Gilbarco Legacy
Gilbarco Legacy
$
THIS SALE
7 8 9
4 5 6 GALLONS
PRICE/GALLON
1 2 3
$
0 TAXES INCLUDED
DIESEL
0 0 0 0
0 0 0 0
0 0 0 0 ECONOMY
REGULAR
PLUS PREMIUM
0 0 0 0 86 87
SPECIAL
REGULAR
89 92 94
0 0 0 0 94
0 0 0 0
NO PMUP
NO PMUP
FFO PMUP
FFO PMUP
7 8 9
4 5 6
1 2 3
7 8 0
9
4 5 6
1 2 3
0
$ $
THIS SALE THIS SALE
NO SMOKING-SHUT OFF ENGINE
AFTER ARRANGING PURCHASE WITH CASHER
PROCEED AS FOLLOWS.
Unleaded
1. REMOVE NOZZLE PLACE IN CAR FULE TANK.
GALLONS 2. LIFT HOOK ''ON'' WAIT UNTIL COMPUTER GALLONS
RESETS TO ZERO.
PRICE/GALLON 3. OPERATE NOZZLE FOR GASOLINE. PRICE/GALLON
Plus
4. AFTER COMPLETING DELIVERY. LOWER HOOK
''OFF'' AND HANG NOZZLE UP.
$ CAUTION
$
TAXES INCLUDED TAXES INCLUDED
Super
DO NOT LOWER HOOK ''OFF'' UNTIL YOU
FINISHED DELIVERY.
Unleaded Plus 89
Super REGULAR UNLEADED 91
89 93
91 93
$ $
THIS SALE THIS SALE
NO SMOKING-SHUT OFF ENGINE
AFTER ARRANGING PURCHASE WITH CASHER
PROCEED AS FOLLOWS.
1. REMOVE NOZZLE PLACE IN CAR FULE TANK.
GALLONS 2. LIFT HOOK ''ON'' WAIT UNTIL COMPUTER GALLONS
RESETS TO ZERO.
PRICE/GALLON 3. OPERATE NOZZLE FOR GASOLINE.
4. AFTER COMPLETING DELIVERY. LOWER HOOK
PRICE/GALLON
''OFF'' AND HANG NOZZLE UP.
$ CAUTION
$
TAXES INCLUDED DO NOT LOWER HOOK ''OFF'' UNTIL YOU
FINISHED DELIVERY.
TAXES INCLUDED
PREMIUM REGULAR
0011
GALLONS
ECONOMY
REGULAR
PLUS PREMIUM SPECIAL
86 87 89 92 94
Installation Manual
Please see MDE-2833 for Site Prep Information.
®
Computer All Gilbarco computer programs (including software on diskettes and within memory chips) are copyrighted by, and
Programs shall remain the property of, Gilbarco Inc. Such computer programs may also contain trade secret information. The
duplication, disclosure, modification, or unauthorized use of computer programs is strictly prohibited, unless
otherwise licensed by Gilbarco.
FCC Warning This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15
of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio
frequency energy, and if not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own expense. Changes or
modifications not expressly approved by the manufacturer could void the user’s authority to operate this equipment.
Permissions:
Gilbarco has been given permission by OPW and ASCO to use their illustrations.
Patents Gilbarco products are manufactured or sold under one or more of the following U.S. patents.
D.316,471 4,566,504 4,687,033 4,728,788 4,799,940 4,876,653 4,890,210 4,913,813
4,938,251 4,939,730 4,986,445 5,013,434 5,029,100 5,040,577 5,083,846 5,098,179
5,099,403 5,110,010 5,134,548 5,156,199 5,269,353 5,325,706 5,345,979 5,355,915
Introduction
Purpose Of This manual gives step by step instructions for installing Gilbarco pumps and
This Manual dispensers. It does not include site preparation instructions (see MDE-2833 Pump and
Dispenser Site Prep). After the installation is complete, a Gilbarco Authorized Service
Contractor must commission the unit to activate the warranty.
