04/10/12 10:25:51 31KTB600_001

This manual should be considered a permanent part of the scooter and should remain with
the scooter when it is resold.

This publication includes the latest production information available before printing. Honda
Motor Co., Ltd. reserves the right to make changes at any time without notice and without
incurring any obligation.

No part of this publication may be reproduced without written permission.

2004 Honda Motor Co., Ltd.

04/10/12 10:25:54 31KTB600_002

2005
Honda PS250
BIG RUCKUS
OWNER’S MANUAL
04/10/12 10:26:01 31KTB600_003

Introduction
Congratulations on choosing your Honda We also recommend that you read this
scooter. owner’s manual before you ride. It’s full
of facts, instructions, safety information,
When you own a Honda, you’re part of a and helpful tips. To make it easy to use,
worldwide family of satisfied customers the manual contains a detailed list of
− people who appreciate Honda’s topics at the beginning of each section,
reputation for building quality into every and both an in-depth table of contents and
product. an index at the back of the book.

Before riding, take time to get acquainted As you read this manual, you will find
with your scooter and how it works. To information that is preceded by a
protect your investment, we urge you to symbol. This information is
take responsibility for keeping your intended to help you avoid damage to your
scooter well maintained. Scheduled Honda, other property, or the environment.
service is a must, of course. But it’s just as
important to observe the break-in
guidelines, and perform all pre-ride and
other periodic checks detailed in this
manual.

Introduction
04/10/12 10:26:08 31KTB600_004

Introduction
Read the Warranties Booklet (page 197 ) You may also want to visit our website at
thoroughly so you understand the www.honda.com.
coverages that protect your new Honda
and are aware of your rights and Happy riding!
responsibilities.
California Proposition 65 Warning
If you have any questions, or if you ever WARNING: This product contains or
need special service or repairs, remember emits chemicals known to the State of
that your Honda dealer knows your California to cause cancer and birth
scooter best and is dedicated to your defects or other reproductive harm.
complete satisfaction.

Please report any change of address or

ownership to your Honda dealer so we
will be able to contact you concerning
important production information.

Introduction
04/10/12 10:26:14 31KTB600_005

A Few Words About Safety

Your safety, and the safety of others, is very important. And operating this scooter safely is
an important responsibility.

To help you make informed decisions about safety, we have provided operating procedures
and other information on labels and in this manual. This information alerts you to potential
hazards that could hurt you or others.

Of course, it is not practical or possible to warn you about all hazards associated with
operating or maintaining a scooter. You must use your own good judgment.

You will find important safety information in a variety of forms, including:

Safety Labels –– on the scooter.

Safety Messages –– preceded by a safety alert symbol and one of three signal words:
DANGER, WARNING, or CAUTION.

These signal words mean:

Safety Messages
04/10/12 10:26:21 31KTB600_006

A Few Words About Safety

You WILL be KILLED or SERIOUSLY HURT if you
don’t follow instructions.

You CAN be KILLED or SERIOUSLY HURT if you don’t

follow instructions.

You CAN be HURT if you don’t follow instructions.

Safety Headings –– such as Important Safety Reminders or Important Safety Precautions.

Safety Section –– such as Scooter Safety.

Instructions –– how to use this scooter correctly and safely.

This entire manual is filled with important safety information –– please read it carefully.

Safety Messages
04/10/12 10:26:30 31KTB600_007

Contents
These pages give an overview of the Before Riding ...................................... 23
contents of your owner’s manual. The first The importance of wearing a helmet
page of each section lists the topics and other protective gear, how to make
covered in that section. sure you and your scooter are ready to
ride, and important information about
Scooter Safety ..................................... 1 loading.
Important safety information you
should know, plus a look at the safety- Basic Operation & Riding ................. 41
related labels on your scooter. How to start and stop the engine, shift
gears, and brake. Also, riding
Instruments & Controls ..................... 9 precautions and important information
The location and function of indicators about riding with a passenger or cargo.
and controls on your scooter and
operating instructions for various
controls and features.

Contents
04/10/12 10:26:45 31KTB600_008

Contents
Servicing Your Honda ....................... 63 Technical Information ....................... 173
Why your scooter needs regular ID numbers, technical specifications,
maintenance, what you need to know and other technical facts.
before servicing your Honda, an owner
maintenance schedule, and instructions Consumer Information ...................... 193
for specific maintenance and Information on warranties, emission
adjustment items. controls, how to get Honda service
manuals, and...
Tips ....................................................... 145 ‘‘Reporting Safety Defects’’ ......... 202
How to store and transport your scooter
and how to be an environmentally- Table of Contents ............................... 204
responsible rider. Sequential listing of topics in this
owner’s manual.
Taking Care of the Unexpected ........ 153
What to do if you have a flat tire, your Index..................................................... 208
engine won’t start, etc.
Quick Reference
Handy facts about fuel, engine oil, tire
sizes, and air pressures.

Contents
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04/10/12 10:26:52 31KTB600_010

Scooter Safety
This section presents some of the most Important Safety Information .................. 2
important information and Accessories & Modifications ................... 5
recommendations to help you ride your Safety Labels ............................................ 7
scooter safely. Please take a few moments
to read these pages. This section also
includes information about the location of
safety labels on your scooter.

Scooter Safety 1
04/10/12 10:26:57 31KTB600_011

Important Safety Information

Your scooter can provide many years of Always Wear a Helmet
service and pleasure−if you take It’s a proven fact: helmets significantly
responsibility for your own safety and reduce the number and severity of head
understand the challenges you can meet injuries. So always wear an approved
while riding. motorcycle helmet and make sure your
passenger does the same. We also
There is much that you can do to protect recommend that you wear eye protection,
yourself when you ride. You’ll find many sturdy boots, gloves, and other protective
helpful recommendations throughout this gear (page 24 ).
manual. The following are a few that we
consider most important.

2 Scooter Safety
04/10/12 10:27:03 31KTB600_012

Important Safety Information

Take Time to Learn & Practice Always pay attention to other vehicles
Even if you have ridden other scooters, around you, and do not assume that other
take time to become familiar with how drivers see you. Be prepared to stop
this scooter works and handles. Practice in quickly or make an evasive maneuver. For
a safe area until you build your skills and other riding tips, see the booklet, You and
get accustomed to the scooter’s size and Your Motorcycle: Riding Tips and
weight. Practice Guide, which came with your
new scooter (USA only).
Because many accidents involve
inexperienced or untrained riders, we urge Make Yourself Easy to See
all riders to take a certified course Some drivers do not see scooters because
approved by the Motorcycle Safety they are not looking for them. To make
Foundation (MSF). See page 26 . yourself more visible, wear bright
reflective clothing, position yourself so
Ride Defensively other drivers can see you, signal before
The most frequent scooter collision turning or changing lanes, and use your
happens when a car turns left in front of a horn when it will help others notice you.
scooter. Another common situation is a car
moving suddenly into your lane.

Scooter Safety 3
04/10/12 10:27:10 31KTB600_013

Important Safety Information

Ride within Your Limits Keep Your Honda in Safe Condition
Pushing limits is another major cause of It’s important to keep your scooter
scooter accidents. Never ride beyond your properly maintained and in safe riding
personal abilities or faster than conditions condition. To help avoid problems, inspect
warrant. Remember that alcohol, drugs, your scooter before every ride and
fatigue, and inattention can significantly perform all recommended maintenance.
reduce your ability to make good Never exceed load limits (page 32 ), and
judgments and ride safely. do not modify your scooter (page 6 ) or
install accessories that would make your
Don’t Drink and Ride scooter unsafe (page 5 ).
Alcohol and riding don’t mix. Even one
drink can reduce your ability to respond to
changing conditions, and your reaction
time gets worse with every additional
drink. So don’t drink and ride, and don’t
let your friends drink and ride either.

4 Scooter Safety
04/10/12 10:27:17 31KTB600_014

Accessories & Modifications

Modifying your scooter or using non-
Honda accessories can make your scooter Accessories
unsafe. Before you consider making any
modifications or adding an accessory, be We strongly recommend that you use only
sure to read the following information. genuine Honda accessories that have been
specifically designed and tested for your
scooter. Because Honda cannot test all
other accessories, you must be personally
Improper accessories or responsible for proper selection,
modifications can cause a crash in installation, and use of non-Honda
which you can be seriously hurt or accessories.
killed. Check with your Honda dealer for
assistance and always follow these
Follow all instructions in this guidelines:
owner’s manual regarding Make sure the accessory does not
accessories and modifications. obscure any lights, reduce ground
clearance and lean angle, limit
suspension travel or steering travel, alter
your riding position, or interfere with
operating any controls. (cont’d)

Scooter Safety 5
04/10/12 10:27:24 31KTB600_015

Accessories & Modifications

Do not add any electrical equipment
that will exceed the scooter’s electrical Modifications
system capacity (page 180 ). A blown
fuse can cause a loss of lights or engine We strongly advise you not to remove any
power (page 166 ). original equipment or modify your scooter
Do not pull a trailer or sidecar with your in any way that would change its design or
scooter. This scooter was not designed operation. Such changes could seriously
for these attachments, and their use can impair your scooter’s handling, stability,
seriously impair your scooter’s handling. and braking, making it unsafe to ride.

Removing or modifying your lights,

exhaust system, emission control system,
or other equipment can also make your
scooter illegal.

6 Scooter Safety
04/10/12 10:27:34 31KTB600_016

Safety Labels
Safety labels on your scooter either warn you of potential hazards that could cause serious
injury or they provide important safety information. Read these labels carefully and don’t
remove them.

If a label comes off or becomes hard to read, contact your Honda dealer for a replacement.

Scooter Safety 7
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Safety Labels

〈For USA〉

〈For Canada〉

8 Scooter Safety
04/10/12 10:27:55 31KTB600_018

Instruments & Controls

This section shows the location of all Component Locations ............................ 10
gauges, indicators, and controls you would Gauges & Indicators ............................... 13
normally use before or while riding your Controls & Features
scooter. Ignition Switch ................................... 17
Start Button ......................................... 18
The items listed on this page are described Engine Stop Switch ............................ 18
in this section. Instructions for other Headlight Dimmer Switch ................. 19
components are presented in other sections Turn Signal Switch ............................. 19
of this manual where they will be most Horn Button ........................................ 20
useful. Tripmeter Reset Knob ........................ 20
Parking Brake Lock............................ 20

Instruments & Controls 9

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Component Locations
speedometer
rear brake fluid reservoir front brake fluid reservoir
fuel gauge
rearview
mirror indicators rearview
mirror

front brake
rear brake lever
lever

engine stop
headlight switch
dimmer switch

turn signal switch

throttle grip

horn button start button

ignition switch

10 Instruments & Controls

04/10/12 10:28:07 31KTB600_020

Component Locations

rear seat lever

battery
rear seat main fuse
fuse box
front seat
parking brake lever
utility box

tool kit
owner’s
manual

oil filler cap/dipstick fuel fill cap

passenger footpeg

Instruments & Controls 11

04/10/12 10:28:13 31KTB600_021

Component Locations
seat lock knob
seat slide lever

helmet holder
front carrier
rear deck

air cleaner

passenger footpeg
coolant reserve tank side stand center stand

12 Instruments & Controls

04/10/12 10:28:20 31KTB600_022

Gauges & Indicators

The gauges and indicators on your scooter (1) speedometer
keep you informed, alert you to possible (2) odometer
problems, and make your riding safer and (3) tripmeter
more enjoyable. Refer to the gauges and (4) fuel gauge
indicators frequently. Their functions are (5) parking brake indicator
described on the following pages. (6) coolant temperature indicator
(7) right turn signal indicator
(1) (2) (3) (4) (8) high beam indicator
(9) left turn signal indicator

USA: Odometer & tripmeter read in miles.

(5)
Canada: Odometer & tripmeter read in
kilometers.
(6)

(9) (8) (7)

Instruments & Controls 13

04/10/12 10:28:26 31KTB600_023

Gauges & Indicators

Lamp Check
When applicable, the high beam and
parking brake indicators come on when
you turn the ignition switch ON and
remain on until you select the low beam,
release the parking brake lever and begin
riding.

If one of these indicators does not come

on when it should, have your Honda dealer
check for burned-out bulbs or other
problems.

14 Instruments & Controls

04/10/12 10:28:37 31KTB600_024

Gauges & Indicators

1 speedometer Shows riding speed in miles per hour.

2 odometer Shows the total miles ridden.

3 tripmeter Shows the number of miles ridden since you last

reset the meter. To zero (0) the tripmeter, turn the
tripmeter reset knob.

4 fuel gauge Shows the approximate fuel supply available. At F

(Full), the fuel tank capacity including reserve is:
3.17 US gal (12.0 )
When the gauge needle first points to E (Empty), refill
the tank as soon as possible. At E there is:
0.53 US gal (2.0 )

5 parking brake indicator Lights as a reminder that you have not released the
(red) parking brake lever.

Instruments & Controls 15

04/10/12 10:28:47 31KTB600_025

Gauges & Indicators

6 coolant temperature Lights when the coolant is over the specified
indicator (red) temperature. If the indicator comes on, pull safely to
the side of the road. See pages 164 − 165 for
instructions and cautions.

7 right turn signal indicator Flashes when the right turn signal operates.
(amber)

8 high beam indicator Lights when the headlight is on high beam.

(blue)

9 left turn signal indicator Flashes when the left turn signal operates.
(amber)

16 Instruments & Controls

04/10/12 10:28:59 31KTB600_026

Controls & Features

FRONT
Ignition Switch OFF ON

The ignition switch ( 1 ) is used for starting

and stopping the engine (page 43 ) and to
lock the steering for theft prevention (page
58 ). Insert the key and turn it to the right LOCK
for the ON position. Push down on the key
and turn it to the left to the LOCK
(steering lock) position.

Key Position Function

ON Electrical circuits on. (1)
OFF No electrical (1) ignition switch
circuits function.
LOCK No electrical circuits To unlock the steering lock, insert and
(steering function. Locks the push down on the key and turn it to the
lock) steering head. right to the OFF position.

Instruments & Controls 17

04/10/12 10:29:08 31KTB600_027

Controls & Features

Start Button Engine Stop Switch

The start button ( 1 ) is used for starting the RIGHT HANDLEBAR
engine. Pushing the button in starts the (2)
engine. See Starting Procedure, page 44 .

When the start button is pushed, the starter

motor will crank the engine; the headlight (1)
will automatically go out, but the taillight
will stay on. (1) start button OFF
(2) engine stop switch RUN
The starter motor will not operate if the
engine stop switch is in the OFF position The engine stop switch ( 2 ) is used to stop
when the start button is pushed. the engine in an emergency. To operate,
push the switch to the OFF position. The
The electric starter will only work when switch must be in the RUN position to
the rear brake lever is pulled in and the start the engine, and it should normally
side stand is up. remain in the RUN position even when the
engine is OFF.

18 Instruments & Controls

04/10/12 10:29:16 31KTB600_028

Controls & Features

If your scooter is stopped with the ignition
switch ON and the engine stop switch Turn Signal Switch
OFF, the headlight and taillight will
remain on, resulting in battery discharge. The turn signal switch ( 2 ) is used to signal
a turn or a lane change. To operate, move
Headlight Dimmer Switch the switch all the way in the proper
direction and release it. The appropriate
The headlight dimmer switch ( 1 ) is used turn signal lights will start blinking. To
to change between the high and low beams cancel the light, push the switch in.
of the headlight. To operate, turn the
switch to HI for high beam, LO for low (1)
beam.
(2)

(3)

(1) headlight dimmer switch HI

(2) turn signal switch LO
(3) horn button

Instruments & Controls 19

04/10/12 10:29:25 31KTB600_029

Controls & Features

Horn Button Parking Brake Lock

The horn is used to alert other motorists. Be sure the parking brake is applied while
To operate, push the horn button ( 3 ). starting and warming up the engine.
The parking brake lock will not function if
Tripmeter Reset Knob the parking brake is not adjusted properly
(page 123 ).
The tripmeter reset knob (4 ) is used to
reset the tripmeter to zero (0) by turning To Apply the Brake Lock
the knob in the direction shown. Pull the parking brake lever ( 1 ) down to
lock the rear wheel.
(See illustration on page 21 ).
The parking brake lock will not be applied
if the parking brake is not adjusted
properly (page 123 ).

(4)
(4) tripmeter reset knob

20 Instruments & Controls

04/10/12 10:29:32 31KTB600_030

Controls & Features

To Release the Brake Lock (1)
Release the parking brake lever ( 1 ) by
lightly pulling down on the rear of the
lever.

Before riding, check that the parking

brake indicator is turned OFF and make
sure that the rear brake is fully released so
there is no drag on the rear wheel. ＜ To apply ＞
(1)

＜ To release ＞

(1) parking brake lever

Instruments & Controls 21

04/10/12 10:29:35 31KTB600_031

22 Instruments & Controls

04/10/12 10:29:39 31KTB600_032

Before Riding
Before each ride, you need to make sure Are You Ready to Ride？ ...................... 24
you and your Honda are both ready to ride. Protective Apparel .............................. 24
To help get you prepared, this section Rider Training .................................... 26
discusses how to evaluate your riding Is Your Scooter Ready to Ride？ .......... 28
readiness, what items you should check on Pre-ride Inspection ............................. 28
your scooter, and adjustments to make for Load Limits & Guidelines...................... 31
your comfort, convenience, or safety. This Loading ............................................... 31
section also includes important Load Limits ........................................ 32
information about loading. Loading Guidelines ............................ 33
Cargo Compartments.............................. 34
Front Carrier ....................................... 34
Rear Deck ........................................... 35
Utility Box .......................................... 36
Comfort & Convenience ........................ 37
Seat Operation .................................... 37
Rear Seat Operation ........................... 39

Before Riding 23
04/10/12 10:29:50 31KTB600_033

Are You Ready to Ride?

Before you ride your scooter for the first If you must carry an extra helmet while
time, we urge you to: riding, use a commercially-available
Read this owner’s manual. elastic cord, strap, or net to secure the
Make sure you understand all the safety helmet to the seat.
messages.
Know how to operate all the controls. Protective Apparel
Before each ride, be sure: For your safety, we strongly recommend
You feel well and are in good physical that you always wear an approved
and mental condition. motorcycle helmet, eye protection, boots,
You are wearing an approved gloves, long pants, and a long-sleeved
motorcycle helmet (with chin strap shirt or jacket whenever you ride.
tightened securely), eye protection, and Although complete protection is not
other protective clothing. possible, wearing proper gear can reduce
You don’t have any alcohol or drugs in the chance of injury when you ride.
your system. Following are suggestions to help you
choose the proper gear.
Make sure your passenger is ready to ride,
too, and is wearing proper gear including a
helmet.

