DID1 ECU

-
reference manual
Baldur Gíslason

July 16, 2022

1
Contents Contents

Contents

1 Introduction 4
1.0.1 Terminology . . . . . . . . . . . . . . . . . . . . . . . 5

2 Wiring 8
2.1 Pin-outs and description . . . . . . . . . . . . . . . . . . . . 8
2.1.1 Pin numbering . . . . . . . . . . . . . . . . . . . . . 8
2.1.2 Connector 1 pin-out . . . . . . . . . . . . . . . . . . 8
2.1.3 Connector 2 pin-out . . . . . . . . . . . . . . . . . . 8
2.1.4 Connector 3 pin-out . . . . . . . . . . . . . . . . . . 9
2.1.5 Connector 4 pin-out . . . . . . . . . . . . . . . . . . 10
2.1.6 Connector 5 pin-out . . . . . . . . . . . . . . . . . . 12
2.2 Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3 Wiring guidelines . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3.1 What is required . . . . . . . . . . . . . . . . . . . . 14
2.3.2 Plug and play Mercedes Benz configuration . . . . . 16
2.3.3 Grounding . . . . . . . . . . . . . . . . . . . . . . . . 17
2.3.4 12V feed . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.3.5 Analog sensor inputs . . . . . . . . . . . . . . . . . . 19
2.3.6 Injectors . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.3.7 Switching and PWM outputs . . . . . . . . . . . . . 20
2.3.8 Glow plugs . . . . . . . . . . . . . . . . . . . . . . . 20
2.3.9 MAP sensor . . . . . . . . . . . . . . . . . . . . . . . 21
2.3.10 Rail pressure sensor . . . . . . . . . . . . . . . . . . . 21
2.3.11 Temperature sensors . . . . . . . . . . . . . . . . . . 22
2.3.12 Crank and cam position sensors . . . . . . . . . . . . 22
2.3.13 Pedal position sensor . . . . . . . . . . . . . . . . . . 22

3 Software configuration 24
3.1 Getting started . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.2 Performing firmware upgrades . . . . . . . . . . . . . . . . . 25

4 Extended features 27
4.1 Cruise control . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.2 OBD2 communications . . . . . . . . . . . . . . . . . . . . . 28
4.2.1 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.2.2 Standard OBD2 PIDs . . . . . . . . . . . . . . . . . 28
4.2.3 Custom OBD2 PIDs . . . . . . . . . . . . . . . . . . 29
4.2.4 Transmitting data back . . . . . . . . . . . . . . . . . 30

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Contents Contents

A Error codes 31

B W210 E320 CDI wiring diagram for reference (OM613 engine) 32

C W210 E220 or E270 CDI wiring diagram for reference (OM611

or OM612 engine) 43

D W163 ML270 CDI wiring diagram for reference (OM612 engine) 54

E Mercedes Benz OM648 wiring 66

F Mercedes Benz OM628 wiring 75

G Toyota 1KD-FTV wiring (early) 91

H BMW M57 wiring (E46/E39) 100

H.1 Component wiring . . . . . . . . . . . . . . . . . . . . . . . 100
H.2 Original ECU pinout . . . . . . . . . . . . . . . . . . . . . . 104

I Ssangyong D27DT (OM665) wiring 107

I.1 Component wiring . . . . . . . . . . . . . . . . . . . . . . . 107
I.2 Factory wiring diagrams . . . . . . . . . . . . . . . . . . . . 110

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 1. Introduction

1 Introduction

DID1 is an engine control unit for common rail diesel engines with up
to 8 cylinders equipped with solenoid injectors. It is also capable of
driving unit injectors as well as some spill valve controlled injection
pumps. The injector outputs have a programmable voltage boost to
shorten the current rise time as well as a programmable current limit
profile. Injectors can open multiple times per firing cycle but no two
injectors can be open simultaneously.
Controllers sold after April 27th 2021 have a serial number from 200 and
up and are a second generation design.
Notable hardware features:
8 injector outputs Software configurable boost voltage up to 100V.
Software configurable peak current up to 32A, high current phase
up to 30A and hold current up to 21A. Controllers ordered for
plug-and-play operation with Mercedes Benz OM61x engines have
only 6 injector outputs. Previous generation controllers are without
the high current phase in between peak and hold phases.
15 configurable low-side switch outputs 7 of which are PWM capable.
Previous generation has 11, with 7 PWM capable.
1 configurable high-side switch output As of serial number 300,
there is one extra configurable output that switches +12V, added
for easier compatibility with factory wiring on Toyotas which use
+12V to trigger the glow heating relay.
Dedicated main relay output On first generation controller this was
only for plug and play compatibility on Mercedes Benz applications.
Later generations have a second ignition switch input and include
the ability to delay shut down of the main relay for controlled
engine shut off in applications that would otherwise have uncontrolled
rail pressure while the engine spins down. Serial number 300 and
up can also control a +12V switched main relay such as found on
Toyotas.
14 0-5V analog inputs 2 of which are dedicated for accelerator pedal
input. Of the rest, 2 have 3000Ω pull-up resistors for thermistor
bias, a further 2 can be configured between 57.6kΩ and 3000Ω and
the rest have 57.6kΩ pull-ups.
8 general purpose digital inputs Not counting crank/cam sensor
inputs. 4 of these are frequency capable. All are 12V tolerant but

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 1. Introduction

with 5V pull-ups. Inputs 1 and 2 have software configurable pull-down

resistors so they can register positive voltage input. Previous generation
has 5 digital inputs.

1 K-type thermocouple input Measurable range 0 to 1350◦ C. Previous

generation has a range of 0 to 950◦ C.

On board barometric pressure sensor

8 GB On board data logging memory Capable of recording data at

up to 1000Hz on selected channels or every channel at up to 500Hz.

2 CAN 2.0B interfaces Capable of sending and receiving arbitrary

data as well as serve OBD2 over CAN. Data rates configurable up
to 1Mbps.

LIN bus interface For control of turbocharger actuators and other

devices relying on LIN networking.

1 Analog output 0-5V mappable to perform any function, perfect to

provide a throttle or engine torque signal to transmission controllers
or other devices not CAN-enabled.

USB 2.0 for PC communication

1.0.1 Terminology
Some terminology and abbreviations found in this manual:

Analog input An input on the ECU that accepts a variable voltage

ranging from 0 to 5 volts and the ECU will record this voltage.

BG Calibrator The software used to communicate with and configure

the ECU.

CAN Controller Area Network. A communications interface that allows

multiple computers to communicate by joining them all to a shared
single pair of wires, capable of speeds up to 1 megabit per second
but the most common configuration being 500 kilobits per second.
In CAN terminology, termination refers to the connection of a 120
ohm resistor between the pair of wires. Two terminations must
be present on a CAN network for correct operation, and these
terminations can be located inside devices on the network or by
the means of resistors connected directly. For best signal integrity
the terminations should be located on each end of the network if the
wiring is long.

Digital input An input on the ECU that accepts a variable voltage

ranging from about negative 30 volts to positive 30 volts but the
ECU will only register whether this voltage is below positive 1 volt
(active low state 1) or above positive 2.5 volts (state 0). Voltages
in between 1.0 and 2.5 volts have an undefined state as hysteresis

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1. Introduction

prevents changing states inside that range. Many of the digital

inputs can record the frequency of voltage swings or interval between
state changes as a means of measuring speed (vehicle speed, turbocharger
speed, fluid flow rate, etc).

ECU Electronic Control Unit. Sometimes called Engine Control Unit.

Firmware The software that is installed inside the ECU.

Hall effect sensor A sensor that utilises the so called hall effect phenomenon
to sense magnetic fields. Typical application crankshaft speed
sensing, camshaft position sensing or vehicle speed sensing. Most
typically has a permanent magnet built in to the sensor allowing
it to sense metal teeth on rotating wheels but variants also exist
that use moving permanent magnets as their targets. These sensors
have circuitry inside them and have three terminals. One terminal
connects to ground, another to a voltage supply (5V typically)
and the third is typically an open collector (low-side switching)
output that activates when metal is present at the tip of the sensor.
Certain sensors also exist that utilise the hall effect phenomenon
to measure displacement or angle of a magnet, such as solid state
accelerator pedal position sensors.

LIN Local Interconnect Network. A low speed single wire communications

interface typically used for small single purpose devices like actuators
or switches. Maximum data rate 20 kilobits per second.

Low-side switch An ECU output that provides negative voltage (ground)

to the circuit when activated, conducts no current otherwise. Any
device connected to such an output such as a relay or a solenoid
must have its other terminal connected to a positive voltage supply
such as the vehicle’s battery.

Main relay The relay that switches on power from the vehicle’s battery
to the ECU.

MAP Intake Manifold Absolute Pressure. The air pressure in the engine’s
intake manifold measured in absolute pressure units.

N/C No Connection. Means a wire or pin to which no connection should

be made. Care should also be taken to isolate the wire so its bare
metal can not make any unintentional connections.

Power ground A pin on the ECU meant to carry large currents. These
pins must be connected to a low impedance ground, preferably
directly to the battery negative terminal.

Pull down A resistor that pulls the voltage of a circuit close to ground
level by sinking a small amount of current. When no other connection
is made to the circuit the circuit will float at or close to ground
level (0 volts).

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1. Introduction

Pull up A resistor that lifts the voltage of a circuit above ground level
by providing a small amount of current. When no other connection
is made to the circuit the circuit will float at the same voltage as
the pull up resistor connects to, otherwise the voltage will depend
on the current sinking capability of the connected device.

PWM Pulse Width Modulation. Where an output is pulsed on/off

rapidly and the ratio between on and off time effectively modulates
the current flowing in the circuit as well as the force enacted by the
actuator it controls.

Sensor ground A pin on the ECU meant for grounding sensors to.
These pins must not be connected to any other grounds in the
vehicle. If significant conductance (10 ohms or below) can be measured
from a sensor ground pin to the vehicle’s chassis ground when the
ECU is disconnected from the harness then that indicates a wiring
error.

Thermistor A type of temperature sensor that exhibits a variable resistance

as a function of temperature. To measure the resistance of the
sensor the ECU must feed current through it by the means of a
suitably strong pull up resistor and measure the resulting voltage
with an analog input. Since the sensor is dependant on a current
supply for value measurement it is not good practice to splice sensor
wiring with another controller as this will interfere with the measurements
if both controllers are feeding current to the circuit.

Thermo couple A type of temperature sensor formed by a junction of

dissimilar metals that generates a small voltage when the junction is
at different temperature than the other end of the wire connecting
them. Typical use in this application is for exhaust gas temperature
measurement. For the most accurate operation these must be connected
by special wiring that maintains the same metal alloy from the
temperature probe all the way back to the interface device.

Variable reluctance sensor (VR sensor) A sensor with 2 terminals

consisting of a metal core, a coil of wire and a permanent magnet.
Typically used to sense crankshaft speed, vehicle speed or camshaft
position (see also hall effect sensor). Typically one wire is connected
to a sensor ground and the other connects to an ECU input. Bringing
a piece of metal close to the sensor’s tip produces a voltage pulse
and moving the metal piece away from the sensor’s tip produces
a voltage pulse of the opposite polarity. Thus the polarisation of
the sensor’s wiring matters and the ECU will pick up some signal
regardless of the polarity but if its timing is of importance (crank
trigger) the wiring polarity must be correct for correct operation.
The amplitude of the signal is a function of the speed of the object
moving near the tip of the sensor.

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 2. Wiring

2 Wiring

2.1 Pin-outs and description

2.1.1 Pin numbering

Figure 2.1: Connectors on the back of the controller and their pin
numbering.

Below the function of each pin on the controller is listed. Any pins that
have no internal connection are not listed.

2.1.2 Connector 1 pin-out

Pin I/O Function Note
1 IN 12V supply for peripherals 10A max
4 IN Power ground
5 IN Power ground
6 IN Power ground
7 IN 12V supply for ECU 15A max
8 IN 12V supply for ECU 15A max

2.1.3 Connector 2 pin-out

Note that connector 2 is redundant, it has no functions that are not
found elsewhere due to limited availability of the mating connector. The
functions that are wired are only there for plug and play compatibility
with Mercedes Benz OM61x plug and play applications.
Pin I/O Function Note
11 IO CAN 1 H Internally terminated, also present on pin 3-1
12 IO CAN 1 L Internally terminated, also present on pin 3-2
13 IN Ignition +12V switched to activate main relay. Also
switch found on pin 3-31 on S/N 200 and up.
input

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 2. Wiring 2.1. Pin-outs and description

2.1.4 Connector 3 pin-out

Pin I/O Function Note

1 IO CAN 1 H Internally terminated, also
present on pin 2-11
2 IO CAN 1 L Internally terminated, also
present on pin 2-12
3 IO CAN 2 H Internally terminated
4 IO CAN 2 L Internally terminated
5 OUT 5V reference output 200mA max. Typically
accelerator pedal position sensor.
6 IN Thermo couple + K-type
7 IN Thermo couple - K-type
8 OUT Sensor ground Typically accelerator pedal
position sensor.
9 IN Analog input 1 Accelerator pedal secondary,
57.6kΩ pull up
10 IN Analog input 0 Accelerator pedal primary,
100kΩ pull down
12 OUT Output 9 Low-side switch, 5A max
14 IN Analog input 8 57.6kΩ pull up
15 IN Analog input 9 57.6kΩ or 3kΩ pull up (software
selectable)
16 IN Analog input 10 57.6kΩ or 3kΩ pull up (software
selectable)
17 IN Analog input 11 57.6kΩ pull up
18 OUT 5V reference output 200mA max
19 OUT Sensor ground
20 IN Digital input 1 Active low, 12V tolerant, 10k
pull up or 1k pull down software
selectable
21 IN Digital input 2 Active low, 12V tolerant,
10k pull up or 1k pull down
software selectable. Not for
frequency/speed input
22 IN Digital input 3 Active low, 12V tolerant, 10k
pull up
23 OUT Sensor ground Typically accelerator pedal
position sensor.
24 IN Digital input 5 Active low, 12V tolerant, 10k
pull up
25 OUT Output 11 Low side switch, 1A max, 4.7k
pull up to 12V. Capable of
bidirectional communication
with glow plug relay.
26 IN Digital input 4 Active low, 12V tolerant, 10k
pull up

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 2. Wiring 2.1. Pin-outs and description

Pin I/O Function Note

27 IN Analog input 12 57.6kΩ pull up
28 IN Analog input 13 57.6kΩ pull up
29 IN Analog input 14 57.6kΩ pull up
30 OUT 12V accessory output 5A max
31 IN Ignition switch input +12V switched to activate main
relay. Only on S/N 200 and up.
32 IN Digital input 8 Active low, 12V tolerant, 10k
pull up, only present on S/N 200
and up. Not for frequency/speed
input but RS232 data capable
(GPS NMEA or other purposes)
35 OUT 12V accessory output 5A max. Typically turbocharger
control solenoid.
37 OUT 12V accessory output 5A max
40 OUT 5V reference output 200mA max
41 OUT Sensor ground
42 IO LIN bus Shared with pin 4-32. Not
advisable to use both at same
time.
43 OUT Output 10 Low-side switch, 5A max
44 OUT Main relay out positive High-side switch, 1A max. S/N
300 and up only.1
45 OUT Analog output 0-5V out
46 OUT Main relay out negative Low-side switch, 1A max
47 IN Digital input 7 Active low, 12V tolerant, 10k
pull up. S/N 200 and up only
48 OUT Output 5 Low-side switch, 5A max.
Typically turbocharger control
solenoid.
49 OUT Output 1 Low-side switch, 5A max,
1kΩ pull up to accessory 12V.
Tachometer output capable.
50 OUT Output 4 Low-side switch, 5A max,
flyback diode to accessory 12V.
51 OUT Output 7 Low-side switch, 5A max
52 OUT Output 8 Low-side switch, 5A max

2.1.5 Connector 4 pin-out

Pin I/O Function Note

1 OUT 5V reference output 200mA max
2 OUT Sensor ground Typically cam position sensor
3 IN Cam sync input 2.2kΩ pull-up, 12V tolerant.
Hall effect or VR

1
For main relay control, use one of the positive or negative outputs, the other leg
of the relay coil must connect to ground or battery voltage respectively

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2. Wiring 2.1. Pin-outs and description

Pin I/O Function Note

4 OUT Sensor ground Typically rail pressure sensor.
6 IN Analog input 6 MAP sensor input. 57.6kΩ
pull-up
7 OUT Sensor ground Typically MAP sensor.
8 OUT 5V reference output Typically MAP sensor. 200mA
max
10 OUT Output 2 Low-side switch, 5A max
11 OUT 12V accessory output 5A max
12 OUT 5V reference output 200mA max
13 OUT 5V reference output 200mA max
14 IN Analog input 4 Typically rail pressure sensor.
57.6kΩ pull-up
15 IN Digital input 6 Active low, 12V tolerant, 10k
pull up. Only S/N 200 and up.
Oil pan sensor on Mercedes.
17 OUT Sensor ground Only on S/N 200 and up
18 OUT 5V reference output 200mA max
21 OUT Output 3 Low-side switch, 5A max,
flyback diode to accessory 12V.
Typically rail pressure control
solenoid.
22 OUT 12V accessory output 5A max
23 IN Analog input 3 Typically charge air temperature
sensor. 3kΩ pull-up
24 IN Analog input 5 57.6kΩ pull-up.
25 OUT 12V accessory output 5A max
26 IN Crank trigger input 2.2kΩ pull-up, 12V tolerant.
Hall effect or VR
27 OUT Sensor ground Typically coolant/air
temperature sensors.
29 OUT Output 16 High-side switch, 1A max, S/N
300 and up only2
30 OUT Output 15 Low-side switch, 1A max, S/N
200 and up only
31 OUT 12V accessory output 5A max. Typically rail pressure
control solenoid.
3
32 IO LIN bus Shared with pin 3-42. Not
advisable to use both at the
same time.
33 OUT Output 6 Low-side switch, 5A max
34 OUT Sensor ground

2
Voltage must not get back-fed in to switched +12V outputs, meaning if the
output is paralleled with an overide switch, a diode must be used to prevent feeding
current back in to the output
3
Only on first generation. Second generation controllers have the LIN bus brought
out on pin 3-42 only

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 2. Wiring 2.1. Pin-outs and description

Pin I/O Function Note

36 IN Analog input 2 Typically coolant temperature
sensor. 3kΩ pull-up
37 OUT Sensor ground Typically crank trigger.
38 OUT Output 12 Low-side switch, 1A max, S/N
200 and up only
39 OUT Output 13 Low-side switch, 1A max, S/N
200 and up only
40 OUT Output 14 Low-side switch, 1A max, S/N
200 and up only

2.1.6 Connector 5 pin-out

Pin I/O Function Note
1 OUT Injector 8 Injector supply common on ECUs
negative configured for OM611/OM612/OM613
plug and play
2 OUT Injector 7 Injector supply common on ECUs
negative configured for OM611/OM612/OM613
plug and play
3 OUT Injector 6
negative
4 OUT Injector
positive
common
5 OUT Injector 1
negative
6 OUT Injector 4
negative
7 OUT Injector 3
negative
8 OUT Injector 2
negative
9 OUT Injector 5
negative

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 2. Wiring 2.2. Wiring diagram

2.2 Wiring diagram

Work in progress.

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 2. Wiring 2.3. Wiring guidelines

2.3 Wiring guidelines

2.3.1 What is required
The minimum required wiring to run an engine consists of the following.
All of the described sensors and actuators should be already present if
you have a complete car with engine but some may be missing if you just
have the engine by itself.

Main relay
Controls power to the ECU. Most OEM wiring harnesses have this
already. The ECU should not receive its power from the ignition
switch but rather there should be a relay that switches it on using a
dedicated fused feed from the battery. See 12V feed section further
down this chapter.

Crankshaft position sensor (crank trigger)

Supplies the ECU with information about the engine’s rotational
speed as well as the angle of the crankshaft. The recommended
trigger wheel tooth count is 60 with two removed. If wheel diameter
is limited, as few as 36 teeth may be used with one or two removed.
Fewer than this can work but are not recommended as diesel engines
are highly sensitive to the accuracy of the injection timing and can
have high rates of crankshaft acceleration. Variable reluctance or
hall effect sensors can be used. Some low output variable reluctance
sensors require extra amplifier modules to be installed inside the
controller. The crank position sensor has a dedicated input on
connector 4 pin 26.

Camshaft position sensor (cam sync)

Supplies ECU with information on the phase of the cam shafts.
Required during start up to match crank angle to the firing order
on a 4 stroke engine. Variable reluctance or hall effect sensors can
be used. Some low output variable reluctance sensors require extra
amplifier modules to be installed inside the controller. The cam
position sensor has a dedicated input on connector 4 pin 3.

Rail pressure sensor

If using a common rail engine, a rail pressure sensor is required for
control over fuel rail pressure as well as computing the correct pulse
width to deliver the commanded fuel quantity. The rail pressure
sensor can connect to any analog input, the default is analog input
4, connector 4 pin 14.

Rail pressure control solenoid

Most common rail engines utilise some kind of solenoid for computer
control of rail pressure. In some instances more than one solenoid.
These are most typically located on the high pressure fuel pump but
sometimes on the fuel rail itself. In the case of proportioning valves
(most common) they should be connected to the high current PWM

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2. Wiring 2.3. Wiring guidelines

outputs (outputs 3 or 4). In the case of synchronised suction valves

they would connect to outputs 9 or 10.

