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Sub Structure New

The document provides an inspection summary report for a substructure belonging to Hilong Oil Services Engineering Nigeria Ltd. It details visual inspections and magnetic particle inspections performed on the various components of the substructure, including shoes, pedestals, floor area, sub spreaders, top-level components, BOP trolley beams, and stairs. All inspection items were found to be satisfactory with no defects. The inspector signs off that the substructure is certified and fit for use.

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Ekene Nwachukwu
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© © All Rights Reserved
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0% found this document useful (0 votes)
84 views

Sub Structure New

The document provides an inspection summary report for a substructure belonging to Hilong Oil Services Engineering Nigeria Ltd. It details visual inspections and magnetic particle inspections performed on the various components of the substructure, including shoes, pedestals, floor area, sub spreaders, top-level components, BOP trolley beams, and stairs. All inspection items were found to be satisfactory with no defects. The inspector signs off that the substructure is certified and fit for use.

Uploaded by

Ekene Nwachukwu
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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GREENHOOK PRIME INSPECTION AND TESTING NIGERIA LIMITED

*QA/QC/NDT Serv ices *Inspection* Supply *Project Mgt *T hread *Lifting *Calibration*Rig
surv ey * Hy dro test*Man power* Coating & Corrosion *OCT G Serv ices.

INSPECTION SUMMARY REPORT OF SUBSTRUCTURE

COMPANY EQUIPMENT NAME SERIAL NO: MANUFACTURER /DATE


HILONG OIL SERVICES SUBSTRUCTURE DZ450/10.5-X Baoji Oilfield Machinery
ENGINEERING NIGERIA LTD
(JG11-006) Co. Ltd
10/2011

S/NO INSPECTION ITEM RESULT


Shoes, Pedestals
• Visual inspection on Pin Connections Satisfactory
• Visual inspection on Pin Holes Satisfactory
• Visual inspection Bolt Connections Satisfactory
• Visual inspection on Bolt Holes Satisfactory
• Visual and MPI Inspection on Pins/Bolts Satisfactory
• Visual inspection and MPI on Support Beams Satisfactory
• Visual inspection and MPI on Welds Satisfactory
FLOOR AREA
• Floor Plates inspection Satisfactory
• The Handrail & Toe Boards inspection Satisfactory
• The Handrail Connections inspection Satisfactory
• The Handrail Connections inspection Satisfactory
• The Floor Bracing inspection Satisfactory
• Visual and MPI inspection on welds Satisfactory
• Visual and Function test on Air winch Satisfactory
• Visual function test and MPI inspection on Satisfactory
Hydraulic cat head
SUB SPREADERS
• Visual Inspection on Spreaders Satisfactory
• Visual inspection on Pin Connections Satisfactory
• Visual and wear Inspection on Pin Holes Satisfactory
• Visual and MPI Inspection on Pins Satisfactory
• Visual and MPI Inspection on Padeyes Satisfactory
• Visual and MPI Inspection on welds Satisfactory
TOP-LEVEL COMPONENTS
• Visual and MPI Inspection on Rotary Beams Satisfactory
• Visual and MPI on Setback Beams Satisfactory
• Visual and MPI on left and right top base Satisfactory
• Visual Inspection on Pin Connections Satisfactory
• Visual and wears Inspection on Pin/Bolt Holes Satisfactory
• Visual and wears Inspection on Pins/Bolts Satisfactory
• Visual and MPI inspection on Pad-eyes Satisfactory
• Visual and MPI on BOP Anchor Pad-eyes Satisfactory
• Visual and MPI inspection on Draw works Tie Satisfactory
downs
• Visual, wall thickness and MPI inspection on Air Satisfactory
compressor and skid
GREENHOOK PRIME INSPECTION AND TESTING NIGERIA LIMITED
*QA/QC/NDT Serv ices *Inspection* Supply *Project Mgt *T hread *Lifting *Calibration*Rig
surv ey * Hy dro test*Man power* Coating & Corrosion *OCT G Serv ices.