24 Before Riding
04/10/12 10:29:59 31KTB600_034

Are You Ready to Ride?

Helmets and Eye Protection
Your helmet is your most important piece
of riding gear because it offers the best Not wearing a helmet increases
protection against head injuries. A helmet the chance of serious injury or
should fit your head comfortably and death in a crash.
securely. A bright-colored helmet and
reflective strips can make you more Be sure you and your passenger
noticeable in traffic. always wear a helmet, eye
protection, and other protective
An open-face helmet offers some apparel when you ride.
protection, but a full-face helmet offers
more. Regardless of the style, look for a
DOT (Department of Transportation) Additional Riding Gear
sticker in any helmet you buy (USA only). In addition to a helmet and eye protection,
Always wear a face shield or goggles to we also recommend:
protect your eyes and help your vision. Sturdy boots with non-slip soles to help
protect your feet and ankles.
Leather gloves to help protect your
hands.
(cont’d)

Before Riding 25
04/10/12 10:30:06 31KTB600_035

Are You Ready to Ride?

A motorcycle riding suit or jacket for We urge all riders to take a certified
comfort as well as protection. course approved by the Motorcycle Safety
Bright-colored and reflective clothing Foundation (MSF). New riders should
can help make you more noticeable in start with the basic course, and even
traffic. Avoid loose clothes that could experienced riders will find the advanced
get caught on any part of your scooter. course beneficial. For information about
the MSF training course nearest you, call
the national toll-free number: (800) 446-
Rider Training 9227.

Developing your riding skills is an on- Other riding tips can be found in the
going process. Even if you have ridden Riding Tips booklet that came with your
other scooters, take time to become scooter (USA only).
familiar with how this scooter works and
handles. Practice riding the scooter in a
safe area to build your skills. Do not ride
in traffic until you get accustomed to the
scooter’s controls, and feel comfortable
with its size and weight.

26 Before Riding
04/10/12 10:30:11 31KTB600_036

Are You Ready to Ride?

ALWAYS wear a helmet. Clothes should be close-fitting.

You should also wear a face shield or goggles.

Wear gloves.

Wear bright or reflective clothing.

Boots should be close-fitting, have low heels and offer ankle protection.

Before Riding 27
04/10/12 10:30:19 31KTB600_037

Is Your Scooter Ready to Ride?

Before each ride, it’s important to inspect
your scooter and make sure any problem Pre-ride Inspection
you find is corrected. A pre-ride
inspection is a must, not only for safety, Check the following items before you get
but because having a breakdown, or even on the scooter:
a flat tire, can be a major inconvenience.
Tires & Look at the tires. If a tire
Wheels appears low, use an air pressure
gauge to check its pressure. Also
Improperly maintaining this look for signs of excessive wear
scooter or failing to correct a (page 126 ) or damage to the
problem before riding can cause a tires and wheels.
crash in which you can be
seriously hurt or killed.

Always perform a pre-ride

inspection before every ride and
correct any problems.

28 Before Riding
04/10/12 10:30:28 31KTB600_038

Is Your Scooter Ready to Ride?

Leaks, Walk around your scooter If you are carrying a passenger or cargo,
Loose and look for anything that also check the following:
Parts appears unusual, such as a
leak or loose cable. Load Limits Make sure you do not
exceed the load limits
Lights Make sure the headlight, (page 32 ).
brakelight, taillight, and
turn signals are working Cargo Check that all cargo is
properly. secure.

Before Riding 29
04/10/12 10:30:38 31KTB600_039

Is Your Scooter Ready to Ride?

Check these items after you get on the If you haven’t ridden the scooter in over a
scooter: week, you should also check other items,
such as the oil level and other fluids. See
Throttle Rotate the throttle to check Periodic Maintenance (page 70 ).
it moves smoothly without Periodic maintenance should also be done
binding. at least once a month, no matter how often
you ride.
Brakes Pull the front and rear
brake levers to check that Remember, be sure to take care of any
they operate normally. problem you find, or have your Honda
dealer correct it before you ride.
Indicators Turn the ignition on and
check for normal operation
of the gauges and
indicators (page 13 ).

30 Before Riding
04/10/12 10:30:44 31KTB600_040

Load Limits & Guidelines

Your scooter has been designed to carry
you and one passenger. When you carry a Loading
passenger, you may feel some difference
during acceleration and braking. But so How much weight you put on your scooter,
long as you keep your scooter well- and how you load it, are important to your
maintained, with good tires and brakes, safety. Anytime you ride with a passenger
you can safely carry loads within the or cargo, you should be aware of the
given limits and guidelines. following information.

However, exceeding the weight limit or

carrying an unbalanced load can seriously
impair your scooter’s handling, braking, Overloading or improper loading
and stability. Non-Honda accessories, can cause a crash and you can be
improper modifications, and poor seriously hurt or killed.
maintenance can also reduce your safety
margin. Follow all load limits and other
loading guidelines in this manual.

Before Riding 31
04/10/12 10:30:56 31KTB600_041

Load Limits & Guidelines

The weight of added accessories will
Load Limits reduce the maximum cargo weight you
can carry.
Following are the load limits for your
scooter: rear deck:
weight limit − 45 lbs (20 kg)
maximum weight capacity:
front carrier:
322 lbs (146 kg)
weight limit − 6.6 lbs (3.0 kg)
331 lbs (150 kg) (Canada only)
includes the weight of the rider,
passenger, all cargo, and all accessories.

maximum cargo weight:

54.6 lbs (24.5 kg)
includes following maximum
compartment weights:
front carrier: 6.6 lbs (3.0 kg)
rear deck: 45 lbs (20 kg)
utility box: 3 lbs (1.5 kg) utility box:
weight limit − 3 lbs (1.5 kg)

32 Before Riding
04/10/12 10:31:06 31KTB600_042

Load Limits & Guidelines

Follow these guidelines whenever you
Loading Guidelines carry a passenger or cargo:
Check that both tires are properly
Your scooter is primarily intended for inflated, and that pressure in the rear
transporting you and a passenger. You tire is increased to suit the load (page
may wish to secure a jacket or other small 124 ).
items to the seat when you are not riding To prevent loose items from creating a
with a passenger. hazard, make sure that all cargo is tied
down securely before you ride.
If you wish to carry more cargo, check Place cargo weight as low and close to
with your Honda dealer for advice, and be the center of your scooter as possible.
sure to read the information regarding Balance cargo weight evenly on both
accessories on page 5 . sides.

Improperly loading your scooter can

affect its stability and handling. Even if
your scooter is properly loaded, you
should ride at reduced speeds and never
exceed 70 mph (112 km/h) when carrying
cargo.

Before Riding 33
04/10/12 10:31:14 31KTB600_043

Cargo Compartments

Front Carrier
(1)
The front carrier ( 1 ) is designed to carry
up to 6.6 lbs (3.0 kg).

However, regardless of front carrier

capacity, be sure you do not exceed the
maximum load and cargo weight limits.

Also make sure that any cargo loaded on

the front carrier does not block the turn
signals or headlight.
(2)

(1) front carrier

(2) hooks

34 Before Riding
04/10/12 10:31:22 31KTB600_044

Cargo Compartments

Rear Deck (1)

The rear deck is located below the rear

seat.

The rear deck ( 1 ) is designed to carry up

to 45 lbs (20 kg).

However, regardless of rear deck capacity,

be sure you do not exceed the maximum
load and cargo weight limits.
(2)
To use the rear deck, pull up the rear seat (1) rear deck
(page 39 ). (2) hooks

Before Riding 35
04/10/12 10:31:32 31KTB600_045

Cargo Compartments
To Close the Utility Box
Utility Box Insert the ignition key and close the utility
box cover.
The utility box ( 1 ) may be used to store Turn the ignition key counterclockwise to
lightweight items. Do not carry more than lock the utility box.
the maximum weight limit. Remove the ignition key.

maximum weight limit: Make sure the cover is closed securely.

6.6 lbs (3.0 kg) RIGHT SIDE
(1)
The owner’s manual (and other
documents) should be stored in the
document bag provided in the utility box.

Be careful not to flood this area when

washing your scooter.

To Open the Utility Box (2)

Insert the ignition key (2) and turn it (1) utility box
clockwise. (2) ignition key

36 Before Riding
04/10/12 10:31:42 31KTB600_046

Comfort & Convenience

Seat Operation
The seating position can be adjusted to
your preference. There are 10 positions
available.

Seat Slide Adjustment

1. Park your scooter on its center stand on
a firm, level surface.
2. Insert the ignition key (1) into the front
seat lock (2) and turn it clockwise to
unlock the seat.
3. Pull the seat slide lever (3) while sliding
the seat to adjust its position.
(1) (2) (3)

To avoid possible damage to the seat (1) ignition key

rail, do not adjust the seat position with (2) seat lock
a passenger sitting on the rear seat. (3) seat slide lever (cont’d)

Before Riding 37
04/10/12 10:31:47 31KTB600_047

Comfort & Convenience

4. Release the seat slide lever and make
sure the seat is locked securely.
5. Turn the ignition key counterclockwise
to lock the seat and then remove the
ignition key.

38 Before Riding
04/10/12 10:32:02 31KTB600_048

Comfort & Convenience

3. Pull the rear seat lever (4 ) up and lift
Rear Seat Operation the rear seat until it stops.
4. Release the rear seat lever and make
Raising the Rear Seat sure the rear seat is locked securely.
1. Park your scooter on its center stand on 5. Turn the ignition key counterclockwise
a firm, level surface. to lock the rear seat and then remove
2. Insert the ignition key ( 1 ) into the rear the ignition key.
seat lock ( 2 ) and turn it clockwise to
unlock the rear seat ( 3 ). Lowering the Rear Seat
1. Park your scooter on its center stand on
(3) a firm, level surface.
2. Insert the ignition key into the rear seat
lock and turn it clockwise to unlock the
rear seat.
(2) 3. Pull the rear seat lever up and lower the
seat, taking care to keep your hands
(1) clear.
(4)
(1) ignition key (3) rear seat
(2) rear seat lock (4) rear seat lever (cont’d)

Before Riding 39
04/10/12 10:32:06 31KTB600_049

Comfort & Convenience

Lowering the rear seat roughly can cause

damage to the rear seat and rear deck.

4. Release the rear seat lever and turn the

ignition key counterclockwise to lock
the rear seat and then remove the
ignition key. The ignition key will not
turn if the rear seat is not completely
down.

40 Before Riding
04/10/12 10:32:13 31KTB600_050

Basic Operation & Riding

This section gives basic riding instructions, Safe Riding Precautions ......................... 42
including how to start and stop your Starting & Stopping the Engine ............. 43
engine, and how to use the throttle and Preparation .......................................... 43
brakes. It also provides important Starting Procedure .............................. 44
information on riding with a passenger or How to Stop the Engine ..................... 47
cargo. Riding...................................................... 48
Braking ................................................... 55
To protect your new engine and enjoy Parking .................................................... 57
optimum performance and service life, Riding with a Passenger or Cargo .......... 61
refer to Break-in Guidelines (page 183 ).

For information about carburetor

adjustment for riding at high altitude, see
page 184 .

To protect the catalytic converter in your

scooter’s exhaust system, avoid extended
idling and the use of leaded gasoline.

Basic Operation & Riding 41

04/10/12 10:32:18 31KTB600_051

Safe Riding Precautions

Before riding your scooter for the first
time, please review the Scooter Saf ety
section beginning on page 1, and the
Bef ore Riding section beginning on page
23 .

Even if you have ridden other scooters,

take time to become familiar with how
this scooter works and handles. Practice in
a safe area until you build your skills and
get accustomed to the scooter’s size and
weight.

Make sure flammable materials such as

dry grass or leaves do not come in contact
with the exhaust system when riding,
idling, or parking your scooter.

42 Basic Operation & Riding

04/10/12 10:32:27 31KTB600_052

Starting & Stopping the Engine

Always follow the proper starting Do not use the electric starter for more
procedure described below. than 5 seconds at a time. Release the start
button for approximately 10 seconds
For your safety, avoid starting or operating before pressing it again.
the engine in an enclosed area such as a
garage. Your scooter’s exhaust contains Operate the starter button for slightly
poisonous carbon monoxide gas which can longer than usual without opening the
collect rapidly in an enclosed area and throttle if the scooter has been left
cause illness or death. standing for a long time or when the fuel
tank has just been refilled.
Your scooter is equipped with a side stand
ignition cut-off system. If the side stand is Preparation
down––the engine cannot be started.
Before starting, insert the key, turn the
This scooter has an automatic fuel valve ignition switch ON, and confirm the
and choke; there is no manual operation. following:
The engine stop switch is set to RUN.

Basic Operation & Riding 43

04/10/12 10:32:38 31KTB600_053

Starting & Stopping the Engine

4. Lock the rear wheel by squeezing the
Starting Procedure rear brake lever (2 ) and setting the
parking brake lever ( 3 ).
1. Place the scooter on its center stand.
2. Make sure the engine stop switch is at
RUN.
3. Turn the ignition switch ( 1 ) ON. Contact with the spinning rear
wheel can cause you to be hurt.
BELOW HANDLEBAR
Set the parking brake when the
ON scooter is on its center stand.
(1)

The electric starter will only work when

the rear brake lever is pulled in and the
side stand is up.

(1) ignition switch

44 Basic Operation & Riding

04/10/12 10:32:46 31KTB600_054

Starting & Stopping the Engine

LEFT HANDLEBAR 5. With the throttle closed, push the start
button ( 4 ). Release the start button as
(2) soon as the engine starts.

(2) rear brake lever

(3)
PUSH

(4)

(4) start button

(3) parking brake lever (cont’d)

Basic Operation & Riding 45

04/10/12 10:32:55 31KTB600_055

Starting & Stopping the Engine

6. Be sure to keep the throttle ( 5 ) closed If You Cannot Restart a Warm Engine
and the rear brake locked while starting 1. Place the scooter on its center stand,
and warming up the engine. squeeze the rear brake lever, and set the
7. Allow the engine to warm up before parking brake lock (page 20 ).
riding (see Riding, page 48 ). 2. Open the throttle ( 5 ) 1/8 − 1/4 turn
while starting the engine.
Do not ‘‘blip’’ (rapidly open and close)
the throttle. This action may cause the
scooter to move forward suddenly.
1/8
1/4
CLOSED

(5)
(5)
(5) throttle (5) throttle

46 Basic Operation & Riding

04/10/12 10:33:02 31KTB600_056

Starting & Stopping the Engine

Emergency Engine Stop
How to Stop the Engine To stop the engine in an emergency, use
the engine stop switch. To operate, press
Normal Engine Stop the switch to the OFF position.
To stop the engine, turn the ignition switch
OFF.

The engine stop switch should normally

remain in the RUN position even when the
engine is OFF.

If your scooter is stopped with the

engine stop switch OFF and the ignition
switch ON, the headlight and taillight
will remain on, resulting in battery
discharge.

Basic Operation & Riding 47

04/10/12 10:33:09 31KTB600_057

Riding
1. To prevent unexpected movement, 2. Stand on the left side of the scooter and
make sure the throttle is closed and the push it forward and off the center stand.
parking brake is locked (page 20 )
before moving the scooter off its center
stand.

(1)

(1) parking brake lever

48 Basic Operation & Riding

04/10/12 10:33:16 31KTB600_058

Riding
3. Mount the scooter from the left side, 4. To unlock the rear wheel, release the
keeping at least one foot on the ground parking brake lever ( 1 ).
to steady the scooter.

(1)

(1) parking brake lever

(cont’d)

Basic Operation & Riding 49

04/10/12 10:33:24 31KTB600_059

Riding
5. Before starting off, indicate your 6. To accelerate, open the throttle ( 2 )
direction with the turn signals, and gradually. The scooter will move
check for safe traffic conditions. Grasp forward.
the handlebars firmly with both hands. Do not blip (rapidly open and close) the
throttle as the scooter will move forward
suddenly.

7. To decelerate, close the throttle.

OPEN
CLOSED

(2)
(2) throttle

50 Basic Operation & Riding

04/10/12 10:33:32 31KTB600_060

Riding
8. To slow the scooter, reduce the throttle
( 2 ) and apply the front ( 3 ) and rear (4 ) CLOSED
brakes together.
Using only one brake reduces stopping
performance.

(2)
(2) throttle

(4) (3)

(3) front brake lever

(4) rear brake lever (cont’d)

Basic Operation & Riding 51

04/10/12 10:33:40 31KTB600_061

Riding
9. When approaching a corner or turn, 10. After completing a turn, open the
slow the scooter by closing the throttle throttle gradually to accelerate the
( 2 ) fully and applying both the front scooter.
(3 ) and rear ( 4 ) brakes at the same
time.
CLOSED

(2)

(4) (3)
(2) throttle (3) front brake (4) rear brake

52 Basic Operation & Riding

04/10/12 10:33:47 31KTB600_062

Riding
11. When descending a steep grade, close
the throttle ( 2 ) fully and apply both the
front ( 3 ) and rear ( 4 ) brakes to slow
the scooter.
Avoid continued use of the brakes,
which may cause the brakes to overheat
and reduce braking efficiency.
(4) (3)
CLOSED

(2)

(2) throttle (3) front brake (4) rear brake (cont’d)

Basic Operation & Riding 53

04/10/12 10:33:52 31KTB600_063

Riding
12. When riding in wet or rainy conditions
or loose surfaces, the ability to
maneuver and stop is reduced. For your
safety:
Exercise extreme caution when
braking, accelerating, or turning.
Ride at slower speeds and allow for
extra stopping distance.
Keep the scooter as upright as
possible.
Use extreme caution when riding
over slippery surface such as railroad
tracks, iron plates, manhole covers,
painted lines, etc.

54 Basic Operation & Riding

04/10/12 10:33:59 31KTB600_064

Braking
Your scooter is equipped with a Combined To slow or stop, apply the front and rear
Braking System. Operating the front brake brake levers smoothly.
lever applies the front brake. Operating
the rear brake lever applies the rear brake Gradually increase braking as you feel the
and a portion of the front brake. For full brakes slowing your speed.
braking effectiveness, use the front and
rear brake levers simultaneously. For support, before coming to a complete
stop, put your left foot down first, then
As a general rule, the front braking system your right foot down.
provides about 70 percent of total stopping
power. Applying the brakes too hard may cause
the wheels to lock and slide, reducing
For full braking effectiveness, use both control of your scooter. If this happens,
the brake levers simultaneously. Using release the brake controls, steer straight
both braking systems will stop your ahead until you regain control, then
scooter faster with greater stability. reapply the brakes more gently.