This manual has two parts: a base manual with step by step installation instructions
and a model specific addendum for each pump/dispenser model that includes:
• Pump/dispenser specifications
• Model number breakdowns
• Foundation layouts
• External dimensions
• Field wiring diagrams
Reference Manual MDE-2755 Gilbarco STP Control and Dispenser Isolation Relay Box
PA02870000000
Legacy Series
MDE-2530-80 Legacy Commercial Pumps and Dispensers
MDE-2530-81 Legacy Electronic Pumps and Dispensers
MDE-2530-82 Legacy Family Hi and Ultra Hi Gallonage Master/Satellite/
Combo
MDE-2530-83 Legacy Mechanical Pumps and Dispensers
Remanufactured Models
MDE-2530-61 MPD-2/C Dispensers (with non-modular electronics)
MDE-2530-62 Highline Pumps/Dispensers (with non-modular electronics)
MDE-2530-63 MPD-1 Dispensers (with non-modular electronics)
MDE-2530-64 MPD-A3 Dispensers (with non-modular electronics)
MDE-2530-65 Salesmaker-4 Pumps/Dispensers (with non-modular electronics)
Pump
Uses self-contained pumping unit and motor to move fuel from storage tank
Dispenser
Uses STP in storage tank to move fuel from storage tank
High Hose
Pumps/dispensers with hoses that connect overhead
Low Hose
Pumps/dispensers with hoses that connect at hydraulics level
Master/Satellite
Master dispensers are teamed with satellites for rapid fueling of trucks with saddle
tanks. The master unit meters and computes product flow for both units. The satellite
is a dispenser without the electronics module.
Listed
Products that bear the authorized Listing Mark of U.L. as the manufacturer’s
declaration that the product complies with U.L.’s requirements in accordance with the
terms of U.L.’s Listing and Follow-Up Service agreement.
Classifying Any activity that can cause an explosion (e.g. smoking, drilling, etc.) must be done
Hazardous well outside the vapor area.
Locations
The following diagrams are based on NFPA 30A, section 6 and NFPA 70, section
514.
20'
Highline /Legacy Electronic Series The Advantage Series with Air Gap
20' 20'
Vertical Vapor Barrier
Unclassified location
area within electronics cabinet
above Air Gap.
Class 1 Division 1
Vapor Barrier 18" within boot area.
18"
Air Gap
18"
Legacy Commercial/Mechanical Series MPD and Salesmaker Series with Vapor Barrier
20' 20'
Vertical Vapor Barrier
Unclassified location
Electronics Head
18" 18" Vapor Barrier
Class 1 Division 1
within boot area.
48"
18"
Note: The optional field installed canopy (if needed) must be listed for use over
hazardous locations.
Signal Words
These are standard ANSI approved signal words. They alert you to personal safety
hazards and precautions.
Safety Symbols
The following safety symbols are used throughout this manual to alert you to personal
safety hazards and precautions.
OFF
G
A
S
Read all related Clean up spills. Turn power off. Collect fuel in
manuals. approved
containers.
Installation
Read NFPA 30A Before installing the equipment, read, understand and follow:
and NFPA 70 • The National Electric Code (NFPA 70)
• The Automotive and Marine Service Code (NFPA 30A)
WARNING • Any national, state, and local codes that may apply
The failure to install the equipment in accordance with NFPA 30A and NFPA 70 may
adversely effect the safe use and operation of the system.
Dangerous Environment!
Failure to install this equipment Accurate, sound installations reduce service calls: Use experienced, licensed
in accordance with NFPA 30A contractors that practice accurate, safe installation techniques. Careful installation
and NFPA 70 could result in
severe injury or death. provides a sound troubleshooting framework for field repairs and can eliminate
Read, understand and follow
NFPA 30A and NFPA 70.
potential problems.
3. Use circuit breakers to turn off all power to pumps/dispensers and STPs. Multiple
disconnects may be required.
4. Check the following for proper installation per criteria in the Pump and Dispenser
Site Preparation Manual (MDE-2833):
Emergency Power Cutoff Switch Piping and Fittings
Circuit Breakers Fuel Storage Tanks
STP Control Relay Boxes Pressure Regulating Valves
(dispensers only) (above ground tanks only)
Isolation Relays (dispensers only) STPs (dispensers only)
Conduit and Wiring Tank Leak Detectors (dispensers only)
Grounding Pit Boxes
Shear Valves (dispensers only)
5. Inspect pump/dispenser cartons and contents for shipping damage. Check tip-and-
tell indicator. Gilbarco does not cover shipping damage under its warranty policy.
