Material Science
Material Science
Vacancy
0000 clefect
Frankle. defect Schobtes defect
00000 9,9.0,0 o—renkions
0 OG 0 ae DG — 0> Antony
00000 000 00
* When atom of same mafestal goes out of iY Sife and accuby H
Intextitiol site (self in venti) b called pranks defect: —
Sn the shuctune of cation, and fmlery Hf there fk vacancy Ht Us called
en ae : ue ox Anisn goes msing rad ial willhe
r Bh ane tn Joey mixali hi ji ut ao
Gas nae r goes missing jn pals oot For the
O Surface Defects :( Guetin Sourdary detects)
coaseooneng 8
O B= Z-2" s TEL Boundesuy defect Hq
© Twin aoundarey defect neirrar image A Figo: slckig Fault
% Edge dishouatin fs peslpine, _hatf plane
qline defo} we
4
«4888000
boa
J88EE88 tage
Vector)
FA EH! Cd gechislocatisn
Domino's ede S chislocatign
Ss
DPPPADPPPPMMPHRPPHPHPARHHRARDHDRRHRMReteneeceewe +ve ed gedisjycatin es (wo) colge disbcofey
(D Fal (D
h millfony of cLislcation axe pre i
a the concept det 4 om a ypbind et fof
tet Forsm defect - one surface of this’matenial is nestriced
deform and opposite Face sof area unifoym premune is
bherL Hula presruste. exceed cenfain be+value there paar be "iiee of
atom and aftey that it damine's effet will Fellod, slave. ‘es
Surface. bs sresfaticked + defosum, at 4 certain thicknes4 Indide the
ie ial domine's effect wil! eae jin the Figune becomes
ound: bly sLipped and ped segion called ed
lislocoti cation od Pea site there jes a eyind holt plo
Wheh the half plone ix present above He cis! focation line, Ets
Called (ve) edga dislcatim and when half plane t4 poresent below
the clislocatisn Tine, Ht is catled negative edge Dislecation
Unit Plastic defsmation fs called slipand it Soe stead inthe
eh
Q-
eae of applied Lead-pinection of Slip Is + by 6
Vechxt upiuets vec
dishentien Sin S fox Screw Aislocoti
Oo on. weap
& He clisiscati¢n Line- Whafeven is the type eae
A 23 of hat Load K fue as shear ray ee
aterciaf, @ Compsr
to the are Kenan Wine caued sesolved shea stires. There Wi be a
pertiaor value af soot ved ster Garunteenrs segins fo move
ain the materia] called cel Freally sqerohed sheo7
When ie cemes out of the materia), We 5 i ea
ico) acti with thfn the
ne er ee in’the ep vier bey whl) be. nequbres! 4 te
CLislecation 1 to came 0 $v § wl inorease- oR
g
vuye
rye "yal poind phinemena
(@) Ludder's Band ae :
) Strechey Strain ele ws \ h
28
soot ete eer
2
\=*
Skin totLing—> 057°
by five do tn fabling Industry }
gvied potnt phenemeng appestur in these ductile madesda) in which
may art a impuscity accupy the intenstitel site anal Huts injaly
ix tn Limite degree. Louf cascbar) Stee) exhibit Huy type of bhenomad.
Caxben and vi in awgn ane fnferstittal impute fh.rx6n but
GidarstHol void Be much Smaller than conrbon attm (size). Se carbon
Aiffiures tothe atomic shuchure and approaches foulands the dislocation
Bile. Due to the presence of half plone. intensttHal void at dislocotin
Aite Abi 6 ee Diffusion of canbon and Witrogen at theclisbcatin
“ile pode cabiben and Witrogen sich atmosphere, cabled raxttapl”
see ct) [ntenstitiel dtMocati vold at discatin sife it not
Jufticerd fe acesmadate carbon. So, cottyel afrnasphene produces Staln
Fie tn the hoxt Coxon atim- So When koad i apblled an the
modescia) Lightly shee} wresrequisne te break He cottrel
atmosphere Ond Tumbling the Afslecofion fo new Site Phat 15 why ofr
Gield point apbess In “the matenial
—> Ghte the disjocatim gums te newalte, sUgitly lescer Shremes ane
justident to keep the ditlocattor raving ub “we have over stressed
dp the matexfa) Hatz why ower Yet point and (fed pofat phenomena
inthe mafeta. ©
—= psn tunloasLing the matesto/ Ferm the agin, of work hardent
and veleodig a yied boing phenemend wil] net appear becdtye
Here 18 no cachsn anal Nitogen af dislocation site. Bupafiey
Cerfain pexfod of Hime cayben'and Ni wi) agahn dffine atnes
dishcaltm site and pesduces cottrel admaosphere again. S¢ geld point
phenomena WEL seappens in Mhe mafeda).