Fuel injectors
This controller operates solenoid valve type injectors. These are the
most common injectors found on common rail diesel engines. To
distinguish solenoid valves from the less common but still common
piezoelectric valves, set a multimeter to mesure resistance in the
range closest to 0 ohms. A solenoid will read less than 10 ohms
continuously, a piezoelectric actuator will measure open circuit (no
conductivity).

Accelerator pedal
Not required to start the engine but required to operate above idle
speeds. The accelerator pedal wiring must be uncompromised with
no connection to other devices than the ECU and preferably not
shared with other sensors. The accelerator pedal should preferably
be of dual potentiometer or solid state type with dual analog voltage
outputs. Potentiometer + idle switch as commonly found on older
diesel cars may also be used.

Components that are not as such required for start up but recommended
for normal operation:

Intake Manifold Absolute Pressure sensor

Required for turbocharger control as well as limiting fuel during
transient conditions. The MAP sensor has a dedicated input which
is analog input 6 (connector 4 pin 6).

Coolant temperature sensor

The engine’s characteristics are different when cold than when it is
at operating temperature so best cold start and cold idle behaviour
can not be achieved without coolant temperature data. Coolant
temperature data is also required for automated control of glow
plugs and cooling fans. There is not a dedicated input for the coolant
temperature sensor but the default is analog input 2 (connector 4,
pin 36).

Charge air temperature sensor

The density of the air is a function of air temperature, and while
a diesel can tolerate large variations in oxygen to fuel ratio it is a
good idea to have a charge air temperature sensor to compensate
for air temperature and avoid overfuelling on a hot day with a heat
soaked intercooler.

Glow plug relay

If the engine in question has glow plugs or other means of heat
assisted cold starts, the ECU can control this. Two types of control
are supported, a standard general purpose relay or a Mercedes Benz
PWM glow controller as found on any electronically controlled
Mercedes Benz diesel engine from 1996 until about 2006, with

15
 2. Wiring 2.3. Wiring guidelines

4, 5, 6 or 8 cylinders. The same units have been found on some

Volkswagens and possibly more cars that are not Mercedes Benz.
PWM refers to the communications protocol these controllers use
to communicate with the ECU, they do not employ pulse width
modulation as a means of controlling glow plug temperature. A
traditional relay can be controlled by any of the programmable
outputs but a PWM glow controller should use output 11 (connector
3 pin 25) as that pin provides bidirectional communications allowing
diagnostics of glow plug performance.

Turbocharger control
The DID1 ECU can control turbochargers, either with variable
geometry or wastegates. Single, dual or even triple turbochargers,
parallel or compound. In most instances this is done by PWM
control and requires a solenoid valve to modulate the vacuum or
pneumatic pressure on the actuator diaphragm. Programmable
outputs 5 through 8 are typically used to perform this function. For
electronic VGT actuators the method of control varies. Some use
PWM control while others require CAN bus communication or even
LIN bus communication. The DID1 ECU can support all of these
but at the time of writing no LIN bus turbo actuator protocols have
been coded.

Lift pump
This is an area where engines vary wildly, some have a mechanical
low pressure lift pump integrated or attached to the high pressure
pump. Others require an electric lift pump to feed the high pressure
pump.

2.3.2 Plug and play Mercedes Benz configuration

The controller is designed to be plug and play for Mercedes Benz OM611,
OM612, OM613 engines. However due to some differences between the
wiring of different chassis containing these engines some modifications
to the car’s wiring may need to be done. The controller is designed to be
fully plug and play for a W210 E320 CDI, other cars may need modifications.
In the case of the W163 ML270 CDI, W210 E220 CDI, W210 E270 CDI
or other cars with OM611 or OM612 engines the following wires need to
be moved around:

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 2. Wiring 2.3. Wiring guidelines

OEM pin DID1 pin Colour Note

3-22 4-7 green MAP sensor ground
3-17 4-8 red MAP sensor +5V
3-6 4-6 orange MAP sensor signal
3-31 3-37 blue M class only: Electric fan +12V
switched (may be substituted for other
+12V accessory pin)
3-45 3-52 orange M class only: Electric fan PWM
control from switching output 8
3-1 4-27 blue Sensor ground for charge air
temperature sensor. May substitute
other sensor ground pin or splice
existing wire.
3-12 4-23 orange Charge air temperature sensor to
analog input 3
3-40 N/C blue Remove wire to avoid interfering with
on board diagnostics
3-28 N/C orange Remove wire to avoid interfering with
on board diagnostics

2.3.3 Grounding
The controller should be connected to the battery negative terminal or
another reliable grounding point by a no less than three 1.5 mm2 (14-16
AWG) wires running in parallel. Length of ground wires should be kept
as short as practical. An improper ground connection will cause electrical
noise and possibly faults with controller operation.
Any sensors connected to the ECU must not be grounded elsewhere than
to the ECU’s sensor ground pins unless they are isolated circuits. Under
no circumstance whatsoever may the controller’s sensor ground pins
be connected to any wiring that already has a connection to any other
ground point in the vehicle at the risk of degraded sensor signal integrity
and controller damage.

2.3.4 12V feed

The controller requires no less than two 1.5 mm2 (14-16 AWG) running in
parallel or a single 2.5 mm2 (12 AWG) to the battery positive terminal
through a fuse or circuit breaker and a relay. Power is to be fed into
pins 7 and 8 of connector 1 and the circuit should be fused at 15-20A.
Keep wiring as short as possible to limit electrical noise and voltage
drop. A secondary supply for external accessories must also be wired
for correct operation. This supply goes to pin 1 of connector 1 and should
be fused at 10A if you are using the accessory power output pins on the
ECU. If you are not using the accessory power output pins but rather the
accessory power is distributed from elsewhere this fuse may be omitted
but under no circumstance may the 12V connection to pin 1 be omitted.

17
2. Wiring 2.3. Wiring guidelines

If your ECU is the first generation (serial number below 200) it does not
have software control of main relay or ignition switch status detection.
This is fine as long as the ECU is being used on a fuel system that does
not utilise a normally open suction control valve such as found on the
Bosch CP3 high pressure pump and many others from other manufacturers.
If this suction control valve is the only device controlling rail pressure
then pressure will spike to the maximum the pump is capable of delivering
if power is removed from the ECU before the engine has come to a stop.
This is liable to cause damage to fuel system components if allowed to
persist long term. The work around if using an older ECU on such a fuel
system is to connect the ignition switch to a digital input for the ECU to
detect and use a programmable output to keep the main relay energised
until engine speed is zero.
ECUs with a serial number of 200 and up have software control of main
relay built in and as of firmware version 1.8 the use of this feature is
enforced as it has been discovered that if conditions are just wrong, damage
can occur to ECU or fuel system components during engine shut down if
not controlled. If you are using the ECU in a plug and play installation
in a Mercedes Benz car, truck or van the main relay is already wired
correctly from the factory, using pin 2/13 as an ignition switch input
and 3/46 for main relay control output.
In any other application, you must ensure the correct wiring of the main
relay or damage to the fuel system or ECU is possible. The correct wiring
is as follows:

Ignition switch output Connects to pin 3/31 or if connector 2 is present,

pin 2/13 can also be used. 3/31 is provided as an alternative on
newer ECUs (S/N 200 and up) as the connector shells for connector
2 are not readily available.

Main relay common (terminal 30) Goes directly to battery positive,

via a fuse.

Main relay contact (terminal 87) Goes to connector 1 pins 7, 8 and

1.

Main relay coil positive (terminal 86) Join to same battery positive
connection as terminal 30.

Main relay coil negative (terminal 85) Connect to pin 3/46 on

DID1.

If you are using the ECU in a motorsport application that requires an

emergency shut off switch, the main relay for the ECU must still get
its terminal 30 and terminal 86 power directly from the battery. The
ignition switch input should come from the side that is isolated from the
wiring harness. If you have other opinions please contact us to discuss
your options to ensure reliable operation.

18
 2. Wiring 2.3. Wiring guidelines

Figure 2.2: Correct power supply wiring for controllers with serial
numbers 200 and up.

If you have an older ECU (S/N below 200) and need to use a fuel system
whose pressure is controlled solely by a normally open suction control
valve, contact us for advice on setting up main relay control with delayed
shut off.

2.3.5 Analog sensor inputs

The analog sensor inputs have an input range from 0 to 5 volts. Under
no circumstance may these inputs have voltages below 0 volts or above 5
volts supplied. Although the inputs are protected against damage in such
situations the signal integrity of all analog inputs is compromised when
any of the inputs are receiving voltage outside of the design range. For
the greatest accuracy and repeatability, sensors that output an analog
voltage should use the 5 volt reference outputs provided by the controller.

2.3.6 Injectors
If the ECU is ordered as a plug and play unit for Mercedes Benz OM61x
engines there will be three pins providing positive voltage to the injectors.
If the ECU is ordered in the 8 cylinder capable version it will have just
one pin supplying positive voltage to the injectors and the other two pins
become negative outputs for injectors 7 and 8.
For best performance the positive and negative wires for each injector
should be twisted together all the way from the injector and the positive
supply wires for the injectors should be joined close to the ECU. It is
important to have very low resistance in the injector wiring so the wires
should not be made longer than they need and they should use heavy
gauge conductors. In any case no smaller than 1.5 mm2 (14-16 AWG) as
the resistance and inductance of these wires has an effect on the injectors
ability to open quickly. An exception can be made for injectors that

19
 2. Wiring 2.3. Wiring guidelines

require less than 10A peak current. Those can be wired with smaller
gauge wiring.
Excessive resistance in the injector wiring increases losses in the system
and thus overall load on injector power supply circuit.

2.3.7 Switching and PWM outputs

The ECU has eleven programmable outputs and while all low speed
functions are applicable to every output, some PWM functions have
dedicated outputs. This means that if those functions are used, they
can only be assigned to the specified output. The outputs are low-side
switches meaning the negative terminal of whatever device that is to
be switched on is wired to the controller. The outputs are rated for 3A
continuous current and 5A intermittent with the exception of output 11
so anything that draws more current must be wired through a relay. All
outputs except 3 and 4 have a 30 volt flyback voltage clamp built in but
may need an external flyback diode for high current high frequency PWM
operation.
Pins 4-21 (Output 3) and 3-50 (Output 4) have flyback current diodes
restricting flyback voltage to supply voltage, making them suitable for
continuous PWM operation of loads greater than 1A current and greater
than 100Hz. This also makes then unsuitable for switching accessories
that are live when the supply to the ECU is switched off. Outputs 1 and
11 have pull-up resistors so their connection to devices that have constant
power should be evaluated first, the exception to this is something like
the Mercedes Benz smart glow plug relay which does not pull the data
line high by itself even though the glow relay is powered directly off the
battery.

2.3.8 Glow plugs

The ECU can control any standard glow plug relay as well as Mercedes
single wire smart glow relay. The glow plugs are normally controlled by
output 11, pin 3-25. Note that this output pin is not rated for current
greater than about 1A so make sure the relay being used does not have a
coil resistance of less than 12 ohms or use a different pin if this is not the
case.
The Mercedes smart relay has a few connections. An M6 stud that connects
directly to the battery positive terminal. A big connector with 6 pins that
connects to the glow plugs. The same relay fits 4, 5 or 6 cylinder engines,
4 or 5 cylinder engines will just leave some pins unused.
Then there is a small connector with three pins. The pin terminals are
labeled 31 for ground, DL for data link and TK which is not used. The
ground wire is brown and the data link wire in the middle is usually
white but sometimes uses other colours.
To control the Mercedes glow relay, the output used must be configured
for PWM glow control in the Calibrator software. If using a modified
Mercedes relay or using any general purpose relay, select the Glow control
setting for the output.

20
 2. Wiring 2.3. Wiring guidelines

Control of the Mercedes glow relay is only precise to the nearest second
or so. If heating time of less than 1 second is specified the relay may not
turn on at all.
The output used to control the Mercedes smart relay must have a 12V
pull-up. The ECU has built in pull ups on outputs 1 and 11.
Output 11 has the ability to do bidirectional communication with the
Mercedes Benz glow relay, if this output is used for communicating with
the relay the ECU can detect and report the health of each individual
glow plug. When a defective plug is detected the glow indicator will flash
rapidly for a few seconds after glow plug preheating has ended and the
Calibrator application will list glow plug errors in the controller error list
found under the Communications menu.

2.3.9 MAP sensor

The ECU expects the intake manifold absolute pressure sensor to be
connected to input 6 (connector 4 pin 6). Typically the MAP sensor will
also take 5V power from pin 4-8 and sensor ground from pin 4-7.
If using a 4 bar GM style MAP sensor such as the one sold in the web
shop, the table below describes its wiring:

MAP pin Function ECU pin

A sensor ground 4/7
B signal 4/6
C +5V feed 4/8
If using a cylindrical MAP sensor such as the 5, 6 or 10 bar units sold in
the web store, the wiring is as follows. Note that pins are labeled as if
looking into the connector on the sensor itself.

MAP pin Function ECU pin

A sensor ground 4/7
B +5V feed 4/8
C signal 4/6

2.3.10 Rail pressure sensor

The fuel rail pressure sensor does not have a dedicated input but typical
connection is analog input 4 (pin 4-14) with 5V supply taken from pin

21
 2. Wiring 2.3. Wiring guidelines

4-13 and sensor ground at pin 4-4.

2.3.11 Temperature sensors

The temperature sensors do not have dedicated inputs but two analog
inputs are provided that have a non-configurable 3 kilo ohm pull up
resistor to them. Typical usage is to wire the coolant temperature sensor
to analog input 2 (pin 4-36) and charge air temperature sensor to input 3
(pin 4-23) with sensor ground pins 4-27 and 4-34 used for return.
Analog inputs 10 (pin 3-16) and 11 (pin 3-17) have a software controllable
3 kilo ohm pull up associated with them so these can be used to connect
thermistors as well.

2.3.12 Crank and cam position sensors

For the crank and cam position sensors, both variable reluctance and hall
effect type sensors are supported.
The crank position sensor has a dedicated input on pin 4-26 and a sensor
ground on pin 4-37. If using a hall effect sensor it will need a 5V supply,
this would typically come from pin 4-1 or 4-12.
The cam position sensor has a dedicated input on pin 4-3 and typically
uses sensor ground pin 4-2 and +5V supply from pin 4-12.

2.3.13 Pedal position sensor

The ECU can utilise either single potentiometer with idle switch as found
on most older electronically controlled diesels (including Mercedes OM60x)
as well as dual potentiometer and solid state units.
It is highly recommended that the pedal wiring is of uncompromised
integrity, with no branches to other devices, only connecting directly from
the ECU to the accelerator pedal and not sharing these signals with any
other devices in the car. If you require an accelerator position signal for
another device such as a transmission computer, sharing the signal via
CAN bus is the preferred option but if that is not possible the DID1 ECU
provides an analog output that can be configured as a function of the
accelerator pedal position.

PPS pin Wire colour Function ECU pin

1 blue/green primary 5V feed 3-5
2 brown secondary ground 3-23
3 blue/grey secondary 5V feed 3-5
4 violet/yellow secondary signal 3-9
5 violet/green primary signal 3-10
6 blue primary ground 3-8

Figure 2.3: Wiring for Mercedes W210 OM60x diesel accelerator pedal
position sensor. Round body, part number A0115428617

22
2. Wiring 2.3. Wiring guidelines

PPS pin Wire colour Function ECU pin

1 blue/brown 5V feed 3-5
2 no connection
3 brown/white sensor ground 3-8
4 violet/yellow secondary signal 3-9
5 violet/green primary signal 3-10
6 brown/yellow sensor ground 3-23

Figure 2.4: Wiring for Mercedes W210 petrol engine or common rail
accelerator pedal position sensor, part number A0125423317 and others.
Also found on other chassis.

PPS pin Wire colour Function ECU pin

1 blue/brown 5V feed 3-5
2 violet/green primary signal 3-10
3 brown/yellow sensor ground 3-23
4 brown/white sensor ground 3-8
5 no connection
6 violet/yellow secondary signal 3-9

Figure 2.5: Wiring for Mercedes W204 or W211 electronic pedal, part
number A2043001204. This model has a connector with a single row of
pins. This pin-out also applies to the pedal found on late model Sprinters
with common rail engines but wire colours are different on the Sprinter.

PPS pin Wire colour Function ECU pin

1 blue/red 5V feed 3-5
2 brown/blue sensor ground 3-23
3 blue/green primary signal 3-10
4 brown/grey sensor ground 3-8
5 grey/green secondary signal 3-9

Figure 2.6: Wiring for Mercedes Sprinter T1N common rail pedal with 5
pin connector

23
 3. Software configuration

3 Software configuration

Refer to BG calibrator manual for introduction to the PC application.

3.1 Getting started

It is advised to leave the injectors disconnected until correct operation of
rail pressure control, crank trigger and accelerator pedal has been verified.
The default configuration has the configurable outputs all disabled to
avoid conflict with different cars after firmware upgrade. It is advised to
check for firmware updates from the web site prior to first start, see the
next section for information.
In any case, see if a base map for your engine is available from vendor
before you start this process, it is a lot easier to start up with a base map
that is already configured for your engine.
Steps to perform before starting engine:

1. Check accelerator pedal operation. Verify that app variable reads

less than 0.0% when the pedal is released and that it reacts to
movement of the pedal.

2. Check that rail pressure reads close to 0 when engine is stopped

on a common rail application. Applications without a rail pressure
sensor (not common rail) should set the minimum rail pressure to
allow starting to 0.0 bar in the Starting section of the configuration.

3. Check that temperature sensors are operating, check variables

airtemp and coolanttemp read reasonable values and perform
calibration if they do not. These temperature sensors are not absolutely
essential to operation of the engine so if they read incorrectly that
may be put aside to be solved after first start up.

4. Check that the correct number of cylinders, firing order and injector
output assignment is configured. Some common engines are found
in the configuration presets (found in the Tools menu at the top of
the screen in Calibrator).

5. Configure the programmable outputs, the presets (found in the

Tools menu as configuration presets) are a good starting point.

6. Check that ignition switch and main relay are working, ECU powers
on and off again when required. If ECU remains powered on it will

24
 3. Software configuration 3.2. Performing firmware upgrades

be difficult to stop the engine and this must be rectified before

attempts are made to start the engine.
7. Verify correct operation of crank trigger. Run starter with injectors
(connector 5) disconnected and verify that the Calibrator software
displays engine speed as well as syncstate variable having a value
of 7 after the starter has operated for a couple of seconds and that a
steady but slightly varying engine speed is displayed while cranking.
8. Verify correct operation of rail pressure control. This can be done
at the same time as the previous step. Run the starter with no
injectors connected and see that the railpressure variable climbs
after starting for a while and then finally settles on a stable value
that is not greater than the railtarget variable. If there is air
in the fuel system it may take a minute of cranking before rail
pressure is observed and controllable. This step does not apply to
applications other than common rail engines.
9. Now is a good idea to record an event log while cranking the engine
and verify that the firing order and injection timing looks correct.
This is done from the logging menu at the top of the screen of the
Calibrator software. The ECU must be connected and another data
log must not be in progress to enable this option.
10. If problems are observed, rectify them before continuing. Contact
technical support for advice if anything is not clear.
11. Connect injectors and attempt to start engine.

3.2 Performing firmware upgrades

Whenever new features are introduced, new firmware becomes available
for download at https://controls.is/firmware/. See the release notes
if you are unsure of whether you should update or not.
To perform a firmware upgrade:
1. Download firmware package from web site
2. Unzip firmware package into a directory on your hard drive
3. Connect USB cable between ECU and PC.
4. Power on ECU, do not start engine.
5. If you do not have the configuration backed up, run BG Calibrator,
read configuration from ECU and save to file. This step may be
skipped if you are performing the upgrade on an ECU you haven’t
made any previous configuration changes to.
6. Run upgrade.cmd in directory where firmware files are located.
7. Wait until the upgrade application finishes, should be on the order
of 10 seconds.

25
3. Software configuration 3.2. Performing firmware upgrades

8. Power ECU off.

9. Do not power ECU back on until you are ready to upload configuration
to it.

The ECU has been upgraded but now contains the default configuration.
If you are proceeding with default configuration, simply open the default
configuration file for the new firmware in BG calibrator and go on-line.
Otherwise, if you wish to retain your previous configuration, which is
generally recommended, perform the following steps:

1. Run the BG Calibrator software

2. Open your old configuration file

3. Select File -> Convert configuration from the menu bar.

4. Select the configuration included with the new firmware in the file
dialog.

5. The configuration has now been converted to the new format, save
it and the Calibrator software will restart.

6. Review the settings and verify that they make sense, see release
notes for information about what settings may need revisiting.

7. Go on-line and power on the ECU. Do not start engine.

8. When prompted, select to use local settings, which will then be

uploaded to the ECU.

After the configuration has been sent to the ECU and Calibrator application
becomes responsive again, power the ECU off and then back on. Now you
can start the engine.

