MW/7/1

CD MATERIALS AND WORKMANSHIP SPECIFICATIONS

SEALING DEVICES

7.1 General

7.1.1 Cables, conduits, pipes and ducts routing across the CD bounds of
protection shall comply with the protective requirements governed by
the respective bounds of protection as specified.

7.1.2 Services, where applicable, shall be cast-in or pressure grouted at the

structural penetrations in accordance with the penetration details shown
in the drawings.

7.1.3 Alternatively, multi-cable transits (MCTs) type of sealing device may be

used at the penetrations to maintain the blast resistance and/or gas-
tightness performance at the CD boundaries.

7.1.4 MCTs could be used for cables and conduits penetrating through the
following CD boundaries:
7.1.5
a) CD bounds of blast & gas protection
b) CD bounds of blast protection
c) CD bounds of gas protection

7.1.5 Pipes routing across the CD bounds of blast protection and bounds of
blast & gas protection shall be cast in or pressure grouted at the
structural penetrations. Where this is not possible, the use of MCTs for
pipes penetrating these CD boundaries shall be submitted to the
Engineer for approval. Pipes routing across the CD bounds of gas
protection could either be cast in/ pressure grouted at the structural
penetrations or routed through MCTs.

7.1.6 Surface-mounted and core-drilled MCTs shall not be used unless prior
approval has been obtained from the Engineer.

7.1.7 Twenty percent (20%) spare capacity in MCTs shall be provided for
future expansion. The spare capacity will be based on the area of
unused rubber blocks (spare blocks) as a percentage of the total area
of the rubber blocks (both the insert blocks and spare blocks).

7.1.8 The selection and installation of MCTs in CD shelters shall be approved

by the Engineer. Contractors shall submit all relevant technical
information and details on the MCTs for the Engineer’s approval.
Please refer to Section 7.7.

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7.1.9 The Contractors shall ensure that the MCTs are installed in a manner in
compliance with the requirements covered in Section 7.3 and 7.4.

7.1.10 Contractor shall conduct an on-site test to verify proper installation of

the MCTs in CD shelters. Please refer to Section 7.6.

7.2 Main components of multi-cable transits

7.2.1 Detailed drawings and material specifications of all components of the

multi-cable transits (MCTs) shall be submitted for Engineer’s approval.
In general, a MCT shall comprise the following main components:

a) frame
b) fishtails
c) insert/spare blocks
d) stay/anchor plates
e) compression unit

7.2.2 MCTs frame

The type and size of MCTs frames shall be selected to meet different
services penetration requirements. Only type/size of MCT frames
approved by the Engineer shall be installed in CD shelters. The MCT
frames shall be made of hot-dip galvanised steel or stainless steel.

For cast-in MCTs, fishtails shall be welded on the frames to secure the
frames to the concrete structure. For surface-mounted MCTs, proper
gaskets and sealant shall be provided to ensure gas-tightness at the
CD boundaries. Approved anchor bolts shall be used to mount these
MCTs to the concrete surface.

For MCTs with a round configuration, the openings in the walls/slabs to

receive the MCTs shall have adequate tolerance with respect to the
outer diameter of the MCTs. These openings may be formed by core-
drilling or by suitable cast-in galvanised steel pipe sleeves. Where pipe
sleeves are used at the CD bounds of blast & gas protection or bounds
of gas protection, puddle flanges shall be provided on these pipe
sleeves. These puddle flanges shall be continuously welded to the pipe
sleeves. The rubber portion of the MCTs shall be non-toxic, non-
flammable and shall be aging-resistant.

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7.2.3 Fishtails

Fishtails shall be provided for cast-in MCT frames to secure the frames
to the concrete structure. Fishtails shall be evenly distributed around
the MCT frames to ensure proper securing to the concrete structure.

For MCT frames with packing space (usable space within MCT frame
for packing of insert/ spare blocks) smaller than 120 x 120 mm, 4 nos.
fishtails shall be provided. For MCT frames with packing space equal to
or larger than 120 x 120 mm, 6 nos. fishtails shall be provided. The
fishtails shall be continuously welded to the MCT frame at an
approximate angle of 45 degree.

Fishtails shall be made of hot-dip galvanised steel or stainless steel and

shall be of minimum 150 (length) x 30 (width) x 3 (thickness) mm.

