17 - Air Distribution Systems
17 - Air Distribution Systems
PA RT
17
Air Distribution Systems
h v a c e q u at i o n s , d ata , a n d r u l e s o f t h u m b
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7. Gravity relief air shafts: 0.03–0.05 in.W.G./100 ft.; 1,000 FPM Maximum.
8. Decrease or increase duct size whenever the duct changes by 4" or more in one or two
dimensions. Do NOT use fractions of an inch for duct sizes.
9. Try to change only one duct dimension at a time because it is easier to fabricate fittings and
therefore generally less expensive—i.e., 36 12 to 30 12 in lieu of 36 12 to 32 10.
10. Duct taps should be 2" smaller than the main duct to properly construct and seal the
duct. The duct size should be 2" wider than diffusers, registers, and grilles.
11. All 90-degree square elbows should be provided with double radius turning vanes.
Elbows in dishwasher, kitchen, and laundry exhausts should be of unvaned smooth
radius construction with a radius equal to 1-1/2 times the width of the duct.
12. Provide flexible connections at the point of connection to equipment in all ductwork systems
(supply, return, and exhaust) connected to air handling units, fans, and other equipment.
13. Provide access doors to access all fire dampers, smoke dampers, smoke detectors, volume
dampers, motor-operated dampers, humidifiers, coils (steam, hot water, chilled water, elec-
tric), and other items located in ductwork that requires service and/or inspection.
14. All rectangular duct taps should be made with shoe (45 degree) fittings. Do NOT use
splitter dampers or extractors.
15. NFPA 90A-2002:
a. Service openings shall be located at approximately 20-foot intervals in horizontal
ducts and at the base of the riser to facilitate cleaning unless the ductwork can be
accessed through removable diffusers, registers, and grilles.
1) Exception: Service openings are not required where all of the following can be met:
a) The occupancy has no process that produces combustible material such as
dust, lint, or greasy vapors (banks, offices, churches, hotels, and health care
facilities, except kitchens, laundries of such facilities).
b) The air inlets are at least 7 feet above the floor and are protected by metal
screens (registers, grilles) that prevent paper, refuse, or other combustible
solids from entering the system.
c) The minimum return duct design velocity is 1,000 FPM.
b. Air outlets and inlets shall be located at least 3" above the floor unless provisions
have been made to prevent dirt and dust from entering the system. Where outlets
are located less than 7 feet above the floor, outlet openings shall be protected by a
grille or screen with a maximum 1/2" opening size (register or grille).
16. Maximum ductwork hanger spacing:
a. SMACNA minimum requirements:
1) Horizontal: 8 to 10 feet maximum.
2) Vertical: One- or two-story intervals-12 to 24 feet.
b. Recommended:
1) Horizontal ducts less than 4 square feet: 8 feet maximum.
2) Horizontal ducts 4 to 10 square feet: 6 feet maximum.
3) Horizontal ducts greater than 10 square feet: 4 feet maximum.
4) Vertical round ducts: 12 feet maximum.
5) Vertical rectangular ducts: 10 feet maximum.
DUCTWORK SUPPORT
Ductwork Type Maximum Hanger Spacing Feet
Horizontal Ducts Less than 4 Square Feet 8
Horizontal Ducts 4 to 10 Square Feet 6
Horizontal Ducts Greater than 10 Square Feet 4
Vertical Round Ducts 12
Vertical Rectangular Ducts 10
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D. Ductwork Sizes
1. 4" 4" smallest rectangular size.
2. 8" 4" smallest recommended size.
3. Rectangular ducts: Use even duct sizes—i.e., 24 12, 10 6, 72 36, 48 12.
4. 4:1 maximum recommended aspect ratio.
5. 3" smallest round size, odd and even sizes available.
6. Round ducts available in 0.5 inch increments for duct sizes through 5.5 inch diameter,
1 inch increments for duct sizes 6 inches through 20 inches, and 2 inch increments for
duct sizes 22 inches and greater.
F. 2003 IMC and 2006 IMC reference SMACNA HVAC manual for ductwork testing.
A minimum of 25 percent of duct systems designed to operate at static pressures
exceeding 3" WC shall be leak tested according to industry-accepted procedures.
G. Recommended Testing
1. All supply duct systems operating at static pressures 3" and higher must be leak tested from
air the handling unit to the vertical riser and from the vertical riser to 5 feet beyond shaft
penetration on each and every floor (ductwork hidden in shaft construction).
