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Filter Regulator

This document provides information on Festo filter regulators of the PCRP series. It includes details on: 1) The PCRP-44 and PCRP-64 models, which come in G1/4, G1/2, 1/4 NPT, and 1/2 NPT connection sizes. 2) Mounting attachments and accessories like brackets and pressure gauges. 3) Technical specifications including flow rates, pressure ranges, temperature ratings, and more. 4) An overview of the regulators' functions, robust housing, pressure regulation capabilities, and compliance with industry standards.

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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
81 views

Filter Regulator

This document provides information on Festo filter regulators of the PCRP series. It includes details on: 1) The PCRP-44 and PCRP-64 models, which come in G1/4, G1/2, 1/4 NPT, and 1/2 NPT connection sizes. 2) Mounting attachments and accessories like brackets and pressure gauges. 3) Technical specifications including flow rates, pressure ranges, temperature ratings, and more. 4) An overview of the regulators' functions, robust housing, pressure regulation capabilities, and compliance with industry standards.

Uploaded by

azlan
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Filter regulators PCRP

Filter regulators PCRP

Peripherals overview
PCRP-44-G14/N14 PCRP-44-G12/N12

1 1

2 2

Mounting attachments and accessories


a Page/Internet
[1] Mounting bracket 10
PAMP-MB-44
[2] Pressure gauge 12
PAGN
– Filter cartridge 11
PFEP
– Filter cartridge 11
MS4-LFP

PCRP-64

Mounting attachments and accessories


a Page/Internet
[1] Mounting bracket 10
PAMP-MB-64
[2] Pressure gauge 12
PAGN
– Filter cartridge 11
PFEP

2 d Internet: www.festo.com/catalogue/... Subject to change – 2021/07


Filter regulators PCRP

Type codes
001 Series 005 Filter version
PCRP Filter regulator C 5 µm
E 40 µm
002 Size
44 44 006 Bowl type
64 64 R1 Stainless steel

003 Pneumatic connection 007 Condensate drain


G14 G1/4 M Manual
G12 G1/2
N14 1/4 NPT 008 Temperature range
N12 1/2 NPT T18 -20 ... +80°C
T19 -60 ... +80°C
004 Pressure regulation range
7 Up to 7 bar
12 Up to 12 bar

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Filter regulators PCRP

Data sheet
Function
-M- Standard nominal flow rate
1600 ... 4115 l/min

-Q- Temperature range


–60 ... +80°C

-L- Operating pressure


1 ... 20 bar

Conforms to standard:
NACE MR0175/ISO 15156 (housing
and bowl)
PCRP-44 PCRP-64

• Space-saving design with filter and • Robust housing for the specific re- • Resistant to UV radiation and • The set values are secured by an
regulator in a single unit quirements of process automation corrosive environments adjusting screw with lock
• Good particle separation and high • Suitable for use outdoors and at • Two pressure regulation ranges: • Safe to use in explosion zones
flow rate temperatures down to –60°C 0.5 ... 7 bar and 0.5 ... 12 bar 1/2/21/22
• Good regulation characteristics with • Two pressure gauge connections for • New filter cartridges a 11
minimal hysteresis flexible installation

General technical data 


Size 44 64
Pneumatic connection 1, 2 G1/4 G1/2 1/4 NPT 1/2 NPT G1/4 G1/2 1/4 NPT 1/2 NPT
Design Filter regulator without pressure gauge
Conforms to standard NACE MR0175/ISO 15156 (housing and bowl)
Controller function With primary pressure compensation, with secondary venting
Type of mounting Via mounting kit
In-line installation
Mounting position Vertical ±5°
Grade of filtration [μm] 40
5
Air quality class at the output Compressed air to ISO 8573-1:2010 [6:4:4] (grade of filtration 5 μm)
Compressed air to ISO 8573-1:2010 [7:4:4] (grade of filtration 40 μm)
Inert gases
Condensate drain Manually rotating
Actuator lock Adjusting screw with lock
Pressure regulation range [bar] – 0.5 ... 7 (7.25 ... 101.5 psi/0.05 ... 0.7 MPa)
0.5 ... 12 (7.25 ... 174 psi/0.05 ... 1.2 MPa)
Max. pressure hysteresis [bar] 0.2
Pressure indication Prepared for G1/4
Max. condensate volume [cm3] 12 (temperature range –20 ... +80°C) 30
13 (temperature range –60 ... +80°C)

