Vibratory Tamper

LT600/700

Operation & Maintenance

ILT600EN2, January 2004
Petrol Engine:
Honda GX100 (LT600)
Honda GX120 (LT700)

These instructions apply from:

LT600 PIN (S/N) *76000001*
LT700 PIN (S/N) *77000001*

L
A
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A
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IS E F
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T BL SE
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EE AIL RE
K V U
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Dynapac’s LT600/700 tampers are suitable for compacting soil in trenches, around poles and in
restricted spaces. It has been designed to comply with contractors' highest demands in
terms of efficiency, simplicity and operators comfort.

The LT tampers are designed for operation in well ventilated spaces, as all
combustion engine machines.

Reservation for changes.

Printed in Sweden
 CONTENTS

Page
General ............................................................................ 3
Machine plate ................................................................... 3
Safety instructions (For all Light products)................... 4-6
Safety decals, location/description ............................... 7, 8
Fuel and lubricants ........................................................... 9
Technical data ................................................................ 10
Technical data – Dimensions ......................................... 11
Operation ................................................................. 12, 13
Instructions for lifting ...................................................... 14
Long time storage ........................................................... 14
Maintenance – Service points .................................. 15, 16
Maintenance – Every 10 hours of operation ................... 17
Maintenance – Every 100 hours of operation ................. 18
Carburettor – LT600 ....................................................... 19
Carburettor – LT700 ....................................................... 20
Maintenance – Every 500 hours of operation ................. 21
Troubleshooting .............................................................. 22

WARNING SYMBOLS

WARNING: Indicates danger or hazardous

procedure that could lead to serious or mortal
injury if the warning is neglected.

CAUTION: Indicates danger or hazardous

procedure that could lead to machine or property
damage if the warning is neglected.

SAFETY INSTRUCTIONS
The safety instructions are included in this
manual and must be studied by the operator.
Always follow the safety rules and keep the
manual available for future use.

Read through the entire manual before

starting any maintenance operations.

Ensure good ventilation (air extraction) if the

engine is run indoors.

2 LT600/700 ILT600EN2
 GENERAL
It is important that the machine is maintained correctly to
ensure proper function. It should be kept clean so that any
leakage, loose bolts and loose connections can be discov-
ered in time.

Make a habit of inspecting the machine every day before

starting up by checking all round it to detect any sign of
leakage or other faults.

SPARE A THOUGHT FOR THE ENVIRONMENT!

Do not let oil, fuel and other environmentally hazard-
ous substances contaminate the environment.
Always dispose of used filters, drained oil and any
remaining fuel properly.

This manual contains instructions for periodic attention

which should normally be carried out by the operator.

There are additional instructions relating to the

engine, for which the manufacturer’s instructions
are detailed in the engine manual.

MACHINE PLATE

Fill in all data below, when delivering and

commissioning the machine.

L000207A

....................................... ......................................
Engine Model Engine Number

LT600/700 ILT600EN2 3
 SAFETY INSTRUCTIONS (FOR ALL LIGHT PRODUCTS)

