CINEO C4040 Installation Manual
CINEO C4040 Installation Manual
Systems
CINEO C4040
Installation Guide
Questions and suggestions
Address:
WINCOR NIXDORF International GmbH
Handbuchredaktion BD PSD 43
D - 33094 Paderborn
Germany
E-mail: [email protected]
Installation Guide
Introduction ............................................................................................... 1
Symbols used in this manual ...................................................................... 1
Important safety precautions ...................................................................... 2
Installation note ..................................................................................... 2
General safety precautions ................................................................... 2
Installation ............................................................................................... 41
Removing the packing .............................................................................. 41
Removing the shipping crate .................................................................... 42
General information ............................................................................. 42
Disassembly ........................................................................................ 43
Mounting sets............................................................................................ 44
Mounting set 01750006706 installation frame for UL / CEN L safe .... 44
Mounting set 01750078516 (for UL / CEN L safe) on installation
frame .................................................................................................... 44
Overview of installation types ................................................................... 45
Installation without frame .......................................................................... 45
Mounting the installation frame ............................................................ 46
Mounting the device on the installation frame ..................................... 52
Screwing the device on the installation frame ................................ 52
Installing the power and data cables in the device ......................... 53
General information ........................................................................ 53
Start-up ..................................................................................................... 53
Check power plugs on the power distributor ....................................... 54
Appendix .................................................................................................. 71
B D
BSMI Bureau of Standards, DT Data Transmission
Metrology and Inspection
E
C
EC European Community
CE Communauté Européenne EDM Encryption/Decryption
(European Community) Module
Declaration of Conformity
EEC European Economic
CEE Certification of Electrical Community
Equipment (Zertifikat der
EMA Intruder alarm system
internationalen
Kommission für EMC Electromagnetic
Konformität elektrischer Compatibility
Betriebsmittel) EN European standard
CEN Comité Européen de EPP Encrypted PIN Pad
Normalisation
(Europäisches Komitee für F
Normung)
CEN Comité Européen de FCC Federal Communications
Normalisation (European Commission
Committee for
Standardization) G
CFR Code of Federal GmbH Limited liability company
Regulation
CIM Card Identification Module I
(security module)
ICES Interference Causing
CNS Chinese National
Equipment Standards
Standards
IP International Protection
CSA Canadian Standards
Association
L
Line Neutral Protective Earth
M
MM Modular Marker of ID card
(evaluation by means of
security modules like MM
box or CIM 06)
R
RSI Remote Status Indicator
S
SELV Safety Extra-Low Voltage
T
TN network Power supply
network in accordance
with EN 60950
U
UL Underwriters Laboratories
Inc.
UPS Uninterruptible Power
Supply
V
VdS Association of Property
Insurance Companies
Installation note
− When installing the device and/or doing any work on it, make sure that it is
disconnected from power.
− Remove the shipping restraints inside the unit which secure its components
during transportation if necessary for the installation (see enclosed
information sheet).
− Make sure that there is always free access to the sockets used or to the
electrical circuit-breakers of the house installation.
− In case of an emergency (e.g. damaged cabinets, controls or power cables,
liquids or foreign objects in the device) take the following steps:
Deactivate the device immediately by:
Switching off the automatic circuit-breaker or removing the fuse inset
from the fuse holder in the distribution box of the building installation;
Disconnecting the plug connector of the power supply cable from the
grounded socket in the building installation;
Switching off the ON/OFF switch on the power distributor;
Interrupting the power connection, if there is one, between the UPS
(uninterruptible power supply) and the device (see chapter
“Introduction” section "General power interrupt" in the operating
manual);
− During a thunderstorm, data transmission lines must not be connected or
disconnected.
− Always keep the device's vents free from obstruction to ensure proper air
circulation and to prevent malfunctions resulting from overheating.
− Only use accessories and extension components that have been approved
by us. Nonobservance can result in damage to the device or violations of
regulations concerning safety, radio interference and ergonomical
requirements.
− Note that there are only safety extra-low voltage circuits (SELV circuits) if
you want to feed voltage from an external source into prepared cables to
install additional electronics (e. g. EMA connection, relay panel for external
features).
− To clean and maintain the device only use cleaning agents approved by
WINCOR NIXDORF International GmbH (see chapter "Appendix" in the
operating manual).
