FM-200 EASY FLOW SYSTEM &

FM-200 PISTON FLOW SYSTEM

Engineered Clean Agent

Fire Extinguishing System

Owner’s Manual

MM-FM200-O02
 FM-200 EFS & PFS OWNER’S MANUAL

MM-FM200-01 April 2016 2 MASTECO INDUSTRY CO., LTD.

 FM-200 EFS & PFS OWNER’S MANUAL

MASTECO INDUSTY CO., LTD.

Head Office: 1001ho, Byeoksan Digital Valley 5

60-73 Kasan-dong, Geumcheon-gu, Seoul, 153-801, Korea
Tel: +82-2-785-1301, Fax: +82-2-785-1313

Main Factory: 715-12, Gojan-dong, Namdong-gu

Incheon, 405-821, Korea
Tel: +82-32-811-1301, Fax: +82-32-811-1305

Website: www.masteco.co.kr

All Rights Reserved.

2016.04

Printed in Korea

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OWNER’S MANUAL FM-200 EFS & PFS

CONTENTS

General Information ........................................................................................................ 4

FM-200 EFS & PFS ........................................................................................................ 4
FM-200 Agent ................................................................................................................. 7
System Components & Technical Data ......................................................................... 7
Container Label ............................................................................................................... 16
Installation ....................................................................................................................... 18
Operation ......................................................................................................................... 18
Inspection and Maintenance ........................................................................................... 20
Parts List ......................................................................................................................... 23
Parts and Services ........................................................................................................... 28
Limited Warranty Policy ................................................................................................. 29
Certificate of Compliance ............................................................................................... 30

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OWNER’S MANUAL FM-200 EFS & PFS

GENERAL INFORMATION
This manual is provided to assist you in the proper operation and maintenance of your FM-
200 EFS (FM-200 Easy Flow System) and FM-200 PFS (FM-200 Piston Flow System)
engineered clean agent fire extinguishing system manufactured by Masteco Industry, Co.,
Ltd.

NOTE:
This manual is NOT intended as a detailed design, installation, operation, and maintenance
(DIOM) manual (M/N.: MM-FM200-01). Please contact your authorized FM-200 EFS &
PFS distributor for all service, repairs or maintenance and additional information.

FM-200 EFS & PFS

Description

FM-200 Easy Flow System is developed for total flooding automatic gaseous fire
extinguishing system. FM-200 EFS utilizes clean and safe fire extinguishing agent
heptaflouropropane (HFC-227ea) popularly known by its trade name FM-200. Since the
enforcement of Montreal Protocol in 1989, FM-200 has been developed and became
widely regarded as one of the most cost-effective replacement for Halon 1301 as fire
extinguishing agent. In FM-200 EFS, the agent is stored in cylindrical storage container
and pressurized with Nitrogen to about 25 bar. This kind of system is also commonly
known as standard flow system.
Conventional installation of the clean agent FM-200-based fire extinguishing system is
constrained by the size of protected area and distance for agent delivery. This is due to the
fact that for such protected area, the quantity of agent becomes insufficient for fire
extinguishing when FM-200 agent and the propelling Nitrogen are contained in a single
cylinder and pressurized to about 25 bar. To overcome this limitation, in 1998 Masteco
Industry, Co., Ltd. started the development of FM-200 PFS in which a separate cylinder is
added to contain the Nitrogen. The two cylinders are interconnected by suitable pipes and
valves such that during discharge the high-pressure Nitrogen superpressurizes and pushes
the extinguishing agent like a gas piston in order to sustain the required pressure and agent
mass flow rate. This configuration enables the system to discharge more than 95% of the
extinguishing agent over a wider protected area requiring longer agent flow distances
within 10 seconds.
All FM-200 EFS & PFSs are designed in accordance with NFPA 2001, Standard on
Clean Agent Extinguishing Systems. A typical FM-200 EFS & PFS is illustrated in Figure
1, 2

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 FM-200 EFS & PFS OWNER’S MANUAL

Figure 1. Schematic of a typical FM-200 EFS.

Figure 2. Schematic layout of a typical FM-200 PFS

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OWNER’S MANUAL FM-200 EFS & PFS

Application
FM-200 EFS & PFS are designed for the protection of areas where the following classes of
fires may occur:
· Class A fires - involve ordinary combustibles such as paper, wood, cloth, and rubber.
· Class B fires - involve flammable liquids and gases such as gasoline, oil, grease, paint,
etc.
· Class C fires - involve energized electrical equipment such as motors, generators, and
other appliances.

FM-200 EFS & PFS is suitable for the protection of electrical rooms, computer
rooms, communication centers, broadcasting centers, dead rooms, chemical laboratories,
hospitals, pharmacies, museums, libraries, bank vaults, among others.