Symbols Safety equipment

The signal words WARNING and CAUTION
used in the safety instructions have the follow- Long exposure to loud noise without
ing meanings: ear protectors can cause permanent
damage to hearing.
WARNING: Indicates danger or
hazardous procedure that could Long exposure to vibrations can dam-
lead to serious or mortal injury if age the hands, fingers and wrists. Do
the warning is neglected. not use the machine if you experience
discomfort, cramp or pain. Consult a
CAUTION: Indicates danger or haz- doctor before resuming work with
ardous procedure that could lead to the machine.
machine or property damage if the
warning is neglected.
Always use approved safety equipment. The
operator, and people in the immediate vicinity of
Important rules for your safety the working area, must wear:
• Safety helmet
The machine must not be modified • Safety goggles
without the prior consent of the man- • Ear protectors
ufacturer. Use only original parts. • Dust mask in dusty environments
Use only the accessories recom- • High-visibility clothing
mended by Dynapac. If modifications • Protective gloves
not approved by Dynapac are carried • Protective shoes
out, these could result in serious in- Avoid wearing loosely fitting clothing that might
jury to yourself or other personnel. get caught in the machine. If you have long hair,
cover it with a hair net. Vibrations from hand-held
• These recommendations are based on machines are transmitted into the hands via the
international safety standards. handles of the machine. Dynapac’s machines
• You must also observe any local safety are equipped with vibration-relieved handles.
regulations which may be in force. Read all Depending on operation, the course and dura-
instructions carefully before operating the tion of exposure, the recommended limit values
machine. Keep the instructions in a safe place. for hand and arm vibration can be exceeded.
• Signs and stickers giving important information Take suitable measures as required, eg, wear
about safety and maintenance are supplied protective gloves, and do not vibrate already
with every machine. Make sure that they are compacted material.
always legible. The ordering numbers for new Be alert to acoustic signals from other machines
stickers can be found in the spare parts list. in the working area.
• Use of the machine and its accessories is
restricted to the applications specified in the
Working area
product literature.
Do not use the machine near flammable material
• For reasons of product safety, the machine
or in explosive environments. Sparks can be
must not be modified in any way. emitted from the exhaust pipe, and these can
• Replace damaged parts immediately. ignite flammable material. When you take a pause
Replace all wear parts in good time. or have finished working with the machine, do not
park it on or near flammable materials. The ex-
Be alert haust pipe can get very hot during operation, and
Always pay attention to what you are doing, and can cause certain material to ignite. Make sure
use your common sense. Do not use the ma- that there are no other personnel inside the work-
chine if you are tired or under the influence of ing area while the machine is in use. Keep the
drugs, alcohol or other substances which can worksite clean and free of extraneous objects.
effect your vision, reaction ability or judgement. Store the machine in a safe place, out of unauthor-
ized’s reach, preferably in a locked container.

4 LT600/700 ILT600EN2
 SAFETY INSTRUCTIONS (FOR ALL LIGHT PRODUCTS)

Filling with fuel (Gasoline/diesel)

Petrol has an extremely low flash- Always take extreme care when driv-
point and can be explosive in certain ing the machine on slopes. Always
situations. Do not smoke. Make sure drive straight up and down on slopes.
that worksite ventilation is good. Do not exceed the maximum grada-
bility of the machine according to the
Keep away from all hot or spark-generating instruction book. Stay clear of ma-
objects when handling fuel. Wait until the ma- chine when operating on a slope or in
chine has cooled before filling the tank. Fill the a trench.
tank at least 3 metres away from where you
intend to use the machine. Avoid spilling petrol, Do not touch the engine, the exhaust pipe or
diesel or oil on the ground. Protect your hands the eccentric element of the machine. They
from contact with petrol, diesel and oil. gets very hot during operation and can cause
burn injuries.
Open the tank cap slowly to release any
overpressure that might exist in the tank. Do Do not touch V-belts or rotating parts during
not overfill the tank. Inspect the machine for operation.
fuel leakage regularly.
Parking
Do not use a machine that is leaking fuel. Park the machine on ground as level and firm
as possible. Before leaving machine:
Starting the machine • Apply the parking brake.
• Shut off the engine and pull the ignition key
Before starting read instruction out.
book and make your self familiar
with the machine and make sure Loading/Unloading
that:
Never remain under or in the
• All handles are free from grease, oil and dirt. immediate vicinity of the machine
• The machine does not show any obvious faults. when it is lifted by a crane. Only use
• All protective devices are securely fastened in marked lifting points. Always make
their places. sure that all lifting devices are
• All control levers in ”neutral” position. dimensioned for the weight of the
products.
Start the machine according to the instruction-
book. Maintenance
Maintenance work must only be carried out by
Operation skilled personnel. Keep unauthorized persons
away from the machine. Do not carry out mainte-
Keep your feet well clear of the nance work while the machine is moving or the
machine. engine is running.

