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PAINTING AND COATING TECHNICAL

SPECIFICATION

REVISION CONTROL PAGE

MAIN DOCUMENT
REV. DATE ISSUE CODE DESCRIPTION PARAGRAPH
00 12 Abr 2022 IFD Issued for Design

01 09 Jun 2022 IFD Issued for Design

02 29 Jul 2022 IFC Issued for Construction

03 14 Nov 2022 IFC Issued for Construction

PREPARED REVIEWED APPROVED

V. Sanjuán M. Polo P. D. Benítez
Metallurgy Engineer Metallurgy Supervisor Engineering Manager

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INDEX

1. PURPOSE AND SCOPE ...................................................................................5

2. DEFINITIONS ....................................................................................................5
3. REFERENCES ..................................................................................................7
3.1 CLIENT SPECIFICATIONS AND PROCEDURES .......................................7
3.2 PROJECT MANAGEMENT PLAN PROCEDURES .....................................7
3.3 INTERNATIONAL STANDARDS .................................................................7
4. SITE CORROSIVITY AND DURABILITY FOR PAINTING SYSTEM
SELECTION ......................................................................................................9
5. SCOPE OF SUPPLY .......................................................................................10
5.1 GENERAL REQUIREMENTS ....................................................................10
5.2 EXCEPTIONS ............................................................................................10
5.3 SURFACES NOT TO BE PAINTED ..........................................................10
5.4 EQUIPMENT PAINTED AS PER MANUFACTURER’S STANDARD ........11
5.5 VALVES ....................................................................................................12
5.6 SUPPORTS AND EXPANSION JOINTS ...................................................13
6. PAINTING SYSTEM SELECTION ...................................................................14
6.1 EXTERNAL SURFACE .............................................................................14
6.2 INTERNAL SURFACE ...............................................................................15
7. SURFACE PREPARATION .............................................................................15
7.1 GENERAL .................................................................................................15
7.2 CARBON STEEL AND LOW ALLOY STEEL (P11, P22&P91) .................15
7.2.1 Degreasing ..........................................................................................16
7.2.2 Contamination by Salt, Acids and Alkalis .........................................16
7.2.3 Rust Removal......................................................................................16
7.3 GALVANIZED STEEL ...............................................................................18
7.4 STAINLESS STEEL ..................................................................................18
7.5 POLYMERIC MATERIALS ........................................................................19
7.6 CONCRETE AND CEMENT SURFACES ..................................................19
8. PAINTING REQUIREMENTS ..........................................................................20
GENERAL .................................................................................................20
8.1 20
8.2 APPLICATION ...........................................................................................21
8.3 COATING THICKNESS .............................................................................22
8.4 REPAIRS ...................................................................................................23

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8.5 SURFACES RENDERED INACCESSIBLE AFTER ERECTION ...............23

8.6 SURFACES TO BE WELDED AFTER PAINTING.....................................23
8.7 ADDITIONAL COAT TO PAINTED SURFACES FREE OF DEFECTS .....24
8.8 CONCRETE ...............................................................................................24
9. COLOR CODE.................................................................................................24
9.1 RAL EQUILAVENT TO CFE STANDARIZED COLOR ..............................25
9.2 COLOR CODE FOR OPERATIONAL ITEMS AND EQUIPMENT .............26
9.3 COLOR CODE FOR CIVIL WORKS, EQUIPMENT AND OPERATING
ITEMS .......................................................................................................36
9.4 COLOR CODE FOR PIPING .....................................................................39
10. INSPECTION &TESTING FOR PAINTED SURFACES ...................................41
10.1 GENERAL .................................................................................................41
INSPECTION INSTRUMENTS...................................................................41
10.2 41
10.3 INSPECTION STAGES .............................................................................42
10.3.1 Reception of Materials .......................................................................42
10.3.2 Ambient Conditions............................................................................42
10.3.3 Surface Condition before Blasting ....................................................42
10.3.4 Surface Preparation by Blasting........................................................43
10.3.5 Paints Verification and Preparation...................................................43
10.3.6 Inspection during coatings Application ............................................43
10.3.7 Final Inspection ..................................................................................44
10.4 DEFECTS REPAIR CONDITIONS .............................................................46
11. HOT DIP GALVANIZING .................................................................................47
12. BURIED PIPE WRAPPING..............................................................................47
12.1 APPLICATION PROCEDURE ...................................................................48
12.1.1 Surface Preparation............................................................................48
12.1.2 Primer ..................................................................................................49
12.1.3 Anti-Corrosion Protection ..................................................................49
12.1.4 Mechanical Protection Tape ..............................................................50
12.2 HANDLING ................................................................................................50
12.3 INSPECTION OF PIPE WRAPPING ..........................................................50
13. HEALTH, SAFETY AND ENVIRONMENTAL REQUIREMENTS.....................51
13.1 GENERAL .................................................................................................51
13.2 PERSONNEL PROTECTION ....................................................................51
13.3 FIRE AND EXPLOSION ............................................................................52
14. GUARANTEE ..................................................................................................52

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15. DOCUMENTATION .........................................................................................53

15.1 BID STAGE DOCUMENTATION ...............................................................53
15.2 PROJECT STAGE DOCUMENTATION ....................................................53
15.3 SHOP PAINTING REPORT .......................................................................54

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1. PURPOSE AND SCOPE

This document will define the minimum requirements that shall be met for the protection of
the different substrates of the power plant by means of painting or coating of exterior
surfaces of above ground, immersed, buried and insulated structures, equipment, valves
and piping.

Moreover, it includes different coating systems, the surface preparation, thickness to be

applied, the application techniques and the requirements for inspection and testing for
service in CCC San Luis Rio Colorado Project.

The requirements specified herein apply to both the work carried out in the component
manufacturer´s shop and the work carried out on site.

The supplier of the component (hereinafter referred to as the VENDOR) shall be responsible
for the work carried out in his shop. The successful bidder for protective paintwork at site
(the paint manufacturer or the painter) shall be responsible for the work carried out during
plant construction.

The different painting systems indicating surface preparation, paint type and paint
thicknesses required are defined in document 70240-00-YT_-MIP-TRE-051-ENG.

This document neither abrogates nor modifies the contractual agreements between CLIENT
and CONTRACTOR but provides the mechanism for carrying out the normal working
relationship between the parties during the Project execution.

This document shall be read in conjunction with Client Specifications listed in clause 3. Any
conflict between this specification and Client´s shall be notified and subjected to
CONTRACTOR and CLIENT review and approval, prior to the initiation of work.

2. DEFINITIONS

CONTRACT: Contract num FMI/SFGO/001/2022 subscribed between CLIENT

and CONTRACTOR for the completion of the PROJECT.

CLIENT: Comisión Federal de Electricidad. (CFE).

Sub-fideicomiso del Proyecto de Inversión de Infrastructura Central
Ciclo Combinado “San Luis Rio Colorado” número CIB/3765.

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CONTRACTOR: Siemens Energy, S. de R.L. de C.V., Siemens Energy, Inc,.

and Powertecno Energía Mexicana, S. de R.L. de C.V.

PROJECT:
CCC San Luis Rio Colorado Project.

PWT: Powertecno Energía Mexicana, S. de R.L. de C.V.

Joint Venture by: TÉCNICAS REUNIDAS, S.A. & TSK

ELECTRONICA Y ELECTRICIDAD, S.A. by LAW 18/1982,
UTE:
briefly named. “UTE TSK TR CICLO COMBINADO SAN LUIS
RIO COLORADO”.

Any person, firm, partnership, company, corporation or

combination thereof with whom CONTRACTOR has sent the

VENDOR: REQUEST FOR QUOTATION or placed the PURCHASE

ORDER. , for any supply of products and/or materials applied
in the Project facilities, excluding Subcontractors.

Any person, firm, partnership, company, corporation or

combination thereof with whom CONTRACTOR has sent the
SUBCONTRACTOR: REQUEST FOR QUOTATION or signed the
SUBCONTRACT. , for the performance of any part of the Works
in accordance with Contract Clause excluding Vendors.

OEM: Original Equipment Manufacturer

DFT: Dry Film Thickness

IOZ: Inorganic Zinc Silicate

NDFT: Nominal Dry Film Thickness

VOC: Volatile Organic Compounds

WFT: Wet Film Thickness

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3. REFERENCES
3.1 CLIENT SPECIFICATIONS AND PROCEDURES
CFE D8500-01 SELECTION AND APPLICATION OF ANTI-CORROSION
Edition: FEBRUARY 20 COATINGS
CFE D8500-02 ANTICORROSIVE COATINGS
Edition: FEBRUARY 2017
CFE D8500-03 ANTI-CORROSION COATINGS AND PAINTS FOR
Edition: NOVEMBER 2017 THERMOELECTRIC AND WIND POWER PLANTS
CFE L0000-15 STANDARDIZED COLORS
Edition: DECEMBER 2012

3.2 PROJECT MANAGEMENT PLAN PROCEDURES

PAINTING SYSTEMS
70240-00-YT_-MIP-TRE-051-ENG
70240-00-YT_-MIP-TRE-052-ENG THERMAL INSULATION TECHNICAL SPECIFICATION

70240-00-YT_-MIP-TRE-054-ENG LABELLING PROCEDURE

3.3 INTERNATIONAL STANDARDS

Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on
ASTM A123
Iron and Steel Products
ASTM A153 Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel
Hardware
ASTM A780 Standard Practice for Repair of Damaged and Uncoated Areas of
Hot-Dip Galvanized Coatings
ASTM B695 Standard Specification for Coatings of Zinc Mechanically Deposited
on Iron and Steel
ASTM D4285 Standard Test Method for Indicating Oil or Water in Compressed Air
ASTM D4752 Standard Practice for Measuring MEK Resistance of Ethyl Silicate
(Inorganic) Zinc-Rich Primers by Solvent Rub
ASTM D3359 Standard Test Methods for Rating Adhesion by Tape Test
ASTM D5162 Standard Practice for Discontinuity (Holiday) Testing of
Nonconductive Protective Coating on Metallic Substrates
SSPC-AB Requirements for classification, evaluation, and performance of
abrasives used for blast cleaning steel and other surfaces for
painting and other purposes.

