey again. After a
hardware reset, the control runs up in the INITIALIZATION menu.
2. Insert diskette 1.
3. In the DATA TRANSFER menu, start the interface, to which the DG-SM is connected, with
the READ-IN START softkey.
4. Set the SEND mode of operation on the diskette unit. During the data transfer, the
message "Data transfer is running" is displayed.
5. After the data transfer has been completed, the FORMAT ALL function must be executed,
starting from the MEMORY STRUCTURE window (e.g. when the functions LARGER
MEMORIES and/or MEMORY STRUCTURE are available).
6. Set the 3964R mode of operation on the diskette unit.
7. Insert diskette 2.
8. In the DATA TRANSFER menu, start the interface, to which the DG-SM is connected, with
the READ-IN START softkey.
9. Set the SEND mode of operation on the diskette unit. During the data transfer, the
message "Data transfer is running" is displayed.
10. After the data transfer has been completed, execute a POWER ON routine or exit the
INITIALIZATION menu by pressing the END INITIAL softkey.

Note:
When you connect another device to the interface for the DG-SM, you have to change the
interface parameters accordingly.

7-14 ® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02

SINUMERIK 805SM-TW (BA)
06.93 7 Data Interfaces
7.4.8 Error Messages

7.4.8 Error Messages

Any errors occurring are indicated in the OPERATING MASS STORAGE menu by displaying
the error message in the corresponding field. Only the number of the error message is
displayed. For the associated text, see the following error list:

List of errors occurring in the NC:

Error Reason

1 Protocol error. Received message has illegal identification.

2 Protocol error Received message is shorter than the message header.

10 Protocol error Receipt of less data than were announced in the message header.

26 Receipt of an NC sentence whose net length (without blanks, etc.) exceeds 120 characters.

29 Receipt of an NC sentenco whoso gross length (with blanks, etc.) exceeds 254 characters.

30 Part program memory full (-> execute REORGANIZE function).

The maximum number of part program entries in the part program directory of the NC has been
31
exceeded {-ÿ execute REORGANIZE function).

The data received have an illegal structure, e.g. tho data do not start with %MPF, %SPF or %CLF, or
32
the block end character (LF) is missing.

33 The received part program exists already in the NC.

34 The received part program exists alroady in the ASM.

200 The response message expected from the other side did not come.

The order is inadmissible at the moment, because tho selected interface or virtual connection has not
212 been activated, or there is already an ordor running on this connection (triggered by the PLC, for
example).

1000 System error No resources are available for the communication.

3964R protocol error Even after 6 sending repetitions, the other station is not ready to receive or
1246 has negatively acknowledged the message received. The connection cable is
mounted incorrectly or not at all.

1250 System error No resources are available for the AS512 protocol driver.

1251 AS512 protocol error Tho response message did not come.

1252 AS512 protocol error The received AS512 response message has an illegal header.

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 7-15

SINUMERIK 805SM-TW (BA)
7 Data Interfaces 06.92
7.4.8 Error Messages

Error Reason

3101 The part program to be saved is not available in the NC.

3103 A part program transfer is already running via another interface or connection.

3104 Unknown error from the part program driver.

Protocol error Receipt of another message (e.g. within one loading sequence) than had
3111
been expected.

3120 The file/program number is outside the admissible range.

3121 Illegal data type (admissible: MPF, SPF, CLF).

List of errors signaled by the diskette unit:

Error Reason

9001 Protocol error.

9002 Function is not processed.

9003 Not enough memory space on the diskette.

9004 Not enough memory space in the directory.

9005 File does not exist.

9006 Erroneous file/program name.

9007 Diskette was possibly formatted under another operating system.

9008 File exists already.

9009 Diskette unit not ready or no diskette inserted.

9010 Write/read error.

9011 Diskette is write-protected.

9012 The directory to be deleted is not empty.

9013 The directory indicated does not exist.

7-16 ® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02

SINUMERIK 805SM-TW (BA)
09.91 a Maintenance
8.1 Printed Circuit Boards Handling

8 Maintenance

8.1 Printed Circuit Boards Handling

This warning label, a crossed out yellow hand in a black

#A triangle, indicates that the respective PCB or component is

an electrostatically sensitive device (ESD).

Please observe the following:

•Generally, PCB’s should not be touched unless work has to be carried out on
them.

•Before touching a PCB, the person carrying out the work must himself be
electrostatically discharged. The simplest way to doing this is to touch an
electrically conducting earth-grounded object (e.g. a bare metal part of a
switchboard or the protective earth contact of a socket outlet).

•PCB’s must not be allowed to come in contact with electrically insulating

materials such as plastic foil, insulating table tops or clothing made of synthetic
fibers.

•PCB’s may only be set down or stored on electrically conducting surfaces.

•PCB’s may only be plugged in or pulled out of the rack when the voltage (power
supply) is disconnected.

•The signal voltages may be applied to the PCB only after it has been connected
to the supply voltage.

•PCB’s and electronic components should generally be packed in electrically

conducting containers (such as metallized-plastic boxes or metal cans) before
being stored or shipped.

•If the use of non-conducting packing containers cannot be avoided, PCB’s must
be wrapped in a conducting material before being put in them. Examples of such
materials include electrically conducting foam rubber or household aluminum foil.

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 8-1

SINUMERIK 805SM-TW (BA)
 8 Maintenance 06.93
8.2 Battery Back Up for the RAM Memory

® 8.2 Battery Back Up for the RAM Memory

The RAM memory must be backed up by the battery when the control is off. All data remain
stored in the control.
Battery Change
Alarm 1 (battery alarm) indicates that you have to replace the battery/batteries. After response
of the monitoring, replace the battery/batteries observing the following instructions:

_I

I
m -
1) Before battery change, save all data (e.g. with the diskette unit
DG-SM in the mode of operation SAVE).
2) Battery change should only be effected by qualified personnel,
observing the machine manufacturer's instructions!
3) Battery change must be effected with the control being switched
on (see machine manufacturer’s instructions)!
4) Observe the polarity marks!
5) Observe the regulations concerning disposal of used batteries!

8.3 CRT Display

The picture on the CRT screen may be disturbed if it is exposed to strong electromagnetic
fields. The devices generating strong electromagnetic fields, such as transformers, blower
motors, electromagnetic switches, AC cables, etc., must not be closer than 300 mm to the
CRT.

8.4 Cleaning
The front side of the CRT and operator panel may be cleaned. When lightly soiled, you may
use a gentle household dishwashing detergent or industrial agent "Special Swipe". Those
agents will remove graphite marks too.
The agents containing the substances listed below, may only be used for a short time and with
extreme caution:

• diluted mineral acids

• bases
• alcohol
• organic hydrocarbons
• detergents solutions
• greases and oils

8-2 e Siemens AG 1991 All Rights Reserved 6ZB5 440-QMN02

SINUMERIK 805SM-TW (BA)
06.93 9 Monitoring
9.1 Introduction

9 Monitoring

9.1 Introduction
The control permanently monitors essential functions and detects faults in the NC, PLC and
machine control early. This provides an additional damage protection for the machine,
workpiece, and tool.
In case of fault, the machining is interrupted, the drives are brought to a standstill, and the fault
cause is stored and displayed as an alarm message. At the same time, the NC outputs an
interface signal to the PLC signaling that an alarm is on.
The following is monitored:
• Read-in
• Format
• Feedback cable
• Encoder and drive
• Contour
• Spindle speed
• Enable signals
• Voltage
• Microprocessor
• Serial Interfaces
• Data transfer between NC and PLC
• Back up battery condition
• System memory
• User memory

Furthermore, the PLC user has PLC alarms and PLC messages at his free disposal. The
corresponding texts are stored in a subroutine defined via machine data.

9.2
Alarms occurring during the machining process in channel 2 are

displayed on the screen without channel code.

