s10332300-3005 - 0 Programmable Logic
s10332300-3005 - 0 Programmable Logic
S10332300-3005 Rev.0
PROGRAMMABLE LOGIC
CONTROL (PLC) Date Page
18 JAN 2013 1 3
PROGRAMMABLE LOGIC
CONTROL (PLC)
S10332300-3005
GFG-002
No.
S10332300-3005 Rev.0
PROGRAMMABLE LOGIC
CONTROL (PLC) Date Page
18 JAN 2013 2 3
TABLE OF CONTENT
SECTION DESCRIPTION PAGE
1.0 INTRODUCTION 4
1.1 SCOPE 4
1.2 Conflicts and Deviations 4
2.0 CODES AND STANDARDS 4
2.1 American Petroleum Institute (API) 5
2.2 Institute of Electrical and Electronics Engineers (IEEE) 5
2.3 International Electro technical Commission (IEC) 5
2.4 International Society of Automation (ISA) 6
3.0 GENERAL REQUIREMENTS 7
3.1 Repair Time (MTTR) 7
3.2 Hot Repair 7
3.3 Redundancy 7
3.4 Network Interface Capability 8
3.5 Alarm Monitoring 8
3.6 Electromagnetic Compatibility 8
4.0 MECHANICAL CONSTRUCTION 8
5.0 POWER SUPPLY UNIT 9
6.0 CENTRAL PROCESSING UNIT (CPU) 9
6.1 General Requirements 9
6.2 Self-Monitoring Functions 9
6.3 CPU Processing Capacity 10
6.4 Maximum Processing Time 10
6.5 Diagnostics 10
7.0 MEMORY MODULES 11
7.1 RAM and Flash Memory Modules 11
7.2 EPROM Memory Modules 11
7.3 Spare Memory Capacity 11
8.0 INTERFACES TO OTHER SYSTEM/DEVICES 11
8.1 Data bus / LAN Network Interface 11
8.2 RS-232 Interface Port 11
GFG-002
1.0 INTRODUCTION
1.1 SCOPE
1.1.1 This specification covers the minimum technical requirements for the design,
manufacture, documentation and testing of a Programmable Logic Control (PLC)
system intended for use as a standalone system or integrated into an overall control
system.
1.1.2 This specification addresses self contained PLC control systems designated to
control a particular piece of equipment or sub-set of the overall process that is
defined and limited in scope. These systems are common to what is generally called
packaged equipment (e.g. compressors, boilers, fired furnaces, filters, lube oil
systems, gas generators, etc.).
1.1.3 The PLC system is separate from what is defined as either the overall Control
System or the Safety Instrumented System (SIS) per the Project Technical
requirements.
1.1.4 Selection of a PLC manufacturer shall conform to IRPC Approved Manufacturer List
and shall be consistent for all PLC control systems used throughout the project.
1.1.5 All software shall be registered under the IRPC's name.
1.2 Conflicts and Deviations
1.2.1 All conflicts between this specification, the Project Technical Requirements, and the
applicable codes and standards shall be submitted in writing to IRPC for resolution.
1.2.2 If conflicting statements exist within this document or between this document and the
documents referenced, the Contractor shall bring these to the attention of the IRPC
for resolution.
The design shall comply with the applicable sections of the latest editions of the engineering codes
and standards listed below:
2.1 American Petroleum Institute (API)
API RP 500 Recommended Practices for Classification of Locations for Electrical
Installations at Petroleum Facilities Classified as Class I, Division 1, and
Division 2
API RP 550 Manual an installation of refinery instrument and control system
(Part I, II, III and IV)
API RP 551 Process Measurement Instrumentation
API RP 554 Process Instruments and Control
API RP 555 Process Analyzer for Control System
industry sector.
IEC 60092-373 Shipboard flexible coaxial cables
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S10332300-3005 Rev.0
PROGRAMMABLE LOGIC
CONTROL (PLC) Date Page
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ISA S71.04 Environmental Conditions for Process Measurement and Control Systems:
Airborne Contaminants
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3.3 Redundancy
The PLC shall support redundancy of central processors, Power supply, communication, and
I/O modules.
The PLC shall support redundant, high speed, communications between control systems.
The cable link shall support transfer of all data types including alarms and diagnostics.
The cables link shall be fully redundant with separate routing to avoid a single accident event
from damaging both cables.
It shall be possible to mix redundant and non-redundant I/O modules within the one system if
required.
in one of the units.( On failure of the primary processor, a bump-less transfer to the standby
shall automatically occur.)
