https://www.youtube.

com/c/RamyGhoraba

https://www.facebook.com/groups/737
012126431933/?ref=bookmarks

https://www.facebook.com/mecha.is.a.life

https://www.instagram.com/ghoraba.ramy/

https://t.me/joinchat/MIkCugW5JpQwNTg0

https://easywithramy.wixsite.com/easywithramy
https://www.youtube.com/c/RamyGhoraba

https://www.facebook.com/groups/737
012126431933/?ref=bookmarks

https://www.facebook.com/mecha.is.a.life

https://www.instagram.com/ghoraba.ramy/

https://t.me/joinchat/MIkCugW5JpQwNTg0

https://easywithramy.wixsite.com/easywithramy
https://ramygh1982.wixsite.c https://www.facebook.com/groups/7 https://www.youtube.com/channel/ Join us
om/meplife 37012126431933/?ref=bookmarks UCgnFQefergR2oup32ARFKIg?view

1
 Part 02 - A
Content
Join us

1- PVC pipes

- PVC & UPVC pipes

- Classification
- CPVC pipe
https://www.youtube.com/channel/

2
UCgnFQefergR2oup32ARFKIg?view

- Classification
- Different between PVC, UPVC & CPVC.
- Pipe fitting
- Installation method
A- Rubber ring
B- Solvent joint.

2- HDPE pipes

- Specifications & advantage

- Classification
https://www.facebook.com/groups/7
37012126431933/?ref=bookmarks

- SDR.
- PE.
- PN.
- DN.
- Pipe fitting.
- Installation method
A- Butt fusion.
B- Electro fusion.

To be continued
https://ramygh1982.wixsite.c
om/meplife
https://ramygh1982.wixsite.c https://www.facebook.com/groups/7 https://www.youtube.com/channel/ Join us
om/meplife 37012126431933/?ref=bookmarks UCgnFQefergR2oup32ARFKIg?view

Recipient Name

Please watch the PVC pipe video from the below link:

https://www.youtube.com/watch?v=V2eyWlhksjM&t=89s
3
https://ramygh1982.wixsite.c https://www.facebook.com/groups/7 https://www.youtube.com/channel/ Join us
om/meplife 37012126431933/?ref=bookmarks UCgnFQefergR2oup32ARFKIg?view

PVC pipe

CPVC pipe
UPVC pipe
4
 PVC pipe
Join us

P oly V inyl C hloride

- PVC stands for Poly Vinyl Chloride

- White plastic pipe commonly used for plumbing and drainage
- Strength, durability.
https://www.youtube.com/channel/

5
UCgnFQefergR2oup32ARFKIg?view

- Easy installation.
- Low cost.

UPVC pipe
U n plasticized P oly V inyl C hloride

- UPVC stands for Un plasticized Poly Vinyl Chloride

- Polyvinyl chloride is a polymer material.
- Can be heated and molded to get desired products
https://www.facebook.com/groups/7
37012126431933/?ref=bookmarks

- Manufacturers tend to add plasticizers to PVC in order to reduce rigidity

Classification
The pipes shall be classified by pressure ratings (working pressures) as follows:

Class of Pipe Working pressure (PN) Working pressure (bar)

Class 01 0.25 MPa - (2.5 kg/cm2) 2.5 bar
Class 02 0.4 MPa - (4.0 kg/cm2) 4 bar
https://ramygh1982.wixsite.c

Class 03 0.6 MPa - (6.0 kg/cm2) 6 bar

om/meplife

Class 04 0.80 MPa - (8.0 kg/cm2) 8 bar

Class 05 1.0 MPa - (10.0 kg/cm2) 10 bar
Class 06 1.25 MPa - (12.5 kg/cm2) 12.5 bar
 CPVC pipe
Join us

C hlorinated P oly V inyl C hloride

- Stands for Chlorinated polyvinyl chloride

- A thermoplastic produced by chlorination of polyvinyl chloride (PVC) resin.
- Which is significantly more flexible.
- It can withstand higher temperatures than standard PVC.
https://www.youtube.com/channel/

6
UCgnFQefergR2oup32ARFKIg?view

- Uses include hot and cold water delivery pipes and industrial liquid handling.

How to know about CPVC pipe classifications?!

