ERBA DIAGNOSTICS MANNHEIM GmbH

Mallaustr. 69-73, D-68219 Mannheim,

Germany.
Email: [email protected], Website: www.erbamannheim.com

CHEM-7 – Service Manual (Rev 0.0 22/06/07) -1-

 TABLE OF CONTENTS
CHAPTER PAGE No.

1. INTRODUCTION………………………………………………………………………….3

2. SAFETY PRECAUTIONS…………………………….………….………………………4

3. SYSTEM SPECIFICATIONS AND FEATURES……………………………………….6

4. INSTALLATION…………………………………………………………………………..10

5. BLOCK DIAGRAM……………………………………………………………………….14

6. FUNCTIONAL DESCRIPTION OF PCB………………………………………………15

7. TESTING AND CALIBRATION…………………………………………………………26

8. MAINTENANCE…………………………………………………………………………..35

9. TROUBLESHOOTING GUIDE………………………………………………………….43

10. SPARE PARTS……………………………………………………………………..... ....50

11. ANNEXURE-1 ……..……………………………………………………………………..53

CHEM-7 – Service Manual (Rev 0.0 August 08) -2-

 CHAPTER 1
INTRODUCTION
The CHEM-7 hereafter referred, as an analyzer is a compact, high performance, 16-bit
micro controller based semiautomatic biochemistry analyzer for routine Chemistries,
Electrolytes, Immunoassays, Hormones, coagulation and Drug tests.

There are 10 modes of operation, including the coagulation mode. Programming, reading
and reporting operations are user friendly.

Operation is through a soft-touch keyboard with quick shift from one function to another
without going through complex sequential operations.

The analyzer is provided with a 320x240 dots backlit display with alphanumeric and graphic
capabilities.

A patient-wise collated report is obtained upon request. Exhaustive Quality Control Data at
2 levels, for any of the tests can also be stored in the memory of the Analyzer.

The software is complete with the device diagnostics self test function capable of providing
timely flag / error messages related to Test results or analyzer malfunctioning.

The State-of-Art features, advanced optics, versatile analytical capabilities and economy of
18 μl flowcell make it the analyzer of choice for all laboratories.

This analyzer is intended to use:

-For In-vitro quantitative and qualitative determination of wide range of analytes in body
fluids as mentioned above.

-By a trained personnel in a controlled environment and continuously monitored operation.

CHEM-7 – Service Manual (Rev 0.0 August 08) -3-

 CHAPTER 2
SAFETY PRECAUTIONS
Operator / service personnel safety is a primary concern. This section provides safety
information about analyzer. Use this product properly and safely to prevent injuries and or
damage to property. User must read this safety precaution and follow the directions.

GENERAL SAFETY:

¾ While operating, maintaining, servicing or repairing the analyzer, follow all the
procedures described in this manual.

¾ Always ensure that mains switch is off while connecting or removing or servicing the
analyser.

¾ Observe all WARNINGS and CAUTIONS posted on the system or described in this
manual.

¾ Avoid contact with all electrical circuits of analyzer observe CAUTIONS posted on the
analyser.

¾ Never use substitute parts on the analyzer or modify it in any way.

¾ Use ERBA wash kit to clean the flowcell.

¾ During the operation photometric lamp becomes extremely hot. DO NOT look directly
into the light path of the lamp when it is On. DO NOT touch the lamp when it is ON. If the
lamp needs to be changed, always switch off the lamp by switching of the instrument and
then wait until lamp has cooled down.

¾ Avoid using dangerous flammable material around the analyzer. Fire or explosion may
be caused by ignition.

¾ Operator is responsible for taking all necessary precautions against hazards associated
with the use of clinical laboratory chemicals. Specific recommendations for each reagent
used with the analyzer are normally found on the manufacturer’s package inserts or on
product information sheets for each chemical. Wipe up any reagent spillage on the analyzer
immediately.

CAUTION: NEVER OPERATE ON A WET OR DAMP SURFACE

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 This Page is Intentionally Left Blank

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 CHAPTER 3
SYSTEM SPECIFICATIONS & FEATURES
A. HARDWARE SPECIFICATION

1. SYSTEM TYPE : Open, Flowcell.

2. MEASUREMENT PRINCIPLE : Colorimetry (Rate/End Point), Turbidimetry,

Immunoassay

3. APPLICABLE ANALYTES : Photometric assays – Enzymes, lipid, protein,

Inorganic substances & others. Turbidimetric
Assay – IgG, IgA, C3, C4, RF etc.
4. SETUP : Bench top.

5. LIGHTSOURCE : Quartz Halogen Lamp, 12V, 20 Watts.

6. PHOTOMETRIC RANGE : 0 ~ 2.5 O.D. (Range 340~670nm)

Resolution 0.0001.

7. OPTICS : 8 wavelength static photometric group with

following interference filters: 340, 405, 450, 505,
546, 578, 600, 670 nm.

8. DETECTORS : 8 UV / VIS Silicon photodiodes.

9. CUVETTE : Unique triple cuvette system:

- 18μl Flow cell & 33μl (Optional)
- 10 mm square cuvette
- 6 mm round Glass Tube for Coagulation,
ELISA tests.

10. THERMOSTAT : Peltier temperatures control between 20-40 °C

±0.1°C

11. MEASUREMENT VOLUME : 18μl

12. SAMPLE ASPIRATION : By means of a peristaltic pump, Aspiration

Volume programmable from 200μl to
999μl.
13. PRECISION : Better than 1% CV.
14. KEYBOARD : Rugged water proof, membrane panel.
41 fixed and 6 dynamic keys.

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15. MAINS SUPPLY : 100/230V AC, 50/60 Hz. 100W ±10%
16. PRINTER : High resolution, 384 dots per line, thermal
type with full graphics facility.

17. DISPLAY : High resolution Graphics LCD 320x240, with

backlit. View area: 120x92 mm.

18. INTERFACES : USB port for interface with host computer.

USB port for interface with External Printer.

19. PROCESSOR : 16-bit with 384KB Flash Memory.

20. MEMORY : Non volatile 384KB

For storage of Patient data, QC and Parameters.

21. REAL TIME CLOCK : Built In.

22. WASTE COLLECTION : Waste collected in closed container.

23. INCUBATOR : Optional external incubator.

24. OPERATING TEMPERATURE : 20-40 Degree Celsius.

25. STORAGE TEMPERATURE : -10 to +50 Degree Celsius.

26. RELATIVE HUMIDITY : Max.80% RH, non-condensing.

27. SIZE : 220(H) x 430 (W) x 235 (D) mm

28. WEIGHT : Approximately 5 kg.

CHEM-7 – Service Manual (Rev 0.0 August 08) -7-

 B. SOFTWARE SPECIFICATIONS

• 10 analytical modes of operation:

− 1-point Linear.

− 2-point Linear.

− Rate A Linear.

− 1-point Non-Linear (Cubic Spline/Point to point/Logit log).

− 2-point Non-Linear (Cubic Spline/Point to point/logit log).

− Rate A Non-Linear (Cubic Spline/Point to point/logit log).

− 1-point Sample Blank Linear.

− 1-point Sample Blank Non-linear (Cubic Spline/point to point/logit log).

− Absorbance.

− Coagulation.

• 200 totally “open” test programs selectable through keyboard of which 56 chemistries are
through direct access keys.

• Parameters can be viewed, edited, and printed.

• Facility to memorize reagent blank O.D., Sample Blank OD, Standard O.D.,
factor, Non-linear curve.

• Report generation for 1000 last samples are stored and obtained by,
- Date.
- I.D.
- By Date and I.D.
- By Date and Test Name.

• Graphic presentation of Non Linear calibration curves.

• QC (Levy Jennings Chart available for two controls per test)

- Daily QC.
- Monthly QC.