4 d Internet: www.festo.com/catalogue/... Subject to change – 2021/07


Filter regulators PCRP

Data sheet
Flow rates
Size 44 64
Pressure regulation range 0.5 ... 12 bar 0.5 ... 7 bar 0.5 ... 12 bar
Pneumatic connection 1, 2 G1/4, 1/4 NPT G1/2, 1/2 NPT G1/4, 1/4 NPT G1/2, 1/2 NPT G1/4, 1/4 NPT G1/2, 1/2 NPT
Standard nominal flow rate qnN1) [l/min]
Grade of filtration 40 μm 1750 1750 3320 4115 2845 3100
5 μm 1600 1600 2040 2150 1920 1980

Max. standard flow rate [l/min]


Grade of filtration 40 μm 2500 (temperature range 2500 (temperature range 3980 6750 3990 6440
–20 ... +80°C) –20 ... +80°C)
2020 (temperature range 2020 (temperature range
–60 ... +80°C) –60 ... +80°C)
5 μm 2400 2400 2410 2920 2400 2740

1) Measured at p1 = 10 bar, p2 = 6 bar and Δp = 1 bar.

Operating and environmental conditions


Temperature range PCRP-...-T18 PCRP-...-T19
Operating pressure [bar] 1 ... 20 (14.5 ... 290 psi/0.1 ... 2 MPa)
Operating medium Compressed air to ISO 8573-1:2010 [–:4:–]
Inert gases
Ambient temperature [°C] –20 ... +80 –60 ... +80
Temperature of medium [°C] –20 ... +80 –60 ... +80
Storage temperature [°C] –20 ... +80 –60 ... +80

Weight [g]
Size 44 64
Pneumatic connection 1, 2 G1/4, 1/4 NPT G1/2, 1/2 NPT G1/4, 1/4 NPT G1/2, 1/2 NPT
Temperature range [°C] –20 ... +80 –60 ... +80 –20 ... +80 –60 ... +80
Filter regulator PCRP 665 (grade of 720 750 (grade of 805 1965 1910
filtration 5 μm) filtration 5 μm)
670 (grade of 755 (grade of
filtration filtration
40 μm) 40 μm)

Materials 
Size 44 64
Temperature range [°C] –20 ... +80 –60 ... +80 –20 ... +80 –60 ... +80
Housing Stainless steel casting, material number: 1.4409/CF3M(316L)
Filter support POM Stainless steel casting, material number: 1.4409/CF3M(316L)
Bowl Stainless steel casting, material number: 1.4409/CF3M(316L)
Filter PE High-alloy stainless steel, material number: 1.4404/316L
Drain screw High-alloy stainless steel, material number: 1.4404/316L
Adjusting screw High-alloy stainless steel
Spring High-alloy stainless steel
Seals CR
NBR
– VMQ – VMQ
Note on materials RoHS-compliant
Contains paint-wetting impairment substances

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Filter regulators PCRP

Data sheet
Dimensions  Download CAD data a www.festo.com
PCRP-44-G14/N14 PCRP-44-G12/N12

Barbed fitting for plastic Barbed fitting for plastic


tubing PUN(-H)-6x1 tubing PUN(-H)-6x1

[1] M8 screw [3] Exhaust port a Flow direction


[2] Installation dimension -H-  Note
The adapters for the pneumatic
connection G1/2 or 1/2 NPT are
included in the scope of delivery.

Type B1 B2 B3 B4 D1 D2 L1 L2 L3 L4
min.
PCRP-44-G14 – G1/4
G1/8
PCRP-44-G12 80 G1/2
44 44 22 181.1 17 60 110.1
PCRP-44-N14 – 1/4 NPT
1/8 NPT
PCRP-44-N12 80 1/2 NPT

-H- Note: This product conforms to ISO 1179-1 and ISO 228-1.

6 d Internet: www.festo.com/catalogue/... Subject to change – 2021/07


Filter regulators PCRP

Data sheet
Dimensions  Download CAD data a www.festo.com
PCRP-64

Barbed fitting for plastic


tubing PUN(-H)-6x1

[1] M10 screw [3] Exhaust port a Flow direction


[2] Installation dimension

Type B1 B2 B3 D1 D2 L1 L2 L3 L4
min.
PCRP-64-G14 G1/4
G1/8
PCRP-64-G12 G1/2
64 64 32 234.2 17 60 135.6
PCRP-64-N14 1/4 NPT
1/8 NPT
PCRP-64-N12 1/2 NPT

-H- Note: This product conforms to ISO 1179-1 and ISO 228-1.