FM-200 AGENT

General Characteristics
FM-200 is highly effective, electrically non-conductive, non-corrosive, low toxicity fire
extinguishing agent, and when discharged, leaves no residue in the protected area. It
suppresses fire by a combination of heat absorption and chemical reaction that interferes
with the flame, preventing the flame from reignition.
FM-200 has zero ozone-depletion potential which makes it a leading environment-
friendly and preferred fire extinguishing agent. It is a recommended alternative agent to
Halon by Significant New Alternatives Policy (SNAP) of Environmental Protection
Agency (EPA), USA. FM-200 is listed by Underwriter's Laboratories (UL) and also
approved by Factory Mutual (FM), USA.

Toxicity
FM-200 when use in occupied spaces up to 9% concentration has negligible toxicity and
since it does not act by removing oxygen in the fire zone, it poses no oxygen-deprivation
hazard.

Exposure
Exposure to FM-200 at the design concentration of 9% is not hazardous to health.
However, NFPA 2001 recommends that unnecessary exposure to clean agents is to be
avoided. In a very unlikely event where FM-200 PFS should discharge the FM-200 agent
unexpectedly into the occupied area, all personnel should evacuate the area immediately.

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Decomposition
Decomposition of FM-200 occurs when it is exposed to high temperatures, producing
halogen acids. The halogen acids are known to be characterized by unpleasant odor prior
to reaching hazardous levels. If FM-200 is discharged in 10 seconds or less, fire is rapidly
extinguished, minimizing the formation of by-products.

Other safety considerations

Noise loud enough to cause startling to occupants can be created when the high pressure
FM-200 is discharged from the nozzles. However, this sort of noise is unlikely to cause
any permanent injury. High velocity discharge of FM-200 can cause substantial objects
directly on its path to dislodge and enough turbulence to move unsecured paper and light
objects within the protected area. Direct skin contact with the liquid or cold gas FM-200
has chilling effect and possibly cause frostbite. FM-200 when discharged and mixed with
humid air may cause minor reduction in visibility for brief period of time due to
condensation of water vapor. For additional information, refer to FM-200 material safety
data sheet contained in Appendix A.

SYSTEM COMPONENTS & TECHNICAL DATA

Prior to installation, FM-200 PFS is packed and shipped in the form of individual and
factory-assembled components. The components of a typically simple FM-200 PFS are
illustrated in Figures 2-4. The quantity of these components may vary depending on the
capacity and design of your FM-200 PFS.

NOTE! This system is made up of units tested within limitations

contained in the detailed installation manual. The system
designer must be consulted whenever changes are planned
for the system or area of protection. An authorized
installer or system designer must be consulted after the
system has discharged.

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OWNER’S MANUAL FM-200 EFS & PFS

1.vvFM-200 Container

FM-200 EFS Agent Containers

63 L, 89 L and 115.4 L 175 L

Dimensions
Internal Valve Models Empty
Model No. Fill range (mm)
Volume Weight
(kg) FM-200 Nitrogen
(L) D H A (kg)
Discharge Inlet
MFC-50 63.0 31.2 - 60.6 350 1005 905 CVL-R40 Plugged 52.9

MFC-75 89.0 44.1 - 85.6 350 1290 1190 CVL-R40 Plugged 66.3

MFCǦ100 115.4 57.2 – 111.0 350 1610 1495 CVL-R50 Plugged 83.6

MFC-150 175.0 86.7 - 168.3 450 1512 1397 CVL-R50 Plugged 122.2

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FM-200 PFS Agent Containers

63 L, 89 L and 115.4 L 175 L

Dimensions
Internal Valve Models Empty
Model No. Fill range (mm)
Volume Weight
(kg) FM-200 Nitrogen
(L) D H A (kg)
Discharge Inlet
MFC-P50 63.0 31.2 - 60.6 350 1005 905 CVL-R40 CVH-F20 53.4

MFC-P75 89.0 44.1 - 85.6 350 1290 1190 CVL-R40 CVH-F20 66.8

MFCǦP100 115.4 57.2 – 111.0 350 1610 1495 CVL-R50 CVH-F20 84.1

MFC-P150 175.0 86.7 - 168.3 450 1512 1397 CVL-R50 CVH-F20 122.7

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OWNER’S MANUAL FM-200 EFS & PFS

2.vvFM-200 Discharge Valve

Inlet/Outlet Proof Test

FM-200 Threaded
Model No. Diameter, D Material Pressure
Container Connection
(mm) (bar)

MFC-50
MFC-75
CVL-R40 40 Brass M60 2.0
MFC-P50
MFC-P75
69
MFC-100
MFC-150
CVL-R50 50 MFC-P100 Brass M70 2.0
MFC-P150

3.vvFM-200 Nitrogen Inlet Valve

Inlet Proof Test

Model FM-200 Threaded
Diameter Material Pressure
No. Container Connection
(mm) (bar)
MFC-P50
MFC-P75
CVH-F20 20 Brass M36 2.0 120
MFC-P100
MFC-P150

