6 - Control System 3c
6 - Control System 3c
Gas Engines
2
Engine Control System Capability
3
QSK Gas Engine Control System
Fully Integrated Controls: Fuel System-Ignition System-Governing-Genset
CUMMINS
CENSE / Sensor Bank 1
SERVICE
TOOL CM850 Signal COP’S 1 - 8
J 1939
PDM Ref . Gnd .
8 Bit Bus
Ref -320v
MCM-700
Master
Fire
CCD Gnd.
* PDM - Prognostic
Diagnostic Module CAN 2.0B
Combustion
Combustion
Controller
CCD - Capacitor Controller
SSM-558
Coil Driver CM - 5XY Bank 2
Sensor
Signal
COP’S 9 - 16
IGNITION RELATED :-
CM 558, IGNITION
MODULE, COP.
COP
FUEL RELATED :-
CM 700, CM558.
MONITORING ONLY:-
CENSE or CM850
CENSE Module
or CM850 on High
Efficiency version.
CM
558
NOTE : QSK60G shown
CM 700 Mounted off engine in GIB.
Ignition
Module ( Generator Interface Box - GIB).
5
CM700
Network Data Links MODBUS
(1900 baud)
Not fitted on Inline Gensets Slave
Master \ Slave
Cummins (Point to Point)
Peer to Peer J1939 Proprietary Peer to Peer Data Link
(Multi-tasking) CAN 2.0B (Multi-tasking)
Data Link (250K baud) (500K baud) Data Link
SERVICE TOOL
CONNECTOR Master
CENSE on H/E
QSK 60G
CM700 GENSET
CENSE on CM700
standard PLC
QSK 60G
CM558
CM558
J1
C
93
A
N
9
CM558
N
CM558
N
(+)
et
et
w
w
(-)
or
or
k
k
(SHIELD)
B
B
ac
ac
Networks constructed
kb
kb
on
on
e
e
shielded cable.
External terminating
resistors fitted where
indicated
CONNECTION CHECKS
120 Ohm - J1939 / CAN 2.0B
150 Ohm - MODBUS Polarity - Terminating Resistors - Shield Connections
Quantum - Gas Engine Control Components
Note: H/E = High Efficiency Version
CM Ignition
Fire
CM 558 Sync Module To Coil-on-Plugs
700 J 1939 Network
2, 3, 4, 5….. etc.
Left Bank.
(250K baud) COP
PLC To Coil-on-Plugs
2, 3, 4, 5….. etc.
CM Fire Ignition Right Bank.
CAN 2.0 B Network
558 Sync Module
(500 K baud)
7
Master Control Module
8
Generator Interface Box (GIB)
Stay-in-Boot Switch and NOTE: Preliminary Panel Layout
O2 Sensor Power Adapter HT & LT Engine
Connector Socket Assembly Temperature Controllers Neutral Bar 37A DC PSU
AC MCB’s
KM (DC) Relays
Solid-State
Relays (Engine
Temperature
Control)
CM700
Earth Bar
Harting
KM Contactor’s Connector
(GIB to GCP)
•
CM 700 Function Turbo Speed Sensor
(2.0Mw H/E QSV & Compressor Inlet Air
Vee engine Control systems QSK60G H/E only ) Temperature (60 only )
• Output Torque command (throttle driver signal) to CM558 Modules via CAN 2.0B data Link.
• Exhaust Temp info sent to CM700 from Cense via J1939 data link, except on H/E Engines.
• Total system data sent to genset Programmable Logic Controller via RS 485 data link.
Fuel & Ignition Modules
12
Vee engine system with single fuel control
CM558 Function valve and single throttle (QSK Engines )
Fuel Inlet &
Boost Intake Outlet Engine Gas Mass Knock Exhaust
Pressure Man.Temp Pressures.Fuel Speed & Flow . O2 & Back
& Pressure outlet Temp. Position Pressure
CM 558
CENSE Ign.
(Right Bank) Ignition Module (Sync / Fire Signals)
Standard arrangement shown
RIGHT BANK COMPONENTS
15
Ignition System
• DC to DC converter steps up the
supply voltage to approx 300 v,
which charges the capacitor.
• Signal from CM 558 closes an Ignition Module
electronic switch in the ignition DC TO DC
P PRIMARY &
module, the capacitor charge CONVERTER CAPACITOR D SECONDARY
M WINDINGS
discharges into the primary +
windings of the Coil on plug
( COP).
COP
• The voltage induced into the
secondary winding of the COP is 24V CM558
supplied directly to the spark plug PLUG
and rises (up to 40Kv) until it
overcomes the resistance of the
electrode to ground strap air gap.
• The PDM is being developed as
a future diagnostics tool.
16
CCD Output Harness
The Ignition Module output pins for firing sequence are fixed as shown in the
table below.The harness connections therefore determine the cylinder firing
order!
Example of CM558 ‘Fire’ signal to Ignition module with Timing retard on cylinder 3.