• Rate calculation by least square regression method.

CHEM-7 – Service Manual (Rev 0.0 August 08) -8-

 • Automatic zeroing.

• Total reaction time:

o Selectable delay time between 5 seconds and 999 seconds.
o Selectable read time between 5 seconds and 999 seconds.

• Non-linear calibration (upto 10 standards including zero standard).

• On-line reagent stability check.

• Substrate depletion / Non-linearity check.

• In built reaction non-linearity check.

• Monochromatic as well as bichromatic measurements possible.

• Calibration of peristaltic pump.

• On-line display of cuvette temperature.

• On-line help.

• Self-diagnostics.

• Help messages on erroneous entry.

CHEM-7 – Service Manual (Rev 0.0 August 08) -9-

 CHAPTER 4
INSTALLATION
INSPECTION:

The analyzer is tested before shipment and is packed carefully to prevent any shipping
damage. It is user’s responsibility to inspect all cartons upon arrival and notify the carrier of
any apparent damage. Follow the steps described in the paragraphs below to install the
analyzer.

UNPACKING:
The main unit and accessories are packed in single carton. Reagents and other additional
accessories such as power cord may be packed in another carton. The representative is
responsible for unpacking, installing and initial setting up of the analyzer.
***The accessories list is as shown below.

Sr.No. CODE NO. DESCRIPTION QTY. UOM

1 RMECO000034PMCN DUST COVER FOR CHEM 7 1 NOS
2 RMEHOD00057NLBN TEST TUBE HOLDER 1 NOS
3 RCNGN000002NLCN ROUND GLASS MICROCUVETTES 10 NOS
4 RCNDT000001NLCN T200Y PIPET TIPS SERIES 200uL(YELLOW) 100 NOS
5 RCNDT000002NLCN T1000B PIPET TIPS SERIES 1000uL(BLUE) 100 NOS
6 RCNGN000003NLCN TEST TUBE STAND 1 NOS
7 RLCOT000004NIBN RECTANGULAR POLYSTYRENE MICRO CUVETTE 10 NOS
8 LMPOT000390NECN PIPETTE STAND WITH BASE STICKER 1 NOS
9 RMEGI000008NLCN ALLEN KEY 3 MM 1 NOS
10 ROPML000020NLAN USER MANUAL FOR NEW CHEM-7 1 NOS
11 FCNAPBTI0014 ELECTRONIC PIPETTE 5 - 50 ul (CAT NO. 710011ET ) 1 NOS
12 FCNAPBTI0015 ELECTRONIC PIPETTE 50 TO 1200ul (CAT NO. 710041ET ) 1 NOS
13 FREBCERM0061 DEMO KIT FOR CHEM-7 1 NOS
14 RELEA000611NIBN POWER CORD (3 PIN) 250V/ 5A/10A, CE Complied, Length=1.5M 1 NOS
15 FREPCERM0059 ERBA WASH KIT (4 X 50ml) 1 NOS
16 RCNTP000005NLCN PRINTER PAPER ROLL KIT (3 ROLLS) 57mm x30mtr 1 KIT
17 RMEOT000929NLBN WASTE BOTTLE STAND 1 NOS

18 LMAPM000017NIAN P.M.KIT - CHEM-7 with 2 x 5.5 Peristaltic Tube Assy 1 NOS

1 LMACH000004NIAN LAMP ASSY 1 NOS
2 RMESY000013NLAN SYRINGE 5 ml ( for cleaning ) 1 NOS
3 RTBPV000001NLCN TUBE PVC (ID: 2.8mm; OD: 4.3mm)( WASTE TUBE) 0.55 Mtr.
4 RELTB000003NIBN TUBE TEFLON (ID: 0.58mm; OD: 1.6mm)( Aspiration tube) 0.21 Mtr.
5 RELTB000007NIBN TUBE TEFLON ( ID: 1mm; OD: 2mm ) 0.04 Mtr.
6 LMATU000014NEBN PERISTALTIC TUBE ASSEMBLY 2 NOS.
SILICON TUBING ID 2 MM X OD 4 MM
RTBSI000013NICN 0.36 Mtr.
7 (USED WITH SYRINGE FOR CLEANING)
Tube Silicon (ID-0.8mm, OD-2.4mm) (to be used with 40mm flanged
RTBSI000004NLCN 0.012 Mtr.
8 teflon tube)

** Please refer to dispatch note for detailed checklist.

CHEM-7 – Service Manual (Rev 0.0 August 08) - 10 -

 INSTALLATION REQUIREMENTS:

The proper location is an important consideration; a poor location can lead to malfunction of
the analyzer. Please follow our environmental and electrical suggestions to ensure the
accuracy and precision of the analyzer and to maintain a high level of safety for your
personnel.

Since the analyzer is comparatively smaller, it can be comfortably accommodated on any

standard sized table.

Remember that a minimum 30cm. space is maintained between the rear panel and the wall
to allow for heat dissipation. The waste bottle should be placed below or on the same level
as the analyzer.

NOTE:
PROBLEM resulting from the relocation of the analyzer done by unauthorised service
representative are not covered under warranty.

ELECTRICAL REQUIREMENTS:

Voltage & Frequency : Single phase continuous stabilized AC 230/110 V

± 10%, 50 / 60 Hz.

Grounding : Perfect earthing must be provided at power source

with all applicable local requirement (A grounded,
3 pin power plug only should be used The Voltage
between earth and neutral should not exceed
more than 5 V )

Plug Points : 1 No. of 15/5 amps outlet and 2 No. of 5 Amp.

sockets should be available near the installation
desks. (Normally only one socket is required per
analyzer and 2 extra sockets are recommended
for using any measuring equipment and engineering tool if
required while servicing. Failure to properly ground the analyzer
bypasses important safety features and may result in an
electrical hazard. Heavy duty electrical devices like Air
conditioners, refrigerators, oven’s etc., should not be operated on
the same electrical lines as the analyzer.

Please ensure while taking any electrical measurement the Multi-meter used must have
valid calibration identification. The AC power adapter supplied with the analyser can be
used between 90 – 260 V AC, 50/60 Hz, supply that makes the power supply suitable for
use, universally. Also ensure that the power supply should be placed at a distance easily

CHEM-7 – Service Manual (Rev 0.0 August 08) - 11 -

 accessible to the user. This will help the user to switch OFF the instrument immediately
during any emergency.

INSTALLATION PROCEDURE:
1) Unpack the accessory box.
2) Remove the waste bottle and place it on the table.
3) The Analyzer comes equipped with an external AC power adapter and one three/two pin
power cord (with earth terminal) for external AC power adapter.
4) Proper use of the appropriate power cord assures adequate grounding for the system. Failure
to properly ground the analyzer bypasses important Safety features and may result in an
electrical hazard.
5) Connect the 3/2 pin cord (with earth terminal) of the external SMPS to the mains socket &
check the output of the SMPS it should be 18~24V DC +/ - 0.5 V DC.
6) Connect the Peristaltic Pump tubing correctly & place the end of the peristaltic pump tubing
coming out of the analyzer into the waste bottle provided for collecting the waste.

PRINTER HOUSING AND PRINTER PAPER INSTALLATION:

The analyzer is designed to interface with external devices such as hp deskjet printer
and PS/2 keyboard. These devices can be attached to the analyzer using appropriate
cables which comes along with the optional devices on the port/ connector as marked on
the rear of the analyser.

INTERNAL PRINTER PAPER INSTALLATION

To replace the paper roll, pull up release lever and remove the old roll spindle, which is
anchored inside the paper-holder housing. Cut out the end of the new paper roll in a ‘V’
shape, and slip the point of the “V” under the grey rubber roller so that the paper comes
out of the upper part and close the lock lever.

