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MCCB Replacement in Switch Rack S-SB-115 and Verification of Voltage Testing.

This document provides a job hazard analysis for work involving replacing circuit breakers in a switch rack and verifying voltage testing at a station. It identifies potential hazards such as noise, toxic gases, ignition sources, and emergencies. Controls are outlined to lower the risk level, including use of protective equipment, awareness of gas monitors, prohibiting ignition sources, following emergency procedures, discussing lifesaving rules, ensuring site preparation, and maintaining safety awareness. The supervisor is responsible for checking permits and PPE and informing the crew of hazards and controls before starting the high-risk job.

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0% found this document useful (0 votes)
97 views11 pages

MCCB Replacement in Switch Rack S-SB-115 and Verification of Voltage Testing.

This document provides a job hazard analysis for work involving replacing circuit breakers in a switch rack and verifying voltage testing at a station. It identifies potential hazards such as noise, toxic gases, ignition sources, and emergencies. Controls are outlined to lower the risk level, including use of protective equipment, awareness of gas monitors, prohibiting ignition sources, following emergency procedures, discussing lifesaving rules, ensuring site preparation, and maintaining safety awareness. The supervisor is responsible for checking permits and PPE and informing the crew of hazards and controls before starting the high-risk job.

Uploaded by

hse quiz
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 11

Procedure Ref: IP-OPS-066

JOB HAZARD ANALYSIS


Rev.: A1
Date: Dec. - 2014
Page : 1 of 10

JHA No: 44 Revision No: 0 AREA: MIC JOB LOCATION: STATION S DATE: 04/12/2022
Job Ref (Contract No): GC 22100700 Hazardous Area Classification: Zone 0 , Zone 1 , Zone 2 , Non-Hazardous 
Job Description: TO CARRY OUT MCCB REPLACEMENT IN SWITCH RACK S-SB-115 Permit Type & No : SPARK POTENTIAL &
AND VERIFICATION OF VOLTAGE TESTING.
Procedure Ref: IP-OPS-066

JOB HAZARD ANALYSIS


Rev.: A1
Date: Dec. - 2014
Page : 2 of 10

JHA No: 44 Revision No: 0 AREA: MIC JOB LOCATION: STATION S DATE: 04/12/2022
Job Ref (Contract No): GC 22100700 Hazardous Area Classification: Zone 0 , Zone 1 , Zone 2 , Non-Hazardous 
Job Description: TO CARRY OUT MCCB REPLACEMENT IN SWITCH RACK S-SB-115 Permit Type & No : SPARK POTENTIAL &
AND VERIFICATION OF VOLTAGE TESTING.

Risk Rating Residual


Activities (Job Action Party /
S/N Potential Hazards Before Controls / Mitigation Measures Risk/
steps) Remark
Mitigation Rating
1 Work area  Noise P= 3XC (M)  All personnel inside the working area must carry ear muffs P= 1XC (L) MG Supervisor ,
awareness. A= 0XC (NA) at all times. A= 0XC (NA) MG PTW
E= 2XC (M)  Wear hearing protection at high noise areas. E= 1XC (L) Holder.
R= 0XC (NA) R= 0XA(NA)
 H2S and other P= 3XC (M)  All personnel working inside plant/Pipe line corridor shall P= 1XC (L) MG Supervisor ,
toxic gases A= 0XC (NA) have H2S personal gas monitor/Toxic clips. A= 0XC (NA) MG PTW
E= 2XC (M)  Provide Area Gas Monitor if required by QatarEnergy PTW. E= 1XC (L) Holder.
R= 2XC (M)  Ensure everyone having Escape hood while working in the R= 1XC(L)
plant.
 Ignition sources. P= 3XC (M)  Do not carry mobile phone, smart watch, Lighter, cigarette, P= 1XC (L) MG Supervisor ,
A= 3XC (M) and any kind of ignition sources in the plant. A= 1XC (L) MG PTW
E= 2XC (M)  Employees to be educated for self-checking prior to enter E= 1XC (L) Holder.
R= 3XC(M) into the plant. R= 1XC(L)
 Post Prohibited Items list in all vehicle to refresh
employees.
 Include Prohibited Items Topic in daily TBT for the
awareness of the people
 Emergency P= 3XC (M)  Provide proper access to the area. P= 1XC (L) MG Supervisor ,
condition A= 2XC (M)  In case of any emergency follow MIC emergency Response A= 1XC (L) MG PTW
E= 0XC (NA) procedures. E= 0XC (NA) Holder.
R= 2XC (L)  Each employee should be instructed about safe working R= 1XC(L)
procedure/technique and emergency procedure and
response, in case of emergency.
Procedure Ref: IP-OPS-066