Basic Operation & Riding 55

04/10/12 10:34:06 31KTB600_065

Braking
When possible, reduce your speed or your safety, exercise extreme caution
complete braking before entering a turn. when braking, accelerating or turning.
Avoid braking or closing the throttle
quickly while turning. Either action may When descending a long, steep grade,
cause one or both wheels to slip and use both brakes intermittently.
reduce your control of your scooter. Continuous brake application can
overheat the brakes and reduce their
Your ability to brake in a turn and to brake effectiveness.
hard in an emergency situation are
important riding skills. We suggest Riding with your hand on either brake
attending a Motorcycle Safety Foundation lever may actuate the brakelight, giving
experienced rider training course a false indication to other drivers. It
(page 26 ) to retain these skills. may also overheat the brakes, reducing
effectiveness.
When riding in wet or rainy conditions, or
on loose surfaces, the ability to maneuver
and stop will be reduced. All of your
actions should be smooth under these
conditions. Rapid acceleration, braking or
turning may cause loss of control. For

56 Basic Operation & Riding

04/10/12 10:34:17 31KTB600_066

Parking
1. Look for a level parking area. If you To lower the center stand, stand on
can’t park on a paved surface, make the left side of the scooter. Hold the
sure the ground surface is firm, left handle grip and the left passenger
especially under the center stand. handrail. Press down on the tip of the
Make sure flammable materials such as stand with your right foot and,
dry grass or leaves do not come in simultaneously, pull up and back.
contact with the exhaust system when If you have to park on a soft surface,
parking your scooter. Refer to Catalytic insert something solid under the stand
Converter, page 190 . for support.
If you must park on a hill, position the
rear tire against the curb at a 45 degree
angle.
2. Use the side or center stand to support
the scooter while parked.
To lower the side stand, use your
foot to guide it down.
Check that the side stand is down all
the way so that the side stand ignition
cut-off system (page 43 ) is activated. USE CENTER STAND
(cont’d)

Basic Operation & Riding 57

04/10/12 10:34:24 31KTB600_067

Parking
3. Use the steering lock, which locks the
handlebar in place. Turn the handlebar LOCK STEERING
all the way to the left or right. Push in
on the ignition key ( 1 ) and turn it to
TO LOCK
LOCK. Remove the key.
(To unlock the steering lock, insert and (1)
(A)
push down on the key and turn it to the
right to the OFF position.)
(B)
(C) (1)

(A)

TO UNLOCK

(1) ignition key (A) push in

(B) turn to lock
(C) turn to unlock

58 Basic Operation & Riding

04/10/12 10:34:32 31KTB600_068

Parking
4. Use the helmet holder ( 2 ), located
below the seat, to secure your helmet UNDER FRONT SEAT
with your scooter.
Remove the front seat (page 84 ).
Remove the helmet holder cable ( 3 ) (2)
from the tool kit (page 82 ) and route (3)
it through the helmet D-rings ( 4 ).
Hook the loops of the holder cable
onto the helmet holder.
Install the front seat.

To remove a helmet, remove the front

seat. Remove the hooks of the holder
cable from the helmet holder. Remove
the cable from the helmet D-rings and (4)
return the cable to the tool kit in the
utility box.
(2) helmet holder
(3) helmet holder cable
(4) D-rings

Basic Operation & Riding 59

04/10/12 10:34:40 31KTB600_069

Parking
If you decide to use an anti-theft device,
Theft-Prevention Tips select one of good quality and be sure to
follow the manufacturer’s instructions.
Park your scooter in a locked garage Keep your owner’s manual, current
whenever possible. If a garage isn’t registration, and insurance information
available, park in a concealed area or in with your scooter. This will make it
a well-lit area with enough pedestrian easier for the authorities to find you if
traffic to discourage a thief. your scooter is stolen and recovered.
Always take the ignition key with you.
Always use the steering lock (page 58 ),
even if you’re parking for just a minute
or two. A thief can easily push an
unlocked scooter to a waiting truck.
In addition to the steering lock, use a
good quality anti-theft device made
specifically to lock a scooter to a secure
object.

60 Basic Operation & Riding

04/10/12 10:34:46 31KTB600_070

Riding with a Passenger or Cargo

Your scooter is designed to carry you and Before riding with a passenger, make sure
one passenger. Whenever you add a your passenger is wearing the proper
passenger or cargo, you must be careful protective apparel (page 24 ).
not to exceed the total load limits for this
vehicle (Load Limits, page 32 ). Make Tell your passenger to hold the passenger
sure your cargo is properly secured handrails or your waist, lean with you in
(Loading Guidelines, page 33 ). the turns, and keep their feet on the
passenger footpegs at all times, even when
Be aware that carrying a passenger or the scooter is stopped at a traffic light.
heavy cargo can affect acceleration,
braking, and handling.

Basic Operation & Riding 61

04/10/12 10:34:48 31KTB600_071

62 Basic Operation & Riding

04/10/12 10:34:56 31KTB600_072

Servicing Your Honda

To help keep your scooter in good shape, USA only
this section includes a Maintenance Maintenance, replacement or repair of
Schedule for required service, a list of the emission control devices and
periodic checks you should perform at systems may be performed by any
least once a month, and step-by-step motorcycle repair establishment or
instructions for specific maintenance tasks. individual using parts that are
You’ll also find important safety ‘‘certified’’ to EPA standards.
precautions, information on fuels and oils,
and tips for keeping your Honda looking Bef ore You Service Your Honda
great. The Importance of Maintenance ............ 66
Maintenance Safety ................................ 67
For information about the exhaust Important Safety Precautions ............. 68
emission and noise emission requirements Periodic Maintenance ............................. 70
of the U.S. Environmental Protection Maintenance Schedule ........................... 72
Agency (EPA) and the California Air Maintenance Record............................... 77
Resources Board (CARB), see page 185 .

For information about replacing fuses, see

page 166 .
(cont’d)

Servicing Your Honda 63

04/10/12 10:35:08 31KTB600_073

Servicing Your Honda

Service Preparations Engine
Component Locations ............................ 79 Throttle ................................................. 108
Tool Kit ................................................... 82 Engine Idle Speed................................. 110
Owner’s Manual Storage........................ 83 Spark Plug............................................. 112
Front Seat Removal ................................ 84
Clip Removal .......................................... 85 Chassis
Brakes ................................................... 115
Service Procedures Tires ...................................................... 124
Fluids & Filters Side Stand ............................................. 131
Fuel ......................................................... 86
Engine Oil & Strainer Screen................. 89 Electrical
Coolant .................................................... 99 Battery................................................... 132
Belt Case Air Cleaner........................... 103
Air Cleaner ........................................... 105 Appearance Care .................................. 137
Crankcase Breather .............................. 107

64 Servicing Your Honda

04/10/12 10:35:22 31KTB600_074

Servicing Your Honda

The following table summarizes the three types of inspections and servicing
recommendations for your scooter. Both the pre-ride inspection and the scheduled
maintenance at the recommended intervals are necessary to assure safe and dependable
performance. The periodic checks provide additional confidence in your scooter’s
performance.

Type of Inspection/Service Refer to page: When Performed Who Performs

Pre-ride Inspection 28 before every ride you
Periodic Maintenance 70 monthly＊ you
Maintenance Schedule 72 interval on schedule your Honda dealer＊＊
＊
more often if you ride frequently or long distances; or anytime you clean your scooter
＊＊
unless you have the proper tools and service data and are mechanically qualified

Servicing Your Honda 65

04/10/12 10:35:28 31KTB600_075

The Importance of Maintenance

Keeping your scooter well-maintained is
absolutely essential to your safety. It’s
also a good way to protect your Improperly maintaining this
investment, get maximum performance, scooter or failing to correct a
avoid breakdowns, and have more fun. A problem before you ride can
properly maintained scooter will also help cause a crash in which you can be
to reduce air pollution. seriously hurt or killed.

Remember, proper maintenance is the Always follow the inspection and

owner’s responsibility. Be sure to inspect maintenance recommendations
your scooter before each ride, perform the and schedules in this owner’s
periodic checks, and follow the manual.
Maintenance Schedule in this section.

If your scooter overturns or is involved in

a crash, be sure your Honda dealer
inspects all major parts, even if you are
able to make some repairs.

66 Servicing Your Honda

04/10/12 10:35:34 31KTB600_076

Maintenance Safety
This section includes instructions on how Some of the most important safety
to perform some important maintenance precautions follow. However, we cannot
tasks. If you have basic mechanical skills, warn you of every conceivable hazard that
you can perform many of these tasks with can arise in performing maintenance. Only
the tools provided with your scooter. you can decide whether or not you should
perform a given task.
Other tasks that are more difficult and
require special tools are best performed by
professionals. Wheel removal should
normally be handled only by a Honda Failure to properly follow
technician or other qualified mechanic. maintenance instructions and
Instructions are included in this manual precautions can cause you to be
only to assist in emergency service. seriously hurt or killed.

Always follow the procedures and

precautions in this owner’s
manual.

Servicing Your Honda 67

04/10/12 10:35:42 31KTB600_077

Maintenance Safety
Read the instructions before you begin,
Important Safety Precautions and make sure you have the tools and
skills required.
Make sure the engine is off before you To help prevent the scooter from falling
begin any maintenance or repairs. This over, park it on a firm, level surface,
will help eliminate several potential using the side stand, center stand or a
hazards: maintenance stand to provide support.
Carbon monoxide poisoning from Be sure the rear brake lock is set before
engine exhaust. Be sure there is running the engine while the scooter is
adequate ventilation whenever you supported by the center stand. This will
operate the engine. prevent the rear wheel from spinning
Burns from hot scooter parts. Let the and avoid the possibility of someone
engine and exhaust system cool before being injured from contacting the wheel.
touching. To reduce the possibility of a fire or
Injury from moving parts. Do not run explosion, be careful when working
the engine unless instructed to do so. around gasoline. Use only
non-flammable solvent, not gasoline, to
clean parts. Keep cigarettes, sparks, and
flames away from all fuel-related parts.

68 Servicing Your Honda

04/10/12 10:35:47 31KTB600_078

Maintenance Safety
Remember that your Honda dealer knows
your scooter best and is fully equipped to
maintain and repair it. To ensure the best
quality and reliability, use only new
genuine Honda parts or their equivalents
for repair and replacement. If you have the
tools and skills required for additional
maintenance jobs, you can purchase an
official Honda Service Manual (page
194 ).

Servicing Your Honda 69

04/10/12 10:35:52 31KTB600_079

Periodic Maintenance
In addition to the regularly scheduled
maintenance (page 72 ) and daily pre-ride
inspection (page 28 ), consider performing
the periodic checks on the following page
at least once a month, even if you haven’t
ridden your scooter, or as often as once a
week if you ride frequently or for long
distances. It’s a good idea to perform this
maintenance any time you clean your
scooter.

Check the odometer reading and perform

any scheduled maintenance checks that are
needed (page 72 ). Remember, more
frequent checks may be needed for riding
in severe conditions.

70 Servicing Your Honda

04/10/12 10:36:05 31KTB600_080

Periodic Maintenance
Tires & Check the air pressure with a gauge and add air if needed (page 124 ).
Wheels Examine the tread for wear (page 126 ).
Look closely for nails, embedded objects, cuts, and other types of
damage (page 126 ). Roll your scooter so you can inspect the entire
surface.
Check the condition of the wheels.
Fluids Check the levels of the engine oil (page 93 ), coolant (page 100 ),
and brake fluid (page 116 ). Add the correct fluid as necessary, and
investigate the cause of any low fluid level.
Lights Make sure the headlight, brakelight, taillight, and turn signals are
working properly.
Freeplay Check the freeplay of the parking brake lever (page 123 ), and throttle
grip.
Fuses Make sure you have a full supply of spare fuses.
Nuts & Bolts Check the major fasteners and tighten as needed.

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04/10/12 10:36:10 31KTB600_081

Maintenance Schedule
The required Maintenance Schedule that Some items in the Maintenance Schedule
follows specifies how often you should can be performed with basic mechanical
have your scooter serviced, and what skills and hand tools. Procedures for these
things need attention. It is essential to have items are provided in this manual. Other
your scooter serviced as scheduled to items involve more extensive procedures
maintain safe, dependable performance and may require special training, tools,
and proper emission control. and equipment. We recommend that you
have your Honda dealer perform these
The service intervals in this Maintenance tasks unless you have advanced
Schedule are based on average riding mechanical skills and the required tools
conditions. Some items will need more and equipment. Procedures for such items
frequent service if you ride in unusually in this schedule are provided in an official
wet or dusty areas or at full throttle. Honda Service Manual available for
Consult your Honda dealer for purchase (page 194 ).
recommendations applicable to your
individual needs and use.

72 Servicing Your Honda

04/10/12 10:36:18 31KTB600_082

Maintenance Schedule
If you do not feel capable of performing a Each item on the maintenance schedule
given task or need assistance, remember requires some mechanical knowledge.
that your Honda dealer knows your Certain items (particularly those marked
＊
scooter best and is fully equipped to and ＊＊) may require more technical
maintain and repair it. If you decide to do information and tools. Consult your
your own maintenance, use only genuine Honda dealer.
＊
Honda parts or their equivalents for repair Should be serviced by your Honda
or replacement to ensure the best quality dealer, unless you have the proper tools
and reliability. and service data and are mechanically
qualified. Refer to the official Honda
Perform the pre-ride inspection (page 28 ) Service Manual (page 194 ).
＊＊
and owner maintenance (page 72 ) at each In the interest of safety, we recommend
scheduled maintenance period. these items be serviced only by your
Honda dealer.

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04/10/12 10:36:28 31KTB600_083

Maintenance Schedule
Summary of Maintenance Schedule Notes Maintenance Procedures:
& Procedures: I: inspect and clean, adjust, lubricate,
or replace, if necessary
NOTES: C: clean
1. At higher odometer readings, repeat at A: adjust
the frequency interval established here. L: lubricate
2. Service more frequently if the scooter is R: replace
ridden in unusually wet or dusty areas.
3. Service more frequently if the scooter is
ridden often at full throttle or in the rain.
4. California type only.
5. Inspect every 8,000 mi (12,800 km)
after replacement.
6. Replace every 2 years, or at indicated
odometer interval, whichever comes
first. Replacement requires mechanical
skill. Refer to the official Honda
service manual.
7. Replace every 2 years.
Replacement requires mechanical skill.

74 Servicing Your Honda

04/10/12 10:36:41 31KTB600_084

Maintenance Schedule
FREQUENCY ODOMETER READING (Note 1)
× 1,000 mi 0.6 4 8 12 16 20 24 Refer to
ITEM NOTE × 1,000 km 1.0 6.4 12.8 19.2 25.6 32.0 38.4 page
＊ FUEL LINE I I I −
＊ THROTTLE OPERATION I I I 108
AIR CLEANER 2 R R 105
EMISSION RELATED ITEMS

CRANK CASE BREATHER 3 C C C C C C 107

SPARK PLUG I R I R I R 112
＊ VALVE CLEARANCE I I I I −
ENGINE OIL R R R R R R R 89
＊ ENGINE OIL STRAINER C C C 97
SCREEN
＊ ENGINE IDLE SPEED I I I I I I I 110
RADIATOR COOLANT 6 I I R 99
＊ COOLING SYSTEM I I I −
＊ SECONDARY AIR SUPPLY I I I −
SYSTEM
＊ EVAPORATIVE EMISSION 4 I I ー
CONTROL SYSTEM

＊
Should be serviced by your Honda dealer, unless you have the proper tools and service data and are
mechanically qualified. Refer to the official Honda Service Manual (page 194 ).

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Maintenance Schedule
FREQUENCY ODOMETER READING (Note 1)
× 1,000 mi 0.6 4 8 12 16 20 24 Refer to
ITEM NOTE × 1,000 km 1.0 6.4 12.8 19.2 25.6 32.0 38.4 page
＊ DRIVE BELT 5 I R I R −
BELT CASE AIR CLEANER C C C C C C 103
＊ FINAL DRIVE OIL 7 −
NON-EMISSION RELATED ITEMS

BRAKE FLUID 6 I I R I I R −
BRAKE SHOES/PAD WEAR I I I I I I 119
BRAKE SYSTEM I I I I 115
＊ BRAKE LIGHT SWITCH I I I −
＊ BRAKE LOCK OPERATION I I I I I I I 20
＊ HEADLIGHT AIM I I I −
＊＊ CLUTCH SHOE WEAR I I I I I I −
SIDE STAND I I I 131
＊ SUSPENSION I I I −
＊ NUTS, BOLTS, FASTENERS I I I I −
＊＊ WHEELS/TIRES I I I −
＊＊ STEERING HEAD BEARINGS I I I I −

＊
Should be serviced by your Honda dealer, unless you have the proper tools and service data and are
mechanically qualified. Refer to the official Honda Service Manual (page 194 ).
＊＊
In the interest of safety, we recommend these items be serviced only by your Honda dealer.

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Maintenance Record
Keeping an accurate maintenance record will help ensure that your scooter is properly
maintained. Retain detailed receipts to verify the maintenance was performed. If the scooter
is sold, these receipts should be transferred with the scooter to the new owner. Make sure
whoever performs the maintenance completes this record. All scheduled maintenance,
including the 600 mile (1,000 km) initial maintenance, is considered a normal owner
operating cost and will be charged for by your dealer. Use the space under Notes to record
anything you want to remind yourself about or mention to your dealer.

Miles (km) Odometer Date Performed By: Notes

600 (1,000)
4,000 (6,400)
8,000 (12,800)
12,000 (19,200)
16,000 (25,600)
20,000 (32,000)

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Maintenance Record
Miles (km) Odometer Date Performed By: Notes
24,000 (38,400)
28,000 (44,800)
32,000 (51,200)
36,000 (57,600)
40,000 (64,000)
44,000 (70,400)
48,000 (76,800)
52,000 (83,200)
56,000 (89,600)
60,000 (96,000)
64,000 (102,400)
68,000 (108,800)

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Component Locations

rear brake fluid reservoir front brake fluid reservoir

front brake lever

rear brake lever

throttle

ignition switch

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Component Locations

tool kit battery parking brake lever

owner’s manual main fuse
fuse box

utility box

oil filler cap/dipstick

fuel fill cap
oil plug

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Component Locations

belt case
engine idle speed/ air cleaner
spark plug

air cleaner

rear brake adjusting nut

front brake caliper side stand

coolant reserve tank center stand

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Tool Kit
The tool kit ( 1 ) is stored in the storage 10 × 12 mm open end wrench
compartment in the utility box. Some 14 × 17 mm open end wrench
roadside repairs, minor adjustments, and 8 mm open end wrench
parts replacement can be performed with no. 2 Phillips screwdriver
the tools contained in the kit. screwdriver handle
helmet holder cable
INSIDE UTILITY BOX spark plug wrench
tool bag

(1)

(1) tool kit

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Owner’s Manual Storage

Your scooter provides storage for the INSIDE UTILITY BOX
owner’s manual ( 1 ) so you’ll have it with
you for easy reference. Store your owner’s
manual (and other documents) in the
plastic storage bag in the owner’s manual
storage compartment in the utility box.