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4.vvFM-200 Needle Cylinder

Maximum FM-200
Threaded
Model No. Installation Discharge Material
Connection
Quantity Valve
CVL-R40, Brass
MNC-06 30 M38 1.5
CVL-R50 Stainless Steel

5.vvNitrogen Container

Internal Fill Dimensions Empty

Model (mm)
Volume pressure Material Valves Weight DOT
No.
(L) (bar) D H (kg)

N68-60 68 N2 60bar

N68-70 68 N2 70bar 267 1570 MnH Steel 20A 74.5 3AA

N68-80 68 N2 80bar

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OWNER’S MANUAL FM-200 EFS & PFS

6.vvNitrogen Valve

Inlet/Outlet Proof Test

Nitrogen
Model No. Diameter Material Pressure
Container
(mm) (bar)

CVH-N20 20 Brass NC-68 120

7.vvNitrogen Needle Cylinder

Nitrogen
Threaded
Model No. Discharge Material
Connection
Valve

MNN-06 CVH-N20 Brass M18x1.5

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8.vFlexible Hose (20A)

Minimum
Proof Test
Length Bending Threaded
Model No. Material Pressure
(mm) Radius Connection
(bar)
(mm)

MFH-206 600
Brass
MFH-207 700 75 M36x2.0 120
Stainless Steel
MFH-209 900

9. Flexible Hose (50A)

Minimum
Model Length
Material Bending Radius Threaded Connection
No. (mm)
(mm)
Brass
Stainless Steel Elbow side Check Valve side
MFH-50 500 350
EPDM
M70x2 PT 2" (50A)

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OWNER’S MANUAL FM-200 EFS & PFS

10.vUnion Elbow

Diameter
Length. L Thread
Model No. Material Inlet/Outlet
(mm) Connection
(mm)

MUE-501 125 Brass 50

Stainless Steel M70x2.0
MUE-502 225 50

11.v50A Check Valve

Proof Test
Diameter Flexible Welding Pressure
Model No. Inlet/Outlet Material Hose Socket (bar)
(mm) Connect Connect

MCV-50 50 Brass PT 2” M70x2 69

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12.vSelector Valve

MSV-32, MSV-40 MSV-32, MSV-40MSV-50, MSV-65,

Union by Welded Connection MSV-80, MSV-100, MSV-125, MSV-150
Union by Bolted Flange Connection

Diameter Proof Test

Model
Inlet/Outlet L1 L2 H1 H2 Material Pressure Union Connector
No. (mm) (bar)
MSV-32 32 142 90 249 70 Welding &
MSV-40 40 142 90 249 70 Union Threaded
MSV-50 50 190 110 247 68
Bronze Casting
MSV-65 65 215 125 286 85
Brass 69
MSV-80 80 240 140 328 110 Welding &
Carbon Steel
MSV-100 100 288 175 396 135 Bolted flange
MSV-125 125 350 200 438 158
MSV-150 150 395 230 461 168

13. Actuation Box (Releasing Device)

Remove/tamper Seal

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OWNER’S MANUAL FM-200 EFS & PFS

Cylinder
Dimension Internal Total
Model No. Components
(mm) Volume Weight(kg)
(L)
Pilot Cylinder Assembly
Solenoid Cutter
MAB-C1 360x310x135 1.1 10
Pressure Switch
Terminal Box

Solenoid Cutter

Dimension Power Supply

Model No.
(mm) Rating

MSC-01 113x172x45 24 Vdc, 1.7A

Pilot Cylinder

Internal Fill Proof Test

Model Dimension
Mateal Volume Capacity Pressure
No. (mm)
(L) (kg) (bar)

MAC-01 ‘102x260 MnH Steel 1.1 0.7 (C02) 212

Pressure switch (Not UL

listed) Dimension Power Supply
- Option
Model No.
(mm) Rating

MPS-01 - 24 Vdc, 3A

14.vPressure Switch

Out.
Contact Setting Proof
Model No. Manufacturer Dimension
Pressure(psi) Pressure(psi)
(mm)

PIX-B30 BARKSDALE 118 x 131 x 68 1.5 ~ 30 2,000

UL listed Pressure switch – for use in Hazardous Locations E158638

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FM-200 EFS & PFS requires the use of UL Listed pressure switch for use in hazardous location
that is compatible with the system operating pressure and the discharge or fire alarm panel.

15.vDischarge Nozzle

Orifice
Nominal
PT A B F(360°) F(180°) Diameter, Material
Size
d
15A 1/2" 45 32 5 10
20A 3/4" 50 38 8 12
25A 1" 58 46 10 14 Brass
See Parts List.
32A 1 1/4" 68 58 12 16 Ni/Cr Plating
40A 1 2/3" 74 63 14 18
50A 2" 84 75 16 20

16.vManual Station

*
NOTE:

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OWNER’S MANUAL FM-200 EFS & PFS

Any UL listed manual station for releasing application that is compatible with the control panel
may be installed with FM-200 EFS & PFS per design specification. Your designer must refer to the
control panel manual for compatibility information.