Repairs
Lithium batteries
Start-up
i Before operating the device, remove all parts inside of it which secure
its components during transportation or check whether they have been
removed (see info sheet supplied with the device).
Device dimensions
i All dimensions are specified in millimeters (inches). The views of the
device are not drawn to scale.
All device edges have a radius of 3 mm (0.12").
2093 (82.40")
1485 (58.46")
1510 (59.45")
762 (30")
1
444 (17.48") 3 667 (26.26")
25 (0.98")
1 Installation frame
2093 (82.40")
1485 (58.46")
1510 (59.45")
762 (30")
1
444 (17.48") 72/43*
25 (0.98")
1 Installation frame
* Standard lock: 43 mm (1.69")
Customer-specific lock: max. 72 mm (2.83")
i The mentioned cable lead-ins only apply for the device version
CINEO C4040 Frontload with UL safe.
The following illustrations show the dimensions of the cable feed openings on
the device side and the rear side.
62,5 (2.46")
27,5 (1.08")
27,5 (1.08")
62,5 (2.46")
42,5 (1.67")
102,5 (4.04")
52,5 (2.07")
112,5 (4.43")
62,5 (2.46")
27,5 (1.08")
52,5 (2.07")
112,5 (4.43")
The area specified for the installation of the frame requires a short tool
(see section "Required operation and maintenance space").
Vent
The device features forced air ventilation on the rear side by means of a built-
in fan. Make sure that the distance between the vents and the wall is always at
least 50 mm (1.97") (see also section "Space required for operation and
maintenance").
1 Air inlet
2 Air outlet
Ventilation area
Frontload version
550
(21.65")
(1.97")
50
50 50 (1.97")
(1.97")
600 (23.62")
600 (23.62")
1300 (51.18")
1200 (47.24")
1650 (64.96")
Rearload version
1650 (64.96")
1100 (43.31")
550 (21.65") 550 (21.65")
2710 (106.69")
50 50
(1.97") (1.97")
350 350
(13.78") (13.78")
800 (31.5")
1150 (45.28")
The installation area must be flat and on one level with the surrounding floor.
Any differences in floor height in the installation area must be leveled out with
rustproof shims, for example. This is not part of the installation procedure, but
must be done by a contractor.
When choosing the installation site, make sure that
− bright room lighting, light reflections and direct sunlight shining on the
screen or display and on camera panes are avoided,
− the requirements concerning ambient conditions can also be met in lobbies
(see chapter "Appendix", section "Technical data"),
− existing underfloor heating, energy and/or communication cables, etc., are
not damaged when drilling the mounting holes.
If necessary, appropriate arrangements must be made.
Load-carrying capacity
Ensure that the installation site has the required load-carrying capacity. You
will find the relevant device weight in the section "Installation specifications" in
the chapter "Appendix".
The operator must provide a suitable base to protect it from removal by force.
We recommend reinforced concrete B25 (EN206 C20/25) or a higher-quality
concrete.
Installation frame
General information
A CINEO C4040 cannot be installed without the installation frame.
The installation frame is secured to the floor at the attachment points (see
section "Drilling diagrams").
Then the device (safe) is screwed to the installation frame.
How the safe is secured on the installation frame depends on the safe
construction type (UL or CEN III, CEN IV). For CEN safes, the safe
construction types are distinguished in resistance grades. The label showing
the resistance grade is located on the inside of the safe door.
Openings which are not used have to be closed by putting in the filling
pieces.Openings which are not used have to be closed by putting in the filling
pieces.
i The installation frame must be secured using one threaded rod per
group of holes A to D. The installation frame is secured with a total of
four threaded rods.
In the following illustration the safe attachment points are dimensioned
based on the outer edge of the installation frame.
Frontload
379.5 (14.94")
54.5 (2.15") 5
232 (9.13")
1
A B
487 (19.17")
2
552 (21.73")
3
607 (23.9")
2
C
1
4 D
3
50.5 (1.99")
7 8
5
Rearload
393.5 (15.49")
64.5 (2.54") 5
8
177 (6.97")
(4.41")
112
3
57 (2.24")
4
432 (17.01")
A
1
B
2
6
3
2
C D
1
5 7
389.5 (15.33")
Frontload
444 (17.48")
344 (13.54")
244.5 (9.63")
199.5 (7.85")
100 (3.94")
74 (2.91")
31.5 (1.24")
29 (1.14")
25 (0.98")
571 (22.48")
639 (25.16")
664 (26.14")
Rearload
444 (17.48")
415 (16.34")
412.5 (16.24")
370 (14.57")
344 (13.54")
244.5 (9.63")
199.5 (7.85")
100 (3.94")
25 (0.98")
93 (3.66")
741 (29.17")
766 (30.16")
Tear-off sensor
i All safes and installation frames have holes for mounting a tear-off
sensor.