KG The time estiod acflex ushich ples pein phenemeng PreappeaHs fn the
mateo! iA Called sain. ‘aging Hime In Sollh Sndustay skin
rolling [a performed f pod in aging clafe On tof.
sn medivmand hs h carbon Stee Since the percentage of Caben is mane
So Cambor TA re by preseut at the dislcaHeh Sté but algo Gh thes efulay
Bef site. The onmment digecation Morel * the pew site Carbon day
aly, tye ahd it Fox Cotte] atmosphere Ingtantly. So yfeld point
phenomena dost not appear In medium and high canton stee)
4
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4
4
4
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‘* Sten thening Mechanten aa
\ Adoys
__Aneluston Phose/ Phase Mixture.
bs ier
‘ fy BiG sampoessive)
oe)
¥ Sntorstitiad Tmpuscitfey tn aw materta produces compuentre stain
Field in the het atan, ‘mdljon
a ae oe and dove sige oe eRe eae eae i
ty) ai oypatom. Th Fi
Ghstatley in Hye Ghoment> 0S eddy TT yo creat
tages ia the Stsain Feld eat by the Imus octom mame wt be: »
indieate “In strength.
3 Gaain t a Crtovenent)
HON efinens
~
» Geta dot =seelan (3)
n)
ve Hatt Patch equat fon
“ + consfaut
= a4
oye ell fib daraa
wi Hehendt without considening the
CFFeEt of qrotn boundarcyy
he Avg-no of qraininen
Ge ASTM No ee
BRVRBRRBSSBSHHVHHMUHUYUHYUUYUHUYYYYw~~ ~~
vy , al4 As soon 04 dithscation sremherHhe again bound $
Sinte — 6h the
| rae Side ane ostiented i'n tnedtttenend dt edn, a
hrestes axe 29 uloed to keeh the alislecation mor} tech in boun e
4 eae: in nthe lee of clishcafim.
i) Q Wasi k Hosdening [strain Handent
1 @ Shot Bosting
(© Sad 0
4a
Wosek hondlening on surface (ore ad Ht ty)
(© Shoe feening ) (asiuestionph we tren)
ate
j : \ ; dine
a
RVPIREFRARTERAERRAHRAAR
1
Wn cold Wout mateal no-of Lislecation increases. upon
G on was ou tl multiphicatio ay mafertaly
wil) wnder Go i, a por) ne thot maietil cd ‘alt be chame.
—> Thee disloatioy phat we pruduced alusehig cold ware piley at graf =
- and Greafes 4 ols! location forall Intenactim bjs tuo di3catioy
yell wltive in natune Socliscdtion Faxest create Q back Stree
“ the Movement-ef dislocation present wuithlh the grain. So, lagen Strevey
ane required by thedisfocatton within the g¥ain' fe wmecut- So strength SF
of He Seoul Increases and this bhensmena ts Called Wesek/shraiiy
Hardening -
Alloys hol amenable te heat ts eatment, including low caybon Steel,
ane af tn woxk handened.”
¥ Tivostk hardening 1 notaccure tn pure Cuand AL?
RLAGEPPPAEG See ae eee eee eee ee
hen unioocliig. the madereYal frrem the regibn of bebe hesdening
PesVeVseVBUeHsvsuvGgeeuouuwwwwvvevvvwwvwww ~~
+ |
Gnd SHeleacling nthe appurte dinection back strest the
ing (e1 now Support
Movement of fiheuton! and hence Wedd pelt fn compre a ai
Appear pre malioatly and His Phenomena i; catled [Baus fhingor ele
Yoo 15° Yoonfay~
2 yo ‘
(ous
Shsting bakey ©
elastic Recayoruy
Fiploemp) = foo mpg
! steel
ex)
o>
=
*
e(e
Steel, E= &oocipa.