Alarm Numbers and Alarm Groups, Canceling Alarms

It
The following alarm groups are available with the SINUMERIK 805SM-TW:

• NC alarms:
POWER ON alarms
RS232 alarms (serial interface alarms)
RESET alarms - pertaining to the axis
RESET alarms - general
ACKNOWLEDGE alarms

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 9-1

SINUMERIK 805SM-TW (BA)
9 Monitoring 06.93
9.2 Alarm Numbers and Alarm Groups, Canceling Alarms

• PLCPLC
alarms
system and programming alarms
PLC OEM/user alarms
• PLCPLC
messages
- OEM/user messages

Type Numbers Groups Acknowledgment by:

40...99 Power On
Switch the Control Off and On Again
132* Alarms
2)

16 .
1 Select Data Area
RS232 (V.24) 2. Press the DATA TRANSFER
39 Alarms Softkey
3. Press the STOP Softkey
100*
axis-
spec.
196*
NC Alarms Reset Press the RESET key on the
2000 Alarms Keyboard
gen.
2999

3000
Acknow.
3081 Alarms
Press the QUIT Softkey
4000 Standard Cycle
Alarms
4299

5000 User Cycle

Alarms
5099

6000...6063 Signal ACKNOW. ALARM (A82.5) or

User Alarms 3)
RESET key (see machine
6500...6691 manufacturer’s instructions)
PLC Alarms
6100 PLC System
and Switch the Control Off and On Again
6163 Program
Alarms
7000
PLC
User No Acknowledge or Reset Necessary
Messages 3)
Messages 7255

1) If alarm i (battery error) occurs with the control being switched on, it can after battery change also be
acknowledged with the QUIT softkey or the RESET key.
2) The sign "*" serves as an identifier (0 = 1st axis, 1 = 2nd axis, etc.)
3) As from SW2, the number of user PLC alarms or user PLC messages depends upon PLC-MD24 or
PLC-MD25, respectively.

9-2 ® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02

SINUMERIK 805SM-TW (BA)
06.92 9 Monitoring
9.3 Display of Alarms and Messages

9.3 Display of Alarms and Messages

In case of a fault, several alarms and messages can simultaneously be decoded by the
control.

In the STANDARD operating environment (STANDARD BOF), however, only the alarm or
message with the lowest number (highest-priority alarm) is displayed in the alarm and message
line. A list of all pending alarms and messages, or of the NC alarms, the PLC alarms or the
PLC messages only, can be called in the DIAGNOSIS menu by pressing the corresponding
softkey.

Notes:

• The block number indicates the NC part program block in which the error occurred.
• The ordinal number (ORD) indicates the sequence in which the alarms occurred. The
(POWER ON), the
range
ordinal numbers you
from 1 to 99. When switch the control on
counter is reset.

• The number (No.) indicates the alarm number.

In the TRANSLINE operating environment (TRANSLINE-BOF), there are 3 alarm and message
lines. A list of all pending NC alarms, PLC alarms or PLC messages can be called in the
DIAGNOSIS menu by pressing the corresponding softkey.

Notes:
• The top alarm line displays the highest-priority one of all pending alarms and messages.
• priority
The second and third alarm lines display the highest-priority and the second-highest-
one, respectively, of all pending alarms and messages.

e Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 9-3

SINUMERIK 805SM-TW (BA)
9 Monitoring 06.92
9.4 Alarm List

9.4 Alarm List

1 Battery alarm

Cause: Back up battery voltage is too low.

Checked: - At POWER ON and cyclically
Explanation: The battery voltage has sagged, so that buffering of the RAM memory is
guaranteed only for a short time longer.
Remedy: Replace battery. Dispose old battery properly.
Attention! Do not switch off the control before battery changel Otherwise data
are lost!

2 Operator panel error

Cause: Keyboard not ready, cable is broken

Checked: Cyclically

3 PLC stop

Cause: PLC is in stop condition

Checked: Cyclically
Effect: - NC START is blocked
- Cmd. val. relay is de-energized
- NC READY 2 is switched off
- Controller enable is taken away after time set in MD156 (enable
relay is off)
- NC-PLC interface is deactivated
- All PLC outputs are reset
Explanation: The cyclical and alarm controlled PLC operation is interrupted.
The machine is rendered inoperable.
Remedy: Check the ISTACK with the PG.

4 Incorrect unit system

Checked: - At POWER ON
- After MD change
Effect: The conversion factor 1 is being assumed
Explanation: The position controller resolution (MD5002) and the input resolution do
not match (ratio greater than 10).
Remedy: Correct MD5200, switch the NC off and on again.

9-4 ® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02

SINUMERIK 805SM-TW (BA)
06.93 9 Monitoring
9.4 Alarm List

6 Filter constant not allowed

Checked: At POWER ON.

Effect: The COMMAND VALUE FILTER function is not activated.
Explanation: Illegal value in MD 356* (command value filter)
Remedy: Change value in MD 356*. Valid values: 0, 2, 4, 8, 16, and 32.

8 Wrong axis/spindle assignment

Checked: After MD change or after POWER ON

Effect: - NC START is blocked
- Cmd. val. relay is off (cmd. val. = 0)
- NC READY 2 is switched off
Explanation: MD200* or MD400* values are wrong.
Correct: (0000) => A value 0000 means: no axis or spindle
available. Valid only with NC MD 564* bit 7 =
"0" (axis).
0100
0200
0300
0400
0500
- 2 absolute measuring PCB modules are inserted.
- Spindle is connected to absolute measuring PCB modules and
Position Spindle (M19) was activated.
Remedy: See Start-Up Instructions in the respective chapter.

10 L2 module failure

Cause: No response from L2 module.

Effect: No data exchange with L2 module possible.
Remedy: Effect POWER ON, interpret LED on L2 module as follows:
• Fast flashing (approx. 4 Hz): wait for run-up
• Slow flashing (approx. 1.5 Hz): status after run-up, no connections
have been parameterized yet. In this status, no data can be
exchanged via the SINEC L2 bus.
• Flashing X times, interval, etc.: internal error
• LED off: operating status, at least one connection has been
parameterized. In this status, data can be exchanged via the
SINEC L2 bus.

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 9-5

SINUMERIK 805SM-TW (BA)
9 Monitoring 06.93
9.4 Alarm List

11 Wrong ASM code

Cause: At POWER ON.

Effect: ASM is declared invalid.
Explanation: - ASM-RAM not loaded, i.e. empty.
- Contents of ASM undefined, either ASM-RAM has changed
state.
or ASM-EPROM is empty.
Wrong ASM plugged in.
Error in linking with WS 800A light
Remedy: Plug in correct ASM.
Load ASM-RAM anew.

12 Part program memory wrongly formatted

Checked: At POWER ON.

Effect: - Error in RAM area of the CPU module.
- Part program memory became smaller than it should be
- Module was pulled out.
Remedy: Format part program store in the INITIALIZATION menu.

13 RAM error

Checked: At POWER ON.

Effect: RAM memory fault on the PCB
Remedy: - Format user memory and part program store in the INITIALIZATION
menu.
- Replace central unit.

9-6 ® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02

SINUMERIK 805SM-TW (BA)
06.93 9 Monitoring
9.4 Alarm List

16 Parity error (RS232)

Effect: - RS232 transmission is interrupted

- Last block is declared invalid
Explanation: The alarm can only come if the setting data "with parity bit" is set. The
started character (8 data bits and 1 parity bit) has wrong parity.
This alarm does not refer to ISO/EIA tape character parity error
(alarm 23).
Remedy: - Check the interface parameters
- Check the peripheral device

17 Overflow error (RS232)

Effect: - RS232 transmission is interrupted

- Last block is declared invalid
Explanation: The peripheral device sent a new character while NC was still
processing the old one.
Remedy: - Check the interface parameters
- Check the peripheral device

18 Frame error (RS232)

Effect: RS232 transmission is interrupted

Last block is declared invalid
Explanation: The number of stop bits is wrong
The Baud rate is wrong
The data bit number is wrong
Remedy: Check the interface parameters
Check the peripheral device
Number of data bits: 7 data bits + 1 parity bit
(setting effected by external device).

19 External I/O device not ready (RS232)

Effect: The data are not read in.