To ensure that the tear-off sensor can be mounted after the device has been
installed, a hole for the tear-off sensor has to be drilled at the time the
installation frame is mounted.
To be able to mount the tear-off sensor, the hole has to be cleaned with a
vacuum cleaner and a resin cartridge (e.g. UPAT multicone, Fischer resin
cartridge R M) has to be inserted.
Thus the alarm technician will be able to mount the tear-off sensor in the safe
easily after the device is installed (see also illustration "Mounting structure" in
the corresponding sections of the chapter "Installation").
Ask your alarm technician about the size of the hole and the fitting. The
maximum diameter for the hole to take the fixing is:
No power or data cables may be installed below the RM3 inside the
safe.
Drilling diagrams
The following figures specify the distance from the edge of the different device
versions of the drill holes that are used to secure CINEO C4040 to the
installation frame.
i The installation frame is 3 mm (0.12") smaller than the safe all around.
382.5 (15.06")
57.5 (2.26")
(4.41")
182 (7.17")
112
382 (15.04")
1
452 (17.8")
490 (19.29")
552 (21.73")
2
482 (18.98")
1
2
3
53.5 (2.11")
180 (7.09")
(4.65")
188 (7.4")
218 (8.58")
118
288 (11.34")
3
488 (19.21")
558 (21.97")
392.5 (15.45")
General
When the cables enter the device from below, make sure that the
cables cannot be sheared off when the system is moved.
To connect the device, power and data cables are required. In standard
deliveries, the connections for all the device's power and data cables are
situated near the cable feed opening in the safe. The power cable that is
included in delivery has a standard length of 2.5 m (8.20 ft). The device is
shipped with one power cable. Other ready-to-use lengths of power and data
cables can be ordered if needed via the hardware configurator or must be
provided by the customer. Please refer to the corresponding illustrations in this
guide for the positioning of the cables.
To lay the cables inside the installation frame and in the safe, filling pieces
may be removed so that cable sets can be inserted in the cable feed openings
(see illustration). These filling pieces must then be replaced after the cables
have been laid. The cable exit points in the floor must be kept clear to ensure
that the cables are not bent or damaged.
i Make sure that the cables provided on-site are long enough to be laid
through the installation frame into the safe.
i For the dimensions of the cable feed areas please refer to the section
"Dimensions of cable feed areas".
Cable lead-in into the safe from the side or from the rear
i The laterally or the connecting cable at the rear only applies for the
device version CINEO C4040 Frontload with UL safe.
CINEO C4040 Frontload with UL safe
i You will also find details of the position of the cable feed opening for
the device in the section „Device dimensions“.
No power or data cables may be installed below the RM3 inside the
safe.
You will also find the position of the cable feed opening for the device
in the section "Installation frame".
No power or data cables may be installed below the RM3 inside the
safe.
You will also find the position of the cable feed opening for the device
in the section "Installation frame".
Power supply
The device must only be connected to a TN system. In addition to the power
supply for the device, grounding outlets must be provided by the customer for
supplementary equipment such as a modem.
L N PE
The device is equipped with a shipping crate and can be transported with a
pallet lift truck. The forks of the truck must be pushed as far as possible
underneath the device from the front or the rear.
The entire transportation route, like the installation site, must be checked for
load capacity and, if necessary, strengthened as appropriate before the
installation date. In order to avoid damage at the floor covering, panels (e.g.
beaverboard) should be laid on the floor for the transport with a pallet lift truck.
Observe the ambient condition requirements for transportation and storage
(see chapter "Appendix", section "Technical data").
Due to the shipping crate some dimensions are different (see illustrations
below).
