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Ecs 1KD B

The document provides a diagram of the engine control system for the 1KD-FTV and 2KD-FTV diesel engines produced by Toyota before August 2010. It shows the connections between electrical components such as the glow plug relay, main relay, EDU relay, battery, engine control unit, injector relays and glow plugs. The diagram also includes labels for wire colors and connector locations.
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© © All Rights Reserved
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0% found this document useful (0 votes)
177 views13 pages

Ecs 1KD B

The document provides a diagram of the engine control system for the 1KD-FTV and 2KD-FTV diesel engines produced by Toyota before August 2010. It shows the connections between electrical components such as the glow plug relay, main relay, EDU relay, battery, engine control unit, injector relays and glow plugs. The diagram also includes labels for wire colors and connector locations.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 13

Engine Control <1KD-FTV Before Aug.

2010 Production, 2KD-FTV>

(BAT) (BAT) BR

80A 25A B–R


GLOW EFI

2 1
1J
1 1E

MAIN
Relay
B–W

EDU Relay

B–R
1

Connector
Junction
3 1J 2 1J 4 1J 8 1J 7 1J

B37
2
W–B

G–Y

B–R

R–L
B

B–R
G
B–W

15 A 2 B
GREL BATT
B7(B), B9(A), D1(D), D3(C)
1 1 Engine ECU
IREL +B MREL
5 2 10 A 1 A 8 A

GLOW
Relay
G–Y
B–R

B–R
R–L

3 1

1 1
B–R
W–B
B

14 DB1
W–B
B

1 W–B
W–B

D53
Glow Plug

BR
B2

-1-
Engine Control <1KD-FTV Before Aug. 2010 Production, 2KD-FTV>

∗ 1 : 1KD–FTV
BR ∗ 2 : 2KD–FTV
∗ 3 : 2KD–FTV Wide Body

B–R B–R B–R

L–B

Y–R Y–R Y–R


B–R

B–R

B–R
(∗2)

(∗1)

(∗2)

Y–R
8

Connector
4 DB3 5 DB1 8 DB3

Junction
D44
B–R

B–R

B–R

Y–R

Y–R
L–B
(∗2)

(∗1)

(∗2)

BR
3 2

(∗1, ∗3)
B–R

Y–R

Y–R
(∗1)
B–R
(∗1)

1 1

Inlet Air Temp. Sensor

Fuel Temp. Sensor


2 A 3 A 1 B 2 B
B(∗1) RSC(∗1) VC E(∗1)
B–R

B–R
(∗1)

(∗1)

(Intake Manifold)
+B(∗2) E1(∗2) E2(∗2)
VTA(∗1)
1 2 1 DUTY VAF(∗2)
VSV (EGR Cut)

D46
Control Valve

1 A 3 B D48(A), D50(B)
VRV (EGR)

D49
Throttle Body 2 2
Assembly
Swirl
D55

D67

D68

(∗1, ∗3)

Y–R
R–L
2 1 2

R
B–W

W–L

R–L
(∗1)

(∗1)
W

9 C 15 D 18 C 4 C 29 C 20 D 28 D 29 D
EGR SCV EGRC LUSL VLU THIA E2 THF
B7(B), B9(A), D1(D), D3(C)
Engine ECU
PRD INJF #1 #2 #3 #4
32 D 25 D 24 D 23 D 22 D 21 D
G–R

G–Y

Y–B

B–Y
(∗1)
V

2 A (∗1) 1 A (∗1)
1 B (∗2) 2 B (∗2)
Fuel Injector

Fuel Injector
D24(A), (B)

D27(A), (B)
(No. 1)

(No. 4)

1 A (∗1) 2 A (∗1)
2 B (∗2) 1 B (∗2)
G

G
R

B
2 BD1 17 BD1 15 BD1 6 BD1 16 BD1 7 BD1 13 BD1 14 BD1 10 BD1 3 BD1
R

2
Connector
Junction

3
B38
G–R

G–Y
V–R

Y–B

B–Y
(∗1)

G
B

1
R

6 C 5 E 1 D 6 E 2 E 1 E 3 E 5 C 1 C 4 C (∗1)
8 A 7 B 6 B 3 B 2 B 5 B 4 A 5 A 3 A (∗2)
+B PRD INJF # 10 # 20 # 30 # 40 INJ1 COM1 INJ4

B13(A), B15(B), B40(C), B41(D), B42(E)