Be careful not to flood this area when

washing your scooter.

(1)
(1) owner’s manual

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Front Seat Removal

Refer to Saf ety Precautions on page 68 . Removal
1. Insert the ignition key ( 1 ) into the front
The front seat must be removed to remove seat lock ( 2 ). Turn it clockwise to
the battery cover, to service the fuse and unlock the seat.
battery. 2. Pull the seat lock knob ( 3 ) forward,
(7) (5) then lift the front seat ( 4 ) up and
(1) (2) (4)
(3) forward.
(6)
Installation
1. Insert the prongs ( 5 ) into the guide
hooks ( 6 ).
2. Insert the seat hook ( 7 ) into the seat
catch ( 8 ), and then push down on the
front of the front seat.
3. Turn the ignition key counterclockwise
(8) to lock the seat, then remove the key.
(1) ignition key (5) prongs
(2) front seat lock (6) guide hooks Make sure the seat is locked securely in
(3) seat lock knob (7) seat hook position after installation.
(4) front seat (8) seat catch

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Clip Removal
Clip removal and installation: Installation
Slightly open the retaining pawls and
Removal then push them out.
Press down on the center pin to release Insert the clip into the hole.
the lock. Lightly press down on the center pin to
Pull out the clip from the hole. lock the clip.

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Fuel
Refer to Saf ety Precautions on page 68 . Your engine is designed to use any
gasoline that has a pump octane number of
Fuel Recommendation 86 or higher. Gasoline pumps at service
stations normally display the pump octane
type unleaded number. For information on the use of
pump octane 86 (or higher) oxygenated fuels, see page 191 .
number
Use of lower octane gasoline can cause
We recommend that you use unleaded fuel persistent ‘‘pinging’’ or ‘‘spark knock’’ (a
because it produces fewer engine deposits loud rapping noise) which, if severe, can
and extends the life of exhaust system lead to engine damage. Light pinging
components. experienced while operating under a heavy
load, such as climbing a hill, is no cause
The use of leaded gas will damage the for concern.
catalytic converter.
If pinging or spark knock occurs at a
steady engine speed under normal load,
change brands of gasoline. If pinging or
spark knock persists, consult your Honda
dealer.

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Fuel
Never use stale or contaminated gasoline
or an oil/gasoline mixture. Avoid getting Refueling Procedure
dirt, dust, or water in the fuel tank.
Refer to Saf ety Precautions on page 68 .
Fuel Capacity BELOW HANDLEBAR
(2)
Fuel tank capacity, including reserve:
3.17 US gal (12.0 )
(3)

(1)

(1) fuel tank lid (3) fuel fill cap

(2) ignition key

1. Open the fuel tank lid ( 1 ).

2 Insert the ignition key ( 2 ) in the fuel
fill cap ( 3 ) and turn it clockwise.
(cont’d)

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Fuel
3. Remove the fuel fill cap by turning it
counterclockwise.
4. Add fuel until the level reaches the Gasoline is highly flammable and
bottom of the filler neck ( 4 ). Avoid explosive. You can be burned or
overfilling the tank. There should be no seriously injured when handling
fuel in the filler neck. fuel.

(4) Stop the engine and keep heat,

sparks and flame away.
Handle fuel only outdoors.
Wipe up spills immediately.

5. After refueling, install the fuel fill cap

by turning it clockwise.
6. Turn the ignition key counterclockwise
and remove it.
7 Close the fuel tank lid.
(4) filler neck

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Engine Oil & Strainer Screen

Engine oil quality is a major factor that When running in very dusty conditions, oil
affects both the performance and the changes should be performed more
service life of the engine. frequently than specified in the
maintenance schedule.
Using the proper oil (page 90 ) and filter,
and regularly checking, adding, and
changing oil will help extend your
engine’s life. Even the best oil wears out.
Changing oil helps get rid of dirt and
deposits in the engine. Operating the
engine with old or dirty oil can damage
your engine. Running the engine with
insufficient oil can cause serious damage
to the engine and transmission.

Change the engine oil as specified in the

maintenance schedule on page 75 .

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Engine Oil & Strainer Screen

Oil Recommendation suggested oil＊

Pro Honda GN4, HP4 (without
API SG or higher molybdenum additives), or HP4M
classification except oils (with molybdenum additives) 4-
labeled as energy stroke oil, or an equivalent
conserving on the motorcycle oil.
circular API
＊
service label Suggested oils are equal in performance
viscosity SAE 10W-40 to SJ oils that are not labeled as energy
(weight) conserving on the circular API service
JASO T 903 MA or MB label.
standard

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Engine Oil & Strainer Screen

Your scooter does not need oil additives. Other viscosities shown in the following
Use the recommended oil. chart may be used when the average
Do not use API SH or higher oils temperature in your riding area is within
displaying a circular API ‘‘energy the indicated range.
conserving’’ service label on the
container. They may affect lubrication
and clutch performance.

NOT RECOMMENDED OK

Do not use non-detergent, vegetable, or

castor based racing oils.

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Engine Oil & Strainer Screen

JASO T 903 standard
The JASO T 903 standard is an index to
choose engine oils for 4-stroke motorcycle
engines.
There are two classes: MA and MB.
Oil conforming to the standard has the
following classification on the oil
container.
(1)

(2)

(1) code number of the sales company

of the oil
(2) oil classification

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Engine Oil & Strainer Screen

1. Park your scooter on its center stand on
Checking & Adding Oil a firm, level surface.
2. Start the engine and let it idle for 3−5
Refer to Saf ety Precautions on page 68 . minutes.
3. Stop the engine and wait 2−3 minutes.
RIGHT SIDE
(1) 4. Remove the oil filler cap/dipstick ( 1 )
and wipe it clean.
5. Insert the oil filler cap/dipstick until it
seats, but don’t screw it in.

(2)
(3)

(1) oil filler cap/dipstick (3) lower level

(2) upper level mark mark
(cont’d)

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Engine Oil & Strainer Screen

6. Remove the oil filler cap/dipstick and
check the oil level. Changing Engine Oil
If the oil is at or near the upper level
mark ( 2 ) –– you do not have to add Refer to Saf ety Precautions on page 68 .
oil.
If the oil is below or near the lower This procedure requires mechanical skill
level mark ( 3 ) –– add the and professional tools such as a torque
recommended oil until it reaches the wrench, as well as a means for disposing
upper level mark. (Do not overfill.) of the drained fluid (page 151 ). If you do
7. Reinstall the oil filler cap/dipstick. not have the skills or the tools, see your
8. Check for oil leaks. Honda dealer.

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Engine Oil & Strainer Screen

Drain the Engine Oil: RIGHT SIDE
1. Park the scooter on its center stand on a (2)
firm, level surface.
2. If the engine is cold, start it and let it
idle for 3−5 minutes. Turn the engine
off. Wait 2−3 minutes for the oil to
settle.
3. Place a drain pan under the oil plug ( 1 ).
4. To drain the oil, remove the oil filler
cap/dipstick ( 2 ), oil plug, spring ( 3 )
and oil strainer screen (4 ).
(3)

(4)
(1)

(1) oil plug (3) spring

(2) oil filler cap/ (4) oil strainer
dipstick screen

(cont’d)

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Engine Oil & Strainer Screen

5. Pour the drained oil into a suitable 8. Install the oil filler cap/dipstick securely.
container and dispose of it in an 9. Lock the rear wheel (page 20 ).
approved manner (page 151 ). 10. Start the engine and let it idle for 3−5
minutes.
11. Stop the engine. Wait 2−3 minutes.
Improper disposal of drained f luids is Check that the oil level is at the upper
harmf ul to the environment. level mark on the oil filler cap/dipstick.
12. Make sure there are no oil leaks.
6. Install the oil strainer screen, spring and
oil plug. Tighten the oil plug to If a torque wrench is not used for
specified torque: installation, see your Honda dealer as
15 lbf·ft (20 N·m , 2.0 kgf·m) soon as possible to verify proper
7. Fill the crankcase with the assembly.
recommended oil (page 90 ),
approximately:
1.2 US qt (1.1 )

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Engine Oil & Strainer Screen

RIGHT SIDE
Engine Oil Strainer Screen (2)

Refer to Saf ety Precautions on page 68 .

1. Park the scooter on its center stand on a

firm, level surface.
2. If the engine is cold, start it and let it
idle for 3−5 minutes. Turn the engine
off. Wait 2−3 minutes for the oil to
settle.
3. Place a drain pan under the oil plug ( 1 ). (3)
4. To drain the oil, remove the oil filler (4)
cap/dipstick ( 2 ), oil plug, spring ( 3 ) (1)
and oil strainer screen ( 4 ).
(1) oil plug (3) spring
(2) oil filler cap/ (4) oil strainer
dipstick screen

(cont’d)

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Engine Oil & Strainer Screen

5. Pour the drained oil into a suitable 10. Install the oil filler cap/dipstick securely.
container and dispose of it in an 11. Lock the rear wheel (page 20 ).
approved manner (page 151 ). 12. Start the engine and let it idle for 3−5
minutes.
13. Stop the engine. Wait 2−3 minutes.
Improper disposal of drained f luids is Check that the oil level is at the upper
harmf ul to the environment. level mark on the oil filler cap/dipstick.
14. Make sure there are no oil leaks.
6. Clean the oil strainer screen.
7. Check the oil strainer screen, sealing If a torque wrench is not used for
rubber, and oil plug O-ring are in good installation, see your Honda dealer as
condition. soon as possible to verify proper
8. Install the oil strainer screen, spring and assembly.
oil plug. Tighten the oil plug to
specified torque:
15 lbf·ft (20 N·m , 2.0 kgf·m)
9. Fill the crankcase with the
recommended oil (page 90 ),
approximately:
1.2 US qt (1.1 )

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Coolant
Your scooter’s liquid cooling system Use only distilled water as a part of the
dissipates engine heat through the coolant coolant solution. Water that is high in
jacket that surrounds the cylinder and mineral content or salt may be harmful to
cylinder head. the aluminum engine.

Maintaining the coolant will allow the

cooling system to work properly and Using coolant with silicate inhibitors may
prevent freezing, overheating, and cause premature wear of water pump
corrosion. seals or blockage of radiator passages.
Using tap water may cause engine
Coolant Recommendation damage.

Use Pro Honda HP coolant or an The factory provides a 50/50 solution of

equivalent high quality ethylene glycol antifreeze and water in this scooter. This
antifreeze containing corrosion protection coolant solution is recommended for most
inhibitors specifically recommended for operating temperatures and provides good
use in aluminum engines. Check the corrosion protection.
antifreeze container label.

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Coolant
Decreasing the concentration of antifreeze
to less than 40% will not provide proper Checking & Adding Coolant
corrosion protection.
Refer to Saf ety Precautions on page 68 .
Increasing the concentration of antifreeze
is not recommended because it decreases BELOW HANDLEBAR
cooling system performance. Higher
concentrations of antifreeze (up to 60%)
should only be used to provide additional
protection against freezing. Check the
cooling system frequently during freezing
weather.

(1)
(1) fuel tank lid

1. Open the fuel tank lid ( 1 ).

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Coolant
2. With the engine at normal operating If the reserve tank is empty, or if
temperature, check the coolant level in coolant loss is excessive, check for
the reserve tank (2 ). It should be leaks and see your Honda dealer for
between the UPPER (3 ) and LOWER repair.
( 4 ) level marks. 3. Remove the reserve tank cap (5 ).
Always add coolant to the reserve tank.
UNDER FUEL TANK LID
Do not attempt to add coolant by
(5) (2) removing the radiator cap.
4. Add coolant to the reserve tank as
required to bring the coolant level to the
UPPER level mark.
5. Install the reserve tank cap.
6. Close the fuel tank lid.

(3) (4)
(2) reserve tank
(3) UPPER level mark
(4) LOWER level mark
(5) reserve tank cap

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Coolant

Coolant Replacement
Removing the radiator cap while
Refer to Saf ety Precautions on page 68 . the engine is hot can cause the
coolant to spray out, seriously
Coolant should be replaced by your Honda scalding you.
dealer, unless you have the proper tools
and service data and are mechanically Always let the engine and radiator
qualified. Refer to the official Honda cool down before removing the
Service Manual (page 194 ). radiator cap.

To properly dispose of drained coolant,

refer to You & the Environment, page
151 .

Improper disposal of drained f luids is

harmf ul to the environment.

102 Servicing Your Honda

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Belt Case Air Cleaner

Refer to Saf ety Precautions on page 68 . 2. Remove the element cover ( 4 ) by
releasing the tab ( 5 ).
1. Remove the bolts ( 1 ), screws ( 2 ) and 3. Remove the element ( 6 ).
the belt case air cleaner assembly ( 3 ).
LEFT SIDE (5) (4)

LEFT SIDE
(3) (2)

(6)
(4) element cover (6) element
(5) tab
4. Gently wash the element in clean, non-
flammable (high flash point) solvent
such as kerosene − not gasoline. After
(1) cleaning, gently squeeze out the
(1) bolts remaining solvent.
(2) screws Avoid twisting or wringing the element.
(3) belt case air cleaner assembly This can tear the foam. (cont’d)

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Belt Case Air Cleaner

5. Inspect the element for cracks or tears
in the foam or seams. Replace the
element if it is damaged.
6. Allow the element to dry thoroughly
before installation.

Do not apply oil to the element. The drive

belt may be damaged.

7. Install the element.

8. Install the element cover.

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Air Cleaner
Refer to Saf ety Precautions on page 68 . Proper air cleaner maintenance can
prevent premature engine wear or damage,
Service the air cleaner more frequently if expensive repairs, low engine power, poor
you ride in unusually wet or dusty areas. gas mileage, and spark plug fouling.
Your Honda dealer can help you
determine the correct service interval for
your riding conditions. Improper or lack of proper air cleaner
maintenance can cause poor perf ormance
Your scooter’s air cleaner has very and premature engine wear.
specific performance requirements. Use a
new genuine Honda air cleaner specified
for your model or an air cleaner of
equivalent quality.

Using the wrong air cleaner may result in

premature engine damage.

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Air Cleaner
LEFT SIDE
Replacement
1. Remove the belt case air cleaner
assembly (page 103 ).
2. Remove the screws A ( 1 ) and screws B
( 2 ) that secure the air cleaner housing
cover ( 3 ).
LEFT SIDE
(3) (1)
(2) (5) (4)
(4) screws C
(5) air cleaner

2. Remove the screws C ( 4 ) that secure

the air cleaner ( 5 ).
3. Discard the air cleaner.
(2) 4. Install a new air cleaner.
(1) screws A (3) air cleaner 5. Install the removed parts in reverse
(2) screws B housing cover order of removal.

106 Servicing Your Honda

04/10/12 10:41:20 31KTB600_116

Crankcase Breather
Refer to Saf ety Precautions on page 68 .
Draining
Service the crankcase breather more
frequently if your scooter is ridden in the LEFT SIDE
rain or often at full throttle. Service the
breather if you can see deposits in the
transparent section of the drain tube.

(1)
(1) crankcase breather tube plug
1. Place a drain pan under the crankcase
breather tube plug ( 1 ).
2. Remove the plug to drain the deposits in
the tube.
3. Reinstall the crankcase breather tube
plug.

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Throttle
Inspection
Throttle Freeplay Check freeplay at the throttle grip flange.
Freeplay:
Refer to Saf ety Precautions on page 68 . 1/8−1/4 in (3−6 mm)
If necessary, adjust to the specified range.
RIGHT HANDLEBAR
Adjustment
1. Pull the rubber dust cover ( 1 ) back.
2. Loosen the lock nut ( 2 ).
(1)
3. Turn the adjuster ( 3 ).
4. Tighten the lock nut. Return the dust
cover to its normal position.
5. After adjustment, check for smooth
(2) rotation of the throttle grip from fully
closed to fully open in all steering
positions.
(3)

(1) rubber dust cover (3) adjuster

(2) lock nut

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Throttle

Throttle Inspection
Refer to Saf ety Precautions on page 68 .

1. Check that the throttle assembly is

positioned properly and the securing
bolts are tight.
2. Check for smooth rotation of the
throttle from fully open to fully closed
in all steering positions. If there is a
problem, see your Honda dealer.

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Engine Idle Speed

The best way to assure proper carburetion
is to see your Honda dealer for regularly Idle Speed Adjustment
scheduled servicing, including carburetor
adjustment. Refer to Saf ety Precautions on page 68 .
LEFT SIDE
Remember, idle speed adjustment is not a
‘‘cure-all’’ for other problems in your (2)
engine’s fuel-delivery system. Adjusting (1)
the idle will not compensate for a fault
elsewhere.

The engine must be at normal operating

temperature for accurate idle speed (1) clip (2) maintenance lid
adjustment. 1. If the engine is cold, start it and warm it
up with ten minutes of stop-and-go
For information about high altitude riding. Stop the engine.
carburetor adjustment, see page 184 . 2. Place your scooter on its center stand on
a firm, level surface.
3. Remove the clip ( 1 ) and maintenance
lid ( 2 ).

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Engine Idle Speed

4. Lock the rear wheel by pulling the LEFT SIDE
parking brake lever and squeezing the (3)
rear brake lever (page 20 ). Start the
engine.
5. Adjust idle speed with the throttle stop
screw ( 3 ).
Idle speed:
1,500 ± 100 rpm (−)
(＋)

(3) throttle stop screw (＋) increase

(−) decrease

Servicing Your Honda 111

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Spark Plug

Spark Plug Recommendation Spark Plug Replacement

standard DPR7EA-9 (NGK) or Refer to Saf ety Precautions on page 68 .
spark plug X22EPR-U9 (DENSO)
for cold 1. Remove the maintenance lid (page 110).
climate DPR6EA-9 (NGK) or 2. Disconnect the spark plug cap ( 1 ).
(below 5°C, X20EPR-U9 (DENSO) Take care to avoid damaging the spark
41°F) plug wire when disconnecting the cap.
for
extended DPR8EA-9 (NGK) or LEFT SIDE
high speed X24EPR-U9 (DENSO) (1)
riding

Use only the recommended type of spark

plugs in the recommended heat range.