JOB HAZARD ANALYSIS


Rev.: A1
Date: Dec. - 2014
Page : 3 of 10

JHA No: 44 Revision No: 0 AREA: MIC JOB LOCATION: STATION S DATE: 04/12/2022
Job Ref (Contract No): GC 22100700 Hazardous Area Classification: Zone 0 , Zone 1 , Zone 2 , Non-Hazardous 
Job Description: TO CARRY OUT MCCB REPLACEMENT IN SWITCH RACK S-SB-115 Permit Type & No : SPARK POTENTIAL &
AND VERIFICATION OF VOLTAGE TESTING.

 Unaware of the P= 2XC (M)  QatarEnergy (9) Lifesaving rules should be discussed with P= 1XC (L) MG Site
QatarEnergy A= 2XC(M) the work crew on daily basis through TBT. A= 1XC (L) Supervisor, MG
Lifesaving rules E= 0XC (NA)  Strict compliance of QatarEnergy (9) LSR should be E= 0XC (NA) PTW Holder
R= 2XC(M) followed(i.e. Gas Hazards, Line of fire etc) R= 1XC(L)
2 Site preparation  Unauthorized P= 3XC (M)  The area identified, confirmed & cleared prior to entry into P= 1XC (L) MG Supervisor ,
commencement of A= 0XA(NA) the work area. A= 0XC (NA) MG PTW
work E= 0XC (NA)  All personnel shall be trained of all mandatory trainings. E= 0XC (NA) Holder.
 Exposing people R= 2XC (L)  Authorized QatarEnergy work permit holders shall ensure R= 1XC(L)
potentially harm obtaining and maintaining of valid work permits and
or danger. associated certificate.
 Lack of safety  The supervisor responsible for this activity has to check the
awareness PPE and tools of his crew to ensure that all required items
are available and properly used.
 Inform all people regarding permit conditions before work
starts.
 Supervisors must conduct daily toolbox talk about nature
of work and associated potential hazards and its control
measures. Discuss possible emergency and response
procedure.
 Comply with all general job requirements mentioned on
PTW.
 Wear all mandatory PPE.
 Slip / Trip / Fall P=3XC (M)  Maintain obstruction free access. P= 1XC (L) MG Supervisor ,
A=0XC (NA)  Beware of ankle breaker stones. A= 0XC (NA) MG PTW
E=0XC (NA)  Use only designated access. E= 0XC (NA) Holder.
R=2XC (M) R= 1XC(L)
Procedure Ref: IP-OPS-066

JOB HAZARD ANALYSIS


Rev.: A1
Date: Dec. - 2014
Page : 4 of 10

JHA No: 44 Revision No: 0 AREA: MIC JOB LOCATION: STATION S DATE: 04/12/2022
Job Ref (Contract No): GC 22100700 Hazardous Area Classification: Zone 0 , Zone 1 , Zone 2 , Non-Hazardous 
Job Description: TO CARRY OUT MCCB REPLACEMENT IN SWITCH RACK S-SB-115 Permit Type & No : SPARK POTENTIAL &
AND VERIFICATION OF VOLTAGE TESTING.