For example: 4 inch pipe, schedule 80 CPVC

Hydrostatic design Pipe wall

Pipe pressure Stress - PSI Thickness - inch
https://www.facebook.com/groups/7

Rating PSI
37012126431933/?ref=bookmarks

2 X {500} X {0.337}
h = = 80.95 PSI
4.500 - 0.337

Pipe outside Pipe wall

Diameter - inch Thickness - inch
https://ramygh1982.wixsite.c
om/meplife

Pipe wall Outside

Thickness Diameter
 CPVC Classifications
Join us

Pertains to pipe stock used in fabrication

Maximum Working Pressure (psi) @ 73°F

Size 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

Sch. 40 220 180 160 140 130 130 130 130 130 130

Sch. 80 320 280 250 230 230 220 220 220 220 220
https://www.youtube.com/channel/

7
UCgnFQefergR2oup32ARFKIg?view

Classifications as per working pressure Pipe diameter

Example: Pipe diameter = 6 inch

Pipe diameter
Size 6"
Sch. 40 180
Working pressure
Sch. 80 280
https://www.facebook.com/groups/7
37012126431933/?ref=bookmarks

Classifications as per working pressure

If Sch. 40 – working pressure will be 180 psi = 12.5 bar

If Sch. 80 – working pressure will be 280 psi = 19.5 bar

Please watch the PVC pipe video from the below link:

https://www.youtube.com/watch?v=V2eyWlhksjM&t=89s
https://ramygh1982.wixsite.c
om/meplife
 Join us
https://www.youtube.com/channel/

8
UCgnFQefergR2oup32ARFKIg?view

Plasticizers are added Made without adding

in order to make it PVC is chlorinated
plasticizers in order to
easy to bend and to using free radical
get a hard, rigid
increase flexibility chlorination
material
https://www.facebook.com/groups/7
37012126431933/?ref=bookmarks

UPVC CPVC

Un plasticized polyvinyl Chlorinated polyvinyl

chloride chloride
Not composed of Composed of any
any plasticizers plasticizers
Not bendable Bendable
Cannot be used to carry Can be used to carry high
https://ramygh1982.wixsite.c

high temperature liquids temperature liquids

Has a high rigidity Flexible
om/meplife

Not used for drinking Used for drinking water

water transmission transmission
 Change of line direction
Join us
https://www.youtube.com/channel/

9
UCgnFQefergR2oup32ARFKIg?view

Branch from / to main line

Equal Tee Unequal Tee Unequal Tee With reducer Y Tee

Extend the length

https://www.facebook.com/groups/7
37012126431933/?ref=bookmarks

Coupling Coupling with CO Unequal coupling Expansion joint

To collect 2 branches or more

Equal cross Unequal cross Y cross Steer cross H Pipe

https://ramygh1982.wixsite.c

Traps
om/meplife

S Trap S Trap with CO P Trap P Trap with CO

https://ramygh1982.wixsite.c https://www.facebook.com/groups/7 https://www.youtube.com/channel/ Join us
om/meplife 37012126431933/?ref=bookmarks UCgnFQefergR2oup32ARFKIg?view

1- Cleaning

7- Lubrication
5- Chamfering Spigot
3- Setting the ring in grove

8- Insertion
6- Cleaning
4- Cut the pipe
2- Insert rubber ring
10
https://ramygh1982.wixsite.c https://www.facebook.com/groups/7 https://www.youtube.com/channel/ Join us
om/meplife 37012126431933/?ref=bookmarks UCgnFQefergR2oup32ARFKIg?view

11
 Join us
https://www.youtube.com/channel/

12
UCgnFQefergR2oup32ARFKIg?view

2- Remove all burrs and break

1- Cutting
the sharp lead edges.
https://www.facebook.com/groups/7
37012126431933/?ref=bookmarks

3- Cleaning & Priming- 4- Application of

Surface solvent cement
https://ramygh1982.wixsite.c

5- Joint Assembly 6- Wipe excess cement from

the pipe at the end of the
Turn the pipe or fittings 1/4 turn
om/meplife

socket
during assembly to distribute the
cement
Hold for a while until handling
strength is developed
https://ramygh1982.wixsite.c https://www.facebook.com/groups/7 https://www.youtube.com/channel/ Join us
om/meplife 37012126431933/?ref=bookmarks UCgnFQefergR2oup32ARFKIg?view

Please watch the PVC pipe video from the below link:
13
 Join us

H igh

D ensity
https://www.youtube.com/channel/

14
UCgnFQefergR2oup32ARFKIg?view

P oly

E thylene

It is a type of flexible plastic pipe

Used to transport liquids and gas
Made of thermoplastic high-density polyethylene

High permeability
https://www.facebook.com/groups/7
37012126431933/?ref=bookmarks

Suitable for pressure pipelines

Resistant to chemicals.
Easy and light weighted.
Long living.
https://ramygh1982.wixsite.c

Low friction.
Cheap.
om/meplife

Flexible.
 Definitions
Join us

Mean
SDR Standard Dimension Ration

The ratio of the pipe diameter to wall thickness

D
SDR =
S
https://www.youtube.com/channel/

15
UCgnFQefergR2oup32ARFKIg?view

Where...
D Pipe outside diameter mm
S Pipe wall thickness
S
D
Mean that
SDR {A} Outside diameter = {A} X pipe thickness wall

If (A) factor is decrease, the wall thickness & the pressure rating will be increased.

{A} Wall thickness Pressure rating

https://www.facebook.com/groups/7
37012126431933/?ref=bookmarks

If (A) factor is increase, the wall thickness & the pressure rating will be decreased.