Fishtails details shall be submitted for approval.

7.2.4 Insert/ spare blocks

Insert/ spare blocks are used in the packing of the services routing
through the MCTs. Two insert blocks (halves) are used for the packing
of each service. Spare blocks are used to fill up the remaining space in
the MCTs.

Correct size of the insert/spare blocks shall be chosen to ensure proper

sealing of the systems. Insert/spare blocks between stay/anchor plates
shall be of the same size.

The insert/spare blocks shall be made of a suitable rubber material that

shall be non-toxic, non-flammable and shall be ageing-resistant.

7.2.5 Stay/anchor plates

Suitable stay/anchor plate shall be placed between adjacent rows of

insert/spare blocks to increase the stability of the systems.

Stay/anchor plates shall provide appropriate mechanical anchorage

within the MCTs frame, and hence, help to ensure proper and uniform
compression of the systems.

Stay/anchor plates shall be made of hot-dip galvanised steel or

stainless steel.

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7.2.6 Compression unit

The compression unit, with the stay/anchor plates, shall exert an

uniform compressive force on the insert/spare blocks. The insert blocks,
in turn, exert uniform compressive force on the cables/conduits/pipes to
provide a complete and effective seal around the service.

In general, two types of compression units may be used in the MCTs

systems. These are:

a) compression plate with end packing;

b) press wedge.

The metal parts of the compression unit shall be made of hot-dip

galvanised steel or stainless steel. The rubber parts of the compression
unit shall be of the same material as the insert/spare blocks. All bolts
and fittings used in the MCTs systems shall also be of hot-dip
galvanised steel or stainless steel.

7.3 Method statements of installation of multi-cable transits

7.3.1 The Contractors shall submit detailed method statements on installation

of the multi-cable transits in CD Shelters for approval. In general, they
shall include the following activities covered in this specification.

7.3.2 Casting of MCT frame

a) To determine the setting out of the MCT frame;

b) To tie the frame and fish tails to the surrounding reinforcement
bars to secure the frame in position during casting;
c) For MCTs at the CD bounds of blast protection and bounds of
blast & gas protection, the MCT frame shall be installed facing
the direction of blast threat;
d) Void space behind the MCT frame for routing of services could
be created by the use of suitable polyform mould, box-up or
lead-in pipe. The sectional area of the void space shall be
minimised and shall not be larger than the packing space of the
MCT frame by 10mm all round;
e) To ensure correct alignment of the frame and polyform mould/
box-up / lead-in pipe, in accordance with the design layout;
f) To encase the MCT frame and polyform mould/ box-up / lead-in
pipe in the form work for casting.

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7.3.3 Installation of surface-mounted multi-cable transits

a) Surface-mounted MCTs are applicable at the CD bounds of gas

protection, but prior approval shall be sought from the Engineer;
b) To ensure even concrete surface;
c) To provide suitable gaskets between the MCT frame and the
concrete surface to ensure gas-tightness;
d) Anchor bolts shall be used for the mounting of the MCT frame to
the concrete surface. Detailed shock calculations shall be
submitted to verify that the selected anchor bolts comply with CD
shock requirements;
e) Suitable sealant shall be applied to all contact surfaces, joints
and over the anchor bolts.

7.3.4 Installation of insert/ spare blocks

a) To draw the services through the MCT frame opening;

b) To pack the insert blocks and spare blocks in accordance with
the approved MCT filling plans;
c) To lubricate the inner surface of the MCT frame and each
insert/spare block to facilitate ease of packing and ensure
uniform compression;
d) To use two insert blocks (halves) for the packing of each service.
To ensure that the correct size of insert blocks are used;
e) Each row of insert/spare blocks shall consist of insert/spare
blocks of the same size;
f) To insert a stay/anchor plate after each row of insert/spare
blocks;
g) To repeat the same procedure for the other rows;
h) To insert the compression unit and then tighten the compression
bolts to seal the frame completely;

i) This completes the packing and ensures an effective and secure

seal.

7.3.5 Multi-cable transits of round configuration (MCT plugs)

a) The use of MCT plugs in CD shelters are subject to prior

approval from the Engineer;
b) To determine the location and setting outs for the MCT plug;

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c) The void space for the MCT plug could be created by core-
drilling or the use of a cast-in galvanised steel pipe sleeve.

