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Cable Sizing and Schedule-R - 02 - (As BUILT)

This document provides a cable sizing calculation and schedule for a power house crane. It lists 8 items requiring cable, including the main hoist, auxiliary hoist, cross travel, and long travel functions. For each item, it specifies the motor rating and quantity, full load current, required conductor size based on combined rating factors, core material, insulation type, and cable type and rating. Notes provide ambient temperature and group rating factors used in the calculations. It also specifies cable manufacturers and that control wiring will use 1.5 sqmm copper flexible wire.

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Ade Y Saputra
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146 views

Cable Sizing and Schedule-R - 02 - (As BUILT)

This document provides a cable sizing calculation and schedule for a power house crane. It lists 8 items requiring cable, including the main hoist, auxiliary hoist, cross travel, and long travel functions. For each item, it specifies the motor rating and quantity, full load current, required conductor size based on combined rating factors, core material, insulation type, and cable type and rating. Notes provide ambient temperature and group rating factors used in the calculations. It also specifies cable manufacturers and that control wiring will use 1.5 sqmm copper flexible wire.

Uploaded by

Ade Y Saputra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 6

Semangka (2 x 28.3MW +10% C.O.

L)
POWER HOUSE CRANE PDM Name/Doc No Rev.
CABLE SIZING CALCULATION AND SCHEDULE
Designation : SEMA-MLD09-0100-CLR_Calculation_Cable 2MLD09-0100-01664410 A
sizing cal.

POWER HOUSE CRANE


CABLE SIZING CALCULATION AND SCHEDULE
Designation : SEMA-MLD09-0100-CLR_Calculation_Cable sizing cal.

Rev. Page Description Executed Approved Date:


Index No. by: by:
A 06 Revised as per comment dated 13.07.15 Pankaj Panjkaj 18.07.15
B
C
D
E

Customer:- POSCO ENGINEERING CO. LTD.

Supplier:- ANUPAM INDUSTRIES. LTD.

Rev. Page Description Executed Approved Date:


Index No. by: by:
00 06 First Submission Hetal CJP 06.07.15
01 06 Revised as per comment dated 13.07.15 Hetal CJP 18.07.15
02 06 AS BUILT Hetal CJP 07.11.15

Execution OU: Executed by: Checked by: Approved by: Date:


Name Sign. Name Sign. Name Sign. Issue Date
VHN
HETAL CJP Dr. A.K.Jha 18.07.15
Confidential, all rights reserved ISO 16016. No part of this document may be reproduced, stored in a retrieval system,
or transmitted, in any form or by any means, without prior permission. All rights reserved in the event of the granting
of a patent or the registration of a utility model or design. Offenders will be held liable for the payment of damages.

Page 1 of 3
W. O. NO. - VHPL 3147 DOC. NO.3147 -06-104
CAP: 110/20/5T D/G EOT CRANE ANUPAM INDUSTRIES LIMITED REV -02 (As Built)
SPAN - 15.2 Mtr CABLE SELECTION CALCULATION CONTROL SUPPLY - 240 V

XLPE CABLE DRAG CHAIN CABLE


FACTORS: X Rating Factor for temperature in degree : 45 = 0.95 0.87
Y Rating Factor for Group laying : 2 = 0.84 0.84
Z Rating Factor for Class II : M5 = 1.7 1.7
B=X*Y*Z Combine rating factor : = 1.36 1.24