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S10332300-3005 Rev.0
PROGRAMMABLE LOGIC
CONTROL (PLC) Date Page
18 JAN 2013 8 3
system. This includes marshalling cabinets, terminations, monitor switches, and I/O.
• User program memory shall have at least 40 percent spare capacity.
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S10332300-3005 Rev.0
PROGRAMMABLE LOGIC
CONTROL (PLC) Date Page
18 JAN 2013 9 3
• Packaged equipment PLC systems are designed to stand alone and are completely ready for
the control application. These systems are completely programmed. They include the PLC
installed and completely wired in a local or remote cabinet. The extent of external wiring shall
be defined at the time of project execution.
designed potential-free contact shall initiate an alarm signal. Local manual reset shall be
necessary after such a fault occurs.
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CONTROL (PLC) Date Page
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In case of power supply interruptions, automatic restart of the CPU shall be provided without
operator interference. It shall be noted that this does not necessarily mean that the
technological process system shall be restarted automatically.
6.5 Diagnostics
The maximum internal diagnostics shall be provided on all PLC system hardware. This shall
include processors, power supply, I/O and communications modules as well as remote I/O
module faults.
Light emitting diode (LED) indicator lights shall be provided to indicate the following
information:
• Power on
• Program executing
• CPU failure
• Memory battery backup available
GFG-002
• Output status
• Input status
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S10332300-3005 Rev.0
PROGRAMMABLE LOGIC
CONTROL (PLC) Date Page
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10.5 Printer
A printer shall be supplied in order to print out any document necessary for system
documentation.
One set of printer shall be supplied and included all interfaces for connection to the
programming unit.
Type of printer, functionality, report format, and print priorities shall be approved by OWNER.
GFG-002
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S10332300-3005 Rev.0
PROGRAMMABLE LOGIC
CONTROL (PLC) Date Page
18 JAN 2013 15 3
12.0 DOCUMENTATION
12.1 Design output information shall include and submit to OWNER consideration, but not be
limited to the following categories:
P & ID Drawing.
Process Control Descriptions and control philosophy.
Overall PLC Control System Configuration Diagram.
System start up and shutdown procedure with visual step by step.
Backup and Restore procedure with visual step by step.
Logic Diagram with descriptions and source code (Native file).
Control and instrumentation equipment specifications.
GFG-002
12.2 The standard documents supplied with the system shall include at least the following:
• Programmable controller manuals.
• Programming unit manuals.
• Maintenance manuals of the programmable controller, of the interface modules, and of all
programming tools.
• Programming instruction manuals.
• Drawing and circuit diagrams:
1. Electronic circuit diagrams for all I/0 modules.
2. Printed board schematic diagrams.
3. Printed board component location, e.g. layout of components.
4. Assembly drawing.
Each Panel, board and cabinets for Plant shall have dimensions 2,000 mm. in height X 800
mm. wide X 800 mm. Depth and base frame 100 mm. Doors shall be furnished on the front
and rear of each section. Each side of cabinet shall have single door panels. Steel sheet
thickness shall be at least 2 mm. Inside and Outside of panel and cabinet shall be painted
with Colour RAL7035.
The CONTRACTOR shall provide all required accessories for a complete installation,
including cut-outs, nameplates, mounting brackets and slide guides, fire stop, cable gland,
circuit breaker, panel wiring, terminal blocks, duct/cable seal, cable clamp, support channel,
cable duct and etc.
Panel internal wiring shall be provided for all devices installed in the panels. Each end side
of internal wiring shall have cable mark with cable numbering.
All cabinet interior wiring shall be neatly installed in conduit or equivalent plastic wiring duct
with covers. Grommet holes shall be provided for cables between front and back mounting
plates.
The cabinets shall be consists of the followings:
• Electronics Systems Cabinets.
• Relay Cabinets.
• Remote I/O Cabinets.
• Control I/O Cabinets.
• Power Distribution Boards.
GFG-002
15.0 TESTS
Tests shall be carried out in accordance with test requirements specified in the Technical
Specification. FAT and SAT shall be performed and conducted by Vendor and witnessed by
CONTRACTOR and OWNER.
16.0 TRAINING
All system shall be witness tested. Training of Operation, Maintenance and Engineering Personnel
shall meet Project requirements.
GFG-002
No.
S10332300-3005 Rev.0
PROGRAMMABLE LOGIC
CONTROL (PLC) Date Page
18 JAN 2013 19 3