€523-0773502-001211 15 June 1984 Rockwell International instruction book HF-8064 Preselector Intermediate and Depot Maintenance 6AR- 352 - 203 S/W 125 Collins Defense Communications Rockwell International Corporation Cedar Rapids, lowa 52498 Printed in the United States of AmericaLIST OF EFFECTIVE PAGES Rocka \SERT LATEST CHANGED PAGES. DESTROY SUPERSEDED PAGES. Pease be scandal completion and elu ol the encloses Custer Serve Information eres 0 tena ensures you of saree tuletn madtcatons fe your equomant. Without the ‘atu ofthis sheet. Reckvalinematinel bears no responsibilty to forware ths moan 0 yOu, ‘The materatin this marl is ‘ution subject to change. Before atiompting any meinienance operation on the equipment coveres inthis manual, verty tha you have s complete tnd up-to-cate publication applicable te your equipment. ‘We welcome your comments concerning this instruction book. Although every effort has been made to keep it fee of ‘errors, some may occur. When reporting a spectic problem, please describe it biety and include te instruction book part number, paragraph or figure number, and page number. Page "Change No No Front Matter (523-0773502-001211) Ist Ed — 15 Jun 84 Title esses A thru B.. C Blank i thra vi.. Section 1 Description 1-1 thru 1-6.. Section 2 Installation 2:1 thru 27... 0 2-8 Blank .. Section 3 Operation 8-1 thru .2.. Section 4 Theory 4-1 thru 44. Section 5 Maintenance Se1 thru 5-17 5-18 Blank Section 6 Parts List 6-1 thru 6-82 Section 7 Diagrams TA coeeesee 7-2 Blank . 73... 7-4 Blank 15 7-6 Blank ‘Send your comments to: Logistics Coins Detense Communications Fookwal International Corporation Cedar Rapids, lowa 52498 ATTN: Qualty Control-Technical Puncations 120.153 Page “Change No No 74 7-8 Blank «| Section 8 Bandpass Filter (523-0773499- oo1zi1) Ast Bd — 15 Jun 84 1thra 5. 6 Blank. 7 thra 9 10 Blank ul 12 Blank G8 it 14 Blank 1B... 16 Blank i... 38 Blank ... D... . 20 Blank ... 2... 22 Blank 8. Zero in this column indicates en original pe.INSERT LATEST CHANGED PAGES. DESTROY SUPERSEDED PAGES. LIST OF EFFECTIVE PAGES Page “Change No No 38 Blank 39 thru 43, 44 Blank . 45 thru 49 50 Blank . 51 thru 56 56 Blank . 3T 58 Blank . 59 thru 63 64 Blank 65 thru 70 Section 10 Tuning Control (523-0773501- oorzt1) Ast Ed — 15 Jun 84 1 thru 3 4 Blank. 5... 6 Blank. Section 9 Interface (523-0773500-001211) ist Ed — 15 Jun 84 1 thru 3.0... 4 Blank...... taro in thie column ind orignal pug. BICPage Section 1 Description 11 General 12 Equipment Supplied 13. Associated Equipment. 14 Accessories. 15 Equipment Specifications . Section 2 Installation 21 General 21 22 Unpacking and Inspection coe 2 28 Preparation for Storage/Reshipment ..... 2-1 24 Preinstallation Check. | 25 Cabling a1 26 Installation Procedures 22 261 General. 22 262 Slide Mounting Installation 22 2.7 Postinstallation Check 22 Section 3. Operation 31 General . 32 Controls and Indicators 8.3. Operating Procedures. B31 Startup. 23.2 Normal Operation 833 Shutdown Section 4 Theory 41 General 42 Punctional Theory 421 422 General Interfacing and Filter Component Selection. Fault Monitoring Power Distribution. Section 5 Maintenance 5.1 General 52 Test Equipment .. 53. Preventative Maintenance 54 Testing/Troubleshooting 541 542 548 588 56 Disassembly 5.61 56.6 56.1 568 569 sechees 5610, Removal of Bandpass Filter A8.. 5.1 Assembly. 58 Repair . table of contents Page General. 53 Fault Isolation 53 Minimum Performance and Fault Isolation Tests eel 53 Alignment/Adjustment bed General . Bld High-Voltage Power Supply AAS Adjustment . 5d +28-V de Power Supply A2AT Adjustment Bad -B-V de Power Supply A243 Adjustment bad 45-V de Power Supply A2A2 Adjustment Precautions and General Techniques Removal of Preselector Top Cover Removal of RF Amplifier ALARI Removal of Interface Ad and Tune Control A5 Removal of Electronies Components Assembly A1A1 ....... = Removal of Power Supply A2.... Removal of Voltage Regulator A1A2 Removal of Transformer TI .........+ Removal of Blower BI Section 6 Parts List 6.1 Introduetion .. 61 6.11 General. conti GL 6.12 Group Assembly Parts List... 6-1 6.1.8 Numerical Index... sagen BA 6.14 Reference Designation Index v........... 6-1 6.1.5 How to Use This Parts List ...-......... 6-1 6.1.6 Manufacturer's Code, Name, and Address, 62 61.7 Usable On Codes 4 618 Reference Designation Prefixes 4 6.19 Configuration Identifiers 4 62 Group Assembly Parts List. 65table of contents (cont) 63 Numerical Index .. 64 Reference Designation Index Section 7 Diagrams 71 Configuration Status Control .. 72 Configuration Effectivity. Section 8 Bandpass Filter, 523-073499 1. Deseription 2. Principles of Operation 21 General. 22 Block Diagram Theory 23 Functional Theory 231 Filter Assembly Al. 282 Tuning Control A2 288 Driver Interconnect AB. 234 Connector/Filter Assembly A4 235 Rf Switch Assembly AS......... 286 Jumper Board A6 .... & Resting/Trooblehooting Procedures . 4. Repair ...... a 5. Diagrams 51 Configuration Status Control 5.2 Configuration Effectivity 6. Parts List . 61 Introduetion 62 Parts List....... 63 How to Use This Paris List ...... 64 Manufacturer's Code, Name, and Address. : 6.5 Equipment Covered 6.6 Usable On Codes .. Page Section 9 Interface, 523-0773500 1. Description 2. Principles of Operation 21 General 22 Functional Theory 3. Testing/Troubleshooting Procedures . 4. Repair 5. Diagrams 51 Configuration Status Control. 52 Configuration Effectivity 6. Parts List . 6.1 Introduction 62 Parts List ila 63 How to Use This Parts List . 631 Manufacturer's Code, Name, and Address. 64 Equipment Covered Section 10 Tuning Control, 523-0773501 Description .. 2. Principles of Operation 21 General 22 Functional Theory 3. Testing/Troubleshooting Procedures 4. Repair 5. Diagrams. 51 Configuration Status Control 52 Configuration Ritectivity 6. Parts List 6.1. Introduetion . 62 Parts List .. 63 How to Use This Parts List 631 Manufacturer's Code, Name, and Address... 64 Equipment Covered 1Figure Page Section 1. Description 1-1 Subassembly Location M4 Section 2 Installation 21 Cabling Diagram... A . 23 22 Slide Mounting Diagram... teense 26 23 Outline and Mounting Dimensions Diagram . 21 Section 3 Operation 81 Controls and Indicators... a Section 4 Theory 4-1 Overall Block Diagram 44 42 Power Distribution, Block Diagram 43 Section 5 Maintenance 5-1, Subassembly Locations. be 5-2 Initial Test Setup........ 56 5.8 High-Voltage Power Supply, Adjustment Location 516 54 Voltage Adjust Potentiometer Location... 5-15 Section 6 Parts List 6-1 HF-8064 Preselector .. 65 6-2 Chassis Al 67 63 Electronic Components Assembly ANAL... 6-4 Voltage Regulator A1A2.. 6-5 RF Cable Assemblies. 6-6 Power Supply A2 6-7 High-Voltage Power Supply A2A4. 6-8 High-Voltage Control AZA4A1 Section 7 Diagrams 71 Chassis Al and Power Supply A2, Schematic Diagram 13 list of illustrations Figure Page 7-2 High-Voltage Power Supply A2A4, Schematie Diagram........... 1 Section 8 Bandpass Filter, 523-0773499 Bandpass Filter .. Bandpass Filter, Bandpass Filter, Interconnect Resistor Board ALAIAL and High-Voltage Filter ALAIA4, Schematic Diagram........ 18 Capacitor Switch No 1 AIAIA2 and Capacitor Switch No 2 AIA1A3, Schematic Diagram se 18 6 Interconnect No 1 ALAIA5, Schematic Diagram. we 19 7 Interconnect No 2 ALALAG, Schematic Diagram. a 8 Coil/Bandswitch A1A2, Schematic Diagram. 23 9 Driver Interconnect AS, Schematic Diagram 2 10 Filter Board AAJ, Schematic Diagram .. 33 11 RF Switch Assembly A5, Schematic Diagram s....ssessevsessseeee “ 12 RF Amplifier A5A1, Schematic Diagram 39 13 Bandpass Filter, Parts Location Diagram 45 14 Filter Assembly Al, Parts Location Diagram . 7 45 Resistor Board AIAIAL, Parts Location Diagram we A 46 Capacitor Switch No 1 AAIA2 and Capacitor Switch No 2 A1A1A3, Parts Location Diagram al AT Interconnect No 1 ALALAS, Parts Location Diagram 55 18 Interconnect No 2 ALAIA6, Parts Location Diagram 57 19 Coil/Bandswitch A1A2, Parts Location Diagram 59 20 Driver Interconnect A3, Parts Location Diagram 6 21 Filter Board A4Al, Parts Location Diagram 65list of illustrations (cont) Figure Page Figure Page 22 RF Switch Assembly A5, Parts Location 3. Interface, Schematic Diagram 5 Diagram ...... 67 4. Interface, Parts Location Diagram u 28 RF Amplifier A5A1, Parts Location Diagram 7 68 Section 10 Tuning Control, 523-0773501 Section 9 Interface, §23-0773500 1 Tuning Control . 1 2 Tuning Control, Schematie Diagram 3B 2 8 Tuning Control, Parts Location Diagram... 11 1 Interface . 2 Interface, Block Diagram list of tables Table Page Table Page Section 1 Description Section 5 Maintenance 11 Bquipment Supplied 5-1 Test Equipment ot 1.2 Equipment Subassemblies 5-2 Inspection Schedule 58 1-8 Equipment Specifications 5-3 Fault Isolation 54 4 Minimum Performance and Fault Section 2 Installation Isolation Tests 5-6 21 Cabling Information .......... 24 Section 8 Bandpass Filter, 523-0773499 22 Control Cable Connector Pin Identification 24 1 Bandpass Filter, Equipment Supplied 2 Section 3. Operation 3-1 Controls and Indieators........... BEDESIGN FEATURES ‘The HF-8064 Preselector (hereafter referred to as preselector) is a rapid-tuning bandpass filter, tuna- ble over the 2- to 29.999-MHz frequency range. There are two versions of the preselector, one for receive only applications and the other for receive-transmit applications For receive only applications, the preselector pro- vides selectivity and signal overload protection for improved receiver performance in a strong signal environment. For receive-transmit applications, the preselector has the additional capability for reducing exciter out-of-band noise and spurious signals before the rf signal is applied to a power amplifier. ‘The preselector is designed for use with the Collins HF-80 line of receivers and exciters, as well as other equipment that provide suitable control information. ‘The preselector is controlled by binary coded decimal (bed) frequency information in parallel form sup- plied by the associated equipment. An internal moni- tor is provided and the status of operation is displayed by means of three front-panel lights and eight LED's located on the top cover. Design features of the preselector include: introduction © High-speed tuning--20 milliseconds maximum, 8 milliseconds typical, not including tuning time for associated equipment © Receive overload protection—Automatie protec tion for signals exceeding the operating level (maximum input allowed is 500-volts peak) —Automatie recovery from overloads ¢ Filter insertion loss compensation © Automatic transmit-receive (tr) switching in receive-transmit configuration © High-level logic used for all control information INSTRUCTION BOOK ‘This instruction book includes information for sup- port of intermediate and depot maintenance. Sec- tions 1 through 7 are hased on replacement of major subassemblies and chassis repair. Sections 8 through 10 provide depot maintenance instructions for major subassemblies. rea-eest-o17 HIF-8064 Preselectorintroduction SERVICE BULLETINS/SERVICE INFORMATION SB/SIL DESCRIPTION LETTERS. SB 17 Compensates for insertion loss of 11-.88 All service bulletins (SB) and service information eden prea perer a din’ : pays placing a 10-€B, low noise, 7 letters (SIL) incorporated in this instruction book Moller after tbe Evert the are listed below. receive rf signal path Note SB118 Relocates the tuning control to iso- 121-88 Jate and shield tuning eontrel spurious outputs from the bandpass fiver subassembly. Service bulletins/service information let- ters are written in numerical sequence against the entire HF-80 family of equip- ments; therefore, all SB/SIL numbers are not included in the listing. Service bulletins are numbered in sequence for the life of the equipment. Service infor- mation letters are nombered in sequence starting at 1 for each calendar year4.1 GENERAL ‘The HF-8064 Preselector (Rockwell-Collins part number 622-3522-XXX) is a rapid-tuning bandpass filter, tunable over the 2+ to 29.999-MHz frequency range. Receive only versions of the preselector pro- ide selectivity and signal overload protection for improved receiver performance in a strong signal environment. A receive-transmit version of the pre- selector has the additional capability for reducing exciter out-of-band noise and spurious signals before the rf signal is applied to a power amplifier. ‘The preselector is a 132.6-mm- (5.22-in-) high unit conforming to 482.6-mm (19.0-in) EIA racking stan- dards, It mounts in a eabinet that has a minimum of, 660.4 mm (26 in) of usable depth behind the front- panel mounting strips. Mounting holes are provided section 1 description along the sides of the preselector for drawer slide cabinet mounting. An internal blower draws cooling air through a removable foam air filter on the front of the unit and exhausts it through the rear panel 1.2 EQUIPMENT SUPPLIED Table 1-1 lists equipment supplied. It also describes the major difference in each preselector. Table 1-2 lists the subassemblies included in each configura- tion of the preselector. Figure 1-1 shows subassem- bly location, Note All part numbers are Rockwell-Collins, unless otherwise indicated, ‘Table 1-1. Equipment Supplied. ITEM PART NUMBER DESCRIPTION HP-8064 Preselector 22. a592.001 ) 2.850204 xz ase2-02 Primary yower cable seetmas00 Fuse, $4 264-100-000 ose, 54 | 2-00.00 Slide mounting hardware | ‘Spacers (qty 10) | ar-sri0-001 Serews, 10-22 x % (aty 10) | 924-1694-250 Basie receive only Receive only with 10-dB, low noise rf amplifier to compensate for insertion Joss of the bandpass filter assembly | Receive-transmit with rf amplife bandpass filter subassembly in transmit. to compensate for insertion loss of the 1adescription ‘Table 1-2. Equipment Subassemblies. SURASSEMBLY PreseucroR le Senne coe ane pane Noe om oa | wm canis A ssvgesen x ere x Ee x Eee compen sey senso x wa Votage repair ALAZ sso x Power sey 82 er x x x Power sap de A2h3 oes. x x x over tpt me athe omen x x x ower spl ane ths moma x x x Higher roor sat ake ssa. x x x Siholiage ol ABA steno x x x Dandpns er 8 sien x x saeco x Fite anny ABA ses. x x x Conair witch aemy Anata | ssas.on x x x eins ABALALAL oreo. x x x Crea eh m0. x x x Bier carmcterasmanasar — | tenon x |x x Capacitor switch no 2 (623-5934-001 x | x x ‘aan Binary concer Asaiatasas — | ees x x Mihoags er ABAALAG eumen x x x Inronnec no AAALAIAS wet x x x Inns no #ABALAIAG ss x x x CotVandoh A28182 exsuon x x x sing onl Ak tesco ® Drive anne AA saeco x x x contort sony A244 sre ansee x x x 12 aordescription Table 1-2, Equipment Subassemblies (Cont) SuRASSeNBGY rassexncron Paar sce oa sae marr soumer | on | mt Pier ord a4 exesmeon x x x sich ane Ks exo x x ed x Beant Aton exon x ape tad ABA sees. x x x Into at essen x x x ann con 8 esses @® | x x NOTES( 1) The tuning control was loested in bandpass filter A8 in some early preselectors. It was relocated and the reference designator was reassigned AS (was ASA2 originally) Service bulletin 118 provides information for relocating the tuning control if located in bandpass filter AB. /Blectronie components assembly A1AJ is not included in units that have the tuning control located in bandpass filter 8. Service bulletin 18 provides information for relocating the tuning control. When this is done, eloetronie components assembly ALAI is installed. 1.8 ASSOCIATED EQUIPMENT ‘The receive-only versions of the preselector operate with Collins HF-80 receivers, such as the HF-8054( ) Receiver. The receive-transmit versions operate with Collins HF-80 receivers, exciters, and power ampli- fier such as the HF-8054( ) Receiver, HF-8014( ) Exciter, and HF-80 Solid-State 1-kW Power Ampli- fier-Power Supply (includes HF-8028 1-kW Power Amplifier and HF-8031 or HF-8032 Power Supply). ‘The preselectors will operate with other equipment so long as they provide suitable control information, 1.4 ACCESSORIES The CA-8033 Slide Mounting Kit, Rockwell-Collins part number 622-3527-001, is available for drawer slide mounting. 4.5 EQUIPMENT SPECIFICATIONS Table 1-3 lists the electrical, environmental, and physical specifications of the preselector. 13description RECEIVE ONLY CONFIGURATION Subussembly Figuredeseripti ‘Table 1-3. Equipment Specifications. CHARACTERISTIC SPECIFICATION Eletreal Frequency range Bandpass Seletivity Insertion gain/loss Recelve Preselector part number 622-8522-001, Preceleetor part number 622-9522-004 ‘Transmit Preseleetor part number 622 8522-002 Inpat impedance Outpot impedance Overload protection Outof-band Tn-band Maximum rf input (receive) Tnermodulation Receive Icband Ouvot band Tranemit Cross modulation (receive) ‘Toning time 2000 to 29.990 MHe Not more than 2dB variation within a6. kits of tuned frequeney 40-48 minimum at 410 percent from nominal tuned frequency response 7 dB typical, 12 dB maximum (insertion loss) 0B minimum, 6 €B maximam (insertion gain) 0a mi 1am, 6 dB maximam (insertion gain) 50 ohms nominal, unbalanced at tuned frequency 50 ohms nominal, unbalanced st tuned frequency Automatic for signals exceeding the following levels: Preselector part number 622-8522-001 and 622-$522-002, atleast 200-volts peak at least 10% removed from tuned frequency Preselector part number 622-3522-004, at least 250-volts peak at least 25% removed from tuned frequency reselector part number 622-2522-001 and 622-9522-002, at least 20-volts peak within 10% of tuned frequeney Preselecior part number 622-9522-004, atleast 4-volts peak within 10% of tuned frequency 500-volts peak open eireut without damage 56 dB below 1 volt PEV open clreuit, 60 ohms (3rd order) ‘Typieal: 56 dB below either 40-vlt signal, spaced at f, #10% and F, «20% (8rd order) 40 dB below either tone of a 2-tone signal (1.58 volts rms per tone) for ard and higher order intermodulation products. 10 4B below & 100-mierovolt desired signal caused by a 80% modulated undesired signal of 50 volts 10% oF more from tuned frequency. | 20 ms maximum; 8 ms typial from 2.9 or £29.99 MH, 15description ‘Table 1-8, Equipment Specifications (Cont) Environmental ‘Temperatore Operating Storage Humidity Altitude Shock Operating Bench handling Vibration Cooling CHARACTERISTIC SPECIFICATION Power input Switchable to 105/115/215/200 volts rms, 47-400 Hs single phase. Input power is 900 watts maximum under normal operating conditions Phosieal Size Height 122.6 mm (6:22 in) Depth 388.2 mm (21.9 in) Width 4826 mm (190 in) fits EIA standard 19in equipment cabinet Weight 182 ke (40 1b) maximum, without slides 0 to 425 °C (482 to 477 *P) at 4572 m (15.000 1) 0 to 450 °C (+82 to +122 °F) at 8048 in (20000 ft) “62 to +70 °C (-80 t0 +158 °F) 25% up to 60 °C (122 °F) maximum (MIL-STD-S10C, method 507.2, procedure II exeept maximum temperature limited to 50 °C) Up to 9048 m (10000 ft) max operating except to 4572 m (15000 ft) if ambient temperature does not exeeed 25 °C (77 *F) 15 g's (MIL-STD-S10C, method 816.2 procedure 1) One edge of chassis dropped to work bench from height of not more than 102 mm (4 in). Opposite side of chassis most be on workbench (MIL-STD-S10C, method 5162, procedure V). 15 g's 55 to 55 Hz (MIL-STD-810C, method 5142, procedure X, curve AW), Foread ambient air drawn through front panel filter and exhausted out rear panel 162.1 GENERAL ‘The HF-8064 Preselector mounts in a 4826-mm (19.0-in) EIA standard rack/cabinet. It may be mounted in a fixed configuration or on movable slide rails. Rockwell-Collins CA-8033 Slide Mounting Kit is available for drawer slide mounting. Clearance in front and at the rear is required to permit cooling air intake and exhaust. 2.2 UNPACKING AND INSPECTION The equipment should be handled with care when unpacking. Carefully remove the equipment from its container. Inspect the equipment for possible dam- age that may have occurred in shipment. If damage is found, notify the nearest Rockwell-Collins agency. Check the equipment against the packing list. Save the original container, fillers, and packing material for use when the equipment is repacked for storage or reshipment. 2.3 PREPARATION FOR STORAGE/RESHIPMENT Pack the equipment in its original container (if available). Brace the equipment in the same manner used for original shipment. Pack the container with filler for protection of the equipment during storage or shipping. Include desiccant in the packing to absorb moisture. 2.4 PREINSTALLATION CHECK ‘The equipment has been properly aligned and tested before delivery. However, to ensure proper function- ing of the equipment prior to installation, a prein- stallation test should be performed as follows: a. At the rear panel of the preselector, check that the appropriate line fuse F! is installed and set line voltage switch Sl in accordance with the input voltage diagram (located on the rear panel below switeh S1). section 2 installation Caution Do not change settings of switch $1 when power is applied to the preselector. b. Connect the control cable between the receiver and J1 on the preselector rear panel. Refer to paragraph 2.5 for requirements of this cable. c. Connect the primary power cable between J6 on the preselector rear panel and the power source. Make sure primary power is connected to the receiver and the receiver is turned on. Note If the receiver is turned on after the prese- lector, proceed directly to step g. 4. On the preselector front panel, press the POWER switch. Note that the adjacent indicator is lit. e. Check the OVERLOAD and FAULT indicators on the preselector front panel and the status display on the preselector top panel. The OVERLOAD indicator should be unlit as the rf cables are not connected to the preselector. The FAULT indi tor and status display 2 should be lit. Status dis- play 2 indicates the preselector is not tuned (out- of-band). This occurs because frequency select information has not heen provided by the receiver. £. Change the receiver frequency. The FAULT indi- cator and status display 2 should go out. & Check the status display on the preselector top panel. Status display 1 and 8 should be lit. This indicates the preselector is tuned and no faults exist. All other status display indicators should be unlit. h. Turn primary power to the preselector and receiver to off. Disconnect cables. 2.5 CABLING ‘The primary power cable is supplied with the prese- lector. The remaining cabling required to connect the 21installation preselector to associated equipments will vary con- siderably because of the number and type of associ- ated equipments used and how they are installed. Figure 2-1 shows the typical cabling for a receive only configuration and a receive-transmit configura- tion. Table 2-1 contains some general information on the cables shown in figure 2-1. Refer to outline and mounting diagrams for the applicable equipments to determine what type of cable connectors must be used. Note Rockwell-Collins may be contacted regard- ing existing preassembled cables, racking, ete. 2.6 INSTALLATION PROCEDURES 2.6.1 General ‘The preselector is normally rack or cabinet mounted. For fixed mounting, it is attached to the rack/cabi- net by mounting screws through the edges of the front panel. However, slide mounting is recom- mended for ease of servicing and unit side support. 2 Slide Mounting Installation The following procedure describes the method for installing the preselector, using Rockwell-Collins CA-8033 Slide Mounting Kit. Refer to the slide mounting diagram, figure 2-2, and outline and mounting dimensions diagram, figure 2-3, then pro- ceed as follows: Note Right and left refer to the sides of the equipment and equipment rack as viewed from the front. 22 a, Remove the inner channel from the intermediate and outer channels of each slide. This is done by depressing the slide lock and pulling the channels apart, b. Fasten each end of an outer channel to the equip- ment rack using three each 0,190-32 x 0.62 machine serews, 0.190 flat washer, and 0.190 lockwasher per bracket. Refer to figure 2-2, detail Band C. c. Fasten each inner channel to the preselector using five spacers and five 10-82 x 0.88 machine serews supplied with the preselector. Refer to fig- ure 2-2, detail A 4. Fully extend the slide channels, Lift the preselec- tor into position and slide the inner channels into the tracks of the intermediate slide channels. Press the slide lock on each outer slide channel and slide the preselector completely into the equipment eabinet. e. Make the required eable connections to the prese- lector. Note When sliding the preselector out of or into the equipment cabinet, make sure that cables are not damaged by becoming caught or pinched. It is recommended that a Rockwell-Collins CA-8011 Cable Retractor bbe used to protect the cables. f. Using appropriate hardware, secure the front panel of the preselector to the equipment cabinet. 