26
 4. Extended features

4 Extended features

4.1 Cruise control

The cruise control requires three switches wired multiplexed into any
analog input through different value restistors to ground or alternatively
from a CAN bus source. Typically the resume/accel switch goes via
22kΩ resistor to ground, the set/decel switch goes via 10kΩ resistor
to ground and a cancel switch directly to ground with no added series
resistance. For best results these switches should ground to a sensor
ground on the controller. For cancel input, one should at least have a
brake pedal switch (or relay actuated from the brake light circuit) but
may also have others wired in parallel such as a clutch switch and/or
hand operated cancel switch. For automatic transmission applications, a
vehicle speed input is necessary for cruise control operation. For manual
transmission applications it is recommended that the vehicle speed input
is wired for safety reasons (blocking cruise control from engaging below
a certain vehicle speed) but not strictly necessary. If a visual indicator is
desired when the cruise control is active, use one of the general purpose
outputs and set a condition to turn on when flag_cruise = 1. For smooth
operation of the cruise control, the road speed signal must be reasonably
clean. If you are seeing variations of several km/h indicated when holding
a steady speed you may be able to correct that using the VSS smoothing
and pulse averaging functions.
The cruise control has a number of outputs that are of interest in the real
time data feed.

cruisethrottle Throttle input from cruise control function.

cruiseP, cruiseI, cruiseD Cruise control PID loop output.

flag_cruise Indicator that cruise control is active.

cruiseswitch State indicator for cruise control switches.

Value Description
0 No switch active
1 Stop switch active
2 Set/decel switch active
3 Resume/accel switch active

27
 4. Extended features 4.2. OBD2 communications

4.2 OBD2 communications

It is possible to perform OBD2 over CAN bus communications with the
ECU on CAN bus 1. This enables the use of accessories that can display
OBD2 data for instrumentation purposes (various OBD2 gauges, mobile
phone applications and scan tools) as well as diagnostic trouble code
readout. The protocol implemented is ISO15765-4 11 bit OBD over CAN.
To enable this functionality, the following configuration parameters must
be set:

CAN bus data mode 500kbit

CAN receiving enable Enabled

OBD2 service enable Enabled

For diagnostic trouble codes, see Appendix A

4.2.1 Wiring

Figure 4.1: OBD2 female connector as seen from the end the scan tool
plugs in to.

The OBD2 connector has four essential connections. Pin 6 (CAN-H) .

Pin 14 (CAN-L) . Pins 4 and 5 connect to ground (any chassis ground
will do) and pin 16 connects to +12V. The standard specifies that the
+12V should be taken through a fuse directly from the battery but most
OBD2 devices will also perform correctly if the 12V source is switched.
For correct operation it may be necessary to have a 120 ohm termination
resistor connected across the CAN wires if there is none connected to the
CAN bus already.

4.2.2 Standard OBD2 PIDs

This is a list of the standard OBD2 PIDs the ECU reports:

28
 4. Extended features 4.2. OBD2 communications

PID Description
0x05 Engine coolant temperature
0x0B Manifold absolute pressure 0 - 2550mbar
0x0C Engine speed
0x0D Vehicle speed 0 - 255 km/h
0x0E Main injection angle cylinder 1
0x0F Charge air temperature
0x11 Effective accelerator pedal position
0x1F Time since engine start
0x23 Fuel rail pressure
0x24 Lambda sensor 1
0x25 Lambda sensor 2
0x33 Barometer
0x42 Supply voltage
0x5A Accelerator pedal actual position
0x5C Engine oil temperature
0x5E Fuel flow rate
0x78 Exhaust temperature sensors 1-4
0x79 Exhaust temperature sensors 5-8

4.2.3 Custom OBD2 PIDs

The ECU already implements nearly every standard OBD2 PID that is
applicable to this application, but there are plenty of common sensors
for which there is no documented standard OBD2 PID (for example, oil
pressure) and also lots of examples of the ECU being used to monitor
custom sensors. To facilitate this, custom OBD2 PIDs have been provided.
The custom PIDs can be used to add PIDs and they can also override
existing PIDs if desired. For a list of defined standard PIDs see https:
//en.wikipedia.org/wiki/OBD-II_PIDs
It is safe to define custom PIDs in the range of 197 up to 223 (0xC5 to
0xDF in hex) without conflicting with any predefined PIDs.

In the Torque app, the OBD2 command to retrieve these values is 01

succeeded by the PID in hex, so to get PID 197 for example it would be
01 C5 OBD2 specifies the data is always in big-endian format meaning
the most significant byte comes first, so the following data types are
provided, but for most scenarios it is recommended to stick to either u8
or u16be:

bit Single bit to indicate a status, 1 or 0. Treat the same as a u8 byte

but with only 2 possible values. Example formula in Torque app: A

u8 Single unsigned byte ranging from 0 to 255. Example formula in

Torque app: A

s8 Single unsigned byte ranging from -128 to 127. Example formula in

Torque app: SIGNED(A)

29
 4. Extended features 4.2. OBD2 communications

u16be 2 byte 16 bit unsigned integer ranging from 0 to 65535. Example

formula in Torque app: INT16(A:B)

s16be 2 byte 16 bit signed integer ranging from -32768 to 32767. Not
simple to use in Torque app, use unsigned value and offset it using
input/output scaling on ECU instead.

u32be 4 byte 32 bit unsigned integer ranging from 0 to 4294967295.

Example formula in Torque app: INT32(A:B:C:D)

s32be 4 byte 32 bit signed integer ranging from -2147483648 to 2147483647.

Not simple to use in Torque app, use unsigned value and offset it
using input/output scaling on ECU instead.

4.2.4 Transmitting data back

The ECU provides a set of remotely manipulable bits that can be used
to trigger things on or off, switching calibrations, etc. These bits can
be manipulated by Calibrator scripts using the remote procedure call
remotebit or using OBD2 commands.
To access the remote bits from OBD, use the AA command. The command
takes 2 arguments. First argument is the bit number, from 00 to 07 and
the second argument is the action to perform. The possible actions are:

00 Flip bit to 0 state.

01 Flip bit to 1 state.

02 Toggle bit between states.

03 Do nothing, just return current value.

04 Flip bit to 1 momentarily and then back to 0 about half a second

later.

The AA command sends a reply on channel EA with two data bytes, the
first data byte being the bit number that was accessed and the second
data byte being the new state of that bit. To read the status of a bit
using a custom PID in Torque, send the command AA 00 03 where 00
is the bit you wish to read. The formula for the return data is simply B.
To alter a bit from Torque create a push button widget that sends a raw
OBD command, for example AA 00 02 to toggle bit 0 between states each
time you push the button.
Manipulating these bits from a Calibrator script can be done in a similar
manner. Example:
[ "rpc", "remotebit", [ 0, 2 ] ] to toggle bit 0.

30
 A. Error codes

A Error codes

The error codes are stored on three bit masks, error0, error1 and error2,
as described in the previous chapter. They can be read using the Calibrator
application (Communication -> View controller errors in on-line
mode, Tools -> Decode error variables in log view mode). It is also
possible to read the errors using an OBD2 scan tool if OBD2 connector is
wired and OBD2 communications are enabled in the configuration. OBD2
DTC codes take the form of P3XZZ where X is the error variable, 0 for
error0 and so on and ZZ is the bit offset in that variable, starting with 00.
Note that these codes do not correspond with any auto manufacturer’s
codes.

Errors that prohibit engine starting:

31
 B. W210 E320 CDI wiring diagram for reference (OM613 engine)

B W210 E320 CDI wiring diagram for

reference (OM613 engine)

Document number: pe07.16-p-2000-99ed

Document title: Wiring diagram of common rail diesel injection (CDI)

Code: Designation: Coordinates:

B11/4 Coolant temperature sensor 11 L
B17 Intake air temperature sensor 10 L
B2/5 Hot film MAF sensor 20 L
B28 Pressure sensor 22 L
B4/6 Rail pressure sensor 9L
B40 Oil sensor (oil level, temperature and quality) 14 L
B6/1 Camshaft Hall sensor 15 L
L5 Crankshaft position sensor 16 L
M55 Inlet port shutoff motor 12 L
N3/9 CDI control module 4A
N3/9 CDI control module 12 A
N3/9 CDI control module 20 A
Y74 Pressure regulator valve 17 L
Y75 Electrical switch-off valve 18 L
Y76 Injectors (LH-SFI, HFM-SFI, PEC [LH, HFM, PMS]) 3L
Y76y1 Injector cylinder 1 1L
Y76y2 Injector cylinder 2 4L
Y76y3 Injector cylinder 3 2L
Y76y4 Injector cylinder 4 5L
Y76y5 Fuel injector cylinder 5 6L
Y76y6 Fuel injector cylinder 6 8L
Z15 Connector sleeve 7 13 H
Z6/8 Sensor ground connector sleeve 11 H
Z99/6 Common rail solenoid valve 1 connector sleeve 2H
Z99/7 Common rail solenoid valve 2 connector sleeve 6H

32
 18 19 20 21 22 23

A
N3/9

RDR+
EAB-
EAB+
SDF2
SDF1
SDF0
B
31 35 25 11 24 34 1 8 7 6

0,5 br
C

0,5 bl/rt

0,5 rt/gr
0,5 bl/sw

0,5 br/ge

0,75 rt/bl
0,5 ge/gn

0,5 ge/sw
0,5 ge/ws

0,5 sw/ws
0,75 rt/gn
D

2 5 3 4
J

3 1 2
2 1 2
K
P
B. W210 E320 CDI wiring diagram for reference (OM613 engine)

Y74 Y75 B2/5 B28

L

PE 07.16-P-2000-99ED
18 19 20 21 22 23

33
Cut here
Wiring diagram of common rail diesel injection (CDI) / pe07.16-p-2000-99ed
ENGINE 613 in MODEL 210 except CODE (491) U.S. version Connectors 4 and 5 / Printed on: 06.01.2019 / Page 2/2
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

A
N3/9 N3/9

MV 1
MV 3
MV 2
MV 4
MV 5
MV 6
RDS
RD-
RD+
LT+
WT+
Oel-
Oel S
Oel+
NW-
NW S
NW+
KW-
KW+
RDR-
RDR+

MV 1,2,3
MV 4,5,6
B
5 4 7 8 6 1 9 3 14 4 13 23 27 36 22 33 17 15 18 2 3 12 37 26 21 31 35
5 4

2,5 bl
0,5 gn

2,5 sw
C

0,75 gr
0,75 br
0,5 rt/gr

0,5 gr/bl
0,5 sw/ws

0,5 gn/vi

2,5 sw/vi

2,5 sw/bl
0,5 rt/ge

0,5 br/gr
0,5 gn/rt

2,5 sw/rt
0,5 br/gn
0,5 ge/gr

0,5 br/ws
0,75 rt/vi

2,5 sw/gn

2,5 sw/ge
0,5 gn/ws
0,5 gn/ws

2,5 sw/ws
0,75 rt/ws
0,75 rt/sw
D

Z99/6 Z99/7 Z6/8 Z15

2,5 sw
2,5 sw
2,5 sw
2,5 bl
2,5 bl
2,5 bl
0,5 br/ws
0,5 br/ws
0,75 br
0,5 br

1 3 2 4 5 6 2 1 3
1 2 2 1 2 1 1 2 2 1 2 1 - + 2 1 1 2 2 3 1 2 1 3 1 2 3 2 1 1 2
K - + - +
P q q
U M
B. W210 E320 CDI wiring diagram for reference (OM613 engine)

y1 y3 Y76 y2 y4 y5 y6 B4/6 B17 B11/4 M55 B40 B6/1 L5 Y74

L

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

34
Affix page 2 here

Wiring diagram of common rail diesel injection (CDI) / pe07.16-p-2000-99ed

ENGINE 613 in MODEL 210 except CODE (491) U.S. version Connectors 4 and 5 / Printed on: 06.01.2019 / Page 1/2
B. W210 E320 CDI wiring diagram for reference (OM613 engine)

Document number: pe07.16-p-2000-99ec

Document title: Wiring diagram of common rail diesel injection (CDI) control module

Code: Designation: Coordinates:

A1 Instrument cluster 56 L
A1 Instrument cluster 58 L
B37 Accelerator pedal sensor 37 L
F1 Fuse and relay box 49 L
F1f14 Fuse 14 49 K
G1 Battery 16 L
G2 Generator 53 L
K16 Heater booster relay 48 L
K40/4 Fuse and relay module (front passenger) 18 L
K40/4 Fuse and relay module (front passenger) 24 L
K40/4 Fuse and relay module (front passenger) 60 H
K40/4f1 Fuse, circuit 30z 19 L
K40/4f2 Fuse 2, diesel engine control module power supply 24 L
K40/4f3 Fuse 1, diesel engine control module power supply 23 L
K40/4f5 Fuse, ETC/ADS [EGS/ADS] 25 L
K40/4k1 Polarity protection relay 17 L
K40/4k2 Starter relay 20 L
K40/4k3 Diesel voltage supply relay 22 L
M1 Starter 32 L
M2/2 Control module box blower motor 30 L
N14/2 Preglow output 41 L
N15/5 Electronic selector lever module control module 14 L
N3/9 CDI control module 12 A
N3/9 CDI control module 20 A
N3/9 CDI control module 27 A
N3/9 CDI control module 36 A
N3/9 CDI control module 44 A
N3/9 CDI control module 52 A
N3/9 CDI control module 59 A
N33/2 Heater booster control module 45 L
N33/2x1 Heater booster control module connector 46 K
N73 DI control module 3L
N73 DI control module 9L
R39/1 Vent line heater element 33 L
R9 Glow plugs 40 E
S4/3 Heater booster switch 60 L
S40/4 CC with variable speed limiter switch 3A
S40/4s1 Resume from memory 3C
S40/4s2 Decelerate and set 3C

35
B. W210 E320 CDI wiring diagram for reference (OM613 engine)

Document number: pe07.16-p-2000-99ec

Document title: Wiring diagram of common rail diesel injection (CDI) control module

Code: Designation: Coordinates:

S40/4s3 Accelerate and set 3B

S40/4s4 Off 3B
S40/4s5 Control contact 3B
S40/4s6 Variable speed 4C
U12 Valid for left-hand steering 27 D
U12 Valid for left-hand steering 29 D
U12 Valid for left-hand steering 31 D
U13 Valid for right-hand steering 26 D
U13 Valid for right-hand steering 28 D
U13 Valid for right-hand steering 29 H
U13 Valid for right-hand steering 30 D
W1 Main ground (behind instrument cluster) 9H
W11/3 Ground (engine - left side) 33 H
W16/3 Ground (output ground-left wheel housing) 39 H
W16/4 Ground (output ground - right wheel housing) 21 E
W16/5 Electronics ground (left of component compartment) 26 E
W16/5 Electronics ground (left of component compartment) 28 E
W16/5 Electronics ground (left of component compartment) 30 E
W16/6 Electronics ground (right of component compartment) 26 E
W16/6 Electronics ground (right of component compartment) 28 E
W16/6 Electronics ground (right of component compartment) 30 E
X11/4 Data link connector 20 E
X11/4 Data link connector 26 E
X11/4 Data link connector 39 E
X12/3 Terminal block (circuit 30) 42 H
X12/3 Terminal block (circuit 30) 51 L
X12/3f1 Generator prefuse 43 G
X12/3f1 Generator prefuse 51 K
X22 Engine compartment and engine connector 53 E
X4 Terminal block (circuit 30, left footwell) 8G
X4 Terminal block (circuit 30, left footwell) 31 H
X4 Terminal block (circuit 30, left footwell) 43 E
X4/2 Circuit 30 connector, heater booster, generator 50 E
X4/3 Circuit 30 connector, heater booster, battery 50 H
X63/6 CAN databus/15u connector 5G
Y31/4 EGR [ARF]/pressure control flap vacuum transducer 34 L
Y31/5 Boost pressure control vacuum transducer 35 L
Z26 Circuit 61e connector sleeve 60 E
Z37/13 CAN engine bus (low) connector sleeve 6H

36
B. W210 E320 CDI wiring diagram for reference (OM613 engine)

Document number: pe07.16-p-2000-99ec

Document title: Wiring diagram of common rail diesel injection (CDI) control module

Code: Designation: Coordinates:

Z37/14 CAN engine bus (high) connector sleeve 5H

Z37/2 CAN engine bus (low) connector sleeve 6D
Z37/3 CAN engine bus (high) connector sleeve 5D
Z7/24 Circuit 87 connector sleeve 24 E
Z7/30 Circuit 30 (unfused) connector sleeve 8H
Z9 Connector sleeve 1 17 E

37
 52 53 54 55 56 57 58 59 60 61 62 63 64

A
N3/9 N3/9

23 B
2

06/00 05/00 D

0,5 bl
B2

0,5 bl
0,5 bl
2 1 E
X22 Z26

0,5 bl
B1
1
G

K40/4
1
A2

25,0 rt
0,75 bl/ge
0,75 bl
H
1
2 2 1
0,5 gn/sw

0,5 bl
0,5 bl

61
B+ J
2 3

1B 1B
1 1
G PE 83.70-2000 K
+ -
PE 83.70-2100
B. W210 E320 CDI wiring diagram for reference (OM613 engine)

G2 A1 A1 S4/3
L

PE 07.16-P-2000-99EC
52 53 54 55 56 57 58 59 60 61 62 63 64

38
Cut here
Wiring diagram of common rail diesel injection (CDI) control module / pe07.16-p-2000-99ec
ENGINE 613 in MODEL 210 except CODE (491) U.S. version with CODE (440a) Cruise control plug 1 - 3, with electrical heater booster /
 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

N3/9 N3/9 N3/9

DIA
TDS
GZS

ARS-0
VWG-1
VWG-0
PWG1-0
PWG1-1
PWG1-2
PWG2-1
PWG0-2
50 35 48 23 10 5 9 8 28 40 25 49

0,5 bl
0,5 ws

0,5 vi/gn
0,5 bl/gr
0,5 vi/ge
0,5 bl/gn
0,5 bl/gn

0,5 rt/ws

0,5 gr/sw
0,5 gr/ws
0,35 ws/vi
0,35 gn/ge
B1 B2
4 13 2
30 30
X11/4 R9 X4 X4/2
1 2 3 4 5 6

1
16,0 rt

f1

200
30 A1
30
W16/3 X12/3 2 X4/3
25,0 rt

0,5 br
2,5 sw/bl
2,5 sw/vi
2,5 sw/rt
2,5 sw/ge
2,5 sw/gn
2,5 sw/ws
10,0 rt
2
1,0 br/gr

1 2 3
1 2 1 2 3 4 5 6
16,0 rt
1,0 sw/rt ws
16,0 rt

31 PWM G1 G2 G3 G4 G5 G6 30 B+
14A 2
0,5 bl/ge
16,0 rt

6 5 1 4 3 2 1 1 2 2
x1 30
15

1 14 f1
200

1 2 1 2 1 2 2 15

X
X
14E 1
q
B. W210 E320 CDI wiring diagram for reference (OM613 engine)

1/4 Y31/5 B37 N14/2 N33/2 K16 F1 X12/3

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

39
Cut here
Affix page 4 here

Wiring diagram of common rail diesel injection (CDI) control module / pe07.16-p-2000-99ec
ENGINE 613 in MODEL 210 except CODE (491) U.S. version with CODE (440a) Cruise control plug 1 - 3, with electrical heater booster /
 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

N3/9 N3/9

31
31
31

HRL
ANR-1
ANR-0
87D1
87D1
87D2
ARS-1
ARS-0
VWG-1

46 30 43 8 7 1 4 5 6 37 50 35
3 1 3

2,5 rt/bl
2,5 rt/bl
1,5 rt/gn
0,5 rt/sw
0,5 rt/ws

0,5 gr/sw

0,75 rt/bl
U13 2,5 br
U12 2,5 br
U13 2,5 br
U12 2,5 br
U13 2,5 br
U12 2,5 br

0,35 br/ge

0,35 sw/ge
W16/5 W16/6 W16/5 W16/6 W16/5 W16/6

X11/4 W16/4 Z7/24 X11/4

3 12 2

0,5 rt/gn
30
1
W11/3

0,5 br
X4

0,35 gn/vi

4,0 rt
0,75 rt/ws
0,35 gn/vi
1,5 rt/gn
1,0 rt/gn
2,5 vi
F1 B1 I B2 A1 G
1 1 2 8 9 3 1 2 4 3 2 5 6 1 2 U13
30Z 30Z 31 87D187D1 87D2 87D2
25,0 sw
1,0 br

50 30
2 1 2 1 2
85 30 30 86 8587 30 86 85 87
7,5 25 10 10 M
M
B. W210 E320 CDI wiring diagram for reference (OM613 engine)

K40/4 f1 k2 k3 f3 K40/4 f2 f5 M2/2 M1 R39/1 Y31/4 Y31/5

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

40
Cut here
Affix page 3 here

Wiring diagram of common rail diesel injection (CDI) control module / pe07.16-p-2000-99ec
ENGINE 613 in MODEL 210 except CODE (491) U.S. version with CODE (440a) Cruise control plug 1 - 3, with electrical heater booster /
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

A
S40/4 N3/9

s5 PE 00.19-2200

CAN L
CAN H
CRA-E
15U

CAN
B s4 12 11 17 13
s3 2
s2 s6
s1

0,5 gn
C
0,5 rs/rt

0,5 sw/vi

bl
rt

gr
0,5 gn/ws

gn
ge

sw
6 1 4 3 5 2 7 8
D
Z37/3 Z37/2
x1

E
Z9

0,5 gn/ws
0,5 gn
F 3 2 30
2
X63/6 X4

W1
2,5 rs/rt
4,0 rt

10,0 rt

0,5 gn

0,5 gn/ws
1 C
H 2 3 1
Z37/14 Z37/13 Z7/30 15U 30Z

0,5 gn/bl
0,5 ws/rt
0,5 sw/rt
0,5 bl/ge
0,5 br

0,5 ge/ws
4,0 rt
4,0 rt

0,5 gn/ws
0,5 gn/sw
0,5 gn

0,5 gn/ws
0,35 br

D C A B 3
2 5 4 3 1 6 7 8 1 2 2 3 3 3 2
K 87 86 85 30
31

30
30

31

15
+

WA

KSK
AUS
S+B
S-B
PE 27.19

BEGR.
CAN L

CAN H
PE 80.57-2100 PE 91.60
B. W210 E320 CDI wiring diagram for reference (OM613 engine)