Where pipe sleeves are used at the CD bounds of blast & gas
protection or bounds of gas protection, puddle flanges shall be
provided on these pipe sleeves. These puddle flanges shall be
continuously welded to the pipe sleeves;
d) To ensure that the diameter of the opening conforms with the
tolerance standard specified by the MCTs manufacturers;
e) To insert the MCT plug into the opening;
f) To lay the services through the MCT plug;
g) To pack the insert/spare blocks. Suitable lubricant shall be
applied to the surfaces of the insert/spare blocks to improve the
ease of installation and ensure proper sealing of the MCT;
h) To complete the packing of the insert/spare blocks, and tighten
the bolts on the MCT plug in a diagonal sequence to complete
the seal.

7.3.6 Disassembly of MCTs

a) To loosen and remove the nuts on the compression unit;

b) To attach the puller to the bolts on the compression unit;
c) To tighten the bolt on the puller to allow the compression unit to
slide out of the frame;
d) To remove the compression unit;
e) To remove the stayplates and the insert/spare blocks

7.4 Workmanship specifications of multi-cable transits

7.4.1 Installation of MCT frames

a) For cast-in MCTs, the MCT frames and fishtails shall be tied to
the surrounding reinforcement bars to ensure that the frames are
properly secured to the structure during casting. Reinforcement-
bars shall also be used to support the polyform moulds/ box-up/
lead-in pipes during the casting of the MCT frames to ensure
proper alignment of the MCT frames and void space behind the
frames. The outer surface of the MCT frames shall flush with the
external surfaces of the CD walls/slabs;

b) For surface-mounted MCTs, suitable gaskets shall be provided

between the MCT frames and the concrete surfaces. Suitable
sealant shall be applied to all contact surfaces, joints and over
the anchor bolts to ensure gas-tightness;

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c) For MCT plugs, the tolerance of the hole/pipe sleeve shall follow
exactly the MCT manufacturer’s specifications to ensure proper
sealing of the MCT plugs. Puddle flanges on the pipe sleeves
shall be continuously welded to the pipe sleeves. The
compression bolts shall be tightened in a diagonally opposite
manner to ensure uniform and proper compression of the
system;

7.4.2 Packing of insert/ spare blocks

a) To ensure sufficient space for the insertion and movement of the

stay/anchor plates during packing, there shall be a 5-10 mm
clearance between the inside surface of the MCT frame and the
outer edge of the void space behind the frame;

b) Inner surface of the frame shall be smooth and free from dust/
corrosion. Concrete slag around the MCT frames shall be
removed to accommodate the insertion and movement of the
stay/anchor plates during packing;

c) Size of the insert/spare blocks shall follow the MCT

manufacturer’s specifications and approved MCT filling plans to
ensure proper gas-tightness. To check the markings on the
insert/ spare blocks to ensure that the correct choice of rubber
blocks are used;

d) 1 no. stay/anchor plate shall be placed between adjacent rows of

insert/spare blocks. Every insert/spare block shall seat behind
the ledge of the stay/anchor plate. This is to ensure that the
blocks have a good support and anchoring in the event of blast;

e) Sharp bending of cables immediately after the MCTs may result

in poor sealing of the MCT, and shall, hence, be avoided;

f) The bolts of the compression unit shall be tightened till the front
face of the said unit flushes with the frame surface to ensure
sufficient compression of the MCT;

g) Slight bulge in the insert/filler blocks shall be observed in a

properly sealed system.

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7.5 Type test requirements of multi-cable transits

7.5.1 Type tests shall be conducted for the type/size of MCTs to be installed
in CD shelters to verify compliance with CD requirements. These type
tests shall include blast-resistance test, gas-tightness test and ageing
test conducted in independent test agencies. Detailed test procedures
shall be submitted for Engineer’s review and acceptance.

All relevant test certificates/reports shall be submitted for acceptance.

Details to be submitted in the test reports shall include test date, test
agency, test procedures, test set-up, test instrumentation, test results
and test conclusion. The date of testing shall be within five years (5)
from date of submission of the test reports for Engineer’s acceptance.

