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Material Science

OVERVIEW OF MATERIAL SCIENCE

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Sushil Yadav
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0% found this document useful (0 votes)
57 views68 pages

Material Science

OVERVIEW OF MATERIAL SCIENCE

Uploaded by

Sushil Yadav
Copyright
© © All Rights Reserved
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Matescial Sckence ee When ture elements combih In ha Way that the pseduct reflect Hye property of Individual leon Is called on ley But when malty ticrostructune 14 Auch that the Fadvi Clement loses Ms Qrtrtance, it is called ax connpaundl. * Tou Materialy will combine fogethen and Fosens when. the conclitibns of Hume Rethord sales ane sattty. pat Bohne we Obbly Here condifiens the omttal structure of BoA the maenta/ Ahould be Same. Home ¥ Hume ity sues have thyee conditicne. (1) The difference. fn atomic stacius of both the materials Should be ley than [sy- (2 Valency of both the maderial Should be Same - 7 1 (3) Eledts0 ngetetiy dnd Clecto Affinity of beth the madertials Should be componradle - ddidddddddddddd =F 6 EtectHonegafivity fs the fendany of thenudeup fo attract others id Clecksion ‘bind decker Alfinity fendgnay fo aHsack it's own = electsien. ” S#__> Fax Any Maledtaf It the offing is high is sige Wily be lex. 5 HA and Melfing point ate two differ ent psp axe not 2 okies eo othe ag poi of allay can be kébwon only by 3 dooking at phage diagsam. +t Gatbbs Phase Rule =i FHP=Cte i =i ae iffusten fs the net movement of molecules ob atoms Frem a S1egi6h a - Pign concert afien +0.q seG10n of low Cn centrafion as a sesultot sandon ction of the molecules oyatoms. BRAGA tt Lhase biagsram h 6 nee I lot when Se mil -com ee ee Showing YaH!o! jo i Me caer et wil) reds ‘ing point of Ony aLou at a pascticwlay, composition» sine spb to (cer) © Unatup phase cliagram Cc=1)' eee @ Binoy » » — (eray ‘ t @ Taxnayy ina BD fet) 2 iy Tenp @3) ‘femnp- 4 Set Phe oiaprony (ype) [ empattbean paris] 0 ' wo Solid colupilite Isvmoyp ism ' —> (Co+ny ates (09) (lo0- ye cu TT ee Ms tmes] £9) # Fo e9( ) —= MCs tmy = Ci om Ss FM4 C= Co €D) =l-m, —— Merl G4+Ms-Y = © Mgt s) ) Ms-4 = Co My =Cl-my(oy) Ms-(- mg) Me forens G ri MG) = C+¢ ay =e ; J = Cale ot my =(SA Vn rf) Mja-cots c : {nearing “G46 > AL the Sines Crp peasting on Khe ee yom ane its prepesties wi Ond can't be chaal Thene will be + hone Mere aes A Cl mit and colid Fy colfed nus ea ‘ & Line which separates th di mushy Zone with Liquid phase is called oli and the cline het pant the nuthy oe solid fs called ine I be Fhe | seby Soliathealtn, ei prince diguiditicoHion and “guld Mmatertlaf? Fiera pd a whushy Z a polnt is not Flked . Thene duthy ne a wlidiFteation jose # Sponge of temp. af which g Grainy Boundareey Gnlenftital void) > SlLidification Fart —7 (Diffusion ) (too-C0)/- cu ad ly abe og tae ween cu-nf alan Line freQ Its naastrudue is st AL point q entine micrs Hache | futng Th dig te, @ fh atthe eS ot emp. of the sample The moment temp: of the sop slighy Ceres to salidusline te pout’, difference solidificatien fronts wil) fire together onal the a @ntine Materia Wil] eae Solid phase Each solidi fiction Fort will have a pasttic osdentation of atoms Se when the different colidifcain Fiont fuses, here wid} be mismatch [in He Ostientation of atonu - i Be Atoms present at the analy bouncsyy wit! have | bond k B FF cooge (athe bond length easily bord con break Sntiher wns griain bouri ators have Migh energy level so atmosphedc oxygen 1st aHacks"the gorain burl and material witl| be corroded. — > Due to the larger bond length ‘ontenistitial votd'at gain boundstes wi. be Ali bg S03 Fosteign ejement 7 Tn the mafentaf if wid be’pushéd towards the goraih boundaiey siete Senchig with aden aspheric by aes cet a fehera* Fuveignl element iF idl be accdfataleg af Yo Goryepeontsn, Sera fhe dialn bun. ate fstemthe attack of eaphorric ater. a 4 'Ni' Stablishel the phase mixhune- 3n case of Seren 'CH" fy cal) 7 Fesutite phase ee Ni? I called Austenetic phase SfabLishey. "Fines is the guain Sfouuctune m : are WKLY b: i ji hence fener will be the Corsten nedstoee ean baundoey aHea. ana “D When we take a seed crysia) And 95100 Th a controlled afano h i Casting, entine motoriaf wil) Appeas in the phere dite ° - a L Material 1s CaUed Used i'n sealhaaen ti # Stainiery Steels aue very oil fy wl 7 : at the gsiain beun iL combp weld because in HAD ‘Cr409" ; HAZ ‘r303" by sf. ~“_ Ne With canbe pitesent Ty 303 present Heat Affe cng zoe | the Matertas DDT TPPPTRPROPPRPRERERVRITITARAAASN i. | Ane psioduces Chtontium Conbide: Go af len welding. thee fx no mack ae 03 “hy soaftey contain time poliod Hails potfon of Tals phenemeng fs called ounnit Bz k fe > B07: 7 Foy. Yo. > Above pen stapidi in Sample of cur Ni such there 4 No ent He to re tie fake place, Hhere wht! be ieee arbient uitth the am1ain, AL the goaln boun d the per 4 Will be vex sy ao ot . bi a ee be seen Foiom cu-wi phase diagyem that the lesen ix Hep OT Ni alloy Aswen will be ifs melithg points u en hot Warkiy the matenit gs10dn boun ighetet Lee be thelheatee ing Cakes His feed to hei tHe tiene This phenameng i. finned Caselng mboubelity gap. * Binoy Phase diagram @ © Maferiats Hat ane Complekby Soluble In Ligcul slate buf partly srluabt Coe iplefety e In Ligui b py le ‘i re Eutectic bhose diggrom yar? Eulecic egp yqae™ mcs 51) Eutectic Conposits Eutectic Reaction . t Sli, FT Bale Sas S@OSeeeueUuUUuUUueUHeee: / @HD | Phase nie lof bap Eutectic paint Feo) (P=hstant ) (Ga-= (Fate Ftp= 4 PIFVVsvsvVsvVssVeseooee eee pens a eo S a + Eufectic hind behaves like. fare maja . ae 1) &! £3 peltd solutfan of Tin (sn) tn Aead (eb). and af 103°C May 0 1G ie aaeeiel in dead. This solid soll biilTty decreotey by Adecsreate In femperatue. c Q ‘P'phare fs Aodid Solution of “PY tn'sn’ ond at 193'c max 340leay € can be destelved in Tin completely avo this solid solubility fer reates Ee | by decreose In temperature . se Any Line on the phase ofagram that s a single Solid phase wi Ooi ino let phaser Hs ced Sel % Whenever there Bk pasdio! soll Solubility there appears a potut- 6n the phase pied Where Mere & ne muy Zone and Liquid Upon cooling oiect i+ convert into Huo soltd*phases- Tats poikt b called éufellic polny SUS Gh fhvasdent potht and Hwee phate wit! be / 6 sthulfansuly a ats pn OMS WH! Be Pm pelt e "eaane 2 Calculate the moss factions oF With 35% Tin at 184% - Ley = 68-35 = af Cw) Wy Mya 35-18 1 : ea My= 0-3863 GA tlause the mass Fraction of phates peient In an alley of “Leaal-rim (Sn-Pb) with 35} Sn in Tt at 19g'c- \ = ae og ee IS g A= O15) phaser present in Pb-srn alloy 8 35 62 (93) DPDDPPTP™PTHRPPRRRRRERRE » S) Cdleutate tema and vdume actin of the phases present: in 35] -ispLoy. at 100% «At this Femporatune (lor sn +4 01- fs), WF. Sn ig Gompleigly denetve in Pb and 3}. &b bs completely d Jenelve Fs al Sn: > Ten = “4 : Given : fy 1836 Ice : My = 99-35 age ee : (48-1@) py 7 Me= 285) 35 De A= lot sn t9o}-eb —O the oo. B= al Pb +984 Sn fa fe 0-9 D ol 3 Fist (a2 (eat —% (Cast ea los ‘ y, aD 13:85 th 13-85 xlo36 =( oa) Oh eee! tp = si (Fo36-F12-465) —= |p be36x1365_ 3.4543 fe OB IHF IS bs = O- FS — am mis Ea 0 0692 = 0°06) +O Se (52) alls, 4 2p cia fa Ap Io: Teo 13- pera 00-0642 0-0344 | —> [aes] ==" Mes O-duse One) Auxenite 13 Ali pty lense than. vasdensite- 4 Upol quenching ——> Cracking occune PeVSV@VVIsIVsI@ssSHSsesoGG Oeee 3 Pate chords cushe hen. 3 orf Pg 2078 systal structure change (0) @ Size of wit cous Electron microscope As : SE, oct (Scomni ng) _ (Penns tan) O x hoy diffraction cnet qvap Q electron nicroscope : Dimples YZ Foxy sien ( Westougl o (cutie) Temperate Cup (ene L& Whenever we sayy there bs change in phase in je i mafeual efthen its Csupstal ebuild change oy the she of the unit pe Foro : a hen ever the Change In the phase and ealy apy ide of Bi at 3 thew bn discppeahing. This emp Bedier Bot pe? of mafedia/ ane -_ a. an mw ene KH ARARKRARRARRKRARKAKEL, “a N TAS chonacenlatic of sen due tothich tt extat In different phates ’ oq) Cc on) due yO different temperature 7s called aulehiophy” d ‘ @ ) ib Magnatic behavi a $200 £. > (@)Paany roHe matenias- » sof Longa pAnvisut a4 e900 ® Dinaghattc Materia — > (a0 magnati Fehaviowy ) gea_ 0008 P GrFest Gaorttc J a 3 (dd Ante se TFe,Conniy ( (a) ate aati + Ho Beg goae Peeilmagnatie material Yeni) 3958 Hae ott © $660 t 328 6 Mognetic.su 30.00 erly compunds} x As elecksiont ane mili the neceug,due to combine acti6n of Silatien and spin atone iu hve Natic Lipole moypent. When ovelatt Aibslemement of the matertal Ts weak, it i called soft c Matewial and when ovenal] clipsle naament axe quite Lange Tt Ts ¢alted hard hotic mMatesial.3F He matsial can be easily natixe and de magrebae rit is called soft atic Material ! eh ton the Motexfal is Once eae Hho cl FRuLt fo-demagnatiyed itis Coed Hond moon ige Mofenia]. —> In Paramagnaic materialy magnatic dipole has very nandem asientatts ie all the cotagosy of ltt magnatic maferthuy, OF thee ty paisting o IM Aucha way Hat there ovenau tc moments ane Zehto, Such alloys will be th wari And also Crloulest. i —> Feutomagnahic Moferials ane those Inuyhtch magratic dfpule memeutof Cath atém ase unidirectional. Such materials ws tl) exhibit, very Stee atism. 