Combine Cable
FLC of Motor in Type Current
Rating Current Conductor
Sr.No. Description Rating IN KW Motor Qty Amps. Sq.mm Core Armoured/Fl Insulation Rating In Remarks
Factor Required CU/AL
exible Amps
A B=X*Y*Z C=A/B (A)
1.36 40.44 10 SQ. MM. CU Armoured XLPE 65 For Fixed Wiring
1 MAIN HOIST 28 1 55 3
1.24 44.35 10 SQ. MM. CU Flexible TPE/PVC 74 For Drag Chain
1.36 20.59 4 SQ. MM. CU Armoured XLPE 37 For Fixed Wiring
2 AUX. HOIST 14 1 28 3
1.24 22.58 4 SQ. MM. CU Flexible TPE/PVC 41 For Drag Chain
1.36 7.35 2.5 SQ. MM. CU Armoured XLPE 30 For Fixed Wiring
3 CROSS TRAVEL 4.9 1 10 3
1.24 8.06 2.5 SQ. MM. CU Flexible TPE/PVC 30 For Drag Chain
2.5 SQ. MM. 30 For Fixed Wiring
4 LONG TRAVEL 4.9 2 10 1.36 7.35 3 CU Armoured XLPE
2.5 SQ. MM. 29 No Festoon Reqd.
2.5 SQ. MM. CU Armoured XLPE 30 For Fixed Wiring
5 MONORAIL HOIST 3.9 1 7.6 1.36 5.59 3
2.5 SQ. MM. CU Flexible EPR 29 For CT Festoon
2.5 SQ. MM. CU Armoured XLPE 30 For Fixed Wiring
6 MONORAIL CT 0.43 1 1.06 1.36 0.78 3
2.5 SQ. MM. CU Flexible EPR 29 For CT Festoon
From DSL to Protective MH Motor +2 xLT Motors + Lighting 25 SQ. MM. 3.5 123
7 80 1.36 58.82 CU Armoured XLPE For Fixed Wiring
Panel Load R 01 R 01 R 01
From Floor Isolator to 25 SQ. MM. 3.5 123
8 80 1.36 58.82 CU Armoured XLPE For Fixed Wiring
DSL R 01 R 01 R 01

NOTE:
Ambient Temperature Derating Factor for 45°C : 0.95
Group Rating Factor for 2 Power Cable Touching & Energized at a time is : 0.84.
Control Wiring inside panel will be done with 1.5Sq.mm Cu Flex.Wire.
Make of Power Cable: FINOLEX, POLYCAB, RPG, KEI, CCI
Make of EPR Cable: NICCO, UNIFLEX, MANSFIELD,INCAB, OCEAN
R 02 Make of Screen Cable: LAPP, MANSFIELD

Page 2 of 2
W. O NO.:VHPL-3147 DOC. NO.:3147-06-201
CAP.:110/20/5 T ANUPAM INDUSTRIES LIMITED REV – 02 (As Built)
SPAN: 15.2 MTR CABLE SCHEDULE CONTROL SUPPLY:240 V

NOS. FROM TO NOS. SQ.MM CORE TYPE APPRO. LENGTH WIRES NOS. REMARKS GLAND O.D.
OF RUN (Mtr.) (MM)
POWER CABLE
P1 Floor Isolator DSL 1 25 3.5 2XFY 15 5,6,7,8 R 01 25 23
P2 DSL (Current Collector) JB-8 1 ---- --- --- --- ---- P11 7.8
P3 JB-8 Protective Panel 1 25 3.5 2XFY 5 9,10,11,12 R 01 25 23
P4 Protective Panel AH Panel 1 10 3 2XWY 6 108,109,110 22 19
P5 Protective Panel MRH Panel 1 2.5 3 2XWY 8 108,109,110 19 15

P6 Protective Panel JB-4 1 2.5 3 2XWY 7 95,96 19 15


P7 JB-4 JB-2 1 2.5 4 CF30 -- 95,96 R 02 M20-BM22 8.5
P8 JB-2 MH Motor Space Heater 1 2.5 3 2XWY 6 95,96 19 15
P9 JB-2 AH Motor Space Heater 1 2.5 3 2XWY 8 95,96 19 15
P10 JB-2 CT Motor Space Heater 1 2.5 3 2XWY 5 95,96 19 15
P11 Protective Panel LT Motor Space Heater-1 1 2.5 3 2XWY 13 95,96 19 15
P12 Protective Panel LT Motor Space Heater-2 1 2.5 3 2XWY 5 95,96 19 15
P13 Protective Panel MRH Panel 1 2.5 3 2XWY 8 95,96 19 15
P14 MRH Panel JB-1 1 2.5 3 2XWY 19 95,96 19 15
P15 JB-1 Monorail Hoist JBH 1 2.5 3 E 23 95,96 16 12.5
P16 Monorail Hoist JBH MRH Motor Space Heater 1 2.5 3 YY 5 95,96 16 10
P17 Monorail Hoist JBH MCT Motor Space Heater 1 2.5 3 YY 5 95,96 16 10