{A} Wall thickness Pressure rating

PE Related to the grade of the HDPE material used for manufacturing

PE 32 Low pressure piping systems

PE 40 Low pressure piping systems
PE 63 Medium pressure piping systems - irrigation system - drinking
https://ramygh1982.wixsite.c

water connections
PE 80 Gas pipe for natural gas distribution network with pressure rate
om/meplife

up to 4 bar
Drinking water pipe with pressure rate up to 16 bar - sewers, outfall
pipes, industrial pipes

PE 100 High demands piping applications

 Join us
https://www.youtube.com/channel/

16
UCgnFQefergR2oup32ARFKIg?view

Designation of material MPa bar

The Minimum Required
PE 32 3.2 32
Strength - MRS - according
ISO 4427 for the different PE 40 4 40
materials are: PE 63 6.3 63
PE 80 8 80
PE 100 10 100
https://www.facebook.com/groups/7
37012126431933/?ref=bookmarks

PN
- Related to pressure rating of the pipe.
- Nominal working pressure rating
- The number used to describe PN is 10 times the value of the maximum
allowable operating pressure at 20°C based on SDR

The pressure grades available according to European standards are:

PN Max. pressure

2.5 2.5 bar

https://ramygh1982.wixsite.c

4 4 bar
om/meplife

6 6 bar

10 10 bar

16 16 bar
 Color codes used to indicate the pressure grades on the pipes are:
Join us
https://www.youtube.com/channel/

17
UCgnFQefergR2oup32ARFKIg?view

Uses as per the pipe color will be:

DN
S
- Diameter Nominal -- Related to the nominal diameter
https://www.facebook.com/groups/7
37012126431933/?ref=bookmarks

DN- inner
DN-inner

DN- outer

DN-outer

- The internal diameter for each size will depend on the SDR of the pipe.
- SDR is the ratio of the pipe diameter to wall thickness.
- Non-standard pipe sizes can be manufactured for specific applications if
https://ramygh1982.wixsite.c

necessary.
om/meplife
 Join us

Material SDR41 SDR33 SDR26 SDR21 SDR17 SDR13.6 SDR11 SDR9 SDR7.4 SDR
PE80 PN3.2 PN4 – PN6.3 PN8 PN10 PN12.6 PN16 PN20
PE PN
PE100 PN4 – PN6.3 PN8 PN10 PN12.5 PN16 PN20 PN25

This schedule is varies from one supplier to another

https://www.youtube.com/channel/

18
UCgnFQefergR2oup32ARFKIg?view

Material SDR41
SDR {41} The ratio between the pipe diameter & the wall thickness.

At PE {80},
PE80 PN3.2
PN {3.2} The maximum operating pressure will be 3.2 bar.
PE100 PN4
At PE {100},
PN { 4 } The maximum operating pressure will be 4 bar.

Material SDR11 SDR {11} The ratio between the pipe diameter & the wall thickness.

PE80 PN16 At PE {80},

https://www.facebook.com/groups/7
37012126431933/?ref=bookmarks

PN {16} The maximum operating pressure will be 16 bar.

PE100 PN20
At PE {100},
PN { 20 } The maximum operating pressure will be 20 bar.

From the example above, we found that:

- If (SDR) is a big number, the operating pressure (PN) will be less.

- If (SDR) is a small number, the operating pressure (PN) will be big.

https://ramygh1982.wixsite.c
om/meplife

That is, there is an inverse relationship between the ratio between the pipe
diameter to the thickness of the pipe (SDR) wall and the operating pressure (PN).
 Butt fusion fitting
Join us

Short coupler Long coupler Elbow 30˚ Elbow 90˚

https://www.youtube.com/channel/

19
UCgnFQefergR2oup32ARFKIg?view

Equal Tee Reducing Tee Reducer

Electro fusion fitting

https://www.facebook.com/groups/7

Coupler Elbow 90˚

37012126431933/?ref=bookmarks

Reducer Reducing Tee

Flange Flange plate

Fabricated fitting
https://ramygh1982.wixsite.c
om/meplife

Coupler Coupler Elbow 90˚ Elbow

Equal Tee Reducing Tee Y Tee Reducer

 Join us

The process by which HDPE pipes are joined together without additional fittings by
rapidly bringing their ends together under pressure to form a homogeneous bond.
https://www.youtube.com/channel/

20
UCgnFQefergR2oup32ARFKIg?view
https://www.facebook.com/groups/7
37012126431933/?ref=bookmarks

Insert layer Support

Planning tools
Heating plate
https://ramygh1982.wixsite.c

Basic frame
om/meplife
https://ramygh1982.wixsite.c https://www.facebook.com/groups/7 https://www.youtube.com/channel/ Join us
om/meplife 37012126431933/?ref=bookmarks UCgnFQefergR2oup32ARFKIg?view

3- Heating plate heating

1- Clamp & clean the nozzle

5- Maintain pressure cooling

4- Pressurized butt

6- Welding molding
2- Adjust & trim the mouth
21
 Join us

- An electrical heating coil which melts the plastic of both the fitting and the
pipe, causing them to fuse together.