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Filter regulators PCRP

Data sheet
Dimensions – Accessories Download CAD data a www.festo.com
PCRP-44 with mounting bracket PAMP-MB-44

[1] Socket head screw


ISO 4762-M4X8-A4-70

Mounting bracket PAMP


a page 10

Size B1 B2 B3 B4 B5 B6 B7 D1 L1 L2 L3 L4
44 68.3 56.3 17.7 10.5 28.5 8.6 2.5 4.5 42 30 15 5

Dimensions – Accessories Download CAD data a www.festo.com


PCRP-64 with mounting bracket PAMP-MB-64

[1] Socket head screw


ISO 4762-M5X8-A2-70

Mounting bracket PAMP


a page 10

Size B1 B2 B3 B4 B5 B6 D1 L1 L2 L3 L4 L5 L6 L7
64 86 65 13 42 7.8 3 7.1 120 100 50 20 62.5 57.5 22

8 d Internet: www.festo.com/catalogue/... Subject to change – 2021/07


Filter regulators PCRP

Data sheet
Ordering data 
Temperature range –20 ... +80°C
Size Connection Grade of filtration 5 μm Grade of filtration 40 μm
Part no. Type Part no. Type
Pressure regulation range 0.5 ... 7 bar
64 G1/4 4787803 PCRP-64-G14-7-C-R1-M-T18 4787805 PCRP-64-G14-7-E-R1-M-T18
G1/2 4787811 PCRP-64-G12-7-C-R1-M-T18 4787813 PCRP-64-G12-7-E-R1-M-T18
1/4 NPT 4787799 PCRP-64-N14-7-C-R1-M-T18 4787801 PCRP-64-N14-7-E-R1-M-T18
1/2 NPT 4787807 PCRP-64-N12-7-C-R1-M-T18 4787809 PCRP-64-N12-7-E-R1-M-T18

Pressure regulation range 0.5 ... 12 bar


44 G1/4 8120907 PCRP-44-G14-12-C-R1-M-T18 8120906 PCRP-44-G14-12-E-R1-M-T18
G1/2 8120905 PCRP-44-G12-12-C-R1-M-T18 8120904 PCRP-44-G12-12-E-R1-M-T18
1/4 NPT 8120903 PCRP-44-N14-12-C-R1-M-T18 8120902 PCRP-44-N14-12-E-R1-M-T18
1/2 NPT 8120901 PCRP-44-N12-12-C-R1-M-T18 8120900 PCRP-44-N12-12-E-R1-M-T18
64 G1/4 4787804 PCRP-64-G14-12-C-R1-M-T18 4787806 PCRP-64-G14-12-E-R1-M-T18
G1/2 4787812 PCRP-64-G12-12-C-R1-M-T18 4787814 PCRP-64-G12-12-E-R1-M-T18
1/4 NPT 4787800 PCRP-64-N14-12-C-R1-M-T18 4787802 PCRP-64-N14-12-E-R1-M-T18
1/2 NPT 4787808 PCRP-64-N12-12-C-R1-M-T18 4787810 PCRP-64-N12-12-E-R1-M-T18

Ordering data
Temperature range –60 ... +80°C
Size Connection Grade of filtration 5 μm Grade of filtration 40 μm
Part no. Type Part no. Type
Pressure regulation range 0.5 ... 7 bar
64 G1/4 5394669 PCRP-64-G14-7-C-R1-M-T19 5394671 PCRP-64-G14-7-E-R1-M-T19
G1/2 5394677 PCRP-64-G12-7-C-R1-M-T19 5394679 PCRP-64-G12-7-E-R1-M-T19
1/4 NPT 5394665 PCRP-64-N14-7-C-R1-M-T19 5394667 PCRP-64-N14-7-E-R1-M-T19
1/2 NPT 5394673 PCRP-64-N12-7-C-R1-M-T19 5394675 PCRP-64-N12-7-E-R1-M-T19