Do not operate the machine in

poorly ventilated spaces. There is a
risk of carbon monoxide poisoning.

Use the machine only for the purpose for which

it is intended. Make sure you know how to stop
the machine quickly in the event of an emer-
gency situation.

LT600/700 ILT600EN2 5
 SAFETY INSTRUCTIONS (FOR ALL LIGHT PRODUCTS)

Working with the hydraulic system

Regular maintenance of the hydraulic system is
important. Minor damage or a split hose or cou-
pling can have devastating consequences. Bear
in mind that the hydraulic hoses are made of
rubber and can deteriorate with age, which can
result in splitting. In all cases of uncertainty with
regard to durability or wear, replace the hoses
with new original hoses from Dynapac.

Working with battery

The battery contains poisonous and corrosive
sulphuric acid. Wear protective glasses and
avoid getting acid on your skin, clothes or on the
machines. If you get sulphuric acid on yourself,
rinse the skin with water. If you get acid in your
eyes, rinse them with water for at least 15 min-
utes and seek immediate medical treatment. The
gas that is emitted by the battery is explosive.
When fitting or replacing a battery, always take
care so that you do not short- circuit the battery
poles.

Repair
Never use a machine that is damaged. Qualified
repair work requires trained personnel, please
contact your nearest authorized workshop.

Extinguishing fires
If there is a fire in or on the machine, it is best
to use an ABE-class fire extinguisher.
However, a BE-class CO2 extinguisher is
also suitable.

6 LT600/700 ILT600EN2
SAFETY DECALS, LOCATION/DESCRIPTION

4 1

L000199A

LT600/700 ILT600EN2 7
 SAFETY DECALS, LOCATION/DESCRIPTION

1.

The operator is urgently

requested to read the safety
manual, and the operation
and maintenance instructions
before using the machine.

Fuel

Use ear
protectors

2. 4. 5. 791292

104
Warning: hot surfaces in Lifting Guaranteed Sound
the exhaust system. Do not point Power level
touch the exhaust silencer (LT600)
3.
5. 791295

Compressed spring assem-

107
bly. Read the service manual. Guaranteed Sound
Power level
(LT700)

Turn off the fuel tap before laying the machine on its side, for example, for storage or
transportation. When transporting the machine in a horizontal position, it is essential that no
fuel leaks out. If necessary, empty the fuel tank prior to transportation.

8 LT600/700 ILT600EN2
FUEL AND LUBRICANTS

ENGINE OIL Use SAE 15W / 40:

0,4 lit. (0.4 qts) Shell Universal Engine Oil TX15W-40 or equivalent

RAMMING Use SAE 10W / 30:

CYLINDER OIL 0,9 lit. (0.9 qts) Shell Universal Engine Oil TX15W-40 or equivalent

FUEL Use normal quality gasoline (unleaded):

2,5 lit. (2.6 qts)

Stop the engine before refilling the fuel tank.

Never refuel near an open flame or sparks
which could start a fire. Don't smoke. Use
pure fuel and clean filling equipment. Take
care not to spill fuel.

Spare parts for service LT600 LT700

(spare part number) Honda GX100 Honda GX120
Air filter for engine 93 89 32 93 62 64
Fuel filter for engine 93 54 38 93 54 38
Spark plug 93 89 34 92 48 42

LT600/700 ILT600EN2 9
 TECHNICAL DATA

LT600 LT700

Weight
Operating weight, kg (lbs) 64/65 (141/143.3) 74 (163.2)

Compaction data
Vibr. frequency, Hz 12 12
Vibr. frequency, vpm 720 720
Lenght of stroke, mm (in) 65-75 (2.5-3.0) 70-90 (2.8-3.5)
Impact force (kN) 15 19

Operating data
Speed of travel, m/min (feet/min) 15-18 (49-59) 15-18 (49-59)

Volumes
Fuel tank, lit. (qts) 2,5 (2.6) 2,5 (2.6)
Engine, lit. (qts) 0,3 (0.3) 0,4 (0.4)
Rammingcylinder, lit. (qts) 0,9 (0.9) 0,9 (0.9)
Fuel consumtion, l/h (qts/h) 0,69 (0.73) 0,87 (0.92)

Engine
Model Honda Honda
GX100 GX120
Manual start Manual start
Output, kW (hp) 2,2 (3.0) 2,9 (3.9)
Engine speed, vpm 3800-3900 3600-3700
Idling 1600-1900 1400-1600

Noise and Vibrations

The following sound levels and vibration levels are determined based on the operating cycle on a
macadam course as described by EU directive 2000/14/EC.