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SSPC-PA1 Paint Application Guide, Shop, Field and Maintenance Painting.

SSPC-PA2 Procedure for Determining Conformance to Dry Coating
Thickness Requirements
SSPC-PA17 Procedure for determining conformance to steel profile/surface
roughness/peak count requirements available as electronic delivery
SSPC-SP Surface Preparation
SSPC-SP1 Solvent Cleaning
SSPC-SP2 Hand Tool Cleaning
SSPC-SP3 Power Tool Cleaning
SSPC-SP5 White Metal Blast Cleaning
SSPC-SP-6-63 Commercial Blast Cleaning
SSPC-SP10 Near-White Metal Blast Cleaning
SSPC-SP11 Power-Tool Cleaning to Bare Metal
SSPC-SP12 Surface Preparation and Cleaning of Cleaning of Metals by
Waterjetting Prior to Recoating
SSPC-VIS1 Guide and Reference Photographs for Steel Surfaces Prepared by
Dry Abrasive Blast Cleaning
SSPC-VIS3 Guide and Reference Photographs for Steel Surfaces Prepared by
Hand and Power Tool Cleaning
ISO 1460 Metallic Coatings. Hot dip galvanized coatings on ferrous materials.
Gravimetric determination of the mass per unit area.
ISO 2409 Paints and varnishes. Cross cut test
ISO 3549 Zinc dust pigments for paints -- Specifications and test methods
ISO 4624 Paints and varnishes. Pull-off test for adhesion
ISO 4628 Paints and varnishes. Evaluation of degradation of coatings
EN ISO 8501 Preparation of Steel Substrates Before Application of Paints and
Related Products
EN ISO 8502 Test for the Assessment of Surface Cleanliness
EN ISO 8503 Surface Roughness Characteristics of Blast Cleaned Steel
Surfaces
EN ISO 8504 Surfaces Preparation Methods
EN ISO 11124 Specifications for Metallic Blast-Cleaning Abrasives
EN ISO 11126 Specifications for Non-metallic Blast-cleaning Products (Mineral
Abrasives)

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ISO 12944 Corrosion Protection of Steel Structures by Protective Paint

Systems
ISO 14713 Zinc coatings -- Guidelines and recommendations for the protection
against corrosion of iron and steel in structures
ISO 14877 Protective clothing for abrasive blasting operations using granular
abrasives
ISO 19840 Paints and varnishes — Corrosion protection of steel structures by
protective paint systems — Measurement of, and acceptance
criteria for, the thickness of dry films on rough surface

Note: Latest edition of above standards shall apply

4. SITE CORROSIVITY AND DURABILITY FOR PAINTING SYSTEM SELECTION

Painting will protect surfaces from corrosion and erosion caused by the environmental
conditions indicated in this specification. Moreover, painting will resist the conditions caused
by the operation of the different components. The painting systems shall be selected
depending on their corrosive category.

According to the CFE D8500-1 and the location of San Luis Rio Colorado Combined Cycle
Plant, the classification of the climatic zone and environmental characteristics are as
follows:

CATEGORIZATION ACCORDING TO CFE D8500-1

Climatic zone Very dry aggregate (Bw)

Environmental characteristic Rural

Being its equivalent of category of corrosivity and durability according to ISO 12944 the
following:

CATEGORIZATION ACCORDING TO ISO 12944

Corrosivity category outdoor C3 – Medium corrosion

Corrosivity category indoor C3 – Medium corrosion

Durability Medium (M) – 7 to 15 years

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5. SCOPE OF SUPPLY
5.1 GENERAL REQUIREMENTS
This specification defines the minimum requirements that must be met for the protection of
surfaces by means of painting, to be used on structural steel, piping and equipment, applied
in the workshop and/or at site.
The VENDOR/SUBCONTRACTOR shall be responsible for the procurement, inspection
and testing of all painting materials and preparation and painting of surfaces in accordance
with the stipulations of this specification.

5.2 EXCEPTIONS
This specification does not apply to buildings finishes (floors, panels, doors, roofs, etc.)

5.3 SURFACES NOT TO BE PAINTED

The following surfaces and materials shall not be painted except indicated otherwise by the
BUYER:
- Stainless steels

- Aluminum

- Titanium

- Monel and copper alloys

- Hot dip galvanized steel (except cases where a final color is required for safety
reasons or local standards requirements (i.e. fire fighting piping))

- Hot dip Galvanized Nuts and bolts

- Corten steel

- Insulation materials

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- Internal of stacks

- Cable trays

- Chromium plated metals

- Electrical conductors, isolated or not

- Electrical conduits, wireways

- HVAC ductwork

- Plastic piping, valves and equipment (except where specifically required, e.g
protection against UV radiation for outdoor FRP pipes subject to direct solar
radiation or plastic firefighting piping).

- Rotating shafts and couplings.

- Internal parts of items such as heat exchangers, tube bundles, steam heater, etc.

- Rubber belts, skirting, gaskets and idler discs.

- Sprinkler heads and spray nozzles.

- Nameplates and tag plates

5.4 EQUIPMENT PAINTED AS PER MANUFACTURER’S STANDARD

Standard fabricated equipment such as motors, small pumps, compressors, transformers,
hoists, hoist motors, agitators, valve actuators, filters, ventilation equipment, instruments,
containers etc. shall be supplied with the complete painting system shop applied.

OEM rotating equipment (GT, ST and GEN) with auxiliaries, shall follow the OEM standards.

This equipment can be painted in accordance with SELLER's standard painting system if it
complies with ISO 12944 and the system is equivalent or better than CFE requirements.
SELLER´s standard painting system shall comply with service conditions and site corrosivity
category and durability specified in section 4. Painting system shall be subjected to
CONTRACTOR`s approval.

SELLER shall fulfill a warranty period as stated in section 14.

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5.5 VALVES
All carbon steel (except for manual valves supplied as bulk material), low alloy steel, cast
and ductile iron valves (bulk or not bulk) shall be supplied with the complete painting system
applied at shop.

Painting systems are defined in document 70240-00-YT_-MIP-TRE-051-ENG.

Manufacturer shall select the applicable painting system according to the service conditions
(operating temperature and insulation), site corrosivity category and durability specified in
section 4.

Manufacturer standard painting system can be accepted if it complies with the applicable
site corrosivity category and durability indicated in section 4, and if it selected for the
specified service conditions. Manufacturer standard painting system shall be subject to
CONTRACTOR’s approval.

For carbon steel manual valves supplied as bulk material the following criteria shall be
followed:

- Valves with maximum operating Tª ≤ 752 ºF (400 ºC) shall be prime coated at shop
with 75 microns DFT inorganic zinc silicate. Then, at site each valve shall be finish
coated as per the painting schedule and final color of the pipeline in which it is
installed. If manufacturer provides a different primer, it shall be subject to
CONTRACTOR’s approval. Inorganic zinc silicate is selected as preferred prime
paint for bulk manual valves because it is easily re-coatable up to two years after
its application.

- Valves with maximum operating Tª > 752 ºF (400 ºC) shall be supplied with the
complete painting system shop applied.

Valves made of stainless steel and of non-ferrous materials shall be supplied without
painting.
For all valves the following shall be taken into consideration:
- Surface preparation in all cases shall be as defined in this technical Specification.

- Valves supplied without paint shall include an easily removable shop primer or rust
preventive for transport and on site storage protection.

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- All valves shall include a seaworthy packing to avoid corrosion during marine
transport.

- Phosphatizing as primer coat or shop prime paint for transport is not acceptable.

Above mentioned requirements are only applicable to the valve body. Screwed parts shall
not be painted and the hand wheel or actuator shall be accepted with the manufacturer
standard painting system and color for the site corrosivity category and durability.

5.6 SUPPORTS AND EXPANSION JOINTS

The painting system for supports and expansion joints shall be applied as follows:

- Standard fabricated supports or support components shall be supplied with the

complete painting system shop applied. SELLER's standard painting system shall be
acceptable provided that SELLER guarantees that the painting system selected
complied with the applicable conditions and complies with the durability and site
corrosivity category detailed in section 4 of this specification.

- Supports or supports components manufactured starting from bulk material (e.g.

trunnion) will be painted in the same way that the type of material to which they are
attached to. The painting system for visible part of trunnions (out of the insulation), shall
be selected in line with the fluid temperature.

- Piping support steel structure will be surface prepared, painted, colored, etc.
accomplishing the requirements for Structural Steel.

- Constant and variable load Spring Hangers may be supplied hot-dip galvanized when
the maximum service temperature is below 400°C.

- Welded Beam Attachments will be supplied with a zinc rich primer (system 15 in table1).
After welded at site the rest of the painting system will be applied.

- Thread Rod will be hot dip galvanized

- Clamps will be supplied zinc primed if made of carbon Steel

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- Low alloy components with maximum service temperature above 400°C will be painted
as per system 6 detailed in table 1.

- Electrogalvanized surfaces shall not be acceptable.

6. PAINTING SYSTEM SELECTION

The painting system selection is based on the following criteria:

- Surfaces to be painted.

- Material.

- Corrosivity of the site as indicated in section 4.

- Service temperature (always based in the maximum operating temperature, not in the
design temperature, steam out temperature not considered).

- Whether the work is associated with new-build or maintenance work.

Document 70240-00-YT_-MIP-TRE-051-ENG summarizes painting system details for

system applicable to CCC San Luis Rio Colorado Project.

6.1 EXTERNAL SURFACE

The surfaces to be painted are those liable to be subject to corrosion in the surrounding
environment. The surfaces are:

- Carbon steel and low allow steel (vessels, piping, structures, tanks, etc.).

- Immersed equipment.

- Buried carbon steel piping and vessels

- Insulated carbon steel and low alloy steel (vessels, pipelines, etc.) when
temperature below 175ºC is achieved during normal operation or transient conditions.

- Fireproofed or concrete lined carbon steel (vessel supports, structures, etc.)