Explanation: The DSR (Data Set Read) signal from the external device is low.
Remedy: - Start the external device
- Don’t use DSR

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 9-7

SINUMERIK 805SM-TW (BA)
9 Monitoring 06.93
9.4 Alarm List

22 Time monitoring (RS232)

Explanation: NC is hindered to send a character within 60 sec.

-- External unit did not send Clear To Send signal for more
than 60 sec.
-- External unit did not send DC1 signal within 60 sec. (if DC
signals are utilized).
NC was unable to receive a character within 60 sec.
Remedy: Check the external device and switch it on.
Check the cable and plug it in.
Switch off the time monitoring in parameter menu.

23 Character parity error (RS232)

Cause: Tape is dirty or damaged

Effect: - The serial transfer is interrupted.
- Last block is declared invalid.
Explanation: NC recognizes automatically the ISO or EIA code and sets the parity
after reading the program beginning character "%" (ISO) or "EOR"
(EIA). NC has recognized that this character has not the proper parity.
Remedy: Check the tape or data on the diskette.

24 Invalid EIA character (RS232)

Effect: - The serial transfer is interrupted.

Explanation:
- Last block is declared invalid.
Received EIA character has the right parity but is not defined by EIA
code.
Remedy: Check the tape:
Check EIA codes for and
Attention! Since the " = " character is not defined in EIA code, the following files
cannot by read in:
- %TEA1 (NC Machine Data)
- %TEA2(PLC Machine Data)
- %RPA (R Parameters)
- %TOA (Tool Offsets)
- %ZOA (Zero Offsets)
- Main programs and subroutines with R parameter calculations

9-8 ® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02

SINUMERIK 805SM-TW (BA)
06.92 9 Monitoring
9.4 Alarm List

26 Part program block > 120 characters (RS232)

Cause: Received part program block has more than 120 characters. Only real
characters are counted, no spaces, no CR, etc.
Effect: - The serial transfer is interrupted.
- Last block is declared invalid.
Remedy: Divide the block into two or more blocks.

27 Data input disabled (RS232)

Cause: Interface signal "Cycle lock" is active; it was attempted to read-in the
NC or PLC machine data texts without password.
Effect: Data has not been stored
Remedy: - Reset Q78.3 in PLC status screen.
- Enter the password (NC asks for it when machine data are
changed).

28 Ring buffer overflow (RS232)

Effect: - The serial transfer is interrupted.

- Last block is declared invalid.
Explanation: The transmission speed exceeded the processing capacity of the NC.
Delete the half-stored program before a new read-in attempt.
Remedy: - The input device disregarded RTS signal (it did not stop).
- Transmission speed (Baud rate) too high.

29 Block too long (max. 254 characters) (RS232)

Cause: Received block has more than 254 characters.

All characters are counted, e.g. spaces.
Effect: - The serial transfer is interrupted.
- Last block is declared invalid.
Remedy: Divide the block into two or more blocks.

30 Part program memory full

Cause: All part program memory is occupied.

Effect: - The serial transfer is interrupted.
- Last block is declared invalid.
Remedy: Delete unnecessary programs and reorganize memory.

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 9-9

SINUMERIK 805SM-TW (BA)
9 Monitoring 06.92
9.4 Alarm List

31 No further part program input possible

Cause: A maximum number of programs, as per machine data, has been

reached.
Remedy: - Delete unnecessary programs and reorganize the memory.
- Change the MD8 and format the memory:
a. INITIALIZATION menu
b. FORMAT USER MEMORY softkey
c. "PART PROGRAM MEMORY" softkey
Attention! All stored programs will be deletedl

32 Data format error (RS232)

Cause: - The number format associated with a code is wrong.

- The decimal point is placed wrongly.
- Part programs or subroutines are defined or ended wrongly (check
the headerl).
- NC waits for " = " character which is not present in EIA code.
Effect: Data transfer is interrupted, last block is not stored.
Remedy: Check the data to be read-in.

33 Stored program differs from input

program (RS232)
Cause: Stored program and received program with the same program number
are not identical.
Effect: Data is not stored.
Explanation: If a program with the same number as a program stored in memory is
read in, the NC compares both the programs. If there are differences,
the NC signals error 33.
Remedy: Delete or rename old program.

34 Operator error RS232 interface

Cause: The PLC tries to start the data transfer after it has been started already
on the NC.
Effect: Data is not stored.
Remedy: Stop and start the data transfer again.

9-10 © Siemens AG 1991 All Rights Reserved 6ZB5 440-OMN02

SINUMERIK 805SM-TW (BA)
06.92 9 Monitoring
9.4 Alarm List

35 Tape reader error (RS232)

Cause: Siemens tape reader signaled an error.

Checked: Only when parameter for Siemens tape reader are set.
Effect: - Data transfer is interrupted
- Last block is not stored
Remedy: - Restart the data transfer
- If error repeats, replace the tape reader.

104* D/A converter limit has been reached

axis
—
Checked: Cyclically
Effect: There is no direct effect.
The error adds to following error, eventually causing alarm 156*.
Explanation: Input to DAC exceeds value of MD268* (Max. DAC value). The
command value is at its limit.
Remedy: - Chose lower speed
- Check actual value (encoder)
- Check MD268*
- Check the drive (Tacho compensation at Vmax.)
- Check MD364* and MD368* (Var. increment evaluation).

108* Gear factor overrun

Checked: Every time the axis moves (inch follow-up mode)

Effect: - NC START is blocked
- Cmd. val. relay is off (cmd. val. = 0)
- NC READY 2 is switched off
- Controller enable is taken away after time set in MD156 (enable
relay is off)
- Switches on the follow-up mode
- The actual value is lost (wrong position)
Explanation: NC multiplies the partial actual values. The register overflow error may
occur when the axis traverses very fast. The NC loses the reference
point.
Remedy: Reduce the maximum speed
Check the MD364* and MD368* (pulse evaluation factors)

® Siemens AG 1991 All Rights Reserved 62B5 440-0MN02 9-11

SINUMERIK 805SM-TW (BA)
9 Monitoring 09.91
9.4 Alarm List

112* Clamping monitoring

Cause: - Position control orientation is wrong.

- Mechanically clamped axis has been pushed out of position.
- Fault in drive amplifier, tach, motor, drive train, or measuring PCB in
the NC.
- When axis isn’t moving
Checked: - When axis is clamped
- When axis decelerates
Effect: - NC START is blocked
- Cmd. val. relay is off (cmd. val. = 0)
- Controller enable is taken away after time set in MD156 (enable
relay is off)
- Follow-up mode is switched on.
Explanation: The following error could not be closed within time defined by MD156.
The MD212* limit has been exceeded with clamped axis.
Remedy: - MD212* (clamping tolerance) must be grater than MD204* (coarse
exact stop limit)
- MD156 (servo enable cut-off delay) must be sufficient for following
error to be closed.

116* Contour monitoring

Checked: When machining in AUTOMATIC but not:

- when accelerating
- when decelerating
- when speed slower than per MD336* (contour threshold speed)
Effect: - NC START is blocked
- Cmd. val. relay is off (cmd. val. = 0)
- Controller enable is taken away after time set in MD156 (enable
relay is off)
- Follow-up mode is switched on.
Explanation: The tolerance band as per MD332* has been exceeded at speed greater
than MD336* speed. If accelerating or decelerating, the new speed
hasn’t been reached within time resulting from programmed Kv factor.
Remedy: - Increase tolerance band in MD332’
- Check the Kv factor
- Check if speed controller is optimized
- Check the drive setting

9-12 ® Siemens AG 1991 All Rights Reserved 6ZB5 440-OMN02

SINUMERIK 805SM-TW (BA)
09.91 9 Monitoring
9.4 Alarm List

132* Control loop hardware

Checked: Cyclically
Effect: - NC START is blocked
- Cmd. val. relay is off (cmd. val. = 0)
- NC READY 2 is taken away
- Controller enable is taken away after time set in MD156 (enable
relay is off)
- Follow-up mode is switched on.
Explanation: The differential signals in measuring circuit
- are not phase-synchronous
- are short-circuited to the ground
- are missing
Remedy: - Check if connector on the measuring PCB is plugged in firmly. You
may check the PCB using dummy feedback connector.
- Check the differential signals with an oscilloscope.
- Replace the encoder.