7.5.2 Blast-resistance test

7.5.2.1 Frame types/sizes of MCTs to be installed in the CD shelters shall be

tested in an independent testing agency to verify that they have the
specified blast resistance. Only those types/ sizes of MCTs frames that
meet the prescribed test requirements shall be accepted and installed
in CD Shelters.

7.5.2.2 The Contractor shall submit all relevant information on the independent
testing agency such as organisation, testing facilities, track record, etc.
for approval. The testing agency shall have the necessary expertise,
experience, equipment and apparatus to carry out the required test.
The testing agency shall be required to certify that the MCTs have
successfully passed the type test in accordance with the requirements
specified herein.

7.5.2.3 The Contractor shall submit comprehensive documentation on the

conduct and results of type test in accordance with the requirements of
this section.

7.5.2.4 Test requirements

Proposed MCTs shall be subjected to one single blast test of a

minimum blast pressure of 40 bar and blast impulse of 70 bar ms.
There shall be no damage to the MCTs after the Blast test. The
insert/spare blocks and stay/anchor plates shall show no significant
displacement within the MCT frame after the Blast test.

7.5.2.5 Blast-resistance test set-up

Shock tube tests shall be carried out to ascertain the blast resistance of
the MCTs. The shock tube shall generate a shock wave to simulate air
blast of the required intensity and the MCTs shall be subject to the
impact of the shock waves to test its integrity and reliability.

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MCTs shall be set up in a manner such that that surface of the MCT to
be installed in the CD Shelter facing the blast would be experiencing
the blast in the test. Blast test shall be carried out on MCTs filled with
an approved number of services (cables, conduits and pipes).

The shock tube shall in principle consist of 3 sections: the booster

chamber, the expansion chamber and the impulse tube as illustrated in
the sketch below. The test specimen shall be located between the
expansion chamber and the impulse chamber while an appropriate
diaphragm is used between the booster chamber and the expansion
chamber. Compressed air or helium shall be used to charge up the
booster chamber. When the diaphragm ruptures, a shock wave of the
required intensity shall then ravel downs the expansion chamber
towards the test MCT at the head of the impulse tube. Alternatively, the
shock wave may be generated by the detonation of explosives in the
expansion chamber before the MCT. The diameter and length of
various sections, the characteristic of diaphragm etc. shall be adjusted
to obtain the shock wave of the required intensity.

The Contractor shall submit a comprehensive write up and drawings by

the independent testing agency on the shock tube set up and to provide
additional information as may be required by the Engineer.

Pressure Tank or Air

Reservoir Compressor

Booster Expansion Impulse

Chamber Chamber Tube

Pressure transducers

600 400
AE

MCT
Diaphragm

SCHEMATIC REPRESENTATION OF SHOCK TUBE

7.5.2.6 Definition of shock wave

The MCT shall be subjected to a test shock wave with a minimum peak
reflected overpressure Pmax of 40 bar with a minimum reflected impulse

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density I max of 70 bar ms within the first 5 ms of the shock wave as

shown in the sketch below. Calibration of the shock tube shall be
carried out by the use of a blind flange located between the expansion
chamber and the impulse tube. Shock waves shall be generated down
the expansion tube and the reflected overpressures at the centre of the
blind flange shall be monitored. In addition incident overpressures at
400 mm and 1000 mm from the blind flange shall also be monitored.
Shock tube parameters such as compression pressure, diaphragm type
and stiffness etc. shall be varied to achieve the required test shock
wave and these shall be reproduced for the test on the MCT.

Pmax > 40 bar t1

Imax = ∫ P(dt) > 70
bar ms

t
to 3.5ms<t1<5
ms
Pressure Profile for Shock Tube Tests ( Reflected Pressure )

The Contractor shall submit a comprehensive write up and drawings by

the independent testing agency on the calibration of the shock tube and
the results and to provide additional information as may be required by
the Engineer

7.5.2.7 Test certificate/reports

The Contractor shall submit blast test reports by the independent

testing agency for review and approval. The test reports shall include
blast test certificates, test procedures, test set-up, blast test loading
conditions, test results and CAD drawings of MCT frames used in the
blast test. Photographs showing clearly the test set-up, and the multi-
cable transits before and after the blast test shall also be submitted for
verification of test results.

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7.5.3 Gas-tightness test

Gas-tightness test certificate/report from an independent test agency

shall be submitted to verify that the proposed MCTs shall be able to
maintain its gas-tightness under pressure of minimum 6 bar.