45n 13 @ such Q material ‘vith some Hones ay paramagnetic ‘and come time a4 dimagnadic depending UPON the fem p- ang Moree —> Abwve 768°C, depend ing upor) the femp- i16n Will behave sometimes anumagrne ond Some fime live a 4 —SNo Mefa) Shous Fexojimag natic behaviowy iF ise) in this catagory, 9 4 compouncls that Falls TTT Tee Ue TeV’ eW Fe-¢ Phase Diag ram (equitonism Diag 2am ) val? at tsgnvosuent pointe ih | Hupoeutectty | (ott fesc) Feg C Cementife (Fe) | Le nit'|> ie eo: os al] 42/7. % cay (ovtbethenentie) oT Cabjbon (a) MBER ) a Peale) 1150 eo itis at i { Eutectic Keaction > Eutectid °@ Y “> Upon heteae — Ausfenite. Homup h Eutectoid point, since v gun not ct le below 725°, aan diffuses firem one a soni htial Location to another ahd psoduces aLtemnafe plate like Snuchute of ("4 Fegc) called peanlite. feaslite fs not. phate, it fe [> Phare mirtuhe of rand Fey Simjfantly. Leaclpurite Is predate NY by Eutectic decomposition of siguld fi isren™ “t er nn ae enn nN a RN eee ned eee Pie 8 What 7s the percendage of Ferrite and cementite in peanlite. C » rg be ey Fa iS re i boxy. 6-64/- ls 1 =m i. Syption : What ls He feroutage oF fused and cementite ih F "geod buseite Ls My= 663-43) _ 236 Cag, WSsy i Maz 51-64] , Meegc= 49-36]: Zs busy <—-(Perileclic Reaction LS Medic a oe I © W laste © | 2 ean meenaeiaceniee beet teciee materials will exhibit a Reach sn Youtecie Reaction appessus On any phate cLiagrom that phate is als» —__ Called perttecte phase diag rom (Terai > Potitecte id Reaction But ft does net appear at regen i G4 Sy Salis Lyeante of the cu aby exhibit Ais Reacken.” it r ro Conse’ Ly Purere of th” C<0-008 wat Cc Steels (4 < o-3yf-c don caybon steel (mild steel) (b) 0:3-03)-C Medium steel (© >o34-¢ High cdabon steel ¥-Clawifitation of Cost 16n CO) Gorapcast Soon. > Cat Bion of Such composition th whith a porrendage of cay in Pee of Flake Pa ts catfedl Gorey cast seh . There sor Gre Wed fo manufacture Machine b The Blooks ek. because Graphite Flake absorba a portich of ‘wach e Vibsation. ® White cast ion —=>(€xtuston wozz lel , Dies) =" When cast hae is Hie AUCH Composition He enfive amount of cab aphears peasts Th the combined Faym with ison, dt 13 called white Cast iHen." 3) Chile cast soon > "Cast fon of such compusitign 1 Tn whith cal Itoi Foreeze at gray. bat Fextcec| toappean a8 White by Ropid cooling F4 called! chilled) casf sien. —> Both white and chilled castin6n ane extrem ai in notwte. So Hheie materials are hot wed | in ony nee plicatiens direchly. Thee mosestaly ane Wed to more ductile cast the shhewid Mg Ce Rye Zlis0°C Gs - Acreulan. oe gas ce Neda spread (cong? ante cr (on) Fe rnd ) t % Sphertoid -» combined Ferm a conbn fcanbm carb ip (Ductile Cost 150 ) Matleagle Care | —_— | eeeeeeeeueuuvuuuvuuuvvrvr~~ ~ - BSRVGVRRBBESODS ls Sf ow obsective £3 to be psreduced Malfeasle cost iven, Smaly Omonto ceCtecum) ase added in material (Liquid i160). These ements ha Like a C ¢ in Hhecliffiusien proce of caxboh, Atte hrcucing chilled cast ia8n mateial [3 headed agar Iest than 150°C auf than cooled shuly In Fusnace. within thegreln, Costbory will diffe towandy thec and Saelat hes of canben (3 called sped 1 This Sphenotda] coot Reh of Ba foen is highly ductile. when chilled SL peat loeted alld in mac Fate, diate eithey ee the presence of catalyst we get needle Like shructune called Lyefiec Subbhay and 'Mn! in sxon Mo @hetioy) Whatever Liquid and solid poesent in Nofure, Ltt i 4 1c, LF13 not possible t pee the aa of Sulbhay. So Sulphur wil! be present in i16n 2 SuLPhun ape sencting with ten pStoduces inen Aulphite? which nee accu senperin undasy The melting pond, of Fes fa. OW) So When the of material iy ell Ip eases ‘Les’melts, mae Produces Cracks at grain aera which (dadls to bsittle Fnachuve. - TNs phenomena fs called ‘Hot shabtney’ 04 Sulphun-em bit lement: To sremove the LL effects of sulphuy smal)amount of Mn (% aclded th Lt. 'Mncoptune Swlphwy befine Sulphur capruye fn and procluces 'Mns! Melding point of MnS i hiph. So Hotshortnesy phenemena 15 gone - SheayZtsengthef mns is faite tow So dusting Machining. [t+ decneases the Cutting. Forces, So nachinibi flrthey addftfen of Mn mata the matical Streng and with '2/. Mn maferfaf become exceptisnalliy Sbreng. called Tl fed see, Used Th Heavg dite applications Like: “Bulldozers. inet % Effect of ‘si’ on steel > To produce Steel oxygen B Aupplied te Liquid bien. Thisoxygen combines with the Foree Cabin pretext in Liquid ang prodiyces cor.S0 carbon goes Out of the meta/ in He form Co2 gas- Since 34 Ls an exothetmic sreactgn Se a a hea moment Hejuised comperihéh of mater e n ve of ox mit stoped: Buf a poster oe igen will fey th (pe ai metal wl ead +o Foymafiéh of mforo ids, ce a "gi" bs added Tid the mafextad fe srerpve MIA oxygen, so Lt is deoxydiving agent ih Skeel. 