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CONTAINER LABEL

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OWNER’S MANUAL FM-200 EFS & PFS

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INSTALLATION
The installation of FM-200 EFS & PFS is based on the requirements of NFPA 2001,
Standard on Clean Agent Extinguishing Systems, 2015 Edition.

WARNING! FM-200 EFS & PFS must be installed and operated by

qualified and trained professionals who must refer to the
detailed DIOM manual (MM-FM200-01). Please contact
your authorized distributor for additional information.

Post-Installation Check
When the installation of FM-200 EFS or PFS has been completed, perform the following
check to ensure that all system components have been properly installed and in strict
compliance with the instructions in this manual:

Check if the installed FM-200 container and Nitrogen container (*only for FM-200 PFS)
have the correct weight and pressure as specified in the system installation drawing.
Ensure that the containers are firmly secured within the brackets and frames.
Inspect the agent distribution piping network for compliance with the system drawings.
Check that the manifold and piping are securely fastened to the hangers.
Check if agent distribution piping network is thoroughly cleaned free from dust, oil,
and other foreign objects.
Check that the check valve is properly installed and in accordance with the system
drawing.
Ensure that the nozzles installed have the correct location and model numbers as
specified in the system drawing.
Confirm that the manual station is properly installed at accessible location.

If any discrepancy in the installation is found, contact your authorized system

installer or distributor.

OPERATION
In FM-200 EFS, FM-200 is contained in FM-200 container fitted with FM-200 discharge
valve. When the FM-200 discharge valve is activated, Nitrogen gas at 25 bar (21 ) on the
vapor space of the FM-200 container drives the liquid FM-200 agent out of the container
through the discharge valve and into the piping system. Subsequently, the liquid FM-200
agent reaches the discharge nozzle(s) where it is released into the protected area and
instantly vaporizes in air
In FM-200 PFS, FM-200 is contained in FM-200 container fitted with FM-200 discharge
valve and Nitrogen inlet valve. The Nitrogen gas is contained in a separate high-pressure

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OWNER’S MANUAL FM-200 EFS & PFS

cylinder fitted with high-pressure Nitrogen valve. When the FM-200 discharge valve is
activated, liquid FM-200 is pushed out of its container due to superpressurization. At the
same instant, the discharged FM-200 is used to activate the Nitrogen discharge valve. The
high-pressure Nitrogen gas enters the vapor space of FM-200 container for continuous
superpressurization and push of the FM-200 out of the container through the cylinder
discharge valve and into the agent distribution piping system. Through the discharge
nozzle(s), FM-200 agent is released into the protected area and instantly vaporizes in air.

NOTE!
If FM-200 EFS or PFS has discharged, please inform your
authorized distributor and perform the related procedures
specified by the authorities having jurisdiction.

Automatic Operation
With all components fully functional and installed as outlined in the DIOM manual,
FM-200 EFS or PFS is operated automatically through detection and control system. The
series of events are outlined as follows:
1. Upon detection, the control panel sends electrical signal that triggers the solenoid
cutter (releasing device) in the actuation box.
2. The pilot cylinder valve is actuated by the energized solenoid cutter (releasing device),
enabling the discharge of pressurized actuation gas into the actuation copper tube lines.
3. The selector valve is opened by the flowing pressurized actuation gas.
4. Pressure from the flowing actuation gas is used to actuate the FM-200 needle cylinder,
opening the FM-200 discharge valve and allowing FM-200 to be discharged.
5. The discharged FM-200 flows out of the container through the discharge valve and into
the Nitrogen actuation tube, actuating the Nitrogen needle cylinder and subsequently
opening the Nitrogen valve (for FM-200 PFS only).
6. The high-pressure Nitrogen enters the FM-200 container via the Nitrogen inlet valve,
pressurizing the liquid FM-200(for FM-200 PFS only).
7. Pressure from the discharged FM-200 is used to actuate the pressure switch via the
pressure switch actuation tube as the agent flows through the selector valve. The
actuated pressure switch enables the activation of discharge alarm.
8. The discharged FM-200 flows through the distribution piping system, through the
nozzles and finally to the protected area where the liquid FM-200 quickly turns into
vapor.

The operating temperature range for FM-200 EFS & PFS is 0-55 C.

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CAUTION! The calculation method was evaluated for a temperature

range of 21 C 5.5 C. When the piping network and
container storage temperature is outside this range, there is
a risk that the system will not supply the designated
amount of extinguishing agent.

Manual Operation via the Manual Station

1. Proceed to the manual station.
2. Ensure that all personnel have evacuated the protected area.
3. Operate the manual station by following the operating instructions stamped on the
body of the device.

CAUTION!
All manual operating procedures for system actuation
should ONLY be performed in case of emergency as the
last sort of action.

INSPECTION AND MAINTENANCE

A regular and systematic inspection and maintenance program must be created. The
inspection and maintenance schedule specified therein should be followed strictly to
ensure proper operation of FM-200 EFS & PFS.