136* Measuring system dirty

Checked: Cyclically
Effect: NC START is blocked.
The current program is processed until completed.
Explanation: If an measuring system outputs this signal, e.g. EXE, the measuring
PCB signals an error to the NC.
Remedy: Check the measuring system.

144* Zero pulse monitoring

(In preparation)

148* Software limit switch plus

152* Software limit switch minus

Checked: Every time the axis moves

Effect: - NC START is blocked
- Cmd. val. relay is off (cmd. val. = 0)
Explanation: The alarm is only active after reference-point approach.
Depending upon the interface signal 2ND SOFTWARE LIMIT SWITCH
ACTIVE, the first or second software limit switch was referenced.
Remedy: - Jog the axis of the switch in opposite direction as before.
- Check the MD’s 224*, 228*, 232*, 236*.

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 9-13

SINUMERIK 805SM-TW (BA)
9 Monitoring 06.92
9.4 Alarm List

156* Speed command value too high

Checked: Cyclically
Effect: - NC START is blocked
- Cmd. val. relay is off (cmd. val. = 0)
- NC READY 2 is taken away
- Controller enable is taken away after time set in MD156 (enable
relay is off)
- Follow-up mode is switched on.
Explanation: - The control has output higher speed cmd. value as per MD264*.
- The motor could not follow the command value.
Remedy: - Check if MD264* value is greater than MD268* value
- Check the drive
- Check the measuring system
- Are all the ground wires connected to one point on the NC?
- Check drive amplifier
- Check position controller orientation (are act./cmd. switched?)

160* Drift too high

Checked: Cyclically
Effect: - NC START is blocked ,
- A " +" or is displayed in field.
- Axis motion is not possible
Explanation: Drift exceeded 500 mV, i.e. the value NC can compensate for.
Remedy: - Effect drift compensation in MD 272*.
Operation:
-- Select service menu in data area.
- Press DRIFT COMP softkey for the respective axis.
- Check drift comp, on drive amplifier.
- Check drive amplifier.
- Check grounding system.

164* Multiple assignment of connection

Cause: The SYNCHRONIZATION function has been selected via the G-function
G151 or via the SYNCHRONIZATION ON signal (A85.7), and the
sychronous axis (slave) has been programmed.
Effect: NC START is blocked.
Remedy: Check the part program.
Deselect SYNCHRONIZATION function, traverse synchronous axis, re¬
select the function.

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06.92 9 Monitoring
9.4 Alarm List

168* Servo enable for trav. axis denied

Checked: Every time the axis moves

Effect: - NC START is blocked
- Cmd. val. relay is off (cmd. val. = 0)
- Controller enable is taken away after time set in MD156 (enable
relay is off)
- Follow-up mode is switched on.
Explanation: The PLC switched off the axis specific controller enable while axis
moved.
Remedy: Check the PLC program.

172* Working area limit plus

176* Working area limit minus

Checked: - When processing a program in AUTOMATIC
- When jogging the axes in JOG
Effect: - NC START is blocked
- Cmd. val. relay is off (cmd. val. = 0)
Explanation: The working area limit defined in setting data has been exceeded.
Remedy: - Check the working area limit in the setting data.
- Check the part program.
Working area monitoring in JOG only if MD5003 bit 6 is set.
Note:

180* Axes in several channels

Checked: When simultaneously running 2 programs in different channels, one axis

was programmed in both programs (channels) in such a way that both
programs output a traversing movement for the respective axis.
Effect: - NC START is blocked.
- Cmd. val. = 0.
Remedy: Check the two programs.

184* Stop behind reference point cam

Checked: When referencing the axis.

Effect: - NC START is blocked
- Cmd. val. relay is off (cmd. val. = 0)
- Referencing is aborted
Explanation: The axis stopped between the decel. cam and encoder zero mark.
Remedy: Repeat the reference routine.

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 9-15

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9 Monitoring 06.93
9.4 Alarm List

188* Progr. position behind software limit

switch *-axis
Checked: When processing a program in AUTOMATIC/MDA
Effect: - NC START is blocked
- Programmed path is not traversed
Explanation: The programmed end point of the block is behind the software limit
switch.
Remedy: Check program, tool offset and zero offset.
Check MD 224*, 228* 232*, 236*, depending on the interface signal
2. SOFTWARE LIMIT SWITCH EFFECTIVE.

192* Progr. position behind working area limit

Checked: When processing a program in AUTOMATIC/MDA

Effect: - NC START is blocked
- Programmed path is not traversed
Explanation: The programmed end point of the block is in one or in several axes
behind the working area limit.
Remedy: - Check working area limit (plus and minus).
- Change working area limit with G25/G26 in the program.

2000 Emergency stop

Checked: Cyclically
Effect: - NC START is blocked
- Cmd. val. relay is off (cmd. val. = 0)
- Controller enable is taken away after time set in MD156 (enable
relay is off)

Explanation:
- Follow-up mode is switched on.
The PLC issued an EMERGENCY STOP signal to the NC.
Remedy: - Check if Q78.1 is equal to 0 in PLC STATUS screen
- Check if EMERGENCY STOP cam is reached or EMERGENCY
STOP switch is on.
- Check the PLC program.
Attention! According to the regulations a hard-wired EMERGENCY STOP switch-
off must be available (with relay) in addition to the software switch-off
through the control.

9-16 ® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02

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06.92 9 Monitoring
9.4 Alarm List

2031 Evaluation factor too high (MD388*)

Checked: Every time the axis moves

Effect: - NC START is blocked
- Cmd. val. relay is off (cmd. val. = 0)
- Machining is stopped
Remedy: Check MD388*

2032 Stop during threading

Effect: - NC START is blocked

- Cmd. val. relay is off (cmd. val. = 0)
Explanation: The feed per revolution has been halted while thread has been cut. The
thread has been damaged.

2034 Speed reduction area

Explanation: The software pre-limit switch has been reached and the axis speed has
been reduced.
Remedy: - Check the program.
- Check MD0; pre-limit switch.
- Check MD1; speed behind pre-limit switch.

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 9-17

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9 Monitoring 06.92
9.4 Alarm List

2035 Programmed speed too high

Cause: An axis speed higher than the max. axis speed (MD 280*) was preset.
Effect: Speed is reduced to max. speed.
Explanation: • The programmed speed is higher than the path speed resulting from
the max. speed.
• For thread cutting (G33), a spindle speed and thread lead were
programmed which would result in an axis speed higher than the
max. axis speed (MD 280‘).
• One of the following data is higher than the max. speed:
- Conventional feed (JOG)
- Conventional rapid traverse (JOG)
- Incremental speed
- Reference-point approach speed
Remedy: - Program a slower path speed.
- Check MD 280* max. path speed.
- Check MD296* in reference-point approach.

2036 G35 thread lead deer, error

Checked: When thread is cut

Explanation: The thread lead decrease would result in diameter equal to or less
than 0 at the end of thread.

it must be > 0

'V*4J
1
START STOP
t
Remedy: Reduce lead decrease or program shorter thread.

2037 Progr. S value too high

Explanation: The programmed spindle speed S is higher than allowed.

Remedy: Program lower spindle speed (the S value is internally limited by the
control.

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09.91 9 Monitoring
9.4 Alarm List

2039 Reference point not reached

Checked: After NC START in AUTOMATIC or MDA mode

Effect: NC START is blocked.
Explanation: Not all defined axes have been referenced.
Remedy: - Reference the respective axis/axes.
- Set MD5004 bit 3 (NC START w/o referencing).
Attention!
The software limit switches will not operate!
- Set MD560* bit 4.
You can exclude one or more axes from referencing.
Attention!
The software limit switches will not operate in those axes!

2040 Block not in memory

Effect: NC START is blocked.

Explanation: - The block to be searched for was not found during the block search.
- The NC did not find the block while trying to jump to a block in the
programmed direction.

