CNC Systems Servo
CNC Systems Servo
PRODUCT CATALOGUE
CNC Systems
Servo Drives
Servo Motors
Spindle Motors
PLC, I/O Modules
Encoders
JUNE-2022
CONTENTS
Page no.
1. CNC SYSTEMS 1
1.1 Features 1
1.2 Block Diagram 2
1.3 CNC System Console 3
1.4 MOP 4
2. SERVO DRIVES 5
2.1 Block Diagram-General Purpose 5
2.2 Block Diagram-EtherCAT 6
2.3 Drive Specifications 7
2.4 Drive Ordering Information 8
2.5 Wiring Diagram-General Purpose 9
2.6 Wiring Diagram-EtherCAT 10
2.7 Drive Dimension 11
2.8 Applications 12
3. SERVO MOTORS 13
3.1 Motor Specifications 13
3.2 Torque Characteristics 14
3.3 Motor Dimension 15
4. SPINDLE MOTORS 17
4.1 Motor Specifications 17
4.2 Motor Dimension 18
5. I/O Modules 19
5.1 I/O Specifications 19
5.2 I/O Block Diagram 19
6. Encoder 20
6.1 Encoders - Absolute Type 20
6.2 Encoders - Incremental Type ABZ 20
6.3 MPG 20
CNC Overview
Pragati has developed complete CNC system. All elements of the system are developed indigenously
which includes CNC system software, servo and spindle motors, servo drives PLC’s Encoders, Hand
wheel. At the moment there is no dependence on third party closed technologies
• CNC requires hard real-time operating system. Pragati CNC works on custom built Linux Kernel with
Xenomai. Xenomai supplements Linux with a real - time co - kernel running side - by - side with it.
It handles all time critical activities such as handling Interrupts and scheduling real time threads.
CPU boards used are with 2 Ethernet interfaces, one for realtime communication and other for external
interactions like industry 4.0 etc.
Pragati CNC system can be configured for various applications consisting of up to 6 axes and 3 spindles.
Some examples of possible configurations.
• Lathe with Rotary tooling, virtual Y axis, C axis function, and sub-spindle. 4 axes and 3 spindles.
• Machining centre with pallet changer and rotary table. 4 axes and spindle
General Operation
1
CNC Systems
EtherCAT
EtherCAT
IN IN IN IN IN IN IN IN IN
OUT OUT OUT OUT OUT OUT OUT OUT OUT
Spindle Motor
IN IN IN
OUT OUT OUT
2
CNC System
NC Unit PNC-01
The CNC system consists of a Intel Architecture CPU, Embeded key board, Ethernet interfaces for EtherCAT
and External communication, dedicated sofware, NC kernel, HMI and PLC. Multiple USB ports for flash drives
and Human Interface devices. NCU available in three options. Choice of keyboard and touch screen.
400 84
220
NC Unit PNC-02
304 95
380
3
CNC System
420 67
269
MOP
294 80
60 110
195
9.2mm
50 120
AXIS FUNCTION
MPG
EDIT KEY
U+ X+ V+ OFF ON
CYCLE START
Z- Z+
CNC ON
V- X- U- EtherCAT
CYCLE STOP CNC OFF
4
Servo Drives
Mains Control
Supply
24V DC Front Panel
Display LED
Circuit Breaker (MCCB)
Mode switching button Data setting
button
Shift Button
NoiseFilter (NF)
(optional) Connection to PC
USB mini-B cable
Reactor (L)
(optional) CN1
RS232
-
24V DC
CN2
X1
L1
CN3
EXT
External Regenerative
DBR
IN
PLC Controller
CN4
U
Drive Output
MOTOR
Load encoder
BiSS-C / TTL Encoder
PE
Motor Brake
(optional)
Servo Motor
5
Servo Drives
Mains Control
Supply
24V DC Front Panel
Display LED
Circuit Breaker (MCCB)
Mode switching button Data setting
button
Shift Button
CN1
RS232
CN6
Reactor (L)
(optional) Ethercat
IN Communication with host controller
-
24V DC
X1
CN2
L3 OUT
Connection to host controller
415V AC
L1
CN3
EXT
External regenerative
DBR
IN
resistor (optional)
DC+
PLC Controller
X3
CN4
U
Drive Output
MOTOR
W
BiSS-C / TTL Encoder
Motor encoder
CN5 L
Load encoder
BiSS-C / TTL Encoder
PE
Motor Brake
(optional)
Servo Motor
6
Servo Drives
PS10G Series