1 1
606 (23.86") 470 (18.5")
145 (5.71")
1 Shipping crate
Rearload version
1655 (65.16")
1 1
606 (23.86") 520 (20.47")
145 (5.71")
1 Shipping crate
Frontload version
540 (21.26")
670 (26.38")
1540 (60.63")
Rearload version
540 (21.26")
670 (26.38")
1540 (60.63")
690 (27.17")
1900 (74.8")
540 (21.26")
670 (26.38")
1540 (60.63")
Rearload version
690 (27.17")
1900 (74.8")
540 (21.26")
670 (26.38")
1540 (60.63")
i All dimensions are specified in millimeters (inches). The figures are not
drawn to scale.
General information
For transportation the device is equipped with a shipping crate. This must be
removed before installation.
i To move the device push against the sides of the safe only as shown
in the illustration below.
Disassembly
Proceed as follows to remove the shipping crate:
Remove the screws of the shipping
crate from underneath.
4x
Mounting sets
i The mounting sets are supplied with the installation frame of the
CINEO C4040.
The mounting set for the tear-off sensor is not supplied with the
device.
The area specified for the installation of the frame requires a short tool
(see section "Required operation and maintenance space").
i For installation with a frame the device must have been prepared for
this type of installation in the factory when it is shipped.
i The installation area must be flat and on one level with the surrounding
floor. Any differences in floor height in the installation area must be
leveled out with rustproof shims, for example.
• Align the installation frame and mark the holes to be drilled for mounting
the installation frame (see illustration below).
i The installation frame must be secured using one threaded rod per
group of holes A to D. The installation frame is secured with a total of
four threaded rods.
Frontload Rearload
8 5
5
3
A 4
1
A B 1
2 B
3 2
6
6
2 3
C 2
1 C D
4 1
D
3
7 8
5
7
5
• Drill the required four holes and the hole for the tear-off sensor, if
necessary (see following figures).
To ensure that the safe does not become detached, the threaded rods
of the installation frame must be fastened in the concrete foundation.
For the hole diameter please refer to the mounting instructions of the
caulking cartridge.
Mounting structure
CEN
2 3 4 5 6 7
UL
(0.98")
25
1
(min. 4.92")
min. 125
*
(min. 1.57")
min. 40
1 Safe 5 Screed
2 Mounting set for safe 6 Concrete
3 the tear-off sensor 7 Mounting set for installation frame
4 Installation frame 8 Top surface of finished floor
i The space inside the installation frame allows cable lead-in through
cable ducts in the floor.
Frontload Rearload
5a
• Open the safe door (see chapter "Basic Operation" in the operating
manual).
• If it is necessary for the installation remove those parts inside the unit which
secure its components during transportation (see enclosed information
sheet).
• Pull out the RM3 (see chapter "Basic Operation" in the operating manual).
4x
General information
Start-up
The service technician will connect the power and data cables.
Delivery package
Installation
• In masonry only:
Drill the necessary bores: drill depth: 20 mm (0.79"), drill diameter: 4 mm
(0.16"), and insert the enclosed fixings in the holes.
Secure the lower section to the wall
with the enclosed screws and press
the front cover onto the lower section.
• Lay the connecting cable of the standard remote status indicator to the
appropriate device.
• Route the connecting cable through the cable feed openings or the lead-ins
into the device (see the section for the appropriate installation version in
the chapter "Installation").
• Lay the connecting cable in the device to the relay panel for external
features so that it cannot be damaged when components are pulled out.
Marking on wires
i The wires are marked with an adhesive label at the end as follows:
• Connect the individual wires to the relay panel for external features as
follows:
11 121314
Pin Name
11 Wire 'RED - 11 RED LIGHT'
12 Wire 'WHITE - 12 YELLOW LIGHT'
13 Wire 'GREEN - 13 GREEN LIGHT'
14 Wire 'BLACK - 14 GND'
Delivery package
Installation
• In masonry only:
Drill the necessary bores: drill depth: 40 mm (1.57"), drill diameter: 6 mm
(0.24"), and insert the enclosed fixings in the holes.
Secure the lower part to the wall with
the screws supplied and mount the
front cover on the back panel as
described above under removal.
• Lay the connecting cable of the audio Remote Status Indicator to the
appropriate device.
• Route the connecting cable through the cable feed openings or the lead-ins
into the device (see the section for the appropriate installation version in
the chapter "Installation").
• Lay the connecting cable in the device so that it cannot be damaged when
components are pulled out.