Refer below Figure 1 for proper routing and installation.

The thermal paper used must match the specification of the original one,
CHEM-7 – Service Manual (Rev 0.0 August 08) - 12 -
 NOTE : since the calibration of the working temperature is optimized for that kind of
paper. Failure to use proper quality of paper may permanently damage the
printer.

CAUTION: RISK OF DANGER: DO NOT TOUCH THE PRINTER PAPER CUTTER

!

EXTERNAL PRINTER INSTALLATION:

Switch off the analyzer before connecting Hewlett Packard (hp) make printer.
This is one of the additional features provided in the analyzer. User can connect the external
DeskJet printer using standard USB cable to printer port provided on rear of analyzer. To
select or deselect printer press system setup key and then press output mode and follow
appropriate instructions on LCD display.
Ensure the cable connected is tightened properly.

Note: Use only Hewlett Packard DeskJet printer.

EXTERNAL KEYBOARD INSTALLATION:

Switch off the analyzer before connecting PS/2 keyboard. Then connect to the port
provided at the rear of the analyzer.
EXTERNAL KEYBOARD PORT

PC EXTERNAL PRINTER PORT INCUBATOR

POWER INPUT

CHEM-7 – Service Manual (Rev 0.0 August 08) - 13 -

 CHAPTER 5
BLOCK DIAGRAM

THERMAL PRINTER
LCD

PHOTOMETER
PELTIER
ASSEMBLY MAIN

BOARD EXTERNAL
PERISTALTIC KEYBOARD
PUMP

KEYPAD EXTERNAL PRINTER

Fig.2 Block Diagram of CHEM-7 New Scheme

The major blocks of the Chem-7 New Scheme consists of Main board, thermal printer,
external DeskJet printer (external printer can also be connected) Photometer, Keypad and
liquid crystal display (LCD), Peltier Assembly, Peristaltic Pump and External keyboard which
can be connected to the analyser.

Soft key functions are designed in such a way that it operates with single touch with quick shift
from one function to another without going through complex sequential operations.

The LCD is a 320x240 dots backlit display with alphanumeric and graphic capabilities with
backlit feature which enables the user to read in case of less ambient light. This is most
sensitive device to get damaged, which require careful handling, which is interfaced with
keypad using a interface card. External keyboard can be connected to the analyser using PS/2
connector provided on the rear of the analyser.

Photometer is a device to measure the intensity of the light. Where the absorbance of the
radiation from the colored substances are measured by means of photodiode. It can serve 8
different wavelengths. The filter defines the wavelengths.

Main board as the name suggests is the heart of the analyser, which controls all the hardware
& software functions of the analyser. Refer the details of main board in the operation section.

CHEM-7 – Service Manual (Rev 0.0 August 08) - 14 -

 CHAPTER 6
FUNCTIONAL DESCRIPTION OF PCB
FUNCTIONAL DESCRIPTION
As shown in block diagram analyser mainboard is the heart of this analyser. This mainboard gives
necessary commands and controls the operation of other peripheral such as Keyboard, LCD, Printer
and Photometer. Major blocks are explained below.

RTC 1338Z
A/D CONVER
5460A

EEPROM1
24c1024
PHOTO
METER

EEPROM2
24c1024
FUJITSU
MB90334
EEPROM3
24c1024
LAMP

PELTIER
FLASH DRIVER
S25FL008A

TEMP
SENSOR
Power Distribution
Board
+5V/-5V /12V

SMPS (EXTERNAL)

Fig. 3 Block diagram of main board ELLC2001R4

CHEM-7 – Service Manual (Rev 0.0 August 08) - 15 -

 MAIN BOARD COMPONENT LAYOUT

CHEM-7 – Service Manual (Rev 0.0 August 08) - 16 -

POWER SUPPLY SECTION:

Instrument can be operated at 100-230 V AC +/- 10% universal power supply which acts as input
for the internal devices.
This instrument uses three power supply sections designed to provide power to electronic
circuit, lamp & photometer and the thermal printer.

Power Supply Æ External SMPS provides +18 V DC, then the following Voltages are generated by
the Power distribution Board, +5V, +12 V DC and -5 V DC.

+5 V DC,-5 V DC,+12 V DC is given as input to the main board (which generates + 3.3 V DC for
microprocessor and other logic ICs.)
+ 5 V & -5 V DC isolated supply for photometer and ADC.
+12 V DC to motor and Incubator

¾ Any defect in the section will lead to any of the following problem(s)

1. Lamp voltage fluctuation

2. Lamp not ON.
3. Printer Not working.
4. Backlit of LCD is OFF.
5. Analyzer is not getting switched ON.

¾ Action to be taken

1. Replace SMPS.

CHEM-7 – Service Manual (Rev 0.0 August 08) - 17 -

 POWER SUPPLY

COMPONENT LAYOUT

CHEM-7 – Service Manual (Rev 0.0 August 08) - 18 -

CONTROL LOGIC SECTION:
The operations for controlling the instrument are performed by the main board. This section
is provided with MB90F334A microcontroller, 3MB of EEPROMs, a serial interface RS 232C for
interfacing Thermal Printer. The logic is all in CMOS technology to guarantee low consumption and
high reliability. The RTC is provided with 3.3V battery.

SCHEMATIC – CONTROL

CHEM-7 – Service Manual (Rev 0.0 August 08) - 19 -

¾ Any defect in the section will lead to any of the following problem(s)

1. Communication is not taking place between processor and peripheral devices.

2. External printer is not working.
3. Calibration data is not getting stored.

¾ Action to be taken

1. Replace main board.

MOTOR CONTROL AND MEMORY

This section controls the motion of motor using IC A3979. It is a DMOS Fully Integrated Stepper
Motor driver features a non-dissipative over current protection on the high side Power MOSFETs and
thermal realized in Multipower-BCD technology. It includes a constant off time PWM current
controller. When the voltage drop across the sense resistor becomes greater than the voltage at the
reference input (VREFA or VREFB) the sense comparator triggers the monostable switching the
motor off. When the monostable times out the motor will again turn on.

To store different types of data IC three 128 K bytes IC 24c1024 are used to store. IC U4 is used for
chemistry parameters, patient reports, values of standards and blank for non-linear chemistry, for
quality control data and U6 is used for default parameter.

IC 1338Z is a Real Time Clock plus RAM. The function includes a nonvolatile time of day, calendar.
The time of day and memory are maintained even in the absence of power.

SCHEMATIC – MOTOR CONTROL AND MEMORY SECTION

Refer on the next page

¾ Any defect in the section will lead to any of the following problem(s)

1. Water, standard, solution is not getting aspirated after pressing ASP switch.
2. Motor is not running or not stopping.
3. Chemistry parameters are not stored.
4. Patient report or quality control data is not stored.
5. Date and time is not correct.
6. Default parameters are incorrect
7. Quality Control Data is not stored.

¾ Action to be taken

1. For defect no. 1 & 2 replace main board.

2. For defect no.3,4 replace U4.
3. For defect no.5 replace U16.
4. For defect no.6 replace U6.
CHEM-7 – Service Manual (Rev 0.0 August 08) - 20 -
 5. For defect no. 7 replace U6.

SCHEMATIC – MOTOR CONTROL AND MEMORY SECTION

CHEM-7 – Service Manual (Rev 0.0 August 08) - 21 -

¾ Any defect in the section will lead to any of the following problem(s)

1. Water, standard, solution is not getting aspirated after pressing ASP switch.
2. Motor is not running or not stopping.
3. Chemistry parameters are not stored.
4. Patient reports and values of standard and blank for nonlinear chemistry.
5. Quality Control Data is not stored.
6. Date and time is not correct.