P18 MH Panel JB-4 1 10 3 2XWY 6 419,420,421 22 19


P19 JB-4 JB-2 1 10 4 CF30 -- 419,420,421 M25-BM25 18
P20 JB-2 MH Motor 1 10 3 2XWY 6 419,420,421 22 19
P21 MH Panel MH Motor Thermister 1 1.5 1P S 20 430,435 R 02 M20-BM22 9.3
P22 MH Panel JB-4 1 2.5 3 2XWY 6 414,415,416 19 15
P23 JB-4 JB-2 1 2.5 3 CF130 -- 414,415,416 M20-BM22 8.5
P24 JB-2 MH EHT Brake-(4B1) 1 2.5 3 YY 8 414,415,416 16 10
P25 MH Panel MH Economy resistor (4R2) 1 2.5 3 YWY 10 418,427 16 14.5
P26 MH Economy resistor (4R2) JB-4 1 2.5 3 YWY 6 417,427 16 14.5
P27 JB-4 JB-2 1 2.5 3 CF130 -- 417,427 M20-BM22 8.5
P28 JB-2 MH DCEM Brake-(4B2) 1 2.5 3 YY 10 417,427 16 10
P29 MH Panel MH Encoder -4EN 1 0.75 3P S 26 453,454,455,456,457,458 M20-BM22 9.4
P30 MH Panel MH DBR 1 10 3 2XWY 5 423,424 22 19

P31 AH Panel JB-4 1 4 3 2XWY 4 519,520,521 19 15


P32 JB-4 JB-2 1 4 4 CF30 -- 519,520,521 M20-BM23 12
P33 JB-2 AH Motor 1 4 3 2XWY 8 519,520,521 19 15
P34 AH Panel AH Motor Thermister 1 1.5 1P S 19 530,535 R 02 M20-BM22 9.3
P35 AH Panel JB-4 1 2.5 3 2XWY 4 514,515,516 19 15
P36 JB-4 JB-2 1 2.5 3 CF130 -- 514,515,516 M20-BM22 8.5
P37 JB-2 AH EHT Brake-(5B1) 1 2.5 3 YY 6 514,515,516 16 10
P38 Protective Panel AH Panel 1 2.5 3 YWY 6 48,49 16 14.5
P39 AH Panel AH Economy resistor (5R2) 1 2.5 3 YWY 8 518,527 R 02 16 14.5
P40 AH Economy resistor (5R2) JB-4 1 2.5 3 YWY 6 517,527 16 14.5
P41 JB-4 JB-2 1 2.5 3 CF130 -- 517,527 M20-BM22 8.5
P42 JB-2 AH DCEM Brake-(5B2) 1 2.5 3 YY 5 517,527 16 10
P43 AH Panel AH Encoder -5EN 1 0.75 3P S 24 553,554,555,556,557,558 M20-BM22 9.4
P44 AH Panel AH DBR 1 10 3 2XWY 5 523,524 22 19
W. O NO.:VHPL-3147 DOC. NO.:3147-06-201
CAP.:110/20/5 T ANUPAM INDUSTRIES LIMITED REV – 02 (As Built)
SPAN: 15.2 MTR CABLE SCHEDULE CONTROL SUPPLY:240 V

NOS. FROM TO NOS. SQ.MM CORE TYPE APPRO. LENGTH WIRES NOS. REMARKS GLAND O.D.
OF RUN (Mtr.) (MM)
POWER CABLE
P45 CT Panel JB-4 1 2.5 3 2XWY 5 625,626,627 19 15
P46 JB-4 JB-2 1 2.5 4 CF30 -- 625,626,627 M20-BM22 8.5
P47 JB-2 CT Motor 1 2.5 3 2XWY 5 625,626,627 19 15
P48 CT Panel CT Motor Thermister 1 1.5 1P S 18 636,641 R 02 M20-BM22 9.3
P49 CT Panel JB-4 1 2.5 3 2XWY 5 617,618,619 19 15
P50 JB-4 JB-2 1 2.5 3 CF130 -- 617,618,619 M20-BM22 8.5
P51 JB-2 CT EHT Brake-(6B1) 1 2.5 3 YY 6 617,618,619 16 10
P52 Protective Panel CT Panel 1 2.5 3 YWY 7 48,49 16 14.5
P53 CT Panel CT Economy resistor (6R2) 1 2.5 3 YWY 7 624,633 R 02 16 14.5
P54 CT Economy resistor (6R2) JB-4 1 2.5 3 YWY 6 623,633 16 14.5
P55 JB-4 JB-2 1 2.5 3 CF130 -- 623,633 M20-BM22 8.5
P56 JB-2 CT DCEM Brake-(6B2) 1 2.5 3 YY 8 623,633 16 10
P57 CT Panel CT DBR 1 2.5 3 YWY 5 629,630 16 14.5
P58 CT Panel JB-4 1 2.5 3 YWY 5 620,621,622 16 14.5
P59 JB-4 JB-2 1 2.5 4 CF30 -- 620,621,622 M20-BM22 8.5
P60 JB-2 CT Lubrication System 1 2.5 3 YWY 6 620,621,622 16 14.5