Document 70240-00-YT_-MIP-TRE-051-ENG summarizes coating schedule applicable to

CCC San Luis Rio Colorado Project.

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6.2 INTERNAL SURFACE

Internal painting systems are exposed to a specific process environment. In each case the
Applicator and Manufacturer shall validate the selected painting system and commit
themselves to the warranty period and conditions.

The temperature that must be considered is the effective wall temperature and not the
temperature of the process fluid. Steam-out temperature shall be considered.

For Tanks, internal structures to be protected depend on tank material and stored fluid.
Document 70240-00-YT_-MIP-TRE-051-ENG contains painting system details for systems
applicable to CCC San Luis Rio Colorado Project.

7. SURFACE PREPARATION
7.1 GENERAL
Surfaces to be painted shall be prepared in accordance with the most recent instructions of
the paint manufacturer and in accordance with this specification.

Precautions shall be taken to ensure that the inside surfaces of equipment, machined
surfaces, devices, etc. are not contaminated with cleaning products, sand, etc.

Steel structures or equipment to be protected shall be designed in accordance with ISO

12944-3.

All mechanical damage of steel should be eliminated before cleaning: delamination, weld
splatter, sharp edges, kerfing, etc.

Corners, edges and welds shall be prepared to degree P3 as indicated in ISO 8501-3 for
ambient C5. However, it is the steel manufacturer´s responsibility to ensure P3 where
necessary.

7.2 CARBON STEEL AND LOW ALLOY STEEL (P11, P22&P91)

The cleaning and surface preparation of carbon steel and the rest of ferrous metals, such
as low alloyed and high alloyed steel, shall be carried out in accordance to ISO 8504.

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7.2.1 Degreasing
Grease shall be removed from surfaces in accordance with SSPC-SP-1, Solvent Cleaning.
The following means may be employed:

• Clothes or brushes soaked in solvents. Final cleaning will be carried out using clean
clothes or brushes

• Detergents, followed by washing

• Vapour phase solvents

Because they are dangerous and difficult to manage, the use of hot detergents, or
halogenated vapour phase solvents is not permitted at site.

When solvents are used, the applicable safety standards shall be observed, including the
use of goggles, ventilation equipment, gloves, etc.

Special caution shall be taken not to contaminate stainless steel surfaces close to where
the work is being carried out, especially if halogenated cleaning agents are being used.

7.2.2 Contamination by Salt, Acids and Alkalis

Contamination by Salts, Acids and Alkalis Residue from chemical products shall be
removed by washing with warm water or jet blasting. Neutral moisturizing agents may be
used if necessary. Clean wet surfaces shall be between 6 and 8 pH.

7.2.3 Rust Removal

Paint shall be applied to surfaces as soon as possible after rust removal provided that the
appearance of the surface coincides with the corresponding figure in the applicable
standards. In no case shall clean surfaces be left overnight without being painted. If rust
reappears on any surface, it shall be blasted again.

Abrasive Blast Cleaning

Prior to blasting salt, grease or oil must be removed from the surface.

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SPECIFICATION
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Rust shall be removed by abrasive blasting, in accordance with the SSPC-SP /ISO 8501-1
standard corresponding to the cleaning grade established for the selected painting system.
After preparation, the appearance of the surface must coincide with the corresponding
figure in SSPC-VIS 1 or ISO-8501-1 standards.

Blasting shall not cause surface damage or distortion.

The abrasive to be used shall be clean, dry and free of contaminants and soluble salts and
shall conform to applicable standards SSPC-AB or ISO 11124 for metallic abrasives and
ISO 11126 for non-metallic abrasives.

In case of silica sand use, it will be dry and will be not of marine origin. Reuse of sand is not
allowed.

The grain size of the abrasive shall be within the margins indicated in the standards
specified and shall be such that surface roughness after blasting is that recommended by
the paint manufacturer, which is normally between 25 and 50 μm depending on the
thickness of the paint to be applied.

After blasting, surfaces shall be cleaned of dust by blasting with air free of oil and water or
by suction and/or brushing.

Surface preparation by wet blasting may be used in certain environments at the discretion
of the Engineer, to provide increased safety against sparking, to minimize atmospheric and
surface pollution or to prepare surfaces which are salt contaminated and spent much of
their time in wet conditions. Wet blasting shall be confirmed as suitable by the Manufacturer
of the paint that is to be applied to the surface.

Compressors shall supply air free of oil and water, with the necessary flow and pressure in
the nozzle.

Manual of Mechanical Brushing

This method shall be used only where blast cleaning is impractical and with the approval of
the PURCHASER, for repairing and patching up small damages areas. Final surfaces
appearance shall be equivalent to cleaning grade of standard SSPC-SP11 St 3 as per ISO
8501-1 specified in each case.

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SPECIFICATION
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This method shall also be used to obtain adequate roughness on cold- rolled steels.

Chemical Cleaning
The removal of rust using chemicals (pickling, etc.) shall be subject to the explicit approval
of the PURCHASER.

7.3 GALVANIZED STEEL

In case hot dip galvanized steel needs to be painted, then the following surface preparation
prior to paint application shall be done.

To prevent white corrosion, the mill applies oil and wax to the galvanized steel surface,
which must be removed. These surfaces shall be cleaned with a suitable detergent and
subsequently washed with water. Solvents may have to be used to remove oil and grease.
Then, surfaces will have to be lightly blasted or brushed to obtain adequate roughness for
the paint to adhere and then, the corresponding coating system shall be applied.

7.4 STAINLESS STEEL

Stainless steel surface preparation shall be performed as follows:

Degreasing by washing with water and neutral detergent, brushing with non-metallic brush,
if needed, to eliminate any type of contamination.

Afterwards, light blasting, with non-metallic and chloride free grit to obtain anchor profile of
approximately 25 μm to 45 μm. After blasting, the surface will be vacuumed to remove
residues.

Stainless steel materials shall be kept in clean areas, avoiding contact with carbon steel,
low alloy steel or low melting point metals. Piping, accessories and equipment made of this
material will be appropriately packed and, after erection, will be protected from spatters,
dust or dirt caused by works carried out in carbon steel located nearby.

Coatings for stainless steel shall not contain metallic zinc.

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SPECIFICATION
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7.5 POLYMERIC MATERIALS

If plastic must be painted, the surface preparation shall be performed as follows:

• Degreasing by washing with water and neutral detergent,

• Afterwards, brushed to obtain adequate roughness for the paint to adhere and then,
the corresponding coating system shall be applied.

7.6 CONCRETE AND CEMENT SURFACES

New concrete and cement surfaces shall be left to cure for at least twenty eight (28) days
before they are painted.

Before cleaning the surfaces, all burrs, worn or protruding edges, etc, shall be removed with
the use of mechanical polishers, abrasive discs, etc.

Gentle blasting should be used to clean concrete and cement. All dust should subsequently
be removed by suction or air blasting.

Before painting:

• It shall be verified that there is no filtration and moisture that prevent good adherence
of the paint. Moisture must be less than 4%. If there is any filtration or moisture, the
paint manufacturer shall recommend a compatible sealant coat that can be applied
until the surface is saturated before painting.

• The concrete tension resistance must be above 1,4 MPa.

• The VENDOR shall ensure that the paint is compatible with the stripping products
used.

• Before applying coatings to vertical panels, walls, pillars, etc., all defects such as
pitting or blistering shall be repaired to obtain an even coat free of pores and cracks.
It is essential that a compatible filler or mortar be applied which covers the surface
but does not sink so that, once it is dry, it can be worked with a polisher.

• Concrete surfaces shall be always prepared and crated according with the coating
manufacturer instructions.

• All visible concrete surfaces shall be painted / dust suppression treated.

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PAINTING AND COATING TECHNICAL PAG. 20 / 54
SPECIFICATION
70240-00-YT_-MIP-TRE-050-ENG REV.: 03

8. PAINTING REQUIREMENTS
8.1 GENERAL

The paints shall be selected considering the conditions to which they will be exposed after
application. Only high-quality paint products as manufactured by CIN, Hempel,
International, Sherwin-Williams, PPG, JOTUN, Carboline or similar reputable international
paint manufacturers shall be used. Paint manufacturer shall be approved by PURCAHSER.

The coating systems defined are guidelines and may vary in type of paint or thicknesses
depending on the coating manufacturer selected. VENDOR´s selected painting systems
shall have been tested and certified to industry standards as NACE, ASTM, ISO, CFE or
NORSOK. The selected coating system shall be sent to CONTRACTOR for approval.

All paints, thinners, etc. shall be delivered in their original containers, closed, sealed and
without signs of deterioration. The paint and thinner containers shall visibly and clearly bear
the product name, the manufacturer's signature and the expiry date. All products shall be
delivered with instructions for storage and application.

Transport and storage shall be in accordance with the manufacturer's instructions. As a

general rule, the containers shall be stored under cover in a ventilated place protected
against fire at between ±5°C of the recommended temperature of application and at least
2°C above the condensation point. The lighting shall be explosion-proof.

The paints shall be prepared and applied in accordance with the manufacturer's instructions
and with this specification. The time between the surface preparation and the coating
application shall not exceed four (4) hours. If this time is exceeded, then the surface
preparation shall be repeated.

Paints shall comply with environmental and air cleaning regulations, including local
authorities having jurisdiction. Forbidden materials such as lead, chromium, etc., are not
allowed.

No paint shall be applied to surfaces in contact with process fluids, except when otherwise
specified.

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SPECIFICATION
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All machined surfaces and other ferrous materials, which should not be coated, shall be
protected by rust preventive compounds. Rust preventive compounds shall not affect
negatively the quality of the surface. Rust compounds applied to surfaces in contact with
process fluids such as condensate, feedwater, steam, etc., shall be water soluble or VPI -
Vapour Phase Inhibitor type.

8.2 APPLICATION

About the extent of cleaning, grade of rust removal and roughness, before applying any
coats, the surface shall be perfectly prepared in accordance with the requirements indicated
in this technical specification.

Coats which are applied to the same surface (primer, intermediate and topcoat) shall be
mutually compatible. This requirement also applies to any touch-up and priming carried out
in the workshop. Before applying a coat of paint, the previous coat must be free of foreign
materials and adequately cured.