BOP Trolley Beams

• Visual inspection on Beam Satisfactory


• Visual inspection on pin holes Satisfactory
• Visual inspection on pins Satisfactory
• Visual inspection on safety pins Satisfactory
• Visual and MPI on welds Satisfactory
RAISING EQUIPMENT
• Visual inspection on Pin Connections Satisfactory
• Visual and wear inspection on pin holes Satisfactory
• Visual inspection on pin Satisfactory
• Visual Inspection on wireline Satisfactory
• Visual and MPI inspection on Sheaves Satisfactory
• Visual inspection on Bearings Satisfactory
• Visual inspection on Seals Satisfactory
• Visual Inspection on Grease Fittings Satisfactory
• Hydraulic Winches N/A
• Hydraulic Cylinders N/A
• Hydraulic Hoses N/A
• Cylinder Hinge N/A
STAIRS/LANDINGS/FLOORING/HANDRAILS
• Visual Inspection on Welds Satisfactory
• Visual Inspection on Pin/Bolt Holes Satisfactory
• Visual inspection Pins/Bolts Satisfactory
• Floor Plating inspection Satisfactory
• Stair Tread Spacing inspection Satisfactory
• Handrail Sockets inspection Satisfactory

INSPECTOR: VICTOR UKWU

QUALIFICAT ION: ASNT II, FAC. ACT

SIGNED:
GREENHOOK PRIME INSPECTION AND TESTING NIGERIA LIMITED
*QA/QC/NDT Serv ices *Inspection* Supply *Project Mgt *T hread *Lifting *Calibration*Rig
surv ey * Hy dro test*Man power* Coating & Corrosion *OCT G Serv ices.

MAGNETIC PARTICLE INSPECTION CERTIFICATE


The Supply of M achinery (Safety) Regulations 1992 SI 3073
The Provision and use of Work Equipment Regulations 1998 SI 1998 NO 2306
The Lifting Operations and Lifting Equipment Regulations 1998 SI 1998 NO 2307
The Nigerian Factories Act 2004 Amended

CUSTOM ER: HILONG OIL SERVICES ENGINEERING NIGERIA DATE: 7/10/2022


LTD
LOCATION: HILONG 19 ASA NORTH NEW LOCATION NEXT INSPECTION DATE: 5/10/2027
CERTIFICATE NO: GPS/HIL/11-022/020 JOB NO: 167 Inspection Procedure: GPS /M PI/003

DESCRIPTION: Magnetic Particles Inspection on Sub Structure with Serial No:


SUB 01A LENGTH: 7.30M, HL19/01 LENGTH: 5.30M, HL-SUB-S-003TONNA GE: 3.5 TONNES LENGTH: 6M, HL-
SUB-S-004 TONNAGE: 3.7 TONNES LENGTH: 13.5M, JG11-006L, HL-SUB-S-004A LENGTH: 12.70M, HL-SUB-S-002
LENGTH: 5.30M, HL-SUB-S-001 LENGTH: 6M, HL-SUB-S-005 TONNAGE:3.7 TONNES LENGTH: 13.5M,
HL19/SUB/PR/002, P/1 (HL-SUB-S-001), P/3 (HL-SUB-S-002),

MAT ERIAL: Carbon Steel INK / POWDER Ardrox 02557 EXPIRING DATE:14/09/2024
MAKE/T YPE: BAT CH NO: 19A18K
ACC. CRIT ERIA: AST M E 709-14 WHIT E CONT RAST /MAKE/T YPE Ardroxchemetall CT W 6 EXPRING DAT E:19/08/2024
BAT CH NO:44903029
Magnetization Equipment Current Used Medium
√ - Longitudinal √ - Permanent Magnet - AC - Dry
- Circular - Yoke - DC √ - wet
- U V Light - Prod - HWDC - Coil
The full body was cleaned to bare metal to be free from any dirt or grease. Ardrox white contrast paint was then applied in light film and Ardrox
black magnetic ink containing powder iron particles was then sprayed, while magnetizing using permanent M agnet.
RESULT: No defect was found as at the time of inspection, therefore certified and fit for use.