Marking on wires
i The wires are marked with an adhesive label at the end as follows:
• Connect the individual wires to the relay panel for external features as
follows:
11 121314
Pin Name
11 Wire 'RED - 11 RED LIGHT'
12 Wire 'WHITE - 12 YELLOW LIGHT'
13 Wire 'GREEN - 13 GREEN LIGHT'
14 Wire 'BLACK - 14 GND'
• Lead the connecting cable through the opening in the lower section and
secure it with the strain relief.
Marking on wires
i The wires are marked with an adhesive label at the end as follows:
Pin Name
1 Wire 'RED - RED LIGHT'
2 Wire 'WHITE - YELLOW LIGHT'
3 Wire 'GREEN - GREEN LIGHT'
4 Wire 'BLACK - GND'
• Press the front cover onto the lower section. Ensure that no wires are
damaged in the process.
Marking on wires
i The wires are marked with an adhesive label at the end as follows:
Pin Name
1 Wire 'RED - RED LIGHT'
2 Wire 'WHITE - YELLOW LIGHT'
3 Wire 'GREEN - GREEN LIGHT'
4 Wire 'BLACK - GND'
• Press the connecting cable with the spacer into the cable guide (2).
• Mount the board and the back panel as described above under removal.
After checking off all items, copy this list, send it to your head of
operations and make arrangements for an installation date.
Name:
Telephone number:
Fax number:
General information
Installation
yes no OK
Is the load carrying capacity of the floor sufficient
according to the installation documentation?
Is there floor heating in the installation area?
Are there cavities in the installation area (cable
duct, raised floor)?
Is the operation and maintenance space
sufficient?
Is the equipment screened from external light
(sunlight)?
Is a video surveillance system to be installed?
Is a door opener system to be installed?
Preparations
Construction work
yes no OK
Is the securing of cash-dispensers in the raw
concrete ensured (CEN standard)?
Is the frame aligned and fastened in accordance
with the installation instructions?
Has a wall cutout that may be required been
completed?
Are the ambient conditions met?
Organizational preparations
yes no OK
Is the generation prepared on the host?
Has the MM module or CIM06 been ordered and
is it available?
Have the encryption/decryption or EPP keys been
prepared?
Is the paper and money ready for start-up?
Have you discussed the diameter of the hole that
is to be drilled and the fixing to be used for the
tear-off sensor with the local alarm provider?
Diameter?
Fixing to be used?
Technical data
Device conditions
110 - 120 V 220 - 240 V
Idle mode Operation Idle mode Operation
(maximu (maximum
m) )
Installation specifications
CINEO C4040 Frontload Rearload
Dimensions:
Height: 1510 mm 1510 mm
(59.45 ") (59.45 ")
Width: 450 mm 450 mm
(17.72 ") (17.72 ")
Depth: 830 mm 932 mm
(32.68 ") (36.69 ")
Weight *:
UL safe:
Device weight: 440 kg 470 kg
(970.03 lb) (1036.17 lb)
Surface load: 14.64 kN/m² 13.56 kN/m²
CEN L safe:
Device weight: 385 kg 400 kg
(848.78 lb) (881.85 lb)
Surface load: 12.81 kN/m² 11.54 kN/m²
* Weight figures refer to the empty weight of the device and the free-
standing installation type.
** dependent on temperature
Environmental conditions
Climatic environmental conditions in acc. with EN 60721
Class Notes
Operation 3M2 Building without significant vibrations caused
by other objects
Transport (in 2M2 All types of commercial vehicles and trailers
original packaging) as well as rail and air transport
Storage (in original 1M3 Noticeable vibration and shocks, e.g. by
packaging) machines or passing vehicles
Standards met
Safety standards: IEC 60950,
EN 60950,
CSA C22.2-60950,
UL 60950,
BSMI Standard CNS 14336
EMC standards: EN 55022 / B,
EN 55024,
FCC CFR 47, part 15, subpart B, class A,
ICES-003 (CSA 108.8),
BSMI-Standard CNS 13438 class B
Conformity
The CE mark of conformity attached to the product or its package indicates
that the product complies with the requirements of the following EC directives:
− EMC Directive 2004/108/EC
− Low Voltage Directive 2006/95/EC
The corresponding statement of compliance has been issued by:
WINCOR NIXDORF International GmbH
Heinz-Nixdorf-Ring 1
33106 Paderborn
Germany
Environmental protection
Saving energy
Please switch on devices that need not be constantly running only when they
are actually needed. They should also be turned off when they are not needed
for longer periods of time.