2.7 POSTINSTALLATION CHECK Perform the minimum performance test in the main- ‘tenance section.installation PRESELECTOR 2 a5 PRIMARY| FROM ANF POWER Lf [— RF FROM a 3 necerve | |_J RECEIVER RECEIVE ONLY CONFIGURATION WER AMPL EXCITER 42) presetecton a. ro TRANSMIT RF RETO Os a frROM ANT CPLR on ant Receive Re ‘TRANSMIT RE a notes] a 23 CC PRIMARY Power Nore g 1. IFTHE POWER AMPLIFIER DOES 2 NOT WAVE INTERNAL xMTiacy SWITCHING. AN EXTERNAL SWITCH IS REQUIRED TO CONNECT conraot| THERE RECEIVED AT THE ANTENNA RECEIVER ‘TO PRESELECTOR CONNECTOR Js RECEIVE-TRANSMIT CONFIGURATION TPA76I7011 Cabling Diagram Figure 2-1installation ‘Table 2-1. Cabling Information. Control Receive rf input Receive rf output Exciter ef input Power amplifier ef output FUNCTION DESCRIPTION MATES WITH PRESELECTOR CONNECTOR Primary power ‘Threeeonduetor power exble supplied with the preselector (part number 426- | J6 1084-010). ‘Thirty: or SO-conductor eable with overall shield. Conductor size may be stranded | J1 22 to 26 gaye, Refer to tale 2-2 for connector J1 pin identification, 50-0 coaxial cable 0-0 coaxial cable 50-0 coaxial eable 50.0 eoesial cable 5 8 ue 2 ‘Table 2-2. Control Cable Connector Pin Identification. CONNECTOR PIN FUNCTION CHARACTERISTIC 1 Ground De common 2 15 V de *15 V de | 3 5 V de 15 V de 4 418 V de a5 V de (Not used) No connection 6 (Reserved) Not used 1 Frog kits Logie “1” i bit selected 5 Frog kit Logic "1" i bit selected 8 Freq00 kite Logie “1” bit selected 10 reqs kite Logie "1" if bit seested n Prog kits ole I" if bit selected 2 Preq20 kite Logie "I" if bit selected 18 RE overload Logie “I” for overload u Keyline Logie “0” initiates transmit mode 5 (Reserved) Not used 6 (Reserved) Not used n (Reserved) Not used 6 Interlock A Connected to 3-19 0 Interlock B Connected to 3-18 24installation ‘Table 2-2. Control Cable Connector Pin Identification (Cont). CONNECTOR Ps FUNCTION iiaRacreRismiC ” eserved Not used a Reserves) Not one 2 Geer Not used a Freq? its Logie “1 bit ected ao Freq ka Lage“ it steed 6 Freq0 ke Logie “1 i bit eect = rego hie Lage” bit seted 2 Freq Mite Logie "1 i bit eect Ps Frewt0 MH Lage“ it steed % setae Morentary ground inte self-test » Paul smmars Lage“ indetes fst a cap ex Lape“ enables motte vt 2 ered) Not used 2 eer) Not ond “ served ot used ot asa) No conncion (ot weed) No connection n ot usd) No connection = ot wed) No connection = Freq ite Lege “1 if bit tact © reg 20 ile Lecle“1 if i sete a Freq it Lege “1 if it tected e Frag 20 is Laie“ i ested 2 reg Mie Loge“ it sete “ Free Me Laie“ if eset 6 Reserved) ot used a Tae start Momentary ground inate tne yee ® Reserved Not ose “ | nerve Not used 48 | (Reserved) Not used 0 Ground De commen 9 \S vege 25installation SPACER AND 10:52 0.88 MACHINE SCREW (TYPICAL PLACES EACH SLIDE) NOTE 1 nores. 1. THESE ITEMS SUPPLIED INNER SLIDE. WITHTHE PReseLecToR, CHANNEL TF SLIDE MOUNTING KIT IncLubes so 8xtRA DETAILA, MACHINE SCREWS. BIS. CARO THEM WHEN IN STALLATION IS COMPLETE, 2. DIMENSIONS ARE IN MILLIMETRES [INCHES] Leer RIGHT OUTER ‘ouTeR 3.£A 0,190.92 062 SLIDE SLIDE MACHINE SCREWS, 0.190 FLAT WASHERS, AND 0.186 LOCK WASHERS FTYPICAL 4 PLACES) EQUIPMENT RACK ] 71 1148) INNER SLIDE CHANNEL beTaiLe DETAILC —TPAI756 Slide Mounting Diagram Figure 22 268. Wer@sT 1029 [40 U8) max MITHOUT SLES PART ume eae. Sar jp 279.4111 001 aprox installation Se Ba.n.1e [uasoier2i-c0o! | ss7-ser0-000 | ssT-s282-000 | wasoia/16-0101 J5__[ussoia/rs-c001_| 357-8655-000 | 357-006-000 | avoT2/06-0008 a sricoves-es0 | s7i-08se240 | waasoW/i-s Seite oe r= f}_—_ 2s eter. t92 ax ———_* = Os a | f eS sretiash.2n — LL ssetz.21arerox Outline and Mounting Dimensions Diagram Figure 2-5 2/283.1 GENERAL ‘The HF-8064 Preselector will operate with a receiver that is either locally or remotely controlled. The pre- selector may be unattended during normal operation. 3.2 CONTROLS AND INDICATORS Operating controls and indieators are shown in fig- ure $-1 and described in table 8-1. In addition, the status word display, which is a maintenance aid rather than a normal operating indicator, is also included section 3 operation 3.3 OPERATING PROCEDURES 3.3.1 Startup Note ‘The associated receiver should be turned on prior to performing the following proce- dure, a, Press the POWER switch. Observe that the POWER and FAULT indicators are lit. b. Change the receiver frequency. This provides a frequency rechannel command that will tune the preselector. Observe that the FAULT indicator goes out. 7PA.7606.01 Controls and Indicators Figure 3-1 aoperation FAULT indicator DSS Status word display ASDSL through A4D8S Status word | 1(aaDst) 2 (AdDS2) 3 (AaD83) 4 (AaDSt) 5 (AADS5) 8 (AaD$6) 7 (AaDs7) 8 (A4D88) Table 3-1, Controls and Indicators. ixpex | conTROL oR FUNCTION No | INDICATOR 1 POWER switch S2 Controls application of primary power. 2 POWER indicator DS1_ | Indicates that primary power is applied 8 OVERLOAD indicator DS2_ | Indicates in-band overload from received rf signal Indicates high-voltage failure, tuning out-of-band, oF antenna overload, Indicators are LED's located on interface A4 that are visible through a window in the preseleetor top cover (AADSI is nearest the front panel and AADS® is nearest the rear panel) ‘When lit indieates preseleetor is tuned. Doring normal operation, this indicator should be lit Wher lit, indicates out-of-band tuning fal. When lit, indiates high-voltage power fault. When lit, indicates filter overload foul, When lit indieates transmit insertion loss fault. | When lit indicates antenna rf input signal overload fault | Reserved for fature appliestion. | When lit, indicates there are no preselector faults. During normal operation, this | nde sald be 3.3.2 Normal Operation 3.3.3 Shutdown ‘The preselector is controlled entirely by the associ- To shut down the preselector, press the POWER ated receiver. As the receiver frequency is changed, switch. Observe that the POWER indicator goes out. the preselector automatically retunes to the new fre- queney. Be Note ‘The preselector provides interlock, fault summary, rf overload, and out-of-band sig- nals to the associated receiver for remote indication of operational status.4.1 GENERAL This section describes the theory of operation of the HF-8064 Preselector at the major funetional levels. A major function consists of related subassemblies that perform a specific function. The functional level discussion is limited to active components in the pre- selector. Three major functions are performed by the preselector; interfacing and filter component selee- tion, fault monitoring, and power distribution. Detailed circuit analysis for bandpass filter A3, interface Ad and tuning control AB is contained in the instruction seetions of this instruction book. section 4 theory 4.2 FUNCTIONAL THEORY 4.2.1 General Refer to figure 4-1. Tuning of the preselector is implemented by interface Ad and tuning control AS. Binary coded decimal (BCD) frequency information from the receiver is converted to transistor-to-tran- sistor logic (TTL) levels on interfaee A4 and applied ‘to tuning control A5. The TTL information is used by tuning control AS to control the driving circuitry of the filter tuning elements in bandpass filter AS. Teanours aw he wee, fo [ ‘aco FREQUENCY INPUT sremrsce [rn crea ea fomrace sows} Sem mae (ane iene ene [em [sacra | cS Oe Pace Eefoe Paar MAbes eae Sone Overall Block Diagram Figure 4theory ‘The rf section, located in bandpass filter A3, consists of a 2-pole bandpass filter with frequency coverage in two overlapping bands. The overlapping bands eliminate band switching in most applications. Tun- ing of aperture-coupled resonators is accomplished by switching capacitor elements in or out of a tank circuit as determined by the tuning control. All capacitor element switching is solid-state to achieve fast tuning rates. ‘The filter selectivity greatly attenuates out-of-band signals, suppressing their cross-modulation and intermodulation effects in the receiver. The preselec~ tor will withstand rf inputs as high as 500 volts peak. Automatic overload protection is provided for rf inputs to the preselector of 200 volts peak minimum (part numbers 622-3522-001 and 622-352-002) 10 percent removed from the tuned frequency, or 50 volts peak minimum (part number 622-3522-004) at least 85 percent removed from tuned frequency, decreasing to 20 volts peak minimum (part number 622-8522-001 and 622-352-002) or 4 volts peak ‘miminum (part number 622-3522-004) at tuned fre- queney. Recovery from overloads is automatic. In the receive-transmit configuration, the filter helps reduce exciter out-of-band noise and spurious signals before application of the rf to the power amplifier. The unit incorporates a tr switch to pro- vide proper signal routing for a system rf signal dur- ing receive and transmit modes. In receive mode, the rfis routed from the antenna port, through bandpass filter AQ, to the receiver port. In transmit mode, the exciter output signal is routed through bandpass fil- ter AS, including an rf amplifier (to compensate for filter insertion loss), and then to the power amplifier input. Built-in tr switching automatically reroutes the rf path for use with the exciter (when keyed) and the receiver (when unkeyed). Fault and status signals generated within bandpass filter AB are routed to tuning control A5. These sig- nals are processed by the microprocessor on tuning control Aé and supplied as fault signals to bandpass filter AB and as status signals to interface Ad. Bandpass filter A3 routes the fault signals from tun- ing control A5 to preselector front panel FAULT and OVERLOAD indicators. These signals are also applied to cireuits on interface Ad. Fault signals from bandpass filter AS are used by interface Ad to provide outputs for remote indicators. Fault and sta- tus signals from tuning control AB are routed to sta~ tus word (LED) display by cireuits on interface AA. Power supply A2 generates the de voltages used by the preselector from the 105/115 or 215/230 V ac, 47 to 400 Hz single phase, primary power input. 4.2.2 Interfacing and Filter Component Selection Refer to figure 4-1. Frequency information in BCD parallel form and a tune start signal is applied to the input of interface Ad. Circuitry on interface Ad con- verts these signals to TTL levels which are compati- ble with the TTL eireuits on tuning control A5. A clock on interface Ad provides the reset pulse to initi- ate operation of the microprocessor on tuning con- trol AS. ‘The microprocessor on tuning control AS uses the ‘TTL control information to determine the appropri- ate tuning information. Interface eireuits on tuning control A5 convert TTL control signals to levels eom- patible with driver eireuitry on bandpass filter AS. ‘The parallel eontrol signals from tuning control AS select the appropriate driver cireuitry to configure the switching elements to resonate the 2-pole filter in bandpass filter 3, In the receive-transmit configuration, a keyline is also applied to interface A4. This input is used to configure rf switching and control circuits on band- pass filter A3. These circuits contain the coaxial switching relays that configure the receiver-trans- mit rf path through the preselector. 