Injector Driver (EDU)
BR BR

-2-
Engine Control <1KD-FTV Before Aug. 2010 Production, 2KD-FTV>

∗ 1 : 1KD–FTV
∗ 2 : 2KD–FTV
∗ 7 : 2KD–FTV Wide Body From Aug. 2010 Production
∗ 8 : Except ∗7
B–R B–R(∗1)

L–B L–B L–B

Y–R Y–R Y–R Y–R Y–R

B–R

Y–R

Y–R
(∗1)
3 AB1 9 DB1
Y–R 16 DB1

B–R
(∗1)
(∗1)
Y–R

A27

Y–R
Water Temp. Sensor (Engine Coolant)

Air Flow
Meter 1 5

Y–R

L–B
Y–R
+B E2
20 AB1

E2G VG THA

Water Temp. Sensor


1 1 1 3
2 3 4

Turbo Pressure
Y–R
E VC
(∗1)

(∗2)
R
B–L
(∗1)

(∗1)
B

Inlet Air Temp. Sensor

Sensor
(Radiator)

D51
1 PIM
D32

B29
11 AB1 10 AB1 19 AB1 2

(Air Cleaner)
2 2
B–L
(∗1)

(∗1)

(∗2)
R

R
B
R–W

L–R
A2

P
11 DB1 10 DB1 8 DB1 2
B–L
(∗1)

(∗1)

R
B

19 D 32 C 24 C 31 D 20 A 28 C
THW EVG VG THA RTHW PIM
B7(B), B9(A), D1(D), D3(C)
Engine ECU

2 A (∗1) 1 A (∗1)
1 B (∗2) 2 B (∗2) 1
Discharge Valve
Fuel Injector

Fuel Injector
D25(A), (B)

D26(A), (B)

Pressure
(No. 2)

(No. 3)

D64

BR
1 A (∗1) 2 A (∗1) 2
2 B (∗2) 1 B (∗2)
W–R
(∗1)

(∗1)

BR
W
Y

Y
L

5 BD1 12 BD1 11 BD1 4 BD1 8 BD1 18 BD1 9 BD1


Y

3
Connector
Junction

2
B39
L

W–R
(∗1)

(∗1)

1
BR
W
L
Y

4 D 2 C 2 D 3 C 3 D 4 E (∗1)
2 A 6 A 1 A 1 B (∗2)
INJ2 COM2 INJ3 COM3 PRV GND

B13(A), B15(B), B40(C), B41(D), B42(E)


Injector Driver (EDU)
BR BR

-3-
Engine Control <1KD-FTV Before Aug. 2010 Production, 2KD-FTV>

B–R(∗1)

B–R(∗1)

L–B L–B L–B

Y–R
O3(A)
Transmission
Control ECU

Y–R
(∗7)

(∗8)
Y

CAN+ CAN–
21 A 20 A
Y–R

L–R
L–B

L–B

W
L
4 A 6 A (∗1)
2 1 1 B 3 B (∗2)
Position Sensor

D45(B), D69(A)
Fuel Pressure
11

Connector
E2 VC E2 VC

Junction
EGR Valve

9 DO1 19 DO1

D44
Sensor
D52

EGLS PR E2S VCS PR2


9
3 5 A 3 A 1 A 2 A (∗1)

W
L
2 B (∗2)

1 DB2 6 DB2
G–R
G–B

L–B
(∗1)

(∗1)

(∗1)
G
P

W
L
33 C 26 D 1 C 2 C 33 D 18 D 22 B 21 B
EGLS PCR1 E2S VCS PCR2 VC CAN+ CAN–
B7(B), B9(A), D1(D), D3(C)
Engine ECU
G+(∗1)
E1 G1(∗2) G– NE+ NE– PCV+ PCV– E02 E01 EC
7 C 23 C 31 C 27 D 34 D 2 D 1 D 6 D 7 D 6 B
(Shielded)

W–B
Y–R

BR

BR
P
BR

G
R

(Shielded)

G(∗1)
R(∗1)

Y(∗2)

L(∗2)

BR
1 1
Position Sensor

Control Valve
Camshaft

Suction
D10

D47

1 2
Position Sensor

2 NE NE– 2
Crankshaft

13
Connector
Junction
D17

G–
B36

3
12
BR

W–B
(Shielded)

