Republic of Côte d'Ivoire

Union, Discipline, Labor

Graduate
School
Of Industrie
Of
Industrie
END OF CYCLE REPORT
With a view to obtaining the Higher Technician Diploma in Production and
Maintenance of Industrial Systems (DUT-PMSI)

THEME:

IMPLEMENTATION OF SAFETY MEASURES ON

PFI CONSTRUCTION SITES

Internship period: March 07 to June 10, 2022

Presented by:
ASSANDE KASSI GILDAS
Student Technician-Superior Third year in Sciences and Technologies of
Industrial Engineering (STGI)
Registration number :19INP01159
Major: Production and Maintenance of Industrial Systems (PMSI)

Pedagogical supervisor internship supervisor

Mr. GOSSAN DAVY Mr KOUAKOU PROSPER
Professor at Technical Director at PFI
INP-HB at DFR GME
 IMPLEMENTATION OF SAFETY MEASURES ON PFI CONSTRUCTION SITES (INDUSTRIAL PLATFORM)

SUMMARY

INTRODUCTION ................................................................................................................................... 3

CHAPTER 1: PRESENTATION OF THE RECEPTION STRUCTURE .............................................. 4

I. COMPANY PRESENTATION .................................................................................................. 4

II. PRESENTATION OF THE TOPIC ............................................................................................ 4

III. PFI ACTIVITIES .................................................................................................................... 5

CHAPTER 2: IDENTIFICATION AND ASSESSMENT OF RISKS ................................................... 6

I. IDENTIFICATION OF RISKS FOLLOWING EACH ACTIVITY .......................................... 6

II. BASICS OF RISK ASSESSMENT ............................................................................................ 7

III. RISK ANALYSIS ................................................................................................................... 8

IV. DISCOVERY OF EXISTING PREVENTION MEASURES .................................................... 9

v. APPLICATION OF PREVENTIVE MEASURES AND RECOVERY MEASURES TO PFI

ACTIVITIES ........................................................................................................................................... 9

CHAPTER 3: APPLICATION ON A PROJECT (OF THE OLAM CUSTOMER) ............................ 11

I. IDENTIFICATION OF RISKS ................................................................................................. 12

II. ANALYSIS AND EVALUATION OF ONE OF THE STAGES............................................. 12

III. IMPLEMENTATION OF PREVENTIVE MEASURES AND RECOVERY MEASURES 13

IV. DURING THE WORKS ....................................................................................................... 14

CONCLUSION ..................................................................................................................................... 15
 IMPLEMENTATION OF SAFETY MEASURES ON PFI CONSTRUCTION SITES (INDUSTRIAL PLATFORM)

INTRODUCTION

In themanagementcompanies, industrial security, in the broad sense, generally consists of

guaranteeing thesecuritygoods, people and also thesustainabilityof the company.

In industrial companies, whose activities presenthazardsand thereforerisksproven or plausible,

industrial safety then focuses on the analysis of these risks and their control.

It is in this sense that the company PLATEFORME INDUSTRIELLE (PFI) in order to ensure
the safety of its workers submitted us to the theme entitled << IMPLEMENTATION OF
SECURITY MEASURES ON PFI CONSTRUCTION SITES ˃˃

For a better presentation of our work, we will focus in the first part on the presentation of the
structure that hosted us and the context of the given project. This first part will also give us
the opportunity to talk about the certain activities and projects carried out by the companies
thereafter in a second part we will speak about the role and the importance of an HSE service
in a company in order to set up in a third part security measures related to the types of
business activities. And at the level of the fourth part, it was a question of applying its
measures on one of the projects of the OLAM site.
 IMPLEMENTATION OF SAFETY MEASURES ON PFI CONSTRUCTION SITES (INDUSTRIAL PLATFORM)

CHAPTER 1: PRESENTATION OF THE RECEPTION

STRUCTURE

I. COMPANY PRESENTATION

PFI (industrial platform) is a company specializing in the fields of industry, created in 2017
by Mr. Zamblé Bi Zamblé Michel on the initiative of former workers of mechanical
construction structures and the national industrial chessboard.