N73 N73 N15/5 G1 k1 K40/4

L

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

41
Affix page 2 here

Wiring diagram of common rail diesel injection (CDI) control module / pe07.16-p-2000-99ec
ENGINE 613 in MODEL 210 except CODE (491) U.S. version with CODE (440a) Cruise control plug 1 - 3, with electrical heater booster /
C. W210 E220 or E270 CDI wiring diagram for reference (OM611 or
OM612 engine)

42
 C. W210 E220 or E270 CDI wiring diagram for reference (OM611 or
OM612 engine)

C W210 E220 or E270 CDI wiring

diagram for reference (OM611 or
OM612 engine)

Document number: pe07.16-p-2000-99ea

Document title: Wiring diagram of common rail diesel injection (CDI) control module

Code: Designation: Coordinates:

A1 Instrument cluster 69 L
A1 Instrument cluster 72 L
B17 Intake air temperature sensor 40 L
B28 Pressure sensor 41 L
B37 Accelerator pedal sensor 45 L
F1 Fuse and relay box 56 L
F1 Fuse and relay box 63 L
F1f14 Fuse 14 63 K
F1f20 Maxi-fuse 20 56 K
G1 Battery 20 L
G2 Generator 67 L
K16 Heater booster relay 61 L
K40/2 Driver-side fuse and relay module 18 E
K40/2 Driver-side fuse and relay module 52 E
K40/4 Fuse and relay module (front passenger) 22 L
K40/4 Fuse and relay module (front passenger) 28 L
K40/4 Fuse and relay module (front passenger) 73 H
K40/4f1 Fuse, circuit 30z 23 L
K40/4f2 Fuse 2, diesel engine control module power supply 29 L
K40/4f3 Fuse 1, diesel engine control module power supply 27 L
K40/4f5 Fuse, ETC/ADS [EGS/ADS] 29 L
K40/4k1 Polarity protection relay 21 L
K40/4k2 Starter relay 24 L
K40/4k3 Diesel voltage supply relay 26 L
M1 Starter 37 L
M2/2 Control module box blower motor 34 L
M4/3 Electric suction-type fan (engine / AAC ) 55 L
M4/3x1 Electric suction-type fan (engine / AAC) connector 54 K
N14/2 Preglow output 48 L
N15/5 Electronic selector lever module control module 15 L
N19 AAC pushbutton control module 18 L
N22 AAC pushbutton control module 19 L
N3/9 CDI control module 13 A
N3/9 CDI control module 20 A
N3/9 CDI control module 29 A
N3/9 CDI control module 36 A
N3/9 CDI control module 44 A
N3/9 CDI control module 52 A
N3/9 CDI control module 60 A

43
C. W210 E220 or E270 CDI wiring diagram for reference (OM611 or
OM612 engine)

Document number: pe07.16-p-2000-99ea

Document title: Wiring diagram of common rail diesel injection (CDI) control module

Code: Designation: Coordinates:

N3/9 CDI control module 69 A

N3/9 CDI control module 74 A
N33/2 Heater booster control module 58 L
N33/2x1 Heater booster control module connector 59 K
N73 DI control module 3L
N73 DI control module 8L
N76 Engine and air conditioning electric suction fan control module 53 L
R39/1 Vent line heater element 38 L
R9 Glow plugs 48 E
S16/6 Kickdown switch 11 L
S4/3 Heater booster switch 74 L
S40/3 Clutch pedal switch 13 L
S40/4 CC with variable speed limiter switch 3A
S40/4s1 Resume from memory 3C
S40/4s2 Decelerate and set 3C
S40/4s3 Accelerate and set 3B
S40/4s4 Off 3B
S40/4s5 Control contact 3B
S40/4s6 Variable speed 4C
S40/4x1 Variable cruise control switch connector 1D
U12 Valid for left-hand steering 12 J
U12 Valid for left-hand steering 12 J
U12 Valid for left-hand steering 31 D
U12 Valid for left-hand steering 37 D
U12 Valid for left-hand steering 39 D
U13 Valid for right-hand steering 11 J
U13 Valid for right-hand steering 13 J
U13 Valid for right-hand steering 30 D
U13 Valid for right-hand steering 34 H
U13 Valid for right-hand steering 36 D
U13 Valid for right-hand steering 38 D
U199 Valid for engine 612 50 H
U24 Valid for MT [MG] 10 F
U25 Valid for automatic transmission 14 F
U29 Valid for outside temperature indicator 19 H
U87 Valid for AAC [KLA] 18 H
W1 Main ground (behind instrument cluster) 9H
W11/3 Ground (engine - left side) 39 H
W16/3 Ground (output ground-left wheel housing) 47 H

44
C. W210 E220 or E270 CDI wiring diagram for reference (OM611 or
OM612 engine)

Document number: pe07.16-p-2000-99ea

Document title: Wiring diagram of common rail diesel injection (CDI) control module

Code: Designation: Coordinates:

W16/3 Ground (output ground-left wheel housing) 52 H

W16/4 Ground (output ground - right wheel housing) 25 E
W16/5 Electronics ground (left of component compartment) 30 E
W16/5 Electronics ground (left of component compartment) 36 E
W16/5 Electronics ground (left of component compartment) 38 E
W16/6 Electronics ground (right of component compartment) 31 E
W16/6 Electronics ground (right of component compartment) 37 E
W16/6 Electronics ground (right of component compartment) 39 E
W18 Ground (left front seat crossmember) 12 H
W19 Ground (right front seat crossmember) 13 H
X11/4 Data link connector 24 E
X11/4 Data link connector 30 E
X11/4 Data link connector 47 E
X12/3 Terminal block (circuit 30) 50 H
X12/3 Terminal block (circuit 30) 64 L
X12/3f1 Generator prefuse 51 G
X12/3f1 Generator prefuse 64 K
X22 Engine compartment and engine connector 67 E
X4 Terminal block (circuit 30, left footwell) 8G
X4 Terminal block (circuit 30, left footwell) 36 H
X4 Terminal block (circuit 30, left footwell) 51 E
X4/2 Circuit 30 connector, heater booster, generator 64 E
X4/3 Circuit 30 connector, heater booster, battery 63 H
X63/6 CAN databus/15u connector 5G
Y31/4 EGR [ARF]/pressure control flap vacuum transducer 42 L
Y31/5 Boost pressure control vacuum transducer 43 L
Z26 Circuit 61e connector sleeve 74 E
Z37/13 CAN engine bus (low) connector sleeve 6H
Z37/14 CAN engine bus (high) connector sleeve 5H
Z37/2 CAN engine bus (low) connector sleeve 6D
Z37/3 CAN engine bus (high) connector sleeve 5D
Z7/24 Circuit 87 connector sleeve 29 E
Z7/30 Circuit 30 (unfused) connector sleeve 7H
Z9 Connector sleeve 1 9E
Z9 Connector sleeve 1 21 E

45
 75 76 77 78 79 80

A
N3/9

B
OM612 engine)

23
2

0,5 bl
E
Z26

0,5 bl
1
G

1
H

0,5 gn/sw

0,5 bl
J
2 3

S4/3
L
C. W210 E220 or E270 CDI wiring diagram for reference (OM611 or

PE 07.16-P-2000-99EA
75 76 77 78 79 80

46
Cut here
Wiring diagram of common rail diesel injection (CDI) control module / pe07.16-p-2000-99ea
ENGINE 611 as of 1.6.99, 612 in MODEL 210 with CODE (440a) Cruise control connectors 1 - 3, with electric heater booster / Printed on: 15.12.20
 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75

N3/9 N3/9 N3/9

OM612 engine)

49
2

0,5 bl/gn
06/00 05/00

0,5 bl
0,5 bl
0,5 bl

B1 B2
30 2 1
X4/2 X22 Z26
0,5 bl

16,0 rt
4.15 B1
1
A1
30
X4/3 K40/4
1
25,0 rt
0,75 bl/ge
0,75 bl

A2
1
2 2 1

1,0 br/gr
61

16,0 rt
1,0 sw/rt ws
16,0 rt
0,5 bl
0,5 bl

20A 14A B+
2
2

0,5 bl/ge
16,0 rt
x1 1 1 2 2
30 1B 1B

15

70
20 1 14 f1
200

30 2 1 2 2 15 G
1 1
PE 83.70-2000
+ -
PE 83.70-2100
20E q 14E 1
F1 N33/2 K16 F1 X12/3 G2 A1 A1 S4/3
C. W210 E220 or E270 CDI wiring diagram for reference (OM611 or

56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75

47
Cut here
Affix page 5 here

Wiring diagram of common rail diesel injection (CDI) control module / pe07.16-p-2000-99ea
ENGINE 611 as of 1.6.99, 612 in MODEL 210 with CODE (440a) Cruise control connectors 1 - 3, with electric heater booster / Printed on: 15.12.20
 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

N3/9 N3/9

31
DIA
TDS
GZS
GER-0

LTF-0
LTF-1
LDF-2
LDF-0
LDF-1
ARS-1
ARS-0
VWG-1
VWG-0
PWG1-0
PWG1-1
PWG1-2
PWG2-1
PWG0-2
OM612 engine)

6 1 12 17 22 6 37 50 35 48 23 10 5 9 8 28 40 25 45
3

0,5 bl
0,5 ws

0,5 bl/rt
0,5 vi/gn
0,5 bl/gr
0,5 vi/ge
0,5 ge/bl

0,5 bl/gn

0,5 bl/sw
0,5 rt/sw
0,5 rt/ws

0,5 br/ws
0,5 gr/sw
0,5 gr/ws

0,5 ge/gn

0,5 gn/ws
0,35 ws/vi

U13 2,5 br
U12 2,5 br
0,35 gn/ge
/6 W16/5 W16/6 C2
2
4 13 2
30
1,5 rs/rt

X11/4 R9 X4 K40/2
1 2 3 4 5 1
M2
16,0 rt

1
PE 54.15
f1
200

30

W11/3 W16/3 X12/3 2 W16/3

1
U199 2,5 sw/gn

0,5 br
2,5 sw/bl
2,5 sw/vi
2,5 sw/rt
2,5 sw/ge
10,0 rt

1 2 3
1 2 1 2 3 4 5
31 PWM G1G2G3G4 G5 30 20A

1,0 br
6,0 br
0,5 rs/rt
6,0 rt/sw
6,0 sw/ws
6,0 br/ws

1 2
6 5 1 4 3 2
3 1 2 x1
20
2 1 1 2 2 1 2 1 5 2 6 3 4 1
+
-

31

P
15
30

M q
PWM

X
X
M 20E
R39/1 B17 B28 Y31/4 Y31/5 B37 N14/2 N76 M4/3
C. W210 E220 or E270 CDI wiring diagram for reference (OM611 or

38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

48
Cut here
Affix page 4 here

Wiring diagram of common rail diesel injection (CDI) control module / pe07.16-p-2000-99ea
ENGINE 611 as of 1.6.99, 612 in MODEL 210 with CODE (440a) Cruise control connectors 1 - 3, with electric heater booster / Printed on: 15.12.20
 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

N3/9 N3/9 N3/9

31
31

KLA-A
HRL
ANR-1
ANR-0
87D1
87D1
87D2
OM612 engine)

41 46 30 43 8 7 1 4 5 6
3 1

2,5 rt/bl
2,5 rt/bl
1,5 rt/gn

0,75 rt/bl

0,35 br/rt
0,35 br/rt
U13 2,5 br
U12 2,5 br
U13 2,5 br
U12 2,5 br

0,35 sw/ge
W16/5 W16/6 W16/5 W16/6 W16/5

Z9 X11/4 W16/4 Z7/24 X11/4

3 12 2

0,5 rt/gn 30

0,35 br/rt
1

0,5 br
X4

2,5 rs/rt
4,0 rt
0,75 rt
0,35 gn/vi
1,5 rt/gn
1,0 rt/gn
2,5 vi

U13
C F1 B1 I B2 A1 G
U29 3 1 1 2 8 9 3 1 2 4 3 2 5 6 1 2
15U 30Z 30Z 31 87D187D1 87D2 87D2

0,35 br/rt
25,0 sw

1 3 50 30
21 2
8786 85 30 3086 8587 3086 8587 M
+ 7,5 25 10 10 M
M2/2
N22 G1 k1 K40/4 f1 k2 k3 f3 K40/4 f2 f5 M1
C. W210 E220 or E270 CDI wiring diagram for reference (OM611 or

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

49
Cut here
Affix page 3 here

Wiring diagram of common rail diesel injection (CDI) control module / pe07.16-p-2000-99ea
ENGINE 611 as of 1.6.99, 612 in MODEL 210 with CODE (440a) Cruise control connectors 1 - 3, with electric heater booster / Printed on: 15.12.20
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

A
S40/4 N3/9
s5 PE 00.19-2200

CAN L
CAN H
15U
CRA-E
P/N
CAN
B s4
OM612 engine)

12 11 13 7 17 2
s3 2
s2 s6
s1

0,5 gn
C

0,5 rs/rt
0,5 sw/vi

bl
rt

gr
0,5 gn/ws

gn
ge

sw
6 1 4 3 5 2 7 8
D Z37/3 Z37/2
x1
PE 91.60 M5
12
Z9
E
K40/2
U24 U25

0,5 gn/ws
0,5 gn
1
C4
F 3 2 30
2
X63/6 X4
0,35 gn/vi

0,35 br/gr

0,35 sw/ws
G
0,35 br/rt

W1 W18 W19

10,0 rt

0,5 gn

0,5 gn/ws
1
H 2 U87 U29
Z37/14 Z37/13 Z7/30
0,35 br/rt
0,35 br/rt

0,5 gn/bl
0,5 ws/rt
0,5 sw/rt
0,5 bl/ge
0,5 br

0,5 ge/ws
0,5 gn/ws
0,5 gn/sw
0,5 gn
4,0 rt
4,0 rt

0,5 gn/ws
0,35 br
U13 0,5 br
U12 0,5 br
U12 0,5 br
U13 0,5 br

D C A B 1
2 5 4 3 1 6 7 8 1 2 2 3 3 1 2 2 1 3 6 21
K
31

30
30

31

15

WA

KSK
AUS
S+B
S-B
BEGR.
PE 27.19

CAN L

CAN H
PE 80.57-2100
N73 N73 S16/6 S40/3 N15/5 N19 N22
L
C. W210 E220 or E270 CDI wiring diagram for reference (OM611 or

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

50
Affix page 2 here

Wiring diagram of common rail diesel injection (CDI) control module / pe07.16-p-2000-99ea
ENGINE 611 as of 1.6.99, 612 in MODEL 210 with CODE (440a) Cruise control connectors 1 - 3, with electric heater booster / Printed on: 15.12.20
C. W210 E220 or E270 CDI wiring diagram for reference (OM611 or
OM612 engine)

Document number: pe07.16-p-2000-99eb

Document title: Wiring diagram of common rail diesel injection (CDI) control module

Code: Designation: Coordinates:

B11/4 Coolant temperature sensor 15 L

B2/5 Hot film MAF sensor 24 L
B4/6 Rail pressure sensor 14 L
B40 Oil sensor (oil level, temperature and quality) 18 L
B6/1 Camshaft Hall sensor 19 L
L5 Crankshaft position sensor 20 L
M55 Inlet port shutoff motor 16 L
N3/9 CDI control module 4A
N3/9 CDI control module 12 A
N3/9 CDI control module 19 A
U198 Valid for engine 611 1A
U199 Valid for engine 612 7A
Y74 Pressure regulator valve 21 L
Y75 Electrical switch-off valve 22 L
Y76 Injectors (LH-SFI, HFM-SFI, PEC [LH, HFM, PMS]) 4L
Y76 Injectors (LH-SFI, HFM-SFI, PEC [LH, HFM, PMS]) 9L
Y76y1 Injector cylinder 1 2L
Y76y1 Injector cylinder 1 7L
Y76y2 Injector cylinder 2 4L
Y76y2 Injector cylinder 2 11 L
Y76y3 Injector cylinder 3 5L
Y76y3 Injector cylinder 3 9L
Y76y4 Injector cylinder 4 3L
Y76y4 Injector cylinder 4 10 L
Y76y5 Fuel injector cylinder 5 12 L
Z15 Connector sleeve 7 17 H
Z99/6 Common rail solenoid valve 1 connector sleeve 2H
Z99/6 Common rail solenoid valve 1 connector sleeve 8H
Z99/7 Common rail solenoid valve 2 connector sleeve 5H
Z99/7 Common rail solenoid valve 2 connector sleeve 12 H

51
 19 20 21 22 23 24 25 26 27 28 29 30 31 32

A
N3/9

NW-
NW S
NW+
KW-
KW+
RDR-
RDR+
EAB-
EAB+
B
OM612 engine)

3 12 37 26 21 31 35 25 11 24 34 1

0,5 br

0,5 gn
C

0,5 br/gn
0,5 rt/ws

0,5 ge/gr
0,5 br/ge

0,75 rt/bl

0,5 gn/ws
0,5 ge/sw
0,5 ge/ws

0,5 sw/ws

0,75 rt/gn
0,75 rt/gn
D

2 5 3 4
J

2 3 2 1 1 2 1 2
- + K

B6/1 L5 Y74 Y75 B2/5

L
C. W210 E220 or E270 CDI wiring diagram for reference (OM611 or

PE 07.16-P-2000-99EB
19 20 21 22 23 24 25 26 27 28 29 30 31 32

52
Cut here
Wiring diagram of common rail diesel injection (CDI) control module / pe07.16-p-2000-99eb
ENGINE 611 as of 1.6.99, 612 in MODEL 210 connectors 4 and 5 / Printed on: 15.12.2019 / Page 2/2
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

A
U198 N3/9 U199 N3/9 N3/9

MV 1
MV 1,4
MV 4
MV 2
MV 2,3
MV 3
MV 1
MV 1,3,4
MV 3
MV 4
MV 2
MV 2,5
MV 5
RDS
RD-
RD+
WT-
WT+
Oel-
Oel S
Oel+
NW-
NW S
NW+

B
OM612 engine)

5 4 7 3 2 9 9 2 8 3 5 4 7 14 4 13 27 36 22 33 17 15 18 2 3 12
5 5 4

2,5 bl
2,5 bl

2,5 sw
2,5 sw
C
0,75 gr
0,75 br
0,5 gr/bl

0,5 gn/vi

2,5 sw/vi
2,5 sw/vi

2,5 sw/bl
2,5 sw/bl
0,5 rt/ge

0,5 br/gr
0,5 gn/rt

2,5 sw/rt
2,5 sw/rt
0,5 br/gn
0,5 ge/gr

0,5 br/ws

2,5 sw/gn

2,5 sw/ge
2,5 sw/ge
0,75 rt/gn

0,75 rt/ws
0,75 rt/sw

Z99/6 Z99/7 Z99/6 Z99/7 Z15

2,5 sw
2,5 sw
2,5 bl
2,5 bl
2,5 sw
2,5 sw
2,5 sw
2,5 bl
2,5 bl
0,75 br
0,5 br

1 4 2 3 1 3 4 2 5 2 1 3
1 2 2 1 1 2 2 1 1 2 2 1 2 1 1 2 2 1 - + 1 2 2 3 1 2 1 3 1 2 3
K - + - +
P q
U M

y1 y4 Y76 y2 y3 y1 y3 Y76 y4 y2 y5 B4/6 B11/4 M55 B40 B6/1

L
C. W210 E220 or E270 CDI wiring diagram for reference (OM611 or

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

53
Affix page 2 here

Wiring diagram of common rail diesel injection (CDI) control module / pe07.16-p-2000-99eb
ENGINE 611 as of 1.6.99, 612 in MODEL 210 connectors 4 and 5 / Printed on: 15.12.2019 / Page 1/2
 D. W163 ML270 CDI wiring diagram for reference (OM612 engine)

D W163 ML270 CDI wiring diagram for

reference (OM612 engine)

Document number: pe07.16-p-2000-99gh

Document title: Wiring diagram of common rail diesel injection (CDI) control module

Code: Designation: Coordinates:

B11/4 Coolant temperature sensor 40 L
B17 IAT sensor 33 L
B2/5 Hot film MAF sensor 35 L
B28 Pressure sensor 30 L
B4/6 Rail pressure sensor 48 L
B40 Oil sensor (oil level, temperature and quality) 45 L
B6/1 Camshaft Hall sensor 37 L
F1 Fuse and relay module 2C
F1 Fuse and relay module 27 C
F1f14 Fuse 14 11 C
F1k11 Circuit 15 delayed relay 9D
F1k12 Circuit 15 relay 5D
F24/8 Circuit 15 auxiliary fuse 11 L
G1 Battery 4H
L5 Crankshaft position sensor 42 L
M55 Inlet port shutoff motor 46 L
N10 All-activity module 4A
N10 All-activity module 10 A
N14/2 Preglow output 24 L
N3/9 CDI control module 17 A
N3/9 CDI control module 27 A
N3/9 CDI control module 37 A
N3/9 CDI control module 47 A
N3/9 CDI control module 56 A
R39/1 Vent line heater element 17 L
R9 Glow plugs 24 C
R9 Glow plugs 24 C
R9 Glow plugs 25 C
R9 Glow plugs 25 C
R9 Glow plugs 26 C
S2 Starter switch 3L
W11/3 Ground (engine - left side) 16 H
W16/4 Ground (output ground - component compartment - right) 6L
W16/5 Electronics ground (left of component compartment) 18 F
W2 Ground (at right headlamp unit) 23 C
X12/3 Terminal block (circuit 30, 15, 31, 3-pin) 4E
X12/3 Terminal block (circuit 30, 15, 31, 3-pin) 27 E
X18/31 Left engine compartment/right engine compartment connector 29 G
X22 Engine compartment and engine connector 17 G

