Scribd
Upload
173 views

Traffic Light System-SOP

The document describes a traffic light quality control system used at Evitex Dress Shirt Ltd. The system uses green, yellow, and red cards to indicate the quality status at different production processes. A green card means no defects were found, yellow means 1 defect was found, and red means 2 or more defects require stopping the process to address problems. Red processes are the first priority to follow up on, with the goal of getting them to yellow then green status. Yellow processes are the second priority follow up, also aiming to reach green status with no defects found after multiple checks. The system aims to symbolize quality issues and guide supervisors and controllers to focus on problem areas.

Uploaded by

Sinthia Akter Snigdha
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
173 views

Traffic Light System-SOP

The document describes a traffic light quality control system used at Evitex Dress Shirt Ltd. The system uses green, yellow, and red cards to indicate the quality status at different production processes. A green card means no defects were found, yellow means 1 defect was found, and red means 2 or more defects require stopping the process to address problems. Red processes are the first priority to follow up on, with the goal of getting them to yellow then green status. Yellow processes are the second priority follow up, also aiming to reach green status with no defects found after multiple checks. The system aims to symbolize quality issues and guide supervisors and controllers to focus on problem areas.

Uploaded by

Sinthia Akter Snigdha
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 2

EDSL/QAD/090

VERSION NO: -006


Evitex Dress Shirt Ltd. Review Date: - 01-Oct-2021

Shirirchala, Bhabanipur, Gazipur

SOP-Traffic Light System

PURPOSE:

✓ To maintain the quality of the product at in line process of the product.

SCOPE:

✓ In Line sewing process.

PROCEDURE:

 If no defects in first time check then it will be “Green Card”.


 If 01 defect found in first time check then it will be “Yellow Card”
 If 02 or more defects found in first time then it will be “RED Card” &
stop the process until solve the problem (need to related expert or
concern person).

➢ FIRST PRIORITY TO FOLLOW UP RED AREA (Red


Routine):
• If some process 2nd time not found any problem then it will be
“Yellow”.
• If some process 3rd time not found any problem then it will be
“Green”.
➢ SECOND PRIORITY TO FOLLOW UP YELLOW AREA
(Yellow Routine):
• If some process 2nd time not found any problem then it will be
“Green”.
• If problem found first priority as (Red Routine)

1|Page
A. If some process 2nd time not found any problem then it will be “Yellow”.

B. If some process 3rd time not found any problem then it will be “Green”.

Note:
The traffic signal system is based on three lights red, amber (yellow) and
green. The lights are used to symbolize the quality status at the operation
and make supervisor aware of where problems are occurring and give the in-
line controllers an idea where they have to spend more time.
1. 1. Green => Good, 2. Amber=> Isolated defects found, 3. Red =>
Recurring defects or Major defects found.
In line QC has to check a minimum of 07 pieces each visit to the work station.
The In-line controller will monitor the inspection and record it. The traffic lights
must work in sequence unless the frequency of defects it too high.

Evince Group

2|Page

You might also like