'si'aFte1 Combine with oxyaeh ies Siog which fa 4 sludge eee sj ¥ SPathas de- exydizing cpa i teh * “Effect of Siand'y! vor nave Same” > When Q gently af 'si’is h that the Sremoval of oxygen 3 t slg ie a ie Pilon ston 8 ja Ft 13 calllee/ Sem) LAdfeq) Sfee).” , Chectof isi? en cost ino CS pectroscope See oe et eal = 2C equivalent = fects Asit]-?) ny t “or effet oft inc nh Cast So16n TA Come- There materctaly Shift Fe-c left. So graphitijatian Spe oe Ft: So grabhitizatisn apbers af much lower +/+ we add f Tn Liquid cost bron dischasge f 1h Reo) hot condition ond "nce it ha} Jouer Bein ee Soren Seiolue to buoyon hite comes oven the stuface of Ii Sponels. THE phenbnend Behe ‘Krsh? jot and & Development of nuicrostrutture in Fe-c System ; Abuche 1 Shucliey by cooling Sloulyy along Line ood Ai hik asain the grain it wll by! only Aujteni¥e withcanbon Uni fi MiCrostuchute . The mament Jem| men bist Fae ee Aecveates fo Polnt’b Pennie Stuf Appears fn micros tra chure an «= e fe & ce € KBE the fo of CaHbEN Th Steel is in the Myo cuttecfold Steel (Fete 62 & & ow Ushed towards Grain bwndiieg x x ay ee hone feratite ay dlecreosing th b. rib ‘ ° aisle es iy ing

Vacancy 0000 clefect Frankle. defect Schobtes defect 00000 9,9.0,0 o—renkions 0 OG 0 ae DG — 0> Antony 00000 000 00 * When atom of same mafestal goes out of iY Sife and accuby H Intextitiol site (self in venti) b called pranks defect: — Sn the shuctune of cation, and fmlery Hf there fk vacancy Ht Us called en ae : ue ox Anisn goes msing rad ial willhe r Bh ane tn Joey mixali hi ji ut ao Gas nae r goes missing jn pals oot For the O Surface Defects :( Guetin Sourdary detects) coaseooneng 8 O B= Z-2" s TEL Boundesuy defect Hq © Twin aoundarey defect neirrar image A Figo: slckig Fault % Edge dishouatin fs peslpine, _hatf plane qline defo} we 4 «4888000 boa J88EE88 tage Vector) FA EH! Cd gechislocatisn Domino's ede S chislocatign Ss DPPPADPPPPMMPHRPPHPHPARHHRARDHDRRHRMReteneecee we +ve ed gedisjycatin es (wo) colge disbcofey (D Fal (D h millfony of cLislcation axe pre i a the concept det 4 om a ypbind et fof tet Forsm defect - one surface of this’matenial is nestriced deform and opposite Face sof area unifoym premune is bherL Hula presruste. exceed cenfain be+value there paar be "iiee of atom and aftey that it damine's effet will Fellod, slave. ‘es Surface. bs sresfaticked + defosum, at 4 certain thicknes4 Indide the ie ial domine's effect wil! eae jin the Figune becomes ound: bly sLipped and ped segion called ed lislocoti cation od Pea site there jes a eyind holt plo Wheh the half plone ix present above He cis! focation line, Ets Called (ve) edga dislcatim and when half plane t4 poresent below the clislocatisn Tine, Ht is catled negative edge Dislecation Unit Plastic defsmation fs called slipand it Soe stead inthe eh Q- eae of applied Lead-pinection of Slip Is + by 6 Vechxt upiuets vec dishentien Sin S fox Screw Aislocoti Oo on. weap & He clisiscati¢n Line- Whafeven is the type eae A 23 of hat Load K fue as shear ray ee aterciaf, @ Compsr to the are Kenan Wine caued sesolved shea stires. There Wi be a pertiaor value af soot ved ster Garunteenrs segins fo move ain the materia] called cel Freally sqerohed sheo7 When ie cemes out of the materia), We 5 i ea ico) acti with thfn the ne er ee in’the ep vier bey whl) be. nequbres! 4 te CLislecation 1 to came 0 $v § wl inorease- oR g vuye rye "yal poind phinemena (@) Ludder's Band ae : ) Strechey Strain ele ws \ h 28 soot ete eer 2 \= * Skin totLing—> 057° by five do tn fabling Industry } gvied potnt phenemeng appestur in these ductile madesda) in which may art a impuscity accupy the intenstitel site anal Huts injaly ix tn Limite degree. Louf cascbar) Stee) exhibit Huy type of bhenomad. Caxben and vi in awgn ane fnferstittal impute fh.rx6n but GidarstHol void Be much Smaller than conrbon attm (size). Se carbon Aiffiures tothe atomic shuchure and approaches foulands the dislocation Bile. Due to the presence of half plone. intensttHal void at dislocotin Aite Abi 6 ee Diffusion of canbon and Witrogen at theclisbcatin “ile pode cabiben and Witrogen sich atmosphere, cabled raxttapl” see ct) [ntenstitiel dtMocati vold at discatin sife it not Jufticerd fe acesmadate carbon. So, cottyel afrnasphene produces Staln Fie tn the hoxt Coxon atim- So When koad i apblled an the modescia) Lightly shee} wresrequisne te break He cottrel atmosphere Ond Tumbling the Afslecofion fo new Site Phat 15 why ofr Gield point apbess In “the matenial —> Ghte the disjocatim gums te newalte, sUgitly lescer Shremes ane justident to keep the ditlocattor raving ub “we have over stressed dp the matexfa) Hatz why ower Yet point and (fed pofat phenomena inthe mafeta. © —= psn tunloasLing the matesto/ Ferm the agin, of work hardent and veleodig a yied boing phenemend wil] net appear becdtye Here 18 no cachsn anal Nitogen af dislocation site. Bupafiey Cerfain pexfod of Hime cayben'and Ni wi) agahn dffine atnes dishcaltm site and pesduces cottrel