 Maintain the cable/ hose management


 Manual handling P=3XC (M)  Maintain manual handling technique to avoid stress and P= 1XC (L) MG Supervisor ,
injury A=0XC (NA) strain. A= 0XC (NA) MG PTW
 Poor ergonomics E=0XC (NA)  Do not lift heavy or oversize load alone. Take assistance for E= 0XC (NA) Holder.
R=2XC (M) heavy or awkward loads. R= 1XC(L)
 Provide adequate manpower for manual handling.
 Use mechanical means to lift and carry heavy loads.
 Wrong/ Damaged P=3XC (M)  Use only good condition colour coded tools for the job. P= 1XC (L) MG Supervisor ,
Hand Tools A=0XC (NA)  Remove the damaged tools from the site. A= 0XC (NA) MG PTW
E=0XC (NA) E= 0XC (NA) Holder.
R=2XC (M) R= 1XC(L)
 Pinch Points/ P=3XC (M)  Keep hand and fingers away from trap points and sharp P= 1XC (L) MG Supervisor ,
Sharp edges A=0XC (NA) edges. A= 0XC (NA) MG PTW
E=0XC (NA)  Wear heavy duty gloves for the task. E= 0XC (NA) Holder.
R=2XC (M)  Maintain proper communication between team members. R= 1XC(L)
 Identify sharp edges and trap points prior to start the task.
 Presence of P= 4XC(M)  Inspect the area before and during the activity for the P= 1XC(L) MG Supervisor ,
Snakes/Insects A= 0XC (NA) presence of any snakes/Insects. A= 0XC (NA) MG PTW
E= 0XC (NA)  Don’t sit/Stand near Burrow. E= 0XC (NA) Holder.
R= 2XC(M)  Emergency standby vehicle to be provided at site. R= 1XC(L)
Procedure Ref: IP-OPS-066

JOB HAZARD ANALYSIS


Rev.: A1
Date: Dec. - 2014
Page : 5 of 10

JHA No: 44 Revision No: 0 AREA: MIC JOB LOCATION: STATION S DATE: 04/12/2022
Job Ref (Contract No): GC 22100700 Hazardous Area Classification: Zone 0 , Zone 1 , Zone 2 , Non-Hazardous 
Job Description: TO CARRY OUT MCCB REPLACEMENT IN SWITCH RACK S-SB-115 Permit Type & No : SPARK POTENTIAL &
AND VERIFICATION OF VOLTAGE TESTING.

 Infected by P=3xC (M)  Any person showing symptoms of infection will be sent to P=1xC (L) MG work crew
Corona virus E=0XC (NA) medical Centre. E=0XC (NA) MG site nurse/
(COVID-19) A=0xB (NA)  Cover your nose and mouth with clean napkin/ or with A=0xB (NA) doctor
 Spread of R=3xC (M) sleeve when coughing or sneezing. R=1xC (L)
infection to others  Inform immediately your supervisor and department
 Dispose-off the tissue with responsibility in a trash bin and
immediately wash your hands
 Avoid any contact with people who show symptoms of
respiratory diseases such as coughing or sneezing.
 If you have flu symptoms, use face mask to avoid infecting
others.
 Wear a mask to limit the respiratory droplets.
 visit the health center or hospital in any flu symptoms.
 Always wash your hands with soap or hand sanitizer.
 Avoid touching your nose, eyes and mouth with unclear
hands.
 Maintain a clean environment & sanitize surfaces.
 Hand washing and sanitizing facility should be provided at
site
 Keep distances (2 M) and avoid close contact to a minimum
 Avoid contact with stray, sick or dead animals.
 Eat well cooked food.
 Mandatory PPE (Face Mask) should always be worn.
 Ensure your health color code status is always green, if not
it should be immediately reported to health center.
 Covid-19 hazards and precautions awareness should be
Procedure Ref: IP-OPS-066

JOB HAZARD ANALYSIS


Rev.: A1
Date: Dec. - 2014
Page : 6 of 10

JHA No: 44 Revision No: 0 AREA: MIC JOB LOCATION: STATION S DATE: 04/12/2022
Job Ref (Contract No): GC 22100700 Hazardous Area Classification: Zone 0 , Zone 1 , Zone 2 , Non-Hazardous 
Job Description: TO CARRY OUT MCCB REPLACEMENT IN SWITCH RACK S-SB-115 Permit Type & No : SPARK POTENTIAL &
AND VERIFICATION OF VOLTAGE TESTING.