INSPECTOR: VICTOR UKWU


QUALIFICAT ION: ASNT II, FAC. ACT
SIGNED:
GREENHOOK PRIME INSPECTION AND TESTING NIGERIA LIMITED
*QA/QC/NDT Serv ices *Inspection* Supply *Project Mgt *T hread *Lifting *Calibration*Rig
surv ey * Hy dro test*Man power* Coating & Corrosion *OCT G Serv ices.

MAGNETIC PARTICLE INSPECTION CERTIFICATE


The Supply of M achinery (Safety) Regulations 1992 SI 3073
The Provision and use of Work Equipment Regulations 1998 SI 1998 NO 2306
The Lifting Operations and Lifting Equipment Regulations 1998 SI 1998 NO 2307
The Nigerian Factories Act 2004 Amended

CUSTOM ER: HILONG OIL SERVICES ENGINEERING NIGERIA DATE: 7/10/2022


LTD
LOCATION: HILONG 19 ASA NORTH NEW LOCATION NEXT INSPECTION DATE: 5/10/2027
CERTIFICATE NO: GPS/HIL/11-022/021 JOB NO: 167 Inspection Procedure: GPS /M PI/003

SUBSTRUCTURE CONNECTION SUBSTRUCTURE BEAM COVER PLANT

LINK SPAN

RIG FLOOR LEG

DESCRIPTION: Magnetic Particles Inspection On: Sub Structure with Serial No: 011700SH, HL-19-07, SUB
02, HL19/SSRF/001, P/2 (HL-SUB-S-002), HL/RFL/02, HL19/RFL/A01, HL19/RFL/A02, HL19/RFL/A03, HL19/RFL/A04,
HL19/RF/001, HL19/RF/002, HL19/RF/003, HL19/RF/004, HL19/RF/005, HL19/RF/006, HL19/RF/007, HL19/RF/008, HL19/RF/009,
HL19/RFB/001, W604104001
MAT ERIAL: Carbon Steel INK / POWDER Ardrox 02557 EXPIRING DATE:14/09/2024
MAKE/T YPE: BAT CH NO: 19A18K
ACC. CRIT ERIA: AST M E 709-14 WHIT E CONT RAST /MAKE/T YPE Ardroxchemetall CT W 6 EXPRING DAT E:19/08/2024
BAT CH NO:44903029
Magnetization Equipment Current Used Medium
√ - Longitudinal √ - Permanent Magnet - AC - Dry
- Circular - Yoke - DC √ - wet
- U V Light - Prod - HWDC - Coil
The full body was cleaned to bare metal to be free from any dirt or grease. Ardrox white contrast paint was then applied in light film and Ardrox
black magnetic ink containing powder iron particles was then sprayed, while magnetizing using permanent M agnet.
RESULT: No defect was found as at the time of inspection, therefore certified and fit for use.

INSPECTOR: VICTOR UKWU


QUALIFICAT ION: ASNT II, FAC. ACT
SIGNED:
GREENHOOK PRIME INSPECTION AND TESTING NIGERIA LIMITED
*QA/QC/NDT Serv ices *Inspection* Supply *Project Mgt *T hread *Lifting *Calibration*Rig
surv ey * Hy dro test*Man power* Coating & Corrosion *OCT G Serv ices.

MAGNETIC PARTICLE INSPECTION CERTIFICATE


The Supply of M achinery (Safety) Regulations 1992 SI 3073
The Provision and use of Work Equipment Regulations 1998 SI 1998 NO 2306
The Lifting Operations and Lifting Equipment Regulations 1998 SI 1998 NO 2307
The Nigerian Factories Act 2004 Amended

CUSTOM ER: HILONG OIL SERVICES ENGINEERING NIGERIA DATE: 7/10/2022


LTD
LOCATION: HILONG 19 ASA NORTH NEW LOCATION NEXT INSPECTION DATE: 5/10/2027
CERTIFICATE NO: GPS/HIL/11-022/019 JOB NO: 167 Inspection Procedure: GPS /M PI/003