Using spark plugs with an improper heat

range can cause engine damage. (1) spark plug cap

112 Servicing Your Honda

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Spark Plug
3. Clean any dirt from around the spark
plug base. (3)
4. Using the spark plug wrench provided (2)
in the tool kit, remove the spark plug.
5. Discard the spark plug.
6. Check the spark plug gap ( 2 ), using a
wire-type feeler gauge. If adjustment is
necessary, bend the side electrode ( 3 )
carefully.
The gap should be:
0.031−0.035 in (0.80−0.90 mm)

(2) spark plug gap (3) side electrode

7. With the plug washer attached, thread

the spark plug in by hand to prevent
cross-threading.

(cont’d)

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Spark Plug
8. Tighten the spark plug: 9. Reinstall the spark plug cap. Take care
If the old plug is good: to avoid pinching any cables or wires.
1/8 turn after it seats. 10. Reinstall the maintenance lid.
If installing a new plug, tighten it
twice to prevent loosening:
a) First, tighten the plug:
NGK: 3/4 turn after it seats.
DENSO: 1/2 turn after it seats.
b) Then loosen the plug.
c) Next, tighten the plug again:
1/8 turn after it seats.

Improperly tightened spark plugs can

damage the engine. If a plug is too loose,
a piston may be damaged. If a plug is too
tight, the threads may be damaged.

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Brakes
The hydraulic disc (front) and hydraulic If the brake lever freeplay does not feel
drum (rear) braking systems on your within the normal range while riding,
scooter dissipate the heat generated by the check the brake pads and shoes for wear
friction of the brake pads on the brake disc (page 119 , 122 ). Worn pads and shoes
(front) and the brake shoes on the drum should be replaced. If the pads are not
(rear) as the wheels are slowed. worn beyond the recommended limit,
there is probably air in the brake system.
As the brake pads wear, the brake fluid See your Honda dealer to have the air bled
level will drop. A leak in the system will from the system.
also cause the level to drop.

Frequently inspect the system to ensure

there are no fluid leaks.

Periodically inspect the brake fluid level

and the brake pads and shoes for wear.

Servicing Your Honda 115

04/10/12 10:42:47 31KTB600_125

Brakes

Brake Fluid Recommendation Fluid Level Inspection

brake Hond DOT 3 or DOT 4 Refer to Saf ety Precautions on page 68 .
fluid Brake Fluid
If your inspection indicates a low fluid
The recommended brake fluid is Honda level, have your Honda dealer add the
DOT 3 or DOT 4 Brake Fluid, or any recommended brake fluid.
brake fluid of equal quality and
performance. Use fresh brake fluid from a Do not add or replace brake fluid, except
sealed container. Be sure to read the label in an emergency. If you do add fluid, have
before opening the sealed container. An your Honda dealer check the system as
opened container may be contaminated or soon as possible.
may have absorbed moisture from the air.

Brake f luid can damage plastic and

painted surf aces. Handle with care.

116 Servicing Your Honda

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Brakes
Wipe up spills immediately. Avoid contact LEFT HANDLEBAR
with skin or eyes. In case of contact, wash
thoroughly and call a doctor immediately
if it contacts your eyes.

RIGHT HANDLEBAR
(1)

(1) LOWER level mark

1. Place your scooter in an upright position

on a firm, level surface.
2. Check the fluid level.
It should be above the LOWER level
(1) mark ( 1 ).
If the level is at or below the LOWER
level mark, check the brake pads for
wear (page 119 ).
(1) LOWER level mark

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Brakes
Worn pads should be replaced. If the pads
are not worn beyond the recommended
limit, have your brake system inspected
for leaks.

Other Inspections
Make sure there are no fluid leaks.
Check for deterioration or cracks in the
hoses and fittings.

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Brakes
FRONT
Brake Pad Wear
Refer to Saf ety Precautions on page 68 .

Brake pad wear depends upon the severity

of usage, the type of riding, and road
conditions. Generally, the pads will wear
faster on wet and dirty roads. Inspect the
pads at each regular maintenance interval
(page 76 ).

Front Brake
Check the wear indicator mark ( 1 ) in each
pad. If either pad is worn to the wear (1)
indicator mark, replace both pads as a set.
See your Honda dealer for this service. (1) wear indicator mark

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Brakes
Inspection
Rear Brake Lever Freeplay 1. Place your scooter on its center stand.
2. Check freeplay by slowly depressing
Refer to Saf ety Precautions on page 68 . the rear brake lever ( 1 ) until the brake
starts to engage.
LEFT HANDLEBAR Freeplay:
13/16−1 3/16 in (20−30 mm)
(1)
If necessary, adjust to the specified
range.

(1) rear brake lever

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Brakes
Adjustment 2. Apply the brake, release it, and then
1. Turn the rear brake adjusting nut ( 2 ). spin the wheel and check that it rotates
Make sure the cut-out on the adjusting freely. Repeat this procedure several
nut is seated on the brake arm pin ( 3 ). times.
3. Check the freeplay. If you can’t adjust
LEFT REAR the freeplay properly, see your Honda
(2) dealer.

Other Inspections
(−)
Make sure the brake arm, spring, and
fasteners are in good condition.
Check for deterioration or cracks in the
(＋)
hoses and fittings.
(3)
(2) rear brake adjusting nut
(3) brake arm pin
(＋) increase freeplay
(−) decrease freeplay

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Brakes
The rear brake is equipped with an
Brake Shoe Wear external brake wear indicator that lets you
check brake wear without disassembly.
Refer to Saf ety Precautions on page 68 . Application of the rear brake lever causes
LEFT REAR the punch mark on the brake cam spindle
(3) (1) to move toward a reference mark on the
(2)
brake sub-arm.

(4) 1. Place your scooter on its center stand.

2. Apply the rear brake lever and check
the punch mark ( 1 ) (wear indicator)
position of the brake cam spindle ( 2 ).
Replace the brake shoes if the punch
mark aligns with the reference mark ( 3 )
on the brake sub-arm ( 4 ) upon full
application of the brake. If replacement
is necessary, see your Honda dealer.
(1) punch mark (3) reference mark
(2) brake cam (4) brake sub-arm
spindle

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Brakes

Parking Brake Lever Freeplay

Refer to Saf ety Precautions on page 68 .

1. Stop the engine and put the scooter on (1)

its center stand on level ground.
2. Count the number of clicks before the
brake starts to take hold by slowly
pulling the grip down from the fully
returned position.
Parking brake grip free play is:
2 - 4 clicks

If adjustment is necessary, have the brake (1) parking brake lever

adjusted by your Honda dealer for this
service.

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Tires
To safely operate your scooter, your tires your air pressure, how to inspect your tires
must be the proper type and size, in good for wear and damage, and our
condition with adequate tread, and recommendations for tire repair and
correctly inflated for the load you are replacement.
carrying.
Air Pressure
Refer to Saf ety Precautions on page 68 .
Using tires that are excessively
worn or improperly inflated can Properly inflated tires provide the best
cause a crash in which you can be combination of handling, tread life, and
seriously hurt or killed. riding comfort. Generally, underinflated
tires wear unevenly, adversely affect
Follow all instructions in this handling, and are more likely to fail from
owner’s manual regarding tire being overheated. Overinflated tires make
inflation and maintenance. your scooter ride more harshly, are more
prone to damage from road hazards, and
wear unevenly.
The following pages give detailed
information on how and when to check

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Tires
We recommend that you visually check readings will be higher. If you let air out
your tires before every ride and use an air of warm tires to match the recommended
pressure gauge to measure the air pressure cold pressures, the tires will be
at least once a month or any time you underinflated.
think the tires might be low. Even tires
that are in good condition may lose one to The recommended ‘‘cold’’ tire pressures
two psi per month if not checked and are:
adjusted regularly.
front 25 psi
Tubeless tires have some degree of self- (175 kPa , 1.75 kgf/cm )
sealing ability if they are punctured. rear 29 psi
However, because leakage is often very (200 kPa , 2.00 kgf/cm )
slow, you should look closely for with less than 200 lbs
punctures whenever a tire is not fully (90 kg) of added weight＊
inflated. 33 psi
(225 kPa , 2.25 kgf/cm )
Always check air pressure when your tires with more than 200 lbs
are ‘‘cold’’ –– after the scooter has been (90 kg) of added weight＊
parked for at least three hours. If you
＊
check air pressure when your tires are includes the weight of the rider,
‘‘warm’’ –– even if your scooter has only passenger, all cargo & all accessories
been ridden for a few miles –– the

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Tires
Also, if you hit a pothole or hard object
Inspection while riding, pull to the side of the road as
soon as you safely can and carefully
Refer to Saf ety Precautions on page 68 . inspect the tires for damage.

Whenever you check the tire pressures, Tread Wear

you should also look for:
Bumps or bulges in the side of the tire (1)
or the tread. Replace any tire that has a
(2)
bump or bulge.
Cuts, slits, or cracks in the tires.
Replace the tire if you can see fabric or
cord.
Nails or other foreign objects embedded
in the side of the tire or tread.
Excessive tread wear. (1) wear indicator
(2) wear indicator location mark

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Tires
For the best performance, you should A temporary repair can sometimes be
replace a tire before the tread depth at the made in an emergency situation.
center reaches the following limits: However, since a temporary repair may
front 0.06 in (1.5 mm) not hold, you must ride very slowly,
rear 0.08 in (2.0 mm) preferably without any cargo or passenger,
and have the tire replaced or permanently
If the wear indicators are visible, replace repaired as soon as possible.
the tire immediately as it is no longer safe. (For more information on temporary
repairs, see If You Have a Flat Tire, page
Tire Repair 160 .)

Refer to Saf ety Precautions on page 68 .

We strongly recommend that you replace,

not repair, any tire that is punctured or
damaged. As discussed below, a tire that is
repaired, either temporarily or
permanently, will have lower speed and
performance limits than a new or
undamaged tire.

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Tires
A permanent repair, such as an internal
plug patch, can be made if a tire has only a Tire Replacement
small puncture in the tread area. With such
a repair, you should not exceed 50 mph Refer to Saf ety Precautions on page 68 .
(80 km/h) for the first 24 hours, or 80 mph
(130 km/h) at any time thereafter. In The tires that came on your scooter were
addition, you may not be able to safely designed to match the performance
carry as much weight. If you choose to capabilities of your scooter and provide
have a tire repaired, be sure the repair the best combination of handling, braking,
work is performed by a professional and durability, and comfort.
that the wheel is balanced before you ride.

If you have a tire professionally repaired

at a non-Honda facility, we recommend
that you have the work checked by your
Honda dealer.

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Tires
You should replace the tires with tires of The recommended tires for your scooter
the same size, load range, and speed rating are:
as the originals. front 110/90-12 64L
IRC-SS550 DUAL
rear 130/70-12 56L
IRC-SS550 DUAL
Installing improper tires on your type bias-ply, tubeless
scooter can affect handling and
stability. This can cause a crash in Whenever you replace a tire, remember:
which you can be seriously hurt or Have the wheel balanced after the tire is
killed. installed.
Have the tire replaced by your Honda
Always use the size and type of dealer if possible.
tires recommended in this owner’s
manual.

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Tires
If you have a tire professionally replaced
at a non-Honda facility, we recommend
that you have the work checked by your
Honda dealer.

Important Safety Reminders

Do not install a tube inside a tubeless
tire on this scooter. Excessive heat
build-up can cause the tube to burst.
Use only tubeless tires on this scooter.
The rims are designed for tubeless tires,
and during hard acceleration or braking,
a tube-type tire could slip on the rim
and cause the tire to rapidly deflate.

130 Servicing Your Honda

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Side Stand
Refer to Saf ety Precautions on page 68 . Check the side stand spring ( 1 ) for
damage or loss of tension.
LEFT SIDE Check the side stand ignition cut-off
system:
(1) 1. Sit astride the scooter.
2. Raise the side stand.
3. Pull the rear brake lever in.
4. Start the engine.
5. Lower the side stand all the way.

The engine should stop as you lower the

side stand. If the engine doesn’t stop,
(1) side stand spring see your Honda dealer for service.

Check that the side stand assembly is

working properly. If the side stand is
stiff or squeaky, clean the pivot area
and lubricate the pivot bolt with clean
grease.

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Battery
Your scooter has a maintenance-free type If you do not expect to ride your scooter
battery. You do not have to check the for at least two weeks, we recommend you
battery electrolyte level or add distilled remove the battery –– or at least
water as you would with a conventional- disconnect the battery cables (negative
type battery. cable first).

If you plan to store your scooter, see

Your battery is a maintenance-f ree type Battery Storage, page 133 .
and can be permanently damaged if the
cap strip is removed. If your battery seems weak and/or is
leaking electrolyte (causing slow starting
Electrical accessories use current from the or other electrical problems), see your
battery –– even when the ignition is OFF. Honda dealer.
Limited operation also allows the battery
to discharge. If you have electrical WARNING: Battery posts, terminals and
accessories on your scooter –– or do not related accessories contain lead and lead
ride frequently, we recommend that you compounds. Wash hands after handling.
charge the battery frequently (see Battery
Charging, page 135 ).

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Battery
Before you remove the battery, be sure to
Battery Storage read all the information that follows, as
well as the information on the battery
Refer to Saf ety Precautions on page 68 . label.

If you plan to store your scooter, we

recommend you remove the battery and
store it where it can be charged at least The battery gives off explosive
every 30 days to maintain its service life. hydrogen gas during normal
operation.
If you do not remove the battery, we
recommend disconnecting the battery A spark or flame can cause the
cables (negative cable first). battery to explode with enough
force to kill or seriously hurt you.
You will get the best storage results from
removing the battery and slow (trickle) Wear protective clothing and a
charging it every 30 days (see Battery face shield, or have a skilled
Charging, page 135 ). mechanic do the battery
maintenance.

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Battery
The battery is located in the battery box 3. Release the rubber band ( 3 ) securing
below the front seat. the battery ( 4 ).
4. Disconnect the negative (−) terminal
1. Remove the front seat (page 84 ). lead ( 5 ) from the battery first, then
2. Remove the inner box cover ( 1 ) by disconnect the positive (＋) terminal
removing the clips ( 2 ). lead ( 6 ).
UNDER FRONT SEAT 5. Pull the battery ( 4 ) out of the battery
(2) box.
UNDER FRONT SEAT
(6) (3)
(5)
(1)

(4)

(3) rubber band (4) battery

(5) negative (−) terminal lead
(1) inner box cover (2) clips (6) positive (＋) terminal lead

134 Servicing Your Honda

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Battery
6. Charge the battery (see following
section), unless you have been riding Battery Charging
regularly.
7. Store your battery in an easy-to-reach Refer to Saf ety Precautions on page 68 .
location off the floor, in an area
protected from freezing temperatures (1)
and direct sunlight.
8. Clean the battery box after removing
the battery for storage. Dry the battery
box and, if paint is missing, re-paint the
area.
9. Slow charge the battery (see following (1) ‘‘trickle’’ charger
section) once every 30 days.
Be sure to read the information that came
with your battery charger and follow the
instructions on the battery. Improper
charging may damage the battery.

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Battery
We recommend using a ‘‘trickle’’ charger
( 1 ) for home charging. These units can be
left connected for long periods without
risking damage to the battery. However,
do not intentionally leave the charger
connected longer than the time period
recommended in the charger’s instructions.

Avoid using an automotive-type battery

charger. An automotive charger can
overheat a scooter battery and cause
permanent damage.

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Appearance Care
Frequent cleaning and polishing will keep Avoid products that contain harsh
your Honda looking newer longer. detergents or chemical solvents that
Frequent cleaning also identifies you as an could damage the metal, paint, and
owner who values your scooter. A clean plastic on your scooter.
scooter is also easier to inspect and service. If your scooter is still warm from recent
operation, give the engine and exhaust
General Recommendations system time to cool off.
Park in a shady area. Washing your
Refer to Saf ety Precautions on page 68 . scooter in bright sunlight may cause the
finish to fade because water droplets
To clean your scooter, you may use: intensify the sun’s brightness. Spotting
−water is also more likely because surface
−a mild, neutral detergent and water water can dry before you have time to
−a mild spray and wipe cleaner/ wipe it off.
polisher Clean your scooter regularly to protect
−a mild spray and rinse cleaner/ surface finishes.
degreaser and water

(cont’d)

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Appearance Care
We recommend the use of a garden
hose to wash your scooter. High
pressure washers (like those at coin-
operated car washes) can damage
certain parts of your scooter.

High pressure water (or air) can damage

certain parts of your scooter.

After cleaning, inspect for damage,

wear, and leaks (fuel, oil, coolant, and
brake fluid).

138 Servicing Your Honda

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Appearance Care
4. After washing, rinse your scooter
Washing Your Scooter with a thoroughly with plenty of clean water to
Mild Detergent remove any residue. Detergent residue
can corrode alloy parts.
Refer to Saf ety Precautions on page 68 . 5. Dry your scooter with a chamois or a
soft towel. Leaving water on the surface
1. Rinse your scooter thoroughly with cool to air dry can cause dulling and water
water to remove loose dirt. spots. As you dry, inspect for chips and
2. Fill a bucket with cool water. Mix in a scratches.
mild, neutral detergent, such as dish 6. Start the engine and let it idle for
washing liquid or a product made several minutes. The engine heat will
especially for washing scooters or help dry moist areas.
automobiles.
3. Wash your scooter with a sponge or a
soft towel. As you wash, check for
heavy grime. If necessary, use a mild
cleaner/degreaser to remove the grime.

(cont’d)

Servicing Your Honda 139

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Appearance Care
7. As a precaution, ride your scooter at a
slow speed and apply the brakes several Spray Cleaning Your Scooter
times. This will help dry the brakes and
restore normal braking performance. Refer to Saf ety Precautions on page 68 .

TEST BRAKES Avoid using spray cleaner products on the

tires or suspension components.

Suggestions for using spray cleaner(s)

follow:

140 Servicing Your Honda

04/10/12 10:46:20 31KTB600_150

Appearance Care
Scooter Condition Recommended Cleaning
Dust and fingerprint smudges. Apply a spray cleaner/polish and wipe the
paint, chrome, glass, and clear plastic.
Light road grime. Spray any difficult-to-reach or very dirty
areas with a spray cleaner/degreaser.
Rinse and dry.
Apply a spray cleaner/polish and wipe with
a non-abrasive cloth.
Heavy grime. Oil leaks. Brake Use a spray cleaner/degreaser.
dust. If necessary, rub with a sponge. Rinse and
dry.
Apply a spray cleaner/polish and wipe with
a non-abrasive cloth.
Dull, corroded chrome or Apply a high quality chrome/aluminum
aluminum. polish and wipe with a non-abrasive cloth.

Servicing Your Honda 141

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Appearance Care

Painted Aluminum Wheel

Maintenance
Refer to Saf ety Precautions on page 68 .

Aluminum may corrode from contact with

dirt, mud, or road salt. Clean the wheels
after riding through any of these
substances. Use a wet sponge and mild
detergent. Avoid stiff brushes, steel wool,
or cleaners containing abrasives or
chemical compounds.