¾ Action to be taken

6. For defect no. 1 & 2 replace main board.

7. For defect no.3 replace U4.
8. For defect no.4 replace U5.
9. For defect no.5 replace U6.
10. For defect no.6 replace U3.

PHOTOMETRIC UNIT:

It is one of the major blocks of the instrument & it contains 8 different narrowband optical interference
filters of wavelengths 340, 405, 450, 505, 546, 578, 600 & 670 nm for specific chemistry tests. When
ray of light is passed through the reaction cell it gets split into different wavelength, which passes
through the filter. This filtered light is detected by photodiodes, which is amplified, and send to the
multiplexer CD 4051which selects the one signal and communicates to processor for further
processing.

COMPONENT LAYOUT

CHEM-7 – Service Manual (Rev 0.0 August 08) - 22 -

¾ Any defect in the section will lead to any of the following problem(s)
1. Absorbance values not displayed.

¾ Action to be taken
1. Check flowcell is clean and scratch free.
2. Replace Photometer PCB.

CHEM-7 – Service Manual (Rev 0.0 August 08) - 23 -

 SCHEMATIC – PHOTOMETRIC UNIT

INVERTER PCB

The basic function of this assembly is providing the backlight to the display. Input voltage to the
inverter is +5V dc (+/-0.25V). The output of the inverter is 110 V AC (+/- 0.5 V AC) which is given
to back light display.

LC filter located near inverter is used to avoid noise generated by inverter.

CHEM-7 – Service Manual (Rev 0.0 August 08) - 24 -
 ¾ Any defect in the section will lead to any of the following problem(s)

1. No backlight / black display.

¾ Action to be taken

1. Replace the inverter PCB.

PRINTER:

The 40 column graphic printer who able to give a very high printing quality, high speed and a
considerable noiselessness on thermal paper without having to move the printing head.

KEYPAD AND DISPLAY SECTION:

The liquid crystal graphics display 320 x 240 dots with alphanumeric and graphic capability.
A 47 key, membrane keyboard is provided.

CHEM-7 – Service Manual (Rev 0.0 August 08) - 25 -

 CHAPTER 7
TESTING AND CALIBRATION
The instrument assemblies are factory adjusted and does not require any field-testing,
adjustment or settings. It is advisable not to change setting unless necessary.

If it is necessary, the testing, adjustment or setting must be carried out by trained and
authorized personnel only.

TESTING OF SMPS
1. Check the mains power supply .It should be within 90-260 V.
2. Connect one end of 3-pin power cord to the analyzer and another to the 3 pin
power socket.
Check the outputs of the SMPS using a calibrated Multimeter, it should be as
follows:

Pin Normal Condition TP details

1 5V To CPU Board
2 GND Digital Ground
3 +12V Supply to Motor
4 GND Digital ground
5 5V Supply to Printer
6 GND Digital ground
7 +5Va +VCC Analog
8 GND Analog GND
9 -5V -VCC Analog
10 +12V Supply to FAN
11 GND Digital Ground
12 +12 V Supply to LAMP
13 GND Digital ground
14 NC

TESTING OF MAINBOARD
1. Give supply at J1 connector from SMPS and measure voltages at various test
points with respect to common ground point using a calibrated Multi-meter.

Test Point Normal Condition TP details

TP1 0V GND
TP19 +5V Vcc
TP20 +12VR Vcc to Motor
TP22 -5 VANA -Vcc analog
TP23 +5 VANA Vcc analog
TP24 +3.3V Vcc to µC

CHEM-7 – Service Manual (Rev 0.0 August 08) - 26

-
POWER ON SELF-TEST

1. Switch ON the analyzer by pressing the ON/OFF switch provided on the rear
of analyzer.
2. On switching ‘ON’ the analyzer, ERBA MANNHEIM logo is displayed and
analyser will do self-diagnostic it will automatically check all the important
devices and will show the status on display.
3. If all the hardware tests are OK then the analyzer directly goes to the home
screen if one of the parameter is not correct the screen will be displayed as
follows. The user can still go to the home screen by pressing the YES key

4. This is routine test will be performed everytime the analyser is switched ON.

HARDWARE CHECK

MEMORY √

PUMP CALIBRATION √

TEMPERATURE SENSOR √
PHOTOMETER
340 405 450 505
√ √ √ x

546 578 600 670

√ √ √ √

PROCEED…

YES

CHEM-7 – Service Manual (Rev 0.0 August 08) - 27

-
8.1 SELF TEST
This key is used to check the analyzer in “self diagnostic” mode and is mainly used by
the Service Personnel. Following things can be done or checked in this menu.
1 . Pump Calibration can be done.
2. Default parameters can be downloaded.
3. Flowcell temperature can be checked.
4. Pre and Log channel values for each filter can be checked.
1. Thermal Printer can be checked.
2. Unit keypad can be checked.

SELF TEST Version : 2008.00

PUMP CALIBRATION = 1950

PARAMETERS DOWNLOAD

FLOWCELL TEMPERATURE = 37.0°C (37)

PRE CHANNEL & LOG CHANNEL

WASH FLOW CELL WITH 3 ML WATER

WASH FLOW CELL WITH 3ML WATER

TEST TEST WASH GO

PRINT KEYS BACK

CHEM-7 – Service Manual (Rev 0.0 August 08) - 28

-
 To minimize error in pump calibration the initial air gap in the peristaltic tube is removed
by giving compulsory wash. The aspiration key is active only after wash is performed.

SELF TEST Version : 2008.00

PUMP CALIBRATION = 2120

PARAMETERS DOWNLOAD

FLOWCELL TEMPERATURE = 37.0°C (37)

PRE CHANNEL & LOG CHANNEL

ASPIRATE 1000µL OF DI WATER TO

CALBRATE THE PUMP.
PRESS <ASP> TO START/STOP.

TEST TEST GO
PRINT KEYS BACK

SETTING PARAMETERS

SYSTEM PARAMS
The system setup option allows the user to view, edit the system date, time and the data
output mode.

SETTING LAB INFORMATION:

The user can enter laboratory information (25 characters each on 5 lines) with external PC
AT keyboard. This is stored in the memory.

CHEM-7 – Service Manual (Rev 0.0 August 08) - 29

-
 * * * ERBA DIAGNOSTICS MANHEIM GMBH * * *

CHEM - 7

ERBA DIAGNOSTICS MANNHEIM GmbH

LABORATORY INFORMATION
Mallaustr. 69-73, D-68219 Mannheim,
Dr Allen Smith
Germany.
ERBA DIAGNOSTICS LABORATORY
FRIEDRICHSRING-4
68161, MANHEIM GERMANY
PH NO +49621 1780960ANURAG S. KULKARNI

BACK GO
SPACE BACK

SETTING THE DATE:

1. The analyzer incorporates a built-in calendar function, which is maintained by

battery. Press <SET DATE> soft key and the following screen appears as shown
below
2. The cursor blinks at the first digit of the ‘Date’ option on the screen. Enter an
appropriate data in the following format

DAY: Enter a day from 01 to 31

MONTH: Enter a month from 01 to 12

YEAR: The last 2 digits of year (from 00 to 99)

CHEM-7 – Service Manual (Rev 0.0 August 08) - 30

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 * * * ERBA DIAGNOSTICS MANHEIM GMBH * * *

CHEM- 7
DATE- 22/06/07

SYSTEM SETUP: DATE

ENTER DATE IN A FORMAT DD/MM/YY

<SAVE> SAVE DATE AND RETURN.
<QUIT> QUIT WITHOUT SAVING.