NOTE!
The system shall be periodically inspected by trained
personnel.

Weekly

Hazard or Protected Area

Check that the hazard or protected areas are free from obstruction, and that easy access to
the manual station and actuation box is maintained. Also check that there are no changes in
protected area based on the original layout that might affect system performance such as
the configuration and contents of area, openings, and floor or ceiling voids.

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OWNER’S MANUAL FM-200 EFS & PFS

System Components
Perform visual check of the system components, distribution piping and nozzles. Check
the immediate surroundings of the equipment for any sign of damage or modification.

Monthly Maintenance

Needle Cylinders
Check that the needle cylinders are intact and free from any signs of physical deterioration
such as corrosion and cracks. Confirm that safety clip of the PUSH button is secure
fastened. If damage is found replace the needle cylinder.

FM-200 and Nitrogen Container Assemblies

Check the containers for any sign of damage or unauthorized modification. Check the
valves, pressure gauges, and safety plugs for any sign of damage. If any damage is found,
replace the container.
Check FM-200 container pressure gauge for proper pressure. The nominal pressure
should be 24.8 bar at 21 C. However, the pressure will vary with temperature as shown in
Table 1. If the pressure (adjusted for temperature correction) shows a loss of more than
10%, refill or replace the container. Contact your authorized distributor for charging
assistance.

Table 1 FM-200 container pressure variation with respect to temperature

Temp. ( C) Pressure (bar)

0 19.9
4 20.9
10 22.1
16 23.4
21 24.8
27 26.2
32 27.7
38 29.3
43 31
49 32.8
54 34.6

Container fixtures
Check the container frames and brackets for loose fasteners or broken parts. Inspect for
any sign of damage. If any parts are loose or damaged, replace immediately.

Flexible Hoses
Check the flexible hoses for leaks or any signs of damage. Verify that the threaded

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connections are securely tightened. If any parts are loose or damaged, replace immediately.
Actuation Copper Tube Lines
Check all actuation copper tube lines (FM-200 actuation tube, Nitrogen actuation tube,
selector valve actuation tube, and pressure switch actuation tube) for any signs of damage,
and loose fittings. Tighten loose fittings and replace damaged components.

Discharge Nozzles
Check all discharge nozzles for dirt and any signs of damage. Replace damaged nozzle and
make sure that the replacement part bears the same model number.

Manual Station
Check manual station for any signs of damage and dirt. If any damage is found, replace the
manual station.

Pressure switch
Check pressure switch for any signs of damage and dirt. If any damage is found replace the
pressure switch.

Semi-Annual Maintenance

FM-200 Container
Check agent quantity and pressure in FM-200 container. If agent quantity shows a loss of
more than 5% or container pressure (adjusted for temperature correction; refer to Table 1)
shows a loss of more than 10%, refill or replace the container.

Post-discharge maintenance
After FM-200 EFS or PFS has discharged, the FM-200 and Nitrogen containers need to be
recharged or disposed and replaced depending on the year of manufacture. Additionally,
the rupture discs in valves must be replaced. Refer to the DIOM (M/N: MM-FM200-01)
for a detailed charging instructions and procedures in replacing the rupture discs. See the
Parts List for ordering information. Once all components have been re-installed system
reset (solenoid cutter, control panel, and manual pull) and actuation test must be performed
as outlined in FM-200 DIOM. Contact your authorized distributor for assistance.

NOTE! Carefully check the FM-200 containers year of

manufacture prior to charging. Retest of containers maybe
required in accordance with NFPA 2001 and DOT
4BW500.

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OWNER’S MANUAL FM-200 EFS & PFS

PARTS LIST
The following shows the complete list of available components for use with FM-200 EFS
& PFS.

Model Description Model No.

FM-200 CONTAINER (Assembly)

63 L cylinder factory-fitted with FM-200 discharge valve 40A and Plug MFC-50

89 L cylinder factory-fitted with FM-200 discharge valve 40A and Plug MFC-75

115.4 L cylinder factory-fitted with FM-200 discharge valve 50A and Plug MFC-100

175 L cylinder factory-fitted with FM-200 discharge valve 50A and Plug MFC-150

63 L cylinder factory-fitted with FM-200 discharge and Nitrogen inlet valves (for use with
MFC-P50
Nitrogen Cylinder filled to 60 bar, N68-60)
89 L cylinder factory-fitted with FM-200 discharge and Nitrogen inlet valves (for use with
MFC-P75
Nitrogen Cylinder filled to 70 bar, N68-70)
115.4 L cylinder factory-fitted with FM-200 discharge and Nitrogen inlet valves (for use with
MFC-P100
Nitrogen Cylinder filled to 80 bar, N68-80)
175 L cylinder factory-fitted with FM-200 discharge and Nitrogen inlet valves (for use with
MFC-P150
Nitrogen Cylinder filled to 80 bar, N68-80)
Associated Components