 Bullying (personal P=3xB (M)  Employee to be reminded in the toolbox talks, to respect P=1xB (L) MG Supervisor ,
injury) E=0XC (NA) people – no bulling is tolerated as per HR-Admin policy. E=0XC (NA) MG PTW
A=0XC (NA)  Disciplinary action will be imposed if injury incurred A=0XC (NA) Holder.
R=1xB (L) horseplay occurs. R=1xB (L)
 Workplace P=3xB (M)  Employee to be reminded in the toolbox talks, that P=1xB (L) MG Supervisor ,
violence (personal E=0XC (NA) horseplay is not allowed. E=0XC (NA) MG PTW
injury) A=0XC (NA)  No teasing or franking or any kind of horseplay at site as it A=0XC (NA) Holder.
R=1xB (L) may lead to undesired event. R=1xB (L)
 Disciplinary action will be imposed if injury incurred
horseplay occurs.
 Workload (stress/ P=3xB (M)  Supervisor to respect what employee or workers feel about P=1xB (L) MG Supervisor ,
pressure) from E=0XC (NA) the job. E=0XC (NA) MG PTW
Supervision. A=0XC (NA)  Do not push workers to a job out of his scope of duties and A=0XC (NA) Holder.
R=1xB (L) responsibilities. R=1xB (L)
 Do not allow workers to excessive workload (single) hand
delegation.
 Always ask worker, how do they feel today, how is their
day or morning so far.
 Engage them into healthy conversation.
 Always listen to their concerns.
Procedure Ref: IP-OPS-066

JOB HAZARD ANALYSIS


Rev.: A1
Date: Dec. - 2014
Page : 7 of 10

JHA No: 44 Revision No: 0 AREA: MIC JOB LOCATION: STATION S DATE: 04/12/2022
Job Ref (Contract No): GC 22100700 Hazardous Area Classification: Zone 0 , Zone 1 , Zone 2 , Non-Hazardous 
Job Description: TO CARRY OUT MCCB REPLACEMENT IN SWITCH RACK S-SB-115 Permit Type & No : SPARK POTENTIAL &
AND VERIFICATION OF VOLTAGE TESTING.

 Working beyond  QatarEnergy PTW Procedure should be followed and MG Site


PTW stipulated P= 0XC (NA) implemented. P= 0XC (NA) Supervisor, MG
timing. A= 0XA(NA)  PTW working conditions should be communicate with work A= 0XA(NA) PTW Holder/
E= 0XC (NA) crew. E= 0XC (NA)
R= 3XC (M) R= 1XC (M)

3 MCCB replacement  Electrical shock P= 0XA (NA)  Authorised person shall involve in the activity. P= 0XA (NA) MG Site
in switch rack  Improper and A= 0XA(NA)  Obtain the work permit. A= 0XA(NA) Supervisor, MG
(S-SB-115) by using wrong isolation E= 0XA (NA)  Follow LOTO procedure E= 0XA (NA) PTW Holder/
drilling machine R= 3XC (M) R= 1XC (M)
 Untrained  Obtain the PRC prior to start the work
technicians  Ensure QatarEnergy Electrical authorisation personnel
 Uncertified testing Presence.
devices  Only experienced technicians to perform the continuity
testing under supervision.
 Use inspected and certified testing devices.