- Prefabricated fittings are used

https://www.youtube.com/channel/

22
UCgnFQefergR2oup32ARFKIg?view

1- Lifting handle
https://www.facebook.com/groups/7
37012126431933/?ref=bookmarks

2- Power cable

3- Fusion connectors

4- Control panel

5- Fusion cable

6- Optical pen
For bar code reading
https://ramygh1982.wixsite.c
om/meplife

7- Scanner for bar

code reading
https://ramygh1982.wixsite.c https://www.facebook.com/groups/7 https://www.youtube.com/channel/ Join us
om/meplife 37012126431933/?ref=bookmarks UCgnFQefergR2oup32ARFKIg?view

23
 Join us
https://www.youtube.com/channel/

24
UCgnFQefergR2oup32ARFKIg?view

 This welding label can be read by the barcode pen or barcode scanner
 Scan the label from left edge to right without stopping.
 Make sure that the weld and cool time appearing on the controller screen are
identical to that appearing on the barcode.
 If data is identical you are now ready to start the weld process by pressing the
START button on the controller.
https://www.facebook.com/groups/7
37012126431933/?ref=bookmarks
https://ramygh1982.wixsite.c

To be continued
om/meplife
https://ramygh1982.wixsite.c https://www.facebook.com/groups/7 https://www.youtube.com/channel/ Join us
om/meplife 37012126431933/?ref=bookmarks UCgnFQefergR2oup32ARFKIg?view

For all plumbing videos, please find the below links

25
https://www.youtube.com/c/RamyGhoraba

https://www.facebook.com/groups/737
012126431933/?ref=bookmarks

https://www.facebook.com/mecha.is.a.life

https://www.instagram.com/ghoraba.ramy/

https://t.me/joinchat/MIkCugW5JpQwNTg0

https://easywithramy.wixsite.com/easywithramy
https://www.youtube.com/channel/ https://www.facebook.com/groups/73 https://ghorabaramy.wi https://www.instagram.c
UCgnFQefergR2oup32ARFKIg?view 7012126431933/?ref=bookmarks xsite.com/meplife om/ghoraba.ramy/
Watch our
videos for
plumbing
system
Cast iron pipe is pipe made from gray cast iron

ba
‫أنبوب مصنوع في الغالب من الحديد الزهر الرمادي‬

a
r
It was used as a pressure pipe for transmission ‫تم استخدامه كأنبوب ضغط لنقل المياه والغاز‬

o
of water, gas and sewage, and as a water ‫ وكأنبوب تصريف مياه‬، ‫والصرف الصحي‬

h
drainage

y G
Ra m
 aba
hor
y G
Ra m
 aba
hor
y G
Ra m
 aba
Formed when the carbon in solution is not

hor ‫تتشكل عندما يكون الكربون في المحلول‬

G
able to form graphite on solidification. ‫غير قادر على تكوين الجرافيت‬

y
White cast irons are hard and brittle ‫لا يمكن تشكيلها بسهولة‬

Ra m
They are unique in that they are the only
member of the cast iron family in which
carbon is present only as a carbide.
‫فريدة من نوعها من حيث أنها العضو الوحيد في‬
‫عائلة الحديد الزهر التي يوجد فيها الكربون فقط‬
.‫ككربيد‬
 aba
or
Obtained by heat treatment of white cast iron ‫يتم الحصول عليها عن طريق المعالجة الحرارية لحديد الزهر الأبيض‬

h
Malleable iron is used for galvanized pipe ‫يستخدم هذا النوع فى تركيبات الأنابيب المجلفنة ويمكن‬

G
fittings and can be zinc coated for rust and ‫طلاءه بالزنك لمنع الصدأ والتآكل قبل التركيب في نظام‬
corrosion prevention prior to installation in a ‫السباكة‬

y
plumbing system.

m
‫هذا النوع بدون طلاء الزنك المجلفن غير مناسب للمصانع‬

a
Malleable iron pipe without a galvanized zinc
coating is unsuitable for factories and fluid ‫أو للتركيب بالقرب من أرصفة المحيط والبحيرات – الرطوبة‬

R
‫العالية‬
transport facilities located near ocean and
lake docks

Black pipe fittings, also called black ‫يضا‬

ً ‫ والتي تسمى أ‬، ‫تستخدم تركيبات الأنابيب السوداء‬
‫ لنقل الغاز‬، ‫تجهيزات الحديد الأسود القابل للطرق‬
malleable iron fittings, are used to transport
.‫والماء‬
gas and water.
 aba
It is named after the gray color of the fracture it

hor
‫تم تسميته على اسم اللون الرمادي للمادة التى‬

G
forms, which is due to the presence of graphite .‫ والذي يرجع إلى وجود الجرافيت فيها‬،‫تشكلة‬

y
Cast iron contains about two percent carbon,
‫ مما يجعله‬، ‫ كربون‬٪2 ‫يحتوى على حوالي‬

m
which makes it stronger and more resistant to .‫أقوى وأكثر مقاومة للصدأ‬

a
rusting.