Notify the shipper of any damage.
7a. For The Advantage Series remove outer sheathing to access the anchor bolt
holes.
• For one piece sheathing remove the four screws (2) at the top and (2) at the
bottom of the side columns.
• For two piece (painted sheathing) remove only the lower sheathing. You can do
this by removing the two lower screws on the side columns. Grab sheathing at
bottom. Carefully swing out sheathing from under top sheathing and remove.
Top Sheathing
Side Column
Screws (4)
Lower
Sheathing
1 Screw
Each Side
Note: For The Advantage Series, bend out the six tabs located inside the column.
These tabs are part of the sheathing. Use needle nose pliers or bent wire to pull
tabs toward inside.
Outer Sheathing
8. Remove fiche paper and the lower half of the union on the pump/dispenser
inlet pipe.
Pump/Dispenser Base
9. For dispensers, attach lower half of union to the shear valve. For pumps, attach
WARNING lower half of union to riser pipe.
Note: You must install a listed shear valve for every product line at each dispenser. A
shear valve is a NFPA30A required safety device. See the Site Preparation
manual MDE-2833 for installation instructions.
Lifting heavy equipment can be
hazardous.
Equipment could fall and cause
10. Be sure that the fuel grade for the product lines match the pump/dispenser brand
severe injury or death. Use panels and foundation layout. Product lines from the ground should have labels.
lifting equipment. Stand clear
from pump/dispenser when
lifting and lowering. 11. Place pump/dispenser onto island.
Note: Pumps and dispensers vary in weight. See specifications in the addendum
section. See MDE-2833 for minimum clearance requirements.
High-Hose Models
The Advantage Series, MPD and Salesmaker Series have hoisting brackets
mounted on top of upper housing.
• Use nylon slings (safety lift factor of 5) with hoisting
brackets to lift unit onto island. The Advantage Series
requires three nylon slings and four screw pin shackles. The
MPD and Salesmaker series requires two nylon slings and
two screw pin shackles.
7
8
4
9
5
1
6
2
0 3
Re
gu
lar
Low-Hose Models
Legacy, Highline , Highline Salesmaker , Trimline,
and Commercial Series units must be placed onto island
using a fork lift.
Note: 1. Do not anchor unit to island now. Anchor shear valve first.
2. Do not use pry (crow) bar to position dispenser/pump over conduit or pipes.
This could damage valves, junction box or other parts of the unit.
Note: Illustrations shown are for dispensers in these steps. Pumps do not use shear
valves. The connection to tank piping for pumps is the same less shear valve.
16. Anchor shear valves to island form (concrete or pit box). If you do not anchor the
WARNING shear valve, it will not operate correctly during a severe impact. Follow shear
valve manufacturer instructions.
17. Anchor the pump/dispenser securely to the island per foundation layout locations.
WARNING (See product specific addendum).
Anchor Bolts
Run field wiring to the main junction box through 1" conduit for The Advantage
series. Use 3/4" conduit for all other pumps/dispensers. Run external speaker wires
(option) to conduit outlet box (see illustration below). Use Seal-Off (“Y”) fittings as a
first connection where conduit leaves ground. Keep open ends up.
The Advantage
Main Junction Box
(located on A side)
Note: 1.Wire all pumps/dispensers under NFPA 30A, NFPA 70, and applicable
national, state and local codes and regulations. Wire all circuits N.E.C.
Class 1, except outputs to speaker (intercom) which must be N.E.C. Class 2.
Gilbarco two-wire is N.E.C. Class 1 and may share the main power conduit.
2. All field wiring (except speaker) enters the pump/dispenser through the AC
Main Junction Box on the “A” Side of the pump/dispenser. Speaker wiring
enters through an optional conduit outlet box (see Elevation/Footprint in
specific addendum). Gilbarco recommends only licensed electricians wire
pumps/dispensers.
19. Test wire insulation before connecting wires. This checks for damage that can
WARNING occur while pulling wires through the conduit.
• Disconnect wires at both ends. If you do not disconnect wires at both ends, you
can damage the pump/dispenser electronics.