2041 Program not in memory

Effect: NC START is blocked.

Explanation: - The selected program is not available in memory.
- The subroutine called by the program is not available.
Remedy: Check the main program and subroutine directory.

2042 Parity error in memory

Checked: When machining in AUTOMATIC

Explanation: One or more characters have been deleted in memory. Since they are
unrecognizable, they are output as "?".
Effect: NC-START is blocked
Remedy: - Correct the program in edit mode and if necessary delete and re¬
enter the whole block.
- If a lot of "?" are present, the whole memory may be deleted: check
the battery: format the part program memory.

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 9-19

SINUMERIK 805SM-TW (BA)
9 Monitoring 09.91
9.4 Alarm List

2046 Block > 120 characters

Checked: When machining in AUTOMATIC.

Effect: NC START is blocked.
Explanation: An "LF" character has been distorted thus creating a block with more
than 120 characters.
Remedy: Insert an MLF" or delete the whole block.

2047 Option not available

Effect: NC START is blocked.

Explanation: A function which has been programmed is not available in the control.
Remedy: Check program, check machine data

2048 Circle end point error

Effect: NC START is blocked.

Explanation: - The programmed end point lies outside the circle.
- The endpoint is outside allowance as per MD7.
- No geometry in the 1st block of the contour subroutine for the L95
cutting cycle.
Remedy: Correct program.

2057 Thread., feed/rev option not available

Explanation: G33, G34, or G35 has been programmed in control where these
functions are not available.
G95 feed per rev. has been programmed.
Remedy: Correct the program.
Check the machine data.

2058 3-D interp. option not available

Explanation: A 3-D motion has been programmed.

Block so programmed that 3-D motion resulted.
Remedy: Correct the program.
Check machine data.

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09.91 9 Monitoring
9.4 Alarm List

2059 G92 programming error

Explanation: - An invalid code has been programmed.

- G92 with "P“ code has been programmed.
Remedy: Only "S" is allowed with G92 (programmable spindle speed limit).

2060 TO, ZO programming error

Explanation: Nonexistent tool offset has been selected.

Tool offset value or zero offset value too large.
0 as type (P1) has been programmed.

2061 General programming error

Effect: NC START is blocked.

Remedy: Select "ACTUAL BLOCK" and check the block after the current one.

2062 Feed rate missing/wrong

Cause: - ”F" value has not been programmed.

- "F" value is too small (machine data)
- Programmed G95 feed/rev. exceeds 50 mm/rev.
- Feed per rev. is missing.
Remedy: Program correct feed rate.

2063 Thread lead too high

Effect: NC START is blocked.

Explanation: Programmed thread lead exceeds 400 mm/rev (16"/rev).
Remedy: - Program a smaller lead.
- If necessary, run the program on SINUMERIK 850, it can do
2000 mm/rev.

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 9-21

SINUMERIK 805SM-TW (BA)
9 Monitoring 09.91
9.4 Alarm List

2064 Rounding for rotary axis wrongly programmed

Checked: When machining in AUTOMATIC or MDA

Explanation: If rotary axis rounds to half or whole degrees, the NC monitors
correspondence of the programmed an rounded position.
Effect: - NC START is blocked.
- Programmed block distance is not traversed.
Remedy: - Program the proper position for rotary axis.
- Check MD560* bit 2 and 3
Note: The NC rounds the values automatically in JOG and JOG-INC mode. In
AUTOMATIC and MDA, it monitors the programmed values only.

2066 Thread lead increase/decrease too high

Checked: When machining in AUTOMATIC or MDA

Effect: NC START is blocked.
Explanation: Programmed thread lead increase or decrease exceeds 16 mm/rev
(0.6"/rev).
Remedy: Program a smaller increase or decrease.

2067 Max. speed of one axis = 0

Checked: When machining in AUTOMATIC or MDA

Effect: NC START is blocked.
Explanation: An axis whose max. speed is equal to zero has been programmed.
Remedy: Check MD280*.

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06.93 9 Monitoring
9.4 Alarm List

2070 Incorrect drill module data

Effect: NC START is blocked.

Program is interrupted.
Explanation: The leading spindle of a drill module is not assigned to any unit, i.e.
drill gear number = 0 (NC-MD 7100 and following).
The drill module has the status "invalid", i.e. it has not yet been
created or does not yet exist (SD 10 000 bit 0 = 0).
Remedy: Check the program for the drill modules used and their spindle
assignment.
Check setting data "drill module status" (SD 10 000 bit 0 and
following).

2072 Incorrect input value (blueprint progr.)

Explanation: The contour calculation with programmed values cannot be

performed.
In the CORNER ROUNDING function, the center point of the
rounding circle cannot be calculated.

2073 No intersection point (blueprint progr.)

Explanation: The contour calculation with programmed values cannot produce an

intersection point.

2074 Incorrect angle value (blueprint progr.)

Explanation: Programmed angle exceeds 360 degrees.

Invalid angle for a given contour.

2075 Incorrect radius value (blueprint progr.)

Explanation: Radius value is too large.

Invalid radius value for a given contour.
In the CORNER ROUNDING function, there are no intersection
points between contour and rounding circle.

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9 Monitoring 06.92
9.4 Alarm List

2076 Incorrect G02/G03 (blueprint progr.)

Explanation: Circular interpolation direction in not possible at a given contour.

2077 Incorrect block sequence (blueprint progr.)

Explanation: The blocks needed for contour calculation:

- are in a wrong sequence
- have insufficient information.

Example:
N10...B15 LF
N20...G3 120 LF

2078 Incorrect input parameters

(blueprint progr. )
Explanation: Programmed parameter sequence is not allowed.
Parameter are insufficient for a given contour.

Example:
N10...X60 B15 LF (Z axis 1s missing)
N20...X90 B10 LF

2081 Program block with TRC / CRC not allowed

Explanation: If TRC or CRC active (G41/G42), the functions G33, G34, G35, G59,
G92, and M19 S.. may not be programmed.
Remedy: - Program G40 function.
- Deactivate TRC/CRC using G41/G42 D00.

2082 CRC not determinable

Explanation: There are no axes present in the selected CRC plane.

Remedy: - Check MD’s 548*, 550*, 552* (G16 default)
- Select proper plane using G16.

2087 Turning of coordinates not allowed

Remedy: Check NC program.

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06.92 9 Monitoring
9.4 Alarm List

2152 Spindle speed too high

Checked: Only when MD 5200 bit 2 is set (pulse coder available).

Explanation: The spindle speed has exceeded the fixed tolerance defined by the
machine data.
Effect: - For all axes, the command value is set to "0".
- Controller enable of the axes is taken away after time as
per MD 156.
- Follow-up mode for all axes is given ("Axis in closed-loop position
control" disappears).
- Spindle is stopped (command value 0).
Remedy: - Program a smaller S-value.
- Check MD 403*-410* (max. spindle speed for the first to eighth gear
stages).
- MD 445* (tolerance band of max. spindle speed)
- MD 451 * (max. spindle speed)
- Gear stage correctly selected by the PLC?
...
- G92 S at v constant (G96) incorrectly programmed.

2153 Control loop error (spindle)

Checked: Cyclically
Effect: - NC START is blocked.
- Command value relay is de-energized.
- Command value is set to zero.
- NC READY 2 is switched off.
- Spindle enable is taken away after time as per MD4470.
Explanation: see alarm 132*.
Remedy: see alarm 132*.
Note: Axis measuring circuit alarms occurring in the sequence after the alarm
- -
CONTROL LOOP SPINDLE HARDWARE, are recognized, but not
displayed.

2154 Measuring system dirty (spindle)

Checked: Cyclically
Explanation: A measuring system featuring "system dirty" signal has signaled it
to NC.
Effect: NC START is blocked.
Remedy: Check the measuring system.

® Siemens AG 1991 All Rights Reserved 6ZB5 440-OMN02 9-25

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9.4 Alarm List

2155 M19 option not available

Checked: When machining in AUTOMATIC or MDA.