1 kW 2 kW 5 kW 8 kW 11 kW
PS10G Series
010 020 050 080 110
Control Input Voltage 24 VDC, ±10%
Input Current 2A
Encoder Resolution Incremental type: ABZ ; Absolute type: 16-bit & 20-bit
Main Circuit Control SVPWM (Space Vecor Pulse Width Modulation) Control
Control Modes Auto / Manual
Speed Control
1:5000 1:3000
Range *1
Command Source External analog command / Register
Smoothing Strategy Low-pass and S-curve filter
Torque Limit Via parameter settings or analog input
Bandwidth Maximum 1 kHz
0.01% or less at 0 to 100% load fluctuation
Speed Accuracy *2 0.01% or less at ± 10% power fluctuation
7
Servo Drives
PS10G Series
Analog Monitor Output Monitor signal can set by parameters (Output voltage range: ± 8 V)
o o o
Storage Temperature ( C) -20 C to 65 C
Humidity 0 to 90% (non-condensing)
Vibrating 9.80665m/s² (1 G) less than 20 Hz, 5.88m/s² (0.6 G) 20 to 50 Hz
IP Rating IP20
Power System TN System*3
IEC/EN 61800-5-1
Approvals
IEC/EN 61800-3
Ordering Information
PS10G/E 12 050 A
AC Servo Drive Rated Output Current (RMS) Rated Output Power (kW) Input Supply
Code Current (Amps) Code Power (kW) A 415V AC
03 3 010 1 B 230V AC
07 6.7 020 2
12 12 050 5
18 18 080 8
25 25 110 11
8
Servo Drives
CN4
12
DICOM
25
DICOM
Home Proximity 13
Home 9
PULS+
Demand 1 (DI0) 14
Bit0
Demand 2 (DI1) 15
Bit1
PULS- 34
Demand 4 (DI2) 16
Bit2 Command
Demand 8 (DI3) 17 Bit3 8 pulse input
DIR+
Demand 16 (DI4) 18 Bit4
Demand 32/CCW (DI5) 19 CCW 33
DIR-
Start 20
CW
Mode 0 21 M1 7
DGND
Mode 1 22
M2
Servo Enable 23 4
DREN EN OA+
Alarm Reset 24
ALRM
A-phase
29 output
24V DC
37 EN OA-
Source Type
DOCOM
50 5
DOCOM EN OB+
Driver
ACK_AD5 39 B-phase
Bit5 output
30
EN OB-
ACK_AD4 40
Bit4 6
EN OZ+
ACK_AD3 41 Z-phase
output
Bit3 31
EN OZ-
ACK_AD2 42
Bit2 Z Z-Phase Output
32 (open collector)
ACK_AD1 43
Bit1 - ANLG 1
+
IN 1
ACK_AD0 44
Bit0 2
AGND
Brake / Position Error 45
BRK/ - ANLG 26
+
POS Er
IN 2
Reference 46
Home
AGND 27
Done
Servo Ready 47
ANLG 3 Velocity monitor output
Ready
OUT 1
Alarm 48
ANLG 28 Torque monitor output
ALRM
OUT 2
In - Position 49 ( :Twistedpair)
IN
POS
Note: Sink Type also possible
9
Servo Drives
CN3
13
DICOM
7
DIN 6
21
DIN 5
8
DIN 4
9
DIN 3
10 DIN 2
Servo Enable 11 CN2
DREN
Alarm Reset 12 ALRM
IN
24V DC
Alarm 24
ALRM
In - Position 25
IN
POS
C
ON
Emergency
+ X1
24VDC Control power
- 24VDC
MCB L L1 X2
Noise filter
L2 Main power
supply
L3
C
Short wire Ext
IN
External regenerative resistor
DC+ X3
U
Motor
V connection
W
Motor
10
Servo Drives
86 206.6
7.50
6 37 4 x Ø5
THRU
165
180
15 100 6
4
240
218
248
130 249
20 95 311.62 + 50
300
280
285
67.5
R3
Ø6
20 95
11
Servo Drives
Rotary table
Rotary table
Rotary Indexing Operation with point table.
(Modulo 360°) Infinite motion possible in
absolute mode.
ATC Turret
A A
ADU
12
Servo Motor
Specifications
AC400 V
Motor model IP66 SMI0230 SMI0430 SMI0330 SMI0643 SMI0828 SMI1222 SMI2022 SMJ0230 SMJ0830 SMJ1230
Frame size I-56 I-56 I-71 I-71 I-71 I-90 I-90 J-80 J-130 J-130
Rated output (W) 600 1200 1000 1400 2400 3000 4000 750 2300 3400
Continuous stall torque (N.m) 1.9 4 3.7 6.1 7.9 11.8 19 2.2 8 13
Rated current (A(rms)) 4 3.6 2 6.2 5.8 7.5 12.1 1.5 3.7 5.7
Max current (A(rms)) 12 12 6 18.6 17.4 22.5 36.3 4.5 11 15
Rated rotational speed (r/min) 3000 3000 3000 4300 2800 2200 2000 3000 2500 3000
Max. rotational speed (r/min) 4000 4000 3500 4700 3000 2500 2200 4000 3500 4000
Moment of inertia of Without brake 1.2414 1.9235 2.65 9.265 12.8 15.17 27.01 0.84 6.46 12.16
rotor (x10^-4 kgm²) With brake --- --- --- --- --- --- --- 0.88 --- ---