• Test the conduit wiring ends by using a insulation/megger tester.
• Connect one tester lead to wire under test.
Sparks can ignite Fuel/Vapors.
Fire/Explosion can result in • Connect other tester lead to ground.
severe injury or death. Use • Measure resistance. Follow test set manufacturer instructions. Insulation
caution when testing wires. Do
not test when exposed fuel and resistance more than 50 megohms is satisfactory. Check local authority
vapors are present.
requirements.
• Repeat above steps for all wires.
• Repeat test between all wires.
20. Seal each conduit entering and exiting pump/dispenser by pouring sealing
compound into open leg of “Y” fitting. The compound thickness shall not be
less than the trade size of the conduit and never less than 5/8" (see NFPA 70
Section 510-5 [C.3]).
22. Make connections in junction box (see field wiring diagrams). Do not disturb
sealing compound around wire in existing conduit. Do not disturb factory wiring
in electronic cabinet.
Note: Use lighted canopies listed for use over hazardous locations. You must use the
following installation method to meet NFPA 30A requirements.
• Remove upper housing cover to expose canopy light conduit and wires.
• Rotate conduit elbow, nipple, and wires 90 degrees so they point upward.
• Remove knockout from upper housing cover. Make sure the hole aligns with the
upturned conduit.
Rotate elbow 90 degrees so it points Pump/Dispenser
up thru the opening (knock-out) in Canopy Washers
the Upper Housing Cover.
Nut
Washers
Nut
Upper
Housing
Cover
• Place a nut and then a washer on conduit below upper housing cover. Position
WARNING nut and washer to meet bottom-side of housing cover. Replace piping housing
cover so the upturned conduit nipple sticks through knockout hole. Place a
washer and then a nut on conduit above cover (see illustration). Washers must be
against housing cover.
High Voltage
Electrical shock can result in Note: Do not use canopy conduit for running wires to station overhead canopy lights,
severe injury or death. fore court lights, or to other equipment.
Replace all bolts and tighten
junction box cover before
turning on unit AC power.
24. Use wire nuts or lugs to make good connections. Cap all unused wires.
Note: Use only listed pipe sealant for use with petroleum products. Remove sealant if
it gets inside hose or fittings. Clean off excess sealant. Do not use teflon tape or
Hose pulled away from pump/
dispenser exposes fuel.
damage to unit may occur.
Explosion and fire could result
in severe injury or death.
Installation of breakaways is • Use a smooth faced wrench to tighten all fittings securely. Do not over-tighten.
required by NFPA 30A
Note: Do not tighten breakaway by twisting hose. This could damage coupling.
29. For high-hose units, install breakaway to pump/dispenser outlet. For low-hose
units, install between hose clamp and nozzle.
Breakaway on High-Hose
7 8 9
4 5 6
1 2 3
0
Plus Super
91
93
$ $
THIS SALE THIS SALE
NO SMOKING-SHUT OFF ENGINE
AFTER ARRANGING PURCHASE WITH CASHER
PROCEED AS FOLLOWS.
1. REMOVE NOZZLE PLACE IN CAR FULE TANK.
GALLONS 2. LIFT HOOK ''ON'' WAIT UNTIL COMPUTER
RESETS TO ZERO.
GALLONS
PRICE/GALLON 3. OPERATE NOZZLE FOR GASOLINE.
4. AFTER COMPLETING DELIVERY. LOWER HOOK
PRICE/GALLON
''OFF'' AND HANG NOZZLE UP.
$ CAUTION
$
TAXES INCLUDED DO NOT LOWER HOOK ''OFF'' UNTIL YOU
FINISHED DELIVERY.
TAXES INCLUDED
Unleaded Super
Hose
Swivel
Nozzle
32. Check for correct nozzle cradle/hook type (vapor, non-vapor, etc.).
33. Do not turn on AC power. Applying power now voids warranty. When
installation is complete, a Gilbarco Authorized Service Contractor must perform a
start-up.
1995 Gilbarco Inc. • P.O. Box 22087, 7300 W. Friendly Ave., Greensboro, NC 27420 • Phone (910) 547-5000, Fax (910) 292-8871, Telex 4949970
MDE-2530H 03/95 Printed in USA