If a two-coat system is required, subsequent coats shall not be applied until the preceding
coat has properly dried. Before the application of the second coat, all bare spots on the
preceding coat shall be touched up.

Finish coats applied to different parts of an equipment that have the same RAL colour must
be identical (same product and same brand). For example, all stack sections.

Intervals between coats shall comply with manufacture’s recommendations and should
generally be kept to the absolute minimum to prevent contamination between coats. Where
contaminations occur between coats, this shall be completely removed, generally by
washing with a detergent solution and rinsing with clean fresh water.

While work is being carried out, special care shall be taken when applying coats to edges,
corners, discontinuous surfaces, etc. Outer corners and edges will be stripe coated in order
to assure that correct thicknesses are applied.

Each consecutive pass of paint applied to pipes shall overlap the previous pass by 50% to
prevent areas of less thickness.

As a general rule, primers shall be applied only with a brush or an airless spray-gun.

The primer shall be of a different color to the steel to which it is being applied.

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PAINTING AND COATING TECHNICAL PAG. 22 / 54
SPECIFICATION
70240-00-YT_-MIP-TRE-050-ENG REV.: 03

For applying paint, the environmental temperature and humidity conditions recommended
by the paint manufacturer shall be considered. In general, paint must not be applied in any
of the following cases:

• Ambient temperature below 5°C (for epoxy and polyurethane the

ambient temperature must be >10ºC) or above 50°C.

• If it is expected that the temperature will fall below 0°C before the paint
has dried.

• When the temperature of the metal is <3°C above the dew point of the
air.

• Relative humidity above 85%.

• Rain, ice, snow or fog.

• Wind above 20 km/h.

• Outside daylight hours on exterior locations.

• When there are dust and gases in the environment.

No paint shall be forcibly dried under conditions that may affect the substratum or the coats
of paint and/or their adherence to each other.

Special attention shall be paid to ensure there are no stains or deterioration on the inside
of equipment.

Once the work is completed, each equipment item shall be left free of any masking used.
Special precautions shall be taken to carefully check that no instrument, tool, cloth, paper,
screw, etc is left in equipment elbows, corners, etc.

8.3 COATING THICKNESS

The thickness specified for coats of paint shall be strictly observed. Unless otherwise
indicated, the thickness refers to dry coats. The thicknesses to be applied are given in table
1- Painting systems details.

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SPECIFICATION
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8.4 REPAIRS

All defects on painted surfaces, such as inadequate adhesion, mechanical damage, blisters,
inclusions, breaks, etc., shall be repaired so that the final coat satisfies the conditions
specified.

All defective areas shall be completely cleaned, including adjacent areas to within
approximately 100 mm of the defect. The state of the surface shall be inspected before
applying the painting system.

If the defects to be repaired cover small zones, they shall be brushed with a mechanical
brush down to a firmly adhered coat of paint or, if there is no such coat, down to the bare
metal. The dust resulting from brushing shall subsequently be cleaned, followed by the
painting system specified.

If the defects to be repaired cover more than 20% of the painted surface, or are spread
throughout the surface (regardless of the %) all the layers of defective paint shall be
completely removed and the surface shall be prepared and completely painted in
accordance with this specification.

8.5 SURFACES RENDERED INACCESSIBLE AFTER ERECTION

Surfaces that will not be accessible after final erection (faces of adjoining beams, floors
under equipment, etc.) shall be painted with the complete system specified while they are
still accessible. This work may be carried out at site before final erection, or in the workshop
if they are not going to be accessible after delivery to the site.

Only the transition area of steel parts embedded in concrete shall be painted.

8.6 SURFACES TO BE WELDED AFTER PAINTING

An unpainted border of 30-50 mm (depending on the thickness of the sheet to be welded)

shall be left on surfaces to be welded after they have been painted. This strip shall be
corrosion protected using weldable zinc silicate shop primer, 20-30 μm thick, or stripping
varnish or adhesive paper, until the component is welded. After welding, the border and the
weld shall be prepared and painted in accordance with this specification.

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SPECIFICATION
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8.7 ADDITIONAL COAT TO PAINTED SURFACES FREE OF DEFECTS

If additional coat or coats are to be applied to an already painted surface, the painted
surface shall be cleaned with cloths or brushes using solvents suited to the already applied
paint. If the type of paint is not known, tests shall be carried out on small surface areas with
different solvents or detergents until it can be established which of them leaves the surface
clean without affecting the coating. Very smooth surfaces will have to be lightly blasted or
brushed to obtain adequate roughness for the paint to adhere. Once the surface is clean
and dry, the specified coats of paint shall be applied.

8.8 CONCRETE

The surfaces which may be exposed to chemical aggression are the chemical reagent
drums, chemical drain chases, effluent and neutralization basins or the floor of the battery
room.

Prior to paint selection, it should be checked whether the paint is resistant to the chemical
to which it may be exposed.

The application will be performed according to the paint VENDOR’s recommendation,

especially about concrete repairs, thickness and sealing coats.

The need of coating on concrete surfaces will be indicated in their respective construction
or Architectural design drawings.

9. COLOR CODE
By means of color coding a method is established for identification of the contents of
pipelines, tanks, and other containers. The internationally RAL color code system shall be
used.

Additionally, color standard defined in this specification depends on the specific technical
regulatory of the project, besides of:

• Aesthetic considerations.

• Identification of equipment classes.

• Identification of the products flowing in the uninsulated overhead pipelines.

Final color selection shall follow CFE specification Table 2, 3, 4, 5 and 7.

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SPECIFICATION
70240-00-YT_-MIP-TRE-050-ENG REV.: 03

9.1 RAL EQUILAVENT TO CFE STANDARIZED COLOR

Number Name RAL

1 White 9003
2 Black 9011
3 Aluminium 9003
4 Dark grey 7012
5 Light grey 9022
6 Rose 3015
7 Violet 4012
8 Red 3001
9 Blue 5007
10 Dark orange 2009
11 Orange 2011
12 Dark green 6005
13 Leaf green 6017
14 Pistachio green 6019
15 Light green 6024
16 Strong yellow 1028
17 Yellow 1021
18 Dark blue 5003
19 Electric blue 5012
20 Light blue 6027
21 Dark brown 8017
22 Clear coffee 1019
23 Ochre 1024
24 Ivory 1014
25 Grey 7042
26 Oyster 1013
27 Slate 7024
28 Brown 3009
29 Natural ochre 8023
30 Light yellow 1002
31 Sand 7032

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SPECIFICATION
70240-00-YT_-MIP-TRE-050-ENG REV.: 03

9.2 COLOR CODE FOR OPERATIONAL ITEMS AND EQUIPMENT

Color for Operational Elements and Equipment

Color according to Color according to
Concept specification CFE- Concept specification CFE-
L0000-15 L0000-15
A
Autotransformer 5 light grey --- ---
B

Water treated cooling

Battery bank (rack) Electric 19 Blue 13 green leaf
tower pump

Railings 16 strong yellow Fuel oil feed pump 2 black

Decirculation water pump

(open circuit), sea water a)- - -
a) Column b) 13 leaf green
Intercommunication horns 5 light grey b) Discharge head c) 13 leaf green
c) Plate base d) ---
d) Suction bowl and hood e) 19 electric blue
e) Motor base

Water pumps for spare

Oil pump lubricant, seals,
17 yellow water treatment systems to 13 green leaf
regulation and delevante
the cycle.

Decirculation water pump

(closed circuit) a) ---
a) Column b) 13 leaf green
b) Inner discharge head c) ---
Water pump for treated black
13 green leaf
water system. c) External discharge head d) 13 leaf green
d) Base plate e) ---
e) Suction bowl and hood f) 19 electric blue
f) Motor base

Continuous cleaning
Fire water pump 8 red system ball recirculation 17 yellow
pump

Freshwater system pump 13 green leaf Miscellaneous purge pump 13 green leaf

Pump for the replacement water Decondensed water

13 green leaf 13 green leaf
system to cooling towers system emergency pump

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SPECIFICATION
70240-00-YT_-MIP-TRE-050-ENG REV.: 03

Color for Operational Elements and Equipment

Color according to Color according to
Concept specification CFE- Concept specification CFE-
L0000-15 L0000-15

Treated black water pump storage Activated sludge

13 green leaf 13 green leaf
tank recirculation pump.

Boiler feed water system

Water treated cooling tower pump 13 green leaf 3 aluminium
pump

Water pumps not

considered above 13 green leaf
Fuel oil feed pump 2 black
a) Outdoors 13 green leaf
b) Inside
Circulating water pump (open
circuit), seawater "Booster" cooling water
--- 13 green leaf
system
Column
Discharge head
"Booster" system of
a) Exterior 13 green leaf discharge and transfer 2 black
defuel oil
b) Interior

Decondensed water
Motherboard 13 green leaf 13 green leaf
system emergency pump

Activated sludge
13.4 or 13.5 --- 13 green leaf
recirculation pump.

Boiler feed water system

Engine base 19 electric blue 3 aluminium
pump

Water pumps not

Circulating water pump (closed considered above 13 green leaf
circuit) ---
a) Outdoors 13 green leaf
Column
b) Inside

Continuous cleaning system ball " Booster" cooling water

17 yellow 13 green leaf
recirculation pump system

Forced circulation pump.

