D U C T M A T E

U.S. Patent No. 6,505,441

TOM
CUS NOW
S
SIZE ABLE!
IL
AVA

U.L. Rated Grease Duct Doors

Easy To Install Sandwich® / Weld On Designs
• UL 1978 listed • Available in a variety of sizes
• Dramatically reduces installation time • Grease and liquid tight
• No special tools required • Meets NFPA 96 standards
• Union made in the U.S.A
 DESCRIPTION
Sandwich® style access door for grease duct or high
temperature applications.
I N S TA L L AT I O N I N S T R U C T I O N S

BASIC USE
To provide easy access into high temperature air ducts
and grease duct systems. This door was designed for
applications requiring UL 1978 Listing.

SPECIAL CHARACTERISTICS
• UL 1978 Listed
• Easy to install sandwich design with no special tools required 1. Peel backing off template 4. Insert the door into the
• Minimal penetration into the duct and apply to duct in opening at an angle and
• Dramatically reduces installation time desired location. then center the door.
• No welding required
• Grease and liquid tight
• Meets NFPA 96 Standards
• Union made in the U.S.A.
• Available in a variety of sizes
• Door is completely removable for easy cleaning
• Can be used with all types of duct wrap insulation systems
• No need for any clips
• No need for any drilling
• Unique collapsible handle design for easy installation
2. Cut around edge of the 4a. NOT CENTERED
T E C H N I C A L I N F O R M AT I O N template. If you can see the wall
PANELS Be sure to remove all burrs of the duct through
The ULtimate Access Door consists of two layers of 11 and slug from the cut any of the corner holes,
gauge steel (also available in Stainless 304). Steel door must opening to reduce potential then it is not centered.
be used on steel duct and stainless door must be used on tearing of the gasket
stainless duct. during installation and
removal of the access door.
GASKET
High temperature ceramic board, rated to 2300°.
Completely covers the surface of the outer plate
FASTENERS
Two threaded fasteners are welded to the inner door and
one fastener in each corner.
TEMPLATE 4b. CENTERED
Self adhesive template is provided for the exact size of duct If you can not see the
opening required. wall of the duct through
3. Remove the perimeter any of the corner holes,
UL DOOR INSULATION PLATE fasteners from the door then it is centered.
Manufactured from 16 gauge black iron. For use with a assembly and loosen the
wrap system. (Sold separately or as a kit) two center fasteners,
but do not remove.
UL DOOR INSULATION HARDWARE
Consists of four 8” extension studs, washers, fasteners, “Do If using a 6” sandwich
Not Obstruct” Sticker, and installation instructions. door, all perimeter
(Sold separately or as a kit) fasteners and one center
fastener must be removed.
Insert the door into the
LIMITED PRODUCT WARRANTY opening at an angle and
then center the door and
** See Back Panel install fasteners. 5. Tighten all fasteners.
 PA C K A G I N G I N F O R M AT I O N A N D S I Z I N G G U I D E L I N E S

ULtimate Door
* Insert S4 for Stainless Steel (provided with Stainless Steel hex bolts).
For D1212UL/D1212ULWS Stainless Steel is a special order and may take additional time.
* Insert BI for Black Iron.
Custom Sizes Available Upon Request - Additional leadtimes may apply

Opening Minimum Packaging

Part # Description Door Size Weight
Size Duct Height Quantity
D66UL* UL Door Only 6” x 6” 8” x 8” 13” 5 25.3 lbs.
D66ULWS* UL Door with Insulation Kit and 12” x 12” Outer Plate 6” x 6” 8” x 8” 13” 5 45.0 lbs.
D720UL* UL Door Only 7” x 20” 9” x 22” 13” 3 36.0 lbs.
D720ULWS* UL Door with Insulation Kit and 13” x 26” Outer Plate 7” x 20” 9” x 22” 13” 3 52.0 lbs.
D106UL* UL Door Only 10” x 6” 12” x 8” 12” 5 39.0 lbs.
D106ULWS* UL Door with Insulation Kit and 16” x 12” Outer Plate 10” x 6” 12” x 8” 12” 5 63.0 lbs.
D1010UL UL Door Only 10” x 10” 12” x 12” 17” 5 57.0 lbs.
D1010ULWS* UL Door with Insulation Kit and 16” x 16” Outer Plate 10” x 10” 12” x 12” 17” 5 70.0 lbs.
D128UL* UL Door Only 12” x 8” 14” x 10” 14” 5 55.9 lbs.
D128ULWS* UL Door with Insulation Kit and 18” x 14” Outer Plate 12” x 8” 14” x 10” 14” 4 70.0 lbs.
D1212UL* UL Door Only 12” x 12” 14” x 14” 19” 2 24.01 lbs.
D1212ULWS* UL Door with Insulation Kit and 18” x 18” Outer Plate 12” x 12” 14” x 14” 19” 2 43.56 lbs.
D1612UL* UL Door Only 16” x 12” 18” x 14” 18” 2 25 lbs.
D1612ULWS* UL Door with Insulation Kit and 22” x 18” Outer Plate 16” x 12” 18” x 14” 18” 2 54.68 lbs.
D1814UL* UL Door Only 18” x 14” 20” x 16” 20” 2 48.0 lbs.
D1814ULWS* UL Door with Insulation Kit and 24” x 20” Outer Plate 18” x 14” 20” x 16” 20” 2 68.0 lbs.
D2020UL* UL Door Only 20” x 20” 22” x 22” 26” 1 36.0 lbs.
D2020ULWS* UL Door with Insulation Kit and 26” x 26” Outer Plate 20” x 20” 22” x 22” 26” 1 49.0 lbs.
D2418UL* UL Door Only 24” x 18” 26” x 20” 24” 1 39.6 lbs.
D2418ULWS* UL Door with Insulation Kit and 30” x 24” Outer Plate 24” x 18” 26” x 20” 24” 1 50.63 lbs.
Kit 1: Four 8” extension studs, washers, fasteners, “Do Not
ULINSULKIT 5 1.12 lbs.
Obstruct” stickers, and installation instructions
OP_UL* Consult
Kit 2: UL Door Outer Plate 1
INSERT SIZE Factory

