LewaPlus

1 / 2022-07-21 / Inlet RO 10 MTH - Demin PLTG Jakabaring

2022-08-10 00:09:25 1/11

General specification

Project description
Project No.: 1 Date: 2022-07-21
Project title: Inlet RO 10 MTH - Demin PLTG Jakabaring
Project subtitle:
Remarks:
Customer
Name: Phone:
Location: Fax:
Contact: Mail:
Designer
Name: PT Pelangi Dwiputra Kimiaraya Phone:
Location: Fax:
Contact: Hendra Meyer Mail: [email protected]
 LewaPlus
1 / 2022-07-21 / Inlet RO 10 MTH - Demin PLTG Jakabaring
2022-08-10 00:09:25 Demineralization 2/11

Module specification

Gross throughput: 10.00 [m3/h] Number of lines: 1

Running time: 72.00 [h]
Gross water volume: 720.0 [m3]

Notes and warning messages

- Water analysis: High amount of weak dissolved anions in relation to total amount of anions.
- Dimensioning: The OEM is responsible for the construction parameters of the plant.
 LewaPlus
1 / 2022-07-21 / Inlet RO 10 MTH - Demin PLTG Jakabaring
2022-08-10 00:09:25 Demineralization 3/11

Water analysis of feed  Date of sampling: 2022-07-21

Water source:
Water type: RO permeate Country: Indonesia
Source flow rate: 10.00 [m3/h]  

Cations Original Unit [mg/l] [meq/l] Anions Original Unit [mg/l] [meq/l]
Na 0.61000 [ppm] 0.61000 0.02653 Cl 0.02000 [ppm] 0.02000 0.00056
Ca 0.30000 [ppm] 0.30000 0.01497 SO4 0.01000 [ppm] 0.01000 0.00021
Mg 0.14000 [ppm] 0.14000 0.01151 CO3 0.00053 [mg/l] 0.00053 0.00002
K 0.03000 [meq/l] 1.17300 0.03000 HCO3 3.29000 [ppm] 3.29000 0.05392
Sr 0.00000 [meq/l] 0.00000 0.00000 NO3 0.00000 [meq/l] 0.00000 0.00000
Ba 0.00000 [meq/l] 0.00000 0.00000 F 0.00000 [meq/l] 0.00000 0.00000
NH4 0.00000 [meq/l] 0.00000 0.00000 SiO2 0.07000 [ppm] 0.07000 0.00117
Fe(II) 0.00000 [meq/l] 0.00000 0.00000 B 0.00000 [meq/l] 0.00000 0.00000
Mn 0.00000 [meq/l] 0.00000 0.00000 PO4 0.00000 [meq/l] 0.00000 0.00000
Al 0.00000 [meq/l] 0.00000 0.00000 Br 0.00000 [meq/l] 0.00000 0.00000
  As(III) 0.00000 [meq/l] 0.00000 0.00000
  As(V) 0.00000 [meq/l] 0.00000 0.00000
0.00000 [meq/l]   0.00000 0.00000 [meq/l]   0.00000
0.00000 [meq/l]   0.00000 0.00000 [meq/l]   0.00000
H+ 0.00031 0.00030 OH- 0.00058 0.00003
Sum C 0.08302 Sum A 0.05471
+ Na 0.00000 0.00000 + Cl 0.00000 0.00000

Others     Summary
Temperature 25.00 [°C] Turbidity 0.00 [NTU] Fe (total) 0.00 [ppm] TDS 5.61 [ppm]
pH 6.52 SDI 0.00 Free chlorine 0.00 [ppm] Conductivity 7.70 [µS/cm]
CO2 1.59 [mg/l] TSS 0.00 [ppm] H2S 0.00 [ppm] Osmotic pressure 0.33 [kPa]
TOC 0.00 [ppm] Ionic strength 0.000
 LewaPlus
1 / 2022-07-21 / Inlet RO 10 MTH - Demin PLTG Jakabaring
2022-08-10 00:09:25 Demineralization 4/11