R
But this also makes it more difficult to ‫أيضا يجعل من الصعب تشكيله حيث‬
ً ‫لكن هذا‬
machine because it is difficult to get a smooth .‫يصعب الحصول على سطح ناعم‬
surface with the material.
 aba
r
Ductile iron pipe is pipe made of ductile cast ‫ماسورة حديد الدكتايل عبارة عن أنبوب مصنوع من‬

o
iron commonly used for potable water ‫الحديد الزهر الذي يشيع استخدامه لنقل وتوزيع مياه‬

h
transmission and distribution. .‫الشرب‬

G
This type of pipe is a direct development of ‫هذا النوع من المواسير يعتبر تطور مباشر‬

y
earlier cast iron pipe, which it has .‫ والتي حلت محلها‬، ‫لمواسير الحديد الزهر السابقة‬
superseded.

a m
The difference between galvanized pipe and ‫يتمثل الاختلاف الرئيسي بين الماسورة المجلفنة والدكتايل‬

R
ductile cast iron is: ‫في‬

The galvanized pipes ‫إنتاج مواسير الدكتايل‬ ‫المواسير المجلفنة يتم‬

The ductile cast ‫إنتاجها عن طريق طلاء‬
are produced by
iron is produced ‫عن طريق خلط‬
applying a zinc ‫الجرافيت بالحديد‬ ‫الزنك لتغطية سطح‬
coating to cover the
by mixing graphite ‫المواسير‬
with iron
surface of pipes.
 aba
hor
y G
Ra m
 aba
hor
y G
Ra m
 ba
Equal Tee Union Union Equal Tee

Elbow 45

or a
Elbow 45

Bushing Coupling Reducer

G h Reducer Coupling Bushing

y
Reducer elbow Reducer elbow

Nipple End cap

Ra m Plug Elbow 90 Elbow 90 Plug End cap Nipple

 aba
hor
Elbow 90

y G
Equal Tee Multi Y connection

Ra m
Reducer elbow Y Reducer Y
 aba
hor
y G
Ra m
 aba
hor
y G
Ra m
 ba
‫عبارة عن جوان مرن من قطعة واحدة‬

a
A compression gasket is a molded one-piece gasket
‫مصنوعة من المطاط الصناعي الذي يتوافق‬

r
made of an elastomer that meets ASTM C 564. ‫مع‬ASTM C 564.

ho
The physical characteristics of this elastomer help to ‫تساعد الخصائص الفيزيائية لهذا المطاط الصناعي‬
insure that the gasket will not decay or deteriorate from ‫على ضمان أن الحشوة لن تتحلل أو تتدهور من‬

G
contact with materials carried in the piping system. ، ‫ملامستها للمواد المنقولة في نظام المواسير‬

a m y
R
 1- Clean the pipe & the fitting piece. ‫ يتم تنظيف المواسير و قطع التوصيل‬-1

a
2- Remove sharp edges by filing or tapping with a ballpeen hammer. ‫ يتم ازالة نهايات المواسير الحادة والقطع الزائدة‬-2

ab
3- Insert the gasket into the hub by 3 ways: ‫ يتم ادخال الوصلة المطاط باحدى الطرق التالية‬-3

r
‫الطى المزدوج‬

o
Double Folding

h
Squeeze the gasket together with both hands, ‫وفيه يتم الضغط على الحشو المطاط بكلتا اليدين‬
then insert it into the hub. ‫وادخالها داخل الماسورة‬

G
‫الضغط بإصبع الإبهام‬

y
Thumb Fold
‫أمسك المحيط الخارجي للحشوة المطاطية واضغط‬

m
Hold the outside circumference of the
.‫عليها بالإبهام للأسفل وللداخل‬
gasket and press thumbs down and in.

a
‫ضع الحشوة المطاطية داخل التجويف بالماسورة ثم‬
Place the gasket into the hub and release it.

R
.‫اتركها‬
Drive-In Drive-In
Place the gasket into the hub as far as possible ‫ضع الحشوة المطاطية داخل التجويف بقدر الإمكان‬
Tap the gasket’s outer lip with a rubber ‫اضغط على الشفة الخارجية للحشوة المطاطية‬
mallet or flat board until it becomes seated. .‫بمطرقة مطاطية أو لوح مسطح حتى تستقر‬
 ‫‪a‬‬‫‪b‬‬‫‪a‬‬
‫‪o‬‬‫‪r‬‬
‫‪4- Lubricate the gasket.‬‬ ‫‪ -4‬يتم اضافة الشحم على الوصلة المطاطية ( الجاسكيت )‬