After washing, rinse with plenty of water

and dry with a clean cloth.

If the paint is chipped, apply touch-up

paint.

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Appearance Care
If the frame has a chip that exposes the
Finishing Touches metal, first apply primer (to prevent
corrosion) and then apply the touch-up
Refer to Saf ety Precautions on page 68 . paint. Several thin layers of touch-up paint
are better than one thick coat.
After washing your scooter, consider
using a commercially-available spray
cleaner/polish or quality liquid or paste
wax to finish the job. Use only a non-
abrasive polish or wax made specifically
for scooters or automobiles. Apply the
polish or wax according to the instructions
on the container.

If a surface on your scooter is chipped or

scratched, your Honda dealer has touch-up
paint to match your scooter’s color. Be
sure to use your scooter’s color code (page
176 ) when you buy touch-up paint.

Servicing Your Honda 143

04/10/12 10:46:34 31KTB600_153

144 Servicing Your Honda

04/10/12 10:46:39 31KTB600_154

Tips
Here’s a few helpful tips on how to store Storing Your Honda ............................. 146
and transport your Honda, and how to be Transporting Your Scooter................... 150
an environmentally responsible scooter You & the Environment ....................... 151
owner.

Tips 145
04/10/12 10:46:49 31KTB600_155

Storing Your Honda

If you won’t be riding for an extended
period, such as during the winter, Preparation for Storage
thoroughly inspect your scooter and
correct any problem before storing it. That Refer to Saf ety Precautions on page 68 .
way, needed repairs won’t be forgotten
and it will be easier to get your scooter This procedure requires a means for
running again. draining and disposing of drained fuel
(page 151 ).
For more information about storage, refer 1. Change the engine oil and clean the oil
to the Honda Motorcycle Winter Storage strainer screen (page 97 ).
Guide, available from your Honda dealer 2. Make sure the cooling system is filled
(USA only). with a 50/50% antifreeze solution (page
99 ).
We suggest you perform the following 3. Fill the fuel tank. Make sure the fuel fill
procedures to keep your scooter in top cap is properly installed.
condition. These storage procedures will
reduce the deterioration that can occur
during storage.

146 Tips
04/10/12 10:46:56 31KTB600_156

Storing Your Honda

4. Drain the carburetor into an approved 5. To prevent rusting in the cylinder,
gasoline container and dispose of it in perform the following:
an approved manner (page 151 ). Remove the spark plug cap from the
If storage will last longer than one spark plug. Using tape or string,
month, carburetor draining is important, secure the cap to any convenient
to assure proper performance after plastic body part so that it is
storage. positioned away from the spark plug.
Remove the spark plug from the
engine and store it in a safe place. Do
not connect the spark plug to the
Gasoline is highly flammable and spark plug cap.
explosive. You can be burned or Pour a tablespoon (15−20 cc) of
seriously injured when handling clean engine oil into the cylinder and
fuel. cover the spark plug hole with a piece
of cloth.
Stop the engine and keep heat,
sparks and flame away.
Handle fuel only outdoors.
Wipe up spills immediately.
(cont’d)

Tips 147
04/10/12 10:47:05 31KTB600_157

Storing Your Honda

With the engine stop switch in the 9. Store your scooter in an unheated area,
RUN position, press the start button free of dampness, away from sunlight,
several times to crank the engine and with a minimum of daily temperature
distribute the oil. variation.
Reinstall the spark plug and spark 10. Place your scooter on blocks to lift both
plug cap. tires off the floor.
6. Remove the battery and charge it fully. 11. Cover your scooter with a porous
Store it in an area protected from material. Avoid using plastic or similar
freezing temperatures and direct non-breathing, coated materials that
sunlight. Slow charge the battery (page restrict air flow and allow heat and
135 ) once a month. moisture to accumulate.
7. Wash and dry your scooter. Wax all
painted surfaces. Apply rust-
inhibiting oil to the chrome pieces.
8. Inflate the tires to their recommended
pressures (page 124 ).

148 Tips
04/10/12 10:47:13 31KTB600_158

Storing Your Honda

Removal from Storage

Refer to Saf ety Precautions on page 68 .

1. Uncover and clean your scooter.

2. If your scooter has been stored for more
than four months –– change the engine
oil (page 94 ).
3. If your scooter has been stored for more
than two months –– ask your Honda
dealer to drain and replace the fuel.
4. Charge the battery (page 135 ) as
required. Install the battery.
5. Perform a pre-ride inspection (page 28 ),
then test-ride your scooter at low speeds.

Tips 149
04/10/12 10:47:18 31KTB600_159

Transporting Your Scooter

If your scooter needs to be transported, it
should be carried on a motorcycle trailer,
or a truck or trailer with a flatbed area. For
information about 24-hour emergency
assistance, see page 201 (USA only). Do
not tow your scooter, as towing can
seriously damage the transmission.

When contacting a towing or transporting

service, be sure to ask if they have a
flatbed area, a loading ramp or power
ramp to safely lift the scooter, and
motorcycle tie-down straps.

150 Tips
04/10/12 10:47:24 31KTB600_160

You & the Environment

Owning and riding a scooter can be Recycle Wastes. It’s illegal and
enjoyable, but you must do your part to thoughtless to put used engine oil in the
protect nature. trash, down a drain, or on the ground.
Used oil, gasoline, coolant, and
Following are tips on how you can be an cleaning solvents contain poisons that
environmentally-responsible scooter can hurt refuse workers and
owner. contaminate our drinking water, lakes,
Choose Sensible Cleaners. Use a rivers, and oceans. Before changing
biodegradable detergent when you wash your oil, make sure you have the proper
your scooter. Avoid aerosol spray containers. Put oil and other toxic
cleaners that contain wastes in separate sealed containers and
chlorofluorocarbons (CFCs) which take them to a recycling center. Call
damage the atmosphere’s protective your local or state office of public
ozone layer. Don’t throw cleaning works or environmental services to find
solvents away; see the following a recycling center in your area, and to
guidelines for proper disposal. get instructions on how to dispose of
non-recyclable wastes.

Tips 151
04/10/12 10:47:27 31KTB600_161

152 Tips
04/10/12 10:47:32 31KTB600_162

Taking Care of the Unexpected

This section discusses the more common General Guidelines ............................... 154
problems that can occur with your scooter If Your Engine Quits or
while you’re riding. It tells you how to Won’t Start ........................................... 155
evaluate each problem and what actions If You Have a Flat Tire ........................ 160
you can take to try to resume riding. If the If Your Engine Overheats .................... 164
problem cannot be safely solved, this If a Fuse Blows ..................................... 166
section also gives instructions on the If You Crash ......................................... 170
proper way to have your scooter If You Lose Your Key ......................... 171
transported. If Your Battery is Low (or Dead) ........ 172

For information about transporting your

scooter, see page 150 .

Taking Care of the Unexpected 153

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Taking Care of the Unexpected

Should you ever have a problem while
General Guidelines riding, please follow these guidelines:
Always put personal safety first.
Keeping your scooter well-maintained is Take time to assess the situation and
the best way to reduce the possibility of your options before deciding what to do.
having a problem on the road. However, If the problem is relatively minor and
since problems can arise even with well- you have the tools, supplies, and skills
maintained machines, you may consider to make a temporary repair, be sure to
subscribing to an emergency roadside have permanent repairs made as soon as
service plan. (USA only: For information possible.
about the Honda Rider’s Club of America, Do not continue riding if you are hurt or
see page 201 .) your scooter is not in safe riding
condition.
Remember to take along your owner’s Additional recommendations for specific
manual, the tool kit that came with your problems follow.
scooter, and any other items (such as tire
repair supplies and additional tools) that
might help you solve a problem on your
own.

154 Taking Care of the Unexpected

04/10/12 10:47:48 31KTB600_164

If Your Engine Quits or Won’t Start

Proper operation and maintenance can If your scooter won’t start, listen as you
prevent starting and engine performance press the start button. If you don’t hear the
problems. In many cases, the cause of the starter motor turning, refer to the Starter
problem may be a simple operational motor doesn’t operate symptom. If you
oversight. can hear the starter motor working
normally, refer to the Starter motor works,
If you have a problem starting the but the engine won’t start symptom.
engine−or experience poor engine
performance−the following information
may help you. If you can’t correct the
problem, see your Honda dealer.

Taking Care of the Unexpected 155

04/10/12 10:48:03 31KTB600_165

If Your Engine Quits or Won’t Start

SYMPTOM: Starter motor doesn’t operate.
POSSIBLE CAUSE WHAT TO DO
ignition switch OFF Turn the ignition switch ON.
engine stop switch OFF Turn the engine stop switch to RUN.
side stand down Raise the side stand.
blown fuse Replace with a new fuse of the same rating (page
166 ).
battery lead loose Tighten the battery lead.
dead battery Charge the battery (page 135 ). If charging doesn’t
help, see your Honda dealer.
faulty starter motor If all possible causes are negative, the starter
motor may be faulty. See your Honda dealer.

156 Taking Care of the Unexpected

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If Your Engine Quits or Won’t Start

SYMPTOM: Starter motor works, but the engine won’t start.
POSSIBLE CAUSE WHAT TO DO
out of fuel Fill the fuel tank.
loose or unconnected spark Install the spark plug cap securely. If the engine
plug cap still won’t start, see your Honda dealer.
loose battery cables Tighten the battery terminal bolts.
weak battery Charge the battery (page 135 ). If charging doesn’t
help, see your Honda dealer.

Taking Care of the Unexpected 157

04/10/12 10:48:25 31KTB600_167

If Your Engine Quits or Won’t Start

SYMPTOM: Engine starts, but runs poorly.
POSSIBLE CAUSE WHAT TO DO
idles roughly, too fast, stalls Check engine idle adjustment (page 110 ). If the
problem persists, see your Honda dealer.
overheating Check the coolant temperature gauge. Refer to If
Y our Engine Overheats, page 164 .
runs erratically, misfires See your Honda dealer.
blubbers (rich fuel mixture) See your Honda dealer.

158 Taking Care of the Unexpected

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If Your Engine Quits or Won’t Start

SYMPTOM: Engine starts, but runs poorly. (cont’d)
POSSIBLE CAUSE WHAT TO DO
sooty exhaust (rich fuel See your Honda dealer.
mixture)
detonates or pings under If applicable, switch to the recommended octane
load gasoline (page 86 ) or change your brand of
gasoline. If the problem persists, see your Honda
dealer.
afterfires (backfires) See your Honda dealer.
pre-ignition (runs on after See your Honda dealer.
ignition switched OFF)

Taking Care of the Unexpected 159

04/10/12 10:48:42 31KTB600_169

If You Have a Flat Tire

A flat tire is always unwelcome, qualified service facility. (USA only: For
especially if you are far from help. If you information about 24-hour emergency
think you are losing air, or you hit a roadside assistance, see page 201 .) Even
pothole or hard object, pull safely to the with a simple puncture, this may be the
side of the road so you can inspect the safest and least troublesome solution. For
tires and assess the situation. (Be sure to transporting instructions, see page 150 .
park on a firm, level surface and use the
center stand for support.) You should Option 2:
examine the tire treads and sidewalls for Make a Temporary Roadside Repair
foreign objects or damage. If you find a If a tire has only a minor nail puncture and
tire that has been punctured or damaged, is not completely flat, you may be able to
you have two options. make an emergency repair that could
allow you to continue riding to where you
Option 1: can get the tire replaced or permanently
Have Your Scooter Transported repaired.
If a tire has a major puncture or a cut in
the tread or sidewall, or the bead has come
loose from the rim, there is probably not
much you can do except have your scooter
transported to a Honda dealer or other

160 Taking Care of the Unexpected

04/10/12 10:48:48 31KTB600_170

If You Have a Flat Tire

frequently and check the air pressure. If
the tire is losing pressure, it may be unsafe
Riding your scooter with a to continue riding. As the tire gets low, it
temporary tire repair can be risky. will affect the handling of your scooter
If the temporary repair fails, you (especially with a passenger and cargo)
can crash and be seriously injured and it may overheat and blow out.
or killed.
Types of Temporary Repairs
If you must ride with a temporary
tire repair, ride slowly and The following types of temporary repairs
carefully and do not exceed 30 generally require a source of air to inflate
mph (50 km/h) until the tire is the tire. Possible sources include CO2
permanently repaired or replaced. cartridges or cans of compressed air
designed to inflate a tire.

Due to the uncertainty of any temporary

repair, you should ride slowly (not over 30
mph, 50 km/h) and carefully (preferably
without a passenger or cargo) until the tire
is replaced or permanently repaired. Stop

Taking Care of the Unexpected 161

04/10/12 10:48:54 31KTB600_171

If You Have a Flat Tire

Inflate the tire: Tubeless tires have
some self-sealing ability if they are Should You Repair or Replace a
punctured and the result is usually just a Tire?
slow leak. If this is the case, you can try
inflating the tire to see if it will hold air We strongly recommend that you replace,
pressure. If you can see a nail or other not permanently repair, any tire that is
object embedded in the tire tread, do not punctured or damaged, even if the tire has
remove it at this time. only a minor puncture. For a full
Plug the hole: The idea here is to do discussion of repairs and replacement, see
something to temporarily stop the leak. page 127 .
If you have a tubeless tire repair kit,
you can pull out the nail and try
inserting an external plug in the
puncture. Follow the instructions that
came with the repair kit and be sure to
inflate the tire to the correct pressure.

162 Taking Care of the Unexpected

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If You Have a Flat Tire

Emergency Wheel
Removal/Installation
Refer to Saf ety Precautions on page 68 .

We recommend wheel removal be done

only by your Honda dealer or another
qualified mechanic. Do not attempt to
remove the wheel on your own. Wheel
removal requires mechanical skill and
professional tools.

Taking Care of the Unexpected 163

04/10/12 10:49:06 31KTB600_173

If Your Engine Overheats

Normally, the temperature of the coolant
in the cooling system will rise to a level
about midway between cold and boiling. Continuing to ride with an overheated
Hot weather may cause the temperature to engine can cause serious engine damage.
rise higher than normal. So will temporary
stress such as climbing a hill. If you’re A steaming engine indicates a coolant
stuck in stop-and-go traffic, the leak. Shut the engine off and wait until
temperature may climb some, but the the steaming stops. Look for a leak, but
radiator fan is designed to prevent don’t touch the engine or radiator
overheating. Be aware of these variations. system. Let everything cool off first.

If the coolant temperature indicator (page

16 ) comes on for no apparent reason,
pull safely to the side of the road. If
possible, park in a shady area.

164 Taking Care of the Unexpected

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If Your Engine Overheats

Check the radiator fan. ride. The engine needs repair. Transport
If the fan is not working, turn the your scooter to a Honda dealer (page
engine off. Open the fuse box (page 150 ).
168 ) and check the radiator fan fuse. If the temperature drops to normal,
If the fuse is blown, replace it with the check the coolant level. If it has gone
proper (same rating) spare fuse. Start down, add more coolant.
the engine. If the temperature indicator
comes on and stays on, turn the engine If you are able to resume riding, continue
off. to monitor the temperature indicator
If the radiator fan is working, visually frequently.
check the coolant level in the reserve
tank, located under the fuel tank lid If there’s a mild leak, you can ride for
(page 100 ). It isn’t necessary to touch awhile, carefully watching the temperature
the radiator system. indicator. Be prepared to stop and add
more coolant or water. If the leak is bad,
If the reserve tank is low or empty, don’t transport your motorcycle to a Honda
ride without adding coolant (page100 ). dealer (page 150 ).
After adding coolant, turn the engine on
and check the temperature indicator.
If the indicator doesn’t turn off, do not

Taking Care of the Unexpected 165

04/10/12 10:49:23 31KTB600_175

If a Fuse Blows
All of the electrical circuits on your The main fuse (and spare main fuse) is
scooter have fuses to protect them from located on the starter magnetic switch
damage caused by excess current flow under the inner box cover.
(short circuit or overload). The circuit fuse box is located under the
inner box cover.
If something electrical on your scooter A spare circuit fuse is located in the
stops working, the first thing you should fuse box.
check for is a blown fuse.
Determine from the chart on the circuit Recommended Fuses
fuse box cover which fuse or fuses control
that component. Check those fuses first, main fuse 30A
but check all the fuses before looking other fuses 10A
elsewhere for another possible cause of
the problem. Replace any blown fuses and 1. To prevent an accidental short circuit,
check component operation. turn the ignition switch OFF before
checking or replacing the fuses.

166 Taking Care of the Unexpected

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If a Fuse Blows
2. To access the main fuse ( 1 ), remove 3. Disconnect the wire connector ( 2 ) of
the front seat (page 84 ) and inner box the starter magnetic switch ( 3 ).
cover (page 134). 4. Pull the fuse out. If the main fuse is
blown ( 4 ), install the spare main fuse
UNDER FRONT SEAT ( 5 ).
(2) (1) 5. Reconnect the wire connector.
6. Install the inner box cover and front
seat.
(3) (4)

(5)
(1) main fuse
(2) wire connector
(4) blown fuse
(3) starter magnetic switch
(5) spare main fuse (cont’d)

Taking Care of the Unexpected 167

04/10/12 10:49:40 31KTB600_177

If a Fuse Blows
7. To access the circuit fuses, remove the UNDER SEAT
inner box cover (page 134).
8. Open the fuse box cover ( 6 ) to access (8) (6)
the fuse box ( 7 ).
9. To check or replace a circuit fuse, pull
the old fuse out of its retaining clips.
Look for a burned wire inside the fuse.
If the fuse is blown ( 4 ), replace it with
a spare fuse ( 8 ) of the same rating or
lower.

(7)

(6) fuse box cover

(7) fuse box
(8) spare fuse

168 Taking Care of the Unexpected

04/10/12 10:49:49 31KTB600_178

If a Fuse Blows
(4) If you do not have a spare fuse and you
cannot ride the scooter without fixing the
problem, take a fuse of the same rating or
a lower rating from one of the other
circuits that you can do without
temporarily.
(4) blown fuse
If you replace a blown fuse with a spare
10. Close the fuse box cover. fuse that has a lower rating, replace the
11. Install the inner box cover and front fuse with the correct rating as soon as you
seat. can. Also remember to replace any spare
fuses that were installed.
If you do not have a replacement fuse with
the proper rating for the circuit, install one If the replacement fuse of the same rating
with a lower rating. burns out in a short time, there is probably
a serious electrical problem on your
scooter. Leave the blown fuse in that
Replacing a f use with one that has a circuit and have your scooter checked by
higher rating greatly increases the chance your Honda dealer.
of damage to the electrical system.