Miscellaneous purge pump 13 green leaf 13 green leaf
Steam water system

"Booster" system of discharge and Condensate extraction

2 black 13 green leaf
transfer defuel oil pump

Engine base 19 electric blue Drainage pump 13 green leaf

Water injection pump to

Dewatering pump 13 green leaf 13 green leaf
the system glands

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SPECIFICATION
70240-00-YT_-MIP-TRE-050-ENG REV.: 03

Color for Operational Elements and Equipment

Color according to Color according to
Concept specification CFE- Concept specification CFE-
L0000-15 L0000-15

Boiler feed pump 3 aluminium Fuel oil handling pump 2 black

Pump dosing and transfer

Decondensed pump 13 green leaf 20 light blue
of chemicals

Vacuum pump:
7 violet
Fire water pump 8 red Hydrogen, carbon dioxide
and nitrogen cylid ---

Diesel fuel pump 12 dark green Oil pump seal lubricants 17 yellow

C
Air boxes
Note (d) Oil purification lubricant
a) Outdoor Yellow
Note (d) heater
b) Indoor
High and low pressure
heaters
Air damper and gases Note (d) Note (d)
a) Outdoor
b) Indoor 30
Heaters for feeding and
transfer of liquid fuel
Strainers and registration covers Note (o) 25 grey Note (d)
a) Exterior
b) Interior

Intake work gates

25 grey
a) Freshwater
25 grey Steam turbine lubricating
b) Untreated sewage water 17 yellow
25 grey oil centrifuge
c) Untreated sewage water
25 grey
d) Seawater

Muddy centrifuge
17 yellow
Conduits 5 light grey a) Exterior
---
b) Interior
Steel chimneys of geothermal well
mufflers 3 aluminium Forced circulation of the
Note (d)
a) Exterior 3 aluminium water and steam system
b) interior

Service and instrument air

Trays 5 light grey 19 electric blue
compressors

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SPECIFICATION
70240-00-YT_-MIP-TRE-050-ENG REV.: 03

Color for Operational Elements and Equipment

Color according to Color according to
Concept specification CFE- Concept specification CFE-
L0000-15 L0000-15
Discharge head
13 leaf green Hydrogen consello oil
a) Exterior system vacuum 1 white
--- compressor
b) Interior
Condenser for closed-
Contact capacitor circuit system with cooling
13 green leaf tower 13 leaf green
a) Outdoor
--- a) Exterior ---
b) Indoor
b) Interior

Condenser for open

Barometric condenser
13 leaf green seawater cooling system 13 leaf green
a) Outdoor
--- a) Outdoor ---
b) Indoor
b) Indoor

D
Dome
Note (d) Ventilation and air
a) Exterior ---
--- conditioning ducts
b) Interior
Decarbonator
13 leaf green
External drainage Note (d) a) Exterior
---
b) Interior
Ducts for air and gas
---
a) Outdoor --- ---
---
b) Interior
E

Steel steps and grids

2 black
a) Galvanized Elevators (cab) 22 light coffee
2 black
b) Carbon steel

Primary and secondary

Eductors 3 aluminium Note (d)
ignition ejectors

Oil lubricant filters Fuel oil filters, feed filter,

17 yellow hot fuel oil, and cold fuel oil 17 yellow
Exterior filter (outer shell)

Diesel fuel oil filter (outer

Water filter (outer shell) 13 green leaf 12 dark green
shell)

Air filter (exterior housing) 18 dark blue --- ---

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SPECIFICATION
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Color for Operational Elements and Equipment

Color according to Color according to
Concept specification CFE- Concept specification CFE-
L0000-15 L0000-15
G

Cabinets, control room board,

Crane
analysis and sampling 31 sand 17 yellow
a) Indoors
a) Outdoors 31 sand 17 yellow
b) Outdoors
b) Indoors

Emergency generator (Diesel unit) 17 yellow --- ---

H
Hydrants 8 red --- ---
M
Swivel meshes
--- Circulation water pump
a) Carbon steel accessories 19 electric blue
13 leaf green motor (closed loop)
b) Housing

Freshwater pump motor or

Motor pump "Booster" 19 electric blue treated black water motor 19 electric blue
cooling tower

Corrosion inhibitor pump

Ammonia motor pumping 19 electric blue motor, dispersants and 19 electric blue
antifouling

Sulfuric acid transfer motor pump Pump motor for boiler feed
19 electric blue 19 electric blue
system

Water softener backwash

Sodium hydroxide transfer motor
19 electric blue pump motor 19 electric blue
pump

Dispersant and antifouling

corrosion inhibitor system agitator
19 electric blue Gas recirculator motor 19 electric blue
motor

Pump motor auxiliary

prelubrication of the water supply Induced draft fan motor,
5 light grey 13 electric blue
system to the steam generator forced and extractors

Circulation water pump motor

19 electric blue Cooling tower fan motor 19 electric blue
(open circuit)

Electric motors not considered in

19 electric blue --- ---
the concept

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SPECIFICATION
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Color for Operational Elements and Equipment

Color according to Color according to
Concept specification CFE- Concept specification CFE-
L0000-15 L0000-15
Support plates for
anchoring towerstronco-
Metal pole for lighting 16 strong yellow Manufacturer standard
conical for wind turbines

Steam air preheater

(envelope) Note (d)
Doors made of steel in the open ---
a) Outdoor Note (d)
b) Indoor
Electrostatic precipitator
Steel doors on the outside --- a) Outdoor Note (d)
b) Indoor

Regenerative air preheater

(envelope) Note (d)
--- ---
a) Exterior Note (d)
b) Interior duct and baskets

Burners (outdoor) 3 aluminium --- ---

R
Pipe racks --- Electrical reactors 15 light green
Reheaters, superheaters and
water walls
Note (d)
a) Outdoor Metal registers ---
---
b) Indoor

Pressure reducers 1 white --- ---

S

Safety signage
See NOM-026-STPS and
a) Outdoors Silos Exterior 12 dark green
NRF-013-CFE
b) Indoors

Centrifugal separators 3 aluminium Air blowers for black water ------

Magnetic separator 11 orange Centrifugal air blowers 19 electric blue

Air dryers 3 aluminium Soot blowers 3 aluminium

Coalescing Separators
---
a) Interior --- ---
17 yellow
b) Exterior
T

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SPECIFICATION
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Color for Operational Elements and Equipment

Color according to Color according to
Concept specification CFE- Concept specification CFE-
L0000-15 L0000-15
Demineralized water
Boards (see cabinets) 12 dark green
storage tank 1 white
a) Exterior 14 pistachio green
a) Exterior 1 white
b) Interior 26 oyster
b) Interior

Pipes and fittings (Interior):

a) Vapor
b) Main steam
c) Fuel oil
d) Freshwater
Storage tank for fresh or
e) Treated black water
potable water 1 white
f) Untreated black water ---
a) Exterior 1 white
g) Marh water
b) Interior
h) Sea water
i) Dilute sulphuric acid
j) Desalination
k) Ash
l) Sludge residue
Pipes and fittings (Exterior):
a) Condensate or RH > 80% a) ---
b) Temp. less than 60ºC b) Note u)
c) Temp. from 60ºC to 100ºC c) ---
d) Temp. from 101ºC to 400ºC d) --- Decanter tank
9 blue
e) Chemical substance e) Note u) a) Exterior
5 light grey
f) Buried f) Not applicable b) Interior
g) Int. of building g) Note c)
h) Outdoors h) Note c)
i) Sludge residue i) Note u)
j) Lubricating oil j) Note e)

Tank for storage of lubricating oils,

Ash handling tank
clean or sicilous 5 light grey 9 blue
a) Exterior
a) Exterior --- 5 light grey
b) Interior
b) Interior

Water storage tank of

Ammonia dilution tank seals apress-estopase
22 light coffee 13 leaf green
a) Outdoor a) Outdoor
--- 1 white
b) Indoor b) Indoor

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SPECIFICATION
70240-00-YT_-MIP-TRE-050-ENG REV.: 03

Color for Operational Elements and Equipment

Color according to Color according to
Concept specification CFE- Concept specification CFE-
L0000-15 L0000-15
Dilution tank of phosphates,
Distilled water storage tank
sulfites, hydrazine or morpholine 22 light brown 1 white
a) Exterior
a) Outdoor 1 white 1 white
b) Interior
b) Indoor

Daily service tank and storage of

Fire water storage tank
sodium hydroxide 22 light coffee 1 white
a) Outdoor
a) Outdoor --- 1 white
b) Indoor
b) Indoor

Storage tank of treated

Water system mixing tank
1 white black water: 1 white
a) Outdoor
1 white a) Exterior 1 white
b) Indoor
b) Interior
Continuous and bottom extraction Softened water storage
purge tank Note (d) tank 1 white
a) Exterior --- a) Exterior 1 white
b) Interior b) Indoor
Desedimentation tank and
Water storage tank of
deareator
1 white seals to turbine ---
a) Exterior
--- a) Exterior ---
b) Interior
b) Interior

Storage tank for

Oil tank seals for hydrogen compressed air for
7 violet instruments 18 dark blue
a) Exterior
-- - a) Outdoor ---
b) Interior
b) Indoor
Service air storage tank
Power transformer, auxiliary and
and synchronous
starter 5 light grey 18 dark blue
condenser
a) Outdoor 1 white ---
a) Outdoor
b) Indoor
b) Indoor

Excitation transformer Fuel oil storage tank Ceiling 2 blackwall

5 light grey
a) Outdoor a) Outdoor 4 grey
1 white
b) Indoor b) Indoor 5 light grey

Decondensate storage
Hopper
12 dark green tank 1 white
a) Exterior
Note (d) a) Outdoor 1 white
b) Interior
b) Indoor

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SPECIFICATION
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Color for Operational Elements and Equipment

Color according to Color according to
Concept specification CFE- Concept specification CFE-
L0000-15 L0000-15

Storage tank of dispersant and Condensate replacement

antifouling corrosion inhibitor 20 light blue storage tank 1 white
a) Outdoor 20 light blue a) Outdoor 1 white
b) Indoor b) Indoor

Fiberglass sodium hypochlorite

storage tank Portable chlorine storage
1 white 5 light grey
tank
Exterior

Fuel oil storage tank for

Muddy waste storage tanks
4 grey daily use 4 grey
a) Exterior
1 white a) Outdoor 5 light grey
b) Indoor
b) Indoor

Diesel storage tank

Sulphuric acid service storage tank
1 white a) Outdoor 3 aluminium
a) Exterior
--- b) Interior 1 white
b) Indoor