4.2.3 Fault Monitoring Refer to figure 4-1 and chassis Al schematic dia- gram. Preselector fault and status conditions are reported by cireuits in bandpass filter 48. A monitor in power supply A2 detects a loss of high voltage. This signal (HV POWER FAULT) is inverted in bandpass filter A8 before application to tuning con- trol Ab as HV POWER FAULT. Rf signal strength is monitored by detection circuits in the bandpass filter A3 and improper levels result, in either an input overload fault or a filter overload fault signal being sent to the tuning control card AS. In the receive-transmit configuration, transm input and output detectors are also included in band- pass filter A. Transmit input and output detectoroutputs are applied to comparators in bandpass fil- ter A3. If the output of the comparators exceed nor- mal limits, the output is applied to tuning control AS as insertion loss fault. ‘The four fault signals applied to tuning control AS are polled by the microprocessor and a fault is returned to bandpass filter A3 together with an internally generated processor fault (PRC FLT). ‘These signals are ORed in bandpass filter A3 and used to light the FAULT indicator on the preselector front panel, When a filter overload condition or input overload condition exists, cireuits in bandpass filter AB imme- diately energize the de-Q drivers, the OVERLOAD lamp on the preselector front panel lights, and the microprocessor on tuning control card AS begins a timeout sequence. At the end of the timeout period, an attempt is made to reset the overload cireuit. If the circuit is successfully reset, the preselector will theory return to normal operation; if not, the OVERLOAD indicator on the preselector front panel will remain lit. 4.2.4 Power Distribution Refer to figure 4-2 and chassis Al and power supply A2 schematic diagram. The 105/115- or 215/230-V ac, 47- to 400-Hz single-phase, primary power is applied to the primary winding of transformer TI and blower BI through power control switches and a line fuse. The multiple secondary windings of trans- former T1 provides the ac input voltages to four sep- arate regulated power supply modules in power supply A2, High-voltage power supply A2A4 (including high- voltage control A2A4A1) provides +15 V de to inter- face Ad and a +520-V de stabilized voltage output to high-voltage switch circuits in bandpass filter A3. It also includes a monitor circuit that determines ow POWER SUPPLY ne : a0: ene gar J gee, Liewne LL) seve LU eca |b arroerracr_| # Power Distribution, Bick Diagea Figure 42 43theory whether the high-voltage output is present and pro- vides a fault (HV POWER FAULT) signal upon fail- ure of this power supply. A high-voltage overload trip cireuit is also provided that operates an overload relay to disconnect the +520-V de output from its load when an overload condition exists. This cireuit also serves as an interlock eireuit to disconnect the 520-V de output when the top cover is removed. An output from +28-V de power supply’ Al operates the overload trip relay, 44 ‘The +28-V de power supply Al is regulated with a conventional series regulator and provides stabilized voltage to circuits within the power supply module and subassemblies in bandpass filter A3. ‘The +5-V de power supply employs a conventional series regulator and provides about 5 amperes to all the +5-V de cireuits in the preselector. The ~5-V de power supply provides regulated -5 V de for the capacitor switeh circuits of bandpass filter A8.Section 5 MaintenanceWarning Lethal voltages (+520 V de and 115/280 V ae) are present within the preselector. Use extreme caution when testing or troubleshooting to prevent severe electrical burns or severe electrical shock. Warning When operating in the receive-transmit configuration, electromagnetic fields in close proximity to the preselector may exceed Occupational Safety and Health Administration (OSHA) recommended maximum limits Caution ‘The equipment contains electrostatic dis- charge sensitive (ESDS) devices. Special handling methods and materials must be used to prevent equipment damage. 5.1 GENERAL Intermediate maintenance for the HF-8064 Preselee- tor is based on isolation of a fault to replaceable subassemblies A3, A4, and AS or to a defective com- ponent on chassis Al or power supply A2. However, section 5 maintenance special test equipment is not available to test/ troubleshoot power supply A2; therefore, itis recom- mended that a defective power supply A2 be returned toa Rockwell-Collins repair facility. Preselector sub- assembly locations are shown in figure 5-1 5.2 TEST EQUIPMENT Table 5-1 lists test equipment required to perform testing and troubleshooting of the preselector. In addition to the test equipment listed, a receiver capa~ ble of providing the necessary control signals for the preselector is required. When the preselector being tested has receive-transmit capability, an exciter is also required to provide keying of the transmit fune- tion. 5.3 PREVENTATIVE MAINTENANCE The preventative maintenance procedures listed in table 5-2 are provided to assist the technician in maintaining the overall performance of the preselec- tor. The intervals listed in the table are recom- mended for units used in normal operating environments. For equipment used in extreme envi- ronmental conditions, the frequency of the inspec- tions should be increased. ‘Table 5-1, Test Equipment. ITEM ‘MINIMUM SPECIFICATIONS REPRESENTATIVE TYPE Digital voltmeter RE signal generator RE millivoltmeter with S0.ohm adapter | General purpose 2.90 MH, -140 to +20 dBm 2-80 MHs, -40 to +20 dBm luke 86004 Hewlett-Packard 86108 Boonton 920, with S1B-88 BLmaintenancemaintenance Table 5-2. Inspection Schedule. rem INTERVAL PROCEDURE Air filter | Weeks Inspect the air filter in the preselector front panel. If the filter is dirty, | remove it by pulling it out of the front panel. Clean the ter by Note spraying with warm water, allow to dry, then reinstall the filter in the preseleetor front panel ‘The air filter should be cleaned at least once a month. Interior compartment | Monthly Inspect blower BI by viewing through the finger guard on the rear ‘and blower BI panel of the preselector. Remove preselector top cover by following the Note procedures of paragraph 562 and inspect the interior comparment. If the interior compartment or blower BY have accumulated dust, In extreme environmental | disassemble the preselector by following the procedures of paragraph conditions, more frequent 563 through 5610. Remove dust from the interior compartment, Inspections may be required to ensure equipment is maintained free of ‘accumulated dust. blower Bl, and cooling air duct wit preseleetor (refer to paragraph ‘ vacuum. Reasserble the i 5.4 TESTING/TROUBLESHOOTING 5.4.1 General ‘The following paragraphs provide information to aid the technician in evaluating preselector perform- ance, fault isolation, and testing/troubleshooting of a subassembly or chassis-mounted component. The test procedures are performed while the preselector is connected in a bench test setup simulating the system configuration 5.4.2 Fault Isolation Table 5-8 is provided to assist the technician in iden- tifying a preselector fault and then isolating the fault to a subassembly or chassis-mounted compo- nent. In normal operation, only the front panel POWER indicator is lit. If itis not lit or one or more other indicators on the front panel or the status word Gisplay are lit, compare the condition shown with the conditions listed in the INDICATOR STATUS col- umns of table 5-3 Note An X in the INDICATOR STATUS column means that the indicator identified at the top of that column is lit. A 0 means that the indicator is not lit. A - means that the in cator may be lit or not lit, When the comparable indicator status is located in table 5-8, perform the procedures in the CORREC- TIVE ACTION column. 5.4.3 Minimum Performance and Fault Isolation Tests Table 5-4 provides procedures to aid the technician in evaluating overall performance and isolating prese- lector faults to an individual subassembly or chassis- mounted component. Tests 1 through 7 are minimum performance tests and provide a rapid means of eval- nating the overall performance of the preselector. These tests should be performed upon initial instal- lation or any time the preselector has been repaired. Tests 8 through 11 provide procedures to aid the technician in isolating a fault to a malfunctioning subassembly or chassis mounted component. ‘The procedures in table 5-4 assume that the preselee- tor has been connected as shown in figure 5-2. If the preselector does not meet the requirements in the NORMAL INDICATION column, perform the proce- dures in the IF INDICATION IS ABNORMAL col- umn. 53maintenance ‘Table 5-3, Fault Isolation. INDICATOR STATUS NOTES | CORRECTIVE ACTION FRONT PANEL STATUS WORD DISPLAY power | rautr | overtoan|1|2]a|a|s|6 7|s ° ° ° ofolololjolo ojo 1. Primary power not applied (Check equipment interconnertions. 2, Front pane! indicators faulty. Check front panel POWER, PAUL, and OVERLOAD lamps 4. #28-V de power supply faulty. Perform +28-V de power supply test (test 1a, 11 He, and L1k of table 54), x x ° o|xjofololo ole 1. Frequency out of band, preselector not ‘tuned. Ensure frequency selected at receiver is within preseletor bandpass (2.000 to ‘3,000 AF) 2 Interface Ad, tune control AB, or ‘leetronie components assembly ALAL | faulty. | a. Replace interface Ad bb Replace tune control AS. «© Replace electronie components assembly ALAL x x 0 ololx}ololo ofo 1, High-voltage power supply AZA4 faulty Perform high-voltage power supply test Gest 13a through Le of table 5-4). 2, Bandpass filer AS faulty Replace bandpass filter AS. 4. Interface Ad, tune control A5, or lectronie components assembly ALAY faulty a, Replace interface A. ', Replace tune control As Replace electronie components assembly AIAL x 0 x olo}o};xiolo o}o | Pinar overe OE tanen 2 Preselector faulty ‘2 Replace tune control AS bs. Replace interface Ad Replace bandpass filter AS, 4. Replace electronic components astembly ALAL 4maintenance ‘Table 5-3. Fault Isolation, INDICATOR STATUS NOTES | CORRECTIVE ACTION FRONT PANEL STATUS WORD DISPLAY power | rauut | overtoap 1/2 |2 jas |e 7 |e x ° ojofolo|x}o ojo 1, Transmit insertion loss, prescleetor fly 4. Check bandpass filter AS (tet Oa through Be of table 5-4) », Replace tune control AS. Replace interface Ad. 4. Replace eleetronie components assembly ATAL x x fo fo} x}o}x o|o] 2) | 1. tpot antenna overload | Cheek system, 2 Tune control AS, interface A‘, oF tlectronie components assembly ALAL faulty f. Replace tune control AS, by. Replace interface AA «© Replace electronic components assembly AIAL ‘Tune control A5, interface AS, oF lectronie components assembly A1AL faulty | 2. Replace interface A | 1b Replace tune control AS. «© Replace electronie components assembly ALAL 8 NOTES: ‘The front panel OVERLOAD indicator will o out and the preselector will return to normal operation ifthe overloading signal is aot present at the end of tune eontrol AS time out sequenee. Status word 4 will remain lt until preselector is, retuned, ® Me tront panel OVERLOAD indicator will go out and the prseletor will retura to normal operation if the overloading signal is not present at the end of the tune control AB time out sequence. Front panel FAULT indicator and status words 4 ‘and 6 will remain Jit until preseleetor is retuned Me tanner by sao word 7 don preston pr urs 2.8224, and 04maintenance J - = (RF SIGNAL GENERATOR mr c ao 4 a Batt T+ anne ti es Ss Tete 4 Minima etrance And Po stn To a ranma a Te oiomos Bi aeae ae | Wnt pci een ot ys ig nee iad ove wi Aska’ Woo se Dee ae et ea pt mate Smale crunee | ase fOvER nun other | Ptr yr | 1 che POWERmaintenance ‘Table 5-4. Minimum Performance And Fault Isolation Tests (Cont) TEST PROCEDURE NORMAL IF INDICATION INDICATION IS ABNORMAL 2 (Cont) 2. Check #25-V de », Turn on the receiver and change the frequency. power supply AZAT (est 11a, 1b, He, Preselecior FAULT indicator goes out Refer to table 6:8 for fault isolation. and 11h of table 5-4), 8. Receive insertion aindloss | & Set receiver frequency to 2000 Mz 1. Using the ef millivltmeter and the 50-ohm adspier, set the rf signal generator output to 0 Bm at 2.000 Mie, «Without changing the settings, eonneet the rf rilivolimeter and 60-ohm adgpter to J2 and the rf signal generator to JB 4. Repeat steps Ga through Se at each of the following frequencies in the order listed 4.000 ite 53900 Mis 25.990 MH 15.000 MH ‘5000 Be Disconnect test equipment. RE millivoltmeter indicates between 0 and “12 dB, Perform tests 8 snd 9 For preseleetor part ‘number 622-9522-004 For preseleetor part umber 622-3522-004, of nillivoltmeter indicates not less than 0-dBim and not more than 6 Bm, Same as step 36 Same as step $e. perform tests § and 10. 4. Bandpass (Cont) 1. Set receiver frequency to 8.000 MHs, ». Connect the rf milliovaltmeter and 80-ohm ‘adapter to Ja and the rf signal generator to J5. ‘Set the rf signal generator to 8000 MHz and adjust the output for 0 dBm on the rf rillivolimeter « Vary the output frequency of the rf signal generator until the rf millivoltmeter changes 20 Bm, 4. Repeat steps 4a through de at 200000 Mts RE sienal generar | foutpat frequency is less | AS than 799 MH and greater than 8.006 Miz RE signal generator output frequency is less than 28994 MH and ‘greater than 29.006 Miz, Same as step 4 Replace bandpass filter 57maintenance ‘Table 6-4, Minimum Performance And Fault Isolation Tests (Cont). Test PROCEDURE NORMAL IF INDICATION INDICATION TS ABNORMAL, 4. (Cont) Disconnect test equipment. 