‫‪G‬‬ ‫‪h‬‬
‫‪a‬‬ ‫‪m‬‬ ‫‪y‬‬
‫‪5- Align the pipe, then push or‬‬ ‫‪ -5‬قم بمحاذاة الأنبوب ‪ ،‬ثم ادفع أو اسحب قطعة‬

‫‪R‬‬
‫‪pull the spigot through all the‬‬ ‫التوصيل او الماسورة الاخرى عبر الوصلة المطاطية‬
‫‪sealing rings of the gasket.‬‬ ‫(الجاسكيت) حتى يتم الثبيت‪.‬‬
 a
Provides a more compact installation ‫يوفر تركيب اكثر ثباتا واحكاما للمواسير دون‬

b
without sacrificing the quality and .‫التضحية بجودة وأداء الحديد الزهر‬

a
performance of cast iron.

or
Uses a one-piece neoprene gasket and ‫يستخدم هذا النوع عاد ًة حشوة من النيوبرين‬

h
a shield of stainless steel retaining ‫من قطعة واحدة وغطاء من مشابك التثبيت‬
‫من الفولاذ المقاوم للصدأ‬

G
clamps.

y
The great advantage of the system is ‫الميزة الكبرى للنظام هي أنه يسمح بعمل‬
that it permits joints to be made in .‫الوصلات في مناطق محدودة‬

m
limited-access areas.

a
Corrosion resistance. It is resistant ‫ مقاوم للأكسدة و‬.‫ذات مقاومه فائقة للتآكل‬

R
to oxidation, warping and ‫ ويوفر صلابة تحت التشكيل‬، ‫والتشوه‬
deformation,
‫وتتكون أدوات التوصيل من غطاء من الفولاذ‬
The couplings are composed of a ‫ وغطاء مانع للتسرب‬، ‫ ومشابك‬، ‫المقاوم للصدأ‬
stainless-steel shield, clamp assembly .‫مصنوع من النيوبرين‬
and an elastomeric sealing sleeve
made of neoprene.
 ‫‪b‬‬‫‪a‬‬
‫‪1- Layout components as shown.‬‬ ‫‪ -1‬ضع المواسير وقطع التوصيل كما هو موضح‪.‬‬

‫‪r‬‬ ‫‪a‬‬
‫يجب قطع نهايات الأنابيب بشكل مباشر‬

‫‪o‬‬
‫‪Pipe ends are to be cut as squarely‬‬
‫‪and smoothly as possible.‬‬ ‫وسلس قدر الإمكان‪.‬‬

‫‪Check coupling and gasket for‬‬

‫‪G‬‬ ‫‪h‬‬ ‫افحص الوصلات والوصلة المعدنية بح ًثا عن‬

‫اى مواد غير مرغوب فيها‪ ،‬ونظفها إذا لزم‬

‫‪y‬‬
‫‪foreign material, clean if necessary.‬‬
‫الأمر‪.‬‬

‫‪m‬‬
‫‪ -2‬أدخل الماسورة او قطعة التوصيل داخل‬

‫‪a‬‬
‫‪2- Insert gasket over pipe or fitting‬‬
‫‪until end of pipe or fitting butts‬‬ ‫الوصلة المعدنية حتى نهاية الوصلة‬

‫‪R‬‬
‫المعدنية‪.‬‬
‫‪Slide the coupling assembly over‬‬ ‫حرك مجموعة التوصيل فوق الماسورة‬
‫‪the other pipe or fitting to be‬‬ ‫الاخرى أو الوصلة المراد ربطها‪.‬‬
‫‪joined.‬‬
3- Insert the second pipe or fitting

aba
r
‫ أدخل الماسورة الثانية أو قطعة التركيب‬-3
into the gasket until both ends of ‫في الوصلة المعدنية حتى يتلامس طرف‬

o
pipe or fittings butt against the ‫الماسورة أو قطعة التركيب مع نهاية‬

h
integrally molded shoulder in the ‫الماسورة الاخر بشكل متكامل في وسط‬

G
center of gasket. .‫الوصلة المعدنية‬

a m y
4- Slide the coupling assembly ‫ حرك مجموعة التوصيل إلى موضعها‬-4

R
into position centered over .‫المتمركز فوق الوصلة المعدنية‬
gasket.
‫ يوصى بإحكام ربط جميع‬، ‫في هذه المرحلة‬
At this point, it is recommended to ‫المشابك في مجموعة التوصيل باستخدام‬
hand tighten all the clamps in the .‫مفتاح ربط‬
coupling assembly with a wrench.
Ramy Ghoraba
 Weight of pipe

a
D

b
Weight of pipe = Volume X Unit weight

a
d

or
2 2
π X {D - d }

h
Volume = X L
4

y G
Where:
D Outside pipe diameter

a m
d Inside pipe diameter

R
L Pipe length

Unit weight = Material density – Kg/m3

 Example for the weight of pipe D=0.16 m
For steel pipe 160 mm & 6 meter length d=0.14 m