Effect: NC START is blocked.
Explanation: Although not activated, the M19 was programmed in part program.
Remedy: - Correct the program.
- Retrofit M19 function.

2160 Inadmissible scale factor

Effect: Machining is stopped.

Explanation: Value range 0,000 01 to 99,999 99 exceeded.
Remedy: Check NC program block with G51 P...

2171 Approach not possible

Explanation: The NC can substitute one axis in the programmed plane. If more than
one axis is missing, NC cannot make an approach in this plane.
Remedy: - Check the positioning block for missing axis error.
- It is not allowed to de-select approach in a block following its
selection (tangent cannot be calculated).

2172 Retract not possible

Explanation: see alarm 2171.

Remedy: - Check the positioning block for missing axis error.
- If deactivating using G48, approaching as well as retracting, axis
travel must be programmed.

2173 Wrong approach/retract plane

Explanation: The soft approach/retract movements are related to the selected plane
G16, G17, G18, or G19.
Remedy: Check if plane was changed in the block where this function was
programmed. Check the next block too.

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06.93 9 Monitoring
9.4 Alarm List

2185 Synchronization error

Cause: The leading axis and the synchronous axis have moved away from
each other by more than the distance indicated in MD 168 (maximum
path difference).
Effect: NC START is blocked.
Remedy: Check MD of the leading axis and the synchronous axis. After acknow¬
ledgement of the alarm, the path difference has to be traversed back.

2186 Wrong axis indication for synchronization

Cause: The leading axis and the synchronous axis have the same axis number.
Effect: NC START is blocked.

2187 Block search with synchronous axis

Cause: The BLOCK SEARCH function has been started in a part program with
programmed synchronous axes.

3000 General programming error

Explanation: There is a general programming error available.

Example:
- A non-existing axis has been programmed.
- Wrong interpolation parameters have been programmed.
Remedy: Check the faulty block with the CORRECTION BLOCK function. The
cursor is placed before the incorrect word, if possible. The block number
of the incorrect block stands behind the alarm number in the alarm line.

3001 More than 5 geometry parameters programmed

Explanation: More than 5 geometry parameters have been programmed in one block,
i.e. axes, interpolation parameters, radii, angles, etc.
Remedy: see alarm 3000.

3002 Polar radius programming error

Explanation: Polar coordinates/ radius programming block without:

- angle
- radius
- center point coordinates.
Remedy: see alarm 3000.

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9 Monitoring 06.92
9.4 Alarm List

3003 Invalid address

Explanation: An address has been programmed which is not defined or is defined

several times in the machine data.
The axis names for the G16 default plane (MD’s 548*, 550*, 552*) do
not match the defined axis names (MD568*).
In the MD for I, J, K parameters (MD 304*), there is a number not
equal 0, 1, 2, 3.
Remedy: see alarm 3000
Correct the machine data.

3004 CL800 error

Explanation: @ function is not available.

Wrong address code after @
Wrong number of codes after @
Not allowed value for K, R, or P.
Too many programmed numbers.
Decimal point is not allowed.
Jump target wrongly defined.
System cell not available (NC MD, PLC MD, TO, ...).
Number of bits is too large.
Angle value for sine or cosine is wrong.
MD writing is blocked with @, MD 5012.2 = 1.
Remedy: Refer to @ function programming instructions.
Only K, R, and P are allowed after
Define forward jump target using " + " and backward jump target
using "A
Check the available codes for validity of values.
Check the program using single block decoding.

3005 Blueprint programming error

Explanation: The programmed blueprint coordinates do not produce an intersection

point.
Remedy: see alarm 3000.

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06.93 9 Monitoring
9.4 Alarm List

3006 Wrong block structure

Explanation: - Block contains more than 3 M functions.

- Block contains more than 1 S function.
- Block contains more than 1 T function.
- Block contains more than 1 H function.
- Block contains more than 4 auxiliary functions.
- Block contains more than 3 axes with GOO or G01.
- Block contains more than 2 axes with G02 or G03.
- G04 with other code than "X’ or "F".
- M19 with other code than "S".
- G02/G03 with wrong or missing parameters (MD304*).
- Comment in the block with spindle setting data assignment,
e.g. M19 S 180 (comment), G92 S1000 (comment).
Remedy: see alarm 3000.

3007 Setting data programming error

Explanation: - A G25/G26 has been programmed.

- G92 programmed with other code than "S".
- M19 programmed with other code than "S".
Remedy: see alarm 3000.

3008 Subroutine error (M17 is missing,

— )

Explanation: - Number of passes "P" for subroutine is missing.

- Subroutine is closed with M30.
- M17 is missing at the end of subroutine.
- Nesting depth is higher than 4.
- M17 has been programmed in the main program.
Remedy: see alarm 3000.

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 9-29

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9 Monitoring 06.93
9.4 Alarm List

3010 Intersection error

Explanation: If L95 cutting cycle is used and the following applies:

- GO, G1, G2, G3 are missing in contour program
- @714 has been programmed in contour program
- Wrong plane in contour program
-- Intersection point has not been found
More than quarter of an circle in contour program
- 1st contour program block w/o geometry.
Remedy: see alarm 3000.

3011 Axis programmed twice, or too many axes

programmed
Explanation: - An axis has been programmed twice in one block.
- Block contains more axes than available on the machine.
Remedy: see alarm 3000.

3012 Block not in memory

Explanation: - M02, M30, or M17 is missing at the end of program.

- The target block number, as specified by @100, @11x, @12x,
@13x, has not been found in the specified jump direction.
Remedy: see alarm 3000.

3013 Finished part display locked

Effect: The finished part display is blocked.

Explanation: The finished part display can only be triggered parallel to the processing
of a program if the corresponding bit has been set (NC MD 5007 bit 4,
enable simultaneous finished part display).
Remedy: Set NC MD 5007 bit 4.

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06.92 9 Monitoring
9.4 Alarm List

3015 Programmed axis and measuring key

on different measuring PCB’s
Checked: ...
When executing the command @720 (measuring block).
Effect: - NC START is blocked
Explanation: It was tried to trigger a measuring process in which measuring key and
one of the programmed axes lie on different measuring PCB’s.
Remedy: Correct the programming of the @720 . ...
The following applies: • Measuring key 1 (K1) is the measuring key
on measuring PCB 1
• Measuring key 2 (K2) is the measuring key
on measuring PCB 2
• The axes programmed in a measuring block
must also be connected on the measuring
PCB module assigned to the measuring key.

3016 External data input error

Effect: Data transfer is interrupted.

Explanation: Data transfer from PLC to NC disrupted by:
- A wrong code
- A value too large
- An invalid dimension code
- Lack of an option.
Remedy: - Check the PLC program.
- Check the NC MD and PLC MD.

3017 Part program exists twice

Checked: At POWER ON.

Effect: NC START is blocked.
Explanation: On the EPROM submodule for the cycles, a part program exists twice.
Remedy: Check ASM.

3018 Distance from contour too large

Checked: After NC start in AUTOMATIC.

Effect: Machining is stopped.
Explanation: After repositioning to a circle the distance to the contour is too large
(MD9).
Remedy: Observe MD9. Position closer to the contour.

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 9-31

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9 Monitoring 02.94
9.4 Alarm List

3019 RS232 option not available

Explanation: The PLC started the 2nd V.24 interface without the corresponding option
being available.
Remedy: - Use the 1st serial interface.
- Retrofit the C62 option (2nd serial interface).

3020 Option not available

Explanation: A function which is not available with the control has been programmed.
Remedy: - see alarm 3000.
- Retrofit the respective option.

3021 TRC / CRC contour error

Checked: When TRC/CRC is active but not in the block where it was activated or
deactivated.
Explanation: - The path calculation results in a movement in opposite direction than
programmed.
- When TRC/CRC is active, max. 1 intermediate block is allowed.
Contrary to processing a program in channel 1, in the display of the
finished part (channel 3), a block with @a01 is also counted as an
intermediate block. This may cause this alarm.
Remedy: First program the @a01 and then activate TRC/CRC.