Company with limited resources (SARL), with a capital of 1,000,000 FCFA, PFI has assigned
itself since its creation the mission of stimulating a new dynamic in this sector, by
implementing innovative ideas.

It is based in Ivory Coast more precisely in Marcory. It is one of the companies offering its
services to different sectors of activity in the national market. The company specializes in
various fields such as piping, boilermaking, metal construction, maintenance, mechanical
installation, etc.

II. PRESENTATION OF THE TOPIC

The end-of-cycle project aims to meet a particular need of a company in a technical field. As
a senior technician student in Production and
Maintenance of Industrial Systems (PMSI) of the ESI, our mission, during this
three-month internship, to meet the objectives set.
 IMPLEMENTATION OF SAFETY MEASURES ON PFI CONSTRUCTION SITES (INDUSTRIAL PLATFORM)

II.1. Theme title

The theme submitted to us is entitled < IMPLEMENTATION OF SECURITY MEASURES

ON THE CONSTRUCTION SITES OF PFI (INDUSTRIAL PLATFORM >.

II.2. Interest

The interest of this theme is to ensure the safety of workers, improve working conditions in
order to increase the productivity of the company while giving it a good reputation.

II.3. Work to do

- Identification, analysis and assessment of the risks related to the various activities,

- Proposal of risk prevention and recovery measures

- Application of appropriate measures on a project

III. PFI ACTIVITIES

➢ The main activities

To impose itself on the market of industrial services in Ivory Coast, PFI strives to offer a wide
range of activities to its customers; thus meeting all the possible needs of companies using its
services. Among all its services offered there are some that observe a strong demand from
customers, which is why our study will focus more on its 4 activities or the implementation of
security procedures will cover all the other activities.

Its 4 main activities are:

- The realization of industrial piping

- Boilermaking
- Insulation
- industrial electricity
 IMPLEMENTATION OF SAFETY MEASURES ON PFI CONSTRUCTION SITES (INDUSTRIAL PLATFORM)

CHAPTER 2: IDENTIFICATION AND ASSESSMENT OF

RISKS

I. IDENTIFICATION OF RISKS FOLLOWING EACH

ACTIVITY

In industry, there are several risks to which every man is exposed.

And among all its risks, we can mention among others:
- Traffic and travel risks
- The risks of manual handling
- Physical risks
- The risks of fire and explosion
- Chemical risks
- Biological risks
- Electrical risks

For the identification of risks, it will be a question in a table of presenting all the risks relating
to the activities in question.
TASKS RISK FAMILY DESCRIPTION OF THE RISK

Physical Noise pollution, thermal risks, Hearing risks, Eye

Chemical Toxic smoke, hazardous liquid splash

Handling Crushing, slipping, overexertion
Boilermaking
Electric electrification, electrocution
Psychosocial Stress, internal violence, external violence

Physical Noise pollution, thermal risks, Hearing risks, Eye

Piping Chemical Projection of dangerous liquid

Handling Crushing, slipping, falling, overexertion
Thermal risks,
Physical Risks, Eye
Insulation
Chemical Toxic smoke, hazardous liquid splash
Electric Electrification, electrocution, fire
Industrial Physical Thermals,
electricity.
Picture1: risk identification table
 IMPLEMENTATION OF SAFETY MEASURES ON PFI CONSTRUCTION SITES (INDUSTRIAL PLATFORM)

II. BASICS OF RISK ASSESSMENT

Risk assessment is used to plan control actions in the company, taking into account
priorities. When risks cannot be eliminated or reduced immediately, they must be
classified as objectively as possible according to their importance, in order to prioritize
preventive actions.

▪ The assessment will be made on the basis of 3 parameters which together will
make it possible to assess all the risks and know who to prioritize in order to be
reduced or eliminated urgently

Its parameters are:

- Gravitywhich characterizes the importance of the damage induced by the risk.

It will be assigned a rating ranging from 1 to 4 depending on the level of severity
1-low/2-medium/3-grave/4-very serious

- The probabilitywhich characterizes the possibility of this happening.