In general, the gas-tightness test shall include, but not limited to, the
following procedures:

a) To mount the test MCT on a suitable pressure receptacle;

b) To submerge the pressure receptacle, together with the test
MCT, in water;
c) To pressurise the pressure receptacle to minimum 6 bar;
d) There shall not any leakage observed from the MCT.

7.5.4 Ageing test

Ageing test shall be conducted in an independent test agency to verify

the durability of the proposed MCTs systems, especially with respect to
operating temperature and humidity.

7.6 On-site test requirements of multi-cable transits

7.6.1 Contractors shall conduct on-site tests to verify the proper installation of
the MCTs. This site testing shall verify the gas-tightness performance of
the MCTs after installation, ie. with the services in place.

Contractors shall submit detailed test procedures, test set-up and test
instrumentation for review and approval.

7.6.2 Test procedure

The test procedure for the on-site testing shall include the following:

a) To mount a second MCT on the opposite side of the CD wall as

the test MCT to form a void space between the two nos. MCTs.
This second MCT frame could be surface-mounted to the wall
and would be removed after the testing. A MCT with a removable
end would be needed for this purpose;

b) The contact surfaces between the edges of the second MCT

frame and the wall, the joints of the removable end and the
anchor bolts shall be properly sealed with suitable gaskets and
sealant to eliminate any possible leakage at these locations;

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c) For testing of MCT plug, a second MCT plug would be installed

at the other side of the CD wall;

d) To pack the second MCT in the same configuration as the test

MCT, except that additional tubings shall be provided in the
second MCT for installation of pressure gauge and pumping of
air into the void space between the 2 nos. MCT frames;

e) To pressurise the void space between the two nos. MCTs to

minimum 2 bar. The pressure shall be maintained for ½ hour;

f) To apply soap solution on the outer surface of the MCT frames,

insert/spare blocks, and compression units of the test MCT. A
visual test for leakage shall be conducted;

g) After the test, the second frame shall be removed.

7.6.3 Test requirements

A random test shall be conducted on the installed MCTs in each CD

shelter. The MCTs in the shelter shall be arranged in groups of
maximum 100 MCTs. One no. MCT shall be randomly selected from
each group for testing.

Each group of MCTs would be accepted if the selected MCT passes the
leakage test. If the selected MCT fails the leakage test, another three
MCTs shall be randomly selected from the same group for testing. If all
the three MCTs pass the leakage test, the group of MCTs would be
accepted and rectification works shall be carried out for the failed MCT.
In an event when any one of the three MCTs fails the leakage test,
rectification works shall be carried out for the entire group of MCTs, and
the testing procedure would be repeated after the rectification works.

Contractor shall propose rectification procedures for Engineer’s

acceptance.

7.7 Submission requirements of multi-cable transits

7.7.1 The contractors shall make submission on the selection and installation
of the MCTs for the Engineer’s approval prior to commencement of
works.

7.7.2 The submission shall include the followings:

a) Catalogues and material specifications of products from MCTs

manufacturers/ suppliers;

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b) Detailed drawings of all components of the MCTs, including the

frame, fishtails, stay plate, compression unit, filler block, insert
block, etc.;

c) Blast test certificate/report from an independent test agency;

d) Gas-tightness test certificate/report from an independent test

agency;

e) Ageing test report from an independent test agency;

f) Method statement for installation of MCTs;

g) Workmanship specifications;

h) Layout and elevation plans showing the designation numbers,

locations and setting-outs of the MCTs at various CD bounds of
protection;

i) MCT schedule that summarises the MCT designation nos,

location of MCTs, type/size of MCT frames, type/size/quantity of
services routing through the MCTs, spare capacity, etc;

j) MCT filling plans that illustrate the types, sizes and configuration
of services routing through each MCT frame;

j) On-site test procedures;

k) Job references.

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7.8 Services penetration details

7.8.1 General

Pipes, cables, conduits and ducts provide essential life-supporting

functions in a shelter. Wherever they cross the bounds of protection, the
penetration details must comply with the protective requirements
governed by the respective bounds of protection.

Table 7.2 lists the possible options of penetration details and refers to
the typical penetration details shown in Fig's 7.3-1 to 7.3-12.
Fig 7.2 indicates corresponding example locations on an example
shelter layout.