(Shielded)
BR

BR

2 11 3 5
W–B

4 1 D43
BR

BR

Junction Connector
BR BR

BR
D3 B2

-4-
Engine Control <1KD-FTV Before Aug. 2010 Production, 2KD-FTV>

B–R(∗1) B–R(∗1)

(IG) (BAT) (ST)


∗ 1 : 1KD–FTV
∗ 2 : 2KD–FTV
15A 10A 7. 5A ∗ 9 : Before Aug. 2010 Production
IGN STOP ST

4
9 5E 21 5E 3 5J 4 5J 6 5E

B–W
7

Connector
R–W

R–W
G–B
B–R

B–R

13

Junction
10 B–W
DB1

B34
9 3

ST Relay
17 HB4 19 HB4 B–W B–W

B–W
DB3
(A/T)
R–W
G–B

Park/Neutral Position SW
19 4
Connector

B34
Junction

Junction L B
R

3 2
B35

Connector

(M/T)
B–W
Stop Lamp SW

16 18

B–W
20 P

19 N

D37
B2

4 1 5 12 DB1
7
R
R–W

R–W DB3
(A/T)
B–R

R–L

B–W
R

9 A 14 B 15 B 7 A 6 A
IGSW ST1– STP STA NSW
B7(B), B9(A), D1(D), D3(C)
Engine ECU
ALT VCP2 EPA2 VPA2 VCPA EPA VPA RFC RFC2 FAN
8 D 27 A 29 A 23 A 26 A 28 A 22 A 12 D 11 D 13 D
W

LG–B

W–L
P–L

(∗9)
W–R

W–L
R–L

W
B

6 DB3

3 DB2 8 DB2 17 DB1

1 2 3 4 5 6
LG–B
W

W–L
P–L

VCP2 EPA2 VPA2 VCPA EPA VPA (∗9)


9
Connector
Junction
B35

8
Cooling Fan ECU No. 1

Cooling Fan ECU No. 2

FAN3 Relay
W

2 DB3
B1
Accelerator Position Sensor
W

3 B
M
Alternator
D6(B)

-5-
Engine Control <1KD-FTV Before Aug. 2010 Production, 2KD-FTV>

B–R(∗1)

D65(A), D66(B)
Turbocharger Variable Nozzle Motor Assembly
VTA2 VTA1 E2S VCS VNE2 VNVC M– M+
4 B 1 B 5 B 6 B 2 B 3 B 1 A 2 A

(Shielded)
R–W
Y–L
(∗1)

(∗1)

(∗1)

(∗1)

(∗1)

(∗1)

(∗1)

(∗1)

(∗1)
G

G
R

R
Y
L
11 DB7 12 DB7 2 DB7 3 DB7 7 DB7 8 DB7 6 DB7 5 DB7 4 DB7

(Shielded)
(Shielded)
R–W
B–R

Y–L
(∗1)

(∗1)

(∗1)

(∗1)

(∗1)

(∗1)

(∗1)

(∗1)

(∗1)

(∗1)
G

G
R

R
Y
L

3 10 9 11 6 8 1 5 12
+B VTA2 VTA1 E2S VCS VNE2 VNVC M– M+

VNTO VNTI GND


7 2 B43 4
Turbo Motor Driver
Y–G

Y–B
(∗1)

(∗1)

(∗1)

(∗1)
BR

BR
14 DB7 15 DB7
9 DB7 13 DB7
Y–G

Y–B
(∗1)

(∗1)

(∗1)

(∗1)
BR

BR
10 D 17 D
VNTO VNTI 13 7
D43
B7(B), B9(A), D1(D), D3(C) Junction
Engine ECU Connector
1 10
SPD THWO GIND W TACH WFSE TC SIL CANL CANH
17 B 2 A 14 A 12 A 4 A 19 A 11 A 18 A 23 B 24 B
BR

BR
B–W

G–R

B–Y

L–R
P–L

(∗2)

W
Y

57 HB1 18 HB1 7 HB4 22 HB4 11 HB4


B–Y

L–R
(∗2)

W
Y

L–R(∗2)

B–Y

G–R

B–W

P–L

BR

D3

-6-
Engine Control <1KD-FTV Before Aug. 2010 Production, 2KD-FTV>

H18
A/C Amplifier
(BAT) (IG)