P61 LT Panel LT Motor-1 1 2.5 3 2XWY 10 728,729,730 19 15


P62 LT Panel LT Motor-2 1 2.5 3 2XWY 8 728,729,730 19 15
P63 LT Panel LT EHT Brake(7B1) 1 2.5 3 YY 12 714,715,716 16 10
P64 LT Panel LT EHT Brake(7B2) 1 2.5 3 YY 10 714,715,716 16 10
P65 Protective Panel LT Panel 1 2.5 3 YWY 8 48,49 16 14.5
P66 LT Panel LT Economy resistor (7R2) 1 2.5 3 YWY 6 718,727 R 02 16 14.5
P67 LT Economy resistor (7R2) LT DCEM Brake-(7B3) 1 2.5 3 YY 6 717,727 16 10
P68 LT Economy resistor (7R2) LT DCEM Brake-(7B4) 1 2.5 3 YY 12 717,727 16 10
P69 LT Panel LT DBR 1 2.5 3 YWY 6 723, 724 16 14.5

P70 MRH Panel JB-1 1 2.5 3 2XWY 19 818,819,820 19 15


P71 JB-1 Monorail Hoist JBH 1 2.5 3 E 23 818,819,820 16 12.5
P72 Monorail Hoist JBH MRH Motor 1 2.5 3 YY 4 818,819,820 16 10
P73 MRH Panel MRH Motor Thermister 1 1.5 1P S 46 827,832 M20-BM22 9.3
P74 MRH Panel JB-1 1 2.5 3 2XWY 19 817,818 19 15
P75 JB-1 Monorail Hoist JBH 1 2.5 3 E 23 817,818 16 12.5
P76 Monorail Hoist JBH MRH DCEM DISC Brake-(8B1) 1 2.5 3 YY 4 817,818 16 10
P77 MRH Panel MRH Encoder -8EN 1 0.75 3P S 46 841,842,843,844,845,846 M20-BM22 9.4
P78 MRH Panel MRH DBR 1 2.5 3 YWY 4 823,824 16 14.5

P79 MRH Panel JB-1 1 2.5 3 2XWY 19 915,916,917 19 15


P80 JB-1 Monorail Hoist JBH 1 2.5 3 E 23 915,916,917 16 12.5
P81 Monorail Hoist JBH MCT Motor 1 2.5 3 YY 5 915,916,917 16 10
P82 MRH Panel MCT Motor Thermister 1 1.5 1P S 46 923,928 M20-BM22 9.3
P83 MRH Panel JB-1 1 2.5 3 2XWY 19 913,914 19 15
P84 JB-1 Monorail Hoist JBH 1 2.5 3 E 23 913,914 16 12.5
P85 Monorail Hoist JBH MCT DC Brake-(9B1) 1 2.5 3 YY 5 913,914 16 10
P86 MRH Panel MCT DBR 1 2.5 3 YWY 5 919,920 16 14.5
P86 MRH Panel MCT DBR 1 2.5 3 YWY 5 919,920 16 14.5