SAVE QUIT

3. After appropriate entry is made, press the dynamic key < SAVE > to save date
and return to the System Params screen or press < QUIT > to quit without saving
and return to the System Params screen.
SETTING THE TIME:
1. Choose option ‘SET TIME’ from the System Params screen and the following screen
appears

* * * ERBA DIAGNOSTICS MANHEIM GMBH * * *

CHEM - 7
TIME- 12:41:00

SYETEM SETUP: TIME

ENTER TIME IN A FORMAT HH:MM:SS

IN 24 HOURS CLOCK SYSTEM.
<SAVE> SAVE TIME AND RETURN.
<QUIT> QUIT WITHOUT SAVING.

SAVE QUIT

CHEM-7 – Service Manual (Rev 0.0 August 08) - 31

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 2. The cursor blinks at the first digit of the ‘Time’ option.
3. Enter an appropriate time in the format as stated below:
HOUR: Enter an hour from 00 to 23
MINUTE: Enter minutes from 00 to 59
SECONDS: Enter seconds from 00 to 59
4. Again, a colon ‘:’ separates each entry sign, which appears automatically after the
entry of the 2nd digit.
5. After appropriate entry is made, press the dynamic key < SAVE > to save and
return to the System Params screen or press < QUIT > to quit without saving and
go back to the System Params screen.

SETTING THE DATA OUTPUT MODE:

1. Choose < OUTPUT MODE > on the system params screen to set the data output
mode:

* * * ERBA DIAGNOSTICS MANHEIM GmbH * * *

CHEM - 7
MODE

PRESS <YES/NO> TO SELECT OR DESELECT

THERMAL PRINTER √
AUTOPRINT
EXTERNAL PRINTER
TRANSMISSION
THERMAL PRINTER √
<PRINT KEY>
EXTERNAL PRINTER
BLANK DEDUCTION

STD REPLICATE 1 SMPL REPLICATE 1

YES NO GO
BACK

CHEM-7 – Service Manual (Rev 0.0 August 08) - 32

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ADJUSTMENT AND CALIBRATION
ADJUSTING THE OFFSET BY BLOCKING LIGHT

1. Go to the ‘Self test’ menu.

2. Bring the cursor down by pressing ‘DOWN’ arrow key to the PRE CHANNEL and
LOG CHANNEL option.
3. Block the light.
4. Press dynamic key ‘F1’ for 5 times.
5. The instrument will take the readings and store the offset automatically.
Note: Refer Dynamic keys, from left first key is F1 and second F2 and likewise.

ADJUSTING THE GAIN OF PHOTOMETER

1. Go to the ‘Self test’ menu.

2. Bring the cursor down by pressing ‘DOWN’ arrow key to the PRE
CHANNEL and LOG CHANNEL option.
3. Press dynamic key ‘F1’ for 3 times.
4. Offset adjustment screen will appear.
5. Perform Offset Calibration, then the message “PLEASE INSERT FLOWCELL
WITH DI WATER AND THEN PRESS <YES>”will be displayed.
6. Insert flowcell filled with DI water and Press <YES> key.
7. The instrument will automatically calibrate the gain of photometer and then
display the gain values on the LCD & store these values in memory. It will also be
printed on thermal printer.
8. In this menu the raw count of each filter will be checked and if the count of any of
the filter is less than 50 mV a warning message will be displayed ‘ filter quality to
be reviewed’.

TEMP CALIBRATION
1. Go to self test.
2. Bring the cursor down by pressing ‘DOWN’ arrow key to the FLOWCELL
TEMPERATURE option.
3. Press dynamic key ‘F1’ for 3 times.
4. The message”SELECT THE TEMP. FOR CALIBRATION” with options as”1) 25˚C”
and “35˚C” is displayed.
5. Press key 1 or 2 depending on the temperature for which calibration is to be
performed.
6. Now let the flowcell to attain the selected Temperature (25˚C if option 1 is selected
else 35˚C if option 2 is selected)
7. Check the physical temp using temp indicator (allow it to settle).
8. Enter the temperature displayed by the temp indicator ( three digits / fraction part ).
9. Press Enter to save.

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 10. Repeat the procedure until the required temp achieved on the indicator (after reset ->
self test)
11. Verify the temp once again after switch off / on the analyser.

PUMP CALIBRATION

This function of the analyzer is used to calibrate the pump for aspirating specific volumes
from 200-999 µl. This facility is available in the ‘SELF TEST’ mode of operation.
To perform Pump Calibration press SELF-TEST and then select PUMP CALIBRATION
USING THE DOWN ARROW KEY.
Take 1 ml of distilled water in a test tube. Press ‘ASP’ switch to start aspiration and when
the last drop is left in the tube, press ‘ASP’ switch again. Now the peristaltic pump is
calibrated to aspirate any volume from 200 µl up to 999 µl.
In hardware check the Pump calibration will be displayed as X so that the user doesnot skip
the operation of Pump calibration.the correct range for Pump Calibration is set between
1800-2100 and default is set at 1750 Counts
MULTILINGUAL OPTION

Go to system Setup
Press system params key
Press F1 key three times
Option for selection of language will be displayed
Select language required .

ADJUSTING LCD DISPLAY BRIGHTNESS

1. Open the Cabinet and rotate R12 provided on the Main PCB as per required
brightness.

CHEM-7 – Service Manual (Rev 0.0 August 08) - 34

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 CHAPTER 8
MAINTENANCE
The analyzer is designed for trouble free operation and requires minimum maintenance. For
good functioning of the analyzer it is advisable to follow the instructions given below

1. Handle the analyzer with care and keep it clean.

2. When not in use, cover the analyzer with the dust cover to avoid accumulation of
dust.

3. Though air conditioning is not a must, it is advisable to keep the analyzer in a dust
free, cool atmosphere, away from direct sunlight.

A. DAILY MAINTENANCE

1. Wipe off any reagent spills on the analyzer immediately.

2. After every chemistry run, wash the flowcell thoroughly with good quality distilled
water using the “ASP” switch.

3. Always leave the flowcell filled with distilled water. Never leave any reaction mixture
in it.

4. At the end of each day, aspirate about 5 ml of ERBA wash solution into the flowcell
and allow it to remain in the flowcell for 5-10 minutes then wash the flowcell
thoroughly with distilled water. Leave the flowcell filled with distilled water.

5. Empty the waste solution bottle every evening.

CAUTION :

1. DO NOT USE STRONG ACIDIC OR ALKALINE SOLUTIONS WHICH CAN CAUSE

IRREPAIRABLE DAMAGE TO THE ANALYZER.

2. DO NOT LEAVE THE FLOWCELL DRY. ALWAYS LEAVE IT FILLED WITH

DISTILLED WATER DURING THE DAY AND WITH ERBA CLEANING SOLUTION
AT NIGHT.

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NOTE : It is advisable to carryout the peristaltic pump calibration every week in
order to compensate for the change in elasticity of the tubing.

C. QUARTERLY MAINTENANCE

Replace the aspiration tubing and peristaltic pump tubing once every THREE months (as
explained below) or earlier if it shows signs of wear and tear.

NOTE: Failure to change the peristaltic pump tubing in time can cause serious
errors of aspiration volumes and can also damage the analyzer due to
the leakage of corrosive reagents through torn tubings.

Besides the above, certain other simple maintenance operations have to be performed as
and when required.
These are :
- Replacement of the paper roll
- Replacement of tubing

D. REPLACEMENT OF TUBING

The replacement has to be carried out once in THREE months, or whenever an alteration in
the aspiration volume occurs. Disconnect the tubing from the peristaltic pump if the
analyzer is not going to be operated for a few days or longer.

a. ASPIRATION TUBE REPLACEMENT

1. Open the Photometer Cover.

2. Gently remove the flow cell from its slot.

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 3. Unscrew the aspiration tubing from the flow cell.