Guaranteed acoustic power level

LwA dB (A) 104 107

Sound-pressure level at the operator’s ear (ISO 6396)

LpA dB (A) 91 96

Hand and arm vibration (ISO 5349-1)

ahv m/s2 9 12

These values may differ during operation due to the specific operational conditions.

10 LT600/700 ILT600EN2
TECHNICAL DATA – DIMENSIONS

L000199A L000200A
CONTACT
AREA E
B D
A

LT600 LT700

A mm (in) 810 (31.9) 810 (31.9)

B mm (in) 330 (13) 330 (13)
C mm (in) 1074 (42.3) 1074 (42.3)
D mm (in) 422 (16.6) 422 (16.6)
E mm (in) 230 (9.1) 280 (11)

Contact area, m2 (sq feet) 0,053 (0.57) 0,065 (0.70)

LT600/700 ILT600EN2 11
 OPERATION

Before start
1. Fill the fuel tank.
1 Tankvolume 2,5 lit. (2.6 qts)

L000202A

2. Check the oil level in the engine while the tamper is

upright.
2
Max.

Min.

OK
L000077A

Starting the engine

3. Set the speed control to idling mode.
3
7
Idling Working mode

L000203A

LT600 (Honda GX100)

4. Open the Fuel Cock and move the choke lever to

the CLOSED position. The choke may not be
5 needed if the engine is warm or the air temperature
is high.

5. Set the engine switch to start mode, I.

7 4 L000635A L000154A

LT700 (Honda GX120)

4. Open the Fuel Cock and move the choke lever to
the CLOSED position. The choke may not be
5 needed if the engine is warm or the air temperature
is high.
7
L000179A 5. Set the engine switch to start mode, I.
4 L000155A

12 LT600/700 ILT600EN2
 OPERATION

6. Pull slowly on the magnapull starter handle (4) until

you feel it engage, then let the handle return a short
distance and pull sharply to start the engine. Do not
allow the starter grip to snap back against the
engine. Return it gently to prevent damages to the
6
starter.

7. When the Choke Lever has been moved to

CLOSED position at the time of starting, move it
L000177A
to OPEN position. Let the engine run without load at
idle for a few minutes for warm up.

Operating
1. Move the throttle to the working mode and the
tamper will begin to move.
2 1 During operation, the engine must always work
Idling Working mode at full throttle (working mode).

2. Guide the tamper with guide handle.

L000204A

3. Take care that the shoe hits parallel to the ground.

4. Do not fight or overpower the machine.

Never work on hard surfaces (solid rock,

hardened concrete or such). When working in
trenches always make sure that they are wide
enough. When working in a narrow trench, it
3 the ramming shoe should get caught between
L000167A
the walls of the trench, the rammer may mis-
strike and can be severely damaged. The
ramming shoe may especially be damaged
severely. Make certain that the rammer is
steared only by using the hand grip. It should
only be pushed. The rammer must not be
pressed into the materials being compacted.
Excessive pressure to the operation handle
will lead to the unsatisfactory compaction due
to the fact that the jumping action is hindered.
Stopping the engine If the machine falls over while working, switch
off the engine before raising it.

1. Set the speed control to idling mode. Allow the

1
engine to run for a few minutes at idle speed to cool
Idling Working mode
L000203A
down.

2 2 2. Set the engine switch to stop mode, O, to stop the

engine.

