0% found this document useful (0 votes)
69 views45 pages

Z6 Series

The document summarizes information about the Z6 series of submersible pumps, including: - There are 6 pump sizes with flow rates ranging from 12-60 m3/h and maximum heads of 520-700 meters. - Pump efficiencies range from 70-77% due to improvements like smooth surfaces, optimized hydraulics using fluidynamic software, and low friction bearings. - The pumps are designed for easy maintenance with replaceable wear and impeller rings to reduce costs. - Materials include stainless steel, tungsten carbide, and PTFE/graphite designed to withstand pressures up to 70 bars and temperatures up to 60°C even in sand conditions up to 100

Uploaded by

daniqo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
69 views45 pages

Z6 Series

The document summarizes information about the Z6 series of submersible pumps, including: - There are 6 pump sizes with flow rates ranging from 12-60 m3/h and maximum heads of 520-700 meters. - Pump efficiencies range from 70-77% due to improvements like smooth surfaces, optimized hydraulics using fluidynamic software, and low friction bearings. - The pumps are designed for easy maintenance with replaceable wear and impeller rings to reduce costs. - Materials include stainless steel, tungsten carbide, and PTFE/graphite designed to withstand pressures up to 70 bars and temperatures up to 60°C even in sand conditions up to 100

Uploaded by

daniqo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 45

Z6 series

Applications

Irrigation Municipality

Industry Mining
Product Overview
Product Overview

6 SIZES
MODEL FLOW @ BEP MAX HEAD
Z612 12 m3/h 700
Z616 16 m3/h 700
Z622 22 m3/h 700
Z631 31 m3/h 660
Z646 46 m3/h 630
Z660 60 m3/h 520
Z6 and ZN6 Submersible pumps series

Pump sizes / Performance Range – 50 Hz

5
Product Overview

Efficiency

77%
74% 74%
70%
Product design
Product Design

The design of the delivery head ensure the best resistance to the working pressure and is
designed to protect the pump from accidental water hammer

The top head is equipped by two hooks for a


sure connection of the pump to the safety
rope
In addition to prevent any unlock from the
Max pressure
delivery pipe, the head is equipped by one
70 bar lock screw

The non return valve discharge the pressure on


the new design delivery head

Stages are not under


pressure stress
Product Design

2’’ ½ 3’’ 4’’

Z612-D
Z612 Z631
Z616-D Z646-D
Z616 Z646
Z622-D Z660-D
Z622 Z660
Z631-D
Product Design

The bowl is made in one single piece in order to have the best
mechanical resistance to the pressure and the corrosion
Product Design

Force
generated
by the flow

Up thrust
washer
made of
PTFE

The up thrust bearing prevent any damage in the pump


due to the up movement of the impeller in the starting
phase
New Z6 product design

The tungsten carbide bearings ensure the


best shaft alignment in every working
condition

The number of TC bearings are related to the pump length


Product Design

The bowls structure is designed to have a double


thickness where the particles in the water have the
maximum speed and wear action.
Product Design

The wear ring is designed to adjust the position and


maintain a constant clearance between the impeller
and the diffuser
Product Design

The impeller wear ring is easily removable and


ensures a lower cost of maintenance in case of
abrasion
New Z6 product design

The assembling of the pump using the SS spacers ensure


the impellers are always in the correct position and
protects the shaft from abrasion generated by the sand
New Z6 product design

The coupling
can be easily
replaced

The O-ring
prevents the
sand entry in
the motor
connection
Materials
Materials

NAME MATERIAL REFERENCE STD


Discharge head Stainless steel ASTM CF-8 (AISI 304 cast)
Valve support Stainless steel ASTM CF-8 (AISI 304 cast)
Valve Stainless steel AISI 304
Elastomers EPDM
Bolts and screws Stainless steel AISI 304
Shaft sleeve and bushing Tungsten carbide
Thrust bearing PTFE + Graphite
Impeller Stainless steel AISI 304
Diffuser Stainless steel AISI 304
Spacer Stainless steel AISI 304
Tie rod Stainless steel AISI 304
Cable guard Stainless steel AISI 304
Wear rings Polyurethane
Strainer Stainless steel AISI 304
Shaft Stainless steel AISI 431
Coupling Stainless steel AISI 431
Lower support Stainless steel ASTM CF-8 (AISI 304 cast)
Materials

NAME MATERIAL REFERENCE STD


Discharge head Stainless steel ASTM CF-8M (AISI 316 cast)
Valve support Stainless steel ASTM CF-8M (AISI 316 cast)
Valve Stainless steel AISI 316L
Elastomers EPDM
Bolts and screws Stainless steel AISI 316
Shaft sleeve and bushing Tungsten carbide
Thrust bearing PTFE + Graphite
Impeller Stainless steel AISI 316L
Diffuser Stainless steel AISI 316L
Spacer Duplex Stainless steel UNS S32304
Tie rod Stainless steel AISI 316L
Cable guard Stainless steel AISI 316L
Wear rings Technopolyner PPO
Strainer Stainless steel AISI 316L
Shaft Duplex Stainless steel UNS S31803
Coupling Duplex Stainless steel UNS S32304
Lower support Stainless steel ASTM CF-8M (AISI 316 cast)
Product overview