FM-200 Discharge Valve

40-mm valve (for use with MFC-50//75/P50/P75 FM-200 Containers) CVL-R40

50-mm valve (for use with MFC-100/150/P100/P150 FM-200 Containers) CVL-R50

Interlock tube union MTU-061

Interlock port protection plug MTN-060

Nitrogen Inlet Valve (only installed with FM-200 PFS) CVH-F20

FM-200 EFS CYLINDER LABEL

MFE-L1
(for use with any model of FM-200 EFS Cylinders)
FM-200 PFS CYLINDER LABEL
MFP-L1
(for use with any model of FM-200 PFS Cylinders)
N2 CYLINDER LABEL (only used with FM-200 PFS)
MNP-L1
(for use with any model of N2 Cylinders)
FM-200 NEEDLE CYLINDER
MNC-06
(for use with any model of FM-200 Cylinders)
NITROGEN CONTAINER (only installed with FM-200 PFS)
68 L cylinder factory-fitted with Nitrogen valve, filled to 60 bar
N68-60
(for use with 63 L FM-200 Container, MFC-P50)
68 L cylinder factory-fitted with Nitrogen valve, filled to 70 bar
N68-70
(for use with 89 L FM-200 Container, MFC-P75)
68 L cylinder factory-fitted with Nitrogen valve, filled to 80 bar
N68-80
(for use with 115.4 L (MFC-P100) and 175 L (MFC-P150) FM-200 Containers)

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Associated Components

Nitrogen Valve CVH-N20

NITROGEN NEEDLE CYLINDER (only installed with FM-200 PFS)

MNN-06
(for use with any model of Nitrogen Cylinders)

FLEXIBLE HOSE (20A) (only installed with FM-200 PFS)

600 mm (for use with 115.4 L and 175 L FM-200 Container and 68 L @ 80 bar Nitrogen
MFH-206
Container, MFC-P100/P150 + N68-80 combination)
700 mm (for use with 89 L FM-200 Container and 68 L @ 70 bar Nitrogen Container,
MFH-207
MFC-P75 + N68-70 combination)
900 mm (for use with 63 L FM-200 Container and 68 L @ 60 bar Nitrogen Container,
MFH-209
MFC-P50 + N68-60 combination)
FLEXIBLE HOSE (50A) MFH-50
UNION ELBOW
125 mm MUE-501
225 mm MUE-502
Associated components
Packing MFP-50

ADAPTER
(for use with 63L (MFC-P50) and 89 L (MFC-P75) FM-200 Cylinders; not needed when MVA-40
115.4 L (MFC-P100) or 175 L (MFC-P150) FM-200 Cylinders are used)

CHECK VALVE MCV-50

Associated components

Packing MFP-50

MANIFOLD WELDING SOCKET MWS-50

NITROGEN ACTUATION TUBE (only installed with FM-200 PFS)

500 mm (for use with 115.4 L FM-200 Container and 68 L @ 80 bar Nitrogen Container,
MTN-500
MFC-P100/ + N68-80 combination)
530 mm (for use with 89 L FM-200 Container and 68 L @ 70 bar Nitrogen Container,
MTN-530
MFC-P75 + N68-70 combination)
600 mm (for use with 63 L FM-200 Container and 68 L @ 60 bar Nitrogen Container,
MTN-600
MFC-P50 + N68-60 combination)
FM-200 INTERCONNECT ACTUATION TUBE (only installed with FM-200 PFS) MFT-320

FM-200 ACTUATION TUBE MCT-001

SELECTOR VALVE ACTUATION TUBE MCT-002

PRESSURE SWITCH ACTUATION TUBE MCT-003

SELECTOR VALVE

32-mm inlet/outlet MSV-32

40-mm inlet/outlet MSV-40

50-mm inlet/outlet MSV-50

65-mm inlet/outlet MSV-65

80-mm inlet/outlet MSV-80

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OWNER’S MANUAL FM-200 EFS & PFS

100-mm inlet/outlet MSV-100

125-mm inlet/outlet MSV-125

150-mm inlet/outlet MSV-150

ACTUATION BOX (Assembly) MAB-C1
Associated Components

Solenoid Cutter MSC-01

Pilot Cylinder Assembly MAC-01

Pressure Switch MPS-01

PRESSURE SWITCH (Barksdale) P1X-B30

MANUAL STATION (Potter) RMS-1T

DISCHARGE NOZZLES ( 360ƒ type : MFN-00-00(0), 180ƒ type : MFN-R00-00(0))