L000152A L000153A
LT600 LT700

LT600/700 ILT600EN2 13
 INSTRUCTIONS FOR LIFTING

Transport and liftning

Keep well clear of the hoisted machine.

1
Use only the frame lifting hook (1) for lifting the
machine.

All lifting devices must be dimensioned in order

to fullfil all regulations. Before lifting check that
ramming shoe is correctly attached and not
damaged. Before lifting, make sure that the
rubber elements between the handle bracket
and the machine are intact.
L000206A

The weight is noted on the machine data plate; see the

"Machine data plate" section.

Lay the machine down when switched off and

not in use.
Transport handle
Always lash the machine securely for all
transportation.

For moving short distances, the machine can be tilted

forward so that it rests on the plastic wheels on the
handle. Lift the transport handle and roll the machine
forward or backward.
L000170A
Keep your feet clear of the machine.

LONG TIME STORAGE

1. Clean the machinery. Remove mud and dirt from

the ramming shoe.

2. Clean the air cleaner.

3. Drain all fuel from the fuel tank and carbu-

retor. Collect the contents in a receptacle
and dispose of it properly.
L000636A
4. Pull the starter grip lightly until pressure is felt.

5. Clean up oil and dust accumulation on rubber parts.

6. Apply a light coat of oil on the ramming shoe to

prevent rust formation.

7. Put the cover entirely on the machine, and store the

machine in dry, dust-free area.

14 LT600/700 ILT600EN2
 MAINTENANCE – SERVICE POINTS

1. Fuel tank 3
2. Fuel filter
3. Air filter 4
4. Oil dipstick
5. Oil drain plug 5
6. Rammer oil sightglass
7. Eccentric system
7
8. Engine throttle wire
L000207A 6

Fig. 1

Every 10 hours of operation

Item in fig.1 Maintenance see page Comments

1 Check and replenish fuel 12

4 Check and replenish engine oil 17
Check for oil leakage
Check/retighten bolted joints (tamper foot). 17
3 Check air cleaner elements 17
6 Check ramming system lubrication with
sight glass 17

The first 20 hours of operation

Item in fig.1 Maintenance see page Comments

5 Change engine oil 18

3 Clean / replace air cleaner elements See engine manual
8 Check the engine revs. 19, 20
7 Change ramming system oil 21

Change the ramming system oil after

the first 20 hours of operation.

LT600/700 ILT600EN2 15
 MAINTENANCE – SERVICE POINTS

Every 100 hours of operation

Item in fig.1 Maintenance see page Comments

5 Change engine oil 18

3 Clean / replace air cleaner elements 18 See engine manual
2 Check and clean the spark plug 18
8 Check the engine revs. 19, 20

Every 500 hours of operation

Item in fig.1 Maintenance see page Comments

2 Change fuel filter and clean the fuel tank See engine manual
7 Change ramming system oil 21

16 LT600/700 ILT600EN2
 MAINTENANCE – EVERY 10 HOURS OF OPERATION

1. Check oil level (1) in the engine.

2
2. Check air cleaner (2).

We recommend reading the detailed engine instructions

supplied with the machine.

1
L000201A

1. Oil dipstick
2. Air cleaner

3. Check oil level in the tamper leg through the sight

glass (1). The level should be at the middle of the
sight glass.

L000175A

1.Sight glass

4. Check and, where necessary, tighten screws and

nuts.

Take special care with bolted joints on the

tamper foot.

L000028A

5. Keep machine clean. The machine shall always be

upright when washed.

Never aim a water jet directly at the cap of the

fuel tank. This is especially important when
using a high-pressure jet. Put a plastic bag
over the filler cap of the fuel tank and secure
with a rubber band.
L000181A

LT600/700 ILT600EN2 17
 MAINTENANCE – EVERY 100 HOURS OF OPERATION

1. Change oil (see engine manual).

3
2. Check and clean the spark plug.