Taking Care of the Unexpected 169

04/10/12 10:49:55 31KTB600_179

If You Crash
Personal safety is your first priority after If there is minor damage, or you are
any accident. If you or anyone else has unsure about possible damage, ride slowly
been injured, take time to assess the and cautiously. Sometimes, crash damage
severity of the injuries and whether it is is hidden or not immediately apparent, so
safe to continue riding. Call for you should have your scooter thoroughly
emergency assistance if needed. Also checked at a qualified service facility as
follow applicable laws and regulations if soon as possible. Also, be sure to have
another person or vehicle is involved in your Honda dealer check the frame and
the accident. suspension after any serious crash.

If you decide you are capable of riding If your scooter cannot be ridden, see
safely, carefully inspect your scooter for Transporting Your Scooter, page 150 .
damage and determine if it is safe to ride.
Check the tightness of critical nuts and
bolts securing such parts as the handlebar,
control levers, brakes, and wheels.

170 Taking Care of the Unexpected

04/10/12 10:50:02 31KTB600_180

If You Lose Your Key

You should receive a key number plate your scooter to them or the nearest Honda
( 1 ) with your keys. Store this plate in a dealer. The dealer will probably have to
safe place. remove the ignition switch assembly to
find the key number so they can make a
Be sure to record your key number in the key for you.
Quick Reference section at the rear of the (1)
manual. You’ll need this number to have a
duplicate key made.

A lost key won’t be a problem if you take

preventative action. Store one duplicate
key in a safe place at home and carry a
second duplicate in your wallet.

If you lose your key and aren’t carrying a

duplicate, either get your spare or have
one made. If you don’t know your key
number, call the dealer you purchased (1) key number plate
your Honda from. They may have it listed
in their records. If they don’t, transport

Taking Care of the Unexpected 171

04/10/12 10:50:08 31KTB600_181

If Your Battery is Low (or Dead)

Jump starting is not recommended,
especially if you use an automobile battery.
The greater amperage of an automobile
battery when the car engine is running can
damage your scooter’s electrical system.

Bump starting is also not recommended.

If you can’t charge the battery or it

appears unable to hold a charge, contact
your Honda dealer.

172 Taking Care of the Unexpected

04/10/12 10:50:12 31KTB600_182

Technical Information
This section contains dimensions, Vehicle Identification ........................... 174
capacities, and other technical data, plus Specifications ....................................... 177
information on government requirements Break-in Guidelines.............................. 183
and how to break-in your scooter. High Altitude Carburetor
Adjustment............................................ 184
Emission Control Systems ................... 185
Catalytic Converter .............................. 190
Oxygenated Fuels ................................. 191

Technical Information 173

04/10/12 10:50:18 31KTB600_183

Vehicle Identification
The VIN (vehicle identification number)
Serial Numbers appears on the Safety Certification Label
attached to the right front frame.
The frame, VIN, and engine serial
numbers are required when you register
your scooter. They may also be required RIGHT SIDE
when ordering replacement parts. You
may record these numbers in the Quick
Reference section at the rear of this
manual.

(1)
(1) VIN

174 Technical Information

04/10/12 10:50:25 31KTB600_184

Vehicle Identification
The frame number ( 2 ) is stamped on the The engine number ( 3 ) is stamped on the
right side of the frame body. back of the crankcase near the rear wheel.

RIGHT SIDE LEFT REAR

(2) (3)
(2) frame number (3) engine number

Technical Information 175

04/10/12 10:50:31 31KTB600_185

Vehicle Identification
UNDER INNER BOX COVER
Color Label & Code
(1)
The color label is located on the inner box
under the inner box cover. Remove the
inner box cover (page 134 ) to check the
label.

The color code is helpful when ordering

replacement parts. You may record the
color and code in the Quick Reference
section at the rear of this manual.

(1) color label

176 Technical Information

04/10/12 10:50:42 31KTB600_186

Specifications
Dimensions
overall length 82.1 in (2,085 mm)
overall width 31.3 in (795 mm)
overall height 42.9 in (1,090 mm)
wheelbase 57.3 in (1,455 mm)
ground clearance 5.3 in (135 mm)

Weight
dry weight 362 lbs (164 kg)

Technical Information 177

04/10/12 10:50:53 31KTB600_187

Specifications
Fuel & Lubricants
fuel unleaded gasoline, pump octane number of 86 or higher
recommendation
fuel tank capacity 3.17 US gal (12.0 ) including reserve
engine oil capacity after disassembly: 1.4 US qt (1.3 )
after draining: 1.2 US qt (1.1 )
engine oil API Service Classification SG or higher except oils
recommendation labeled as energy conserving on the circular API service
label, SAE 10W-40, JASO T 903 standard MA or MB,
Pro Honda GN4, HP4 (without molybdenum additives) or
HP4M (with molybdenum additives) 4-stroke oil or an
equivalent motorcycle oil
cooling system, Pro Honda HP Coolant or an equivalent high quality ethylene
recommendation glycol antifreeze containing corrosion protection inhibitors
specifically recommended for use in aluminum engines
cooling system, 1.5 US qt (1.4 )
capacity

178 Technical Information

04/10/12 10:51:09 31KTB600_188

Specifications
Capacities
passenger capacity operator, one passenger
maximum weight USA: 322 lbs (146 kg)
capacity Canada: 331 lbs (150 kg)
rider, passenger, all cargo and accessories

Engine Specifications
displacement 15.2 cu-in (249 cm )
bore & stroke 2.86 × 2.36 in (72.7 × 60.0 mm)
compression ratio 10.5 : 1
spark plug (standard) DPR7EA-9 (NGK) or X22EPR-U9 (DENSO)
spark plug DPR6EA-9 (NGK) or X20EPR-U9 (DENSO)
(cold climate)
spark plug (high DPR8EA-9 (NGK) or X24EPR-U9 (DENSO)
speed riding)
valve clearance intake: 0.005 in (0.12 mm)
(cold) exhaust: 0.005 in (0.12 mm)
spark plug gap 0.031−0.035 in (0.80−0.90 mm)
idle speed 1,500 ± 100 rpm

Technical Information 179

04/10/12 10:51:26 31KTB600_189

Specifications
Power Transmission
primary reduction V-Belt
final reduction 6.876

Chassis & Suspension

caster 28°
trail 3.6 in (92 mm)
tire size, front 110/90-12 64L
tire size, rear 130/70-12 56L
tire type bias-ply, tubeless
tire pressure, front 25 psi (175 kPa , 1.75 kgf/cm )
(cold)
tire pressure, rear 29 psi (200 kPa , 2.00 kgf/cm ) −less than 200 lbs (90 kg)
(cold) of added weight
33 psi (225 kPa , 2.25 kgf/cm ) −more than 200 lbs (90 kg)
of added weight

Electrical
battery 12V-11 Ah
generator 0.40 kW/5,000 rpm

180 Technical Information

04/10/12 10:51:37 31KTB600_190

Specifications
Lights
headlight 12V-60/55W × 2
brake/tail light 12V-32/3CP
turn signal lights 12V-23/8W × 2 (front)
12V-23W × 2 (rear)
instrument lights 12V-1.7W
turn signal 12V-3.4W × 2
indicator
high beam 12V-1.7W
indicator
parking brake 12V-1.7W
indicator

Technical Information 181

04/10/12 10:51:45 31KTB600_191

Specifications
Fuses
main 30A
other fuses 10A

Torque Specifications
oil plug 15 lbf·ft (20 N·m , 2.0 kgf·m)

182 Technical Information

04/10/12 10:51:50 31KTB600_192

Break-in Guidelines
Help assure your scooter’s future
reliability and performance by paying
extra attention to how you ride during the
first 300 miles (500 km).

During this period, avoid full-throttle

starts and rapid acceleration.

Technical Information 183

04/10/12 10:51:55 31KTB600_193

High Altitude Carburetor Adjustment

Your engine’s air-fuel mixture becomes
overly rich when operated at high altitudes.
Above 6,500 feet (2,000 m), a rich
mixture can cause driveability problems,
reduce engine performance, and increase
fuel consumption. To compensate, you
can have the carburetor adjusted for high
altitude riding. See your Honda dealer.

However, the carburetor must be returned

to standard factory specifications before
riding again at lower altitudes (below
5,000 feet, 1,500 m). See your Honda
dealer.

Sustained riding at lower altitudes with the

lean high-altitude setting may cause rough
idling, stalling, or engine damage from
overheating.

184 Technical Information

04/10/12 10:52:02 31KTB600_194

Emission Control Systems

Exhaust Emission Requirements
The U.S. Environmental Protection UNDER FRONT LEFT FRONT
Agency (EPA), the California Air SEAT
Resources Board (CARB), and
Environment Canada require that your (2)
(1)
scooter comply with applicable exhaust
emissions standards during its useful life,
when operated and maintained according
to the instructions provided.

The Vehicle Emission Control

Information label ( 1 ) is attached to the
right side of the frame tube under the front
seat (USA only). (1) vehicle emission control information
label (USA only)
The Vehicle Emission Control (2) vehicle emission control information
Information labels ( 2 ) are attached to the label (Canada only)
left side of the front frame (Canada only).

Technical Information 185

04/10/12 10:52:08 31KTB600_195

Emission Control Systems

Noise Emission Requirements Source of Exhaust Emissions
The EPA also requires that scooters built The combustion process produces carbon
after January 1, 1983 comply with monoxide (CO), oxides of nitrogen (NOx)
applicable noise emission standards for and hydrocarbons (HC). Control of
one year or 3,730 miles (6,000 km) after hydrocarbons and oxides of nitrogen is
the time of sale to the ultimate purchaser, very important because, under certain
when operated and maintained according conditions, they react to form
to the instructions provided. (USA only) photochemical smog when subjected to
sunlight. Carbon monoxide does not react
Warranty Compliance in the same way, but it is toxic.
Compliance with the terms of the
Distributor’s Warranties for Honda Honda Motor Co., Ltd. utilizes various
Scooter Emission Control Systems is systems to reduce carbon monoxide,
necessary in order to keep the emissions oxides of nitrogen and hydrocarbons.
system warranty in effect. (USA only)

186 Technical Information

04/10/12 10:52:14 31KTB600_196

Emission Control Systems

Exhaust Emission Control System Oxidation Catalytic Converter
The exhaust emission control system The oxidation catalytic converter is in the
includes a secondary air supply system, exhaust system. Through chemical
and an oxidation catalytic converter. reactions, they convert HC and CO in the
engine’s exhaust to carbon dioxide (CO2)
No adjustment to these systems should be and water vapor.
made although periodic inspection of the
components is recommended. Evaporative Emission Control System
This scooter complies with the
Secondary Air Injection System requirements of the California Air
The secondary air injection system Resources Board (CARB) evaporative
introduces filtered air into the exhaust emission regulations. Fuel vapor from the
gases in the exhaust port. The secondary fuel tank and carburetor is directed into
air injection system helps improve the charcoal canister and air cleaner where
emission performance. it is adsorbed and stored while the engine
is stopped. When the engine is running
and the purge control diaphragm valve is
open, fuel vapor in the charcoal canister
and air cleaner is drawn into the engine
through the carburetor.

Technical Information 187

04/10/12 10:52:20 31KTB600_197

Emission Control Systems

Crankcase Emission Control System Problems That May Affect Scooter
The engine is equipped with a closed Exhaust Emissions
crankcase system to prevent discharging If you are aware of any of the following
crankcase emissions into the atmosphere. symptoms, have the vehicle inspected and
Blow-by gas is returned to the combustion repaired by your authorized Honda scooter
chamber through the air cleaner and the dealer.
carburetor.
Symptoms:
1. Hard starting or stalling after starting
2. Rough idle
3. Misfiring or backfiring during
acceleration
4. After-burning (backfiring)
5. Poor performance (driveability) and
poor fuel economy

188 Technical Information

04/10/12 10:52:26 31KTB600_198

Emission Control Systems

Noise Emission Control System AMONG THOSE ACTS PRESUMED
TAMPERING WITH THE NOISE TO CONSTITUTE TAMPERING ARE
CONTROL SYSTEM IS PROHIBITED: THE FOLLOWING ACTS:
U. S. federal law prohibits, or Canadian 1. Removal of, or puncturing the muffler,
provincial laws may prohibit the following baffles, header pipes or any other
acts or the causing thereof: ( 1 ) The component which conducts exhaust
removal or rendering inoperative by any gases.
person, other than for purposes of 2. Removal of, or puncturing of any part
maintenance, repair or replacement, of any of the intake system.
device or element of design incorporated 3. Lack of proper maintenance.
into any new vehicle for the purpose of 4. Replacing any moving parts of the
noise control prior to its sale or delivery to vehicle, or parts of the exhaust or intake
the ultimate purchaser or while it is in use; system, with parts other than those
or ( 2 ) the use of the vehicle after such specified by the manufacturer.
device or element of design has been
removed or rendered inoperative by any
person.

Technical Information 189

04/10/12 10:52:31 31KTB600_199

Catalytic Converter
This scooter is equipped with an oxidation A defective catalytic converter contributes
catalytic converter. to air pollution, and can impair your
The catalytic converter contains precious engine’s performance. Follow these
metals that serve as catalysts, promoting guidelines to protect your scooter’s
chemical reactions to convert the exhaust catalytic converter.
gasses without affecting the metals.
Always use unleaded gasoline. Even a
The catalytic converter acts on HC and small amount of leaded gasoline can
CO. A replacement unit must be an contaminate the catalyst metals, making
original Honda part or its equivalent. the catalytic converter ineffective.

The catalytic converter must operate at a Keep the engine tuned-up.

high temperature for the chemical
reactions to take place. It can set fire to Have your scooter diagnosed and
any combustible materials that come near repaired if it is misfiring, backfiring,
it. Park your scooter away from high stalling or otherwise not running
grasses, dry leaves, or other flammables. properly.

190 Technical Information

04/10/12 10:52:39 31KTB600_200

Oxygenated Fuels
Some conventional gasolines are being The following are the EPA-approved
blended with alcohol or an ether percentages of oxygenates:
compound. These gasolines are
collectively referred to as oxygenated ETHANOL (ethyl or grain alcohol) 10%
fuels. To meet clean air standards, some by Volume
areas of the United States and Canada use You may use gasoline containing up to
oxygenated fuels to help reduce emissions. 10% ethanol by volume. Gasoline
If you use an oxygenated fuel, be sure it is containing ethanol may be marketed
unleaded and meets the minimum octane under the name ‘‘Gasohol’’.
rating requirement.
Before using an oxygenated fuel, try to MTBE (Methyl Tertiary Butyl Ether) 15%
confirm the fuel’s contents. Some states/ by Volume
provinces require this information to be You may use gasoline containing up to
posted on the pump. 15% MTBE by volume.

Technical Information 191

04/10/12 10:52:46 31KTB600_201

Oxygenated Fuels
METHANOL (methyl or wood alcohol) Fuel system damage or performance
5% by Volume problems resulting from the use of an
You may use gasoline containing oxygenated fuel containing more than the
methanol containing up to 5% methanol percentages of oxygenates mentioned
by volume as long as it also contains above are not covered under warranty.
cosolvents and corrosion inhibitors to
protect the fuel system. Gasoline Oxygenated fuels can damage paint and
containing more than 5% methanol by plastic. Be careful not to spill fuel when
volume may cause starting and/or filling the fuel tank. Wipe up any spills
performance problems. It may also immediately.
damage metal, rubber, and plastic parts
of your fuel system.
Oxygenated f uels can damage paint and
If you notice any undesirable operating plastic. Damage caused by spilled f uel is
symptoms, try another service station or not covered by warranty.
switch to another brand of gasoline.

192 Technical Information

04/10/12 10:52:51 31KTB600_202

Consumer Information
This section contains information on your Authorized Manuals ............................. 194
warranty and how to get an official Honda Warranty Coverage .............................. 197
service manual. Warranty Service .................................. 198
Contacting Honda ................................. 199
Your Honda Dealer .............................. 200
The Honda Rider’s Club
(USA only) ........................................... 201
Reporting Safety Defects
(USA only) ........................................... 202

Consumer Information 193

04/10/12 10:52:59 31KTB600_203

Authorized Manuals
The Service Manual used by your authorized Honda dealer is available from Helm, Inc.
(USA only, Canada: See your Honda dealer to order authorized manuals.)

Also available, but not necessary, to service your model is the Honda Common Service
Manual which explains theory of operation and basic service information for various systems
common to all Honda motorcycles, motor scooters and ATVs.

These Honda manuals are written for the professional technician, but most mechanically-
capable owners should find them easy to use if they have the proper tools and observe proper
safety standards. Special Honda tools are necessary for some procedures.

Publication Item No. Description Price Each＊

61KTB00 2005 PS250 Service Manual $45.00
61CM002 Common Service Manual $48.00
31KTB600 2005 PS250 Owner’s Manual $16.00
＊
Prices are subject to change without notice and without incurring obligation.

194 Consumer Information

04/10/12 10:53:11 31KTB600_204

Order On-Line: www.helminc.com

Order Toll Free: 1-888-CYCLE93 (1-888-292-5393)

(NOTE: For Credit Card Orders Only)
Monday − Friday 8:00 AM − 6:00 PM EST
OR
By completing this form you can order the materials desired. You can pay by check or
money order, or charge to your credit card. Mail to Helm, Inc. at the address shown on the
back of this order form (USA only).

Canada: See your Honda dealer to order authorized manuals.

Publication Item Description Qty. Price Total

Item No. Each＊ Price

Sub Total
＊
Prices are subject to change without notice and without incurring Purchaser’s Sales Tax
obligation. Mich. Add 6 %
Calif. Add 8.25 %
Orders are mailed within 10 days. Please allow adequate time for Handling Charge $5.00
delivery. Grand Total

Consumer Information 195

04/10/12 10:53:25 31KTB600_205

NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention the
S shipment should be sent.
H
I Customer Name Attention

P Street Address - No P. O. Box Number Apartment Number

T City State Zip Code

O Daytime Telephone Number ( )

Check or money order enclosed payable to Helm Inc. Check here if your billing address is different from the
P U.S. funds only. Do not send cash. shipping address shown above.
A
Y MasterCard Account Number Expiration: Mo. Yr.

M VISA
−

E
N Discover

T Customer Signature Date

These Publications cannot be returned for credit without receiving advance authorization within 14 days of delivery. On returns, a restocking fee may
be applied against the original order.