WORKING LIMITS
Limits

INSTALLATION VERTICAL OR HORIZONTAL

MAX PRESSURE 70 bars

MAX LIQUID
60 °C
TEMPERATURE

MAX IMMERSION DEPTH NO LIMITS

SAND CONTENT 100 g/m3

Please consider motor working conditions on installations


Product overview

EFFICIENCY
Efficiency

Best Pump Efficiency

pump = 70% - 77%

pump = hydraulic x volumetric x mechanic


Efficiency

pump = 70% - 77%

Smooth surfaces
due to the use of Designed using
pressed SS fluidynamic software

pump = hydraulic x volumetric x mechanic


Efficiency

pump = 70% - 77%

The use of self alignment wear rings reduce recirculation


losses

pump = hydraulic x volumetric x mechanic


Efficiency

pump = 70% - 77%

New bearing design lubricated by the pumped liquid is designed to


have low friction surfaces  reduced wasted energy!

pump = hydraulic x volumetric x mechanic


Efficiency

Designed using New bearing design


fluidynamic software lubricated by the
and smooth surfaces pumped liquid
Low friction surfaces

  pump hydraulic x  volumetric x  mechanic

70%- 77% Use of self alignment


wear rings
Reduces
recirculation losses
Reduced LCC
Easy Maintenance

1 2 3 4
The wear ring is designed to adjust the position and maintain a constant clearance
1 between the impeller and the diffuser. It can be easily replaced
The impeller wear ring is easily removable and ensures a lower cost of maintenance
2 in case of abrasion
The assembling of the pump using the SS spacers ensure the impellers are always in
3 the correct position and protects the shaft from abrasion generated by the sand

4 The coupling can be easily replaced


Energy saving

Lowara Competitor Difference


Installation data
Flow 30 m3/h 30 m3/h 0
Head 140 m 140 m 0
Power consumption 15,24 kW 17,5 kW 2,26
Operation data
Operation hour 10 h/day 10 h/day 0
Head 2.000 h/year 2.000/year 0
Power Consumption
1 Year 30.480 kW/h 35.000 kW/h 4.520 kW/h
5 Years 152.400 kW/h 175.000 kW/h 22.600 kW/h
Saving
Cost of energy € 0,20 kW
1 Years € 6.096,00 € 7.000,00 € 904,00
5 Years € 30.480,00 € 35.000,00 € 4.520,00
Sand test

Test conditions

Common equipment
Tank filled with approx. 800 liters of water
2% weight sand content  20 kg/m3
New sand each test

From tests results the New Z6 pump can operate


with 100 g/m3
Sand Test

3
C OMPLETE PU MPS, LON G R U N SAN D TEST, % H EAD LOSS (100 g/m )
0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000 t [h]
0%

-5%

-10%

-15%

-20%

-25%

-30%

Z622 04
-35%
Stainles s s teel m anufacturer
∆H % Plas tic m anufacturer
-40%
HIGH PRESSURE VERSION
High pressure design

Additional pump outer sleeve

Additional outer sleeves


to reinforce the bowls

The pump is split in


two parts

Additional tie rods to support


the high pressure generated
by the pump
High pressure design

Additional pump outer sleeve

The pump is split in two parts

Delivery head

Upper part

Lower part
Suction end and motor connection
High pressure design

Additional outer sleeves to reinforce the bowls

Additional tie rods to support the


high pressure generated by the pump
High pressure design

Precision cast SS
delivery head

Precision cast SS connections

Precision cast SS motor


adapter  6” and 8” motor
connection
High pressure design

Standard
coupling

Shaft extension
similar to NEMA
standards
Z6 – Key features

Technological Customer advantages Customer benefits


advantages
Max discharge head (700 m) High performances Best performance range

Totally made in stainless steel Corrosion resistance Reduced Life cycle cost

Robust design Sand handling High Reliability

Modular design Easy maintenance Few spare parts in


warehouse

Self alignment wear ring High efficiency Energy Saving

Pump Bowl made in one Higher resistance to Low cost maintenance


single piece corrosion and mechanical
stress
Best performances range
Reduced life cycle cost
Z6 – Key product features

Precision cast head - high protection Safety hook - easy to connect the
against water hammer and ensures a safety rope!!
rigid and safe connection to the delivery Safety screws to lock the delivery
pipe pipe
Bearing made of tungsten carbide Integrated non return valve
that ensures the best shaft alignment in
the worst conditions Integrated Up thrust bearing
Modular design with limited parts -
Suction part of the impeller with
easy to maintain
removable wear ring for low cost
Improved design of the shaft grooves for maintenance
fast disassembly and reassembly The pump shaft is protected by
the SS spacers
Removable coupling, for easy repair
and disassembling Pump Bowl made in one single
piece without external welding for
Motor adapter made of cast SS ensures better resistance to the well
the rigid connection to the motor. environment and to the pump
Available for 4”-6” and 8” motor pressure
connections
Strips designed to resist the max
Stainless Steel label pump pressure
Differences with competitors

Precision cast SS Pressed SS Higher


delivery head and delivery head and mechanical
motor connection motor connection resistance and
higher reliability

Self alignment Fixed rubber wear Higher sand


changeable wear ring handling capability
ring made of (up to 100 g/m³);
technopolimer easy maintenance

Bowl made in one Bowl welded in Higher


single piece the middle mechanical and
corrosion
resistance

Removable Coupling welded Easy and cheaper


coupling to the shaft maintenance
43
44
FOLLOW US

You might also like