4. Slide out the washer and ‘O’ ring of the old aspiration tubing.

5. Discard the old aspiration tubing onto an appropriate location, as it is

biohazardous.
6. Slide in the washer and ‘O’ ring into the new aspiration tubing.
7. Lock it to the flow cell with the plastic screw available.
8. Place the flow cell back into its slot.
9. Pass the end of the aspiration tube through the holder and pull it out so that
the length is adequate.
10. Aspirate the distilled water.
11. Close the Photometer Cover.

Note:Take care to see the side of the flowcell with the arrow mark is in light path & to
your left. & always leave it filled with distilled water whenever not in use.
CHEM-7 – Service Manual (Rev 0.0 August 08) - 37
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 b. REPLACEMENT OF PERISTALTIC PUMP TUBINGS

1. Open the Peristaltic Pump Cover of the peristaltic pump by unscrewing the two
diagonal thumbscrews on the cover as shown below.

2. Before the old tube is removed, note the exact manner in which it is positioned
around the pump.
3. Release the peristaltic pump tubing.

4. Detach both the ends of the tubing from Aspiration tubing and Waste tubing
respectively.

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 5. Discard the old tubing onto an appropriate location, as it may be
biohazardous.
6. Position the new tubing around the rotor in right manner (as previous).
7. Insert the one end of new peristaltic tubing assembly into the tubing coming
from flowcell.
8. Insert the other end of peristaltic tubing into the waste tube and direct the
waste tube towards waste bottle.
9. Put the free end into the waste solution bottle.
10. Perform pump calibration with 1 ml deionized water.
11. Put the Cover of the peristaltic pump housing.

E. REPLACEMENT OF LAMP ASSEMBLY

1. Open the Photometer Cover.

2. Unscrew the thumbscrew and remove lamp cover

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 3. Before the old lamp is removed, note the exact manner in which it is
positioned.
4. Unscrew the two lamp terminals using minus screwdriver

5. Unscrew the thumbscrew provided on the lamp holder.

6. Pull out the lamp.

CHEM-7 – Service Manual (Rev 0.0 August 08) - 40

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 7. Place a new lamp and connect the lamp terminals and fix thumbscrews.
8. Refit the lamp cover.
9. Close Photometer Cover

F. REPLACEMENT OF PRINTER PAPER

Before starting the instrument make sure that enough printer paper is on the roll. The
paper roll is located under the printer cover. To check and / or replacing the paper roll
lift the printer cover. For inserting a new paper roll do as follows

1. Lift off the Printer Cover and take the roll out of the paper roll housing.
2. Then take a new paper roll and lay down into the paper roll housing.
3. Release the printer lever by pulling it upward.

4. Cut the paper in ‘V’ shape and feed this paper tongue into the slot of the paper
feeder. Smoother side should face up.

CHEM-7 – Service Manual (Rev 0.0 August 08) - 41

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 5. Close the printer lever by pressing it down and close the printer cover.

6. Press PAPER FEED key provided on the keypad to advance the paper

CHEM-7 – Service Manual (Rev 0.0 August 08) - 42

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 CHAPTER 9
TROUBLE SHOOTING GUIDE
The following list is an extension of the troubleshooting section outlined in the operator’s
manual. The reader should familiarize with the setup, operation and troubleshooting section
of the operators manual before attempting to service the unit.

In all cases of problem that are not described in this chapter and that cannot be solved by
yourself according to the given remedies, it is strongly recommended to contact your
technical product specialist.

Note: It is very important while diagnosing problem to look at the non-instrumental aspects
of troubleshooting. This will save time and efforts for reaching to the correct solution.

Please ensure the following before opening the instrument.

¾ The Quality of reagents and samples used is good.

¾ There are no voltage fluctuations or stabilization problems in mains voltage.

¾ There are no pipetting errors.

¾ While re-programming new/old tests for instrument, ensure the parameters entered are
as per the reagents brands used.

¾ There are no environmental problems

CHEM-7 – Service Manual (Rev 0.0 August 08) - 43

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1. Analyzer is not turning ON

POSSIBLE CAUSE CORRECTIVE ACTION

a. No supply voltage Check supply voltage

b. Defective SMPS Replace SMPS
c. Test point voltages are not OK. Replace main board.
d. Loose connection Firmly connect the loose connector.

2. Blank or Black Display

POSSIBLE CAUSE CORRECTIVE ACTION

a. Loose Connection Remove all connectors on main board and

junction PCB. Refix all the connections and
tighten them.
b. Defective Display assembly Replace display assembly.
c. Intensity control for display not set Adjust display intensity Pot R12 on the main
PCB.

3. No Back Light Effect

POSSIBLE CAUSE CORRECTIVE ACTION

a. +5 VDC at inverter PCB assembly not Possible loose connection of the connector
present on main board assembly and inverter
assembly.
b. Defective inverter PCB Assembly Replace inverter PCB assembly.
c. Defective main board Replace main board.

4. Liquid is not aspirated when the “ASP” switch is pressed.

POSSIBLE CAUSE CORRECTIVE ACTION

CHEM-7 – Service Manual (Rev 0.0 August 08) - 44

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 a. Peristaltic tube elongated. Replace peristaltic tube with new one.
b. Loosely fitted tubing. Tighten the tube joints and flowcell
connector.
c. Loosely fitted flowcell connector. Tighten the flowcell connectors.
d. Blockage in tubing’s flow cell. Check & remove blockage.
Replace tubing if blockage is not removed.
d. “ASP” switch defective Replace “ASP” switch.
e. Defective motor assembly Replace defective motor assembly.
f. Defective keyboard assembly Replace keyboard PCB assembly.
g. Defective main board Replace main board assembly.

5. Liquid is not aspirated when the Dynamic key “WASH” switch is pressed
POSSIBLE CAUSE CORRECTIVE ACTION

a. Check all the above-mentioned points Check the all above mentioned points.

6. Liquid is aspirated continuously.

POSSIBLE CAUSE CORRECTIVE ACTION

a. Peristaltic pump not calibrated. Carry out pump calibration

b. SMPS output is not OK Replace SMPS adapter.

7. Air bubbles in flowcell.

POSSIBLE CAUSE CORRECTIVE ACTION

a. Peristaltic pump wrongly calibrated. Carry out pump calibration.

b. Leakage/cut/pinched flowcell Replace aspiration tube.
connectors.
c. Loosely fitted flowcell connectors. Tighten the flowcell connectors.
d. Flowcell damaged. Replace flowcell.

8. Dripping or Leakage from Aspiration tube.

POSSIBLE CAUSE CORRECTIVE ACTION

a. Peristaltic tube reversed. Fix the peristaltic tube in the correct position
b. Hole in tubing before peristaltic pump. Replace tubing.
c. Flowcell damaged Replace flowcell.

9. Erratic results/poorly reproducible results/peaks in graphs

POSSIBLE CAUSE CORRECTIVE ACTION

CHEM-7 – Service Manual (Rev 0.0 August 08) - 45

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 a. Inconsistence aspiration of solution. Replace peristaltic tube assembly and
recalibrate peristaltic pump.
b. Dripping or leakage from aspiration Refer point 8 as mentioned above.
tube.
c. Dirty flow cell. Aspirate ERBA wash and clean flowcell.
d. Air bubbles in flow cell. Refer point no.7 as mentioned above.
e. Brownish/Defective lamp assembly. Replace with new lamp assembly.
f. Peristaltic tube elongated. Replace peristaltic tube assembly.
g. Lamp voltage fluctuation Check and replace power supply PCB
assembly.
h. Loosely fitted Photometer Box Fix the photometer box properly.
i. Defective photometer assembly If the gain is abnormal replace photometer.