 Unsafe acts cause P= 0XA (NA)  Ensure that a worksite supervisor is properly monitoring P= 0XA (NA) Work Site
of inexperience A= 0XA(NA) the site activity works. A= 0XA(NA) Supervisor/
personnel E= 0XA (NA)  Deploy experienced personnel. E= 0XA (NA) Vendor
R= 3XC (M)  QatarEnergy PNP and operation (ODM) E&I representative R= 1XC (M) Engineer)
presence shall ensure for witness.
Procedure Ref: IP-OPS-066

JOB HAZARD ANALYSIS


Rev.: A1
Date: Dec. - 2014
Page : 8 of 10

JHA No: 44 Revision No: 0 AREA: MIC JOB LOCATION: STATION S DATE: 04/12/2022
Job Ref (Contract No): GC 22100700 Hazardous Area Classification: Zone 0 , Zone 1 , Zone 2 , Non-Hazardous 
Job Description: TO CARRY OUT MCCB REPLACEMENT IN SWITCH RACK S-SB-115 Permit Type & No : SPARK POTENTIAL &
AND VERIFICATION OF VOLTAGE TESTING.

 Unauthorized Entry P= 0XA (NA)  Obtain permission from operation authority before enter in P= 0XA (NA) Work Site
in to control room A= 0XA(NA) to the control room A= 0XA(NA) Supervisor/
E= 0XA (NA)  Entry Log sheet shall be maintained while entering. E= 0XA (NA) Vendor
R= 3XC (M)  QatarEnergy PNP representative presence shall ensure for R= 1XC (M) Engineer)
witness.
P=3XC (M)  Use Right tools for the job. P= 1XC (L) MG Supervisor,
 Hand Injury
A=0XA (NA)  Use non spark Potential Tools inside Plant. A= 0XA (NA) MG PTW Holder.
 Using of Wrong E=0XA (NA) E= 0XA (NA)
Tools.  Don’t use damaged tools.
R=2XC (M) R= 1XC(L)
 Sharp edges.  Inspect the tools before use.
 Pinch Point.  Wear Suitable Hand Gloves.
 Keep Hand and Fingers away from Pinch point/Sharp Edges.
P=3XC (M)  Use QatarEnergy approved Drilling Machine. P= 1XC (L) MG Supervisor,
 Spark from Drilling
A=0XA (NA)  Inspect the driller before use. A= 0XA (NA) MG PTW Holder.
machine.
E=0XA (NA)  Use color coded driller. E= 0XA (NA)
 Flying particles. R=2XC (M) R= 1XC(L)
 Fire  Don’t change the battery inside the plant.
 Entanglement  Wear Suitable Hand gloves.
 Wear Safety Goggles and Face shield with all other
mandatory PPE.
 The drilling shall be done by Competent Person.
 Don’t wear loose Clothing.
 Injury due to hand P= 3XC (M) P= 1XC (L) MG Supervisor ,
 Check the tools condition and colour code before use.
tools. A= 2XC (M) A= 1XC(L) MG PTW
 Sharp tools to point away from body and not towards body.
E= 0XA (NA) E= 0XA (NA) Holder.
 Use right tool for the job.
R= 2XC (M) R= 1XC (L)
Procedure Ref: IP-OPS-066

JOB HAZARD ANALYSIS


Rev.: A1
Date: Dec. - 2014
Page : 9 of 10

JHA No: 44 Revision No: 0 AREA: MIC JOB LOCATION: STATION S DATE: 04/12/2022
Job Ref (Contract No): GC 22100700 Hazardous Area Classification: Zone 0 , Zone 1 , Zone 2 , Non-Hazardous 
Job Description: TO CARRY OUT MCCB REPLACEMENT IN SWITCH RACK S-SB-115 Permit Type & No : SPARK POTENTIAL &
AND VERIFICATION OF VOLTAGE TESTING.

4 Environmental  Lightning P= 3XC (M)  All work shall terminate and each employee shall move to a P= 1XC (L) MG Site
Conditions  Rain A= 2XC(M)  safe place when environmental conditions create a hazard A= 1XC (L) Supervisor, MG
 Strong winds E= 0XA (NA) for the employee. E= 0XA (NA) PTW Holder
 Darkness R= 2XC(M)  Provide shelters/Bus to rest in case abnormal weather R= 1XC (L)
conditions
 Ensure dust mask available with all when dust creation
 Wear clear glass during dark/night period.