admaosphere again. S¢ geld point phenomena WEL seappens in Mhe mafeda). KG The time estiod acflex ushich ples pein phenemeng PreappeaHs fn the mateo! iA Called sain. ‘aging Hime In Sollh Sndustay skin rolling [a performed f pod in aging clafe On tof. sn medivmand hs h carbon Stee Since the percentage of Caben is mane So Cambor TA re by preseut at the dislcaHeh Sté but algo Gh thes efulay Bef site. The onmment digecation Morel * the pew site Carbon day aly, tye ahd it Fox Cotte] atmosphere Ingtantly. So yfeld point phenomena dost not appear In medium and high canton stee) 4 4 ‘ 1 ' 1 ‘ ‘ ‘ ( ‘ ( ( ( 4 4 4 4 ‘ 4 ‘ ‘ * Sten thening Mechanten aa \ Adoys __Aneluston Phose/ Phase Mixture. bs ier ‘ fy BiG sampoessive) oe) ¥ Sntorstitiad Tmpuscitfey tn aw materta produces compuentre stain Field in the het atan, ‘mdljon a ae oe and dove sige oe eRe eae eae i ty) ai oypatom. Th Fi Ghstatley in Hye Ghoment> 0S eddy TT yo creat tages ia the Stsain Feld eat by the Imus octom mame wt be: » indieate “In strength. 3 Gaain t a Crtovenent) HON efinens ~ » Geta dot =seelan (3) n) ve Hatt Patch equat fon “ + consfaut = a4 oye ell fib daraa wi Hehendt without considening the CFFeEt of qrotn boundarcyy he Avg-no of qraininen Ge ASTM No ee BRVRBRRBSSBSHHVHHMUHUYUHYUUYUHUYYYYw~~ ~~ vy , al 4 As soon 04 dithscation sremherHhe again bound $ Sinte — 6h the | rae Side ane ostiented i'n tnedtttenend dt edn, a hrestes axe 29 uloed to keeh the alislecation mor} tech in boun e 4 eae: in nthe lee of clishcafim. i) Q Wasi k Hosdening [strain Handent 1 @ Shot Bosting (© Sad 0 4a Wosek hondlening on surface (ore ad Ht ty) (© Shoe feening ) (asiuestionph we tren) ate j : \ ; dine a RVPIREFRARTERAERRAHRAAR 1 Wn cold Wout mateal no-of Lislecation increases. upon G on was ou tl multiphicatio ay mafertaly wil) wnder Go i, a por) ne thot maietil cd ‘alt be chame. —> Thee disloatioy phat we pruduced alusehig cold ware piley at graf = - and Greafes 4 ols! location forall Intenactim bjs tuo di3catioy yell wltive in natune Socliscdtion Faxest create Q back Stree “ the Movement-ef dislocation present wuithlh the grain. So, lagen Strevey ane required by thedisfocatton within the g¥ain' fe wmecut- So strength SF of He Seoul Increases and this bhensmena ts Called Wesek/shraiiy Hardening - Alloys hol amenable te heat ts eatment, including low caybon Steel, ane af tn woxk handened.” ¥ Tivostk hardening 1 notaccure tn pure Cuand AL? RLAGEPPP AEG See ae eee eee eee ee hen unioocliig. the madereYal frrem the regibn of bebe hesdening PesVeVseVBUeHsvsuvGgeeuouuwwwwvvevvvwwvwww ~~ + | Gnd SHeleacling nthe appurte dinection back strest the ing (e1 now Support Movement of fiheuton! and hence Wedd pelt fn compre a ai Appear pre malioatly and His Phenomena i; catled [Baus fhingor ele Yoo 15° Yoonfay~ 2 yo ‘ (ous Shsting bakey © elastic Recayoruy Fiploemp) = foo mpg ! steel ex) o> = * e(e Steel, E= &oocipa. ; CT, E= I8oGpa wy swrface Defects : Gorain Bound asuy, Teoin Boun dasug, Stack fault, f dow angle aunddey. = a _—> dislocofisn icy parallel to t's Benger vector and moves Ina 1s te aieont Benger vector # _——> Line DeFeck— Edge and Screw dislocation wn Cons Croashead sf Constant StHaih Rate : &{(4) (/sec.) er uF comhead speed) { By Suohyeraulic o/c f Oooh feee > . @pra—efser. o) eed! (mm/min) e * Used in asumsun desi; * x Whenever a material is being dlefanmed Some backshes wf in the modes) and the tok] shaing will be Summation wane Anel plastic strains. The mement When we s16meve the load] from the. Maferiol elosHe strains wil seavered and modestal uid eypesdence 4 a back, df nedung hen Hye compressive /ocelt ane aphtien ain /h marerid), upen.semoving the hood size of Spedman Will increase and then fenile Loods aye ofp plted any majettias upannemoring Khe décol She of spedman Slight decrease . ~Ynltally b Focveaatng he Shain sate of matestial yiel Point wit] ipceas Urs ond Tavook aeieniny wil ckcvease Buf elastic fagpery Like Young Moclulus WiLL nofchange. 4+ When sprain so4es ane quite high (of He ander of 10sec.) elastte 5 gio « oii Sesion Poem ihe ty and matexfal wil) behave Like “hig plastic. a ie » os fs a ‘ % Flow wave Equation ov MP ae : ; i — Powter low Twe( Flow) Steers joes Wg Hoots —Gonufitutive equation « i Zour —> Hollemen equation v 7 Tive steafy é ‘. Coefficl Stee}, hzo-B 7 ™ = { Mn: oos Al N=o-l ‘Poa % Middle posetion of tensfle est shectnn Speman fs wnifym 1s called banani * Gauge length is length masked over parallel length fox oux observatitn, # To meagusye Ingtentensus length extentomelesy 1s Fitted! in the gauge an wherethe CroA4-sectiay tea of lel lena th length. + Nolen fey ik fro on gouge ard fae engin ly eng. stron= 73-( foo) atte ai ay As the time passer furphen move abil rei ae and Las witll decrease the avg-clistance