Orifice Size and model number
No. Diameter Area( )
( ) 15A 20A 25A 32A 40A 50A

1 8.2 52.81 MFN-15-82

2 8.4 55.42 MFN-15-84
3 8.6 58.09 MFN-15-86
4 8.8 60.82 MFN-15-88
5 9 63.62 MFN-15-90
6 9.2 66.48 MFN-15-92
7 9.4 69.4 MFN-15-94
8 9.6 72.38 MFN-15-96
9 9.8 75.43 MFN-15-98
10 10 78.54 MFN-15-100
11 10.2 81.71 MFN-15-102
12 10.4 84.95 MFN-15-104
13 10.6 88.25 MFN-15-106
14 10.8 91.61 MFN-15-108 MFN-20-108
15 11 95.03 MFN-15-110 MFN-20-110
16 11.2 98.52 MFN-15-112 MFN-20-112
17 11.4 102.07 MFN-15-114 MFN-20-114
18 11.6 105.68 MFN-15-116 MFN-20-116
19 11.8 109.36 MFN-15-118 MFN-20-118
20 12 113.1 MFN-15-120 MFN-20-120
21 12.2 116.9 MFN-15-122 MFN-20-122
22 12.4 120.76 MFN-15-124 MFN-20-124
23 12.6 124.69 MFN-15-126 MFN-20-126
24 12.8 128.68 MFN-15-128 MFN-20-128
25 13 132.73 MFN-15-130 MFN-20-130
26 13.2 136.85 MFN-15-132 MFN-20-132
27 13.4 141.03 MFN-15-134 MFN-20-134
28 13.6 145.27 MFN-20-136 MFN-25-136
29 13.8 149.57 MFN-20-138 MFN-25-138
30 14 153.94 MFN-20-140 MFN-25-140
31 14.2 158.37 MFN-20-142 MFN-25-142

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 FM-200 EFS & PFS OWNER’S MANUAL

32 14.4 162.86 MFN-20-144 MFN-25-144

33 14.6 167.42 MFN-20-146 MFN-25-146
34 14.8 172.03 MFN-20-148 MFN-25-148
35 15 176.71 MFN-20-150 MFN-25-150
36 15.2 181.46 MFN-20-152 MFN-25-152
37 15.4 186.27 MFN-20-154 MFN-25-154
38 15.6 191.13 MFN-20-156 MFN-25-156
39 15.8 196.07 MFN-20-158 MFN-25-158
40 16 201.06 MFN-20-160 MFN-25-160
41 16.2 206.12 MFN-20-162 MFN-25-162
42 16.4 211.24 MFN-20-164 MFN-25-164
43 16.6 216.42 MFN-20-166 MFN-25-166
44 16.8 221.67 MFN-20-168 MFN-25-168
45 17 226.98 MFN-20-170 MFN-25-170
46 17.2 232.35 MFN-20-172 MFN-25-172
47 17.4 237.79 MFN-20-174 MFN-25-174
48 17.6 243.28 MFN-20-176 MFN-25-176
49 17.8 248.85 MFN-20-178 MFN-25-178
50 18 254.47 MFN-25-180
51 18.2 260.16 MFN-25-182
52 18.4 265.9 MFN-25-184
53 18.6 271.72 MFN-25-186
54 18.8 277.59 MFN-25-188
55 19 283.53 MFN-25-190
56 19.2 289.53 MFN-25-192
57 19.4 295.59 MFN-25-194
58 19.6 301.72 MFN-25-196
59 19.8 307.91 MFN-25-198
60 20 314.16 MFN-25-200
61 20.2 320.47 MFN-25-202
62 20.4 326.85 MFN-25-204
63 20.6 333.29 MFN-25-206
64 20.8 339.79 MFN-25-208
65 21 346.36 MFN-25-210
66 21.2 352.99 MFN-25-212
67 21.4 359.68 MFN-25-214
68 21.6 366.44 MFN-25-216
69 21.8 373.25 MFN-25-218
70 22 380.13 MFN-25-220
71 22.2 387.08 MFN-25-222
72 22.4 394.08 MFN-25-224
73 22.6 401.15 MFN-25-226
74 18 254.47 MFN-32-180
75 18.5 268.8 MFN-32-185
76 19 283.53 MFN-32-190
77 19.5 298.65 MFN-32-195
78 20 314.16 MFN-32-200
79 20.5 330.06 MFN-32-205

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80 21 346.36 MFN-32-210 MFN-40-210