5 Post activity  Slips, trips and P=3XC (M)  Ensure all equipment / materials removed from area. P=1XC (L) MG Site
checks, falls A=0XA (NA)  Clear the area of any slip, trip or fall hazards. A=0XA (NA) Supervisor, MG
housekeeping. E=0XA (NA)  All equipment’s and tools removed on completion of job. E=0XA (NA) PTW Holder.
R=2XC (M)  Be cautious for the wet slippery surface. R=1XC (L)

 Dust P=3XC (M)  Use Proper PPE for the task. Use dust mask. P=1XC (L) MG Site
A=0XA (NA)  Waste material collected and disposed as per waste A=0XA (NA) Supervisor, MG
E=0XA (NA) management plan. E=0XA (NA) PTW Holder.
R=2XC (M) R=1XC (L)

 Sharp Edges/pinch P=3XC (M)  Wear heavy duty gloves for the task. P=1XC (L) MG Site
points A=0XA (NA)  Keep the body parts away from sharp edges. A=0XA (NA) Supervisor, MG
E=0XA (NA)  Protect the sharp edges with some sort of means if E=1XC (L) PTW Holder.
R=2XC (M) possible. R=1XC (L)

6 Waste  Wrong disposal P=3XC (M)  All waste to be disposed at QatarEnergy approved waste P=1XC (L) MG Site
Procedure Ref: IP-OPS-066

JOB HAZARD ANALYSIS


Rev.: A1
Date: Dec. - 2014
Page : 10 of 10

JHA No: 44 Revision No: 0 AREA: MIC JOB LOCATION: STATION S DATE: 04/12/2022
Job Ref (Contract No): GC 22100700 Hazardous Area Classification: Zone 0 , Zone 1 , Zone 2 , Non-Hazardous 
Job Description: TO CARRY OUT MCCB REPLACEMENT IN SWITCH RACK S-SB-115 Permit Type & No : SPARK POTENTIAL &
AND VERIFICATION OF VOLTAGE TESTING.

management area A=0XA (NA) management centre. A=0XA (NA) Supervisor, MG


E=2XC (M)  All waste to be segregated as per QatarEnergy Regulation E=1XC (L) PTW Holder.
R=2XC (M) before disposal. R=1XC (L)
 Improper P=3XC (M)  All waste materials shall be removed end of the shift/ day. P=1XC (L) MG Site
collection of A=0XA (NA) A=0XA (NA) Supervisor, MG
Wastes E=2XC (M) E=1XC (L) PTW Holder.
R=2XC (M) R=1XC (L)

TEAM MEMBERS & ENDORSEMENT

Position / Ref Position / Ref Sign


S/N Name Indicator Sign S/N Name Indicator
Avinash Kammili
1 Construction Manager 4
Meethal
Muhammed Hussain
2 Project HSE Lead 5
Latheef
Jojo Escalona /
3 PNE0011C / PNE0002C 6
Aju Kuriakose

JHA Team Leader Authorization: Ref Indicator: Sign:

JHA Approval (Permit Authority/ Asset Holder): Ref Indicator: Sign:


Procedure Ref: IP-OPS-066

JOB HAZARD ANALYSIS


Rev.: A1
Date: Dec. - 2014
Page : 11 of 10

JHA No: 44 Revision No: 0 AREA: MIC JOB LOCATION: STATION S DATE: 04/12/2022
Job Ref (Contract No): GC 22100700 Hazardous Area Classification: Zone 0 , Zone 1 , Zone 2 , Non-Hazardous 
Job Description: TO CARRY OUT MCCB REPLACEMENT IN SWITCH RACK S-SB-115 Permit Type & No : SPARK POTENTIAL &
AND VERIFICATION OF VOLTAGE TESTING.

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