3022 Finished part display while MDA not

available
Explanation: The MDA mode has been selected while simulation in progress.
Effect: Abort of finished part display.
Remedy: Select AUTOMATIC mode.

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9.4 Alarm List

3072 Alarm text not available

Checked: When an alarm occurs without alarm text.

Effect: None.
Explanation: - For the creation of cycles, alarms have been provided, for which no
text has been configured.
- Occurrence of NC alarms which have no text in the system.
Remedy: Look at complete list of alarm displays and check alarm numbers with
text indications.
In case of cycle alarms, configure a corresponding text.
In case of system alarms, inform the system manager.

3081 CRC not selected for approach

Explanation: The SOFT APPROACHING AND RETRACTING TO/FROM THE

CONTOUR, is only possible when CRC is active. The G41/G42 DO
block counts as a selection.
Remedy: Activate CRC.

3082 Finished part display without feed

Effect: - NC START is blocked

- Machining is stopped
Explanation: In the first block with G01 or G02 resp. G03, no feed (F) has been
programmed. This alarm is only an information, the finished part display
is not affected.
Remedy: Control the program and insert the missing feed.

4000
Standard cycle alarms

4299
5000
OEM/User cycle alarms

5099
Explanation: An OEM/user cycle alarm has been called using @4c0.
Remedy: Check the cycle.

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 9-33

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9 Monitoring 06.92
9.4 Alarm List

6000
6063
OEM/User PLC alarms
6500
Note: In SW2, the number of user PLC alarms depends upon
6691 PLC MD 24.

Explanation: An alarm bit has been set by OEM/user PLC program.

Remedy: See OEM instructions.

6100 Signal converter missing

Cause: Attempt to load or transfer to I/O periphery which is not available,

e.g. L PB, T PB.
Effect: PLC STOP.
Remedy: Check periphery address or STEPS program.

6101 Illegal MC5 code

Cause: A STEP5 command cannot be interpreted.

Effect: PLC STOP.
Remedy: - Check or re-load the PLC program.
- Check the ISTACK.

6102 Illegal MC5 parameter

Cause: Illegal parameter (I, Q, F, C, T) or illegal parameter value.

Effect: PLC STOP.
Remedy: - Check the PLC program.
- Check the ISTACK.

6103 Transfer to missing DB

Cause: LDW or T DW without data block being called up (C DB...).

Effect: PLC STOP.
Remedy: Check the PLC program, check the ISTACK.

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06.92 g Monitoring
9.4 Alarm List

6105 Missing MC5 block

Cause: A not available block has been called up (OB, PB, SB, FB).
Effect: PLC STOP.
Explanation: E.g. OB2 is not available.
Remedy: Load the missing block.

6106 Missing data block

Cause: A not available data block has been called up.

Effect: PLC STOP.
Remedy: Load the missing data block.

6107 Invalid segment LIR / TIR

Cause: LIR: Segment no. 0 to A are allowed.

TIR: Segment no. 0 to 6 are allowed.
Effect: PLC STOP.
Explanation: See also PLC PROGRAMMING in the chapter "System commands".
Remedy: Correct the program.

6108 Invalid segment TNB / TNW

Cause: Source: Segment no. 0 to A are allowed.

Target: Segment no. 0 to 6 are allowed.
Effect: PLC STOP.
Explanation: See also PLC PROGRAMMING in the chapter "System commands".
Remedy: Correct the program.

6109 Overflow block stack

Cause: Nesting depth exceeded 12.

Effect: PLC STOP.
Explanation: E.g. when a block calls itself up.
Remedy: Correct the program.

6110 Overflow interrupt stack

Cause: More than two ISTACK entries.

Effect: PLC STOP.
Explanation: A cyclic program (OB1) is interrupted by an alarm controlled program
(OB2) and it is interrupted by itself.
Remedy: See OB2 processing delay, alarm 6162.

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9 Monitoring 06.92
9.4 Alarm List

6111 MC5 command STS

Cause: STS command has been programmed in a FB.

Effect: PLC STOP
Explanation: The STEP5 program processing is terminated instantly.

6112 MC5 command STP

Cause: STP command has been programmed.

Effect: PLC STOP.
Explanation: PLC stops after STEP5 program has been processed.

6113 Illegal MC5 time/counter

Cause: A STEP5 timer or counter is not available or not enabled by MD. Time is
programmed with a constant of 10 ms.
Effect: PLC STOP.
Remedy: - Correct the program, correct the time constant (100 ms, 1 x, 10 s).
- Change the PLC MD 6.

6114 Function macro

Cause: Error in an assembler function block (basic program).

Effect: PLC STOP.
Remedy: See also PLC PROGRAMMING, FUNCTION MACROS.

6115 System commands disabled

Cause: LIR, TIR, TNB, or TNW has been programmed.

Effect: PLC STOP.
Remedy: Set the PLC MD 2003 bit 4.

6116 MD 0000: Alarm byte number

Cause: PLC MD 0 is greater than 63.

Effect: PLC STOP.
Remedy: Correct the MD.

6117 MD 0001: CPU load

Cause: PLC MD1 greater than 20%.

Effect: PLC STOP.
Remedy: Correct the MD.

9-36 ® Siomons AG 1991 All Rights Reserved 6ZB5 440-0MN02

SINUMERIK 805SM-TW (BA)
06.92 9 Monitoring
9.4 Alarm List

6118 MD 0003: Alarm run time

Cause: PLC MD 3 is greater than 2500 microsecond.

Effect: PLC STOP.
Remedy: Correct the MD.

6119 MD 0005: Cycle time

Cause: PLC MD 5 is greater than 320 millisecond.

Effect: PLC STOP.
Remedy: Correct the MD.

6121 MD 0006: Last MC5 time

Cause: PLC MD 6 is greater than 31.

Effect: PLC STOP.
Remedy: Correct the MD.

6124 Gap in MC5 memory

Cause: Transition between a valid and invalid block is not seamless.

Effect: PLC STOP.
Remedy: Initial clear the PLC and re-load the PLC program.

6127 Alarm byte missing

Cause: The hardware for the selected alarm input byte is missing.
Effect: PLC STOP.
Remedy: - Change the PLC MD 0.
- Set the address coding for the alarm byte.

6130 Sync error basic program

Cause: Incorrect synchronization pattern for assembler function block.

Effect: PLC STOP.
Remedy: Initial clear the PLC and re-load the PLC program if necessary.

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 9-37

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9 Monitoring 06.92
9.4 Alarm List

6131 Sync error MC5 program

Cause: Synchronization pattern for STEPS program blocks is no longer correct.

Effect: PLC STOP.
Remedy: Initial clear the PLC, re-load the PLC program.

6132 Sync error MC5 data

Cause: Synchronization pattern for STEP5 data blocks is no longer correct.

Effect: PLC STOP.
Remedy: Initial clear the PLC, re-load the PLC program.

6133 Illegal block basic program

Effect: PLC STOP.

Remedy: Change the system software.

6134 Illegal block MC5 program

Effect: PLC STOP.

Remedy: Initial clear the PLC, re-load the PLC program.

6135 Illegal block MC5 data

Effect: PLC STOP.

Remedy: Initial clear the PLC, re-load the PLC program.

6136 Sum error MC5 block

Effect: PLC STOP.

Remedy: Initial clear the PLC, re-load the PLC program.

6137 Sum error basic program

Effect: PLC STOP.

Remedy: Change the system software.

9-38 ® Siemens AG 1991 All Rights Resorved 6ZB5 440-OMN02

SINUMERIK 805SM-TW (BA)
06.93 9 Monitoring
9.4 Alarm List

6138 MPC user does not respond

Cause: - No operating voltage in EG.

- Cable from EG not plugged in or defective.
- Cable breakage, wrong module number set, or the like.
Effect: Power on : PLC STOP, after elimination of the error, automatic runup of
the control.
Cyclical : PLC STOP, depending upon PLC MD 2003 bit 2.
May also occur in case of heavy interfering irradiation.
Explanation: Check cable, address setting EU no. = 0; +24 V.
Remedy: Check supply voltage.