P87 LT Panel LT Motor -1 Thermister 1 1.5 1P S 12 919,920 R 02 M20-BM22 9.3


P88 LT Panel LT Motor -2 Thermister 1 1.5 1P S 15 919,920 R 02 M20-BM22 9.3
W. O NO.:VHPL-3147 DOC. NO.:3147-06-201
CAP.:110/20/5 T ANUPAM INDUSTRIES LIMITED REV – 02 (As Built)
SPAN: 15.2 MTR CABLE SCHEDULE CONTROL SUPPLY:240 V

NOS. FROM TO NOS. SQ.MM CORE TYPE APPRO. LENGTH WIRES NOS. REMARKS GLAND O.D.
OF RUN (Mtr.) (MM)
CONTROL CABLE
C1 Protective Panel Lighting Transformer – TR2 1 2.5 7 YY 4 18,19,32,33 16 13
C2 Protective Panel AH Panel 1 2.5 10 YY 6 44,45,46,106,107,111,119 19 17
C3 Protective Panel CT Panel 1 2.5 7 YY 7 44,45,46,111,120 16 13
C4 Protective Panel LT Panel 1 2.5 7 YY 8 44,45,46,111,121 16 13
C5 Protective Panel MRH Panel 1 2.5 7 YY 10 44,45,46,111,122,123 16 13

C6 Protective Panel JB-4 1 2.5 3 YY 7 47,57,61 16 10


C7 MH Panel JB-4 1 2.5 7 YY 6 104,471,472,473 16 13
C8 AH Panel JB-4 1 2.5 7 YY 4 106,571,572,573 16 13
C9 CT Panel JB-4 1 2.5 7 YY 5 670,671,672,673 16 13
JB-4 JB-2
C10 1 1.5 18 CF130 -- 47,57,61,104,106,471,472,473,571,572,573,670,671,672,673 M25-BM25 15

C11 JB-2 Gravity L/S1 - CWLS1 1 2.5 2 YY 5 47,57 16 9


C12 JB-2 Gravity L/S2 - CWLS2 1 2.5 2 YY 6 57,61 16 9
C13 JB-2 MH LIMIT SWITCH 1 2.5 7 YY 4 104,471,472,473 16 13
C14 JB-2 AH LIMIT SWITCH 1 2.5 7 YY 8 106,571,572,573 16 13
C15 JB-2 CT LIMIT SWITCH 1 2.5 7 YY 5 670,671,672,673 16 13
C16 LT Panel LT LIMIT SWITCH 1 2.5 7 YY 12 773,774,775,776 16 13
C17 MRH Panel JB-1 1 2.5 10 YY 19 854,855,856,857,943,944,945,946 19 17
C18 JB-1 Monorail Hoist JBH 1 2.5 10 E 23 854,855,856,857,943,944,945,946 R 02 25 22.5
C19 Monorail Hoist JBH MRH LIMIT SWITCH-1 1 2.5 7 YY 5 854,855,856,857 16 13
C20 Monorail Hoist JBH MRT LIMIT SWITCH-2 1 2.5 7 YY 5 854,855,856,857 16 13
C21 Monorail Hoist JBH MCT LIMIT SWITCH 1 2.5 7 YY 5 943,944,945,946 16 13

C22 Protective Panel E.M.STOP (CPB1) 1 2.5 2 YY. 6 61,63 M20-BM22 9


C23 E.M.STOP (CPB1) E.M.STOP (CPB2) 1 2.5 2 YY. 7 63,67 M20-BM22 9
C24 Protective Panel E.M.STOP (CPB3) 1 2.5 2 YY. 13 67,70 M20-BM22 9
C25 E.M.STOP (CPB3) E.M.STOP (CPB4) 1 2.5 2 YY. 7 70,71 M20-BM22 9

C26 Protective Panel UBL1 1 2.5 2 YY. 3 89,90 M20-BM22 9


C27 UBL1 UBL2 1 2.5 2 YY. 5 89,90 M20-BM22 9
C28 UBL2 UBL3 1 2.5 2 YY. 5 89,90 M20-BM22 9
C29 Protective Panel UBL4 1 2.5 2 YY. 15 89,90 M20-BM22 9
C30 UBL4 UBL5 1 2.5 2 YY. 5 89,90 M20-BM22 9
C31 UBL5 UBL6 1 2.5 2 YY. 6 89,90 M20-BM22 9

C32 Protective Panel JB-3 1 2.5 24 YY 15 47,46,52,53,56,58,62,65,68,72,73,74,75,91,92,104,105,106,107 28 24