5, Selectivity a. Sot reesiver frequeney to 2.000 MHz. >. Connect the rf millveltmeter and 50-ohm adapter to J8 and the rf signal generator to J. Using the output meter on the rf signal RE millivoltmeter szenerator, set the rf signal generator output for | reference indication. 10 dBm ai 2.000 MHe and nove xf millvolzmeter indication 4, Adjust rf signal generator output to 1.800 Me | RF millveltmeter Replace bandpass filter at 10 dBm, indicates more than 40 | AS. Bm below reference in step « . Adjust of signal generator output to 2200 MHz | Same as step 5d Same as step 5a st 10 dim 1 Repeat steps 5a and Se at 9.000 MH. Same as step Se 4 Adjust rf signal generator output to &00 MHz | Same as step 5d, Same as step 6d, at 10 aBM, bh, Adjust cf signal generator output to 9.900 MHz | Same as step Sd Same as step 8d at 10 dBm, 5. Repeat steps Sa and Se at at 29.908 MH. Same as step Se 4. Adjust of signal generator output to 27.000 MHz | Same as step 54 Same as step 54 | at 10 dBm, 1. Adjust rf signal generator output to $8.000 MHz | Same as step 5d Same a8 sep 54, at 10 dBm, |. Repeat step Sf Same as step Be 1m, Repeat steps 5g and 5h. Same as step 5d, Same as step 5d 1, Disconnect test equipment 6. Transmit ‘4 Make sure all test equipment is disconnected Insertion gain from the preselector. Set receiver frequency to (receive-transmit | 2000 MH, configuration only) 1, Using the rf milivoltmeter and 50-ohm adapter, adjust the rf signal generator output to 2000 MHz at 0 dBm. Turn rf signal generator rf output off Without resetting the rf signal generator ouspat level, connect signal generator outpat level, connect signal generator to J4 and the rf (ont) rillivolimeter to J2maintenance ‘Table 5-4, Minimum Performance And Fault Isolation Tests (Cont). TEST PROCEDURE, NORMAL IF INDICATION INDICATION TS ABNORMAL 6. (Cont) 4. Key the exciter and turn on rf signal generator | Rf millivoltmeter Replace bandpass filter Hf oxtpat, indicates between 0 | AS. Bm and 6 dBm, Repeat steps 6a through 6 at each of the Same as step 64, Same as step 6d following frequencies in the order listed. 44000 Mite 5.909 Mie 29.999 MHz 15.000 Mz 3000 MHz 7. Transmit 4. Set receiver frequency to 2,000 MH Insertion fault (eceive-transmit configuration only) '. Connect the rf millivoltmeter and 50-ohm adapter to J2 and signal generator to J4. Adjust the rf signal generator output to 29.000 MBs at (0 dBm as indicated on signal generator rf output eter. Momentary key the & 4. Adjust rf signal generator to 27.000 MH at 0 dBm as indicated on ef signal generator rf coutpst meter. & Momentarily key the exciter. 1 Diseonneet test equipment On the preseleetor, FAULT and OVERLOAD indiestore (On the preseleetor, FAULP indiestor and status word 5 light. Refer to table 53 for ‘aul isolation. 1. Replace bandpass filter AS 2 Replace tune control aS. 8. Replace interface Ad 4. Replace electronic ‘components assembly ALAL 8 RE cable Wa (Cont) ‘Turn off the receiver and preselector. Disconnect the primary power cable at J6 and the receive rf input at J8. b. Remove preselector top cover by following the disassembly procedures in paragraph 5.62. «. Set rf signal generator output for 0 dBm at 15.000 MH, 4. Disconnect WaPI from AJ. Without changing the settings, connect the ef millivoltmeter and Stvohm adapter to WAP and the rf signal generator to J. RE millivoltmeter Indicates 040.1 dBm. Replace rf eable Wamaintenance ‘Table 5-4, Minimum Performance And Fault Isolation Tests (Cont). TEST PROCEDURE, NORMAL INDICATION IF INDICATION IS ABNORMAL, 8 (Cont) Disconneet test equipment and reeonnect WAPI to Aa. 8. RE cable W3 (not applicable to preselector part umber 622-3522- 004) ‘Tarn off the receiver and preselector. Diseonneet the primary power eable at J6 and the receiver rf output at J3 Perform procedures in tests Sb and fe. Disconnect WSPI from A88. Without ehanging the settings, connect the rf millivoltmeter and 50- ohm adapter to WSPI and the xf signal generator tos 4. Disconnect test equipment and reconnect W3PI to AMI, RE milliveltmeter indicates 0 401 dBm, Replace rf eable WS, 20. RE amplifier ALAIRI, voltage regulator A1A2, and rf cables WT and WS (preselector part umber 622 3522-008 ons) (Cont) 4 Turn off the reesiver and preseletor, Disconnect the primary power at J6 and the receiver rf input at J. ». Perform procedure in test 8, €. Diseonneet WTP from A333. 4. Using ef millivoltmeter and 50-ohm adapter, set if signal generator output for O dBm at 2000, Miz . Without changing the settings, connect the rf millivoltmeter and 50-ohm adapter the J9 and the 1f signal generator to W7PI. Connect the primary power cable at J6 and turn on the preceletor. Tum off the preselector and disconnect the primary power at cable 8, Diseonnest test equipment, Reconnect WTPI to ASABIB, Replace the preselector top eover. Reconneet the primary power eable at JB Connect digital voltmeter positive (+) lead to AIAQE7 and the common (-) lead to AIAGES, RE millveltmeter indicates 107 05 dBm, If this indieation is obtained, perform step This completes the Digital volzmeter indicates +20 40 V de (f the normal Indication is obtained, proceed to step j.) Proceed to steph. Do not perform step g: Proceed to step i‘Table 5-4. Minimum Performance And Fault Isolation Tests (Cont). maintenance ‘Test PROCEDURE. NORMAL IF INDICATION INDICATION Ts ABNORMAL 10. (Cont) 4. Connect digital voltmeter positive () lead to Digital voltmeter Check «28-¥ de power AIAZES and the common (-) lead to ALAZES. 4. Turn off the preselector and disconnect the primary power at J6. Disconnect test equipment. Disconnect WSPI from AIARLJI and WIP2 from ALARIW2, 1. Using rf millivoltmeter and 80-chm adepter, set the rf signal generator for 0 dBm at 2.000 MH. ‘m, Without changing the settings, connect the signal generator to ALARIJ2 and the of nillivoltmeter and S0-ohm adapter to ALARIJI. ‘a Connect primary power eable at J6 and turn on the preseletor. 0, Tura off the preselector and disconnect the primary power eable at J6. Disconnect test equipment . Set rf signal generator output for 0 dBm. 4. Without changing the settings, connect the rf nillivltmeter to W7P2 and the rf signal senerator to WTPL +. Disconnect test equipment from W7 Reconnect W7P2 to ALARIJ2 and ABABIS Without changing the settings, connect the rf nilivolimeter to W8PI and the rf signal generator to J8 1 Reconnect WSPI t0 AIARIJL 1. Perform steps # and ¢ through indicates «28 a5 V de, ((f normal indication ‘was not obtained in step b, replace voltage regulator ATA2) RE millivolemeter indicates 107 05 dBm. RE millvoltmeter indicates 0 4:1 dBm, RE millveltmeter Indicates 0 30.1 4Bm, supply AZAI (test 1a, 1b, He, and 11h) Note Do not perform step j Replace rf amplifier AIARL Replace of eable WT. Replace rf eable WS. Lethal voltages (4520 V de and 115/280 V ac) are present within the preselector. Use extreme eaution when testing or 1 prevent severe electrical burns or severe electrical shock. troubleshooting 31 Power supply ag (Cont) ‘4 Turn off the recuiver and preselector. Disconnect all test equipment. Disconnect primary power cable at 36. Blmaintenance ‘Table 5-4. Minimum Performance And Fault Isolation Tests (Cont). TEST PROCEDURE NORMAL INDICATION IF INDICATION TS ABNORMAL 11 (Cont) | (Cont) b. Perform procedure in test 8b. © Connect primary power cable at J6 and turn on the preseector. 4, Enable the high voltage interlock AZAGS1 on high voltage power supply A2A4 ©. Connect the digital voltmeter postive (+) lead to test point 8 of AZALA3PI (sce figure below) and ‘the eommon (-) lead to preseletor chassis, A2RAAIPL Pina PIN Digital voltmeter indicates not less than 54°V de and not more than 458 V de HT TPA7E34019 f. Connect digital voltmeter positive (+) lead to test point 1 of A2A4PI and the common (-) lead to preselector chassis. ‘Set digital voltmeter to measure ac voltage Connect digital voltmeter leads between A2AG terminal 39 and 34 1. Set digital voltmeter to measure de voltage Connect digital voltmeter positive (+) lead to «28 VV de power supply AZA1 + out and the common () lead to preselector chassis. I, Set digital voltmeter to meusure ae voltage. Turn fm preselector and connect digital voltmeter leads feross terminals 1 and 2 of +25V de power sopply A2AL 4, Ser digtal voltmeter to measure de voltage. Connect digital voltmeter positive (+) lead to -5-V de power supply A2A8 negative - out and the common (-) lead to preselector chassis. Digital voltmeter indicates #15 405 V de. MEI igital voltmeter Indicates 362 to 490 V Digital voltmeter indicates 28 05 V de Digital volsmever indicates 46.0 t0 60.0 V Digital volemeter 1. Bagure that high voltage interlock A2A4SI on high voltage power supply A2AA is engaged 2 If the voltage at test point 8 of AZASAIPL 1s 0, proceed to step t 8. Ifthe voltage measured at AZAGAIPL is less than 454 V de, replace power supply ‘AD If the voltage measured at ADASAIPL is greater than +58 V dey perform high-voltage power supply ADAG adjustment of paragraph 5.5. Proceed to step h. Proceed to step, 1. Perform +28-V de power supply AZAL adjustment, paragraph 5.53. 2 Tum preselector off, ‘check fase FL on 28-V de power supply AZAL 8. Proceed to step i Proceed to step 1, Perform -5-V de power supply AZAS adjustment, paragraph 55.4 Belzmaintenance ‘Table 5-4. Minimum Performance And Fault Isolation Tests (Cont). TEST PROCEDURE NORMAL IF INDICATION INDICATION 1S ABNORMAL 11, Cont) 2 Turn preselector off, cheek fuse FL on -5: V de power supply AzAa, | 2. Proceed to step k ‘Set digital voltmeter to measure ac voltage. Turn | Digital voltmeter | Proceed to step n. fon preselector and connect digital voltmeter leads | indicates 170 to 280 V across terminals ACI and AC2 on -5-V de power | ae supply A2AS 1. Set digital voltmeter to measure de voltage. Digital voltmeter 1, Perform <5-V de Connect digital voltmeter postive (+) lead to +5-V | indicates «5.1 401 V de. | power supply AZA2, de power supply A242 positive = out and the paragraph 55.5, ‘common (-) lead to preseleetor chassis, 2 Turn off preseletor, check fuse PI on +5 V de power supply A282. 8. Proceed to step m, 1m. Set the digital voltmeter to measure ae voltsge. | Digital voltmeter Proceed to step Turn on the preseleetor and connect the digital | indleates 16.0 to 220 V voltmeter leads aerose terminals 1 and 3 of «5-V | ae de poster supply A242 1, Set the digital voltmeter to measure ac voltage. | Digital voltmeter Proceed to sep 0 Connect the digital voltmeter leads to each of the | indieates the voltages terminals listed in the table below. listed in the table below. ‘TRANSFORMER A1TI MINIMUM VOLTAGE, MAXIMUM VOLTAGE, ‘TEST POINTS 6s TOV ee m0 V xe ou 180 V se DOV ae wee 460V ae 600 V ac 1516 8820 V ae 4900 V 80 ©. Connect digital voltmeter leads across Digital voltmeter Proceed to step p transformer AITI terminals listed in table below. | indiates the voltages | for switch S1 settings Tisted in table below. | | ‘TRANSFORMER st VOLTAGES | ‘TERMINALS SETTING MIN MAX 18 00/5 305 V ae 45 100/115, 105 V ae 18 215/200 215 V ae (Cont) 45 215/230 215 V ae ESkymaintenance ‘Table 5-4. Minimum Performance And Fault Isolation Tests (Cont). points 6 line to AITI-3 36 neutral to AITI-A reassembly procedures in paragraph 57 Replace the preselector top cover hy following the ‘TEST PROCEDURE NORMAL IF INDICATION INDICATION 1S ABNORMAL, 11. Cont) p. Turn preselector off and disconnect primary power cable at J6 | 4, Press pretelector POWER pushbutton and Digital voltmeter 1. Check fuse FI perform continuity checks between the following | indieates less than 1. | 2 Check primary power ohm. select switch SI. 8. Check preselector POWER switch 82 5.5 ALIGNMENT/ADJUSTMENT 5.5.1 General Field alignment/adjustment for the preselector is limited to adjustment of power supply A2 whenever the outputs exceed the limits listed in table 5-4. 5.5.2 High-Voltage Power Supply A2A4 Adjust- ment ‘The +520-V de output, monitored at test point 3 of ABA4AIPI through a 9.1-to-1 divider, should not exceed +58 V de at the test point. When the +520-V de output exceeds +530 V de (+58 V de at the test point), normally it ean be adjusted to be in range by short- ing zener diode VR6 and/or VRS. To perform this adjustment, perform the following procedures: a. Turn off the preselector and disconnect primary power cable at J6. Perform steps b through h of paragraph 5.56. Remove the four serews securing high-voltage control A2A4A1 to high-voltage power supply A2A4 and move high-voltage control AZA4A1 to db c of AZA4AIP1 is still greater than +58 V de, repeat steps a through c above. Refer to figure 5-3 and the high-voltage power supply schematic. Install a jumper across VR5 and VR6. Perform steps e and f above. If the voltage mea- sured at test point 3 of AZA4AIP1 is still greater than +58 V de, replace power supply A2. 