CANH CANL 7. 5A 10A


OBD MET IGN
10 11
W

W
R
L

1 A 2 A 1 C 2 C
5 5S 1 5M

B–R
B
1 B 2 B H3(A), H4(B), H5(C)
Junction Connector

H20
6 Combination Meter
IG+
W

R
B

Engine
Check

Glow
14 6 16
CANL CANH BAT
H23
DLC3
SIL TC WFSE SG TAC CG
7 13 15 5 9 4

EGW L S
W–B
P–B

B–Y
L–R
(∗2)
W

32 25 17
BR

3 5S 4 5H
B–W
G–R

12 HB4 15 6C 2 6F Y

3 5E 7 5E 21 HB1 60 HB1
BR

B 16 6C 14 6C 1 6F
B–W
G–R
W

W
9 DB2
W–B
B–Y

B–Y

W
BR

L–R(∗2)

B–Y

G–R

B–W

P–L P–L

BR B–Y

H2

-7-
Engine Control <1KD-FTV Before Aug. 2010 Production, 2KD-FTV>

∗ 2 : 2KD–FTV
(BAT) ∗ 5 : Before Oct. 2006 Production, RHD From Oct. 2006 (IG)
Production until Apr. 2009 Production
∗ 6 : LHD From Oct. 2006 Production,
10A RHD From Apr. 2009 Production 10A
DOME ∗ 9 : Before Aug. 2010 Production GAUGE
∗10 : From Aug. 2010 Production
∗11 : 2KD–FTV w/ Front Fog Light
2 From Aug. 2010 Production
∗12 : Except 2KD–FTV w/ Front Fog Light
∗13 : Except ∗11
2 2 5E

(∗13)
R

L–R
18 5E

8 5S
R

H20
5 Combination Meter
B
Speedometer

Tachometer
Temp.

+S S E1 SI E3
9 14 7 15 29
Speed Sensors
B–Y
P–L

(∗10 ∗12)
(∗9)
BR

G
P

14 5D
W–B
(∗5)

58 HB1 22 HB1
(∗11)

(∗11)

(∗11)

(∗11)
W
R

R
L

24 5E
ECU with Actuator

(∗10 ∗12)

9 8 31 30
(∗13)
L–R
(∗9)
BR

G
P

FL+ FL– FR+ FR–


P–L

Skid Control

1 HH1
4
Connector
Junction

RL+ RL– RR+ RR– SP1


B19
B35

11 12 33 34 26 3 DB4 7 DB4 5 DB4


7
(∗11)

(∗11)

(∗11)

(∗11)

(∗11)
W
G
R

P
W–B

W–B
P–L

(∗5)

(∗6)

(∗10 ∗12)
(∗11)

(∗13)

(∗13)
L–R
(∗9)
BR

G
P

6 DB4

Speed Sensors 3 2
SI E

P–L
IG+
B–Y D38
1
Speed Sensor
H2

-8-
Engine Control <1KD-FTV Before Aug. 2010 Production, 2KD-FTV>

A2 A 27 B1 B2
Black Black Black White

1 2
1 2 3 4 5 1 2 3 4 5 6 1 2

3 4

B7 B9 B 13
White White Black

1 2 3 4 5 6 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8

7 8 9 10 11 12 13 14 15 16 8 9 10 11 12 13 14 15 16 17
17 18 19 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25
28 29 30 31 32 33 34 35 26 27 28 29 30 31

B 15 B 19 B 29
Dark Gray Black Black

1 2

1 2 3 4 5 6 7 8

3 4 5 6 7 8 9 10 11 12
1 2
13 14 15 16 17 18 19 20 21 22
23 24
25 26 27 28 29 30 31 32 33 34

B 34 B 35 B 36
White Black White

1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 12 13 14 15 16 17 18 19 20 21 22 12 13 14 15 16 17 18 19 20 21 22

B 37 B 38 B 39 B 40 B 40
Black Black Black Gray Black

1 2 3 4 1 2 3 4 1 2 3 4
1 2 3 1 2 3
4 5 6 4 5 6

(Before Sep. 2007 Production) (From Sep. 2007 Production)

B 41 B 41 B 41
Black Gray White

1 2 1 2 1 2
3 4 3 4 3 4

(Before Sep. 2007 Production) (From Sep. 2007 Production until Apr. 2009 Production) (From Apr. 2009 Production)

-9-
Engine Control <1KD-FTV Before Aug. 2010 Production, 2KD-FTV>

B 42 B 42 B 43 D1
White Gray White White

1 2 3 4 5
6 7 8 9 10 11 12
1 2 3 1 2 3
4 5 6 4 5 6 1 2 3 4 5 6 7

8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27
(Before Apr. 2009 Production) (From Apr. 2009 Production)
28 29 30 31 32 33 34