bw seit ong nudeats dislocation Find moye No of obsfacket in ite bath . Since god hence, — Ape some fimes nucleation Stasis and phis oe is iin Linke! pede strength of Hie majexia) simuLtancow)y one mo een ib — place’ in the mofertal ie: Smaller piyectpifel are comb nomena. fopelbertand Foamiig 9 bi79e? baecibifates, His wil) Increate he dikiance blos the patefpliaées dd hence disluatien, fied lelteh pout chile the strength and Haig phenamena is called cep in Hy aa This decreases Veberel pee eee eh edd dd ddd ddrdeeet ¥W tng is obserbed af 306m temperature, tis called _ bid is - upon qutn tention the temperature I Inoreosed Eten than Tain.) an phensmeno is obforbed AU elavaled temp: 0+ Lt Cableal patisital Aging. ke Higher the rohue of Aging nate of nucleation wil! be Ai cf feel Te become Ss ty lever time pertod. 7 Higher ie ie feteeet. — besnale of difftujoh - fhe 4 Which Smaller pyedpale Heore combining fog- ether and ee rar wecpuiaent aia frente Th debvoke the ks ; bros (© gf is slow and psroguemive deformation of matestiaf oven a perdod of time and constant load and ctrese and ata temperature equal to qoveaten than Recwstallzation temperature (D Ay high temperature gyain bourdosty matesciad is having 49 dand +o rhe, Fren is td rath steuchite, lemen whl] hele Creep eng Sesistonce. 3 upon decyeasthg thekemberatune ofrnaterial there Will be temperatupe bests whith motedel wil convert Ind> ASutHe bh juan hj + ob##fnun wostel srlge oF = mosestial wil be between equi cohersion ferpb and CHeep. Dusihg Recovery highty cli ° . : © rte lacie pl tlle outon tag dusing Keerusfalligatien, entive dislocation pile wbelewss up wil dlie oft clue fo newey cute] ffssnti ates news| : Q@ Recrys talization dé ¢e/da aS a) A BE eecdda ede As ew eoll without lon! Ad don a4 the material ty leaded Infan lanesus Creep appears indt Gnd iF is Similan to elastic Strains. 31 the pod Creep 2e91& Strain siofe decreases because dive to wovle hondentng matentay berome s + In He IDM creep Segish Hene Wit! be shal Sate due to "|e palonte bj work A ent one Recrysfalizatio. But Here Wi be a Lindt Upts witch workMordarring wht) takesin te fol ata Some Hme ec atom phenbrnenq . fakes oven and hence Shih grate Sud Increases ond there wi) be Faachune in the mofestal a3 the femp'Tncreates The moment obhtied Stross b the ufeld pot ii eT rene “ihe Dongle tac He ene thine wold be le Up fh paxatfe) fen ue te Ana. fe extend of dincetin iG) he Liffenentat wee oo AF UFs Here will be a bub ©f weakney abuhich sefiient occ hoxdiening will not bedone to counten the Strexy Tincyeate Ih Stroy € to deKveose fry cram erection oneg AL Hhat pont a uniquencck wily appear in the matexiaf and Hk neck cah afpeny aaupushene. in pasate! on Deformation Cher ame | Ls Transient, Skady slate, accelesale| (Dd ) (m) ese $y The highest stress that a materia] can withstand, fora oe lengthdf Hee , without excessive defrmatisn 7s called < creep SHengih! [ead ‘9yea4snenf t At 0B} ¢ Temp 50°C JL quenched qo FO0°C (D Ys oe Bay Q bc () 25%¢ 3) Ss0°C time —s TTT diogyam J Temperature, Time , Tyansformatich b ¢ Diagram S pdiagvam J 4 COCO {jf hy a beboddududududdy bees ¥ Auustenite canlt be stable below 225°C but upen quenching Auykenite te a kenpenature below 245% it was obsorbed that for & Aabrtaulta beuied of fine there wos no change ih wdcraghuctune, twas Augtenite Bel 285°C He time pertiod cluvdap tl Hheve ix no ch in the ba! ig called Tncubatich period. vj ann decreasing the eo tempenotune there bias a decseose In. the Encubatian time Be ¢ fa iy boxe Second: ee es decreasing fu ven edod (eraser stared wT finp fh Ubon poe in Liter vs Fime Afogram nee aprom 1 coll *_Handhess Test sk DivecHonally Solicli ffed Matenfala have pa Oe Sresistance: VBe Divection solid tf ied Se loaded that thexe is ho s ing Stew aang, a stress acrom, the qraln boundas fe 3" Resigtance fo Scratch om indentotion fs called Honciness” i a fo be dawn Info wire and th He, A ga pte Frachine a iB quantity * biepiranc| is the obltity af motesda) tedrauin into Hhe Sheet. and itis ud ty by R. & Resistance to Shick incollesl 7 Tpfol anea Under SEM ~stroin Cutive . x Atoeric mobidi is usfasm ih Caxden atom to Tt from on infesrtitial, Sif fo another. How muuch time if fakey 5 an or t fo stort i ffunith fs colled 4 uibatien pestod- wher! Phe quench ( Hempenafune is cote fo 745°C due to, leyen aluiving Ponce Sncdbatioys fet et ie hig ft se bath cry foe an ifutn anes | Go Sncubation peribd is only 2 sec. when the quenching Femperafurne & | fey sso°c, although dyuiving Face a Sut caxboh atoms doer nat | ( have enthusiaam 7.7ump fibm one inehstitial site to anothey So Encusatte Hine poulod pain Tacreater- s cay = + 428°C Bainite + diffusions cheay f 4 only make by Auglemperdng b-—7, Me I see. tfme—» + Above