2. All return duct systems operating at static pressures 3" and higher must be leak
tested from the air handling unit to the vertical riser and from the vertical riser to
5 feet beyond shaft penetration on each and every floor (the ductwork is hidden in
the shaft construction).
3. Leak test a representative sample of duct systems designed to operate at static pres-
sures exceeding 3" WC on each floor to complete the minimum 25-percent leak testing
required by ASHRAE Standard 90.1 and other energy conservation codes.
I. ASHRAE Standard 90.1-2001 and ASHRAE Standard 90.1-2004 Ductwork Seal Classes
1. Seal Class A: All transverse joints, longitudinal seams, and duct penetrations.
2. Seal Class B: All transverse joints and longitudinal seams.
3. Seal Class C: All transverse joints.
(Continued)
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K. Ductwork Materials
1. Galvanized Steel: HVAC Applications; Most Common; Galvanized steel sheets meeting
ASTM A90, A525, and A527, Lock Forming Quality.
2. Carbon steel: Breechings, flues, and stacks; carbon steel meeting ASTM A569 for stacks
and breechings 24" and larger; galvanized sheet steel meeting ASTM A527 with ANSI/
ASTM A525 G90 zinc coating for stacks and breechings less than 24".
3. Aluminum: Moisture laden air streams; aluminum base alloy sheets meeting ASTM
B209, Lock Forming Quality.
4. Stainless steel: Kitchen hood and fume hood exhaust; stacks and breechings (prefabri-
cated); Type 304, 304L, 316, or 316L stainless steel sheets meeting ASTM A167:
a. 304 and 316: Nonwelded applications.
b. 304L and 316L: Welded applications.
c. Kitchen exhaust finish:
1) Concealed: None.
2) Exposed: No. 2B, No. 4, or match equipment (No. 4 preferred).
d. Lab fume exhaust finish:
1) Concealed: No. 2B.
2) Exposed: No. 2B.
5. Fiberglass: HVAC applications; 1"-thick glass duct board meeting U.L. 181.
6. Fiberglass reinforced: Chemical exhaust; plastic (FRP).
7. Polyvinyl chloride (PVC): Chemical exhaust, underground ducts; PVC conforming to
NFPA 91, ASTM D1784, D1785, D1927, and D2241.
8. Concrete: Underground ducts, air shafts; reinforced concrete pipe meeting ASTM C76,
Class IV.
9. Sheet rock: Air shafts (generally provided by architects).
a. 2003 IMC and 2006 OMC:
1) Temperature shall not exceed 1258F.
2) Gypsum board surface temperature must be maintained above the dewpoint.
3) Gypsum board ducts shall not be used for supply air.
b. NFPA 90A-2002: Gypsum board ducts shall be permitted to be used for negative
pressure exhaust and return ducts where the temperature of the conveyed air does
not exceed 1258F.
10. Copper: ornamental.
11. Polyvinyl Steel and Stainless Steel (PVS and PVSS): Chemical exhaust; common type:
Halar coated stainless steel, Teflon coated stainless steel.
12. Sheet metal gauges (applies to preceding item numbers 1, 3, 4, and 10):
a. 16, 18, 20, 22, 24, 26 SMACNA or welded construction.
b. 10, 11, 12, 13, 14 welded construction only.
L. Flexible Duct
1. 5–8 ft. maximum recommended length.
2. Insulated, uninsulated.
3. NFPA 90A-2002: 14 feet maximum.
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B. 2003 IMC
1. Exhaust/makeup air:
a. Exhaust systems: 1500 ft./min. minimum duct velocity.
b. Type I hood exhaust systems shall be independent of all other exhaust systems. Com-
bining Type I systems permitted if all of the following are met:
1) Hoods are located on the same floor.
2) Hoods located in the same room or adjoining rooms.
3) Interconnecting ducts do not penetrate fire rated assemblies.
4) Solid fuel appliances must have separate exhaust system.
c. Type II hood exhaust systems shall be independent of all other exhaust systems.
Combining Type II hoods is permitted following the same rules as listed for Type I
hoods.
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d. Hoods serving solid fuel cooking appliances must have separate exhaust systems from
all the other hoods.
e. Makeup air systems: ÄT shall not be greater than 108F, unless it is part of the AC sys-
tem or will not cause a decrease in comfort conditions.
f. Supply air shall be approximately equal to the exhaust air.
g. The exhaust shall terminate a minimum of 40" above the roof.