5.5.3 +28-V de Power Supply A2A1 Adjustment When the +28-V de output, as measured at the +28-V de power supply AZAI +out, exceeds the limits listed in table 5-4, normally it can be adjusted to be in, range by adjusting the voltage adjustment. potenti- ometer. To perform this adjustment, perform the fol- lowing procedure. Caution When adjusting the +28-V de power supply AZA1 output, care must be exercised not to exceed current limits. permit access to tener diodes VRS and VR6 on Cotnect digital voltmeter postions (») lead to Tian olttee Cote dapeiy head +28-V de power supply A2A1 out and the com- 4. Refer to figure 5-8 and high-voltage power supply on (-) lead to preselector chassis, schematic. If the zener diodes VRS and VRG on > Adjust +28-V de power supply A2A1 voltage high-voltage power supply A2A4 are connected as shown in figure 5-3, install a jumper across VR6. Reassemble high-voltage control A2A4A1 to high-voltage power supply A2A4 and reassemble preselector by following the procedures in para- graph 8.7. Perform the procedures in test Ile through 11e of table 5-4. If the voltage measured at test point 3 adjust potentiometer (refer to figure 5-4) for an indication of +28 40.5 V de on the digital voltme- ter. 5.5.4 -5-V de Power Supply AZA3 Adjustment When the -5-V de output, as measured at the -5-V de power supply A2A3 -out, exceeds the limits listed in,maintenance of} 1Pa-7752-019 High-Voltage Power Supply, Adjustment Location Figure 5-3 =O See aot Voltage Adjustment Potentiometer Location Figure 5-4 table 5-4, normally it ean be adjusted to be in range by adjusting the voltage adjustment potentiometer. To perform this adjustment, perform the following procedure. Caution When adjusting the -5-V de power supply A2A$ output, care must be exercised not to exceed current limits. a. Connect digital voltmeter positive (+) lead to -5-V de power supply A2A3 -out and the common (-) lead to preselector chassi b. Adjust -3-V de power supply A2A8 voltage adjust potentiometer (refer to figure 5-4) for an indica tion of ~5 20.25 V de on the digital voltmeter. 5.5.5 +5-V de Power Supply A2A2 Adjustment When the +5-V de output, as measured at the +5-V de power supply A2A2 +out, exceeds the limits listed in table 5-4, normally it ean be adjusted to be in range by adjusting the voltage adjustment potentiometer. To perform this adjustment, perform the following procedure. Caution When adjusting the +5-V de power supply A2A2 output, care must be exercised not to exceed current limits. a, Connect digital voltmeter positions (+) lead to J1- 25 on electronic components assembly Al and the common (-) lead to preselector chassis. 515maintenance b. Adjust +5-V de power supply A2A2 voltage adjust potentiometer (refer to figure 5-4) for an indica tion of +5 20.25 V de on the digital voltmeter. 5.6 DISASSEMBLY 5.8.1 Precautions and General Techniques Identify all disconnected electrical wiring. Make note of color coding, placement of leads, and methods of applying insulation (if any) before unsoldering or removing any electrical parts. Caution This equipment contains electrostatic dis- charge sensitive (ESDS) devices. Special handling methods must be used to prevent equipment damage. Disconnect the primary power cable before disassembling any portion of the equip- ment. Disassembling the equipment with the primary power cable connected to pri mary power may cause voltage transients that could damage solid-state devices. Disassemble only to the level required to perform the desired inspection/maintenance. 5.8.2 Removal of Preselector Top Cover a. Remove 11 #4 screws and eight #6 screws secur- ing top cover to preselector chassis. b, Remove top cover by lifting from preselector- chassis. 5.8.3 Removal of Rf Amplifier A1ART a. Perform procedures in paragraph 5.6.2 b. Disconnect rf cable W7P2 from AIARIJ2 and rf cable WP1 from A1ARIJI. ¢. Disconnect two wires from AAR1 E9 and E10. d. Remove four screws and four lockwashers secur- ing ALAR] to preselector chassis. e. Lift rf amplifier ALAR1 out of preselector. 5.8.4 Removal of Interface A4 and Tune Control AS Caution ‘This equipment contains electrostatic dis- charge sensitive (ESDS) devices. Special 5:16 handling methods must be used to prevent equipment damage. a, Perform the procedures of paragraph 5.6.2 Caution ‘Tuning control Ad and interface A4 must be removed from electronic components assembly A1A1 simultaneously. b. Lift the extractors on tuning control AS, and carefully pull tuning control A5 and interface A4 partially out of electronie components assembly ALAL © Disconnect W2P5 from A4J8. 4. Remove tuning control A5 and interface Ad from electronic components assembly A1AL. 5.6.5 Removal of Electronics Components Assembly A1A1 a. Perform the procedures of paragraph 5.6.2 b, Remove interface A4 and tuning control by per- forming the procedures in paragraph 5.6.4 ¢. Remove five panhead and six flathead serews securing capacitor switch assembly cover to bandpass filter A3 and remove capacitor switch assembly cover. 4. Disconnect A1A1PI by pulling away from connec- tor. e. Remove five #4 screws from the bottom of the preselector chassis and two #4 screws from the rear of the preselector chassis that secure elec- tronic components assembly A1AI to preselector chassis. £, Remove electronic components assembly A1A1 by lifting out. 5.6.6 Removal of Power Supply AZ a. Perform the procedures in paragraph 5.6.2 b. Remove interface Ad and tuning control AS by following the procedures in paragraph 5.64. ¢ Remove electronic components assembly by fol- lowing the procedures in paragraph 5.6.5. 4d. Disconnect A2P1 and A2P2 from W1J1 and W1J2. e. Disconnect A2P4 from W2J3 f. Disconnect A2P3 from A3J4 by loosening two captive screws securing connector and pulling the connector from A3J4. g. On the bottom of preselector chassis, remove six serews and six lockwashers securing bandpass fil- ter A3 to preselector chassis and move bandpass filter A3 away from power supply A2.h, Loosen four captive serews seeuring power supply A2 to preselector chassis and carefully lift power supply A2 from preselector chassis. 5.6.7 Removal of Voltage Regulator A1A2 a. Perform the procedures of paragraph 5.6.2 b. Disconnect four wires from B5, E6, £7, and E8 on. voltage regulator A1A2. ©. On the bottom of the preselector chassis, remove four #6 serews securing voltage regulator A1A2 to preselector chassis. Lift voltage regulator A1A2 from preselector chassis. 5.6.8 Removal of Transformer T1 a. Perform the procedures of paragraph 5.6.2 b, With preselector on its right side, remove four screws, four nuts, four washers, and four lockwashers securing TI to preselector chassis. ¢. Disconnect wires from the terminals of TI a. Remove transformer TI from preselector chassis. 5.6.9 Removal of Blower B1 a. Perform procedures of paragraph 5.6.2. b. Remove electronic components assembly A1A1 by following procedures in paragraph 5.6.5. ¢. Remove power supply A2 by following the proce- dures in paragraph 5.6.6. 4. Remove eight #4 screws from the bottom of the preselector and six #4 screws from the rear of the preselector that secure the cooling air duct to pre- selector chassis. Lift the cooling air duct from preselector chassis, e. Remove four #6 screws on the rear of the prese- lector that secure the finger guard and remove the finger guard maintenance f. Carefully lift blower B1 out of the preselector and disconnect the wires by removing serews from the terminals. 5.6.10 Removal of Bandpass Filter A3 Perform the procedures of paragraph 5.6.2 Disconnect W2P4 from A3I7. ¢. Disconnect rf cables from rf connectors on AS front panel. 4d. Loosen two captive serews securing A2P3 to A3J4 and disconnect A2P3 from A3J4. e. Remove five panhead screws and six flathead screws securing capacitor switch assembly cover to bandpass A3 and remove capacitor switch assembly cover. £. Disconnect AIAIP1 from ASJ1. g. On the bottom of the preselector chassis, remove six serews and six lockwashers securing bandpass filter A to preselector chassis. h. Lift bandpass filter A3 from preselector chassis. 5.7 ASSEMBLY Assembly of the preselector is essentially the reverse of removal procedures. 5.8 REPAIR, Repair of the preselector consists of replacing subas- semblies and chassis mounted components, Refer to paragraph 5.6 for removal of subassemblies and chassis-mounted components and paragraph 5.7 for replacement of subassemblies and chassis-mounted components. 511/5186.1 INTRODUCTION 6.1.1 General ‘The purpose of this parts list, prepared by Collins Defense Communications Division of Rockwell Inter- national, is for identification and requisition of parts. Parts listed meet critical equipment design specifica tion requirements. Use only part numbers specified in this parts list for replacement of parts. 6.1.2 Group Assembly Parts List FIG-ITEM Column — Digits preceding the dash are figure numbers. Digits following the dash are item numbers assigned in sequence to correspond with item numbers on the illustrations. PART NO Column — Listed are MIL standard and vendor part numbers. INDENT Column — Items are eoded 1, 2, 8, ete, to indicate the relationship to the next higher assem- bly. DESCRIPTION Column — Listed are the noun name, modifier, descriptive information, federal manufacturer's code, reference designation, attach- ing part (AP), reference to other figures, and effec- tivities. Attaching parts are identified by (AP) following the part or parts they attach. Eifectivities are identified by the following methods: MCN (Manufacturer Control Number) 101 and up; CI (Configuration Identifier) 5-digit number; REV (Revision Identifier) dash (—) denotes original, let~ ter A first change, letter B second change, etc. One of the above identifiers is listed on each chassis and/or replaceable assembly. Service bulletins are identified by SB 1, SB 2, etc. UNITS PER ASSY Column — Quantities specified are per item number. Letters AR denote the selection, section 6 parts list of parts as required. Letters REF refer to an assem- bly completely assembled on a preceding figure and illustration. USABLE ON CODE Column — Part variations within a group of equipment are indicated by a letter code (A, B, C, etc). Absence of a code indicates part applies to all models. 6.1.3 Numerical Index PART NUMBER Column — Part numbers are listed in alphanumeric sequence. FIG-ITEM Column — Digits preceding the dash are figure numbers. Digits following the dash are item numbers. ‘TTL REQ Column — Listed is the total quantity of parts or assemblies covered in the Group Assembly Parts List. 6.1.4 Reference Designation Index REFERENCE DESIGNATION Column — Reference designations are listed in alphanumeric sequence. FIG-ITEM Column — Digits preceding the dash are figure numbers. Digits following the dash are item numbers. PART NUMBER Column — Part numbers listed are for items that have reference designations assigned, 6.1.5 How To Use This Parts List To locate a part number if the assembly in which the part is used is known, turn to the List of Illustrations and find the page number for the assembly in which the part is used. Locate the part and its index num- ber on the illustration and find the index number on the Group Assembly Parts List page to determine its description and part number. ‘To locate the illustration for a part if the part num- ber is known, refer to the Numerical Index and find the part number. Turn to the Group Assembly Parts 61parts list List and find the first figure and index number indi cated in the Numerical Index for that part. If this, figure shows the part in a section or system of the equipment other than the one desired, refer to the other figure numbers listed in the Numerical Index. ‘To locate the illustration for a part if the reference designation is known, refer to the Reference Desig- nation Index and find the symbol; turn to the Group, Assembly Parts List and find the figure and index number indicated in the index. Caution This equipment contains electrostatic dis- charge sensitive (ESDS) devices. Special handling methods and materials must be used to prevent equipment damage. Refer to the maintenance section for the equipment before assembly/disassembly or repair is performed. ESDS items are identified in the Gescription column of the parts list by (ESDS). All supporting parts list illustrations that contain ESDS items are shown with the following symbol. ELEcTAOSTATIC 6.1.6 Manufacturer's Code, Name, and Address MFR CODE MANUFACTURER'S NAME AND ADDRESS. 