Spent oil tank Crusher

5 light grey 12 dark green
a) Exterior a) Exterior
------- Note (d)
b) Interior b) Interior
Conical trunk towers for wind
turbines 1 white
--- ---
a) Exterior 26 oyster
b) Interior
O
Anionic unit, cationic unit and
mixed bed unit 13 leaf green
--- ---
a) Exterior ---
b) Interior
V
Enveloping thyro-induced
Valves in: fan and box 19 blue-electric
---
a) Interiors of buildings a) Exterior Note (d)
Note b)
b) Outdoors b) Interior Note (d)
c) Spiral casses

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SPECIFICATION
70240-00-YT_-MIP-TRE-050-ENG REV.: 03

Color for Operational Elements and Equipment

Color according to Color according to
Concept specification CFE- Concept specification CFE-
L0000-15 L0000-15

Surround gas recirculation

Forced draft fan, enclosure, fan and box Note (d)
diffuser, input box and gearbox 19 electric blue
a) Exterior ---
a) Exterior Note (d)
b) Interior Note (d)
b) Interior
c) Spiral casing

Forced Tirist Fans Delubrication

System 17 yellow
--- ---
a) Outdoor 13 green leaf
b) Indoor

EXPLANATORY NOTES:
a) Under conditions of exposure to the elements, use the system according to the climatic zone indicated in table 12 of the
CFE D8500-01 specification.

b) The color of the body of the valves must be a function of the fluid they handle. The steering wheel and/or actuator color 11
orange according to CFE L0000-15 specification. If the valve is thermally insulated, apply subsection (c), without omitting to
cover the flywheel and/or actuator.

c) For operational elements and equipment with temperatures greater than 60 ° C, which use thermal insulation, an
anticorrosive coating must be applied, according to the temperature at which they operate, according to specification D8500-
01, table 12.

d) No finishing is required. The color is that of the primary.

e) They must be identified according to the fluid they handle, complying with the distinctive color code according to table 7 of
this specification.

f) In soils with resistivity less than 100 -m, they must carry cathodic protection.

g) For maintenance, the provisions of table 13 of the CFE D8500-01 specification must be applied.

h) On galvanized surfaces affected by welding, perforations or other defects, they must be coated with the primary CFE-P26
according to the CFE D8500-02 specification.

i) In case the galvanized surface requires additional coating, the system must be used according to the environment indicated
in table 13 of the CFE D8500-01 specification.

j) They are covered by the supplier.

k) Does not require anticorrosive coating.

l) It is coated only when it is carbon steel or cast iron.

m) It has nitrogen seal at a minimum gauge pressure of 49 kPa during storage. In operation it does not require coating.

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SPECIFICATION
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n) For chimneys, as a precautionary sign the upper end of the structure on its outer side, must be identified with 6 alternating
bands, each of colors 1 white and 8 red according to specification CFE L0000-15. With a total width equivalent to 12% of the
total height of the chimney. - In concrete chimneys apply primary epoxy-polyamide zinc phosphate (CFE-P19) and modified
polyurethane finish of high solids (CFE-A29), according to specification CFE D8500-02. - In metal chimneys without shaft
apply inorganic primary self-curing solvent-based zinc (CFEP11) and polysiloxane finish (CFE-A24), according to specification
CFE D8500-02.

o) It depends on the system used in factory and assembly, see table 2.

p) Remove contaminants with pressurized air before using the vapour phase inhibitor. Preparation with pressurized abrasives
should not be used.

q) The identification of the tank must be done according to subsection 6.3.1.2 of this specification.

r) The provisions of table 14 of the CFE D8500-01 specification must be applied.

s) You must wear stripes 10 cm wide of 16 strong yellow color along the walker area.

t) In case of requiring coatings due to corrosion problems, a study must be made to select the appropriate coating system.

u) The selection of color must be based on the fluid it conducts, in accordance with the provisions of chapter 6.2 and 6.3.

v) In the condensers of open cooling system with seawater, the water boxes inside must be protected with the coating indicated
in the specification CFE XA000-02 "Condenser and associated equipment, high and low pressure heaters and degasifier"

w) For electrical equipment exposed to weathering, the specification CFE D8510-01 should be consulted

9.3 COLOR CODE FOR CIVIL WORKS, EQUIPMENT AND OPERATING ITEMS

Color for civil works, equipment and operational elements

Color according to Color according to
Concept specification CFE- Concept specification CFE-
L0000-15 L0000-15
A
Flowerbeds or planters
a) Apparent hammered ---
--- ---
concrete 31 sand
b) Flattened
B

Concrete base 16 strong yellow Railings 16 strong yellow

C
24 ivory(body) 13 leaf green
Turbogenerator housing Mesh fences
8 red (skirting board) 1 white

Steel chimneys 3 aluminium Concrete chimneys 8 red and 1 white

Concrete exposed to sea

1 white --- ---
breeze

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SPECIFICATION
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Color for civil works, equipment and operational elements

Color according to Color according to
Concept specification CFE- Concept specification CFE-
L0000-15 L0000-15
D
Chemical spill containment
dams
Concrete ducts for inland
--- ---
a) Indoor seawater
b) Exterior
E
Metal structures lined with ---
Buildings in general --- sheet Metal structure
(exterior) 26 oyster

Steel structures
---
a) Exterior Galvanized structures ---
---
b) Interior

Metal structures outdoors

25 grey
Steam generator, Buildings in general 26 oyster
19 electric blue
intake work

Metal structure (interior) 19 electric blue --- ---

F

Neutralization pits, purge

Concrete skirts of buildings --- collecting pits and balance ---
pits (b) Interior

G
Fittings 16 strong yellow --- ---
L
Sheet (outer) 9 blue Sheet (interior) 26 oyster
M

Winches 16 strong yellow --- ---

O
Concrete intake work
a) Immersed in fresh water 5 light grey
--- ---
b) Immersed in seawater (To ---
prevent the adhesion of
organisms in seawater)
P

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SPECIFICATION
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Color for civil works, equipment and operational elements

Color according to Color according to
Concept specification CFE- Concept specification CFE-
L0000-15 L0000-15

Cooling tower pools (for

contact conditions) 20 light blue
a) Exterior 20 light blue Squares, walls and stone
---
b) Interior 20 light blue coatings
c) Intake work 20 light blue
d) Sulphuric acid injection zone

Floor
5 light grey
a) Metallic Steel lamp poles 16 strong yellow
5 light grey
b) Concrete

Signaling of streets and 16 strong yellow

Horizontal traffic marking 16 strong yellow
garrisons 1 white
T
Chemical trenches --- --- ---

EXPLANATORY NOTES:
a) Under conditions of exposure to the elements, use the system according to the climatic zone indicated in table 12 of the
CFE D8500-01 specification.

b) The color of the body of the valves must be a function of the fluid they handle. The steering wheel and/or actuator color 11
orange according to CFE L0000-15 specification. If the valve is thermally insulated, apply subsection (c), without omitting to
cover the flywheel and/or actuator.

c) For operational elements and equipment with temperatures greater than 60 ° C, which use thermal insulation, an
anticorrosive coating must be applied, according to the temperature at which they operate, according to specification D8500-
01, table 12.

d) No finishing is required. The color is that of the primary.

e) They must be identified according to the fluid they handle, complying with the distinctive color code according to table 7 of
this specification.

f) In soils with resistivity less than 100 -m, they must carry cathodic protection.

g) For maintenance, the provisions of table 13 of the CFE D8500-01 specification must be applied.

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SPECIFICATION
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h) On galvanized surfaces affected by welding, perforations or other defects, they must be coated with the primary CFE-P26
according to the CFE D8500-02 specification.

i) In case the galvanized surface requires additional coating, the system must be used according to the environment indicated
in table 13 of the CFE D8500-01 specification.

j) They are covered by the supplier.

k) Does not require anticorrosive coating.

l) It is coated only when it is carbon steel or cast iron.

m) It has nitrogen seal at a minimum gauge pressure of 49 kPa during storage. In operation it does not require coating.

n) For chimneys, as a precautionary sign the upper end of the structure on its outer side, must be identified with 6 alternating
bands, each of colors 1 white and 8 red according to specification CFE L0000-15. With a total width equivalent to 12% of the
total height of the chimney. - In concrete chimneys apply primary epoxy-polyamide zinc phosphate (CFE-P19) and modified
polyurethane finish of high solids (CFE-A29), according to specification CFE D8500-02. - In metal chimneys without shaft
apply inorganic primary self-curing solvent-based zinc (CFEP11) and polysiloxane finish (CFE-A24), according to specification
CFE D8500-02.

o) It depends on the system used in factory and assembly, see table 2.

p) Remove contaminants with pressurized air before using the vapour phase inhibitor. Preparation with pressurized abrasives
should not be used.

q) The identification of the tank must be done according to subsection 6.3.1.2 of this specification.

r) The provisions of table 14 of the CFE D8500-01 specification must be applied.

s) You must wear stripes 10 cm wide of 16 strong yellow color along the walker area.

t) In case of requiring coatings due to corrosion problems, a study must be made to select the appropriate coating system.

u) The selection of color must be based on the fluid it conducts, in accordance with the provisions of chapter 6.2 and 6.3.

v) In the condensers of open cooling system with seawater, the water boxes inside must be protected with the coating indicated
in the specification CFE XA000-02 "Condenser and associated equipment, high and low pressure heaters and degasifier"

w) For electrical equipment exposed to weathering, the specification CFE D8510-01 should be consulted

9.4 COLOR CODE FOR PIPING

All piping shall be color coded or banded and the contents of the piping or the piping system
shall be identified with standard pipe labels. The tags, labels, letter type and size, color etc.
for the identification of the pipes and equipment and shall comply with specification 70240-
00-YT_-MIP-TRE-054 "Labelling Procedure".