Cyl. Firing. ° ±
+1 pulse ‘FIRE’
Cyl. 1
‘REF’ Cyl. 2
Ignition module will ‘Fire’
reset Cyl. 3
the spark plug on falling Ignition Cyl. 4
received
edge of signal. Cyl .5
Module Cyl. 6
Cyl. 7
‘REF’ Cyl .8
Cyl. 9
The ‘Ref’ signal resets the Ignition Module counter that switches output to the Cylinder
1,2,3 etc. back to No 1 each time the camshaft position sensor reads the +1 pulse.
Position Sensor & Speed Probes
New pictures Required
22
ProAct Driver & Actuator
The ProAct III Actuator driver is
mounted on the Genset The throttle
actuator operates on a closed loop
feedback system with the driver module
in order to determine actuator position.
This information is then fed back to the
CM558 for display and trouble shooting.
The ProAct III actuators are designed for larger gas and diesel engines not requiring governing back-
up systems. The primary features of the system are:
– An all electric 75 degree rotary actuator, engine-mountable.
– An adjustable driver with 4-20 or 0-200mA Control for connecting with many
governor & control systems.
– Extremely fast & accurate.
23
CENSE Module / CM850 Modules
On the QSK60G, the CENSE module is
located at the rear of the right bank intake
manifold as shown.
Its primary function is monitoring of the
exhaust pyrometers mounted in each
cylinder head exhaust passage.
CM Ign.
558
CENSE MODULE
+ 24v
+ 24v
Genset
Controls
E-Stop
CM700
CAN Datalink Relay.
+ 24v Ignition
+ 24v E-Stop
Power + 24v Pushbutton Normal
down Relay. Shutdown
Relay. Request
A49 A50 A43 A44 A49 A50 A43 B48 B39 A49 A50 C27 C26 B27 from
Engine
Controls
Shutdown Request
Switch Return
Isolated Battery (+24v)
Battery Conservation
Fuel Shut Off -
Fuel Shut Off +
E-Stop Input
FSO Control
Safety Wire
to Genset
Controls
Authorized N_SHUTD
condition occurred and
Authorized E_SHUTD MXSRCNEN = 0
condition occurred
Authorized N_SHUTD
condition occurred ENGRPM > MMMNRNES
RUN
29
Engine State Control Drivers
CM700 CM558 Controlled
Controlled
State Starter Safety Wire Fuel Shut Spark Throttle Fuel
Driver Off Valve Position Control
Valve
Position
STOP off on on closed off C_SPTHPS C_SPDC
VENT on on on closed off C_VTTHPS C_VTDC
START on on on open on between between
C_THMNSR C_AFDCLL
and and
C_THMXSR C_AFDCLU
RUN off on on open on between between
C_THMNRN C_AFDCLL
and and
C_THMXRN C_AFDCLU
N_SHUTD off on on closed on, for between between
SHSKIHTM C_THMNRN C_AFDCLL
after entering and and
N_SHUTD C_THMXRN C_AFDCLU
state
E_SHUTD off off off closed off closed closed
• 1 for ‘HT’ 3 way Valve control, 1 for ‘LT’ 3 way Valve control.
• Output 1 drives 3 way Valve OPEN – flow out to cooler.
• Output 2 drives 3 way Valve CLOSED – flow back into engine.
• Ambient operating temperature range of controller - 0 and 55 oC (32 - 130oF).
31
Electronic Temperature Controllers
Auto/Manual Operation
Auto is the normal closed loop temperature control mode, which means that the output
power is adjusted automatically by the controller in response to the measurement from
the input sensor.
In Manual mode the controller can be set so that the output power can be adjusted
directly by the operator. This may be useful during commissioning or if the sensor
becomes faulty and it is required to continue temporary operation of the plant until the
sensor is repaired or replaced.
Manual operation must be used with care and the power level set must be chosen
such that no damage can occur to the 3 way valves.
• Acknowledge alarms
(when the alarm option is fitted).
• Adjust temperature set point,
NOTE: All input ranges of the controller have been calibrated against traceable
reference standards by the manufacturer. This means that if the input type, or
sensor, is changed it is not necessary to calibrate the controller (PV offset).
34
Electronic Temperature Controllers
To Return to the HOME Display :
35
Electronic Temperature Controllers
DEFAULT FACTORY SETTING FOR : QSK 60 H/E QSV91 (18 bar)
FACTORY DEFAULT SETTINGS - Will require tuning & adjustment to suit site equipment
and conditions. Adjustments made during commissioning.
36
Electronic Temperature Controllers
37
Temperature Controllers – Wiring
Model 3216 – refer to handout
Alarm output – Option (Not fitted)
38
Temperature Controllers – Wiring
+ 24v dc.
From CM700 – HT
sensed temperature (mA).
HT
3-way valve.
- 24v dc.
From CM700 – LT
sensed temperature (mA).
End
Cummins Corporate Training
40
HE -60G/ Control / BMG / 03 - 07 / REV 01.