07S MCCOURTNEY PLASTICS INC MINNEAPLOSIS MN 00779 AMP INC 0 60x 9608 HARRISBURG PA 17105 01295 TEXAS INSTRUMENTS INC ‘SEVICONDUCTOR GROUP 13500 N CENTRAL EXPRESSWAY 0 BOX 225012 WS 48 DALLAS Tx 75265 04713 MOTOROLA ING ‘SEMICONDUCTOR PRODUCTS SECTOR 5005 E MCDOWELL AD PHOENIX AZ 65008 05815 _-RICHCO PLASTIC CO 5825 N TRIPP AVE (CHICAGO IL 80646 62 MFR CODE 07268 0209 osrt7 12815 12068 2090 13499 13856 14098 14936 16007 wir 19677 reat MANUFACTURER'S NAME AND ADDRESS FAIRCHILD CAMERA AND INSTRUMENT CORP SEMICONDUCTOR OW SUB OF SCHLUMBERGER LTD NORTH AWERICAN SALES. Mail STOP 14-1053 401 ELLIS ST P.O DRAWER 7284 MOUNTAIN VIEW CA 94042 BLINN DELBERT CO INC THE 1878 E MISSION BLVD P.0 Box 2007 POMONA CA 91769 SLOAN COMPANY THE 7708 SAN FERNANDO RD 0 BOK 367 SUN VALLEY GA 91352 US TERMINALS INC 7508 CAMARGO ROAD CINCINNATI OH 45243 UNITRODE CORP ‘580 PLEASANT ST WATERTOWN MA 02172 (QUALITY NAME PLATE INC MILL ROAD. EAST GLASTONBURY CT 06025 ROCKWELL INTERNATIONAL CORPORATION [DEFENSE ELECTRONICS OPERATIONS COLLINS DEFENSE COMMUNICATIONS OW 350 COLLINS ROAD NE ‘CEDAR RAPIDS 1A 52488 TRW CYLINDRICAL CONNECTOR ov OF TRW ING. 8821 SCIENCE CENTER DR MINNEAPOLIS MN 55428 SENTECH CORP. 652 MITCHELL ROAD. NEWBURY PARK CA 91320 GENERAL INSTRUMENT CORP DISCRETE SEM CONDUCTOR Iv 500 W JOHN ST HICKSVILLE NY 91802 SPRUCE PINE MICA CO INC POBOK 219 ‘SPRUCE PINE NC 28777 ELECTRONIC MOLDING CORP 95 MILL ST WOONSOCKET i 02895 SCANBE MFG CO Div OF ZERO CORP. 3445 FLETCHER AVE EL MONTE CA 18877 KiLovac conP P.O 80x 4822 SANTA BARBARA CA 99103,parts I MFR MANUFACTURER'S NAME. MFR = _ MANUFACTURER'S NAME. CODE AND ADDRESS CODE AND ADDRESS 21812 ADAMS-AUSSEL CO INC 70803 BELDEN CORP ANZAC OW ‘SUB OF COOPER INDUSTRIES INC 20 CAMBRIDGE ST 2000 § BATAVIA AVE [BURLINGTON Ma 01608, (GENEVA IL 60138 24429 POWERTEC INC 71488 ITT CANNON ELECTRIC 20580 NOROHOFF ST DIV OF INTERNATIONAL TELEPHONE AND (CHATSWORTH CA 1311 TELEGRAPH CORP 10550 TALBERT AVE 2444 GENERAL SEMICONDUCTOR INDUSTRIES INC 0 BOX 8040 2001 W 10TH PLACE FOUNTAIN VALLEY CA 92708 P.O 80x 3078 TEMPE AZ 65281 72962 AMERACE CORP ESNA DIV 27014 NATIONAL SEMICONDUCTOR CORP. 2350 VAUXHALL RD 2900 SEMICONDUCTOR OR [UNION Ny 07088, SANTA CLARA CA 95051 72962 MURATA ERIE NORTH AMERICA INC 31433 UNION CARBIDE CORP ERIE OPRATIONS, ELECTRONICS DW 45 W 11TH ST HWY 276 SE ERIE PA 16512 PO BOX 5928 GREENVILLE $¢ 29608 74868 BUNKER RAMO.ELTRA CORP. [AMPHENOL DIV RF OPERATIONS aige—_TT'ScHADOW ING {33.6 FRANKUN ST 8081 WALLACE RD DANBUAY CT 06810 EDEN PRAIRIE MN 55384 75915 TRACOR LITTELFUSE INC 46284 PENN ENGINEERING AND MFG CORP 800 € NORTHWEST HWY OLD EASTON AD DES PLAINES IL 60036 0 BOX 1000 DANBORO PA 16916 yma? PATTON-MAGGUYER CO DIV OF AVID CORP 49085 RAYTHEON CO 17 VIRGINIA AVE EXECUTIVE OFFICES. PROVIDENCE Ri 02005 181 SPRING ST LEXINGTON MA 02173 77250 ALLIED PRODUCTS CORP PHEOLL MG CO DIV 56289 SPRAGUE ELECTRIC CO 5700 W ROOSEVELT RO 87 MARSHALL ST (CHICAGO IL 60850 NORTH ADAMS MA 01247 78607 WROUGHT WASHER MFG INC 57863. NORTH AMERICAN SPECIALTIES CORP ‘2100 S BAY ST 120.12 26TH AVE MILWAUKEE Wi $3207 FLUSHING NY 11988 80205 NATIONAL AEROSPACE STANDARD 59790 THOMAS AND BETTS CORP. HWY 218 5 51049 MILITARY SPECIFICATIONS Own CITY 1A 52240 92389 SWITCHORAFT INC 59042 US MICROTEK COMPONENTS SUB OF RAYTHEON CO $1148 PENROSE ST UNIT 7, 5555 N ELSTAON AVE SUN VALLEY CA 81352 CHICAGO iL 60880 70278 ALLEN MFG CO 8267 ROTAON INC SUB OF CHICAGO PNEUMATIC TOOL CO custo OW P.O DRAWER 870 7 HASBROUCK LN HARTFORD CT 08101 WooDsTock Ny 12498 70818 _ALLMETAL SCREW PRODUCTS CO INC 94375 AUTOMATIC CONNECTOR INC 821 STEWART AVE 400 MORELAND RD GARDEN CITY NY 11530, (COWMACK NY 11725 96905 MILITARY STANDARDS 68parts MFR MANUFACTURER'S NAME UNIT FIG- CODE AND ADDRESS PREFIX PART NUMBER ITEM 68800 POLYPHASE INSTRUMENT CO asaa Fee oa CORT WASrWEGTON PA 12034 Azad {651-8821-001 61 A2A4Al 646-6041-001, 6-8- AZ 651-8596-001, 6-1-6 6.1.7 Usable on Codes Ad 646-6018-001 6-1-8 . AS 646-5618-003 6-1-9 The following usable on codes have been assigned in this manual: 6.1.9 Configuration Identitiers USABLE UNIT The following CI's/REV LTR’s were used in compil- ON CODE PART NUMBER ing data for this manual: A 622-3522-001 cl/ UNIT FIG- B 622-3522-002 REV LTR PART ITEM c 622-3522-004 E 6-1- 6.1.8 Reference Designation Prefixes E 6-1- c 6-1- The following prefixes have been assigned in this 6-2. manval: E 2 D 651-8325-004 6-2. UNIT FIG- B 659-1150-001 6-3- PREFIX PART NUMBER ITEM A 1659-1083-001 6-4 — ~ — 651-8828-001 65 Al 651-8325-001 - 651-8323-002, 6-5. Al 651-8225-002 A (651-8323-003 65 AL 651-8225-004 A (651-8323-004 65 AIAL 659-150-001, B 1651-8323-005, 6-5. AIA2 659-1083-001, B (651-8323-006 65 42 651-8919-001 ¢ 651-919-001 68. ‘ABA 270.0942-010 F 51.8921-001 on AQA2 270-0942-080 c 646-6041-001 68 64parts list 6.2 GROUP ASSEMBLY PARTS LIST HF-064 Preselector Figure 6-1parts list GROUP ASSEMBLY PARTS LIST 66 FIG. 5 lows] usaBLe ITEM PartNo ||P DESCRIPTION PER | "ON i IASSy| CODE en 622:3522.008 1 PRESELECTOR, HF-2064 1A 622:3522-002 1 PRESELEGTOR, HF.8064 18 822:3522.004 1 PRESELECTOR HF-6064 1c 1 280-1368810 2 LABEL PRESSURE SENS (12008) 1 2 §51.8302-005 2 COVER, PROTECTIVE ' mssi9s7-18 2 SCREW MACH STL, £40 x 3/6 (96906) 343-0125.000 (AP) 4 MS51957.27 2 SCREW.MACHINE GRES, 0.138-32 x 0.312IN (95506) 8 '343-0168-000 (AP) 3 651.8927-001 2 INSERT, IDENT 1 3 651-8308-001 2 FILTER, AIR 1 5 642.0189.000 2 PLATE, IDENT 1 NASGTIC# 2 NUTPLAINHEXAGON CO PL STL, 0.12.40 (80205), 2 '313.0132.000 (AP) 310-0278-000 2 WASHER|LOCK SST, 0.115 1D x 0.202 OD (70248) (AP) 2 Ms51987-13, 2 SCREW.MACH STL, 440 X 1/8 (96908) 343.0135-000 (AP) 2 6 85%-8596.001 2 FILTER, BANDPASS AS (SEE PUB 525-0773499) 1 ac 8 65%.8596-002 2 FILTER, BANDPASS AS (SEE PUB 523-0773490) is Mssr967.32 2 SCREW.MACH STL, 440 X 1/4 (96908) 348.0138.000 (AP) 6 310.0278.000 2 WASHER,LOCK SST, 0.116 10 x 0.202 OD (70916) (AP) 6 7 §57-8318.001 2 POWER SUPPLY A2|SEE FIG 6.) 1 8 G46.6018.001 2 INTERFACE (ESDS) Ad (SEE PUB 528.0773500) 1 3 646.5518-003, 2 TUNING CONTROL (ESDS) AS (EFF REV LTR FASEE PUB 1 '520:0772507) 10 657-8325.001 2 CHASSIS A1 (SEE FIG 62) tA 30 651-8225.002 2 CHASSIS At (SEE FIG 6.2) 18 30 651-8225-006 2 CHASSIS At (SEE FIG 62) 1 11 FORA2S0VEAS ——_2-FUISE.CARTRIDGE (81349) 25¢.4000.000 1 12 FORAQSOV3AS 2 -FUSE.CATG (81546) 264.4080-000 1 13° 17250 2 CABLE ASS¥.POWER (70803) 426-1034-010 1 14 637-4710.001 2 SPACER 10 15 524-1694.250, 2 SCREW.CAP.BUTTON HO STL, 1092 x 7-8 70276) 10parts list a2) ” Pd oe 18 8 2 n t 22 (C3) SY 4 z ts = 2560) 1 2s DETAIL oP ‘o i 4a" a | 4 wing? ar f 2 - 2 onuaas / an (wasa) s6 a s Pa “e fot Oe 2 =~ wel ee % wie Q:3h4] aa) tam as 2 wnes 7 5 sy g wate » ZY erat 2] ware gg Loaje~ & — a = : am (wa)se 65 (ws) ‘ 2 S1os, dios 203 8 team) ixbon 0 2 1 cosa 1a ee 6 TeA7688.009 DETAILA Chassis AL Figure 6-2 (Sheet | of 2)parts list os ig vse 8 s” 38 (c2)37 PA ane mH { ie 01st! (en) 36 r, S (e136 4 4 (we) 64 eq" «way 62 wares —L | way 61 001 ONLY | — s2.we) 001,-004 02 DETAIL DETAIL 1PA-7686-029 Chassis At Figure 6-2 (Sheet 2) GROUP ASSEMBLY PARTS LIST ne 7 [exits] usaBue FS, panto |B DESCRIPTION Pen | “On : Assy|_cObe G2 eerego5001 ‘1 GHASSIG AY @EE FIG 61-10 FOR WHA) ner A 651.825.0002} CHASSIS At (SEE FIG 61-10 FOR NHA ne 8 estes-00¢ | CHASSIS A (SEE FIG 61-10 FOR NMA) rer ¢ + Senaaoroor 2 PANEL FRONT + Nwserase.ao8 2 SOREWa#ACH SST, £32 X 1/2 E008) 242.1866-000 (A) 3 2 G2so000-007 => INSERT. HOUSEMARK. ; 3 seas201.001 2 HOLOER IDENT STRIP 4 Ssioset2| 2 SCREWAVAGHINE ORES, 011240 x 0.25 86806) 2 342.0048.000 (AP) 4 ssssToR 2 LENS UGHT AED (08717 262.056.000 1 5 —wsaszo7 287 2 LAMPINGANDESCENT (96906 262.0178.010 A1D89, 1 & — bse0es 2 Light No (ert?) 2629579-000 a1xOSS. ; 5 seesTon 2 LENS LIGHT RED (08717) 262.056.000 ; & —s2s207-87 2 LAMPINCANDESCENT (86006 252.0178.010 A1081 1 556069 3 LeHT ND 08717) 2624576.000 A1XDS! 4 fo 7eoaueeaos 2 HANDLE 2 1 fasareaos 2 POST HanoLe ‘ Paizoviscq 2 STUD.CONT THO STL, 10:3 x 516 77250) 912.019-000 + a wstosse20 2 SCREW.CAP,SCH CO PL STL, 10:2 x 56 (8908) 4 esaae-o00 (AP) MS95996-198 2 VASHERLOCK SST. 0.194 1D x 0.38400 (96908) 4 12 assstos 3a MS25237-087 68 '310-0284-000 (AP) LENS, LIGHT GFN (08717) 262-0580.000 LAMP INCANDESCENT (26006) 262.0179.010 A182parts list GROUP ASSEMBLY PARTS LIST Fis. y lunits| USABLE fan pantno |e DESCRIPTION PER | ON 5 lassy| CODE e214 0550069 2 LIGHT IND (08717) 262.0578.000 A1xOS2 + 1S Frets. 2 BUTTON SWITCH (31918) 265.7508.210 + 16 NEISIFOT-0003.00 2 SWITCH.PUSH (81818) 286-7524.010 AiS2 1 Mg51957-48 2 SCREW.MACH SST. 2-56 X 5/16 (66806) 249.0872.000 (AP) 2 Mssi957.3 2 SCREW MACH CD PL STL, 2.56 X 1/8 (6906) 2 '343.0124-000 (AP) GRES-09110%.162 2 WASHER.LOCK CRES, 0.081 10 X 0.162 0D 79807) 2 60 '310.0070-000 (AP) $540.9006-003 2 POSTELEC-MECH (AP) 2 37 65%.8904.001 2 DUCT. AIR-COOLING 1 ssi9s7-14 2 SCREW.MACH SST. 4-40 X 5/16 (86808) 343.0134.000 (AP) “ se Masg36i5-« 43: NUT.SLFLKG.CLINGH CO PL STL, 449 (81349) “ 383.0840.000 18 ase305.6 9 NUT.SLFLKG.CLINGH CO PL STL, 6:2 (61349) 4 '332-0842-000 20 651-8304.002 3 DUCT. AiR 1 21 659.1085.001 2 REGULATOR, VOLTAGE A1A2 (SEE FIG 6-4) te 1551957-28 2. SCREW MACHINE CRES, 0138-82 X 0.375IN (96906) ac '343-0168-000 (AP) 22 M30022.01-1201 2 CAPACITOR FXD PPR DIEL, 1UF, 10%, <00V (81349) 1 951.0877-510 AICS 23 3008 2 WOLDER,CMPNT (06815) 150-0786-080 1 NASGTIC& 2 NUT.PLAINMEKAGON CO PL STL, 0112-49 (80208) 1 318:0132.000 (AP) :310.0278.000 2 WASHER LOCK SST, 0.115 1D x 0.202 00 (70318) (AP) 1 (GRES 0.12510x02 2 WASHER FLAT CRES, 0.125 10 X 0.281 OD (78807), 1 8100 {310-6340-000 (AP) MS51957.13, 2 SCREW.MACH STL, 440 X 1/4 (98906) 343.0133.000 (AP) 1 24 2308.41 2 TERMINAL STANDOFF (17117) 306.0234.000 3 5957-19 2 SCREW.MACH STL, 40 X 1/4 (8906) 343.0153.000 (AP) a 310-0276-000 2 WASHER.LOCK SST. 0.115 ID X 0.208 0D (70318) (AP) 3 25476042 2 GUARD.FINGER (6287) 009-1768.050, 1 NASETIC8 2 NUT,PLAINHEXAGON CRES, 0198-82 (80206) 4 '313:0085.000 (AP) MS35338-198 «2 WASHER, LOCK SST. 0.141 ID X 0.250 00 (98808) 4 "310-0382.000 (AP) MS15795.205 2 WASHER FLAT CRES, 0.16410 X 0.320 00 (86906) 4 310-0778.050 (AP) s51957-30 2 SCREWMACHINE CRES, 0.19832 x 0.500IN (96808) 4 '3420171-000 (AP) 25 020028 2 FANTUBEAXIAL (82877) 009-1784.040 A181 4 27 ws3saee.1 2 GROWMET,ABR (96906) 201-1040-000 4 1 26 656-7149-001, 2 SHIELD, NO2 1 AB MS51957-14 2 SCREWMACH SST, 4-40 x 5/16 86906) 343-0134-000 (AP) 8 ke 2 Ma50385.4 8 NUT,SLFLKG,CLINCH CD PL STL, 440 (81949) 3 48 3.040.000 90 658-1149-002 3 SHIELD 1 AaB 2 31 658-1180-001, 2 ELECTRONIC COMPONENT ASSEMBLY.EXTENDER AIA1 (SEE FIG 1 AB 63) 31 659:1150-001 2 ELECTRONIC COMPONENT ASSEMALY-EXTENDER A1A1 (SEE FIG re 63) Ms51967-14 2 SCREWMACH 887, 4.40 X 5/16 (6906) 345.0194.000 (AP) ee 2 BOTS 2 CARD GUIDE,PC (18677) 150-0810.030, 2 33 651.8305-001 2 SHIELD. NOT 1 Mssi9s7-1¢ 2 SCREW.MAGH SST, 440 X 5/16 (96008) 945.0134.000 (AP) 7 34 a5908/54 3 NUTSLFLKG CLINCH CD PL STL, 440 (81349) 10 '383:0840-000 35 51-8005.000 3 SHIELD 36 CKGSAWI03M 2 CAPACITOR,FIXED CER DIEL, 10000PF, 20%, S00V (61548) '918-1788-000 AICS 1 IF SB 118 IS INCORPORATED, ITEMS 28.30 ARE REMOVED 2 SEE SB 116 (OPTIONAL) FOR INSTALLATION OF ASSEMBLY AIA 69parts list GROUP ASSEMBLY PARTS LIST * INITS| USABLE BB, eanrno |B DESCAIPTION nae) Use H IasSr|_oobe Gaa7 OWaNviOan 2 GARAGTORFOED GER BEL, TRO, am, SOD” 5) : Shoreeane ace se exo01 2 coMECTONRCRT ELEC (2289 980985.010 6 1 SaSerice 3 NuTuannbagon 60 Bc St, ar¥80 200) 2 aa ar) sxmsoreapo 2 wastlen ook Se 0175 1X 9202 0 (a8) (AP) 2 mes Ovaioxo2 8 WASHER FLAT CHES 015610 026 09 1800) : fro ‘oss 200 0) WiSbasrss 2 SomEnivnt Sr, 440 x e009 24.0135.00 4 2 tisrases’ 3 Semimatcdo oso) 20st roore fm i co Meme 2 Fuceuousenpuc robo bes 0017 obs i % Hever 2 Sutton ube es asb0e170m AIS! i iisarice 3 SUrchntsgon co res 0120 (008 2 Bnet a sxoaa7ec0o 2 wasren oon Se 011 10 X 920 © (ERI) (HF) 2 iisororse 3 Soneisinge sr. 0% 1 weed 800808 (AP) i a Mizar 2 pare'evaeas tae 2 Solscesso 