54
D. W163 ML270 CDI wiring diagram for reference (OM612 engine)

Document number: pe07.16-p-2000-99gh

Document title: Wiring diagram of common rail diesel injection (CDI) control module

Code: Designation: Coordinates:

X4/37 Circuit 30 terminal block 4F

Y31/5 Boost pressure control vacuum transducer 28 L
Y74 Pressure regulator valve 43 L
Y75 Electrical switch-off valve 39 L
Y76y1 Fuel injector (1st cylinder) 50 L
Y76y2 Fuel injector (2nd cylinder) 54 L
Y76y3 Fuel injector (3rd cylinder) 53 L
Y76y4 Fuel injector (4th cylinder) 51 L
Y76y5 UNBEKANNT 56 L
Z18 Connector sleeve 10 45 F
Z50/5 Cockpit connector sleeve (circuit 30) 2G
Z50/6 Cockpit connector sleeve (circuit 15C) 1H
Z50/9 Cockpit connector sleeve II (circuit 15) 1G
Z57/11 Right engine compartment, circuit 15 connector sleeve 15 F
Z57/7 Connector sleeve in right of engine compartment, circuit 31 (3) 18 D
Z57/7 Connector sleeve in right of engine compartment, circuit 31 (3) 23 F
Z99/6 Common rail solenoid valve 1 connector sleeve 50 G
Z99/7 Common rail solenoid valve 2 connector sleeve 54 G

55
 52 53 54 55 56 57 58 59 60

N3/9 A

PE 07.16-2000

MV23-0
MV11-0
MV1-1
MV12-0
8 5 4 7

C
2,5
bl

Z99/7

2,5 2,5 2,5 2,5 2,5 2,5 H

/ge sw sw/rt sw/vi bl bl sw/gn

2 1 1 2 2 1

K
D. W163 ML270 CDI wiring diagram for reference (OM612 engine)

L
Y76y3 Y76y2 Y76y5
PE 07.16-P-2000-99GH
52 53 54 55 56 57 58 59 60

56
Cut here
Wiring diagram of common rail diesel injection (CDI) control module / pe07.16-p-2000-99gh
ENGINE 612 in MODEL 163 up to 31.8.01 Engine block wiring harnesses / Printed on: 07.12.2019 / Page 4/4
 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

N3/9 N3/9

HFM-0
HFM-1
HFM-2
HFM-3
DZS0
DZS1
DZS2
K87D2
EAB-0
WTF0
WTF1
DZI1
DZI0
RDR-0
RDR-1
MV21-0
MV2-1
MV22-0

MOK1
MOK2
MOK0
EKA-0
EKA-1
RDS2
RDS1
RDS0
24 1 11 2 3 12 25 35 27 36 26 37 21 31 15 18 17 33 22 13 14 4 5 9 2 3

0,75 2,5
br sw

Z18

Z99/6

0,5 0,75 0,5 0,75 0,75 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,75 0,75 0,5 0,5 2,5 2,5 2,5 2,5 2,5
ge/ws rt/bl bl/gn rt/gn rt/gn ge/sw br/ws gn/rt gn gn/ws sw/ws rt/ws gr/bl br br rt/sw rt/ws bl/gr sw/bl sw sw sw/ge sw
0,5 0,5 0,5 0,5 0,75 0,5
bl bl/ge ge/gr rt/ge gr gn

5 4 2 1 3 2
1 2 3 2 1 1 2 1 2 1 2 1 3 2 3 2 1 1 2 2 1 2

SIG
12V

+5V
- +
P U
D. W163 ML270 CDI wiring diagram for reference (OM612 engine)

B2/5 B6/1 Y75 B11/4 L5 Y74 B40 M55 B4/6 Y76y1 Y76y4 Y76y3

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

57
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Wiring diagram of common rail diesel injection (CDI) control module / pe07.16-p-2000-99gh
ENGINE 612 in MODEL 163 up to 31.8.01 Engine block wiring harnesses / Printed on: 07.12.2019 / Page 3/4
 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

N3/9

GZS-B
LDS 0
LDS 1
LDF0
LDF1
LDF2
VDK-0
VDK-1
VDK-M
LTF-0
LTF-1
HFM-0
HFM-1

31-1
31-2
31-3
HRL-0
KL.15-E
4 5 6 46 25 48 35 22 6 17 1 12 34 24 1
3 2 13 3 4

3 3 3 0,5 0,35 0,35 W2 R9 R9 R9 R9 R9 F1 0,35 0,35 0,5 0,8 0,5 0,5 0,5
hbr hbr hbr rs rt gn gr bl gn or rt bl or

Z57/7 1
5 30
hbr
1 1 1 1 1 X12/3

W16/5 Z57/7
2,5 2,5 2,5 2,5 2,5 6
gn sw/bl sw/vi sw/rt sw/ge sw/gn rt B5 B7 B6 B4 B3

X18/31

2 1 1 2 3 4 5 6
rt DL TK 31 15 50 G1 G2 G3 G4 G5 G6 30
0,5 0,8 0,5 0,5 0,5 0,5
gn or rt bl or ge/ws
0,5 0,5
bl bl/ge

3 5 4
1 2 1 2 3 1 2
SIG

GND
+5V

P P U
U
D. W163 ML270 CDI wiring diagram for reference (OM612 engine)

N14/2 Y31/5 B28 B17 B2/5

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

58
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Wiring diagram of common rail diesel injection (CDI) control module / pe07.16-p-2000-99gh
ENGINE 612 in MODEL 163 up to 31.8.01 Engine block wiring harnesses / Printed on: 07.12.2019 / Page 2/4
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

A N10 N10 N3/9

PE 54.21-2300
1 10 22 27 9
B 31 31
31-1
31-2

87D1
87D1
87D2

30 30 30
15 15 8 7 1 4 5
1
1 2 3 5 1 3
C F1 PE 54.15-2000 3 3 3 3 3

25
f14 hbr hbr
k12 k11 gn gn gn
2 5 15v
D
6 1 2 3 6 3 1 2 4
C/D M/C M/C M/C Z57/7
30 15 31
5
X12/3 hbr
E
13 8
rt br
3 X4/37 W16/5
Z57/11 1
rs 30
F gn
5
rt E
Z50/9 25
X22
rt
G
Z50/5
Z50/6
1
3 G1 rt
0,5 5
H
or rs rt
W11/3
2 2
gn gn
15C15R 15 50 15X30 P
J A B 1
1 1 br

2 1
K 3
7,5

25
2 sw
15v
1
D. W163 ML270 CDI wiring diagram for reference (OM612 engine)

L F24/8
S2 W16/4 R39/1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

59
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Wiring diagram of common rail diesel injection (CDI) control module / pe07.16-p-2000-99gh
ENGINE 612 in MODEL 163 up to 31.8.01 Engine block wiring harnesses / Printed on: 07.12.2019 / Page 1/4
D. W163 ML270 CDI wiring diagram for reference (OM612 engine)

Document number: pe07.16-p-2000-99go

Document title: Wiring diagram of common rail diesel injection (CDI) control unit

Code: Designation: Coordinates:

B37 Accelerator pedal sensor 43 L

F1 Fuse and relay module 1C
F1 Fuse and relay module 26 L
F1f14 Fuse 14 12 C
F1k11 Diesel voltage supply relay 10 C
F1k12 Circuit 15 relay 5C
F24/7 Circuit 30 auxiliary fuse, suction fan 40 G
F24/8 Circuit 15 auxiliary fuse 12 L
G1 Battery 4H
G1 Battery 39 F
M4/7 Electric suction fan engine and AC with integrated control 38 L
N10 All-activity module 4A
N10 All-activity module 11 A
N10/1 Extended Activity module (EAM) 50 A
N2/7 Restraint systems control module 31 L
N3/9 CDI control module 18 A
N3/9 CDI control module 28 A
N3/9 CDI control module 39 A
S16/6 Kickdown switch 27 L
S2 Starter switch 3L
S40/3 Clutch pedal switch 7L
S40/4 CC with variable speed limiter switch 50 L
S40/4s1 Resume from memory 47 J
S40/4s2 Decelerate and set 51 J
S40/4s3 Accelerate and set 50 J
S40/4s4 Off 47 J
S40/4s5 Control contact 50 J
S40/4s6 Variable speed 51 K
S40/4v1 Yellow LED, variable speed limiter 51 K
U24 Valid for MT [MG] 6E
W16/4 Ground (output ground - component compartment - right) 5L
W16/4 Ground (output ground - component compartment - right) 40 C
W16/5 Electronics ground (left of component compartment) 19 F
W2 Ground (at right headlamp unit) 39 C
W29/2 Ground (right A-pillar) 7F
X12/12 Circuit 30 terminal block at relay module 1 2E
X12/13 Circuit 15 terminal block at relay module 1 4E
X12/14 Circuit 31 terminal block at relay module 1 5E
X25/2 Engine compartment/interior compartment connector 25 G

60
D. W163 ML270 CDI wiring diagram for reference (OM612 engine)

Document number: pe07.16-p-2000-99go

Document title: Wiring diagram of common rail diesel injection (CDI) control unit

Code: Designation: Coordinates:

X26 Engine compartment/cockpit connector 22 F

X4/37 Terminal block (circuit 30) 4F
Z37/2 CAN engine bus (low) connector sleeve 32 D
Z37/3 CAN engine bus (high) connector sleeve 32 D
Z50/11 CAN-L cockpit connector sleeve 53 D
Z50/12 CAN-H cockpit connector sleeve 52 D
Z50/3 Cockpit connector sleeve (circuit 31, I left) 51 F
Z50/4 Cockpit connector sleeve (circuit 31, II right) 6H
Z50/5 Cockpit circuit 30 connector sleeve 2G
Z50/6 Cockpit connector sleeve (circuit 15C) 1H
Z50/9 Cockpit connector sleeve (circuit 15 II) 1F
Z51/14 Interior connector sleeve, analog crash signal 30 J
Z51/3 Interior connector sleeve (CAN-High 2) 33 J
Z51/4 Interior connector sleeve (CAN-Low 2) 32 J
Z51/8 Interior connector sleeve II (circuit 31, right front) 27 H
Z57/11 Right engine compartment, circuit 15 connector sleeve 17 F
Z57/7 Right engine compartment connector sleeve, circuit 31 (3) 18 E

61
 52 53 54 55

B
A6

0,5 0,5
C
ws gn

0/12 Z50/11 D

CAN
E

K
D. W163 ML270 CDI wiring diagram for reference (OM612 engine)

PE 07.16-P-2000-99GO
52 53 54 55

62
Cut here
Wiring diagram of common rail diesel injection (CDI) control unit / pe07.16-p-2000-99go
ENGINE 612 in MODEL 163 as of 1.9.02 / Printed on: 07.12.2019 / Page 4/4
 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

N3/9 N10/1

KL87D2
GER-0
PWG2-1
PWG2-0
PWG1-2
PWG1-1
PWG1-0
31 45 9 8 5 10 23 B12 B11 A11 A5 B2 B1 A5 A6
3 4A12 3

W2 W16/4 0,5 0,5

0,5 0,5 0,5 0,5 0,5
ws gn
gn gr bl rs ws
0,75 0,75 12 25
bl ws sw sw
Z50/12 Z50/11

CAN

G1

100
Z50/3
30

F24/7
12 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5
1 rt gr rs gn ws ws bl or br
2 1

7 5 4 6 3 8 2 1
A SP B V K E

s5
s4 s1 s3 s2

15
31
30
2 4 3 1 5 6

PWM
M
s6
v1
D. W163 ML270 CDI wiring diagram for reference (OM612 engine)

M4/7 B37 S40/4

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

63
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Wiring diagram of common rail diesel injection (CDI) control unit / pe07.16-p-2000-99go
ENGINE 612 in MODEL 163 as of 1.9.02 / Printed on: 07.12.2019 / Page 3/4
 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

N3/9 N3/9

31-1
31-2
31-3
HRL-0
TDS A
DIA B
ANR-0
KL.15-E
KIK-F
KUP-E1
CRA-E
CAN-L
CAN-H

4 5 6 46 40 28 43 13 7 2 17 12 11
3 2

2,5 2,5 2,5 0,5 0,5 0,5 0,5 0,35 0,5 0,35 0,35 0,5 0,5
br br br rs bl or gr rt bl or ge gn ws

Z57/7
Z37/2 Z37/3

4
0,5 0,5
br
1 gn ws
A7 A8
W16/5 X26 B11 B1 B12 A11 A9 A8

X25/2
0,5 0,35 0,35
ge gn ws

0,5
gr
Z51/8
P/A
2
Z51/14
Z51/4 Z51/3
0,5 0,5 0,5
br or ge
CAN
1 2 31
Crash

F1
D. W163 ML270 CDI wiring diagram for reference (OM612 engine)

S16/6 N2/7

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

64
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Wiring diagram of common rail diesel injection (CDI) control unit / pe07.16-p-2000-99go
ENGINE 612 in MODEL 163 as of 1.9.02 / Printed on: 07.12.2019 / Page 2/4
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

A N10 N10 N3/9

1 10 22 27 9
31 31
B
87D1
87D1
87D2

30 30 30
15 15 8 7 1
1

1 2 3 5 1 3
C
F1 2,5 2,5 2,5

25
f14 gn gn gn
k12 k11
2 5 15v

D 6 30 15 31 13 9 6 3 1 2 4
C/D C/C P/C M/C M/C M/C
X12/12
X12/13 X12/14
E 13 8 U24
3 rt br
W29/2
rs Z57/11
30
F
6
Z50/9 rt X4/37 0,5 0,5
25
br or
rt
G Z50/5
Z50/6
Z50/4
0,5 4 6 G1
H or rs rt
0,5 0,5 1,5 1,5
br or gn gn
15C15R 15 50 15X 30 P
J
1 2

1 2
3
K
7,5

25
2 sw
15v
1
D. W163 ML270 CDI wiring diagram for reference (OM612 engine)

L S2 W16/4 S40/3 F24/8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

65
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Wiring diagram of common rail diesel injection (CDI) control unit / pe07.16-p-2000-99go
ENGINE 612 in MODEL 163 as of 1.9.02 / Printed on: 07.12.2019 / Page 1/4
 E. Mercedes Benz OM648 wiring

E Mercedes Benz OM648 wiring

The following diagram shows the factory wiring of the OM648 engine as
fitted to W211 E320 CDI cars. This chapter contains wiring guidelines for
this engine when fitting to the DID1 ECU.
Engine devices:

Injector 1 (Y76y1)
Device pin Wire colour Function OEM pin DID1 pin
1 black/blue Negative 1/49 5/5
2 blue Positive 1/2 5/4

Injector 2 (Y76y2)
Device pin Wire colour Function OEM pin DID1 pin
1 black/violet Negative 1/50 5/8
2 blue/violet Positive 1/3 5/4

Injector 3 (Y76y3)
Device pin Wire colour Function OEM pin DID1 pin
1 black/red Negative 1/73 5/7
2 blue/red Positive 1/1 5/4

Injector 4 (Y76y4)
Device pin Wire colour Function OEM pin DID1 pin
1 black/yellow Negative 1/75 5/6
2 blue/yellow Positive 1/27 5/4

Injector 5 (Y76y5)
Device pin Wire colour Function OEM pin DID1 pin
1 black/green Negative 1/74 5/9
2 blue/green Positive 1/25 5/4

Injector 6 (Y76y6)
Device pin Wire colour Function OEM pin DID1 pin
1 black/white Negative 1/51 5/3
2 blue/white Positive 1/26 5/4

Volume control valve (Y94) Connects to output 4

Device pin Wire colour Function OEM pin DID1 pin
1 yellow/black +12V 1/76 3/37
2 black/yellow Negative 1/28 3/50

66
E. Mercedes Benz OM648 wiring

Oil level sensor (B40) Optional. Connects to any digital input capable
of frequency input (input 1, 3, 4, 5, or on controllers with serial
number 200 and up inputs 6 and 7 can also be used)
Suggested wiring for controllers with serial numbers from 200 and
up:
Device pin Wire colour Function OEM pin DID1 pin
1 grey/blue signal 1/11 4/15 digital in 6
2 brown/blue return 1/35 4/17
3 red/yellow +5V 1/10 4/18
Suggested wiring for older controllers:
Device pin Wire colour Function OEM pin DID1 pin
1 grey/blue signal 1/11 3/22 digital in 3
2 brown/blue return 1/35 3/41
3 red/yellow +5V 1/10 3/40

Vent line heater (R39/1) Not ECU controlled. Wire to switched 12V
supply or omit.

Fuel temperature sensor (B50) Optional. Skip or connect to analog

input with 3k pull up.
Device pin Wire colour Function OEM pin DID1 pin
1 blue/green return 1/32 3/19
2 black/yellow signal 1/8 3/16

Crank position sensor (L5)

Device pin Wire colour Function OEM pin DID1 pin
1 green signal 1/87 4/26
2 green/white return 1/88 4/37

Pressure regulator valve (Y74) Connects to output 3

Device pin Wire colour Function OEM pin DID1 pin
1 yellow/black +12V 1/4 4/31 Wire
2 black/yellow Negative 1/52 4/21
colours are also known to be red/grey for the 12V feed and black/white
for the negative.

Rail pressure sensor (B4/6) Connects to analog in 4

Device pin Wire colour Function OEM pin DID1 pin
1 grey/brown return 1/84 4/4
2 green/violet signal 1/59 4/14
3 red/white +5V supply 1/86 4/13

Pressure sensor downstream of air cleaner (B28/5) Not necessary,

connect to any analog input or omit.

Mass airflow sensor (B2/5) Not necessary, connect to any analog

input or omit.

Exhaust back pressure sensor (B60) Not necessary, connect to any

analog input or omit.

67
E. Mercedes Benz OM648 wiring

DPF differential pressure sensor (B28/8) Not necessary, connect to

any analog input or omit.

Upstream TWC temperature sensor (B19/7) Not supported.

Downstream TWC temperature sensor (B19/8) Not supported.

Inlet port shutoff motor (M55) Not currently supported, support

planned.

Throttle valve actuator (M16/5) Not supported.

O2 sensor upstream (G3/3) Not supported.

Exhaust gas recirculation valve (Y27/9) Not currently supported,

support planned.

MAP sensor/charge pressure sensor (B5/1) Connects to analog in

6
Device pin Wire colour Function OEM pin DID1 pin
1 brown/grey return 1/83 4/7
2 black/yellow signal 1/63 4/6
3 red/black +5V supply 1/60 4/8

Camshaft position sensor (B6/1)

Device pin Wire colour Function OEM pin DID1 pin
1 brown/green return 1/14 4/2
2 yellow/grey signal 1/38 4/3
3 red/violet +5V supply 1/37 4/12

Coolant temperature sensor (B11/4) Connects to analog in 2

Device pin Wire colour Function OEM pin DID1 pin
1 brown/red signal 1/56 4/36
2 green/red return 1/57 4/27

Charge air temperature sensor (B17/8) Connects to analog in 3

Device pin Wire colour Function OEM pin DID1 pin
1 brown/violet signal 1/65 4/23
2 green/white return 1/34 4/27

Turbocharger VGT actuator (B100/1) Also known as charge air

positioner. Connects to PWM output 5.
Device pin Wire colour Function OEM DID1
pin pin
1 red/black +12V supply 1/70 3/35
2 brown/blue ground 1/44 Ground
4 grey/green PWM control (Output 1/93 3/48
5)
On some engines the positive feed for the turbo actuator is on a
thick red/grey wire that is separate to the ECU, and the ground is
on a thick brown wire.