It will be assigned a rating ranging from 1 to 4 depending on the level of probability
1-very unlikely/2-unlikely/3-likely/4-very likely

- Thecriticalitywhich is expressed as the product of probability and severity.

CRITICALITY (C) = SEVERITY (G) X PROBABILITY (P)

The results of the criticalities will then allow us to define intervals in which the results of the
products (G x P) will be the levels of criticality.
12-16: very high/6-9: High/4-3: Medium/1-2: Low

Thanks to its results, a level of priority will thus be given to each risk in order to proceed with
the reduction or elimination of its risks.
 IMPLEMENTATION OF SAFETY MEASURES ON PFI CONSTRUCTION SITES (INDUSTRIAL PLATFORM)

III. RISK ANALYSIS

Following the assessment, the analysis will consist in a table of exposing all the risks and
consequences of each activity in order to affect the criticality indices and therefore to know
the levels of criticality linked to each facet of the activity.

As an example below, the analysis table relating to the boilermaking activity is presented.

Number
Source of Description of Probabilit
Risk families Consequences of people Gravity
danger the risk y
exposed
Hearing impairment,
deafness,
Noise pollution, musculoskeletal 4
thermal risks, 2
Physical disorders, contusions, (Very
Hearing risks, (Mean)
crushing, cuts, probable)
Eye
osteoarticular disorders
angioneurotic disorders
Maintenanc
Crushing,
e
/ slipping, falling 4
Injuries, bruises, broken 1
Manufactur Handling objects, tripping, (Very
bones, excessive fatigue (Weak)
ing collision, Everyone probable)
/ overexertion involved
Work at Electrification, 4
4
Height Electric electrocution, Injury, death, fire (Very
(Likely)
short circuit serious)
Stress, internal Trouble concentrating,
4
violence, sleeping, irritation, 1
Psychosocial (Very
external nervousness, severe (Weak)
probable)
violence fatigue
Respiratory pathologies
4
Toxic smoke (cough, expectoration, 3
Chemical (Very
emission shortness of breath), (Severe)
probable)
cancer

Picture2: table of risks related to boilermaking

A table similar to this one will also be drawn up for all the other activities in our study.
 IMPLEMENTATION OF SAFETY MEASURES ON PFI CONSTRUCTION SITES (INDUSTRIAL PLATFORM)

IV. DISCOVERY OF EXISTING PREVENTION MEASURES

After carrying out the analysis and risk assessment, well before drawing up our table which
will affect the preventive measures to be adopted for each activity, it will first be necessary to
present some means of prevention that exist.

In the industrial world and outside, there are several means of safety and prevention against
risks and accidents and we can list among the different existing families:

➢ PPE which includes several categories (protective equipment for the body, head,
hands, etc.) ranging from head protection (helmet, goggles, etc.) to feet (safety
shoes, etc.) Depending on activity to be performed

- TRAINING

Agents must benefit from information or safety talks on:

- The risks against which the PPE protects them, the instructions or instructions
concerning the PPE and many others.

- VERIFICATION OR CONTROL

There are various mandatory PPE checks:

- A visual check before each use Report and renew Defective or expired PPE and
others.

V. APPLICATION OF PREVENTIVE MEASURES AND

RECOVERY MEASURES TO PFI ACTIVITIES

Following the identification, evaluation, analysis and discovery of means of prevention

against the various risks discovered, a final table will finally be drawn up to present all the
means of prevention corresponding to each risk and each activity and also a presentation of
the means of recovery in the event of the occurrence of its risks.
 EXAMPLE OF INSULATION ACTIVITY