Comments
 LewaPlus
1 / 2022-07-21 / Inlet RO 10 MTH - Demin PLTG Jakabaring
2022-08-10 00:09:25 Demineralization 5/11

Resin selection and regeneration parameters

Resins Cation step Anion step

Component SAC SBA
Resin type MonoPlus S108 MonoPlus M500
Safety factor 10.30 2.70
Decarbonator   No

End point after Anion step

Conductivity [µS/cm] 2.00
Resistivity [MOhm cm] 0.50
Silica [ppb] 50.00

Regeneration parameters Cation step Anion step  

Regenerant HCl NaOH

Specific consumption [g/l] 100.00 100.00
Specific consumption [% Th.] 0.00 0.00
Concentration as supplied [%] 32.00 48.00
Progressive regeneration No No
  1. Dilution 2. Dilution 1. Dilution 2. Dilution
Concentration as applied [%] 6.00 5.00
Portion [%] 100.00 100.00
Amount [kg 100%] 40.00 35.00
Volume as supplied [l] 107.90 48.37
Volume as applied [l] 647.93 662.28
Temperature (Regenerant) [°C]   25.00
Backwash with DEMI water  
Backwash water temperature [°C] 25.00  
 LewaPlus
1 / 2022-07-21 / Inlet RO 10 MTH - Demin PLTG Jakabaring
2022-08-10 00:09:25 Demineralization 6/11

Plant dimensioning

Step Cation step Anion step

Process Coflow Coflow
Component SAC SBA
Resin type MonoPlus S108 MonoPlus M500
Active resin volume (as delivered) [l] 400.00 350.00
Ionic load [meq/l] 0.08 0.09
Ionic load per cycle [eq] 59.77 66.31
Installed capacity [eq] 60.24 67.73
Operating capacity [eq/l]  0.15 0.19
Overrun [%]    
Specific flow rate [BV/h] 25.00 28.57
Specific silica load [g/l]   0.14
g NaOH / g SiO2 [-]   694.44
Specific TOC load [g/l] *)   0.00
Fouling index [-] *)   0.00
Filters per component 1 1
Compartments per filter 1 1
Filter diameter [mm] 750.00 750.00
Wall thickness [mm] 3.00 3.00
Thickness of rubber lining [mm] 3.00 3.00
Cross flow velocity [m/h] 23.38 23.38
Resin volume (delivered) / compart. [l] 400.00 350.00
Max. total bed depth [mm] 1028.61 1014.58
*) This figure is related to WBA resin in case of an anion step design with WBA and SBA resin.
 LewaPlus
1 / 2022-07-21 / Inlet RO 10 MTH - Demin PLTG Jakabaring
2022-08-10 00:09:25 Demineralization 7/11

Filter dimensioning

Step Cation step Anion step

Process Coflow Coflow
Component SAC SBA
Resin type MonoPlus S108 MonoPlus M500
Total resin volume (as delivered) [l] 400.00 350.00
Swelling rate [%] 10.00 24.00
Total resin volume (inert) [l]      IN42 0.00  
Filter geometry    
Filter area [m2] 0.43 0.43
Minimum cylindric filter height [mm] 1750.00 1750.00
Total pressure loss [kPa] 22.53 22.26
Cross flow velocity [m/h] 23.38 23.38
Filter compartment    
Pressure loss [kPa] 22.53 22.26
Resin volume (inert) [l] 0.00 0.00
Resin volume (cover) [l] 0.00 0.00
Resin volume (as delivered) [l] 400.00 350.00
Freeboard ratio [%] 70.13 72.48
Freeboard [mm] 721.39 735.42
Bed depth (inert) [mm] 0.00 0.00
Bed depth (cover) [mm] 0.00 0.00
Max. total bed depth [mm] 1028.61 1014.58
Bed depth (resin as delivered) [mm] 935.10 818.21
Bed depth (resin regenerated) [mm] 1028.61 1014.58
Bed depth (resin exhausted) [mm] 935.10 818.21
Minimum cylindric height [mm] 1750.00 1750.00
 LewaPlus
1 / 2022-07-21 / Inlet RO 10 MTH - Demin PLTG Jakabaring
2022-08-10 00:09:25 Demineralization 8/11