In order to use the minimum duct height, the door

2” Minimum must be installed with it’s longest dimension running
horizontally along the length of the duct. If the
Access minimum duct height is used, the top of the opening
Opening must be 2" from the top of the duct. For every inch
over the minimum duct height, the opening can be
lowered 1” from the top of the duct.
 DESCRIPTION I N S TA L L AT I O N I N S T R U C T I O N S
Weld on style access door for grease duct or high
temperature applications.

BASIC USE
To provide easy access into high temperature air ducts
and grease duct systems. This door was designed for
applications requiring UL 1978 Listing.

1. Peel backing off template 5. Attach with tack welds

SPECIAL CHARACTERISTICS and apply to duct in 2” apart.
desired location.
• UL 1978 Listed
• Available with optional hinge
• No special tools to remove
• Minimal penetration into the duct
• Dramatically reduces installation time
• Grease and liquid tight
• Meets NFPA 96 Standards
• Union made in the U.S.A.
• Available in a variety of sizes
• Can be used with all types of duct wrap insulation systems
• No need for any clips
• No need for any drilling 2. Cut around edge of 6. Correctly installed frame.
• Unique collapsible handle design for easy installation the template.
• Top plate is completely removable for easy cleaning

T E C H N I C A L I N F O R M AT I O N
PANELS
The ULtimate II WELD ON access door consists of two
layers of 11 gauge steel (also available in stainless 304).
Steel door must be used on steel duct and stainless door
must be used on stainless duct.
GASKET 3. Remove the fasteners 7. Install the fasteners with
High temperature ceramic board, rated to 2300°. and separate door washers. For hinged
from frame. door, position hinge on
FASTENERS duct wall and plug weld.
Zinc plated fasteners.
TEMPLATE
Self adhesive template is provided for the exact size of duct
opening required.
UL DOOR INSULATION OUTER PLATE
Manufactured from 16 gauge black iron. For us with a
wrap system. (Sold separately or as a kit)
UL DOOR INSULATION HARDWARE
Consists of four 8” extension studs, washers, fasteners, “Do
Not Obstruct” Sticker, and installation instructions. 4. Center the frame * If using the frame on
(Sold separately or as a kit) around the opening. the outside of the duct,
a continuous liquid
tight weld is required.
LIMITED PRODUCT WARRANTY Care should be taken to
not warp the frame
** See Back Panel when welding.
 PA C K A G I N G I N F O R M AT I O N A N D S I Z I N G G U I D E L I N E S

ULtimate
WELD ON
Door II
* Insert S4 for Stainless Steel (provided with Stainless Steel hex bolts).
* Insert BI for Black Iron.
Items in Bold refer to hinged doors.
Custom Sizes Available Upon Request - Additional leadtimes may apply