Number Means of prevention

Source of Family of Description of Gra proba Current collection
Consequences of people Ind. Actions to be
danger risks risks quick bility EAR EPC measures
Expo. taken
Hearing impairment, Safety shoes,
deafness, gloves,
Noise pollution, musculoskeletal suitable -Application of first
Maintenance thermal risks, disorders, contusions, 2 4 goggles, aid
/ Staff training Beacon,
Physical hearing and eye crushing, cuts, (Avera (Very 8 noise- - evacuation to the
and awareness signs
Manufacturin risks, falling osteoarticular ge) likely.) canceling nearest clinic
g objects disorders helmet, -medical care
/ angioneurotic appropriate
disorders, injuries Everyone clothing
Work at Respiratory involved -Application of first
Height Emission of
pathologies (cough, 3 4 Suitable aid
toxic fumes, Staff training Beacon,
/ Chemical expectoration, (Severe (Very 12 glasses, - evacuation to the
Projection of and awareness signs
And all other shortness of breath), ) likely.) muffler, outfit nearest clinic
dangerous liquid
Insulation cancer, burns -medical care
Stress, internal Trouble
Operations violence, concentrating, 1
4
Staff Rest, staff Rest, staff
Psychosocial (Very 4
external sleeping, irritation, (Weak) awareness development development
likely.)
violence nervousness, fatigue

Picture3: table of risks related to boilermaking

CHAPTER 3: APPLICATION ON A PROJECT (OF THE OLAM
CUSTOMER)

PROJECT: REPAIR OF A LEAF OF THE MPF SAS ENTRANCE GATES

After all this theory phase, it is important to test the veracity and functioning of this process in
the field in order to ensure that the prevention measures found are adapted to the realities on
the ground.

It is with this in mind that we will proceed for this project to the complete process of
identification, evaluation, analysis and assignment of the measures to be undertaken during
the execution of each stage of the project.

For this project, the task was to repair a leaf of the gate of one of the entrances to the OLAM
factory. The different stages were:

- Dismantling the old gate

- Reconstruction of new support
- Welding of the new hinges and reassembly of the gate
 IMPLEMENTATION OF SAFETY MEASURES ON PFI CONSTRUCTION SITES (INDUSTRIAL PLATFORM)

I. IDENTIFICATION OF RISKS

TASKS RISK FAMILY DESCRIPTION OF THE RISK

Noise pollution, thermal risks, Hearing and Eye risks, falling objects,
Physical
people
Disassembly of the Handling Crushing, slipping, falling objects, tripping, collision, overexertion
leaf in poor Electric electrification, electrocution
condition Psychosocial Stress
Noise pollution, thermal risks, Hearing and Eye risks, falling objects,
Physical
Reconstruction of people
the support on the
Electric electrification, electrocution
leaf frame
Thermal risks,
Physical Risks, Eye
Welding of the
hinges and
Handling Crushing, slipping, overexertion
reassembly of the
Electric electrification, electrocution
leaf

Picture4: identification of risks for each task

II. ANALYSIS AND EVALUATION OF ONE OF THE STAGES

➢ Support rebuild

Number of
Source of Risk Description of the Probabili
Consequences people Gravity
danger families risk ty
exposed

Noise pollution, Hearing impairment,

thermal risks, deafness, musculoskeletal 4
Reconstruction 3
Physical Hearing and Eye disorders, contusions, (Very
of the support (Severe)
risks, falling cuts, injuries, Visual Everyone probable)
on the leaf objects, people impairment involved
frame

4 2
electrification,
Electric Injury, death, fire (Very (Unlikely
electrocution
serious) )

Picture5: table of analysis and evaluation of the support reconstruction task

 III. IMPLEMENTATION OF PREVENTIVE MEASURES AND RECOVERY MEASURES

➢ Activity: reconstruction of the support on the leaf frame

Number Means of prevention

Family of Description of Gra proba Current collection
Source of danger Consequences of people Ind. Actions to be
risks risks quick bility EAR EPC measures
Expo. taken
Hearing Safety shoes,
impairment, gloves,
Noise pollution, suitable -Application of first
deafness, 4
thermal risks, goggles, aid
musculoskeletal 3 (Very Staff training Beacon,
Physical Hearing and Eye 12
and awareness
noise-
signs
- evacuation to the
Reconstruction disorders, (Severe) probable canceling nearest clinic
risks, falling
of the support contusions, cuts, Everyone ) helmet, -medical care
objects, people
on the leaf injuries, Visual involved appropriate
impairment clothing
frame
Safety shoe, -Application of first
Electrification, 4 2 suitable aid
Staff training Beacon,
Electric electrocution, Injury, death, fire (Very (Unlikel 8
and awareness
gloves,
signs
- evacuation to the
short circuit serious) y) helmet, nearest clinic
goggles -medical care

Picture6: preventive measures for the sash reconstruction operation

 IV. DURING THE WORKS

Beyond the implementation of its preventive measures, the most difficult step is to have them
applied and respected by the agents who are most concerned.