Sealant used at the CD bounds of protection shall be of approved

types.

All services penetration details shall comply with the standard

penetration details shown hereunder. Alternatives require the approval
of Engineer.

Avoid penetrations through the bounds of protection wherever possible.

In particular, avoid multiple penetrations by the same service.

7.8.2 Provision of isolation valves on water pipes at CD bounds of protection

For any water pipe penetrating through a CD bound of blast & gas
protection / bound of blast protection / bound of gas protection, an
isolation valve shall be provided on the water pipe in the zone of blast &
gas protection / zone of blast protection / zone of gas protection
respectively just before pipe penetration through the bound of
protection. Please refer to Figure 7.1-1 for illustration.

All isolation valves shall be easily accessible.

7.8.3 Provision of removable short pipe sections on dry pipes at CD bounds

of protection

Any dry pipe penetrating through a CD bound of blast & gas protection /
bound of blast protection / bound of gas protection shall be provided
with a removable short pipe section in the zone of blast & gas protection
/ zone of blast protection / zone of gas protection respectively just
before pipe penetration through the bound of protection. During
conversion to CD operations, the pipe section shall

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be removed and the penetrating pipe closed by a end cap using

mechanical grooved coupling.

The end cap must be secured by a link chain to the CD boundary

wall/slab. The removable pipe sections and the mechanical quick
couplings with end caps shall be easily accessible.

Please refer to Figure 7.1-2 for illustration.

Figure 7.1-1 Provision of isolation valve on water pipe penetrating

through CD bound of protection

Figure 7.1-2 Provision of removable short pipe section on dry pipe

penetrating through CD bound of protection

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7.8.4 Selection procedure

Each individual service penetration detail for a particular project must

be planned in the following manner:-

a) Identify the type of bounds of protection through which the

particular service is penetrating.
(Fig 7.2 and Table 7.2 under "location of service penetration")

b) Determine the type of service (pipe, cable, etc.).

c) Choose one of the available details illustrated in the reference

Figures suitable for that type of service.

d) Design the fixation details (flanges, bolts, if any) for a static

equivalent shock load (SEL) of 15 g's (Section 15).

e) Design the provision of isolation valves and removable short pipe

sections with end caps and mechanical quick couplings on pipes
penetrating through the CD bounds of protection.

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Figure 7.2: Services penetrating through the bounds of protection

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Table 7.2 : Standardized services penetration details

Location of Type Description Reference Notes

service penetration of service of details figures

Bounds of blast Pipes Cast-in Details 1a, b Puddle flanges

protection (weldable and or Figures are optional
(iii) non-weldable) pressure-grouted 7.3-1, -2

Details 2a; b
Cables MCT, cast-in Figures
& 7.3-3, -4
Example 1, conduits
Figure 7.2 MCT, core-drilled Detail 3 Requires Engineer's
Figures 9.3-5 approval

Bounds of Pipes Cast-in Detail 4 Puddle flanges

blast & gas protection (weldable) or Figure 7.3-6 mandatory
(iv) pressure-grouted

Pipes MCT, cast-in Detail 2a

(non-weldable ) Figure 7.3-3

MCT, core-drilled Detail 3 Requires Engineer's

Figure 7.3-5 approval

Cables MCT, cast-in Details 2a; b

& conduits Figures
7.3-3, -4
Example 2,
Figure 7.2 MCT, core-drilled Detail 3 Requires Engineer's
Figure 7.3-5 approval

Pipes Cast-in Detail 4 Puddle flanges

weldable or Figure 7.3-6 mandatory
pressure-grouted
Flange plate with Detail 5
Bounds of expansion anchor Figure 7.3-7
gas protection bolts
(v)
Pipes MCT, cast-in Detail 2a
weldable Figure 7.3-3
&
MCT, core-drilled Detail 3 Figure Requires Engineer's
7.3-5 approval
non-weldable

MCT, surface- Detail 6 Requires Engineer's

mounted Figure 7.3-8 approval

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Table 7.2 : Standardized services penetration details (cont'd)

Location of Type Description Reference Notes

service penetration of service of details Figures

Cables MCT, cast-in Details 2a;-b

& Figures
conduits 7.3-3,-4
MCT, core-drilled Detail 3 Requires Engineer's
Figure 7.3-5 approval