Rotary encoder specification BiSS-C Multi turn absolute encoder 16-bit ST or 20-bit ST
Ordering Information
SMI SERIES
SMI 02 40 B - -
AC Servo Motor Continuous stall torque (N.m) Rated Rotational Speed (r/min) Electromagnetic brake
Code Torque (N.m) Code Speed (rpm) None - Standard
02 1.9 22 2200 B- Brake Installed
03 2.9 28 2800
04 4 30 3000
06 6.1 43 4300
08 7.9
12 11.8
Absolute Encoder Shaft End
20 19
A- 20 bit Absolute Encoder None Standard (Straigth Shaft)
B- 16 bit Absolute Encoder K With Key
T Taper Shaft
SMJ SERIES
SMJ 02 30 B
AC Servo Motor Continuous stall torque (N.m) Rated Rotational Speed (r/min) Absolute Encoder
Code Torque (N.m) Code Speed (rpm) A- 20 bit Absolute Encoder
02 2 25 2500 B- 16 bit Absolute Encoder
07 7 30 3000
08 8
11 11
12 12
13
Servo Motor
SMI0643 SMI0828
Torque [N.m] Torque [N.m]
8.00 12.00
10.00
6.00
8.00
4.00 6.00
S1-(100K)
S1-(100K)
4.00
2.00
2.00
0.00 0.00
0 500 1000 1500 2000 2500 3000 3500 4000 0 500 1000 1500 2000 2500 3000
Rotational Speed [r/min] Rotational Speed [r/min]
SMI1222 SMI2022
SMJ0230 SMJ0830
SMJ1230
Torque [N.m]
14
12
S1-(100K)
10
8
6
4
2
0
0 500 1000 1500 2000 2500 3000
Rotational Speed [r/min]
14
Servo Motor
SMI - SERIES
G H
I
J
ØB
ØD g6
K
ØF g6
ØC
45°
E A
4 x 90°
Dimensions
(mm) SMI02-- SMI03--- SMI04-- SMI06-- SMI08-- SMI12-- SMI20--
A 90 116 90 116 116 149 149
B 100 130 100 130 130 165 165
C 7 9 7 9 9 11 11
D 80 110 80 110 110 130 130
E 158 158 193 193 228 224 294
E1 188 188 223 229 264 270 330
F 19 24 19 24 24 32 32
G 42 50 42 50 50 58 58
H 10 15 10 15 15 17 17
I 3 3.5 3 3.5 3.5 3.5 3.5
J 86 100 86 100 100 186 116.4
K 113 147 113 147 147 116.4 186
SMJ - SERIES
G H
I
ØC
ØB
ØD g6
ØFg6
45°
E(without brake) A
E1(with brake) 4x90°
Dimensions
(mm) SMJ02-- SMJ07-- SMJ11--
A 80 130 130
B 90 145 145
C 6.6 9 9
D 70 110 110
E 142 200 260
E1 180 230 290
F 19 24 24
G 41 58 58
H 10 20 20
I 4 3 3
J 50 80 80
15
Spindle Motor
Specifications
Ordering Information
SPI SERIES
SPI 112 15 03 -
AC Spindle Motor Frame Size Rated Rotational Speed (r/min) Kilo Watt Shaft End
Code Code Speed (rpm) Code kW None Standard (Straigth Shaft)
112 10 1000 03 3.7 K With Key
160 15 1500 05 5.5 T Taper Shaft
20 2000 07 7
11 11
16
Spindle Motor
i c
e
a
h
Ød
Øb
f
g
j
i
h
Ød
a
k
Øg
e f m
b b
c
17
PLC
Specifications
# of channels: 2
Analog Input
Voltage±10V
# of channels: 2
Pulse Outputs Pulse Types: pulse/dir, A/B
Max. Pulse Frequency: 5 Mbps
18
PLC
X4
5
X9 24V DC
ANLG I/O Supply
• # of channels: 2 IN + 0V
Voltage±10V
ANLG 9
IN - X1 24V DC
ANLG GND
System Supply
Ref
GND
• # of channels: 2 7 PE
ANLG
Voltage±10V, Current 10mA OUT
X5, X6
10
• # of channels: 2 PULS+
Pulse Types: pulse/dir,A/B
5 AM26LV31
PULS- 11 V 12 V
• Max. Pulse Frequency: 5 Mbps Opto Coupler Driver
9 X10 • # of Inputs: 48
DIR+ I1 • Each input : opto coupler isolation
DIR- 4 with current limit
1.5mA • Reverse polarity protection
DGND Digital Inputs
3
EN OA+
X8 • # of Outputs: 32
8 • Short-circuit protection
EN OA- Logic
• Current limit
2 • Overload protection
EN OB+ Digital Outputs
• # of channels: 2
AM26LV32
incremental encoders (A/B) 7
EN OB-
1
EN OZ+
6
EN OZ-
Dimensions
287
19 249 19
13.90 113.2
7 4 1
37
37
75
Ø7 Thru
Ø12 Thru
19
Encoders
28.6
• Optical Absolute encoders, with battery backup 5.3 12.7
.5
for Multiturn. Single Turn absolute. 6.7
Ø4
8
Ø5
• BiSS-C serial communication.
Ø48g6
• Single Turn - ST and Multi Turn - MT Resolution.
Ø10g6
• 20 bit ST + 12 bit MT
• 16 bit ST + 16 bit MT
Ø58
3x1
20°
Ø50.8
Ø6 h7
Ø42
Ø58
47
MPG
• AB Differential output
20
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