SOLUTIONS IN MOTION®

DX100
MULTIPLE WINDOW DISPLAY

ROBOT/system CONTROLLER
MULTIPLE ROBOT CONTROL
Option:
DXM100 Controller (smaller cabinet)
Dynamic Next-Generation Controller
n Features robust PC architecture. Provides n Highly flexible fieldbus support. Easy
system-level control for robotic workcells. connection to information infrastructure
n Patented multiple robot control (up to 8 through standard network options.
robots/72 axes), as well as I/O devices n Compliant to ANSI/RIA 15.06-1999
and communication protocols. Dynamic and other relevant ISO and CSA safety
DXM100 CONTROLLER interference zones protect robot arm and standards. Includes dual-channel E-Stop
provide advanced collision avoidance. functionality, integrated speed monitoring
n Fast processing speed provides smooth and manual brake release for robot.
Key Features interpolation. Optional Category 3 functional safety unit.
n Patented multiple robot control n Advanced Robot Motion (ARM) control n Often eliminates need for separate PLC
(up to 8 robots/72 axes) provides high performance. Best-in- and human machine interface (HMI).
class path planning dramatically reduces Delivers significant cost savings at system
n Faster processing, high
teaching time. level, while decreasing workcell complexity
performance and improving overall reliability.
n Integrated cell (system-level) n Small, lightweight Windows® CE
programming pendant features color n Connections to controller cabinet are
control capabilities made through the back of the unit,
touch screen with multiple window display
n Open communication capability. Unique cross-shaped navigation optimizing floorspace.
n Energy savings cursor reduces teaching time. All operator n DX100 control cabinet allows for up to
controls are located on pendant. Program three external axes and can be remote-
n Compliant to safety standards file names can be up to 32 characters long. mounted. DXM100 supports up to
n Controller connections through n Convenient compact flash slot and USB two external axes. Top- or side-mount
back of unit optimize floorspace port facilitate memory backups. expansion options available for DX100
controller only.
n Conserves power during robot idle time,
providing up to 25% energy savings. n Easy maintenance with reducer status
check function, enhanced troubleshooting
and alarm recovery, and 20% improvement
in MTTR.
 DX100 Robot Controller

DX100 Controller DX100 ROBOT CONTROLLER SPECIFICATiONS

800
650
Dimensions DX100: 800 (w) x 1000 (h) x 650 (d) (31.5" x 39.4" x 25.6")
DXM100: 800 (w) x 600 (h) x 650 (d) (31.5" x 23.6" x 25.6")
Approximate Mass 150-250 kg (330.8-551.3 lbs.)
Cooling System Indirect cooling
Ambient During operation: 0° to 45° C (32° to 113° F)
Temperature During transport and storage: -10° to 60° C (14° to 140° F)
Relative Humidity 90% max. non-condensing

CONTROLLER
Primary Power
1000 Requirements 3-phase, 240/480/575 VAC at 50/60 Hz
Digital I/O Standard I/O: 40 inputs/40 outputs consisting of 16 system
NPN - Standard inputs/16 system outputs, 24 user inputs/24 user outputs
PNP - Optional 32 Transistor Outputs; 8 Relay Outputs
Max. I/O (optional): 2,048 inputs and 2,048 outputs
Position Feedback Absolute encoder
Program Memory JOB: 200,000 steps, 10,000 instructions
CIO Ladder Standard: 15,000 steps
Expanded: 20,000 steps
Interface Ethernet, RS-232C
DXM100 Controller Multiple Robot Control Ability to control up to 8 robots/72 axes

800 650
Safety Specs Controller Dual-Channel Emergency Stop & Safety Gate user
interface. Programming Pendant includes: Dual-channel
SAFETY FEATURES Emergency Stop Pushbutton, 3-Position Enable Switch with
key-lock and Manual Brake Release built into programming
pendant. Meets ANSI/RIA R15.06-1999, ANSI/RIA/ISO
10218-1-2007 and CSA Z434-03
600 Collision Avoidance Collision avoidance zones and radial interference zones
Collision Detection Protects robot by monitoring torque levels on manipulator
Machine Lock Permits testing of peripheral devices without robot operation
Safety Interlock Prevents robot operation while safety circuit is open

All dimensions are metric (mm) and for reference only. Pendant Dimensions 169 (w) x 314.5 (h) x 50 (d) (6.6" x 12.4" x 2")
Please request detail drawings for all design/engineering requirements. Pendant Display 5.7-inch full-color touch screen, 640 x 480 (VGA)
Pendant Languages English, German, Japanese, Spanish, Chinese
PENDANT

Pendant Weight .998 kg (2.2 lbs)

Standard I/O - NPN Coordinate System Joint, rectangular, cylindrical, tool, 24 user-coordinate frames
Forty optically isolated inputs, 32 transistor outputs, Windows® Menu-Driven User-selectable touch-screen menu, Multiple windows supported
Interface One Compact Flash slot; One USB port (1.1)
8 relay contact outputs (configured to optimize each Pendant O/S Windows® CE
application), and four break-out cards are provided Protection Rating IP65
as standard. For arc welding applications, one
YEW01 welder interface board is installed in the Programming Language INFORM III, menu-driven programming
DX100 cabinet as standard (not available in DXM100). Robot Motion Control Joint motion, linear, circular, spline interpolation
PROGRAMMING

Speed Adjustment Percentage of maximum for joint motion; mm/sec, cm/min,

in/min for displacement; °/sec for orientation
I/O Expansion - DX100
Device Instructions Application-specific (ARCON, ARCOFF, LASERON,
The DX100 supports I/O expansion via: LASEROFF, HANDON, HANDOFF)
• EtherNet/IP • Remote I/O I/O Instructions

Discrete I/O, 4-bit and 8-bit manipulation, analog output,
analog input, analog scaling, sloping
• DeviceNet • Discrete I/O, NPN or PNP Operation Up to 5 levels of undo/redo
• Profibus-DP • Analog I/O
• Mechatrolink II • Other networks available
Maintenance Functions System monitor, internal maintenance clocks
• CC-Link Self-Diagnostics Classifies errors and major/minor alarms and displays data
MAINTENANCE

User Alarm Display Displays alarm messages for peripheral devices

I/O Expansion - DXM100 Alarm Display Alarm messages and alarm history
The DXM100 supports I/O expansion via: I/O Diagnosis Permits simulated enabled/disabled input/output
• EtherNet/IP • Remote I/O TCP Calibration Automatically calibrates parameters for end-effectors,
optional TCP recovery function
• DeviceNet • CC-Link Tool Weight Calibration Automatically calibrates total weight of tool, center of gravity
and inertia for peak performance

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TECHNICAL SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
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