2. Duct sheet metal construction:
a. 16 ga. steel.
b. 18 ga. 304 stainless steel.
c. Type I hood exhaust ducts shall be all welded or brazed construction.
d. Type I hood horizontal duct slope:
1) 75 feet or less in length: 1/4" per foot.
2) Greater than 75 feet in length: 1" per foot.
e. Type I hood exhaust ducts shall be enclosed in a fire rated enclosure from the pen-
etration of the ceiling, wall, or floor to the point of the outlet terminal.
1) Horizontal (in kitchen): Fire rated duct wrap recommended.
2) Horizontal (shaft offsets): Shaft enclosure recommended.
3) Vertical: Shaft enclosure recommended.
3. Cleanouts:
a. Base of riser.
b. Horizontal: Every 20 feet.
4. Hoods:
a. Type I hoods: Serve appliances that produce grease or smoke—e.g., griddles, fryers,
broilers, ovens, ranges, and wok ranges.
b. Type II hoods: Serve appliances that produce heat or steam but do not produce grease
or smoke—e.g., steamers, kettles, pasta cookers, and dishwashers.
c. Domestic appliances used for commercial purposes shall be provided with Type I or
Type II hoods as applicable.
d. Hood construction:
1) Type I hoods:
Steel: 18 gauge
Stainless steel: 20 gauge
2) Type II hoods:
Steel: 22 gauge
Stainless steel: 24 gauge
e. Hood exhaust:
Notes:
1 Airflows indicated in the table are net quantity of exhaust air and shall be calculated by subtracting any airflow
supplied directly to a hood cavity from the total exhaust flow rate of the hood.
2 Where more than one type of appliance is located under a single hood, the highest exhaust rate shall be used.
3 Extra-heavy duty cooking appliances: Cooking appliances using solid fuel as the primary source of heat for
cooling, such as wood, charcoal, briquettes, and mesquite. Type I hoods serving barbeque pits, barbeque
cooking appliances, solid fuel burning stoves and ovens, hickory grilles, charbroilers, and charcoal grilles.
Hoods serving these systems must have separate exhaust systems from all the other hoods.
4 Heavy duty cooking appliances: Type I hoods serving electric under-fired broilers, electric chain (conveyor)
broilers, gas open-burner ranges (with or without oven), electric and gas wok ranges, and electric and gas over-
fired (upright) broilers and salamanders.
5 Medium duty cooking appliances: Type I hoods serving electric discrete element ranges (with or without oven),
electric and gas hot-top ranges, electric and gas griddles, electric and gas double-sided griddles, electric and
gas fryers (open deep fat fryers, donut fryers, kettle fryers, and pressure fryers), electric and gas pasta cook-
ers, electric and gas conveyor pizza ovens, electric and gas tilting skillets (braising pans), and electric and gas
rotisseries.
6 Light duty cooking appliances: Type I hoods serving electric and gas ovens (standard, bake, roasting, revolving,
retherm, convection, combination convection/steamer, conveyor, deck or deck style pizza, and pastry), electric
and gas steam-jacketed kettles, electric and gas compartment steamers (both pressure and atmospheric), and
electric and gas cheesemelters.
C. 2006 IMC: Requirements are the same as the 2003 IMC except as listed in the
following.
1. Exhaust/makeup air: 500 ft./min. minimum duct velocity.
2. Type I hood exhaust system shall operate automatically through an interlock with the
cooking appliances, by means of heat sensors, or by other approved methods.
D. NFPA 96-2004
1. Exhaust/makeup air:
a. Exhaust systems: 500 ft./min. minimum duct velocity.
b. Supply air shall be adequate to prevent negative pressures from exceeding 0.02" WC.
c. Exhaust shall terminate a minimum of 40" above the roof.
d. Exhaust ducts shall not pass through fire walls.
e. All ducts shall lead directly to the exterior of the building to reduce the risk of fire
hazard.
f. Exhaust ducts shall be independent of all other exhaust systems.
g. Hoods serving solid fuel cooking appliances must have separate exhaust systems from
all the other hoods.