MCT, surface Detail 6 Requires Engineer's

Bounds of mounted Figure 7.3-8 approval

gas protection
(v) Ducts Welded flange Detail 7
(Weldable) plate with Figure 7.3-9
expansion anchor
bolts

Ducts Riveted flange Detail 8

(Non- plate with Figure
Example 3, weldable) expansion anchor 7.3-10
Figure 7.2 bolts

Pipes
Air-tight boundary (weldable and Details 1 to 8
of AHU-intake plenum non-weldable) Same details as Fig's 9.3-1
(AIP) & bounds of gas to 9.3-10
cables & protection
conduits

Ducts Welded or Details 7 & 8

(weldable riveted flanges, Fig 7.3-9
& non- Fig 7.3-10
weldable)
Flexible canvas Detail 9
Example 4; connection Figure
Figure 7.2 7.3-11

Bounds of direct hit Pipes Cast-in Details 1a, -b Requires Engineer's

protection (weldable or Figure approval
air-backed members & pressure-grouted 7.3-1, -2
(ii) non-weldable)

Bounds of direct hit Pipes Cast-in Detail 10 Requires Engineer's

protection (Weldable or Figure
approval
Earth-backed members & Pressure -grouted 7.3-12
(ii) non-weldable)
Example 5
Figure 7.2

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7.8.4 Standard penetration details

Figure 7.3-1: Detail 1a.

Cast-in weld able (or non-weldable) pipes

First stage reinforced concrete with

block-out for future pipe

Pressure grouting (Strength equal or

superior to reinforced concrete)

Figure 7.3-2: Detail 1b

Pressure-grouted weldable (or non-weldable) pipes

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Tie bars to be welded to reinforcement

Outside

Cables, conduit
(For conduits, see sketch below)

Rubber blocks

BLAST Blast, gas and air tight walls and slabs

SIDE

Figure 7.3-3: Detail 2a.

Cast-in MCT for pipes & cables

Tie bars welded to

Filled with sealer compound reinforcement THREAD
SLEEVE BOX
CONDUIT SLEEVE MCT

Flexible
Rubber Block conduit
BLAST SIDE

Conduit box filled

with sealer compound

Figure 7.3-4: Detail 2b

Cast-in MCT for conduit

May 2008
 MW/7/22

MCT

Core drill hole

Cables, pipes, conduits

Rubber block
BLAST
SIDE

Figure 7.3-5: Detail 3

Core-drilled MCT for cables, pipes & conduits

Weld able pipes

Figure 7.3-6: Detail 4

Cast-in or pressure-grouted weld able Pipes

May 2008
 MW/7/23

Sealant
Welded flange
Void (or grout)

Welded pipe

Expansion anchor
Reinforced concrete wall/ slab

Figure 7.3-7: Detail 5

Weldable pipe with flange and expansion anchor bolts

Sealant

Edge distance
CD approved to suit anchor bolt
anchor bolt

Rubber block

MCT frame
Edge distance
to suit anchor bolt
Sealant

Figure 7.3-8: Detail 6

Surface-mounted MCT for pipes, cables & conduits

May 2008
 MW/7/24

Sealant

Welded flange Insulation (optional)

anchor bolt

Rubber block Metal duct

(round or rectangle)
Expansion Anchor

Sealant

Figure 7.3-9: Detail 7

Weldable duct with flange and expansion anchor bolts

Expansion anchor for reinforced

concrete wall
Insulation Or
(optional) bolts and nuts for gas-tight shock-proof
light weight partitions

Angle cleats with bolts or rivets

Rectangle metal duct

Sealant

Figure 7.3-10: Detail 8

Non-weldable duct with riveted/bolted flanges
` and expansion anchor bolts

May 2008
 MW/7/25

Expansion anchor for reinforced

concrete wall
Flexible canvas Or
bolts and nuts for gas-tight shock-proof
light weight partitions

Angle cleats and flats with bolts

or rivets
Rectangle metal duct
Sealant

Figure 7.3-11: Detail 9

Duct with flexible canvas connection

SECTION
External wall

Pressure grouting

Stop valve

Nominal Test Pressure 〈 10 bar

Figure 7.3-12: Detail 10

Penetration of pipes through earth-backed
walls

May 2008