; CT, E= I8oGpa
wy swrface Defects : Gorain Bound asuy, Teoin Boun dasug, Stack fault,
f dow angle aunddey. = a
_—> dislocofisn icy parallel to t's Benger vector and moves Ina
1s te aieont Benger vector #
_——> Line DeFeck— Edge and Screw dislocation
wnCons Croashead sf
Constant StHaih Rate
: &{(4) (/sec.)
er uF comhead speed)
{ By Suohyeraulic o/c f Oooh feee >
. @pra—efser.
o)
eed! (mm/min)
e
* Used in asumsun desi;
*
x
Whenever a material is being dlefanmed Some backshes wf
in the modes) and the tok] shaing will be Summation wane
Anel plastic strains. The mement When we s16meve the load] from the.
Maferiol elosHe strains wil seavered and modestal uid eypesdence
4 a back, df nedung hen Hye compressive /ocelt ane aphtien ain /h
marerid), upen.semoving the hood size of Spedman Will increase and
then fenile Loods aye ofp plted any majettias upannemoring Khe décol
She of spedman Slight decrease .
~Ynltally b Focveaatng he Shain sate of matestial yiel Point wit]
ipceas Urs ond Tavook aeieniny wil ckcvease Buf elastic fagpery
Like Young Moclulus WiLL nofchange. 4+
When sprain so4es ane quite high (of He ander of 10sec.) elastte 5 gio
« oii Sesion Poem ihe ty and matexfal wil) behave Like “hig
plastic.a ie
» os
fs a ‘ % Flow wave Equation
ov MP ae : ;
i — Powter low Twe( Flow) Steers joes
Wg Hoots —Gonufitutive equation «
i Zour —> Hollemen equation
v 7
Tive steafy
é ‘.
Coefficl
Stee}, hzo-B
7 ™ = { Mn: oos
Al N=o-l
‘Poa
% Middle posetion of tensfle est shectnn
Speman fs wnifym 1s called banani
* Gauge length is length masked over parallel length fox oux observatitn,
# To meagusye Ingtentensus length extentomelesy 1s Fitted! in the gauge
an wherethe CroA4-sectiay tea of
lel lena th
length.
+ Nolen fey ik fro on gouge ard fae engin
ly eng. stron= 73-( foo)
atte ai ay As the time passer furphen move abil rei ae
and Las witll decrease the avg-clistance bw seit ong nudeats
dislocation Find moye No of obsfacket in ite bath . Since god hence,
— Ape some fimes nucleation Stasis and phis oe is iin Linke!
pede strength of Hie majexia) simuLtancow)y one mo een
ib — place’ in the mofertal ie: Smaller piyectpifel are comb nomena.
fopelbertand Foamiig 9 bi79e? baecibifates, His wil) Increate he
dikiance blos the patefpliaées dd hence disluatien, fied lelteh pout chile
the strength and Haig phenamena is called cep
in Hy aa This decreases
Veberel
pee eee eh edd dd ddd ddrdeeet¥W tng is obserbed af 306m temperature, tis called _
bid is - upon qutn tention the temperature I
Inoreosed Eten than Tain.) an phensmeno is obforbed
AU elavaled temp: 0+ Lt Cableal patisital Aging.
ke Higher the rohue of Aging nate of nucleation wil! be Ai
cf feel Te become Ss ty lever time pertod. 7
Higher ie ie feteeet. — besnale of difftujoh - fhe
4 Which Smaller pyedpale Heore combining fog- ether and
ee rar wecpuiaent aia frente Th debvoke the
ks ;
bros
(© gf is slow and psroguemive deformation of matestiaf oven a perdod
of time and constant load and ctrese and ata temperature equal
to qoveaten than Recwstallzation temperature
(D Ay high temperature gyain bourdosty matesciad is having 49 dand
+o rhe, Fren is td rath steuchite, lemen whl] hele Creep eng
Sesistonce.
3 upon decyeasthg thekemberatune ofrnaterial there Will be temperatupe
bests whith motedel wil convert Ind> ASutHe bh
juan hj + ob##fnun wostel srlge oF =
mosestial wil be between equi cohersion ferpb and CHeep.