SUPPORTING FRRAME PINS

THE BASE POLES

DESCRIPTION: Magnetic Particles and Ultrasonic Inspection On: Sub Structure Pins Serial No:

MAT ERIAL: Carbon Steel INK / POWDER Ardrox 02557 EXPIRING DATE:14/09/2024
MAKE/T YPE: BAT CH NO: 19A18K
ACC. CRIT ERIA: AST M E 709-14 WHIT E CONT RAST /MAKE/T YPE Ardroxchemetall CT W 6 EXPRING DAT E:19/08/2024
BAT CH NO:44903029
Magnetization Equipment Current Used Medium
√ - Longitudinal √ - Permanent Magnet - AC - Dry
- Circular - Yoke - DC √ - wet
- U V Light - Prod - HWDC - Coil
The full body was cleaned to bare metal to be free from any dirt or grease. Ardrox white contrast paint was then applied in light film and Ardrox
black magnetic ink containing powder iron particles was then sprayed, while magnetizing using permanent M agnet.
RESULT: No defect was found as at the time of inspection, therefore certified and fit for use.

INSPECTOR: VICTOR UKWU


QUALIFICAT ION: ASNT II, FAC. ACT
SIGNED:
GREENHOOK PRIME INSPECTION AND TESTING NIGERIA LIMITED
*QA/QC/NDT Serv ices *Inspection* Supply *Project Mgt *T hread *Lifting *Calibration*Rig
surv ey * Hy dro test*Man power* Coating & Corrosion *OCT G Serv ices.

MAGNETIC PARTICLE INSPECTION CERTIFICATE


The Supply of M achinery (Safety) Regulations 1992 SI 3073
The Provision and use of Work Equipment Regulations 1998 SI 1998 NO 2306
The Lifting Operations and Lifting Equipment Regulations 1998 SI 1998 NO 2307
The Nigerian Factories Act 2004 Amended
CUSTOM ER: HILONG OIL SERVICES ENGINEERING NIGERIA LTD DATE: 7/10/2022
LOCATION: HILONG 19 ASA NORTH NEW LOCATION NEXT INSPECTION DATE: 5/10/2027
CERTIFICATE NO: GPS/HIL/11-022/022 JOB NO: 167 Inspection Procedure: GPS /M PI/003

LADDER ESCAPE ROUTE

AIR TANK

STABBING BOARD
CAT WALK
DESCRIPTION: Magnetic Particles Inspection On: SUBSTRUCTURE with Serial No: HL19 /ER/001, 1412,
HL19 /LD/006, 821635, HL19/CWK/001 TONNAGE:1.2 TONNES LENGTH: 3M, HL19/CWK/002 TONNAGE:1.2
TONNES LENGTH: 3M, HL 19/CB/001, HL19/M B/001A TONNAGE:11.1 TONNES, HL19/M TP/01 HL19/M TP/02, HL19/SBP/01

MAT ERIAL: Carbon Steel INK / POWDER Ardrox 02557 EXPIRING DATE:14/09/2024
MAKE/T YPE: BAT CH NO: 19A18K
ACC. CRIT ERIA: AST M E 709-14 WHIT E CONT RAST /MAKE/T YPE Ardroxchemetall CT W 6 EXPRING DAT E:19/08/2024
BAT CH NO:44903029
Magnetization Equipment Current Used Medium
√ - Longitudinal √ - Permanent Magnet - AC - Dry
- Circular - Yoke - DC √ - wet
- U V Light - Prod - HWDC - Coil
The full body was cleaned to bare metal to be free from any dirt or grease. Ardrox white contrast paint was then applied in light film and Ardrox
black magnetic ink containing powder iron particles was then sprayed, while magnetizing using permanent M agnet.
RESULT: No defect was found as at the time of inspection, therefore certified and fit for use.

INSPECTOR: VICTOR UKWU


QUALIFICAT ION: ASNT II, FAC. ACT
SIGNED:

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