10. NO Paper Feed

POSSIBLE CAUSE CORRECTIVE ACTION

a. Printer lever is open (release position) Push the printer lever down to lock paper.
b. Loose or poor contact Check for any loose connections to printer
cables & connectors
c. Defective keypad assembly Replace keypad
d. Defective printer assembly Replace printer PCB assembly.

11. NO Printout

POSSIBLE CAUSE CORRECTIVE ACTION

a. Paper roll is installed reverse way Install paper in right way.

b. Printer lever is open (released) position Press lever down and lock paper.
c. Defective Printer PCB assembly. Replace printer PCB assembly.
d. Printer is not selected. Select printer option in system setup.

12. Faint printout/some characters missing

POSSIBLE CAUSE CORRECTIVE ACTION

a. Dirty printer head. Clean the printer head with alcohol.

b. Defective printer PCB assembly Replace with new printer PCB assembly.

13. Continuous Buzzer

POSSIBLE CAUSE CORRECTIVE ACTION

a. Aspiration switch stuck. Release the aspiration switch

b. Printer lever is open. Close printer lever by pressing it down.

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14. External Printer not working

POSSIBLE CAUSE CORRECTIVE ACTION

a. Printer is not selected in output mode. Select external printer in output mode.
b. USB cable is loose Tighten USB cable.

15. The result printout is accompanied by the warning “RX ABS LIM OVER” in all
Chemistries.

POSSIBLE CAUSE CORRECTIVE ACTION

a. The initial absorbance of reaction Check the “RX. ABSLIM.” value has been
mixture is more than the ABS MIN. correctly entered.
value in test parameters. Prepare fresh reagent and check the value.

16. The result printout is accompanied by the warning “RX ABS LIM UNDER” in all
Chemistries.

POSSIBLE CAUSE CORRECTIVE ACTION

a. The initial absorbance of reaction Check the “RX. ABSLIM.” value has been
mixture is less than the ABS MIN. correctly entered.
value in test parameters. Prepare fresh reagent and check the value.

17. The result printout is accompanied by a warning message “HYPERACTIVE

SAMPLE!!”

POSSIBLE CAUSE CORRECTIVE ACTION

a. The change in the absorbance per Verify the limit set.

minute (∆A/min) pf the sample is
greater than the value fed as “LIN,LIM”
b. Kinetic reaction is still in lag phase. Amount of enzyme in the measurement
solution is very low, dilute the sample
. and perform the test again.
c. Check if the initial absorbance is OK Lamp intensity is low /flow cell is not
blocked.

18. All the readings are zero

CHEM-7 – Service Manual (Rev 0.0 August 08) - 47

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 POSSIBLE CAUSE CORRECTIVE ACTION

a. The lamp is not ON If lamp is fused replace lamp assembly.

b. Flowcell is not inserted properly Place the flowcell properly in light path.

19. Keypad is locked

POSSIBLE CAUSE CORRECTIVE ACTION

a. Absorption Switch is pressed Release ASP switch.

Reset the analyser using ON/OFF switch.

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 20. Date and time is not OK

POSSIBLE CAUSE CORRECTIVE ACTION

a. Analyser is not switched ON for more Set date and time by going through the
than 3 to 4 weeks. system setup option.
Replace IC U3 i.e. 12c887.

21. Memory/Data storage error

POSSIBLE CAUSE CORRECTIVE ACTION

a. Chemistry parameters not stored Replace U4.

b. Patient report and values for non Replace U5.
linear chemistry not stored
c. Quality Control Data not stored Replace U6.

22. Hardware Check shows SMPS Voltage NOK

POSSIBLE CAUSE CORRECTIVE ACTION

a. Power supply is not within do not operate the analyser.

90 -260 V AC range.

b. SMPS defective Replace SMPS.

23. Hardware Check shows Photometer NOK

POSSIBLE CAUSE CORRECTIVE ACTION

a. Light path is blocked. Remove obstacle if any in light path.

b. Flowcell is empty. Aspirate distilled water.
c. Bubbles in flow cell Remove bubbles by aspirating water.

24. Hardware Check shows Logic voltage not OK

POSSIBLE CAUSE CORRECTIVE ACTION

a. One or multiple signals on the main Check voltage at test point TP1 to Tp12.
board is not OK.
Replace main board.

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 25. The temperature attained in the flow cell is not within ± 0.1º C of the selected
temperature
POSSIBLE CAUSE CORRECTIVE ACTION
a. Flowcell is not completely inserted. Insert flowcell completely in proper way.
b. Refrigerated reagent is used. Bring the temp. of reagent to room temp.
and then use it.
Replace thermister still persists, replace
peltier.

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 CHAPTER 10
SPARE PARTS
SPARES DETAILS AND ORDERING INFORMATION

It is recommended that all the spares and accessories used in or along with the equipment
are critical and original supplied by the manufacturer. In case requirement of these parts for
trouble free working of analyser. Kindly mention below details while ordering spares.

SR
DESCRIPTION ITEM CODE QTY. UOM
NO
1 DETECTOR BOX ASSY. LEMDB000006NIAN 1 No
2 PHOTOMETER BLOCK ASSEMBLY LMAPH000004NIAN 1 No
3 9.5 MM CONDENSING LENS ROPLE000004NIAN 1 No
4 MOTOR ELEC. ASSY. LEAMO000058NIBN 1 No
5 LAMP ASSY LMACH000004NIAN 1 No
6 ASP SWITCH (YEL) RELSW000001NIAN 1 No
7 PRINTER UNIT RELPR000018NIAN 1 No
8 COOLING FAN 12VDC RECFA000014NIBN 1 No
9 DUST COVER FOR CHEM 7 RMECO000034PMCN 1 No
10 TEST TUBE HOLDER RMEHOD00057NLBN 1 No
11 ROUND GLASS MICROCUVETTES RCNGN000002NLCN 10 Nos
12 RECTANGULAR POLYSTYRENE MICRO CUVETTE RLCOT000004NIBN 10 Nos
13 ALLEN KEY 3 MM RMEGI000008NLCN 1 No
14 USER MANUAL FOR NEW CHEM-7 ROPML000020NLAN 1 No
15 POWER CORD (3 PIN) 250V/ 5A/10A, CE Complied, Length=1.5M RELEA000611NIBN 1 No
16 GERMAN TYPE POWER CORD (2 PIN) RELEA000588NIBN 1 No
17 ERBA WASH KIT (4 X 50ml) FREPCERM0059 1 No
18 PRINTER PAPER ROLL KIT (3 ROLLS) 57mm x30mtr RCNTP000005NLCN 1 KIT
19 TEMPERATURE JIG RMEOT001451AMCN 1 No
20 BUSH (V2) RMEOT000914NMAN 1 No

21 FILTER 340NM ROPOF000010NIB0 1 No

22 FILTER 405NM ROPOF000008NIB0 1 No

23 FILTER 450NM ROPOF000003NIB0 1 No

24 FILTER 505NM ROPOF000002NIB0 1 No

25 FILTER 546NM ROPOF000006NIB0 1 No

26 FILTER 578NM ROPOF000005NIB0 1 No

27 FILTER 600NM ROPOF000022NIAN 1 No

28 FILTER 670NM ROPOF000001NIB0 1 No

29 MAIN BODY RMEMC000031PMAN 1 No

30 PRINTER COVER RMECO000030PMAN 1 No

CHEM-7 – Service Manual (Rev 0.0 August 08) - 51

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 31 PELTIER RECPT000001NIAN 1 No
FLOWCELL 18UL 178.712 .OS, 10MM, Z.8,5 WITH WASHER -
32 4NOS ROPFL000002NIA0 1 No
AND CONNECTORS : 2 NOS
33 MIRROR HOLDER ASSEMBLY LEMOT000276NIAS 1 No

34 WASTE B0TTLE ASSEMBLY LEAOT000087NIBN 1 No

35 ROTOR BASE (V2) WITH CYLINDRICAL PIN(V2) DIA 5.0X16.5L RMEOT000949NLAN 1 No

36 P.M.KIT - CHEM-7 with 2 x 5.5 Peristaltic Tube Assy LMAPM000017NIAN 1 Set

a LAMP ASSY LMACH000004NIAN 1 No
b SYRINGE 5 ml ( for cleaning ) RMESY000013NLAN 1 No
c TUBE PVC (ID: 2.8mm; OD: 4.3mm)( WASTE TUBE) RTBPV000001NLCN 0.55 Mtr
d TUBE TEFLON (ID: 0.58mm; OD: 1.6mm)( Aspiration tube) RELTB000003NIBN 0.21 Mtr
e TUBE TEFLON ( ID: 1mm; OD: 2mm ) RELTB000007NIBN 0.04 Mtr
f PERISTALTIC TUBE ASSEMBLY LMATU000014NEBN 2 Nos
SILICON TUBING ID 2 MM X OD 4 MM (USED WITH SYRINGE
g FOR CLEANING)
RTBSI000013NICN 0.36 Mtr.