the zeegien of Nose iScalled peaslite. and below the nose. fs Segisn of Bi The Coo. inite. Lin ade that just touches themnoxe of rion i called) csxitico| oplinggote When Austenite (3 cooledl Gib a sibfe equal to or eoleintatical cooling State, Casbbh almost Faeezes at it's kocatin thd carbon atsm mover Fraction of Atomic Aistancey Just sufficient to change the coystal Structure - "The mtotoshuchere abpesss Like. sub microscopic cementite present In, Feutite ox mechanical Mixtuye of Fewute and cementite . This MU srostructuse 13 CaLled morknsite', 3 fe the harder? and mort bslttle phase of 296n- Moremite 7 vous inmportouf inkermediofe phere AL tetinet on 171 cliagvam axe Hat oF decompesiti¢n of Aurtentie Into Some ofhey micraxtuctwre. and once Austenike ConverrtsySome othey microstructure. Tt nevey sieconverts again. Ue a a PVEUGHCHHORHGTHGCECECECHCHCHVHHCHEHCHCHHHYTYHY Auslempexing mp jyenched af a siate equal to ox gacolen thon 6 ee feng el Hhe hose bul ab tt Se Th fem penatne is mainjaine! ee TT clingiorn: The psrocent 3 So hag cooling CLIVE Fxr yeep taintte called i A tasting countinous cooling « Balnite can't be prdeluce _. ainite 14 P diffusion ond yl The mechanics of Fox of Bi pasctlus cheaned: Peasclite Toughness "pine peas lite I Bainite Coasye peoslite-” Masdensite " Batntte fy phose mixtune of a '' ard Fee but they willnot shength in systematic onde.“ >" vechania! poopectier of mateo! 1 depend ops Couyghel shructwe of maferial. 9F crysted Strochore ord some than TF oulL] clepend upto gujcrostructue and cobnposi Heh. 4 that increases haxdnex and # Casmralty , meh ial activi s wilh sreclyce. the oluctiliry of fouphnest and Vice versa + Auslenitic stainlew steel (Feo ye (7 9) YT" Toe aof-'e4! axe 4-107 Ni Fase (4) FCC : ouctileMabedal (b) BEC: Grosd chrenpth G upon adding ‘NPint Stee! Mostensite, sfaset Li) rn Sn ed de ce ad ie ape Cte otc. Lo, When Austeni#e faquenched to-1com kmberafune with age equalte afen tha CCR, ox equal fo Cok Austenite fli Seg sate Inthe miawshuctune and than Material [a called Asc ae extremely th nuclear Applications. aes Ass th no magnetic ‘ ay ! wohl aaah j ; Temp Foote Pay 4 i | ne rT The . pbalnlle > a ae ew sen, % ~c— wy % C—> otf. He 0-155 cages > Dual Phate ste Used fy TayT Boy Aud hutsmsviley wpruirai vary fo eid steed = ) ee Bog) As Fast Ly : ae aurn On Aiguld: my 99K eofeae + frankie — (rn ogonte Toveatmons 7 Lag d Ree Fase + Balnite Time ——> (Retained-¥ ) i . 3 No matter how nuichithe penceninge of Casiheny thy steel Here won nok be as change in the cecompoviven Pintth Line « The moment we daviate Fram Eutetetd Composiftory clecanposttin chit Line shift towards left becaure af appearance of (10 sai pate. Sd the mement wie deviated Fism cubechota comrpaalfion ¢¢ wil) facrease Myand ng Line alte deperctt upan He yoo Cannan. For Nye eufedifid steels My Line appears much abave Movm femperatwre, So ; quenching Rurtenie of Hy poeutecield Stee] b Syoamn earperalane | toll) anveet Fnto mantensiit: * BVPVvaease Se eeeeeeegeneteunnwnwervuv~ % But TF should be nofed that only the Eujectatd compositton Producer feoys masrfensite: £ Hyperenufectoid ste! ‘Mp tine appesu below 6°¢ So ~ Pca 0a? fs quercheol tovoom temperature, a postin of Aasfentie. will remain in the mitro structure called! (Rekeiined=r./ ¥ Relained|—y "twist appear) culy fry cose of Hy pereulectoid steel Ond iB nef desiyable. So in Subh cases Autfenite fs quenched Pats Liquid Nikogen to chaune the meas G@nveutoh of Austenite frdo asdenste end psiocess fa cathed [coupogentc Facatment] of materia, * Duol Phase Steel ( ppstel) > Vow dow Condon steely anc heated toa temperature Range In Which there i fo phase nuvtuye of o ano) th and From Hat femperofure material 4 cole a+ 0 ate equal to 04 Qreofen than CCR. TIT dfagrom woseks Foy Bustenite net Fos Fedrtte- And initial mforstrucduye wnfalny 057 of Feswrite so fritied fh the yesulting micostucture psimari i wh Be asl ao there deus be fine microstruchue Gf Moutiyite 5 hoe thee, < oadss so WOR : : by shen austenite ts quenched inte seme meclivm, susrface and Coxe whl), eyperdented with feent seollig sole since sustace Comes in the Contact with Gen Medium, Immedi If ome b He sioom Ramp ' And becomes manfensite- But Coe fe SHL) Ausdenite- Ausknite hao \ hghen denity as Lompéne to Martensile So afer Sometime lihen care Cémey to Sentn temperafusye. Austenite wil) convert inte pasclns ite so H% volume will expand but cunface is si9ld, this produces crack fr the sample. 