Therefore, in the project execution phase, a pre-project instruction meeting was held with the
agents in order to present to them the measures that they will have to adopt in each phase of
the project.

And so During the execution of the project we have ensured:

- Control and verification of all documents and permits

- Mandatory compliance with all safety instructions and rulesinstituted.
▪ And carry out a safety assessment with all those responsible for the project

Overall all instructions were followed, we had

- 0 accidents
- 0 complaints

And the project went perfectly.

▪ General report of the project

The objectives have been achieved, but it is important to continue to work together in
order to always ensure the safety of the staff, the well-being of our agents and therefore
the sustainability of the company.
 IMPLEMENTATION OF SAFETY MEASURES ON PFI CONSTRUCTION SITES (INDUSTRIAL PLATFORM)

CONCLUSION
Through these three (03) months of internship within the company PLATEFORME
INDUSTRIELLE, we were able to acquire a better knowledge of the industrial field, the risks
incurred by the agents and industrial personnel on a daily basis and the search for appropriate
measures in order to ensure safety. In order to carry out our mission, we have followed the
following approach:

- visit all PFI company sites to understand the risks to which employees are exposed on
a daily basis;
- identify risks;
- analyze the risks;
- assess the risks;
- propose prevention and recovery measures;
- apply the measures on one of the projects at OLAM;
- assess the performance of its measures and the impact on the execution of the work.

Indeed the effectiveness of these recommendations could not be verified on all the company's
sites because of the limited duration of the internship, but we received a favorable response
from the supervisor.

We think that this experience offered us a good preparation for our professional integration
because it was for us an enriching and complete experience which reinforces our desire to
practice in the field of industry.
 IMPLEMENTATION OF SAFETY MEASURES ON PFI CONSTRUCTION SITES (INDUSTRIAL PLATFORM)

Contents
SUMMARY ............................................................................................................................................... 2
INTRODUCTION ....................................................................................................................................... 3
CHAPTER 1: PRESENTATION OF THE RECEPTION STRUCTURE ................................................................ 4
I. COMPANY PRESENTATION .......................................................................................................... 4
II. PRESENTATION OF THE TOPIC..................................................................................................... 4
II.1. Theme title ............................................................................................................................... 5
II.2. Interest ..................................................................................................................................... 5
II.3. Work to do ................................................................................................................................ 5
III. PFI ACTIVITIES .......................................................................................................................... 5
CHAPTER 2: IDENTIFICATION AND ASSESSMENT OF RISKS ..................................................................... 6
I. IDENTIFICATION OF RISKS FOLLOWING EACH ACTIVITY ............................................................. 6
II. BASICS OF RISK ASSESSMENT ...................................................................................................... 7
III. RISK ANALYSIS ......................................................................................................................... 8
IV. DISCOVERY OF EXISTING PREVENTION MEASURES .................................................................... 9
v. APPLICATION OF PREVENTIVE MEASURES AND RECOVERY MEASURES TO PFI ACTIVITIES ........... 9
CHAPTER 3: APPLICATION ON A PROJECT (OF THE OLAM CUSTOMER) ............................................... 11
I. IDENTIFICATION OF RISKS ......................................................................................................... 12
II. ANALYSIS AND EVALUATION OF ONE OF THE STAGES .............................................................. 12
III. IMPLEMENTATION OF PREVENTIVE MEASURES AND RECOVERY MEASURES ...................... 13
IV. DURING THE WORKS ............................................................................................................. 14
CONCLUSION ......................................................................................................................................... 15
Contents ................................................................................................................................................ 16