Dusihg Recovery highty cli ° . :
© rte lacie pl tlle outon tag
dusing Keerusfalligatien, entive dislocation pile wbelewss up wil
dlie oft clue fo newey cute] ffssnti ates news| :
Q@ Recrys talizationdé ¢e/da
aS a) A BE
eecdda
ede
As
ew
eoll
without
lon!
Ad don a4 the material ty leaded Infan lanesus Creep appears indt
Gnd iF is Similan to elastic Strains. 31 the pod Creep 2e91&
Strain siofe decreases because dive to wovle hondentng matentay berome
s + In He IDM creep Segish Hene Wit! be shal Sate due to
"|e palonte bj work A ent one Recrysfalizatio. But Here
Wi be a Lindt Upts witch workMordarring wht) takesin te
fol ata Some Hme ec atom phenbrnenq .
fakes oven and hence Shih grate Sud Increases ond there wi)
be Faachune in the mofestal a3 the femp'Tncreates
The moment obhtied Stross b the ufeld pot ii
eT rene “ihe Dongle tac He ene thine wold be
le Up fh paxatfe) fen ue te Ana. fe
extend of dincetin iG) he Liffenentat wee oo
AF UFs Here will be a bub ©f weakney abuhich sefiient occ
hoxdiening will not bedone to counten the Strexy Tincyeate Ih Stroy
€ to deKveose fry cram erection oneg AL Hhat pont a uniquencck wily
appear in the matexiaf and Hk neck cah afpeny aaupushene. in pasate!
on Deformation Cher ame |
Ls Transient, Skady slate, accelesale|
(Dd ) (m) ese
$y The highest stress that a materia] can withstand, fora oe
lengthdf Hee , without excessive defrmatisn 7s called < creep
SHengih![ead ‘9yea4snenf
t At 0B} ¢
Temp 50°C
JL quenched
qo FO0°C (D Ys
oe Bay Q bc () 25%¢
3) Ss0°C
time —s
TTT diogyam J Temperature, Time , Tyansformatich b
¢ Diagram
S pdiagvamJ
4
COCO
{jf hy
a
beboddududududdy
bees
¥ Auustenite canlt be stable below 225°C but upen quenching Auykenite
te a kenpenature below 245% it was obsorbed that for & Aabrtaulta
beuied of fine there wos no change ih wdcraghuctune, twas Augtenite
Bel 285°C He time pertiod cluvdap tl Hheve ix no ch in the
ba! ig called Tncubatich period. vj ann decreasing the
eo tempenotune there bias a decseose In. the Encubatian time
Be ¢ fa iy boxe Second: ee es decreasing fu ven
edod (eraser stared
wT
finp fh
Ubon poe in Liter vs Fime Afogram nee
aprom 1 coll
*_Handhess Test
sk DivecHonally Solicli ffed Matenfala have pa Oe
Sresistance: VBe Divection solid tf ied
Se loaded that thexe is ho s ing Stew aang, a
stress acrom, the qraln boundas fe3" Resigtance fo Scratch om indentotion fs called Honciness”
i a fo be dawn Info wire and
th He, A ga pte Frachine a
iB quantity
* biepiranc| is the obltity af motesda) tedrauin into Hhe Sheet.
and itis ud ty by R.
& Resistance to Shick incollesl 7
Tpfol anea Under SEM ~stroin Cutive .
x
@ diffision Anneli :
(a Hemogenig rt Wal >
Ful) Anneall Cshheroelize Aoncaling) =
The obytdive of full ahneaLing. 18 te decseate thehardney ahd
bsdtleney and fo increase Hh ductility ond Nes. Hypeculdhid nal
Steele asie sarc Heated soc Above He UET and Hipey eutectoid sfeely B=
“Slowly th Fungce.
&
Ane heoded above Hhe LcT. Somple is Han cool!
The Resulting puicragruchune Will cose peartite.