a
From supplier catalogue: D

b
L= 6 m

a
Outside diameter (D) = 160 mm Inside diameter (d) = 140 mm d

or
Weight of pipe = Volume X Unit weight

G h
2 2
Volume =
π X {D - d }
X L

y
4

m
2 2
π X { 0.16 - 0.14 } 3

a
Volume = X 6 = 0.028 m
4

R
Unit weight = Material density – Kg/m3

Steel density = 7850 Kg/m3

Weight of pipe = 0.028 X 7850 = 219.8 kg

https://www.youtube.com/c/RamyGhoraba

https://www.facebook.com/groups/737
012126431933/?ref=bookmarks

https://www.facebook.com/mecha.is.a.life

https://www.instagram.com/ghoraba.ramy/

https://t.me/joinchat/MIkCugW5JpQwNTg0

https://easywithramy.wixsite.com/easywithramy
Watch the video from here
https://www.youtube.com/watch?v=e5NiPk6Gjco
 https://www.youtube.com/channel/U
Watch our videos for plumbing system CgnFQefergR2oup32ARFKIg?view
6
1- Copper pipes
2- Copper pipes type
2-1 Type K
2-2 Type L
2-3 Type M
2-4 Type DWV
3- Copper pipes fitting
3-1 End feed
3-2 Solder ring
3-3 Compression
4- Copper pipes installation
4-1 End feed & solder ring
4-2 Compression
8
9
10
Has the thickest walls and is the most durable.
Pipe wall thickness varies according to the
pipe diameter.
½-inch Type K pipe has a wall thickness of
0.049 inches, while ¾-inch has a thickness of
0.065 inches.
Its thickness also makes Type K the heaviest
and most expensive type of copper pipe.
Type K’s thickness lends itself to use in
commercial plumbing, HVAC, and sprinkler Flexible rolls
systems but most commonly found in
underground water main installations.
Marked by .
Available in both rigid form and in flexible rolls.

Best For: Underground water main lines.

Rigid form 11
Has a medium thickness.

¾-inch diameter pipe has a wall

thickness of .045 inches.

Marked by blue markings.

Available in both rigid form and in

flexible rolls.

Best For: HVAC system & interior

water system

12
Has a small thickness.

¾-inch diameter pipe has a wall

thickness of .032 inches.

Lighter, less rigid, cheaper and

easier to work

Marked by .

Available in both rigid form and in

flexible rolls.

Best For: Domestic water system

13
14
15
16
Pipe wall thickness Biggest thickest Medium thickness. Small thickness.
¾ inch pipe dia.
0.065 inches. 0.045 inches. 0.032 inches.
wall thickness
Rigid form & Rigid form & Rigid form &
Availability
flexible rolls. flexible rolls. flexible rolls.

Marked color Blue

Underground HVAC system & Domestic water
Best used for water main lines. interior water system system

17
 Wall Wall Wall
thickness thickness thickness
0.049 inch 0.040 inch 0.028 inch

Outside Outside Outside

diameter diameter diameter
0.625 inch 0.625 inch 0.625 inch

Underground HVAC system & Domestic water

water main lines. interior water system system

18
19
Cheapest of all plumbing fittings have a ring of solder built into the More expensive
fitting which melts at temperature
Used to blank off a copper pipe Simple to use
and joins the pipe to the fitting.

‫رخيصة الثمن وتستخدم فى‬ ‫لديها حلقة مدمجة من اللحام والتي تذوب‬ ‫غالية الثمن‬
‫أعمال الصرف‬ ‫في درجة الحرارة وتربط الماسورة بقطعة‬ ‫سهلة الاستخدام‬
.‫التوصيل‬

21
Cross over Equal T Unequal T Cross

Elbow 90 Elbow 45 Coupling Return bend

Reducer End cap End cap

coupling

Reducer
coupling Connector Connector

22
Female Close Female
Female T
Elbow Nipple Coupling

Female Long Hex Male –

Male
run T Nipple Socket outside
Elbow
threaded

Hex
Female Hex
Adaptor Reducing
Cross Nipple
Coupling
Female –
inside
threaded
Flare Reducer
Cap Nut Hex Plug
Nut Bush

23
24
25
‫‪1- Preparation‬‬ ‫‪ -1‬مرحلة التجهيز‬

‫‪1-1 Cutting‬‬ ‫‪1-2 Remove any burrs‬‬ ‫‪1-3 Cleaning‬‬

‫القطع‬ ‫إزالة الرايش والقطع الزائدة‬ ‫التنظيف الجيد‬

‫‪2- Jointing‬‬ ‫‪ -2‬مرحلة التوصيل‬

‫‪2-1 Using a suitable brush,‬‬ ‫‪ 1-2‬باستخدام فرشاة مناسبة‬

‫‪Apply adequate flux to both the‬‬ ‫قم بإضافة مادة لاصقة كافية على كل‬
‫‪outside of the tube and the inside‬‬ ‫من الجزء الخارجي للماسورة وداخل‬
‫تجويف قطعة التوصيل‪.‬‬
‫‪of the fitting socket.‬‬