6139 MPC transfer error

Cause: Erroneous message exchange between EU and central controller (NC).

Effect: See 6138
Remedy: Control cables, observing the assembly instructions for laying optical
fiber cables, shielding (interference received).

6143 Decoding DB not available

Cause: DB 80 is missing.
Effect: PLC STOP.
Remedy: Enter DB 80.

6144 Length of decoding DB not modulo 6

Cause: Per extended M-function, 3 DW’s must be available in DB 80.

Effect: PLC STOP.
Remedy: The number of DW’s in the DB must be a multiple of 3
(3 DW’s, 6 DW’s, 12 DW’s, etc.).

o Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 9-39

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9 Monitoring 06.93
9.4 Alarm List

6145 Wrong number of decoding units

Cause: Possible number of decoding units: 2, 4, 8, 16, 32.

Effect: PLC STOP.
Remedy: The number of M-functions entered in the DB must be 2, 4, 8, 16, or 32.

6146 Decoding DB too short

Cause: DB 80 not set up in full length (DW 0 95).

Effect: PLC STOP.
Remedy: Set up DB 80 in starting phase or enter it subsequently.

6147 Change in the decentralized peripherals

Cause: Module(s) was/were pulled out or plugged in, in cyclical operation.

Effect: PLC STOP, depending upon PLC MD 2003 bit 2.
Explanation: (Meant for start-up).

6148 Temperature exceeded in the EU

Cause: Temperature rise in the EU, fan failure.

Effect: PLC message 6148 is displayed.
Explanation: Monitoring on module CC interface with current supply (6FX1 132-
1BA01) has responded.
Remedy: Check the fan.

6149 Stop using PG softkey

Cause: PG has issued a stop command.

Effect: PLC STOP.
Remedy: - Start the PLC from PG
- Power on.

6150 Time-out: User memory

Effect: PLC STOP.

Explanation: (STEP5 program).
Remedy: Find the exact error cause, see PROGRAMMING INSTRUCTIONS.

9-40 © Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02

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06.93 9 Monitoring
9.4 Alarm List

6151 Time-out: Linking memory

Effect: PLC STOP.

Explanation: For use of host PLC linking only (not yet implemented).
Remedy: Check the hardware.

6152 Time-out: LIR / TIR

Cause: It was attempted to access a not available address.

Effect: PLC STOP.
Explanation: See also PLC PROGRAMMING in the chapter "System commands".
Remedy: Check the segment and the offset address. Is the hardware available?

6153 Time-out: TNB / TNW

Cause: TNB/TNW applied or programmed wrongly.

Effect: PLC STOP
Explanation: See PLC PROGRAMMING.
Remedy: - Check the validity of the source and target address.
- Are the addresses available?

6154 Time-out: LPB / LPW / TPB / TPW

Cause: Load or transfer command to defective periphery.

Effect: PLC STOP.
Remedy: Check the periphery, exchange the board if necessary.

6155 Time-out: Substitution command

Effect: PLC STOP.

Remedy: Check the PLC program.

6156 Time-out: Not interpretable

Cause: - System program acknowledge delay cannot be explained.

- Hardware error ACOP
Effect: PLC STOP.
Remedy: - Evaluate the diagnostics.
- Initial clear the PLC, re-load the PLC program.

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 9-41

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9 Monitoring 06.92
9.4 Alarm List

6157 Time-out: IN FB / JC FB

Cause: It was attempted to access a not available address in the stored function
macros.
Effect: PLC STOP.
Remedy: Check the hardwarel

6158 Time-out: on I/O transfer

Cause: No response from the central periphery.

Effect: PLC STOP.
Explanation: In the starting phase, all I/O modules are recorded (this alarm will appear
if in cyclical operation, the number of the I/O modules changes).
Remedy: In case of failure of the +24 V supply, no alarml
Check the bus connections to the I/O modules.

6159 Run time exceeded STEP5 program

Cause: The maximum run time as per PLC MD1 has been exceeded.
Effect: PLC STOP depending upon PLC MD 2003 bit 1.
Explanation: Evaluate DB diagnostics!
Remedy: - Make MD1 larger ((->)) CPU load will increase.
- Set MD2003 bit 6 ((-*)) cycle time will increase.
- Optimize PLC program run time.

6160 Run time exceeded 0B2

Cause: The maximum run time as per PLC MD3 has been exceeded.
Effect: PLC STOP depending upon PLC MD 2003 bit 0.
Explanation: Evaluate DB diagnostics!
Remedy: - Make MD3 larger.
- Optimize OB2 program run time.

6161 Cycle time exceeded

Cause: The maximum run time as per PLC MD5 has been exceeded.
Effect: PLC STOP.
Explanation: Note:
The bit command processing time is approx. 1 microsecond!
Remedy: - Make MD5 larger.
- Optimize PLC program run time.

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06.92 9 Monitoring
9.4 Alarm List

6162 Processing delay OB2

Cause: The alarm controlled program (OB2) interrupted itself.

Effect: PLC STOP depending upon PLC MD 2003 bit 0.
Explanation: Evaluate DB diagnostics!
Remedy: Optimize OB2 program run time.

7000
OEM/User PLC operator messages

7255 Note: As from SW2, the number of the user PLC messages depends
upon PLC MD 25.
Cause: These messages are controlled by the OEM/user PLC program.

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 9-43

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06.92 10 Appendix

10 Appendix

Abbreviation Meaning

ASM User memory module (Anwender-Speicher-Modul)

BCD Binary coded decimals
CLF Clear file (upon read-in)
CPU Central processing unit
DAU Digital-analog converter (Digital-Analog-Umwandler)
DBL DECODE BLOCK
DIO Data input/output
DRY DRY RUN
EIA code Special punched-tape code, the number of holes per character is
always odd
EOB Marks the block end of data in EIA code
EOR Marks the program number (if the EIA code is used)
EPROM Erasable programmable read-only memory
FRK Cutter radius offset (Fraserradiuskorrektur)
INC INCREMENT mode of operation
ISO-Code Special punched-tape code, the number of holes per character is
always even
K1 Channel 1, main channel
K2 Channel 2, auxiliary channel
LED Light-emitting diode
LF Marks the block end of data in ISO code
M01 Programmed stop
MD Machine data

® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02 10-1

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10 Appendix 06.92

Abbreviation Meaning

MDA Manual data automatic

MPF Main program file
NC Numerical control
NV Zero offset (Nullpunkt-Verschiebung)
PCA PLC alarm texts
PCP Programmable control program
PLC Programmable logic control
RAM Random access memory, program memory which can be read and
written
ROV RAPID OVERRIDE
RPA R parameter active
SD Setting data
SEA Setting data active
SKP Skip block
SPF Sub program file
SW Software
TEA1 NC machine data (testing data active)
TEA2 PLC machine data (testing data active)
TOA Tool offset active
WZK Tool offset (Werkzeugkorrektur)
ZOA Zero offset active

10-2 ® Siemens AG 1991 All Rights Reserved 6ZB5 440-0MN02

SINUMERIK 805SM-TW (BA)
 Suggestions
Siemens AG
Corrections

AUT V260 For Publication/Manual:

Postfach 4848 SINUMERIK 805SM-TW
Software Version 4
D-90327 Nurnberg
User Documentation
Fed. Rep. of Germany
Operating Guide
Order No.: 6ZB5 440-0MN02-0BA3
Edition: 02.94

From:
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Name when reading this publication, please notify
Company/Dept. us on this sheet. Suggestions for
improvement are also welcome.
Address
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Siemens AG
Automation Group
Automation Systems
for Machine Tools, Robots
and Special-Purpose Machines
P.O. Box 48 48, D-90327 Nuremberg © Siemens AG 1994 All Rights Reserved
Federal Republic of Germany Subject to change without prior notice Progress
4 an Automation.
Siemens Aktiengesellschaft Order No.. 6ZB5 44O-OMNO2-0BA3
Printed In the Fed. Rep. ot Germany
(4240)232/6841 BA 01930.1 (4710)