Tube Silicon (ID-0.8mm, OD-2.4mm) (to be used with 40mm flanged

h Teflon tube)
RTBSI000004NLCN 0.012 Mtr.

37 A.M.KIT - CHEM-7 with 2 x 5.5 Peristaltic Tube Assy (Export) LEMOT000233NIAS 1 Set
a LAMP ASSY LMACH000004NIAN 1 NOS
b SYRINGE 5 ml ( for cleaning ) RMESY000013NLAN 1 NOS
c TUBE PVC (ID: 2.8mm; OD: 4.3mm)( WASTE TUBE) RTBPV000001NLCN 0.55 MTR
d TUBE TEFLON (ID: 0.58mm; OD: 1.6mm)( Aspiration tube) RELTB000003NIBN 0.21 MTR
e TUBE TEFLON ( ID: 1mm; OD: 2mm ) RELTB000007NIBN 0.04 MTR
f PERISTALTIC TUBE ASSEMBLY LMATU000014NEBN 4 NOS.
g SILICON TUBING ID 2 MM X OD 4 MM RTBSI000013NICN 0.36 MTR
Tube Silicon (ID-0.8mm, OD-2.4mm) (to be used with 40mm flanged
h teflon tube)
RTBSI000004NLCN 0.012 Mtr.

i O RING FOR HELLMA FLOWCELL RTSOT000056NICN 2 Nos.

j WASHER FOR FLOWCELL ( HELLMA - 178.172-OS ) RTSOT000058NIBN 2 Nos.

38 A.M.KIT DOMESTIC - CHEM-7 with 2 x 5.5 Peristaltic Tube Assy LEMOT000234NIAS 1 Set
a LAMP ASSY LMACH000004NIAN 1 NOS
b SYRINGE 5 ml ( for cleaning ) RMESY000013NLAN 1 NOS
c TUBE PVC (ID: 2.8mm; OD: 4.3mm)( WASTE TUBE) RTBPV000001NLCN 0.55 MTR
d TUBE TEFLON (ID: 0.58mm; OD: 1.6mm)( Aspiration tube) RELTB000003NIBN 0.21 MTR
e TUBE TEFLON ( ID: 1mm; OD: 2mm ) RELTB000007NIBN 0.04 MTR
f PERISTALTIC TUBE ASSEMBLY LMATU000014NEBN 2 NOS.
g SILICON TUBING ID 2 MM X OD 4 MM RTBSI000013NICN 0.36 MTR
Tube Silicon (ID-0.8mm, OD-2.4mm) (to be used with 40mm flanged
h teflon tube)
RTBSI000004NLCN 0.012 Mtr.

i O RING FOR HELLMA FLOWCELL RTSOT000056NICN 2 Nos.

j WASHER FOR FLOWCELL ( HELLMA - 178.172-OS ) RTSOT000058NIBN 2 Nos.

CHEM-7 – Service Manual (Rev 0.0 August 08) - 52

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 39 PCB ASSY ELLC2001 CPU LEAPA000201NEBN 1 No
40 PCB ASSY USB CONNECTOR ELLC2003R3 LEAPA000311NEAN 1 No
41 PCB ASSY PHOTOMETER ELLC2002 FOR CHEM-7 NEW SCHEME LEAPA000250NEBN 1 No
42 PCB Assy DC JACK ELP62004R3 LEAMP000011NEBN 1 No
43 PCB Assy POWER SUPPLY ELLC2004 LEAPA000243NEBN 1 No
44 PCB PRINTER INTERFACE (FTP-628DSL308) (V270190 003AB) RECCB000150NIBN 1 No
45 TEMP.SENSOR ELEC. ASSY. LEAOT000159NLBN 1 No
46 DISPLAY ASSEMBLY (Winstar 320*240) LEADL000008NIAF 1 No
47 Winstar Inverter WICCFL20# RECIN000005NIAN 1 No
48 CPU PCB J40 TO INVERTER PCB CABLE ASSY. RELCW000916NLBN 1 No
PHOTOMETER PCB POWER TO CPU PCB J8 CONN.CABLE
49 ASSY.
RELCW001061NLCN 1 No

50 CPU PCB J18 TO PHOTOMETER PCB J1CABLE ASSY. RELCW001063NLCN 1 No

51 USB PCB J2 TO CPU PCB J13 CABLE ASSY. RELCW001205NLBN 1 No
52 CPU PCB J39 TO SERIAL -USB CONVERTER CABLE ASSY RELCW001204NLBN 1 No
53 CPU PCB J38 TO PELTIER & SENSOR CABLE ASSY. RELCW000904NLBN 1 No
54 POWER SUPPLY PCB J2 CABLE ASSY. RELCW000905NLBN 1 No
DC JACK J2 TO POWER SUPPLY J1 & INCUBATOR CONN
55 CABLE ASSY.
RELCW001065NLCN 1 No

56 J6 CPU PCB TO EXT. KEYBOARD CABLE ASSY RELCW000908NLBN 1 No

57 J5 CPU PCB TO ASP. SW. CABLE ASSY. RELCW001058NLBN 1 No
AC POWER ADAPTER
58 (O/P: 18 VDC ; 100 W ) POWER ADAPTER (PPS100A-13) (00A)
RELPS000011NIBN 1 No

KEYBOARD LEGEND, MEMBRANE & CIRCUIT TACTILE (SINGLE

59 PIECE ASSEMBLY) TACTILE TYPE FOR CHEM-7 NEW SCHEME
RECKB000111NMBN 1 No

LIST OF CONSUMABLES REQUIRED FOR CHEM-7 NS

For a continuous and trouble free working of analyser, it is a recommended to keep certain
spare consumables handy.

One set of the items mentioned below is also supplied along with the instrument as
standard accessories.

Sr.No. Item Code Description Qty.

1 LMATU000014NEBN PERISTALTIC TUBE ASSY 02

TUBE TEFLON (ID: 0.58mm; OD: 1.6mm) 0.21mtr
2 RELTB000003NIBN
( Aspiration tube)
3 LMACH000004NIAN LAMP ASSY 1
4 RCNTP000005NLCN Printer Paper roll 57 mm x 30 m (set of 3 ) 3
5 RLCOT000004NIBN Rectangular Polystyrene Micro-cuvette 10
6 RCNGN000002NLCN Round Glass Micro-cuvette 10
7 FREPCERM0059 ERBA WASH KIT (4 X 50ml) 1

CHEM-7 – Service Manual (Rev 0.0 August 08) - 53

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 ANNEXURE-1
This annexure consists of wiring diagram

CHEM-7 – Service Manual (Rev 0.0 August 08) - 54

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