Pressure regulation range 0.5 ... 12 bar


44 G1/4 – – 8120898 PCRP-44-G14-12-E-R1-M-T19
G1/2 – – 8120899 PCRP-44-G12-12-E-R1-M-T19
1/4 NPT – – 8120896 PCRP-44-N14-12-E-R1-M-T19
1/2 NPT – – 8120897 PCRP-44-N12-12-E-R1-M-T19
64 G1/4 5394670 PCRP-64-G14-12-C-R1-M-T19 5394672 PCRP-64-G14-12-E-R1-M-T19
G1/2 5394678 PCRP-64-G12-12-C-R1-M-T19 5394680 PCRP-64-G12-12-E-R1-M-T19
1/4 NPT 5394666 PCRP-64-N14-12-C-R1-M-T19 5394668 PCRP-64-N14-12-E-R1-M-T19
1/2 NPT 5394674 PCRP-64-N12-12-C-R1-M-T19 5394676 PCRP-64-N12-12-E-R1-M-T19

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Filter regulators PCRP

Accessories
Mounting bracket ­PAMP-MB-44
For PCRP-44
• For wall mounting an individual unit

Temperature of medium/ambient
temperature: –60°... +80°C

Material of bracket/screws:
High-alloy stainless steel

Note on materials:
RoHS-compliant
Free of copper and PTFE

Dimensions
Size B1 B2 B3 B4 B5 B6 B7 D1 D2 D3 L1 L2 L3 L4 R1
@ @
44 68.3 56.3 17.7 10.5 31 8.6 2.5 4.5 7.5 4.5 42 30 15 5 50.8

Ordering data
Size Tightening torque for valve mounting Weight Part no. Type
[Nm] [g]
44 2.5 ±10% 32 8123058 PAMP-MB-44

Mounting bracket ­PAMP-MB-64


For PCRP-64
• For wall mounting an individual unit

Temperature of medium/ambient
temperature: –60°... +80°C

Material of bracket/screws:
High-alloy stainless steel

Note on materials:
RoHS-compliant
Free of copper and PTFE

Dimensions
Size B1 B2 B3 B4 B5 D1 D2 L1 L2 L3 L4 L5
@
64 86 65 13 7.8 3 7.1 5.5 120 100 39 22 20

Ordering data
Size Tightening torque for valve mounting Weight Part no. Type
[Nm] [g]
64 5 ±10% 119 8081356 PAMP-MB-64

10 d Internet: www.festo.com/catalogue/... Subject to change – 2021/07


Filter regulators PCRP

Accessories
Filter cartridge PFEP

Filter material:
High-alloy stainless steel

Note on materials:
RoHS-compliant
Free of copper and PTFE

Ordering data
Size For type Grade of filtration Weight Part no. Type
[μm] [g]
44 PCRP-44-...-E-...-T19 40 32 8123059 PFEP-44-E
64 PCRP-64-...-C 5 77 8081360 PFEP-64-C
PCRP-64-...-E 40 64 8081365 PFEP-64-E

Filter cartridge MS4-LFP

Filter material:
PE

Ordering data
For type Grade of filtration Part no. Type
[μm]
PCRP-44-...-C-...-T18 5 534501 MS4-LFP-C
PCRP-44-...-E-...-T18 40 534502 MS4-LFP-E

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Filter regulators PCRP

Accessories
Pressure gauge PAGN
-Q- Temperature range
–40 ... +200°C

Technical data
Nominal size 63
Pneumatic connection G1/4
Operating medium Inert gases
Neutral fluids
Note on operating/ No oxygen
pilot medium No acetylene
Design Bourdon tube pressure gauge
Conforms to standard EN 837-1
Type of mounting In-line installation
Connection position Centred, rear
Ambient temperature [°C] –40 ... +60
Temperature of medium [°C] –40 ... +2001)
Storage temperature [°C] –40 ... +70
Measurement accuracy class 1.6
Intermittent load factor 0.66
Degree of protection IP65
Weight [g] 160

1) If the temperature of the medium used is below 0°C, ensure the operating medium is dry.

Materials
Housing High-alloy stainless steel (colour: silver)
Inspection window PC
Screwed trunnion/ High-alloy stainless steel
materials in contact with the media
Note on materials RoHS-compliant

Dimensions Download CAD data a www.festo.com

[1] ≤ 16 bar with compensating valve

B1 D1 D2 D3 L1 L2 L3 ß 1
@ @
69.5 63 G1/4 62 57 33 11.5 14

Ordering data 
Nominal size Pneumatic connection Operating pressure Display range Part no. Type
Outer scale in bar
63 G1/4 0 ... 16 bar 0 ... 16 bar 8081401 PAGN-63-16-G14-R1-1.6-0.5-V2

12 d Internet: www.festo.com/catalogue/... Subject to change – 2021/07

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