81 21.5 363.05 MFN-32-215 MFN-40-215
82 22 380.13 MFN-32-220 MFN-40-220
83 22.5 397.61 MFN-32-225 MFN-40-225
84 23 415.48 MFN-32-230 MFN-40-230
85 23.5 433.74 MFN-32-235 MFN-40-235
86 24 452.39 MFN-32-240 MFN-40-240
87 24.5 471.44 MFN-32-245 MFN-40-245
88 25 490.87 MFN-32-250 MFN-40-250
89 25.5 510.71 MFN-32-255 MFN-40-255
90 26 530.93 MFN-32-260 MFN-40-260
91 26.5 551.55 MFN-32-265 MFN-40-265 MFN-50-265
92 27 572.56 MFN-32-270 MFN-40-270 MFN-50-270
93 27.5 593.96 MFN-32-275 MFN-40-275 MFN-50-275
94 28 615.75 MFN-32-280 MFN-40-280 MFN-50-280
95 28.5 637.94 MFN-32-285 MFN-40-285 MFN-50-285
96 29 660.52 MFN-32-290 MFN-40-290 MFN-50-290
97 29.5 683.49 MFN-32-295 MFN-40-295 MFN-50-295
98 30 706.86 MFN-40-300 MFN-50-300
99 30.5 730.62 MFN-40-305 MFN-50-305
100 31 754.77 MFN-40-310 MFN-50-310
101 31.5 779.31 MFN-40-315 MFN-50-315
102 32 804.25 MFN-40-320 MFN-50-320
103 32.5 829.58 MFN-40-325 MFN-50-325
104 33.0 855.3 MFN-40-330 MFN-50-330
105 33.5 881.41 MFN-40-335 MFN-50-335
106 34.0 907.92 MFN-40-340 MFN-50-340
107 34.5 934.82 MFN-50-345
108 35.0 962.11 MFN-50-350
109 35.5 989.8 MFN-50-355
110 36 1017.9 MFN-50-360
111 36.5 1046.4 MFN-50-365
112 37 1075.2 MFN-50-370
113 37.5 1104.5 MFN-50-375
114 38 1134.1 MFN-50-380
115 38.5 1164.2 MFN-50-385
116 39 1194.6 MFN-50-390
117 39.5 1225.4 MFN-50-395
118 40 1256.6 MFN-50-400
119 40.5 1288.3 MFN-50-405
120 41 1320.3 MFN-50-410
121 41.5 1352.7 MFN-50-415
122 42 1385.4 MFN-50-420
123 42.5 1418.6 MFN-50-425
124 43 1452.2 MFN-50-430
125 43.5 1486.2 MFN-50-435
126 44 1520.5 MFN-50-440

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 FM-200 EFS & PFS OWNER’S MANUAL

PARTS AND SERVICES

For warranty consideration, parts, or other service information, contact your authorized
distributor. If you need further assistance, please contact

MASTECO INDUSTRY CO., LTD.

715-12 Gojang-dong, Namdong-gu
405-821, Incheon, Republic of Korea
Tel.: 82-32-811-1301
Email: [email protected]
Office hours: 8:00 AM – 5:00 PM
Time Zone: GMT + 9

For prompt, efficient service, kindly prepare the following information:

- Model number of the specific component

- Component description obtained from the Parts List
- Year of manufacture when applicable
- Original purchase slip or equivalent evidence of purchase date

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OWNER’S MANUAL FM-200 EFS & PFS

LIMITED WARRANTY POLICY

MASTECO INDUSTRY CO., LTD. 715-12 Gojan-dong, Namdong-gu, 405-821, Incheon,
Republic of Korea, hereby provides a limited warranty against defects in material and
workmanship on all FM-200 EFS & PFS components manufactured by MASTECO
INDUSTRY CO., LTD. These components include 1 year warranty which is limited to, at
Manufacturer’s option, replacement or repair of defective components or refunding the
purchase price for such components paid by the Buyer. Within the warranty period, the
Buyer has the right to enforce such warranties and obligate the Manufacturer.

The warranty period shall begin on the date of purchase as indicated in the original receipt
of purchase or original sales receipt issued by the distributor. This warranty shall not apply
if:

A. any component has been altered or modified without the knowledge of warrantor’s
authorized representative;
B. the product has been subjected to neglect, misuse, abuse or damage or has been
installed or operated other than in accordance with the manufacturer’s design,
installation, operation, and maintenance (DIOM) manual (M/N: MM-FM200-01).

To make a claim against this warranty, contact the MASTECO INDUSTRY CO., LTD.
Sales Department at 82-2-785-1301 or mail to MASTECO INDSUTRY CO., LTD., Sales
Department, 1001, Byuksan Digital Valley, 60-73, Kasan-dong, Kumchun-gu, Seoul, 183-
801, Republic of Korea.

The company shall, notify the customer to either send the product, transportation prepaid,
to the company at its office in Incheon, Republic of Korea or to a duly authorized service
center. The company shall perform all obligations imposed on it by the terms of this
warranty within 60 days of receipt of the defective product.

MASTECO INDUSTRY CO., LTD. EXCLUDES LIABILITY UNDER THIS

WARRANTY FOR DIRECT, INDIRECT, INCIDENTAL AND CONSEQUENTIAL
DAMAGES INCURRED IN THE USE OR LOSS OF USE OF THE PRODUCT
WARRANTED HEREUNDER.

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 FM-200 EFS & PFS OWNER’S MANUAL

CERTIFICATE OF COMPLIANCE

Piston Flow System UL

Piston Flow System ULC

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OWNER’S MANUAL FM-200 EFS & PFS

Easy Flow System UL

Easy Flow System ULC

MASTECO INDUSTRY CO., LTD 35 MM-FM200-01 April 2016