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SPECIFICATION
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Piping colors (NOM-026-STPS)

Identification Color
Fluid Fluid
color Identification of
Insulating oil 17 yellow Instrument air 30 light yellow

Lubricating oil 17 yellow Air service 30 light yellow

Concentrated sulfuric acid 16 strong yellow Seawater 13 green leaf

Deaerated water (boiler

Condenser water 13 green leaf 13 green leaf
feed)
Demineralized or
Fire water 8 red 13 green leaf
evaporated water

Raw water 13 green leaf Black water 13 green leaf

Circulating water (open

13 green leaf Treated black water 13 green leaf
circuit)

Circulating water (closed

13 green leaf Drinking water 13 green leaf
circuit)

Water treated with sulfuric

Lime treated water 12 dark green 17 yellow
acid

Softened water 12 dark green Fuel oil 17 yellow

Carbon dioxide 16 strong yellow Chlorine 16 strong yellow

Diesel 17 yellow Oxygen gas 16 strong yellow

Fuel gas 16 strong yellow Exhaust gases 17 yellow

Hydrogen 16 strong yellow Nitrogen 16 strong yellow

Chemicals in solution 16 strong yellow Gaseous chemicals 16 strong yellow

High pressure steam 16 strong yellow Purge steam 17 yellow

Low pressure steam 17 yellow --- ---

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SPECIFICATION
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10. INSPECTION &TESTING FOR PAINTED SURFACES

10.1 GENERAL

All surfaces that are to be painted shall be visually inspected before and after the work is
carried out.

The VENDOR shall appoint an inspector to be responsible for the work, both in shop and
on site, independently from the inspection to be carried out by the BUYER’s Inspection
Service.

To inspect any phase of the work, the PURCHASER's Inspection Service shall always have
access to the place where the work is being carried out and to the records.

The Inspector shall inform the PURCHASER of any deviations from the paint manufacturer's
instructions or from this specification and the PURCHASER shall decide on the action to be
taken.

The personnel involved in the surface preparation and coating application works shall be
certified to a recognized coating inspection entity, such as NACE or FROSIO. For internal
coating applications, a level II is required as a minimum.

10.2 INSPECTION INSTRUMENTS

The VENDOR shall have the standards and instruments needed for inspection and control
of work, including humidity gauges, surface thermometers, ambient thermometer, cotton
cloths to verify the absence of water and oil in the air of the compressors, visual standards
in accordance with ISO 8501 / SSPC-VIS 1, surface roughness meter, wet and dry film
thickness gauges, detectors for film defects (such as pitting, cracks, lack of adhesion),
adhesive tape, adherence tester, viscometer, etc.

Test instruments shall be calibrated as many times as necessary. Once the instruments
have been calibrated they shall be tagged with a series number. The tag shall also indicate
the date of the last calibration. When the instruments require a previous verification, this
verification shall be performed on probe of the same type material to be tested.

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10.3 INSPECTION STAGES

The inspection of coats, both in the workshop and at site, shall include all stages of work
that may affect the behavior of paints. The following shall be inspected as a minimum:

10.3.1 Reception of Materials

This will include inspection of the containers, the documentation that goes with them and
the storage conditions.

10.3.2 Ambient Conditions

Suitable ambient conditions, both in the preparation of surfaces and coatings application,
shall be checked and recorded in the inspection reports.

Workshop-application: Prior to the beginning of the surface preparation until the end of the
curing process of the coating system the climatic conditions must meet the following
requirements:

• Surface Temperature: 5 to 35 °C (or in accordance with material data sheet)

• Dew point difference: >3K

• The Relative Humidity (RH) is below 85%

• Prepared surfaces shall be coated within 8 hours of cleaning, without exception.

Prepared surfaces allowed to remain undated for longer periods or those on which rust
blooms begin to form shall be re-cleaned prior to coating.

• The climatic conditions must be monitored and reported according to ISO 12944-8
(2018), appendix H.

For painting work on site, the climatic conditions must meet the requirement of a 4K dew
point difference.

10.3.3 Surface Condition before Blasting

Before applying the first paint all surfaces must be free of surface defects (e.g. rust or iron
scaling), free of foreign matter (moisture, dust, grease, oil, old paints, blast materials, etc.),
and free of not-allowed, water-soluble salt contaminations.

For internal linings of storage tanks and equipment, the surface condition shall comply with
the recommendations specified in NACE SP0178:2007.

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The surface condition before blasting shall be recorded in the inspection report.

10.3.4 Surface Preparation by Blasting

The degree of cleanliness must meet the specification requested for each paint system
detailed in table 1. Visual inspection shall be carried out according to ISO 8501-1 and
applicable SSPC.

The absence of water soluble salts shall be verified using the Bresle Test according to ISO
8502-6:2020. Acceptance criteria shall be 7µg/cm2 maximum, for C3 and C5 external paint
systems, and 4µg/cm2 maximum for internal linings.

The surface roughness shall be verified by using the surface replica technique (Testex).
The profile shall be within the roughness ranges specified in chapter 6 of this specification.

The results of the surface preparation after blasting shall be recorded in the inspection
report.

10.3.5 Paints Verification and Preparation

The type of paint, its color, date of manufacturing, batch number, expiration date,
manufacturer's name, directions for use, must be shown clearly and unambiguously on
every container of paint. The same is valid for containers of thinners accordingly.

Before applying check the paints for their applicability under current conditions. Points
requiring special considerations include skinning over, sedimentation, stirrability and
compatibility with the primer on the object to be painted.

Preparation, mixing and application of each of the specified paints and coats, in accordance
with the paint manufacturer´s instructions.

10.3.6 Inspection during coatings Application

While actual work is in progress, checks shall be periodically carried out to verify the surface
temperature, relative air humidity, air temperature and be sure that the surface temperature
is at any time in accordance with chapter 7.

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During application check the wet film thickness according to the data sheet of the product
and the paint system to obtain the correct final dry film thickness. Those readings must be
recorded at least 3 times a day.

Inspection tests shall be done at random. Inspection of painting coats being applied shall
be carried out as follows:

• Checking of the drying of the paint,

• Checking visually for uniformity, color (according the product technical data sheet),
brightness (gloss, semi-gloss or mat according to the product technical data sheet),
coverage and for any damages and flaws. Zinc ethyl silicate and zinc epoxy primers
should not show chalking,

• Measuring of the DFT informative for conformity to requirements as provided in ISO

19840 (Magnetic method). When the film thickness is found defective, then the coat
shall be corrected to meet that indicated in the corresponding pain cycle.

• Checking for pin holes the internal linings of tanks and equipment by high voltage
detector as per ASTM D-5162. The applied voltage to the detector shall be 5 V minimum
per micron of actual measured thickness. Acceptance criteria shall be the total absence
of holidays or discontinuities.

• When any discontinuity is detected, it shall be sanded and recoated. Once it is dry,
the continuity of the coating shall be checked again.

10.3.7 Final Inspection

After completion of the painting works, the following inspection activities shall be carried out
(at random):

• Manual checking of drying and hardness of the paint system,

• 100% Visual inspection for uniformity, coverage and for any damages and flaws,

• 100% Visual inspection to verify the absence of defects or bubbles, sagging, nicks,
scratches, blistering, orange pealing, and other defects which undermine the
effectiveness and aesthetics. Overspray, which effects the aesthetics, shall be
minimized. Following shall be used as guide for visual inspection of the state of the
surface:

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SPECIFICATION
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Visual inspection Scope Acceptance criterion

Surface contamination: no presence
of dust, oil, salts 100%. Total absence of foreign matter.
or grease
Absence of Pitting, cavities, blisters,
bubbles,
100%. Total absence of defects.
scratches and bucking; Lack of
peeling; Film uniformity
If any defect is observed during
the paint
Mechanical damage application process, it will be
repaired before
continuing with the works
Uniformity of color and gloss (only of
Coincidence of the color with
finish paints)
that requested
Confirmation that the finish colour
with a maximum tolerance of
corresponds to that
∆E*ab < 2
specified

• Measuring of the DFT. Thicknesses shall be measured with suitable instruments

(magnetic gages) and in accordance with that stipulated in SSPC-PA-2. Scope: A
minimum of 5 triple readings will be carried out for each 10 m2 or fraction thereof.
Acceptance criteria:

- The measurements are always considered effective, that is, on the crests of the
blast cleaned profile.

- The arithmetic mean of the three readings at each point must be at least 80% of
the specified thickness.

- The arithmetic mean of all the measurements of each element must be at least
the specified thickness.

- Areas of excessive thickness shall be avoided. It is recommended that the

maximum thickness for the complete system does not surpass two (2) times the
nominal DFT, and that individual values do not surpass three (3) times the
nominal DFT although in the priming coat it should not surpass 1.5 times its
thickness. In cases where the DFT is higher than the maximum DFT, an
agreement between the experts of parts shall be reached. It some products there
is a critical maximum DFT.

When the foregoing is not satisfied, the thickness of the affected coat shall be corrected
to meet that indicated in the corresponding paint cycle

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• Adhesion test. Tensile adhesion tests, when required, shall be carried out by
traction or by cutting

- Pull-off or cutting test can be used. Pull-off test shall be in accordance with ISO
4624 with a minimum load of 3 MPa for mechanical type measuring equipment
(Elcometer 106) and 5 MPa for hydraulic type equipment (PAT), except for
materials such as stainless steel, cold rolled steel, low alloys, etc. that the
minimum load will be 2 MPa with the mechanical type equipment and 4 MPa
with the hydraulic type equipment. Acceptance criterion: 4 of every 5 tests shall
surpass the established minimum value.

- Cutting test can shall be performed by according to standards ISO 2409 (only
for DFT < 240 microns and without ethyl silicate) or ASTM D-3359 method A,
cross cut test method. The acceptable minimum value for the tests by cutting
will be 4A. In the event of detecting defects in the adherence, it will be necessary
to blast-clean again and to repeat the complete process.

• Checking the final RAL color, as specified.

• For internal linings of tanks and equipment, checking that the paint system applied
is free of pores and pinholes, according to ASTM D-5162, as detailed in section 10.3.6.

The results of the inspection shall be reported in the Inspection Report.

10.4 DEFECTS REPAIR CONDITIONS

Subject to the approval, and after determining the scale and type of the defects, the
following methods of repair shall be applied:

• Major defects (products, application and unsatisfactory inspection results). The paint
shall be removed completely by abrasive blast-cleaning and the entire painting
system shall be re-applied.

• Minor defects (localized appearance, scratches, etc.). Subject to the approval of

Manufacturer, and according to the chosen system, localized paint removal with total
or partial elimination of the system and re-painting.