68
E. Mercedes Benz OM648 wiring

Document number: pe07.16-p-2101-99dd

Document title: Wiring diagram for common rail diesel injection (CDI) control unit

Code: Designation: Coordinates:

A0 Explanation of color codes 64 L

B11/4 Coolant temperature sensor 48 L
B17/8 Charge air temperature sensor 50 L
B19/7 Upstream TWC [KAT] temperature sensor 28 L
B19/8 Downstream TWC [KAT] temperature sensor 29 L
B2/5 Hot film MAF sensor 21 L
B2/5b1 Intake air temperature sensor 22 L
B28/5 Pressure sensor downstream of air cleaner 19 L
B28/8 Pressure differential sensor (DPF) 27 L
B4/6 Rail pressure sensor 17 L
B40 Oil sensor (oil level, temperature and quality) 11 L
B5/1 Charge pressure sensor 45 L
B50 Fuel temperature sensor 13 L
B6/1 Camshaft Hall sensor 47 L
B60 Exhaust back pressure sensor 24 L
G3/2 O2 sensor 1 upstream TWC [KAT] 36 L
G3/2x1 O2 sensor upstream TWC [KAT] connector 34 K
L5 Crankshaft position sensor 15 L
M16/5 Throttle valve actuator 33 L
M55 Inlet port shutoff motor 31 L
N10/1 Driver-side SAM control module with fuse and relay module 39 L
N3/9 CDI control module 4A
N3/9 CDI control module 11 A
N3/9 CDI control module 20 A
N3/9 CDI control module 28 A
N3/9 CDI control module 34 A
N3/9 CDI control module 44 A
N3/9 CDI control module 53 A
N3/9 CDI control module 58 A
R39/1 Vent line heater element 12 L
U704 Valid for EURO 4 and USA emissions standards 24 A
W15/3 Ground (electronics) 58 L
X22 Engine compartment and engine connector 57 H
Y100/1 Right charge pressure positioner 52 L
Y100/1 Right charge pressure positioner 55 L
Y27/9 Left exhaust gas recirculation positioner 43 L
Y74 Pressure regulator valve 16 L
Y76 Fuel injectors 3L
Y76y1 Fuel injector (1st cylinder) 1L

69
E. Mercedes Benz OM648 wiring

Document number: pe07.16-p-2101-99dd

Document title: Wiring diagram for common rail diesel injection (CDI) control unit

Code: Designation: Coordinates:

Y76y2 Fuel injector (2nd cylinder) 3L

Y76y3 Fuel injector (3rd cylinder) 4L
Y76y4 Fuel injector (4th cylinder) 5L
Y76y5 Fuel injector cylinder 5 7L
Y76y6 Fuel injector cylinder 6 8L
Y94 Volume control valve 9L
Z3/4 Circuit 30 connector sleeve 32 H
Z3/4 Circuit 30 connector sleeve 41 E
Z3/4 Circuit 30 connector sleeve 55 H
Z6/1 Ground connector sleeve 33 G
Z6/1 Ground connector sleeve 43 E
Z6/1 Ground connector sleeve 56 H

70
 56 57 58 59 60 61 62 63 64

A
N3/9

PE 07.16-P-2101DC

NC
NC
NC
NC
NC
NC
NC
NC
B

67 69 71 75 78 81 88 89

E
E. Mercedes Benz OM648 wiring

2,5 BN

0,5 GYGN
1 G

Z6/1 X22

0,75 BNBU
2,5 BN
J

2,5 RDYE
5 2
K

100/1 W15/3 A0
L

PE 07.16-P-2101-99DD
56 57 58 59 60 61 62 63 64

71
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Wiring diagram for common rail diesel injection (CDI) control unit / pe07.16-p-2101-99dd
ENGINE 648 up to 31.5.05 in MODEL 211 Steuergerät N3/9, Blatt 2' / Printed on: 02.01.2020 / Page 4/4
 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

N3/9 N3/9

NW-
NWS

NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC

AGR
AGR
IDF
IDF-
IDF+
NW+
TMOT+
TMOT-
NC
NC
NC
NC

TANS+
TANS-
LDR-
LDR+
LDR

20 22 23 24 27 33 47 41 43 45 48 90 63 83 60 14 38 37 56 57 65 34 50 54 44 70 93 55 66 67 69 71

0,5 YEGE

0,5 GYYE
0,5 BKYE
0,5 RDVT
0,5 GYGN

0,5 BNGY
0,5 RDBK
0,5 BNGN
0,5 BNRD
0,5 GNRD
0,5 BNVT
0,5 GNWH

0,75 BNYE
12/03 01/04
E. Mercedes Benz OM648 wiring

Z3/4 Z6/1

12/03 01/04

1,0 BKYE
0,75 RDYE
0,75 BNYE
2,5 RDGN
0,75 RDYE
0,75 BNYE
0,5 GYGN
0,5 GYGN

0,75 RDBK

0,75 BNBU

Z3/4 Z6/1

0,75 RDYE
0,75 BNYE
0,75 RDBK

B2 2 3 4 1 2 1 3 1 2 3
4 2 - + 1 2 1 2 2 1 4 3 3 1 4 5
P2 q q
P P
PE 54.21-P-2109DE U U

N10/1 Y27/9 B5/1 B6/1 B11/4 B17/8 Y100/1 Y100/1

38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

72
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Wiring diagram for common rail diesel injection (CDI) control unit / pe07.16-p-2101-99dd
ENGINE 648 up to 31.5.05 in MODEL 211 Steuergerät N3/9, Blatt 2' / Printed on: 02.01.2020 / Page 3/4
 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

N3/9 U704 N3/9 N3/9

01/04

NC
NC
NC
NC

HFM2
M_KND
E_AN1
M_DE2
E_AN2
E_DE2

HFM-

87 D2
HFM 1
ET-1
M_AN2
M_Stg.TF
E_FMS
M_DE1
EKA
A_UDK
E_FGRM
E_FGRA
A_KTS
E_KND
E_FGRP

P1
P1-
P1+
13 12 36 17 85 31 61 64 9 82 33 5 58 53 29 78 30 6 92 94 95 96 68 39 40 72 62 15 20

0,5 GN
0,5 YE

0,5 BN

0,5 GN
0,5 GY

0,5 BU

0,5 RD
0,5 GYRD

0,5 RDBU
0,5 GNVT
0,5 RDBU
0,5 GYRD

0,5 YEGN

0,5 RDBU
0,5 GYRD
0,5 BNBK
0,5 GYRD
0,5 BNBK
0,5 BNGY
0,5 YEWH
0,5 GYPK

0,5 RDGN

0,5 GNYE
0,5 BKBN
0,5 RDGY
0,5 BNYE

0,5 BNWH
0,5 BNWH

0,5 GNVT
1,0 GYBN
0,5 GYRD
0,5 GYBK

0,5 GNBK
0,5 GNBU
0,5 GYWH
E. Mercedes Benz OM648 wiring

1,0 BKYE

Z6/1

Z3/4
0,75 BNGY
0,75 RDGY
0,75 RDBU
0,75 BN

2 5 1 3 4 6 2 3 5 1 4
x1
2 1 3 q 2 3 1 2 1 3 3 1 2 2 3 1 B2
- + 1 2 1 2
P1 q q
P P P M M
U U U

B28/5 B2/5 b1 B60 B28/8 B19/7 B19/8 M55 M16/5 G3/2

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

73
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Wiring diagram for common rail diesel injection (CDI) control unit / pe07.16-p-2101-99dd
ENGINE 648 up to 31.5.05 in MODEL 211 Steuergerät N3/9, Blatt 2' / Printed on: 02.01.2020 / Page 2/4
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

A
N3/9 N3/9

KW-
KW+

NC

Oel-
Oel-S
Oel+
RDR-
RDR+
RDS
RD-
RD+

NC
NC
NC
TKS -
TKS
P1
P1-

49 2 50 3 73 1 7 75 27 74 25 51 26 16 76 28 18 35 11 10 19 91 21 32 8 88 87 52 4 59 84 86 13 12
1

0,5 GN
0,5 RD

1,5 BU
0,75 BN

0,5 GYBU
0,5 RDYE
0,5 GNWH
0,5 RDBU
0,5 GYRD

0,5 BUGN
0,5 BURD
0,5 GNVT
0,5 GYBN
0,5 RDWH

1,5 BKVT
1,5 BUVT
0,5 BNBU

1,5 BKBU
1,5 BKRD
1,5 BURD
1,5 BKYE
1,5 BUYE
1,5 BKGN
1,5 BUGN
1,5 BKWH
1,5 BUWH
0,75 RDGY

0,75 RDGN

0,75 YEBK
0,75 BKYE
0,75 BKWH

E
E. Mercedes Benz OM648 wiring

1 2 3 4 5 6 1 2 1 3 1 2 2 1 3 2 1
1 2 1 2 1 2 1 2 1 2 1 2 1 2 - + 1 2 2 1 1 2 - + -
K
q P1
P P
U

y1 y2 Y76 y3 y4 y5 y6 Y94 B40 R39/1 B50 L5 Y74 B4/6 B28/5

L

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

74
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Wiring diagram for common rail diesel injection (CDI) control unit / pe07.16-p-2101-99dd
ENGINE 648 up to 31.5.05 in MODEL 211 Steuergerät N3/9, Blatt 2' / Printed on: 02.01.2020 / Page 1/4
 F. Mercedes Benz OM628 wiring

F Mercedes Benz OM628 wiring

This chapter covers the Mercedes Benz OM628 engine as found in the
ML400 CDI and S400 CDI.
Wiring of engine devices:

Fuel injectors 1-8 (Y76/y1-Y76/y8)

Device pin Wire colour Function OEM DID1
pin pin
y1/1 black/blue Injector 1 negative F13 5/5
y2/1 black/violet Injector 2 negative F1 5/8
y3/1 black/red Injector 3 negative F15 5/7
y4/1 black/yellow Injector 4 negative F7 5/6
y5/1 black/green Injector 5 negative F9 5/9
y6/1 black/white Injector 6 negative F21 5/3
y7/1 grey/blue Injector 7 negative F19 5/2
y8/1 black Injector 8 negative F17 5/1
blue Injectors 2,3,5,8 F3 5/4
positive
blue Injectors 1,4,6,7 F5 5/4
positive

Crank trigger (L5)

Device pin Wire colour Function OEM pin DID1 pin
1 green/white return E34 4/37
2 green signal E33 4/26

Cam position sensor (B6/1)

Device pin Wire colour Function OEM pin DID1 pin
1 brown/green return E22 4/2
2 yellow/green signal E45 4/3
3 red/blue +5V supply E46 4/12

Oil level sensor (B40) Optional. Connects to any digital input capable
of frequency input (input 1, 3, 4, 5, or on controllers with serial
number 200 and up inputs 6 and 7 can also be used)
Suggested wiring for controllers with serial numbers from 200 and
up:
Device pin Wire colour Function OEM pin DID1 pin
1 grey/blue signal E28 4/15 digital in 6
2 brown/black return E1 4/17
3 red/yellow +5V E40 4/18

75
F. Mercedes Benz OM628 wiring

Suggested wiring for older controllers:

Device pin Wire colour Function OEM pin DID1 pin
1 grey/blue signal E28 3/22 digital in 3
2 brown/black return E1 3/41
3 red/yellow +5V E40 3/40

Rail pressure sensor (B4/6)

Device pin Wire colour Function OEM pin DID1 pin
1 brown/yellow return E14 4/4
2 green/yellow signal E26 4/14 analog in 4
3 red/green +5V supply E37 4/13

Charge air temperature sensor (B17)

Device pin Wire colour Function OEM pin DID1 pin
1 brown/white return E7 4/27
2 green/white signal E19 4/23 analog in 3

Engine coolant temperature sensor (B11/4)

Device pin Wire colour Function OEM pin DID1 pin
1 brown/white return E18 4/27
2 green/red signal E30 4/36 analog in 2

Mass air flow sensors (B2/6 and B2/7) Not supported, no connection
required.

EGR actuators (Y27/9 and Y27/10) Not supported, no connection

required.

Left hand side VGT actuator (Y100)

Device pin Wire colour Function OEM DID1 pin
pin
1 grey/green +12V supply E48 3/35
2 brown/white ground E5/E9 3/19
3 no connection
4 red/green PWM control E23 3/48 output
signal 5

Right hand side VGT actuator (Y100/1)

Device pin Wire colour Function OEM DID1 pin
pin
1 grey/yellow +12V supply E47 3/30
2 brown/green ground E5/E9 3/19
3 no connection
4 red/yellow PWM control E6 3/51 output
signal 7

Manifold absolute pressure sensor (B28)

Device pin Wire colour Function OEM pin DID1 pin
1 brown/grey return E20 4/7
2 black/yellow signal E41 4/6 analog in 6
3 red/black +5V supply E25 4/8

76
F. Mercedes Benz OM628 wiring

Glow control module (N14/2)

Located above alternator.
Device pin Wire colour Function OEM pin DID1 pin
1 white Control signal E43 3/25

Pressure regulator valve (Y74)

Located on rear of central fuel rail.
Device pin Wire colour Function OEM pin DID1 pin
1 black/white negative F12 4/21 output 3
2 red/black +12V supply F16 4/31

Volume control valve (Y94)

Located on high pressure fuel pump, round metal cylinder with 2
pin connector on the side.
Device pin Wire colour Function OEM pin DID1 pin
1 brown/black negative F8 3/50 output 4
2 red/black +12V supply F2 3/37

77
F. Mercedes Benz OM628 wiring

Document number: pe07.16-p-2101-99sd

Document title: Wiring diagram of common rail diesel injection (CDI) control module

Code: Designation: Coordinates:

A6 STH or HB heater unit 46 L

B11/4 Coolant temperature sensor 19 L
B17 Intake air temperature sensor 18 L
B2/6 Left hot film MAF sensor 32 L
B2/7 Right hot film MAF sensor 36 L
B28 Pressure sensor 38 L
B4/6 Rail pressure sensor 16 L
B40 Oil sensor (oil level, temperature and quality) 20 L
B6/1 Camshaft Hall sensor 21 L
L5 Crankshaft position sensor 23 L
M16/5 Throttle valve actuator 15 L
N3/9 CDI control module 4A
N3/9 CDI control module 12 A
N3/9 CDI control module 19 A
N3/9 CDI control module 27 A
N3/9 CDI control module 36 A
N3/9 CDI control module 41 A
W50/3 Ground shielding, CAN STH telestart 43 H
X30/4 Right voltage distributor (CAN) connector 44 A
X30/4 Right voltage distributor (CAN) connector 48 A
Y100 Left charge pressure positioner 28 L
Y100/1 Right charge pressure positioner 30 L
Y27/10 Right exhaust gas recirculation positioner 24 L
Y27/9 Left exhaust gas recirculation positioner 26 L
Y74 Pressure regulator valve 12 L
Y76 Fuel injectors 4L
Y76 Fuel injectors 9L
Y76y1 Fuel injector (1st cylinder) 2L
Y76y2 Fuel injector (2nd cylinder) 9L
Y76y3 Fuel injector (3rd cylinder) 8L
Y76y4 Fuel injector (4th cylinder) 4L
Y76y5 Fuel injector cylinder 5 7L
Y76y6 Fuel injector cylinder 6 3L
Y76y7 Fuel injector cylinder 7 5L
Y76y8 Fuel injector cylinder 8 10 L
Y83 Intake port shutoff switchover valve 13 L
Y94 Volume control valve 14 L
Z20/20 Cable end not insulated, placed inside insulated tubing 43 D
Z6/18 Electronics ground connector sleeve 16 H

78
F. Mercedes Benz OM628 wiring

Document number: pe07.16-p-2101-99sd

Document title: Wiring diagram of common rail diesel injection (CDI) control module

Code: Designation: Coordinates:

Z6/18 Electronics ground connector sleeve 19 H

Z6/18 Electronics ground connector sleeve 32 H
Z6/18 Electronics ground connector sleeve 36 H
Z6/30 Circuit 31 connector sleeve 27 H
Z6/30 Circuit 31 connector sleeve 29 H
Z6/30 Circuit 31 connector sleeve 33 H
Z6/30 Circuit 31 connector sleeve 36 H
Z73/4 CAN bus Telestart STH screening connector sleeve 43 G
Z99/6 Common rail solenoid valve 1 connector sleeve 2H
Z99/7 Common rail solenoid valve 2 connector sleeve 7H

79
 52 53 54 55 56

E
F. Mercedes Benz OM628 wiring

PE 07.16-P-2101-99SD
52 53 54 55 56

80
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Wiring diagram of common rail diesel injection (CDI) control module / pe07.16-p-2101-99sd
ENGINE 628 in MODEL 220 control module n3/9, sheet 2 / Printed on: 17.02.2019 / Page 4/4
 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

N3/9 N3/9 05/01 X30/4 06/01 X30/4

PE 07.16-P-2101SC PE 00.19-P-2300SA PE 00.19-P-2300SC

SDF2
SDF1
SDF0
38 13 5 25 20 41

CAN-B L
CAN-B H
CAN-B L
CAN-B H
1 2 1 2
1 1

1
Z20/20

0,5 rt/bl
0,5 br/gr
0,5 rt/sw

0,5 ge/gn
0,5 sw/ge

0,75 rt/ws
0,75 br/gn
F. Mercedes Benz OM628 wiring

0,35 nf
Z73/4
2 2
Z6/18 Z6/30
0,5 br/rt

0,22 gn
0,5 br

0,5 br
0,22 ws
W50/3

0,5 br
0,75 br/gn
2 4 1 5

3 1 2 3
3 2
P
PE 83.70-P-2102SA

B2/7 B28 A6

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

81
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Wiring diagram of common rail diesel injection (CDI) control module / pe07.16-p-2101-99sd
ENGINE 628 in MODEL 220 control module n3/9, sheet 2 / Printed on: 17.02.2019 / Page 3/4
 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

N3/9 N3/9

LT+
WT+
Oel-
Oel S
Oel+
NW-
NW S
NW+
KW-
KW+
19 7 18 30 1 28 40 22 45 46 34 33 32 35 10 12 24 11 48 23 47 6 36 42 21 14 9 44 38 13

0,5 br
0,5 br
0,5 br

0,5 gn
0,5 rt/bl
0,5 rt/bl

0,5 gr/bl
0,5 rt/gn

0,5 rt/ge
0,5 rt/ge

0,5 gn/rt
0,5 br/gn
0,5 gr/gn

0,5 gr/ge
0,5 gr/ge
0,5 gr/ge

0,5 ge/gr

0,5 br/ws
0,5 br/ws
0,75 rt/bl
0,75 rt/bl
0,5 br/sw

0,5 ge/gn
0,5 ge/gn

0,5 gn/ws
0,5 gn/ws
0,75 rt/ge
0,75 rt/ge
0,75 rt/ws

0,75 br/sw
F. Mercedes Benz OM628 wiring

2 1 2 1 1
Z6/18 Z6/30 Z6/30 Z6/18 Z6/30
0,5 br
0,5 br/sw

0,5 br/sw
0,5 br/sw
0,5 br/gn

3 2 4 1 5 3 2 4

2 1 1 2 2 1 3 1 2 3 1 2 1 2 3 4 1 2 3 4 2 1 4 3 2 1 4 3
- + - +
q q

B17 B11/4 B40 B6/1 L5 Y27/10 Y27/9 Y100 Y100/1 B2/6

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

82
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Wiring diagram of common rail diesel injection (CDI) control module / pe07.16-p-2101-99sd
ENGINE 628 in MODEL 220 control module n3/9, sheet 2 / Printed on: 17.02.2019 / Page 2/4
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

A
N3/9 N3/9

MV A
MV E
MV C
MV G
MV B
MV F
MV D
MV H
RDS
RD+
LT+

B 13 5 21 7 19 9 3 15 1 17 12 16 18 10 8 2 20 11 14 26 37 19 7
F E

2,5 bl
0,5 br
0,5 gr
0,5 br

2,5 sw

2,5 sw
2,5 gr/bl
2,5 sw/vi

2,5 sw/bl
2,5 sw/rt
0,5 bl/ge

0,5 br/sw
0,5 br/ws

2,5 sw/gn
0,5 gn/ge

2,5 sw/ge
0,5 gn/ws

2,5 sw/ws
0,75 rt/gn

0,75 rt/sw
0,75 rt/sw
0,75 rt/ge

0,75 sw/ws
E
F. Mercedes Benz OM628 wiring

G 1
Z99/6 Z99/7 Z6/18

2,5 sw
2,5 sw
2,5 sw
2,5 sw
2,5 bl
2,5 bl
2,5 bl
2,5 bl
0,5 br/ge

1 2 3
1 2 2 1 2 1 2 1 1 2 2 1 2 1 2 1 1 2 1 2 1 2 1 2 3 - + 2 1
K
P q
M U

y1 y6 Y76 y4 y7 y5 y3 Y76 y2 y8 Y74 Y83 Y94 M16/5 B4/6 B17

L

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

83
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Wiring diagram of common rail diesel injection (CDI) control module / pe07.16-p-2101-99sd
ENGINE 628 in MODEL 220 control module n3/9, sheet 2 / Printed on: 17.02.2019 / Page 1/4
F. Mercedes Benz OM628 wiring

Document number: pe07.16-p-2101-99sc

Document title: Wiring diagram of common rail diesel injection (CDI) control module

Code: Designation: Coordinates:

B37 Accelerator pedal sensor 56 L

F1/1 Right fuse box 2L
F1/1 Right fuse box 16 L
F1/1 Right fuse box 50 L
F1/1f43 Fuse 43 2K
F1/1f43 Fuse 43 16 K
F1/1f44 Fuse 44 3K
F1/1f44 Fuse 44 17 K
F1/1f47 Fuse 47 50 K
G1 Battery 34 L
G2 Generator 42 L
K40/5 Rear fuse and relay module 61 L
K40/5f52 Fuse 52 58 L
K40/5kT Fuel pump relay module 60 L
K40/6 Left front fuse and relay module 68 L
K40/7 Right front fuse and relay module 7L
K40/7 Right front fuse and relay module 21 L
K40/7 Right front fuse and relay module 45 L
M1 Starter 33 L
M3 Fuel pump (FP) 62 L
M4/7 Electric suction fan engine and AC with integrated control 48 L
M44 Charge air cooler circulation pump 53 L
N14/2 Preglow output 27 L
N2/7 Restraint systems control module 71 L
N3/9 CDI control module 4A
N3/9 CDI control module 10 A
N3/9 CDI control module 20 A
N3/9 CDI control module 27 A
N3/9 CDI control module 36 A
N3/9 CDI control module 44 A
N3/9 CDI control module 52 A
N3/9 CDI control module 61 A
N3/9 CDI control module 69 A
N3/9 CDI control module 74 A
N33/2 Heater booster control module 31 L
N73 DI control module 12 L
R9 Glow plugs 26 E
S16/6 Kickdown switch 74 L
W10 Ground (battery) 34 H