Ce ad Bs 4 ~
The Pores i mode Fox Low conber sto) to sreliet the rendual 5, &
Medliven ane high caxbsh SheLy ane fe In Notune and eee &
Cold woulcting voy [ead fe Prathwre: Materia! 7 heafed to Re crystallisation i
erature’ and ‘Cod slowly in Furnace. Due fo Formatisn of “newen
Coujstal dislocation Fase will ieout and hence there will be Serpe
Seliving. AA the focatton af excessive dtyecatith pile ub a new graf,
Appear “So quite possible that Mhene alt Sesome grain Fineney. But Hofe ~~
Wil! not be maga change In the grain She becauye i
wil} nt be bedi: ; : te Tir loa ™
Ae Recrpfaline temperature = (0-5 Tm)
d
= O5(15334293)"%» Os henodize Anneali
vy The objective of Hus frobets ts fo Tncrteate the machinkbidity of
. Medivm anol high caxbon cteely. Thee materials are heakg Cloxe
to lower cslticA] temperature and cold = Shot Inthe
» Furnace . Machinability wrt Improve by the fom of
»S Sphenoidg.
~& GW diffiston hrneating (xp Homigensig.
~The Poocete ty penfasumed tomake the chemical composition uniform
sughout The Parocess 13 penfanmed) specially when we have dene
WeldiMg an He maferta) af number of placd.
e
3 Ly. Normalizing
: 5
4,
de
ddd
~e ¥ Steels ane heated toa fempenatusie at which Aurtenite ft Th stable
=~ conden Faiem there material it fokenaup From Fu ndce wd
than ai quenched Susface experienced Fatfey cooling Safe, we
“9 will got the ei ese nd since towards Hae cooking
=B = Safe “decsieasey So grung wilh beceme coarser and Cceansey.
2 pee apes hond rare and tough Ce, the eg
in ineest icatioh Hhafswhy we cabjed Jt os
o te final “Heof treatm pa : i] .
—® & Hardenine
2 Rea ae samples ane heated to q fermpenaturre. So that the
=® «— afenife 1s Tn Stable conditisn, From that empenature it Is cooled
at a sate equal to 6% Jreaten Han Phe Csitical Cooking vate to
produce matknsite. :
=@ obyective of Hondening ist get Maxfensite structure.
eesGuenchtng Media. Meolia yiot uniform cooling )
f Batine 5 ara High Feo
oH ity waley ay
si é
‘kow) a lag, ‘eof
soieente tn cae
asi It-Stdecreos
eeu salt decreose, the dahdenay of vapsuh blanket Fevmatien.
ise, "Fast coo din h — b xine Selurti6n."
X= Hornet be fare Heat teatmene
Y= Hardney ater
vi oe
TX l00
4
(* Incveaye yl
pas
éuttchid wm nash spas loos Manfensite and when we ane :
A BG to Much Frsm ettechid compusition we Wilf -eufedtaid
NEE doer not Conch} bufe to the formatich of Mankmgiz.
Ky Suitable eat PRE So Here |
sheength b is Increased by ‘case Handening (04) f seconde He Heat i eafements |
Thickney of
Case.
@ Conburljing
@) Pade canbunizi
(& Liquid »
© bas 1Dy (Pack cornbustzing (©) Liquid coxbwsigi Gras carbuxiing
~ .
7
6 pera a py ocey of diffasiontcaxten in the ms spednan.
Porocets ht of Hi
best. Buy the porost Or ea
@ Liquid conbwelping Pryeduyces Vali but the bath
uN Ne only anes e buf also ii find quality — if
@ 3n Gos cos wedging Phickney ‘of Ease coh be Controlled precisely ond
Fhe proceys can be atic.
Nitstiding
Same a4 Gros Conbusiging buf in Niteiding we we NH3 hn place.
of CHy Sn nitriding enatuye With Iecerc-
I dh . 2 7
Miktuye » 4 Ms Spedmans ane Shield gerber a 4 conbuntirg
alty quality of Cases fs very
ye Cuonidt
Y mane Canbusizing but composition of Liquid witt
different:
—e> Composition 5 30/» Nacw+ Nac + Va, C09
—e Temp 3 850°C
weer
" Since Nitride cases ane Cine bsuittle Ty Natuye. So afer
tufiding Some times we he tod&Fusthey Heat treatment pacer to
decreatd the buittlenes of maresdial
ee ~ CK Nole 2 Case hardening, Nihiding ,cyanidi
lg 7CN> C Gio, cyaniding 15 fof low caybon steel -”
~ Hardneat
”