1
2
L000201A

1. Oil dipstick
2. Oil drain plug
3. Spark plug

LT600

3. Replace air cleaner element (see engine manual).

L000168A

LT700

3. Replace air cleaner element (see engine manual).

L000052A

18 LT600/700 ILT600EN2
 CARBURETTOR – LT600

The air cleaner must be cleaned and the

1 engine run warm before adjusting the revs.

Tachometer PIN: 924719

Revs:
Idling Revs: 1600-1900 rpm
Engagement revs for centrifugal clutch, about: 2500 rpm
Working revs, about: 3800-3900 rpm
L000635A

1. Idling adjustment screw

Idling adjustment

Start the engine and allow it to warm up. While the

engine is running, turn the adjusting screw to give the
standard idling revs for the engine.
Increase and then decrease the engine speed. Wait
30-60 seconds, and then check the idling speed again.

Adjusting the working revs

3 1 2
Adjust working revs with the screw (1). Ensure that
there is about 5 mm pre-tension on the throttle-wire
spring (2) at full throttle.
Adjust the length of the wire (3) to give the correct pre-
tension.

L000578B

1. Adjusting screw for working revs

2. Spring
3. Adjusting screw for throttle wire

LT600/700 ILT600EN2 19
 CARBURETTOR – LT700

The air cleaner must be cleaned and the

engine run warm before adjusting the revs.

Tachometer PIN: 924719

Revs:
Idling Revs: 1400-1600 rpm
Engagement revs for centrifugal clutch, about: 2500 rpm
Working revs, about: 3600-3700 rpm
1 L000577A

1. Idling adjustment screw

Idling adjustment

Start the engine and allow it to warm up. While the

engine is running, turn the adjusting screw to give the
standard idling revs for the engine.

Adjusting the working revs

3 2 1
Adjust working revs with the screw (1). Ensure that
there is about 5 mm pre-tension on the throttle-wire
spring (2) at full throttle.
Adjust the length of the wire (3) to give the correct pre-
tension.

L000578A

1. Adjusting screw for working revs

2. Spring
3. Adjusting screw for throttle wire

20 LT600/700 ILT600EN2
 MAINTENANCE – EVERY 500 HOURS OF OPERATION

1. Change engine oil (see engine manual).

2. Replace air cleaner element (see engine manual).

3. Replace fuel filter and clean the fuel tank

(see engine manual).
1
2
L000201A

1. Oil dipstick
2. Oil drain plug

4. Change oil in the eccentric system. Screw out the

drain plug (1) and empty the oil into a receptacle.

Save the oil in a can and dispose of it properly.

2
1 5. Refit the plug tight, making sure that the rubber seal
is undamaged.
L000172A 6. Remove the sight glass (2) and fill with fresh oil as
1. Oil drain plug follows. Refit the sight glass and tighten firmly. The
2. Sight glass oil level should be at the middle of the sight glass.

LT600/700 ILT600EN2 21
 TROUBLESHOOTING

TROUBLE POSSIBLE CAUSE REMEDY

Engine stalls or does not start Insufficient fuel Fill with gasoline, check the fuel filter
Engine does not accelerate, is Air filter is dirty Clean/replace the air filter
hard to start or runs erratically Motor oil low Fill with motor oil
Silencer is clogged Clean silencer
Gasket is leaking Change gasket
Engine overheats Motor oil low Refill with lube oil
Restricted air flow Clean/replace the air filter
Engine runs, but rammer does Clutch damaged Repair or replace clutch
not tamp Broken connection rod or Replace
crankgear
Broken pinion or clutch drum Replace
Engine runs, but rammer erratic Clutch damaged Repair or replace clutch
Oil or grease on clutch Dismantle and remove oil/grease
Soil buildup on ramming shoe Clean shoe
Broken or worn springs Replace springs
Incorrect engine revs. Adjust engine revs.

22 LT600/700 ILT600EN2
 Dynapac Compaction Equipment AB
Box 504, SE-371 23 Karlskrona, Sweden
Phone: +46 455 30 60 00
Fax: +46 455 30 60 30
www.dynapac.com