‫‪26‬‬
3-1 Insert the tube into the fitting until it ‫ ادخل الماسورة في قطعة التوصيل حتى‬1-3
reaches the tube stop. ‫يصل إلى نهاية القطعة‬

3-2 Wipe off any excess flux. ‫ امسح اى مادة زائدة‬2-3

3-3 Heat the assembled joint evenly on all ‫ قم بتسخين قطعة التوصيل بالتساوي من‬3-3
.‫جميع الجوانب‬
sides.
4-1 Apply solder to the mouth of the ‫ ضع اللحام على اول قطعة التوصيل‬1-4
fitting.
4-2 When the correct temperature has ‫ عندما يتم الوصول إلى درجة الحرارة‬2-4
been reached, ،‫المطلوبة‬
the solder will flow freely and be drawn ‫سوف يتدفق اللحام بحرية ويتم سحبه إلى‬
into the joint. .‫قطعة التوصيل‬

5-1 Allow the joint to cool without .‫ دع قطعة التوصيل لتبرد دون تحريكها‬1-5
disturbance.
5-2 Clean the joint generally, wiping off ‫ وامسح‬، ‫ نظف قطعة التوصيل بشكل عام‬2-5
.‫أي بقايا تدفق خارجية للحام‬
any external flux residues.
27
‫‪1- Preparation‬‬ ‫‪ -1‬مرحلة التجهيز‬

‫‪1-1 Cutting‬‬ ‫‪1-2 Remove any burrs‬‬ ‫‪1-3 Cleaning‬‬

‫القطع‬ ‫إزالة الرايش والقطع الزائدة‬ ‫التنظيف الجيد‬

‫‪2- Jointing‬‬ ‫‪ -2‬مرحلة التوصيل‬

‫‪2-1 Insert the tube firmly into the‬‬ ‫أدخل الماسورة بإحكام في قطعة التوصيل‬
‫‪compression fitting‬‬
‫‪2-2 ensuring that the compression‬‬ ‫التأكد من أن قطعة التوصيل تكون على خط‬
‫‪ring seats centrally‬‬ ‫منتصف الماسورة‬

‫‪28‬‬
2-3 Remove the compression nut and compression ring. .‫ قم بإزالة صمولة الضغط وحلقة الضغط‬3-2

2-4 Put the nut and then the ring on the tube. .‫ ضع الصامولة ثم الحلقة على الماسورة‬4-2
2-5 Insert the tube end up to the fitting's .‫ أدخل الماسورة حتى نهاية قطعة التوصيل‬5-2
tube stop.
2-6 Slide the ring and the nut down to the ‫ حرك الحلقة والصامولة لأسفل حتى النهاية‬6-2
fitting body.

3- Tighten the nut using your fingers .‫ شد الصامولة بأصابعك حتى تحكم جيدا‬-3
until tight.

4-1 Tighten the nut further using high ‫ شد الصامولة أكثر باستخدام مفاتيح ربط‬1-4
quality open ended or adjustable spanners. .‫عالية الجودة‬

4-2 The second spanner must be used ‫ يجب استخدام مفتاح الربط الثاني لمنع قطعة‬2-4
to prevent the fitting rotating as the .‫التوصيل من الدوران أثناء إحكام ربط الصامولة‬
nut is tightened.
29
30
https://www.mediafire.com/file
/0xbcqn761ams9ww/Plumbing_
notes_-_Part_01-02A-02B-02C-
By_Ramy_Ghoraba.pdf/file

https://www.mediafire.com/file
/8xmei9h0f8oarpi/Welding_not
es_-_By_Ramy_Ghoraba.pdf/file

https://www.mediafire.com/file
/dkn8qpa1v3v0vbk/mechanical
_design--.pdf/file

https://www.mediafire.com/file
/6h63i5mmylazp6e/Water_trea
tment_planet_NOTES_-
_RAMY_GHORABA.pdf/file
https://www.mediafire.com/file
/0xvb0vv4m9kgv1g/02-
_ONE_TON_OF_COOLING-
BY_RAMY_GHORABA.pdf/file

https://www.mediafire.com/file
/2deofq1ll5fspco/05-
_OIL_TRAP_IN_SPLIT_UNIT-
BY_RAMY_GHORABA.pdf/file

NC-Db
&
dBA

https://www.mediafire.com/file
/1rauebunh6opojs/09-_NC-dB-
dBA-
BY_RAMY_GHORABA.pdf/file

https://www.instagram.com/gh
oraba.ramy/
https://www.youtube.com/c/RamyGhoraba

https://www.facebook.com/groups/737
012126431933/?ref=bookmarks

https://www.facebook.com/mecha.is.a.life

https://www.instagram.com/ghoraba.ramy/

https://t.me/joinchat/MIkCugW5JpQwNTg0

https://easywithramy.wixsite.com/easywithramy