C33 MH Panel JB-3 1 2.5 10 YY 13 459,465,466,467,468,469,470 19 17


C34 AH Panel JB-3 1 2.5 10 YY 12 559,565,566,567,568,569,570 19 17
C35 CT Panel JB-3 1 2.5 7 YY 11 657,665,666,667,668,669 16 13
C36 LT Panel JB-3 1 2.5 7 YY 10 760,768,769,770,771,772 16 13
C37 MRH Panel JB-3 1 2.5 10 YY 9 847,851,852,853,936,940,941,942 19 17
W. O NO.:VHPL-3147 DOC. NO.:3147-06-201
CAP.:110/20/5 T ANUPAM INDUSTRIES LIMITED REV – 02 (As Built)
SPAN: 15.2 MTR CABLE SCHEDULE CONTROL SUPPLY:240 V

NOS. FROM TO NOS. SQ.MM CORE TYPE APPRO. LENGTH WIRES NOS. REMARKS GLAND O.D.
OF RUN (Mtr.) (MM)
CONTROL CABLE
C38 JB-3 Control Desk 1 2.5 14 YY 8 46,47,53,56,58,62,65,72,73,74,75, 22 18.1
C39 JB-3 Control Desk 1 2.5 10 YY 8 847,851,852,853,936,940,941,942 19 17
C40 JB-3 MH Master Controller (4 M/C) 1 2.5 10 YY 8 459,465,466,467,468,469,470 19 17
C41 JB-3 AH Master Controller (5 M/C) 1 2.5 10 YY 8 559,565,566,567,568,569,570 19 17
C42 JB-3 CT Master Controller (6 M/C) 1 2.5 7 YY 8 657,665,666,667,668,669 16 13
C43 JB-3 LT Master Controller (7 M/C) 1 2.5 7 YY 8 760,768,769,770,771,772 16 13
C44 JB-3 Foot Switch(FS) 1 2.5 2 YY 8 47,52 16 9
C45 JB-3 LDB BOX 1 2.5 2 YY. 8 91,92 M20-BM22 9
C46 LDB BOX Load cell Controller 1 2.5 2 YY. 8 98,99 M20-BM22 9
C47 JB-3 Load cell Controller 1 2.5 7 YY 8 104,105,106,107 16 13
C48 Protective Panel Load cell Display 1 2.5 2 YY. 8 114,115 M20-BM22 9

C49 LDB BOX Cabin Light 1 2.5 2 YY. 8 91,93 M20-BM22 9


C50 LDB BOX Cabin Fan 1 2.5 2 YY. 8 91,94 M20-BM22 9
C51 LDB BOX Cabin Plug & Socket 1 2.5 2 YY. 8 91,97 M20-BM22 9

C52 Protective Panel JB-5 1 2.5 10 YY 5 47,50,51,52,53,56,66 19 17


C53 MH Panel JB-5 1 2.5 10 YY 6 464,465,466,467,468,469,470 19 17
C54 AH Panel JB-5 1 2.5 10 YY 7 564,565,566,567,568,569,570 19 17
C55 CT Panel JB-5 1 2.5 7 YY 8 664,665,666,667,668,669 16 13
C56 LT Panel JB-5 1 2.5 7 YY 9 767,768,769,770,771,772 16 13
C57 MRH Panel JB-5 1 2.5 10 YY 10 850,851,852,853,939,940,941,942 19 17

C58 Protective Panel Plug & Socket – SO-1 1 2.5 2 YY 5 81,82 16 9


C59 Protective Panel Plug & Socket – SO-2 1 2.5 2 YY 10 81,82 16 9

C60 Protective Panel BELL 1 2.5 2 YY 5 44,88 16 9


C61 Control Cable Extra ------------ 1 2.5 2 YY 10 --------- 16 9

**NOTE:
2XWY/2XFY: CU. Armoured XLPE Cable YWY: Cu.Armoured PVC Cable
E: EPR Cable YY:Cu. Flexible Cable
S: Shielded Cable-(Encoder & Motor Thermister) CF30 & CF130:- Drag chain cable
** Drag chain cable may be change as per final procurement
** Cable schedule is tentative and might be change.

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