84
F. Mercedes Benz OM628 wiring

Document number: pe07.16-p-2101-99sc

Document title: Wiring diagram of common rail diesel injection (CDI) control module

Code: Designation: Coordinates:

W16/4 Ground (output ground - component compartment - right) 25 E

W16/6 Electronics ground (right of component compartment) 7H
W16/6 Electronics ground (right of component compartment) 21 H
W16/6 Electronics ground (right of component compartment) 49 E
W17/1 Ground (left rear seat) 62 H
W3/7 Ground (bottom of left wheelhousing 48 H
X11/4 Data link connector 8H
X11/4 Data link connector 22 F
X35/66 Compact wiring harness and diagnostic module 2 separation point, 22 H
cockpit
X4/10 Terminal block and fuse box (circuit 30 and 61) 37 L
X4/10f1 Fuse 1 37 K
X4/10f2 Fuse 2 37 K
X4/10f3 Fuse 3 38 K
Z3 Circuit 15 connector sleeve 67 E
Z37/2 CAN engine bus (low) connector sleeve 64 J
Z37/3 CAN engine bus (high) connector sleeve 63 J
Z5/1 Blower connector sleeve 51 E
Z7/47 Circuit 87D1 connector sleeve 15 H
Z7/47 Circuit 87D1 connector sleeve 18 H
Z7/48 Circuit 87D2 connector sleeve 3H
Z7/48 Circuit 87D2 connector sleeve 16 H
Z7/48 Circuit 87D2 connector sleeve 49 H
Z7/48 Circuit 87D2 connector sleeve 53 E

85
 70 71 72 73 74 75 76 77 78 79 80

A
N3/9
PE 07.16-P-2101SD

Crash
B
5 22 10

08/02
E
F. Mercedes Benz OM628 wiring

0,5 sw
0,5 br/ge
F

0,35 sw/ws
G

31 2 1
K
Crash
1SA PE 91.60-P-2101SA
N2/7 S16/6
L
PE 07.16-P-2101-99SC
70 71 72 73 74 75 76 77 78 79 80

86
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Wiring diagram of common rail diesel injection (CDI) control module / pe07.16-p-2101-99sc
ENGINE 628 in MODEL 220 control module n3/9, sheet 1 / Printed on: 17.02.2019 / Page 5/5
 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

N3/9 N3/9 N3/9

SP1M
SP1S
SP2S
SP2M
CAN-C H
CAN-C L
15

+5V
8 13 7 8 2 3 24 23 4 17 6
D

06/00

0,5 gn

0,5 rt/bl
0,5 rs/rt

0,5 vi/gn
0,5 vi/ge

0,5 bl/gn
0,5 bl/gn

0,5 br/ws
0,5 gr/sw
0,5 gn/ws

0,35 vi/gn
0,35 bl/gr

0,35 vi/ge

0,35 bl/gn

0,75 bl/ws
0,35 br/ws

0,75 sw/bl
1
Z7/48 Z3
F. Mercedes Benz OM628 wiring

0,75 sw/bl
0,75 rt/gn
W17/1

0,75 sw/bl
1,5 bl/ws
1,5 br
1,5 rs/rt

I1
13 14 11
Z37/3 Z37/2
6 5 1 4 3 PE 54.15-P-2103SA
M4
1 2 2 1 1
3086 8587 CAN
30

X
X
M M PE 00.19-P-2200SA PE 54.15-P-2101SA

M44 B37 f52 kT K40/5 M3 K40/6

52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

87
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Wiring diagram of common rail diesel injection (CDI) control module / pe07.16-p-2101-99sc
ENGINE 628 in MODEL 220 control module n3/9, sheet 1 / Printed on: 17.02.2019 / Page 4/5
 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

N3/9 N3/9 N3/9

31
31
31
6 1 5 2
A

05/00 06/00
2,5 br
2,5 br
2,5 br

0,5 ge/bl
0,75 sw/bl

W16/6 Z5/1 Z7/48

F. Mercedes Benz OM628 wiring

0,75 sw/bl

W3/7 Z7/48

25,0 sw
16,0 sw
0,75 bl
1
2 2 1
12,0 rt
12,0 br
0,75 rt/gn
0,75 sw/bl

61

70,0 rt
5a 5b 1 4 2 3 6 B+
L26
2 1 4 3
3 M2 15
10

2 30 30 30 47
2 5 1

60
2 1 3

200
200
G
+ + -
PE 54.15-P-2102SC M

X4/10 G2 K40/7 M4/7 F1/1

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

88
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Wiring diagram of common rail diesel injection (CDI) control module / pe07.16-p-2101-99sc
ENGINE 628 in MODEL 220 control module n3/9, sheet 1 / Printed on: 17.02.2019 / Page 3/5
 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

N3/9 N3/9

PWM
43 6
E F

0,5 ws
0,75 rt/ge
F. Mercedes Benz OM628 wiring

W16/4 R9
5 6 7 8 1 2 3 4

2,5 br
3 7 1

0,5 bl/rt
X11/4

0,5 gn/ge

0,5 ws/sw
0,35 ws/vi
0,35 rt/gn

0,35 gn/ge
14 13
Z7/47 W16/6 X35/66 W10

0,5 br
2,5 sw/gn
2,5 sw/ws
2,5 gr/bl
2,5 sw
2,5 sw/bl
2,5 sw/vi
2,5 sw/rt
2,5 sw/ge
10,0 rt
16,0 sw

1,0 rt/bl
0,5 ge/gn
0,5 ws/sw
1 2 3
5 1 2 3 4 1 2 3 4 5
0,75 bl/ge
35,0 sw
2,5 vi
25,0 sw
25,0 sw
70,0 rt

31 G5G6G7G8 PWM
G1G2G3G4 30 5a
I3 MR2 C1
4 2 1 3 4 1 3
2 50 30 3

50
2 1 1 2

TNA

87D1
M - +
PE 54.15-P-2102SC
K40/7 N14/2 N33/2 M1 G1

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

89
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Wiring diagram of common rail diesel injection (CDI) control module / pe07.16-p-2101-99sc
ENGINE 628 in MODEL 220 control module n3/9, sheet 1 / Printed on: 17.02.2019 / Page 2/5
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

A
N3/9 N3/9

87 D1
87 D1
87
50
Diag.
TNA
31

B
4 3 4 6 33 36 2 1
B A C B

C
2,5 br

2,5 rt/bl
2,5 rt/bl
0,5 bl/rt

1,5 rt/gn
0,5 gn/ge

0,5 ws/sw
0,35 ws/vi
0,35 rt/gn

0,35 gn/ge

05/01 06/01
E
F. Mercedes Benz OM628 wiring

2,5 br

2,5 rt/bl
2,5 rt/bl
2,5 rt/bl
2,5 rt/bl

0,5 bl/rt

1,5 rt/gn
1,5 rt/gn

0,35 ws/vi
0,35 rt/gn
F

0,35 gn/ge
G 3 7
Z7/48 W16/6 X11/4 Z7/47 Z7/48 Z7/47

2,5 rt/gn
1,0 rt/gn
0,5 ge/gn
0,5 bl
0,75 vi/ge
4,0 rt/bl
2,5 rt/gn

J L23 L23 L23 L23

I3 MR2 C1 I3
87 87 4 2 2 1 3 4 1 3 4 87 87 4
B

10
10

25
25

43 44 43 44

50
50
9

KSP
TNA
K
PE 54.21-P-2104SA
PE 54.15-P-2102SC
F1/1 K40/7 N73 F1/1
L

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

90
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Wiring diagram of common rail diesel injection (CDI) control module / pe07.16-p-2101-99sc
ENGINE 628 in MODEL 220 control module n3/9, sheet 1 / Printed on: 17.02.2019 / Page 1/5
 G. Toyota 1KD-FTV wiring (early)

G Toyota 1KD-FTV wiring (early)

This chapter covers the early Toyota 1KD-FTV engines as found in the
Toyota J90 chassis and others that use a Denso HP2 rail pump (dual
cylinder pump featuring two suction control valves).
The factory ECU uses a separate power supply (driver module) for the
injectors. This module is not used and not supported by the DID1. When
utilising the factory wiring it is possible to splice the feedback wire for
the injector driver module to the common positive wire that goes to the
injectors and splice the signal wires from the ECU to driver module to
the injector wires when removing the connectors for the driver module
from the harness.
The crank and cam position sensors on this engine output a low voltage
so amplifier modules are required that install inside the DID1 ECU to
boost those signals.
Wiring of engine devices:

Injector 1 (I10)
Device pin Wire colour Function OEM pin DID1
pin
1 blue/black Compensation A26 No
resistor connection
2 brown Compensation B20 No
resistor ground connection
3 red Negative Injector 5/5
driver pin
A5
4 red or green Positive Injector 5/4
driver pin
A1

Injector 2 (I11)

91
G. Toyota 1KD-FTV wiring (early)

Device pin Wire colour Function OEM pin DID1

pin
1 blue/red Compensation A25 No
resistor connection
2 brown Compensation B20 No
resistor ground connection
3 red Negative Injector 5/8
driver pin
A4
4 red or green Positive Injector 5/4
driver pin
A1

Injector 3 (I12)
Device pin Wire colour Function OEM pin DID1
pin
1 blue/white Compensation A24 No
resistor connection
2 brown Compensation B20 No
resistor ground connection
3 red Negative Injector 5/7
driver pin
A3
4 red or green Positive Injector 5/4
driver pin
A1

Injector 4 (I13)
Device pin Wire colour Function OEM pin DID1
pin
1 red/green Compensation A23 No
resistor connection
2 brown Compensation B20 No
resistor ground connection
3 red Negative Injector 5/6
driver pin
A2
4 red or green Positive Injector 5/4
driver pin
A1

Rail pressure sensor (F28)

Device pin Wire colour Function OEM pin DID1 pin
1 brown Sensor ground B20 4/27
2 green/red signal B23 4/14
3 black +5V supply B21 4/13

Manifold absolute pressure sensor (T3)

92
G. Toyota 1KD-FTV wiring (early)

Device pin Wire colour Function OEM pin DID1 pin

1 brown Sensor ground B20 4/27
2 black/yellow signal B16 4/6 analog in 6
3 black +5V supply B21 4/13

Turbocharger compensate resistor (T11)

This item is not used and not supported.

Charge air temperature sensor (I16)

Device pin Wire colour Function OEM DID1 pin
pin
1 brown Sensor B20 4/27
ground
2 blue/yellow signal B22 4/23 analog in 3

Fuel temperature sensor (F11)

This item is not required but can be optionally wired to analog
input 10 or 11.

Engine coolant temperature sensor (W2)

Device pin Wire colour Function OEM DID1 pin
pin
1 brown Sensor B20 4/27
ground
2 green signal B14 4/36 analog in 2

Mass airflow meter (A13) This item is not required.

VSV Pressure Charge Valve (V15) This item is not used and must
be deleted. The MAP sensor should connect directly to the intake
manifold. The DID1 has an internal barometric pressure sensor so
this valve is redundant.

VSV EGR Valve (V3 and V14) This item is not supported, no connection
required.

Glow plug relay (Sub glow relay) In the Toyota this relay is activated
by +12V supplied from the ECU. To use this with the DID1 you
must either rewire the relay to be activated by a grounding output
or fit an intermediate relay to convert the grounding signal to a
+12V signal.

VGT turbocharger stepper motor actuator (S34)

93
G. Toyota 1KD-FTV wiring (early)

Device pin Wire colour Function OEM pin DID1 pin

1 yellow Winding A3 3/48 Output 5
B-
2 black/red +12V Switched 3/35 or external
supply 12V 12V
3 yellow/green Winding A4 4/33 Output 6
B+
4 yellow/red Winding A5 3/51 Output 7
A-
5 black/red +12V Switched 3/35 or external
supply 12V 12V
6 yellow/black Winding A6 3/52 Output 8
A+

Throttle control motor (T7) This item is not supported, no connection

required, deleting the valve advised.

Cruise control combo switch (C17) Connect to analog input 10 or

11.

Suction control valves (S35 and S36) These valves require current
limiting. The tested configuration is to use a 4.7Ω power resistor
in series with the common supply wire. This power resistor should
have a power rating of 10 watts minimum (25W advised) and a
small heat sink is advised. Only one resistor required for both
valves as only one valve operates at any given time.
Device pin Wire colour Function OEM DID1 pin
pin
SCV1 pin 1 black/yellow SCV1 A9 3/12 Output 9
negative
SCV1 pin 2 yellow +12V A7 3/37 via 4.7Ω
supply resistor
SCV2 pin 1 black/red SCV2 A8 3/43 Output 10
negative
SCV2 pin 2 yellow +12V A7 3/37 via 4.7Ω
supply resistor

Accelerator pedal position sensor (A58) This is the wiring for the
Toyota pedal. There is no requirement to use a pedal specific to the
engine.
Device pin Wire colour Function OEM pin DID1 pin
1 brown/white Sensor ground D27 3/8
2 grey Secondary signal D28 3/9
3 brown Sensor ground D24 3/23
4 green/yellow +5V supply D8 3/5
5 yellow/red Primary signal D19 3/10
6 yellow/black +5V supply D13 3/18

Throttle open switch (T8) This item is for diagnostics of the throttle
butterfly stepper motor, which is not used.

94
G. Toyota 1KD-FTV wiring (early)

Camshaft position sensor

Device pin Wire colour Function OEM pin DID1 pin
1 black signal A16 4/3
2 white return A27 4/2
Crankshaft position sensor
Device pin Wire colour Function OEM pin DID1 pin
1 black signal A17 4/26
2 white return A28 4/37

95
G. Toyota 1KD-FTV wiring (early)

Figure G.1: Factory ECU connnectors and pin numbering as seen from
the ECU end of the female connectors attached to the wiring harness.
In the diagrams below, E5 is referred to as A, E6 is B, E7 is C, E8 is D
and E14 is not used for engine wiring at all but goes to the automatic
transmission instead on cars equipped with an automatic transmission.
The DID1 does not control the automatic transmission.

96
 40 LAND CRUISER / LAND CRUISER PRADO (RHD) (Cont' d)

E n g in e Im m o b ilis e r
E n g in e C o n tro l (1 K D – F T V ) C ru is e C o n tro l (1 K D – F T V )
S y s te m (1 K D – F T V )
W–L 9 10 W–L 11 12
A
B–W B–W
B ∗ 1 : Shielded
2 1G
B–R B–R
C
B–R P–L
D
R–L G
E T4

15A ECU–B
BR BR TRANSPONDER KEY AMPLIFIER
F

R–L
B–R
G
B–R B–R B–R B–R B–R B–R TRANSPONDER KEY COIL
G

P–L
10 1J

B–W
2 1H
12 6 3 13 16

BR
20 3D 8 3A +B OP1 E1 TC BAT
W–R

D22 14 IJ1
DLC3 5 3C

B–R
B–R
B–R
B–R
B–R
25 IJ1 TC

< 45–6>
Start SW
TAC SIL CG

Meter< 46–8>

10A IGN
11 C3
S34 T7 17 3D 7 3A CHECK

From Neutral
G

9 7 4

From Combination

P–L
P–L
STEP MOTOR THROTTLE CONNECTOR VC5 AGND CODE RXCK TXCT
(Turbo CONTROL 9 3C

B
1 2 3 4 5

BR
BR

R–L
2 5 2 5

B–R
11 1C

V–W
W–B
Charger) MOTOR

(M/T)
18 IJ1

J30
1 B

C17
+B1 +B2 +B1 +B2
L–B

L–R

3 1 3

V14
R–Y

V–G

W–B

W–R

C18
S9
B–O
G. Toyota 1KD-FTV wiring (early)

3 1 6 12 4 5 13

P–L
E A D
D +B VC5 AGND CODE RXCK TXCT

[COMB. SW]
J22
VN+A VN+B VN–A VN–B LU+A LU+B LU–A LU–B F

CLUTCH SW
T5

VSV(EGR Cut)
JUNCTION
2 6 3 4 1 6 3 4 1 TRANSPONDER KEY COMPUTER

G–O
(A/T)
STOP LIGHT SW
CONNECTOR
5 2 4 D

JUNCTION

CRUISE CONTROL
IG EFII EFIO KSW CTY IND GND

CRUISE CONTROL SW
F

CONNECTOR
JUNCTION CONNECTOR
V–W

J46 A , J47 B
E B E B

Y
Y

W
2 10 11 9 8 7 14

Y–B
Y–R

Y–G

R–W
P–L

R–G

G–O
B–O B–O

(M/T)
Y
BR

R–L

P–G

B–O
R–G

BR–R

- 22 -
1 A 6 A 4 A 5 A 3 A 20 A 19 A 30 A 29 A 5 C 11 C 23 D 18 C 9 C 10 D 19 C 9 B
EGRC VN+A VN+B VN–A VN–B LU+A LU+B LU–A LU–B CCS D ST1– TC IGSW TACH SIL

E5 A , E6 B , E7 C , E8 D ENGINE ECU(M/T) OR ENGINE AND ECT ECU(A/T) 9 A

S27 A , S28 B

COM PCV1 PCV2 VCC VA E2C VCC2 VAS E2C2 PI THOP E01 E02 G– G+ NE+ NE– E1 EOM IMI IMO
SHORT CONNECTOR
L

7 A 9 A 8 A 8 D 19 D 27 D 13 D 28 D 24 D 16 D 11 A 21 A 31 A 27 A 16 A 17 A 28 A 22 A 9 D 14 C 21 C
2 24
U1

BR–R
C24

UNLOCK

P–G
METER

L
B
B

Y
W
W

BR
BR

GR
(∗1)
(∗1)

Y–B

B–Y
B–Y

Y–R

B–R
G–Y
W–B
W–B
W–B

BR–W
WARNING SW

W–B
1
COMBINATION

BR

T8
26

S35
S36
1 1 4 5 1 6 2 3 2
L

R–G

VCP1 VPA1 EP1 VCP2 VPA2 EP2

W–B

SUCTION
SUCTION
C1
1 1 2 3 2 1Q 11 1S
W–B

NE+ NE– P/UP

2 2 1
BR

CAMSHAFT

CONTROL VALVE 1
CONTROL VALVE 2
E A
W–B

J/B

THROTTLE OPEN SW
A58 ECU
JUNCTION

ACCEL POSITION SENSOR A

2 C4
J49
CONNECTOR

POSITION SENSOR

CRANKSHAFT

Y
Y
Y
JUNCTION

W–B
POSITION SENSOR D B
J26 A , J27 B

CONNECTOR
A
8 1J
W–B
BR

W–B
W–B

A A A A
B–Y J23 J37

97
H JUNCTION JUNCTION
CONNECTOR CONNECTOR
EC Intake manifold Intake manifold EC ID Cowl side panel LH IE Cowl side panel RH
G. Toyota 1KD-FTV wiring (early)

(Cont. next page)

G
C

H
A

E
B

F
Y–B

B–W
W–L

B–R

B–R

B–R

B–Y
To Alternator

R–L

BR

DF
B
< 39–4> LG To Detection SW

L4
(Transfer L4 Position)

2 B
< 27–3>

1
V3
VSV(EGR Valve) R

STA
From " ST" Fuse

15 C
B–R G–B

EGR
< 39–3>

2 A
1

2
G–W

STP
From Stop Light SW

B–R

14 D
V15 < 10–4>
VSV(Pressure Charge Valve)
B–R R–B V–W

SPD
From Combination Meter

PA

22 D
17 B
< 46–8>

2
8

A13 L–B

ACT
B–R
From A/C Amplifier

5 D
AIR FLOW METER < 47–6>

THAF
B–R Y–B B–Y

THA
To A/C Amplifier

A/C
+B

6 D
13 B
< 47–6>

4
B G

VCH
ENGINE ECU(M/T) OR ENGINE AND ECT ECU(A/T)
B–R

VG

VG

18 D
19 B
3
EVGR
BR BR B Y

EVG

VCT
To Viscous Heater

E2

15 D
11 B
Amplifier< 44–4>

2
W

HSW
25 D
W2
WATER TEMP. SENSOR

TRC–
BR G Y

THW
BR

3 D
14 B
1

2
(A/T)

ENG+ ENG– TRC+

F11 L

4 D
FUEL TEMP. SENSOR (A/T)
BR W

THF
BR

24 B
V To ABS & TRC & VSC
1

1 D
(A/T) ECU< 43–6> < 43–7>
I16
INTAKE AIR P

2 D
TEMP. SENSOR (A/T)
BR L–Y

THA

E5 A , E6 B , E7 C , E8 D
BR

22 B
Y–G

NEO
1

11 D
T11 (A/T)
7

TURBO CHARGER
CONPENSATE RESISTOR

GIND
BR Y B–R
VTB
BR

3 C
6 B
1

T3 Y–R

W
12 C
E n g in e C o n tro l (1 K D – F T V )