D3 D6 D 10 D 17
White Green Black Gray

1 2 1 2 1 2
1 2 3 4 5 6 7 3 4 3
8 9 10 11 12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35

D 24 D 25 D 26 D 27 D 32
Brown Gray Brown Gray Black

1 2 1 2 1 2 1 2 1 2

D 37 D 38 D 43 D 44
Gray Black Black Blue

1 2 3 4 5 1 2 3 4 5
1 2 3
1 2 3 4 6 7 8 9 10 11 12 13 6 7 8 9 10 11 12 13

5 6 7 8 9

D 45 D 46 D 47 D 48 D 49 D 50
Black Dark Gray Gray Black Gray Black

1 2 1 2 1 2 3
1 2 3
1 2 3 1 2

D 51 D 52 D 53 D 53
Black Black

1 1
1 2 3
1 2 3
(1KD-FTV Before Sep. 2007 Production, 2KD-FTV) (1KD-FTV From Sep. 2007 Production)

- 10 -
Engine Control <1KD-FTV Before Aug. 2010 Production, 2KD-FTV>

D 55 D 64 D 65 D 66 D 67
Brown Gray Black Black Blue

1 2
1 2 1 2 3 4 5 6
1 2 1 2

D 68 D 69 H3 H4 H5
Brown Black White White White

1 2 3
1 2 1 1 1
4 5 6
2 2 2

H 18 H 20
Black White

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

H 23 O3 1E
White White White

1 2 3 4 5 6
16 15 14 13 12 11 10 9
7 8 9 10 11 12 13 14 15 16 17
8 7 6 5 4 3 2 1
18 19 20 21 22 23 24 25 26

1J 5D 5E
White White White

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7
1 2 3 4 5 6 7 8
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
8 9 10 11 12 13 14

5H 5J 5M 5S
White White White White

1 2 3 4 5 6 7 8 9 1 2 3 4 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 7 8 9 10 11 12 10 11 12 13 14 15 16 17 18

- 11 -
Engine Control <1KD-FTV Before Aug. 2010 Production, 2KD-FTV>

6C 6F
Gray Gray

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20
11 12 13 14 15 16 17 18 19 20 21 22

AB1
Gray

2 3
1 4
6 7 8 9 10 11
5 12
14 15 16 17 18 19 20
13 21 3 2
22 23 24 25 26 4 1
11 10 9 8 7 6
12 5
20 19 18 17 16 15 14
21 13
26 25 24 23 22

BD1
Gray

1 2 3 4 5 6 7 8 9 9 8 7 6 5 4 3 2 1

10 11 12 13 14 15 16 17 18 18 17 16 15 14 13 12 11 10

DB1
Gray

1 2 3 4 5 6 7
7 6 5 4 3 2 1
8 9 10 11
11 10 9 8
12 13 14 15 16 17 17 16 15 14 13 12

- 12 -
Engine Control <1KD-FTV Before Aug. 2010 Production, 2KD-FTV>

DB2 DB3
Black Dark Gray

1 2 3 4 5 5 4 3 2 1 1 2 3 4 4 3 2 1
6 7 8 9 10 10 9 8 7 6
5 6 7 8 8 7 6 5
12 11 10 9
9 10 11 12

DB4 DB7
Gray Gray

4 3 2 1
1 2 3 4 9 8 7 6 5 4 3 2 1
8 7 6 5
1 2 3 4 5 6 7 8 9
5 6 7 8
25 16 15 14 13 12 11 10 17
17 10 11 12 13 14 15 16 25 24 23 22 21 20 19 18
18 19 20 21 22 23 24

DO1
White

1 2 3 4 5 6 7 8 9 10 10 9 8 7 6 5 4 3 2 1
11 12 13 14 15 16 17 18 19 20 20 19 18 17 16 15 14 13 12 11

HB1
White

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
1 2 3 4 5 6
23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
39 40 41 42 43 44 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 6 5 4 3 2 1
38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39

HB4 HH1
Gray White

1 2 3 4 5 6 7 8 9 10 11 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 5 4 3 2 1

12 13 14 15 16 17 18 19 20 21 22 22 21 20 19 18 17 16 15 14 13 12 6 7 8 9 10 10 9 8 7 6

- 13 -

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