Opening Minimum Duct Packaging

Part # Description Door Size Weight
Size Height Quantity
DW66UL* 20.0 lbs.
UL Door Only 6” x 6” 8” x 8” 9” 5
DWH66UL* 23.0 lbs.
DW66ULWS* UL Door with Insulation Kit and 12” x 12” 26.7 lbs.
6” x 6” 8” x 8” 9” 5
DWH66ULWS* Outer Plate 42.5 lbs.
DW106UL* 38.1 lbs.
UL Door Only 10” x 6” 12” x 8” 9” 5
DWH106UL* 32.5 lbs.
DW106ULWS* UL Door with Insulation Kit and 16” x 12” 34.95 lbs.
10” x 6” 12” x 8” 9” 5
DWH106ULWS* Outer Plate 56.5 lbs.
DW1010UL* 40.0 lbs.
UL Door Only 10” x 10” 12” x 12” 13” 5
DWH1010UL* 40.9 lbs.
DW1010ULWS* UL Door with Insulation Kit and 16” x 16” 53.0 lbs.
10” x 10” 12” x 12” 13” 4
DWH1010ULWS* Outer Plate 55.0 lbs.
DW128UL* 46.22 lbs.
UL Door Only 12” x 8” 14” x 10” 11” 5
DWH128UL* 41.3 lbs.
DW128ULWS* UL Door with Insulation Kit and 18” x 14” 53.0 lbs.
12” x 8” 14” x 10” 11” 4
DWH128ULWS* Outer Plate 53.7 lbs.
DW1814UL* 32.6 lbs.
UL Door Only 18” x 14” 20” x 16” 17” 2
DWH1814UL* 34.0 lbs.
DW1814ULWS* UL Door with Insulation Kit and 24” x 20” 53.0 lbs.
18” x 14” 20” x 16” 17” 2
DWH1814ULWS* Outer Plate 52.0 lbs.
DW2020UL* 34.95 lbs.
UL Door Only 20” x 20” 22” x 22” 23” 1
DWH2020UL* 36.9 lbs.
DW2020ULWS* UL Door with Insulation Kit and 26” x 26” 34.95 lbs.
20” x 20” 22” x 22” 23” 1
DWH2020ULWS* Outer Plate 37.0 lbs.
DW2418UL* 23.5 lbs.
UL Door Only 24” x 18” 26” x 20” 21” 1
DWH2418UL* 24.3 lbs.
DW2418ULWS* UL Door with Insulation Kit and 30” x 24” 36.0 lbs.
24” x 18” 26” x 20” 21” 1
DWH2418ULWS* Outer Plate 36.8 lbs.
Kit 1: Four 8” extension studs, washers,
ULINSULKIT fasteners, “Do Not Obstruct” stickers, and 5 1.12 lbs.
installation instructions
OP_UL* Consult
Kit 2: UL Door Outer Plate 1
INSERT SIZE Factory

Unlike the ULtimate Sandwich® style door, the

ULtimate II weld on door requires minimal
additional clearance. The duct only needs to be large
enough to accommodate the frame and satisfy the
NFPA 96 Standard. Although the frame only extends
1” past each side of the opening, the NFPA 96
standard requires a minimum of 1.5” clearance
between the opening and all seams or edges.
Therefore, a minimum of 1.5” clearance is
recommended on each side of the opening. In order
to use the minimum duct height, the door must be
installed with its longest dimension running
horizontally along the length of the duct.
 **LIMITED PRODUCT WARRANTY
Ductmate warrants that the ULtimate™ Door and the ULtimate™ Door II when properly installed and maintained, will be free
from defects in material and workmanship, and will comply with all written specifications made by Ductmate at the time of sale.
Ductmate’s warranty shall run for a period of one year from the date of manufacture.
Warranty Product Limitation:
The warranty stated above is in lieu of all other warranties, express or implied, including but not limited to the implied
warranties of MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Although Ductmate may have
suggested the product, or provided written or oral advice to the Purchaser, it is the Purchaser’s responsibility to test and
determine the suitability of the ULtimate™ Door and the ULtimate™ Door II for the intended use and purpose, and Purchaser
and/or its customer assumes all risk and liability whatsoever regarding such suitability.
Limitation of Liability:
In the event of a breach of the above warranty, Ductmate’s sole obligation, and Purchaser’s sole and exclusive remedy, shall be, at
Ductmate’s option, repair or replacement of any defective products, or refund of an applicable portion of the purchase price.
Ductmate shall have no liability for costs of removal or reinstallation of the product. The Purchaser agrees that no other remedy,
including but not limited to loss of profits, loss sales, injury to person or property, or any other special, incidental or
consequential damages, shall be available to the Purchaser for any claim arising out of this Agreement, regardless of whether such
claim is made in contract or in tort, including strict liability in tort. In no event will Ductmate be obligated to pay damages to
the Purchaser in any amount exceeding the purchase price that the Purchaser paid to Ductmate for the allegedly defective
product. This product must be used in conjunction with the correct duct diameter.

Listed
88VF
Fittings for Hood and Duct Penetration
Grease Duct Access Door

®
Distributed By:

10%

Charleroi, PA Lodi, CA
210 Fifth Street 810 S. Cluff Avenue This spec data is printed on paper that meets the Certified Fiber
Charleroi, PA 15022 Lodi, CA 95240-9141 Sourcing requirements of the SFI program.
724-258-0500 209-333-4680
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1-800-245-3188 • www.ductmate.com
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