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• Thickness defects. A building-up of the insufficiently thick areas shall be carried out,
considering the recoating interval of the support coat.

11. HOT DIP GALVANIZING

Hot dip galvanizing for general components shall be carried out in accordance with
ASTM A123. Fasteners shall be hot dip spun galvanized in accordance with ASTM A153.

Small areas of the galvanized coating that are damaged in any way shall be restored as
follows:

• Damaged surfaces shall be cleaned according to SSPC-SP-2 by thorough wire

brushing to give a metallic clean surface.

• Application of suitable number of coats of zinc-rich paint containing more than 90

percent w/w of zinc in dried film. The dry film thickness shall exceed at least 50
percent the thickness of the desired galvanization. In case of application of a low
melting point zinc alloy repair rod, the alloy thickness shall be at least the same
as the desired galvanization.

• The restored area shall not exceed 1 percent of the galvanized surface

12. BURIED PIPE WRAPPING

The wrapping (or coating), corresponding with system 9 in table 1, shall be cold applied
without special equipment, resistant to soil stress, shall have good conformability and
consistent uniform thickness and shall be compatible with common pipe coatings.
Coating shall also have good resistance to cathodic disbonding.

Coating shall be applicable to the outer part of buried steel pipes with fluid operation
temperature up to 120ºC.

Outer protection shall be applied in the pipe straight sections and accessories as well as
all the system buried parts such as valves, filters, etc.

The protection shall be carried out either in the workshop or on site, depending on the
project characteristics and particularities.

The wrapping shall be designed for a long term in-ground performance.

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For buried stainless steel piping in case of applicable, VENDOR shall provide a list of
deviations from this specification or detailed information on VENDOR standard system.
BUYER shall analyze and approve specific procedures.

12.1 APPLICATION PROCEDURE

The coating shall be carried out complying with the following ambient conditions:

• Ambient temperature higher than 10ºC or as indicated in the product data sheets

• Without rain or fog

• With relative humidity below 80%

For already mounted pipelines the coating works shall be carried out after the
corresponding pressure tests have been made.

For pipeline sections that will be coated prior to welding, the pipe wrapping shall
commence and terminate a minimum distance of 100 mm from each weld joint. This bare
area shall be prepared and wrapped in accordance with this specification after successful
pressure test. The joints shall be reinforced with the adequate overlap.

The wrapping application procedure consist of four steps: surface preparation, primer
application, anti-corrosion tape and mechanical protection tape.

12.1.1 Surface Preparation

The cleaning process shall remove all oil grease, weld slag, rust and any other foreign
matter from the pipe external surface.

The applied cleaning method shall not result thinning of the pipe wall beyond the limits
of the pipe specification.

Cleaning shall be carried out immediately before application of the priming coat.

For site coated pipelines the surface preparation shall be in accordance to SSPC-SP2
“Hand Tool Cleaning” or SSPC-SP3 “Power Tool Cleaning”. High pressure water wash
is also suitable.

Shop coated carbon steel pipelines shall be cleaned before initial priming by blast
cleaning (Sa 2 1/2).

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12.1.2 Primer
The primer is intended to give high cohesion between pipe surface and the coating
system. A thin layer of a primer shall be applied on the clean surface, using a brush,
roller or by machine spray application.

The primer shall be easy to apply, fast dry, have high adhesion to the tape and shall
provide a uniform smooth surface.

Priming shall not be carried out under damp or frosty condition unless approved means
of heating and drying of pipes are used. Any pipe that has become wet after cleaning
and priming, or stood overnight before wrapping shall be re-cleaned to the required
standard and re-primed.

The primer shall be applied in a thin layer without runs, sags, drips, holidays (gaps or
voids) or other defects. Should any defects be found in the primed surface, then the pipe
shall be re-cleaned and primed to the required standard.

Freshly primed pipes shall be properly supported on racks, and allowed to be

uncontaminated by moisture, dirt or other foreign matter.

12.1.3 Anti-Corrosion Protection

Anti-corrosion tape assures a high bond to the primed surface.

Anti-corrosion tape shall be applied on the primed surface right after the primer
application being rolled in spiral with an adequate overlap, keeping the precise tension
and angle in order to enhance the adherence and avoid creases.

The following wrapping overlaps shall be applied:

Minimum
Nominal Pipe Size
Overlap

Up to 3” 12 mm

3” to 8” 25 mm

Over 8” 50 mm

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SELLER shall indicate the % overlap to be applied according to its product characteristics.

12.1.4 Mechanical Protection Tape

Mechanical protection tape shall give protection against mechanical damage over inner
wrap during pipe lowering-in and back-fill operations.

Mechanical protection tape achieves a complete bond to the anti-corrosion tape.

Mechanical protection tape will be rolled in spiral over the anti-corrosion tape, in the
same direction and with the same overlap than anti-corrosion tape, keeping the precise
tension and angle to enhance the adherence and avoid creases.

12.2 HANDLING
Coated and wrapped pipe shall be handled with non-abrasive canvas or leather belts, or
with other equipment designed to prevent damage to coating. Steel slings shall be not
used.

Skids used to support coated and wrapped pipe shall be padded.

Walking on the pipe shall not be permitted.

Laid pipe in the trenches shall be covered in the shortest time. The stones of the trenches
filling material will be removed prior to pipe installation.

12.3 INSPECTION OF PIPE WRAPPING

Once the wrapping works have finished, pipe coating shall be subject to visual
inspection. This inspection shall ensure that the coating is continuous, the overlap is
correctly maintained and that there are no wrinkles in the tape.

Afterwards, and before lowering the pipe into the trench, it shall be performed an
inspection with an electrical holiday detector (dielectric strength test).

The holiday detector shall be used to check that there is a continuous coating over the
pipe surface. The voltage of detector shall have alternative current of 10000 V and 50
cycles and it will be equipped with a positive signal system.

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The holiday detector's setting shall be checked each 4 hours or when a noticeable
change in ambient humidity has occurred.

All defects, whether discovered visually or by means of the holiday detector, shall be
clearly marked and repaired with procedures specified in each individual coating system.
The repaired area shall be tested with a holiday detector after the repair is completed.

13. HEALTH, SAFETY AND ENVIRONMENTAL REQUIREMENTS

13.1 GENERAL

HSE Requirements are detailed in Project Procedure “HSE Requirements for Vendors”
70240-INT-091-PD-0001.

The following materials or substances shall not be used within the package, as they are
strictly prohibited:

• The project shall comply with the Montreal Protocol and no equipment provided
by VENDOR shall contain any banned Chlorofluorocarbons (CFCs) or Halons.

• No Supply provided by VENDOR shall contain any Polychloro Biphenyls (PCBs).

• No Supply provided by VENDOR shall contain any Asbestos.

VENDOR shall clearly indicate in his proposal that the SUPPLY does not contain any of
the prohibited substances.

VENDOR must include in his technical quotations, one specific chapter dedicated to the
HSE topics. VENDOR shall address the following issues:

• Confirm compliance with HSE Codes, Regulations, Standards and Project

Specifications listed in this Specification.

13.2 PERSONNEL PROTECTION

Material Safety Data Sheets on all products are available on request. These sheets and
all precautionary statements on the product container(s) should be read before handling
and applying the product. When two component products are activated, the activated
mixture will have the hazards of both components.

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13.3 FIRE AND EXPLOSION

Most of paints contain flammable organic solvents. As soon as a paint container is

opened, solvent vapors are released. The flash point is the lowest temperature at which
a liquid gives off enough vapor to form a flammable mixture in contact with air. If the flash
point of the paint is lower or close to the temperature of the air there is a very
considerable risk of fire or explosion. It only needs a spark of flame to set it off. If the
flash point exceeds the air temperature there is still a risk of fire. Therefore no naked
flames, cigarettes or matches should be allowed near the area where paint is being
applied or stored.

Precautions should also be taken to avoid sparks caused by metal to metal contact or
from electrical appliances. If a fire involving paint does occur:

• Use a dry chemical, foam, or CO2 extinguisher.

• Protect yourself from the fumes with breathing apparatus

• Do not extinguish with water, as paint solvents float on water and this helps to
spread the fire.

14. GUARANTEE
Warranty period shall be as specified in the Purchase Order of each equipment. At least
the VENDOR shall offer a guarantee of two (2) years against any defect occurring in the
protection of the equipment, either on the surface preparation or in the paint application
or in the quality of the products used.

At the end of the warranty period the following conditions shall be met for painted
surfaces:

• Rust on the surface grade Ri 0 (0% of rusted surface) of ISO 4628-3 Evaluation
of painting coat degradation.

• Blistering: maximum density low, grade 1; Maximum size 4 (as per ISO 4628)

• Cracking: maximum size of cracks of order 2 as per ISO 4628

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If during the warranty period defects are detected in the preparation of surfaces, in the
composition or in the application of paint systems, the VENDOR is obliged to remove
and repair the defective paints at his own expense. Once the repairs have been carried
out the warranty period extension will be as indicated in Purchase Order. Repairs shall
not affect the scheduling of other work to be carried out.

15. DOCUMENTATION
15.1 BID STAGE DOCUMENTATION

During bid stage a Painting Procedure shall be submitted for each equipment or item,
including as a minimum:

• Surface preparation

• Coating type and thicknesses for each coat

• Final coat colors

• Manufacturer paints technical data sheets

15.2 PROJECT STAGE DOCUMENTATION

During project stage the Painting Procedure to be submitted for each equipment or item
shall include as minimum:

• Surface preparation

• Coating

• Coating application

• Inspection by manufacturers (including thickness measurement)

• Painting systems to be applied including coat colors

• Paint report template to be used (template in Annex A or similar shall be used)

• Material data sheets (MDS) of applied paints

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• Material safety data sheets (MSDS) of paints that are to be applied at Site

• Shop painting report filled in.

15.3 SHOP PAINTING REPORT

At the completion of the painting works, a Paint Report shall be filled in (for reference
format please refer to CFE D8500-01). This document shall be available at the final
inspection of the material or equipment and must be checked prior to release of the
inspected material.

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