HELM P.O. BOX 07280, DETROIT, MICHIGAN 48207

196 Consumer Information

04/10/12 10:53:34 31KTB600_206

Warranty Coverage
Your new Honda is covered by these Your warranty coverage will not be
warranties: voided if you choose to perform your own
Scooter Limited Warranty maintenance. However, you should have
Exhaust Emission Warranty the proper tools and service information
Noise Control Warranty and be mechanically qualified. Failures
that occur due directly to improper
There are responsibilities, restrictions, and maintenance are not covered.
exclusions which apply to these warranties.
Please read the Warranties Booklet given Almost all of your warranty coverage can
to you by your Honda dealer at the time of be extended through the Honda Protection
purchase. Be sure to keep your Honda Plan (USA only). For more information,
owner’s card with your Warranties see your Honda dealer.
Booklet (USA only).

It is important to realize that your

warranty applies to defects in material or
workmanship of your Honda. Your
warranty coverage does not apply to
normal wear or deterioration associated
with using the scooter.

Consumer Information 197

04/10/12 10:53:39 31KTB600_207

Warranty Service
Please remember that recommended If you have questions about warranty
maintenance interval servicing is not coverage or the nature of the repair, it is
included in your warranty coverage. best to talk to the service manager of your
Additionally, your warranty does not Honda dealer.
apply to the normal wear of items (such as
brakes, tires, etc.). Sometimes, in spite of the best intentions
of all concerned, a misunderstanding may
If you believe you have a problem with occur. If you aren’t satisfied with your
your scooter, call the service department dealer’s handling of the situation, we
of your Honda dealer. Make an suggest you discuss your problem with the
appointment for an inspection and appropriate member of the dealership’s
diagnosis. Remember, as the owner of the management team. If the problem has
scooter, you will be asked to authorize that already been reviewed with the Service
inspection. Your dealer will give you the Manager, Parts Manager, Sales Manager,
results of the inspection. If the problem is etc., contact the Owner of the dealership
covered under warranty, your dealer will or their designated representative.
perform the warranty repairs for you.

198 Consumer Information

04/10/12 10:53:47 31KTB600_208

Contacting Honda
Your owner’s manual was written to cover Motorcycle Division, American Honda
most of the questions you might ask about Motor Co., Inc., P.O. Box 2220, Torrance,
your Honda. Any questions not answered CA 90509-2220, mailstop: 100-4W-5B,
in the owner’s manual can be answered by telephone: (310) 532-9811.
your Honda dealer. If your dealer doesn’t
have the answer right away, they will get Canada: Refer to the Warranties Booklet
it for you. that was supplied with your vehicle.

If you have a difference of opinion with Please include the following information
your dealer, please remember that each in your letter:
dealership is independently owned and name, address, and telephone number
operated. That’s why it’s important to product model, year, and frame/VIN
work to resolve any differences at the serial number
dealership level. date of purchase
dealer name and address
If you wish to comment on your
experiences with your Honda or with your We will likely ask your Honda dealer to
dealer, please send your comments to the respond, or possibly acknowledge your
following address (USA only): comments directly.

Consumer Information 199

04/10/12 10:53:54 31KTB600_209

Your Honda Dealer

Once you purchase your new Honda, get products available from the parts
familiar with the organization of your department.
Honda dealer so you can utilize the full
range of services available. The sales department offers the Honda
Protection Plan to extend almost all of
The service department is there to perform your warranty coverage (USA only).
regular maintenance and unexpected Your Honda dealer can inform you about
repairs. It has the latest available service competition and other riding events in
information from Honda. The service your area. You’ll also find that your dealer
department will also handle warranty is a source of information about American
inspections and repairs. Honda’s Rider Education Centers and the
Honda Rider’s Club of America (USA
The parts department offers Genuine only).
Honda parts, Pro Honda products,
Hondaline accessories (USA only), and We’re sure you’ll be as pleased with the
Honda accessories and products (Canada service your Honda dealer continues to
only). The same quality that went into provide after the sale as you are with the
your Honda can be found in Genuine quality and dependability of your Honda.
Honda replacement parts. You’ll also find
comparable quality in the accessories and

200 Consumer Information

04/10/12 10:54:05 31KTB600_210

The Honda Rider’s Club (USA only)

One of the best ways to get the most Common Service Manual, contests,
enjoyment from owning and riding your insider information and more.
Honda is through the Honda Rider’s Club Reimbursement (up to $75) for
of America. Your purchase of a new Motorcycle Safety Foundation training.
motorcycle, scooter, ATV or PWC from a Separate free training from the
participating U.S. Honda dealer entitles Specialty Vehicle Institute of America
you to a complimentary one-year for ATV owners.
membership in the Club. There are One full year of the Honda Red Rider
hundreds of HRCA Chapter sponsoring magazine or Honda Red Rider ATV (for
dealers across the USA with events and ATV purchasers).
activities almost every weekend. Discounts from HRCA partners for
Membership benefits include: experienced rider courses.
24 hour, toll-free roadside assistance for Discounted vehicle insurance from the
your new Honda (includes roadside HRCA’s insurance partner.
assistance for your transport vehicle as Racing contingency programs and
long as your Honda is aboard or in tow). assistance at selected dual-sport, off-
Vehicle transport to the nearest Honda road, and motocross events.
dealer or service center, if necessary. Contact your Honda dealer for more
An exclusive HRCA website complete information or call: 1 800-847-HRCA or
with access to the official Honda log on to www.hrca.honda.com.

Consumer Information 201

04/10/12 10:54:11 31KTB600_211

Reporting Safety Defects (USA only)

If you believe that your vehicle has a To contact NHTSA, you may either call
defect which could cause a crash or could the Auto Safety Hotline toll-free at
cause injury or death, you should 1-800-424-9393 (or 366-0123 in
immediately inform the National Highway Washington, D.C. area) or write to:
Traffic Safety Administration (NHTSA) NHTSA, U.S. Department of
in addition to notifying American Honda Transportation, Washington, D.C. 20590.
Motor Co., Inc.
You can also obtain other information
If NHTSA receives similar complaints, it about motor vehicle safety from the
may open an investigation, and if it finds Hotline.
that a safety defect exists in a group of
vehicles, it may order a recall and remedy
campaign. However, NHTSA cannot
become involved in individual problems
between you, your dealer, or American
Honda Motor Co., Inc.

202 Consumer Information

04/10/12 10:54:13 31KTB600_212

Consumer Information 203

04/10/12 10:54:18 31KTB600_213

Table of Contents
The following presents the contents of BEFORE RIDING................................ 23
each section of your owner’s manual. Are You Ready to Ride？ ...................... 24
Protective Apparel .............................. 24
SCOOTER SAFETY.............................. 1 Rider Training .................................... 26
Important Safety Information .................. 2 Is Your Scooter Ready to Ride？ .......... 28
Accessories & Modifications ................... 5 Pre-ride Inspection ............................. 28
Safety Labels ............................................ 7 Load Limits & Guidelines...................... 31
Loading ............................................... 31
INSTRUMENTS & CONTROLS ........ 9 Load Limits ........................................ 32
Component Locations ............................ 10 Loading Guidelines ............................ 33
Gauges & Indicators ............................... 13 Cargo Compartments.............................. 34
Controls & Features Front Carrier ....................................... 34
Ignition Switch ................................... 17 Rear Deck ........................................... 35
Start Button ......................................... 18 Utility Box .......................................... 36
Engine Stop Switch ............................ 18 Comfort & Convenience ........................ 37
Headlight Dimmer Switch ................. 19 Seat Operation .................................... 37
Turn Signal Switch ............................. 19 Rear Seat Operation ........................... 39
Horn Button ........................................ 20
Tripmeter Reset Knob ........................ 20
Parking Brake Lock............................ 20

204 Table of Contents

04/10/12 10:54:25 31KTB600_214

Table of Contents
BASIC OPERATION & RIDING ...... 41 SERVICING YOUR HONDA ............ 63
Safe Riding Precautions ......................... 42 Bef ore You Service Your Honda
Starting & Stopping the Engine ............. 43 The Importance of Maintenance ............ 66
Preparation .......................................... 43 Maintenance Safety ................................ 67
Starting Procedure .............................. 44 Important Safety Precautions ............. 68
How to Stop the Engine ..................... 47 Periodic Maintenance ............................. 70
Riding...................................................... 48 Maintenance Schedule ........................... 72
Braking ................................................... 55 Maintenance Record............................... 77
Parking .................................................... 57
Riding with a Passenger or Cargo .......... 61 Service Preparations
Component Locations ............................ 79
Tool Kit ................................................... 82
Owner’s Manual Storage........................ 83
Front Seat Removal ................................ 84
Clip Removal .......................................... 85

(cont’d)

Table of Contents 205

04/10/12 10:54:35 31KTB600_215

Table of Contents
SERVICING YOUR HONDA (cont’d) Chassis
Service Procedures Brakes ................................................... 115
Tires ...................................................... 124
Fluids & Filters Side Stand ............................................. 131
Fuel ......................................................... 86
Engine Oil & Strainer Screen................. 89 Electrical
Coolant .................................................... 99 Battery................................................... 132
Belt Case Air Cleaner........................... 103
Air Cleaner ........................................... 105 Appearance Care .................................. 137
Crankcase Breather .............................. 107
TIPS...................................................... 145
Engine Storing Your Honda ............................. 146
Throttle ................................................. 108 Transporting Your Scooter................... 150
Engine Idle Speed................................. 110 You & the Environment ....................... 151
Spark Plug............................................. 112

206 Table of Contents

04/10/12 10:54:39 31KTB600_216

Table of Contents
TAKING CARE OF THE Oxygenated Fuels ................................. 191
UNEXPECTED .................................. 153
General Guidelines ............................... 154 CONSUMER INFORMATION ....... 193
If Your Engine Quits or Authorized Manuals ............................. 194
Won’t Start ........................................... 155 Warranty Coverage .............................. 197
If You Have a Flat Tire ........................ 160 Warranty Service .................................. 198
If Your Engine Overheats .................... 164 Contacting Honda ................................. 199
If a Fuse Blows ..................................... 166 Your Honda Dealer .............................. 200
If You Crash ......................................... 170 The Honda Rider’s Club
If You Lose Your Key ......................... 171 (USA only) ........................................... 201
If Your Battery is Low (or Dead) ........ 172 Reporting Safety Defects
(USA only) ........................................... 202
TECHNICAL INFORMATION ...... 173
Vehicle Identification ........................... 174 TABLE OF CONTENTS .................. 204
Specifications ....................................... 177
Break-in Guidelines.............................. 183 INDEX ................................................. 208
High Altitude Carburetor
Adjustment............................................ 184 QUICK REFERENCE
Emission Control Systems ................... 185
Catalytic Converter .............................. 190

Table of Contents 207

04/10/12 10:54:45 31KTB600_217

Index
shoe wear .......................................... 122
A braking .................................................... 55
break-in guidelines ............................... 183
accessories ................................................ 5
air cleaner ............................................. 105
air pressure,tires .................................... 124 C
altitude, high ......................................... 184
American Honda, contacting................ 199 capacity, fuel .......................................... 87
apparel, protective .................................. 24 carburetor, altitude adjustment ............. 184
appearance care .................................... 137 care, appearance ................................... 137
catalytic converter ................................ 190
cleaning, appearance care .................... 137
B color label ............................................. 176
compartment,
battery ................................................... 132 front carrier ......................................... 34
belt case air cleaner .............................. 103 rear deck ............................................. 35
brakes, utility box ............................................ 36
fluid................................................... 116
pad wear............................................ 119
parking brake lever freeplay ............ 123

208 Index
04/10/12 10:54:52 31KTB600_218

Index
component locations, overheats ........................................... 164
gauges, indicators & controls ............. 10 pinging ................................................ 86
maintenance ........................................ 79 starting ................................................ 43
consumer information .......................... 193 stop switch .......................................... 18
coolant..................................................... 99 stopping............................................... 47
customer service ................................... 199 won’t start ......................................... 155
environment .......................................... 151

D
F
defects, safety ....................................... 202
flat tire................................................... 160
frame number ....................................... 175
E

emission control systems ...................... 185

engine,
idle speed .......................................... 110
number .............................................. 175
oil ........................................................ 89 (cont’d)

Index 209
04/10/12 10:54:58 31KTB600_219

Index
fuel, Honda,
oxygenated........................................ 191 contacting ......................................... 199
recommendation ................................. 86 Rider’s Club...................................... 201
tank capacity ....................................... 87 dealer................................................. 200
fuses ...................................................... 166 Honda service manual .......................... 194
horn button .............................................. 20

G
I
gap, spark plug...................................... 113
gasohol .................................................. 191 identification, vehicle ........................... 174
gasoline ................................................... 86 idle speed, engine ................................. 110
ignition cutoff system, side stand .......... 43
ignition switch ........................................ 17
H indicators................................................. 13
inspection, pre-ride ................................. 28
headlight dimmer switch ........................ 19
helmet holder .......................................... 59
high altitude carburetor adjustment ..... 184
high beam indicator ................................ 13

210 Index
04/10/12 10:55:05 31KTB600_220

Index

K M

key, lost ................................................. 171 maintenance,

kit, tool .................................................... 82 importance .......................................... 66
periodic ............................................... 70
record .................................................. 77
L safety................................................... 67
schedule .............................................. 72
labels, safety ............................................. 7 manual, service ..................................... 194
limit, weight ............................................ 32 maximum weight limit ........................... 32
load limits ............................................... 32 modifications ............................................ 6
loading guidelines................................... 33
location, components,
gauges, indicators & controls ............. 10 N
maintenance ........................................ 79
lock, steering ........................................... 58 numbers, serial ...................................... 174

Index 211
04/10/12 10:55:11 31KTB600_221

Index

O R

odometer ................................................. 13 removal,

oil, engine ............................................... 89 front seat ............................................. 84
operating controls ................................... 17 clip ...................................................... 85
overheat, engine.................................... 164 reporting safety defects ........................ 202
owner’s manual storage .......................... 83 rider training ....................................... 3, 26
oxygenated fuels................................... 191 Rider’s Club, Honda ............................. 201
riding,
basic operation .................................... 41
P clothing ............................................... 24
precautions .......................................... 42
parking .................................................... 57 safety..................................................... 2
parking brake lock .................................. 20 safety precautions ............................... 42
pinging, engine ....................................... 86 with passenger or cargo ...................... 61
plug, spark............................................. 112
pre-ride inspection .................................. 28
problems, unexpected ........................... 153
protective apparel ................................... 24

212 Index
04/10/12 10:55:16 31KTB600_222

Index
stand, side ............................................. 131
S start button .............................................. 18
starting,
safety, engine .................................................. 43
important precautions ......................... 68 troubleshooting ................................. 155
labels ..................................................... 7 steering lock ............................................ 58
reporting defects ............................... 202 stop switch, engine ................................. 18
riding precautions ............................... 42 stopping engine ....................................... 47
schedule, maintenance............................ 72 storage,
serial numbers ....................................... 174 owner’s manual .................................. 83
service, scooter ............................................... 146
customer............................................ 199 switch,
manuals ............................................. 194 headlight dimmer................................ 19
warranty ............................................ 198 ignition ................................................ 17
side stand .............................................. 131 turn signal ........................................... 19
side stand ignition cutoff system ........... 43
spark knock ............................................. 86
spark plug.............................................. 112
specifications ........................................ 177
speedometer ............................................ 13

Index 213
04/10/12 10:55:21 31KTB600_223

Index

T V

theft prevention tips................................ 60 vehicle identification no. (VIN) ........... 174

tires,
air pressure........................................ 124
flat ..................................................... 160 W
replacing ........................................... 128
tool kit ..................................................... 82 warranty,
training, rider ...................................... 3, 26 coverage ............................................ 197
transporting your scooter...................... 150 extended ............................................ 197
tripmeter .................................................. 13 service ............................................... 198
tripmeter reset knob ................................ 20 washing your scooter ............................ 137
trouble, unexpected .............................. 153 weight limit ............................................. 32
troubleshooting, starting ....................... 155
turn signal indicator ................................ 13

214 Index
04/10/12 10:55:24 31KTB600_224

Memo 215
04/10/12 10:55:26 31KTB600_225

216 Memo
04/10/12 10:55:34 31KTB600_226

Quick Reference
The following is a brief, but important
collection of information you need to How To Avoid Costly Repairs
know about your Honda. You’ll also find
space to record important notes. The engine of your Honda can be the most
expensive component to repair. Proper
maintenance, especially the use of the
recommended fluids and filters, prevents
premature wear and damage.

Frequent causes of costly repairs are:

Engine oil: insufficient quantity,
improper oil.
Air cleaner: dirty, leaking because of
improper installation (poor seal).
Record important information on the
following page:

Quick Reference
04/10/12 10:55:38 31KTB600_227

Quick Reference
VIN/Frame No.
Engine No.
Frame No.
Ignition Key No.
Color Label
Owner’s Name
Address
City/State
Phone
Dealer’s Name
Address
City/State
Phone
Service Mgr.

Quick Reference
04/10/12 10:55:49 31KTB600_228

Quick Reference
Scheduled Initial: 600 miles (1,000 km)
Maintenance Regular: every 4,000 miles (6,400 km)
Pre-ride Check the following items each time before you ride (page 30 ): tires &
Inspection wheels, leaks, loose parts, throttle, brakes, indicators, lights.
Periodic Check the following items monthly (page 74 ): tires & wheels, fluids,
Checks lights, freeplay, fuses, nuts & bolts.
Fuel/Capacity unleaded gasoline, pump octane number 86 or higher
3.17 US gal (12.0 )
Engine Oil API Service Classification SG or higher except oils labeled as energy
conserving on the circular API service label,
SAE 10W-40, JASO T 903 standard MA or MB,
Pro Honda GN4, HP4 (without molybdenum additives) or HP4M (with
molybdenum additives) 4-stroke oil or equivalent
Maximum 322 lbs (146 kg)
Weight 331 lbs (150 kg) Canada
Capacity rider, passenger, all cargo and accessories

Quick Reference
04/10/12 10:56:03 31KTB600_229

Quick Reference
Tires Front: 110/90-12 64L
IRC-SS550 DUAL
Rear: 130/70-12 56L
IRC-SS550 DUAL
Type: bias-ply, tubeless
Tire Pressure Front: 25 psi (175 kPa , 1.75 kgf/cm )
(cold) Rear: 29 psi (200 kPa , 2.00 kgf/cm )
with less than 200 lbs (90 kg) of added weight
33 psi (225 kPa , 2.25 kgf/cm )
with more than 200 lbs (90 kg) of added weight
Spark Plugs standard: DPR7EA-9 (NGK) or X22EPR-U9 (DENSO)
cold climate: DPR6EA-9 (NGK) or X20EPR-U9 (DENSO)
high speed riding: DPR8EA-9 (NGK) or
X24EPR-U9 (DENSO)
Coolant ethylene glycol antifreeze (silicate-free) for aluminum engines in 50/50
solution with Pro Honda HP Coolant or an equivalent distilled water
Fuses main: 30A
other: 10A

Quick Reference