CationRegeneration sequence (Coflow)

SAC     Velocity Rate Time Volume Volume

MonoPlus S108   [m/h] [m3/h] [min] [m3] [BV]
Backwash 8.95 3.83 20.00 1.28 3.19
Settling 15.00
Acid Injection HCl 6.00 % 3.00 1.28 30.29 0.65 1.62
Acid Displacing 2.51 1.07 134.23 2.40 6.00
Fast rinse 10.00 4.28 33.66 2.40 6.00

Cycle rinse 23.38 10.00 30.00 5.00 12.50

Total service water: 266.18 6.62 16.54
Total waste water: 6.72 16.81
 LewaPlus
1 / 2022-07-21 / Inlet RO 10 MTH - Demin PLTG Jakabaring
2022-08-10 00:09:25 Demineralization 9/11

AnionRegeneration sequence (Coflow)

SBA     Velocity Rate Time Volume Volume

MonoPlus M500   [m/h] [m3/h] [min] [m3] [BV]
Backwash 0.13 0.06 20.00 0.02 0.05
Settling 15.00
Caustic Injection NaOH 5.00 % 4.00 1.71 23.22 0.66 1.89
Caustic Displacing 3.79 1.62 129.62 3.50 10.00
Fast rinse 10.00 4.28 49.09 3.50 10.00

Cycle rinse 23.38 10.00 30.00 5.00 14.29

Total service water: 269.94 7.65 21.84
Total waste water: 7.68 21.95
 LewaPlus
1 / 2022-07-21 / Inlet RO 10 MTH - Demin PLTG Jakabaring
2022-08-10 00:09:25 Demineralization 10/11

Net production and waste water

Net production Cation / Anion

Net capacity [m3] 705.74
Net flow rate [m3/h] 9.80

Waste water composition  

Cations [eq] [meq/l] Anions [eq] [meq/l]

TH: 19.07 1.32 Cl: 1097.50 76.19
Na, K, NH4: 1145.29 79.51 SO4: 0.15 0.01
Other cations: 0.00 0.00 HCO3: 64.91 4.51
SiO2: 0.84 0.06
Other anions: 0.00 0.00

Neutralization: Yes

Regenerants Total Neutralization Spec. consumption

[eq] [kg 100%] [kg 100%] [kg/m3]
HCl 1097.09 40.00 0.00 0.056
NaOH 1104.59 44.18 9.18 0.061
 LewaPlus
1 / 2022-07-21 / Inlet RO 10 MTH - Demin PLTG Jakabaring
2022-08-10 00:09:25 Demineralization 11/11

Disclaimer

This LewaPlus software program is used for the dimensioning and calculation of Ion Exchange resin, Reverse Osmosis (hereafter RO) and Ultrafiltration
(hereafter UF) membrane systems applied in water treatment applications.

Within this program, Lanxess makes available to the system designer certain know-how concerning the design and operation of specific Lanxess
engineered ion exchange products (in unique system configurations such as fluidized bed, lift bed, multistep- and rinse bed technologies) as well as other
existing ion exchange technologies. In addition, Lanxess makes available to the system designer certain information about the design and operation of RO
and UF membrane systems, including scaling calculations, chemical and energy costs projections, and capital and operating cost projections based on the
pretreatment of the feed water, and design decisions made by the designer.

This know-how is given in good faith but without warranty, Our advice does not release you from the obligation to verify the information currently provided
- especially that contained in our safety data and technical information sheets - and to test our products as to their suitability for the intended processes
and uses. The application, use and processing of our products and the products manufactured by you on the basis of our technical advice are beyond our
control and, therefore, entirely your own responsibility.

Our products are sold in accordance with the current version of our General Conditions of Sale and Delivery.