3 LUNG g c due to density iff . Thene O1¢ thee Method fo avold these Gack, fustempering : Man fempexing 0%) Sep qendirh vw Yenite som ple fy tniti venched Into a hot path maiafafned oi tem so Phe fon but absve 'Mc’. Sample i4 kept Ty hot babe fax q certain pesiod of time So that temperature of Awiface and cove beconre wlform- Sample Is agi fom the hot bath and oe in the Cold bath malhtain oF er cd Monfempening decieare, the femperttue gradfenf-avd ty Prodient id sustface Und Core (Q_Auoy_ " Sn&LbaFion period in Tre ciagim can be incseated by Adley ing With Séme aie se that 3¢ accuples the Al of site: Se to achieve equilibrium cosiben hot te diffuse bur substitutiona) Innpustity poroclucing sfraln Feld not allowing carbon tp diffise. Sv to aleve equilibrium of Bhly castben buf substitutional Impwdty alto has to +o Some vacanay Kite. Since there ane Fewen ae Sle in the makéstial, diffusien £ substiuttenal Impurity onsome time hence Trt djagram shifed to sujght- Even the ally quenching Pstoduycey maskvuyite! itheuf Cratks. ominy End quench Test 4506 lovjep

@ diffision Anneli : (a Hemogenig rt Wal > Ful) Anneall Cshheroelize Aoncaling) = The obytdive of full ahneaLing. 18 te decseate thehardney ahd bsdtleney and fo increase Hh ductility ond Nes. Hypeculdhid nal Steele asie sarc Heated soc Above He UET and Hipey eutectoid sfeely B= “Slowly th Fungce. & Ane heoded above Hhe LcT. Somple is Han cool! The Resulting puicragruchune Will cose peartite. Ce ad Bs 4 ~ The Pores i mode Fox Low conber sto) to sreliet the rendual 5, & Medliven ane high caxbsh SheLy ane fe In Notune and eee & Cold woulcting voy [ead fe Prathwre: Materia! 7 heafed to Re crystallisation i erature’ and ‘Cod slowly in Furnace. Due fo Formatisn of “newen Coujstal dislocation Fase will ieout and hence there will be Serpe Seliving. AA the focatton af excessive dtyecatith pile ub a new graf, Appear “So quite possible that Mhene alt Sesome grain Fineney. But Hofe ~~ Wil! not be maga change In the grain She becauye i wil} nt be bedi: ; : te Tir loa ™ Ae Recrpfaline temperature = (0-5 Tm) d = O5(15334293)"% » Os henodize Anneali vy The objective of Hus frobets ts fo Tncrteate the machinkbidity of . Medivm anol high caxbon cteely. Thee materials are heakg Cloxe to lower cslticA] temperature and cold = Shot Inthe » Furnace . Machinability wrt Improve by the fom of »S Sphenoidg. ~& GW diffiston hrneating (xp Homigensig. ~The Poocete ty penfasumed tomake the chemical composition uniform sughout The Parocess 13 penfanmed) specially when we have dene WeldiMg an He maferta) af number of placd. e 3 Ly. Normalizing : 5 4, de ddd ~e ¥ Steels ane heated toa fempenatusie at which Aurtenite ft Th stable =~ conden Faiem there material it fokenaup From Fu ndce wd than ai quenched Susface experienced Fatfey cooling Safe, we “9 will got the ei ese nd since towards Hae cooking =B = Safe “decsieasey So grung wilh beceme coarser and Cceansey. 2 pee apes hond rare and tough Ce, the eg in ineest icatioh Hhafswhy we cabjed Jt os o te final “Heof treatm pa : i] . —® & Hardenine 2 Rea ae samples ane heated to q fermpenaturre. So that the =® «— afenife 1s Tn Stable conditisn, From that empenature it Is cooled at a sate equal to 6% Jreaten Han Phe Csitical Cooking vate to produce matknsite. : =@ obyective of Hondening ist get Maxfensite structure. ees Guenchtng Media. Meolia yiot uniform cooling ) f Batine 5 ara High Feo oH ity waley ay si é ‘kow) a lag, ‘eof soieente tn cae asi It-Stdecreos eeu salt decreose, the dahdenay of vapsuh blanket Fevmatien. ise, "Fast coo din h — b xine Selurti6n." X= Hornet be fare Heat teatmene Y= Hardney ater vi oe TX l00 4 (* Incveaye yl pas éuttchid wm nash spas loos Manfensite and when we ane : A BG to Much Frsm ettechid compusition we Wilf -eufedtaid NEE doer not Conch} bufe to the formatich of Mankmgiz. Ky Suitable eat PRE So Here | sheength b is Increased by ‘case Handening (04) f seconde He Heat i eafements | Thickney of Case. @ Conburljing @) Pade canbunizi (& Liquid » © bas 1 Dy (Pack cornbustzing (©) Liquid coxbwsigi Gras carbuxiing ~ . 7 6 pera a py ocey of diffasiontcaxten in the ms spednan. Porocets ht of Hi best. Buy the porost Or ea @ Liquid conbwelping Pryeduyces Vali but the bath uN Ne only anes e buf also ii find quality — if @ 3n Gos cos wedging Phickney ‘of Ease coh be Controlled precisely ond Fhe proceys can be atic. Nitstiding Same a4 Gros Conbusiging buf in Niteiding we we NH3 hn place. of CHy Sn nitriding enatuye With Iecerc- I dh . 2 7 Miktuye » 4 Ms Spedmans ane Shield gerber a 4 conbuntirg alty quality of Cases fs very ye Cuonidt Y mane Canbusizing but composition of Liquid witt different: —e> Composition 5 30/» Nacw+ Nac + Va, C09 —e Temp 3 850°C weer " Since Nitride cases ane Cine bsuittle Ty Natuye. So afer tufiding Some times we he tod&Fusthey Heat treatment pacer to decreatd the buittlenes of maresdial ee ~ CK Nole 2 Case hardening, Nihiding ,cyanidi lg 7CN> C Gio, cyaniding 15 fof low caybon steel -” ~ Hardneat ”

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