TURBO PRESSURE
SENSOR
B–Y REL R–W
PIM

PIM

8 C
16 B
2

BR B B W
INJF
BR

VC

VC
E

18 A
21 B
1

F28 W–L
#1
15 A

FUEL PRESSURE
SENSOR
W–R
VC

#2
14 A
3

BR G–R L–Y
PCR

PCR
BR

#3
E2

13 A
23 B
1

BR W–G
BR

#4
E2

12 A
20 B
BATT

B–Y B–Y L–B

INJ1
18 IM2

2 C

26 A
MREL SREL

G–R L–R
INJ2
6

16 C

25 A
40 LAND CRUISER / LAND CRUISER PRADO (RHD) (Cont' d)

L–B L–B L–W

INJ3
9 IM2

7 C

24 A

B–R
INJ4
+B
1 C

23 A
R–G

I13
INJECTOR NO. 4
BR BR R–G
COM4 RIN4
E2
2

R G
#4
3

I12
INJECTOR NO. 3
BR L–W
COM3 RIN3
BR

E2
2

R G
#3
3

I11
INJECTOR NO. 2
BR L–R
COM2 RIN2
BR

E2
2

1
5

R G
#2
3

I10
INJECTOR NO. 1
G

BR L–B
COM1 RIN1
E2
2

G
#1
3

W–G

W–R

R–W
B–W
W–L

G–R

W–L
B–R

B–R

B–R

B–R

B–R
Y–R
B–Y

B–Y
R–L

L–Y
L–B

J52
W
R

JUNCTION
CONNECTOR
W
M
G

Q
C

U
A

X
B

T
L
J
I

- 21 -

98
 40 LAND CRUISER / LAND CRUISER PRADO (RHD) (Cont. next page)

Fuel
G lo w P lu g H e a te r
P o w e r S o u rc e E n g in e C o n tro l (1 K D – F T V )
(1 K D – F T V ) (1 K D – F T V ) ∗ 1 : Shielded

1 B–Y 2 3 4 B–Y
A
W–L W–L
B
B–W B–W
C
B–Y B–R
D
B–R B–R
E
ACC G–R G–R
F
2 AM1 IG1 4 B–Y B–Y R–L
G
ST1 B–R
H
4 1H

B–R
G–R
L–B
I

B–W
7 AM2 IG2 6 B–R
J
ST2

B–R
R
22 IM2 K
11 IM2 1 IJ1 R
L

10A GAUGE
15A ECU–IG
I19
IGNITION SW R
M
R
G. Toyota 1KD-FTV wiring (early)

(∗1)

L–B

B–Y
B–R
B–R
R
(∗1)

23 1S 8 1F 7 1B

B–Y
B–Y
B–Y

G–R

W–L
W–L

B–W
W–R
R
(∗1)

B–R D A D A
R
(∗1)

W–R R–L

L
BR
BR

J29 A , J30 B

2 2 2 2 2 2 5 5 C24 A , C25 B E B E B E B

- 20 -
2 2 1 3 2 20 A COMBINATION METER 1 2 2 A 3 A 4 A 5 A
JUNCTION CONNECTOR

F10
B–R
INJ2 INJ1 INJ4 INJ3 INJ2 INJ1

RELAY
E12 A , E13 B
B–R
B–R

10 IM2

SUB GLW

50A AM1
ELECTRONIC DRIVER UNIT

7. 5A OBD2
FUEL HEATER
EDU

GLOW
CHECK
2 4 1

CRUISE
ENGINE
E11 +B GND INJF #1 #2 #3 #4 COM
1 1 3
L–B
B–R

5 5 EDU BRACKET 8 A 6 A 1 B 2 B 3 B 4 B 5 B 1 A
BR

24 B 6 B 22 A EARTH
2 2 2 2 2 2 4 4

L
L
L
2 3 1 5

B
B
R

BR

(∗1)
L–Y

W–L

W–B
W–B
W–R
W–G

(∗1)

30A AM2

15A ECD
100A ALT
80A GLOW
9 A 17 A 7 A
INJ RELAY

2 EE1
ECD RELAY

1 1 1 1 O
1 5 2 3 22 IJ1 23 IJ1
9 B 17 B 7 B W–G
2 2 4 4 P

S25 A , S26 B
S27 A , S28 B

2 B L–Y
Q

SHORT CONNECTOR
SHORT CONNECTOR
B

B–Y

W–R
W–B
R–W
B

R
(∗1)

B–R
B–Y
Y–R

B–R

W–L
S

J20
A
FL G1 A W–B W–B W
3. 0W GLOW T

JUNCTION
PLUG R–W
A U

CONNECTOR
Y–R
V
B–R
BATTERY W
B–Y

W–B
W–B

99
X

Front right fender EA EB Front left fender EC Intake manifold

 H. BMW M57 wiring (E46/E39)

H BMW M57 wiring (E46/E39)

The first generation BMW M57 engines had ECUs similar to the Mercedes
Benz OM613 engine, using the same connectors but the pinout is very
different although there are shared features. Most functions are mirrored
between connector 3 and connector 4 when comparing the BMW and
Mercedes arrangements.
The injector loom on these engines is identical to the OM613 so they
should use a DID1 ECU with plug-and-play pinout. This chapter describes
wiring of these engines to the DID1 ECU, component by component.

H.1 Component wiring

Power and grounds
This is identical between the DID1 and the BMW ECU. Connector
1 pins 3, 4 and 5 are ground and pins 1, 7 and 8 are connected to
switched +12V from the main relay. The BMW is a bit odd in that
it provides power to pins 1 and 8, and then pin 7 is used to feed
voltage back to the transmission controller, but this arrangement
works fine with the DID1 also.

Main relay
The BMW controls the main relay by grounding an output on
connector 1 pin 9 (brown wire). This wire should get its terminal
replaced by the smaller type and inserted into connector 3/46 on
the DID1.

Ignition switch
BMW provides ignition switch positive voltage to connector 4/26
(green/violet wire). This wire must be relocated to connector 3/31
or 2/13 on the DID1. (DID1 units with a serial number lower than
200 must use 2-13, 200 and up can use either)

Changeover valve for swirl flaps (B2365)

Connects to pin 3/25 on BMW ECU (brown/black wire). Usually
not connected to DID1.

Changeover valve for engine mount (B2231)

Connects to pin 3/8 on BMW ECU (brown/violet wire). Usually
not connected to DID1.

Changeover valve for EGR (B2244)

100
H. BMW M57 wiring (E46/E39) H.1. Component wiring

Connects to pin 3/10 on BMW ECU (brown/grey wire). Usually

not connected to DID1.

Air mass sensor (B6217)

Not necessary, but can be connected as follows. Recommend ignoring
this sensor and fit an air temperature sensor after the intercooler
instead.
Device pin Wire colour Function OEM DID1 pin
pin
1 blue/white airbox temperature 3/29 4/23 analog
signal in 3
2 +12V supply in
harness
3 black return 3/3 4/34
4 red/yellow +5V supply 3/1 4/18
5 yellow 0-5V signal 3/2 4/24 analog
in 5

Presupply pressure sensor (B2355)

A sensor monitoring feed pressure from electric lift pump, not strictly
necessary but can be connected as follows:
Device pin Wire colour Function OEM pin DID1 pin
1 yellow +5V supply 2/9 3/18
2 white/brown return 2/10 3/19
3 black/white 0-5V signal 2/17 3/17 analog in 11

Camshaft position sensor (B6219)

Device pin Wire colour Function OEM DID1
pin pin
1 supply voltage in
harnesss
2 yellow logic level frequency 3/4 4/3
signal
3 brown return 3/17 4/2

Crankshaft position sensor (B2013)

Device pin Wire colour Function OEM pin DID1 pin
1 black frequency signal 3/6 4/26
2 yellow return 3/31 4/37
shield shield 3/19 4/34

Glow plug relay (K2283)

Device pin Wire colour Function OEM DID1 pin
pin
6 black/yellow feedback 3/52 n/c
11 black/red negative switched 3/12 4/38
control output 12

MAP sensor (B2014)

101
H. BMW M57 wiring (E46/E39) H.1. Component wiring

Device pin Wire colour Function OEM pin DID1 pin

1 blue/yellow 0-5V signal 3/15 4/6 analog in 6
2 brown/green return 3/16 4/7
3 white +5V supply 3/14 4/8

Rail pressure sensor (B2261)

Device pin Wire colour Function OEM pin DID1 pin
1 brown/green return 3/20 4/4
2 blue/black 0-5V signal 3/33 4/14 analog in 4
3 white/yellow +5V supply 3/35 4/13
Coolant temperature sensor
Note that this appears to be a 4 pin device on these early engines,
two sensor elements in one but only one sensor element connects to
the engine control ECU.
Device pin Wire colour Function OEM pin DID1 pin
3 grey/blue signal 3/28 4/36 analog in 2
4 brown/green return 3/32 4/27

Turbocharger control solenoid (B2264)

Device pin Wire colour Function OEM DID1 pin
pin
2 grey/violet low side PWM 3/23 4/33 output
signal 6

Alternator (G6524)
Not connected to the DID1 but shown here for clarity. Pin 1 is a
blue wire that connects to BMW ECU pin 3/50, its function is a
charge indicator lamp. Must connect to a charge indicator lamp to
enable normal charging. Bridge to the blue wire going to pin 4/1
on BMW ECU if using BMW wiring harness, this wire goes to the
instrument cluster.
Pin 2 is a blue/green wire that connects to BMW ECU pin 3/24, its
function is an alternator load signal and no connection is required.

Rail pressure control valve (B2262)

Device pin Wire colour Function OEM DID1 pin
pin
2 brown/blue low side PWM 3/38 4/21 output
signal 3

Oil level sensor (B6254)

This is a grey/brown wire going to pin 3/40 on the BMW ECU.
Bridge to white/green wire on pin 4/21 or maybe connect to ECU.
To be tested.
Device pin Wire colour Function OEM DID1 pin
pin
3 grey/brown pulse width coded 3/40 4/15 digital
signal in 6

Oil pressure switch (B2008)

102
H. BMW M57 wiring (E46/E39) H.1. Component wiring

This is a brown/green wire going to pin 3/41 on the BMW ECU.

Bridge to brown/green wire on pin 4/11. No connection to DID1
necessary.

Electric fan (M9)

Device pin Wire colour Function OEM DID1 pin
pin
2 black/green low side PWM 4/4 3/52 output
signal 8

Pedal position sensor (R10)

Device pin Wire colour Function OEM DID1
pin pin
1 brown/green return 4/7 3/8
2 brown return 4/12 3/23
3 yellow/white or yellow/green +5V 4/14 3/5
supply
4 white primary 4/8 3/10
signal analog
in 0
5 yellow +5V 4/9 3/18
supply
6 grey/yellow or white/green secondary 4/13 3/9
signal analog
in 1

Lift pump relay (K96)

Device pin Wire colour Function OEM DID1 pin
pin
4 black/violet low side switching 4/10 3/12
signal output 9

103
 H. BMW M57 wiring (E46/E39) H.2. Original ECU pinout

H.2 Original ECU pinout

Connector location views

Number X-pin, colour Description
X2411 9-pin, black Plug connector Digital diesel electronics control unit Module 1
X2412 24-pin, black Plug connector Digital diesel electronics control unit Module 2
X2413 52-pin, black Plug connector Digital diesel electronics control unit Module 3
X2414 40-pin, black Plug connector Digital diesel electronics control unit Module 4
X2415 9-pin, black Plug connector Digital diesel electronics control unit Module 5

Pin assignments at plug connector X2411

Pin Type Description /Signal type Connection /Measuring notes
1 E Voltage supply Terminal 15 Fuse carrier, engine electronics
2 Not used
3 E/A Diagnostic link TXD Transmission control unit
4 M Signal, lock front passenger's door Ground connector
5 M Signal, lock front passenger's door Ground connector
6 M Signal, lock front passenger's door Ground connector
7 A Terminal 15 Transmission control unit
8 E Voltage supply Terminal 15 Fuse carrier, engine electronics
9 E Activation, main relay DDE relay

Pin assignments at plug connector X2412

Pin Type Description /Signal type Connection /Measuring notes
1 Not used
2 Not used
3 E/A CAN bus low Transmission control unit
4 E/A CAN bus high Transmission control unit
5 Not used
6 Not used
7 Not used
8 A Activation, engine mount Electrical changeover valve, engine
mount
9 A Supply Presupply pressure sensor Presupply pressure sensor
10 M Ground Presupply pressure sensor Presupply pressure sensor
11 Not used
12 Not used
13 Not used
14 Not used
15 Not used
16 Not used
17 E Signal Presupply pressure sensor Presupply pressure sensor
18 Not used
19 Not used
20 Not used
21 Not used
22 Not used
23 Not used
24 Not used

Pin assignments at plug connector X2413

Pin Type Description /Signal type Connection /Measuring notes
1 A Supply Air mass sensor Air mass sensor
2 E Signal Air mass sensor Air mass sensor
3 M Ground Air mass sensor Air mass sensor
4 E Signal Hall-effect sensor, camshaft 1 Hall-effect sensor, camshaft 1
5 Not used
6 E Signal Speed (rpm) sensor Speed (rpm) sensor
7 Not used
8 Not used
9 Not used

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H. BMW M57 wiring (E46/E39) H.2. Original ECU pinout

10 E Signal Solenoid valve, exhaust gas Solenoid valve, exhaust gas

recirculation recirculation
11 Not used
12 E Signal Preheater relay Preheater relay
13 Not used
14 A Supply Boost pressure sensor Boost pressure sensor
15 E Signal Boost pressure sensor Boost pressure sensor
16 M Ground Boost pressure sensor Boost pressure sensor
17 M Ground Hall-effect sensor, camshaft Hall-effect sensor, camshaft 1
1
18 Not used
19 M Shield, speed (rpm) sensor Speed (rpm) sensor
20 M Ground Rail pressure sensor Rail pressure sensor
21 Not used
22 Not used
23 A Supply Solenoid valve, supercharger Solenoid valve, supercharger control
control
24 E Alternator load signal Alternator
25 A Signal Electric changeover valve, Electric changeover valve, swirl flaps
swirl flaps
26 Not used
27 Not used
28 E Signal Coolant temperature sensor Coolant temperature sensor
29 E Signal Intake air temperature Air mass sensor
30 Not used
31 M Ground Speed (rpm) sensor Speed (rpm) sensor
32 M Ground Coolant temperature sensor Coolant temperature sensor
33 E Signal Rail pressure sensor Rail pressure sensor
34 Not used
35 A Supply Rail pressure sensor Rail pressure sensor
36 Not used
37 Not used
38 A Supply Rail pressure control valve Rail pressure control valve
39 Not used
40 E Signal Oil level sensor Oil level sensor
41 E Signal Oil pressure switch Oil pressure switch
42 Not used
43 Not used
44 Not used
45 Not used
46 Not used
47 Not used
48 Not used
49 Not used
50 E Signal Battery charge indicator lamp Alternator
51 E Voltage signal, terminal 30h Starter
52 E Signal Preheater relay Preheater relay

Pin assignments at plug connector X2414

Pin Type Description /Signal type Connection /Measuring notes
1 A Battery charge indicator lamp signal Instrument cluster control unit
(terminal 61)
2 A Voltage signal, terminal 30h Instrument cluster control unit
3 Not used
4 E Signal Electric fan Electric fan
5 Not used
6 Not used
7 M Ground Pedal position sensor Pedal position sensor
8 E Signal Pedal position sensor Pedal position sensor
9 A Supply Pedal position sensor Pedal position sensor
10 E Signal Fuel pump relay 1 Fuel pump relay 1
11 A Signal Oil pressure indicator lamp Instrument cluster control unit
12 M Ground Pedal position sensor Pedal position sensor

105
H. BMW M57 wiring (E46/E39) H.2. Original ECU pinout

13 E Signal Pedal position sensor Pedal position sensor

14 A Supply Pedal position sensor Pedal position sensor
15 Not used
16 Not used
17 A Engine speed signal output (TD) Diagnostic connector
18 Not used
19 Not used
20 A Activation Auxiliary heater Auxiliary heater
21 A Signal Oil level sensor Light switching centre control unit
22 E Rear right speed signal ABS/ASC unit ABS/DSC unit
23 E Signal Clutch switch Clutch switch
24 E Signal Brake light switch Brake light switch
25 Not used
26 A Voltage supply Terminal 15 Fuse F29
27 E Data link MFL Volute spring
28 E Brake light test signal Brake light switch
29 E A/C compressor signal Relay, A/C compressor
30 Not used
31 E Signal Auxiliary heater Heating and A/C control module
32 E/A Signal Diagnostic link TXD Diagnostic connector
33 E/A Communication line (EWS) Electronic immobiliser control unit
34 Not used
35 Not used
36 E/A CAN bus high Connector, CAN bus
37 E/A CAN bus low Connector, CAN bus
38 M Ground Coolant outlet temperature Coolant outlet temperature sensor
sensor
39 E Signal Coolant outlet temperature Coolant outlet temperature sensor
sensor
40 Not used

Pin assignments at plug connector X2415

Pin Type Description /Signal type Connection /Measuring notes
1 A Supply, injectors 4-6 U422 Voice input
2 Not used
3 A Signal, injector 6 Injector 6
4 A Supply, injectors 1-3 U407 Basic interface telephone
5 A Signal, injector 1 Injector 1
6 A Signal, injector 4 Injector 4
7 A Signal, injector 3 Injector 3
8 A Signal, injector 2 Injector 2
9 A Signal, injector 5 Injector 5

106
 I. Ssangyong D27DT (OM665) wiring

I Ssangyong D27DT (OM665) wiring

This is for the first generation of the D27DT engine, contact support for
information on the later generation D27DTP.

I.1 Component wiring

Wastegate valve
Device pin Wire colour Function OEM pin DID1 pin
1 yellow/red +12V Fuse Ef6
2 black/green PWM control 95 4/33 Output 6
Inlet metering valve valve
This valve is located at the back of the high pressure fuel pump and
regulates the rail pressure
Device pin Wire colour Function OEM pin DID1 pin
1 green/yellow +12V Fuse Ef5
2 black/red PWM control 87 4/21 Output 3
Preheating unit
Not shown are the glow plug, ground and battery connections.
Device pin Wire colour Function OEM pin DID1 pin
2 lightgreen K-line 34 not used
4 red/green relay control 113 3/43 Output 10

Fuel pressure sensor (rail pressure)

First colour listed is at sensor end, if there’s a second colour the
wire changes colour going through connector C115 in the original
harness.
Device pin Wire colour Function OEM DID1 pin
pin
1 green/white Signal 25 4/14 Analog
4
2 black & red/green return 26 4/4
3 green & black/green +5V 6 4/13
supply
Camshaft sensor
Hall effect type sensor.
Device pin Wire colour Function OEM pin DID1 pin
1 blue +5V supply 111 4/12
2 white/black & grey signal 103 4/3
3 yellow & grey/black return 6 4/2

107
I. Ssangyong D27DT (OM665) wiring I.1. Component wiring

Boost pressure (MAP) sensor

Device pin Wire colour Function OEM DID1
pin pin
1 grey/yellow & grey/green signal 99 4/6
2 blue & yellow/red +5V 108 4/8
supply
4 red/green & blue/white return 100 4/7
Crankshaft sensor
Variable reluctance sensor.
Device pin Wire colour Function OEM pin DID1 pin
1 white/red & green signal 90 4/26
2 blue & green/white return 82 4/37
Coolant temperature sensor
Device pin Wire colour Function OEM DID1
pin pin
1 yellow/green & blue/yellow signal 101 4/26
4 yellow/grey & red return 102 4/27
Knock sensor #1 and #2
No connection. Not used.
Fuel temp sensor
No connection. Not used.
Exhaust gas pressure sensor
No connection. Not used.
Injector 1
Device pin Wire colour Function OEM pin DID1 pin
2 blue control 114 5/5
1 red supply 117 5/4
Injector 2
Device pin Wire colour Function OEM pin DID1 pin
1 red/white supply 118 5/4
2 green/black control 121 5/8
Injector 3
Device pin Wire colour Function OEM pin DID1 pin
1 red supply 117 5/4
2 yellow control 116 5/7
Injector 4
Device pin Wire colour Function OEM pin DID1 pin
1 red supply 117 5/4
2 green control 115 5/6
Injector 5
Device pin Wire colour Function OEM pin DID1 pin
1 red/white supply 118 5/4
2 blue/black control 120 5/9

108
I. Ssangyong D27DT (OM665) wiring I.1. Component wiring

109
 1491-01 0-9

1491-01 ECU (ENGINE CONTROL UNIT - D27DT)

1) ENG MAIN RELAY, PEDAL MODULE, HFM SENSOR, VALVE, (1) CONNECTOR INFORMATION
CRUISE CONTROL SW
I.2 Factory wiring diagrams
I. Ssangyong D27DT (OM665) wiring

(2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION

110
I.2. Factory wiring diagrams

CIRCUIT
REXTON 2007.09
 0-10 1491-01

2) FUEL FILTER WARNING LAMP, IMMOBILIZER, SENSOR

(FUEL PRESSURE, CAMSHAFT,BOOSTER PRESSURE,
RANKSHAFT, KNOCK, COOLANT/FUEL TEMP.) (1) CONNECTOR INFORMATION
I. Ssangyong D27DT (OM665) wiring

(2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION

111
I.2. Factory wiring diagrams

CIRCUIT
REXTON 2007.09
 1491-01 0-11

3) INJECTOR, CAN LINE

(1) CONNECTOR INFORMATION
I. Ssangyong D27DT (OM665) wiring

(2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION

112
I.2. Factory wiring diagrams

CIRCUIT
REXTON 2007.09