2 Gectpnessume sens 2009 i Sree 2 hnncronwen powes eam SS2007-270 A171 1 Missesoace 3 hut euannex eer 0 geo sraoreom FP) t wiseesse > Qaghenlec sev oterib sr ota 0 ao ‘ romeo a) cres.2usioxsoo 2 waShen st ONES, Oats 1D x o8t0 OO 73607 ‘ pc oatr sso a0) Titec 2 SOREMIRCHNE ORES, 019028 05h 5008 ‘ Sess AP “ ot useD % mwioascer 2: INTEGRATED CIRCUT A FAMPLIER 812) Le er tusov0 san vississss 2 SOREHINAGHINE GRES, 25678 6009 42.0860 se oo, sicaveaco 2 WASHERLcK8e7, 0718 10x 028800 7021) A) se ae teasers 3 Whweliaess "Wo ans ‘ & Shes 4 MOUSIE.COWMECTOR ELEC (077) 72.0086 AINA i % Grastace 3 Marae cate : & Suert 2 HOUSING COMMECTOR ELE (077 72.0040 AIWH2 i $ Siamatoro ——§ hnmwen came i Sioa 8 Contact SOCKET ELEC 0079 a72a054500 “ 2 Gascon 2 Wn namwess “NOe'aiwe : 3 Mearamrarsss & Convectonuue evee eon sseae.ss0a1ware 1 EL Nebrawrics®° 3 SSAbren comecron toon aso ne ! S Gyamenr” 3 fuowem CASE : & ‘Sonet 4 NOUSHG SoMECTOR LE 0779 arzost- A1wala i & Soot 5 Conner scecraens eLe® or) sz oecoso 2 & San 3 fiUsna SOwECTOn e186 ore 12-00 awers ; 3 terssonacs 3 tanner caate : oo senee 2 CONTAGy ELESTAGAL 779 a72250.00 3 & fermaeecor «3 Game nr awa See Nee) tas & uaseeese 3 Smtr nr ain SEF esa i &% teuaseoass 3 Gane nF aims SEEM C=) ie & srasecuse 2 CABLE nF alm SEE Me 6220 18 & trawsass 3 GABLE nr nw GEE Poge29) 18 & Suasseae 3 Gane nr wm see noosa is & frasonanr 2 caassin tec corr ; & Functestse 5 NuTcemensirixe'co Pt srt ose ase) 3 sehdee ce Msisess 8 NUTLHGGENN 60 PL STL 0 08) 8 sous ro Misiaes7 8 NUTSLKG GUNG GOL TL, 63234) ‘ eases 7h Masisas's ——& NUFSLFLKG EEN co AL sr, 12 189 ‘eae re sssunace 3 cnassie 1parts list 2 1 2 DETAILA, (— “43 weir) 15 (ea) dean ter ten) 7 7 ie 18 wave. eh (cea) 56 b (ose SSE nen (e20)s3 23 (cael 82 OO OC — 2 (c34) 51 SO os cw (cas! «0 790 Sor — 7015 201012) c2si2 —T 290g T— i 2(c0 (e261 48 T—~ 29 (c18) (e201 47 mien tesa ater) lean as ace) 94 cao (coe a4 S sc) tcmvez tez= 4149 3237 3838 38 (Caaicsoy (C20) (C19) (Cro) cere) DETAILA, 1PA.7687.018 Electronic Components Assembly ALAL Figure 6-3 euparts list GROUP ASSEMBLY PARTS LIST 12 - H Tats] vege Ag, rantwo | pescrienon teas] Osea i [EE Ble Ga) enTienoo! 1 SLESTROWG COMPONBTS ASBRMBLY nt TE ROGZST EF oer a ae 1 nae 0 f Eaerma ne oan ike nh al : ‘ean on 2 dine 2 cabo Guise tern 102610080 2 3 team | Sees : $ Mame Prretecasaii hon. po 3 ere 5 seornoae 3 acts 1 $ SNS 2 SEER. coum. mnesoen ! Soe | CE eeeeten on twee onn ; sisoneanon sass 2 waSren See SEP ayn 0 x 020000 00) 1 SONG wsseso16 2 scatman ches, o1%240 x 021 000 : poirot wisroten 2 TERMUAL LS bn sou 110810) 1 Pe Rr crctsr aw ti : Tana 2 srezaso 5 nose Satacr aoro0 te fo dipinieace 3 Sehimua sSans ; Ho Madman 2 Grou se cuan gsing 100178000 Pi ta Messier. 3 Gebuet mosoen gino So anos : Soe ~ ioe : fiiesieas 3} RNESTOBULAR AL cost OW x oz 808 : ray To Gmilteam” 2 Bonners ecrmca. gross svazessaco svat 3 1 eae? 2 Extacronne can Set son at 100 Posen : 1 coxiscas = CAMARA ED COR i none soo ane 1 Sonbon neice ih Ganom —s-cAROGRGRRIE DSmiy 00 1 Senge nine sient @ ache RESET cal errs pur pesto ‘ iconbou sie 21 carrmoms 2 CARRERE SEE estar, cu to 250 1 sienna waies eRe ATR ain ath ie pen ; Carns og cane AOS sear, au 107 eaten ; eoeene nies Fiosomus -- aastieee ects gal sisailea hy ; TRS ILA So 8 rm seen ; Eee ay > “Paenoasve+ fecha toen rt ah len waa ; oS ae ae 1 mncecounr 2 Rena os, 1, v0 at) : Seok 6. bane Tiiataeates Sette teas oid abt rnc : pert wuserice 2 wh Atsxxaon cRES.o18632 2209 2 '313.0045.000 (AP)GROUP ASSEMBLY PARTS LIST FIG. 8 JUNITS| USABLE PS, partno |B DESCRIPTION Pen | On ' lAssy|_ CODE a WS3EN96-198 2 WASHERLOGK SST, a141 1 X a2S0 OD (68005) 2 300282 000 a?) NASSIOCSL «BL MABHERFLAT PSV ORES, 0.148 10 x 0267 OD 0208) 1 3100740350 (A?) 007 sD 2 TERMINALCUG (7147) 204-0016:000 AP) : Seretrrooe —— BUSHINGINSULATED >) 2 + 2 INSULATOR PLATE 16037) 9525682610 (AP) : WSsr9s7-20 3 SGREWRIRGHINE CHES, 0198.» OSTSN (0305 2 fo tr68 000 (A) 9 Masoo901.2955 2 CADAGITOR PRED ELCTLT, 1UF, 10%, 50 (1549) 1 164-9087 490 A262 cosxis0es 2 CAIAGITORFINED CER OIEL, 1000RF, MY 100¥ (72982) : sremiescra atsace 1 cskts0es 2 CAPACITORFIED CER DIEL, 10008F, MV toov (72982) : sranieeoto atsace P219-0066.000 2 NUTPLAINHEX SST. 622 (77250) 813.0046.000 (AP FOR 2 ian MS5538.72 2 WASHERLOCK SST, 0.176 10 x 0340 09 6805) 2 570062000 (AF FOR 1011 12 ssetomzon; 2 saacner, Ee Cort : 13 SLaeasoiner 3 TERMINALSTANOOFF (12516) 306.152" c00 é 1h Masaaase”” 3 NUT stsuKacomen dD PL StL 652 e131 & "esane: od 1S ssetosoace 3 BRACKET 1 6-15(wort) 110 was) 2 3 ‘wvaen) 8 (wa) (vee) ° nie 13 2 %0 \ oT \ / wee) 1.051 (5.121 16 w oH 7 : . , TPA.7680.019 RF Cable Assemblies Figure 6-5 616GROUP ASSEMBLY PARTS LIST parts list ne T ITS) USABLE | vaste |f DESCRIPTION Ba) USoe i‘ kSs| cSbe G5] esuascaoot 1 CABLE, A Aw GEE RO Bai FON wn) me AB 2 Sano 2 Sonnecron le eco ren grsoth apo A1nae1 ‘ 5 Masoraneawor 2 GonmecroncereLEs (sue Ser bor AIWaId ' 2 GSN 2 Santen case { 5 Geraseeama 2 Warmer’ GABLE ' 2 Grams 3 Amer core i $ Mirmasnotoo 2 CABLERF wrot cscnveore An 3 Sevastease’? | EAGLE" ae ine et nc e2 ron wu) a $ Mlworaomor 2 CONNECTOR PLUG ELeo rue as s87.00 Atwars ‘ fo Mesorztrooee 2 GonecTOnsck ELE eta e700 Armas ' Ni Geeauevoue’” 3 Mammen caace ' i GEraseeaee 3 MARKER Caste ' 1 tases 3 Maman’ core ' Babess 3 CARE ne oro 25 ssearo an TE sstaoos + CABLE'nr'nive ee no 289 FOR en) nee 18 Masoreteaioy 2 Gonnecton Los exec sun so tee 00 awset ‘ Tr asorztsow 3 Comvectonncrr ELEG rsa) 7. enanavo an ' e GGeaon”” 3 Galen cane ' To Geraseeors 3 Wanwen CABLE ' % Gieseas 3 Haman wove { R Girnzenctoo 3 Canene era casacieoro as Se Gerasssaor” 7 Gaave’ neue See £254 FOR MA) oe % Wawoieacaro 2 Connecroniug exec asm sev eho Awset ‘ Si Maeotaiearot 2 ComecTonncer e1es ase sev subor Atwoat { Gta” 3 ualwen cane { & Gree; | ikan cae : B Giresecoe 3 Mannan Gov ' Se Mivraonccco 3 Graven eran casonreo%0 An 3 tecasssone™” 7 Caste: nrcaw? Set FG 2285 FOR MHA) ac & ins 2 GonnecTOnPLus ELEC (tee) 7200 00 A171 S$ Mosoreg0ror 3 coWecTonplve ELEC etss) S67 998000 Al : S levtoncoor”” 2 tanner cance j S Seioe 3 taster cance i S Sraeey 3 tAwen cor : SS Mivnaelacico 3 Cnaven ste sasczieo10 a SS Getauisone” 7 Caateae'Niwe ee ho see ron naa nec SF Miworaemor 2 cowecTon PLU Elec (es oreo Aiwar1 ; Se Mawurewor 5 cowestonncrt Elec (tsa aerseapane alwed : SS tsraocon”” 3 tanwen case : SS Gerasscom © 3 tanner Caste : S Steere 3 tamer oom ' {2 Giinasndtoo 3 CARER prota cosccreon0 i 61parts list 1 (a2) 2 AoO DO ws nara rel sa) (wi) 1s Le 6 * 7 (w2P1) i 7 wre 12 Yo wget Wesel > ® twirdas) 20 " 1922) 2 A 3 ignara 8 Tea rsis0%8 Power Supply A? Pace e8 GROUP ASSEMBLY PARTS LIST _ i laure] vsaece S, pant No DESCRIPTION Nae) USSR 5 JASSY| CODE Ge Geieereact 1 POWER SUPRLY GEER 61.7 FOR in ner 1 Ses 2 Power SUPPLY MODULE (ue) 209800010 2m f INOW REPAIABLE TEM ussis.at 2 SoREMMcHINe SEED 0 ¥s6.32 x 0.650 (6505) 2 Sesto eh Nsaseanias 2 WASHERLSEN Se” a41 10x 0250006908 2 Sioaseeotn ar) 2 zecs00 2 Polen SUPPuY MGOULE te) 700042050 A2A2 : TnoUReoalnaBee ews wssiesr3i 2 SORENMACHNE SHES" 072832 x 0625N 906 ‘ etra00 (ar visasoansas 2 WASNERLOGK eT, 034110 x 025000 508 ‘ roi O00 3 2610 2 owen SUPrtr MODULE (442 270.48.080 A2AS 1 wow nemainaace Tou sist 2 SCREWAMAGHINE CREDO 10832 x 550 (8805) 8 Sutra Msasounsae 2 WASHERLOGK ST 0141 10x 0250 0 6000) 5 0.48200 A) 4 ssnagargor 2 poweh SUPPLY Mi VOLTAGE E508) A2n4 (SEE FG 27 : Siraneon 2 Sotewamcrie wy i wsciosrar 2 SoneWncune Gees, 015632 x osm 8800 3 Best O0 saseuntse 2 WASHERLDER SY” one 1 x 025000 (26006) 3 618 '310.0282-000 (AP)GROUP ASSEMBLY PARTS LIST Fic. i lunrts] usaace ITeN PART NO DESCRIPTION PER| ON. b |ASSY| CODE 665 651.859001 2 WIRING HARNESS AZW2 1 MS51987.28 2 SCREW.MACHINE CRES, 0.138-32 x 0:375iN (96908) 13 349.0109-000 (AP) 310.0283-000 2 WASHER, LOCK SST, 0.168 ID X 0.280 0D (70818) (AP) 13 8 es18326.002 3 MARKER, CABLE 1 7 35072041 3 HOUSING CONNECTOR ELEC (00778) 372.0064.150 A2W2>1 1 8 B10 ‘3 TERMINAL SNAP-ON (69730) 304-8019.020, 5 9 MS25096-108 «8. TERMINALLLUG (96808) 904-1265.000, 5 10 8-250 ‘3 TERMINAL/SNAP-ON (68730) 304-8019.040, 2 i) 3607681 3 HOUSING GONNEGTOR ELEC (00778) 372.0064.110 AzW2P2 5 12 350507-8, 3 CONTACT.PIN ELEC (00779) 372.0084.330 4 13 3507671 ‘3 HOUSING CONNECTOR ELEC (00778) 872.0064-120 A2W2P4 1 34 350850.6 8 CONTACT,SOCKET ELEC (00779) 372-0064.520 2 15 651-8593-001 2 WIRING HARNESS AZWT 5 16 §51.8924.011 3 MARKER, CABLE $ 17 0c24660 3 SHIELD.ELEC CON (71468) 371.0147.000, $ 20419-122 3 SCREW LOCK ASSEMBLY (71456) 377-0040-030 (AP) 2 18 DCMM2SW3P——'3_CONNECTOR.ACPT ELEC (71488) 371-1284-370 AZW1PS 4 19 OMs3745.28 3 CONTACT,PIN (13558) 371.2585.050 AZWIPSAT A2WIP3A2 2 20° 03006.02-020 3 INSERT CONNECTOR (84375) 371-0246.000 A2WIP3A9 1 21 M525036-108 «3 TERMINAL,LUG (@6908) 304-1265-000 5 22 4525038.101 {3 TERMINAL.LUG (86606) 304-0127-000 8 23 651.8308.001 2 HEATSINK, POWER SUPPLY , 619parts list (vRA) VRS) (C3) 1671 (VAS) (C4) (VR) (UTI CRB) (C5) (R7)(RB)_ (AY2HICRA) (CRI (C2) (KT) 6219. ae Se 8 oO 28 18 Ne a? BB (a2) 4s (na) a8 es) 43 conan Ss | consis Pa f L- oetawa wane 4 To ~ zeinn conse +L] A] Coch ow 8 (nrg) 37 yoy e oOo IRs) 8 TR2)(R3) (R15) (RQ) (03) (R10) (R11), icra) fenica 8 (an ag O| \ (oe) @ High-Voltage Power Supply AZAG Figure 6-7 6-20GROUP ASSEMBLY PARTS LIST parts list FG. 8 lunits) usasLe AS paatNo |B DESCRIPTION PER) ON b lASSy| CODE 67 651-8921.007 1 POWER SUPPLY, HIGH VOLTAGE (ESDS) AZA4 (SEE FIG REF 6-6-4 FOR NHA) 1 INs:20 2 SEMICOND DEVICE (12969) 358-6522-410 AZAAVRG 1 2 inana 2 SEMICOND DEVICE (04713) 369-3501-140 AZAAVRS 1 3 Mgeo001.2356 2 CAPACITOR, FIXED ELCTLT. TUF, 10%, 50V (61948) 4 164-9007-430 AZAKCS 4 SCMC350EX7R47aKD.2 CAPACITOR FIKED CER DIEL, O.OA7UF, 10%, 700V (14099) 1 : 913.3800.010 AZACCT 5 ins 2 SEMICOND DEVICE (12969) 958-6522-410 AZAAVRS 1 5 Ms0008101.2556 2 CAPACITOR, FIXED ELCTLT, TUF, 10%, SOV (61349) + 184-9087-420 AZAKCA 7 anna 2 SEMICOND DEVICE (04713) 358.3501.140 AZAAVRS 1 8 UATBISKM 2 INTEGRATED CIRCUIT REGULATOR (07263) 351-1217.020, 4 2M Ms2ss49.24¢ 2 NUT.PLAINMEX SST, 4-40 (96908) 313.0043.000 (AP) 2 MS35898-1358 2 WASHER, SPRING SST. 0.118 1D x 0212 OD (06208) 2 ‘310-0463.000 (AP) Miss19s7-15| 2 SCREWMAGH STL, 4-40 X 918 (96906) 249.0195-000 (AP) 2 9 aNdoorGe 2 SEMICOND DEVICE (14896) 253-6442-070 AZAACRE 3 1 X88G104M010 «2 CAPACITOR,FIXED CER DIEL. 0.10UF, 20%, 1000V (69942) 1 '913.5282.010 AZAACS 11 ROR20GB20KS _—-2-AESISTOR.FIXED CMPSN, 82 OHMS, 10%, 1/2W (81349) 745-907-000 AZAAR? 12 RRQDGBZOKS 2 RESISTOR.FIKED CMIPSN, 82 OHMS, 10%, 1/2W (61940) 1 745.1307000 AZAGRE 13 aeso1266.201 2 GRONMET.PLSTC CHAN (96806) 150.0175.000 aR 14 -RCRAQGIO&KS —2-ESISTORFXD CMPEN, 100K, 10%, 2W (@1249) 1 745.8738.000 AZAGRI 13 Woo 2 SEMICOND DEVICE (14996) 955-3692-010 AZAACRS 1 18 HGS 2 SEMICOND DEVICE (14835) 958-3682.010 AZAACRZ 4 17029678 2 CAPAGITOR.FIXED ELCTLT. 40UF, PSO%MIO%, 450V00 1 (68289) 183-1858.000 AZMAC2 38 Hc ers 2 RELAY ARMATURE (18741) 430.0346.000 AZAAK 1 38 651.813.001 2 GRACKET, ANGLE 4 hssies7-14 2 SCREW.MACH SST. 4-40 X 5/18 (86906) 243.0184.000 (AP) 2 20 hMse96s-« 43 NUT.SLFLKG.CLINCH CO PL STL, 440 (61340) 2 '338.0840.000 21 estems.002 3 BRACKET 22 wervz21 2 RESISTOR FIXED WW, 220 OHMS, 5%, §.5W (81349) 4 "747-5447-000 AZAARY 23 029679 2 CAPACITOR FIXED ELCTLT, A0UF, PSOMMIO%, 450VDC. 1 (65289) 185-1555-000 AZAACI 24 Hos 2 SEMICOND DEVICE (14838) 359-3692.010 AZAACRI 4 25 280.1368.810 2 LABELPRESSURE SENS (12008) 25 HVS 2 SEMICOND DEVICE (14996) 253-2602-010 AZAACRS 27 2308-41 2 TERMINAL STANDOFF (17117) 306-0234.000 7 MS51957-138 2. SCREW,MAGH SST, 4-40 X 1/4 (06908) 249-0019.000 (AP) 7 MS35338-135 «2 WASHER LOCK SST. 0.118 ID X 0.209 OD (28006) 7 ‘310-0578-000 (AP) 28 RORAZGIO4KS _—_-2-RESISTOR.FXD CMPSN, 100K, 10%, 20 (61549) 1 755798-000 AZAGRII 28 ROROTG224KS 2 -RESISTOR,FIXED CMPSN. 0.22MEGO, 10%, 1/4W (81348) 1 "745-0893-000 AZAARIO 30. JANTx2Nga02 «2 TRANSISTOR (81349) 352.8011.110 AZAGS 1 MS35649.244 2 NUT.PLRINMEX SST, 440 (86006) 913-0045-000 (AP) 2 MS35338.1355 2 WASHER SPRING SST, 0.135 10 X 0212 OD (96008) 2 ‘310-0463-000 (AP) MS1S795.803 2 WASHER, FLAT GRES, 0.12510 X 0.250 00 (98906) 1 '310-0779-090 (AP) ‘4007-4470 2 TERMINAL LUG (77147) 304.0015.000 (AP) 1 e129 2 INSULATOR PLATE (08289) 352.9682.020 (AP) 3 <7 8177-017 2 BUSHING INSULATED (AP] 2 Mssi957-18 2 SCREW.MACH STL. 4.40 X 7/16 (95906) 343.0136-000 (AP) 2 31 RORO7GIO2Ks 2 ‘RESISTOR FIXED CMPSN, 1K. 10%, Teh (81349), 1 745-0749-000 AZAGRS 6-21