2. Duct sheet metal construction:
a. Carbon steel: 16 gauge
b. Stainless steel: 18 gauge
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d. Hood exhaust:
17.04 Louvers
A. Louvers: Use stationary louvers only. Do not use operable louvers because they
become rusty or become covered with snow and ice and may not operate:
1. Intake (outdoor air): 500 ft./min. maximum velocity through free area.
2. Exhaust or relief: 700 ft./min. maximum velocity through free area.
3. Free area range:
a. Metal: 40–70 percent of gross area. Recommend using 50 percent free area.
b. Wood: 20–25 percent of gross area.
4. Pressure loss: 0.01–0.10" W.G.
A. Damper Characteristics
1. Opposed blade: Balancing, mixing, modulating, and 2-position control applications.
2. Parallel blade: Two-position applications (open/closed).
3. Pressure Loss: 0.15" W.G. @2000 FPM (full open)
4. Size dampers at a flow rate of approximately 1,200–1,500 CFM/sq.ft. (1,200–1,500 FPM)
rather than on duct size.
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5. Linkage type:
a. Concealed—inside duct. When specifying concealed linkage, be careful of duct air
temperatures and actuator ratings (for example, generator radiator exhaust can reach
temperatures in excess of some actuator ratings).
b. Exposed—outside duct.
6. Dampers may be specified with integral insulation.
C. Damper Types
1. Standard V-groove blade—approximately 2,000 FPM maximum velocity.
2. Airfoil blade—approximately 4,000 FPM maximum velocity.
D. Recommended
1. Two-position ducted applications: AMCA certified Ultra-low Leakage Class with a max-
imum 8.0 CFM/sq.ft. leakage rate at a 4" WC pressure differential, airfoil-parallel blade,
motor-operated damper.
2. All other ducted applications: AMCA certified Ultra-low Leakage Class with a maxi-
mum 8.0 CFM/sq.ft. leakage rate at 4" WC pressure differential, airfoil-opposed blade,
motor operated damper.
3. Non-ducted applications: AMCA certified Ultra-low Leakage Class with a maximum
8.0 CFM/sq.ft. leakage rate at 4" WC pressure differential, insulated-airfoil-opposed
blade, motor-operated damper.
3) Blades and frame are located in the airstream. Must account for the pressure drop
of the damper and frame in static pressure calculations.
4) Leakage class:
a) Leakage Class I:
4.0 CFM/sq.ft. @1" WC pressure differential.
8.0 CFM/sq.ft. @4" WC pressure differential.
11.0 CFM/sq.ft. @8" WC pressure differentia.l
14.0 CFM/sq.ft. @12" WC pressure differential.
b) Leakage Class II:
10.0 CFM/sq.ft. @1" WC pressure differential.
20.0 CFM/sq.ft. @4" WC pressure differential.
28.0 CFM/sq.ft. @8" WC pressure differential.
35.0 CFM/sq.ft. @12" WC pressure differential.
c) Leakage Class III: (Not Permitted by IMC Code)
40.0 CFM/sq.ft. @1" WC pressure differential.
80.0 CFM/sq.ft. @4" WC pressure differential.
112.0 CFM/sq.ft. @8" WC pressure differential.
140.0 CFM/sq.ft. @12" WC pressure differential.
d) Leakage Class IV: (Not Permitted by IMC Code)
60.0 CFM/sq.ft. @1" WC pressure differential.
120.0 CFM/sq.ft. @4" WC pressure differential.
168.0 CFM/sq.ft. @8" WC pressure differential.
210.0 CFM/sq.ft. @12" WC pressure differential.
2. Fire rating:
a. 1-1/2 hour.
b. 3 hour.
3. Closure rating:
a. U.L. 555 and UL 555S require fire, smoke, and fire/smoke dampers to bear an affixed
label stating whether the damper is static or dynamic rated.
b. Dynamic Rating: Dynamic rated dampers must be U.L. tested and show airflow and
maximum static pressure against which the damper will operate (fully close). Damp-
ers are tested to 4" static pressure for “no duct” applications and 8" static pressure for
“in duct” applications.
c. Static Rating: Static rated dampers have not been U.L. tested against airflow and may
not close under medium-to-high airflow conditions that may be encountered in
HVAC systems that do not shut down in the event of fire.
d. Recommend using dynamically rated fire/smoke dampers in all applications.
4. Temperature rating of fusible links:
a. Standard: 1658F.
b. Optional expanding curtain type (see code requirements): 2128F, 2858F.
c. Optional blade type (see code requirements): 2128F, 2508F, 2858F, 3508F, 4508F.
d. Smoke control requirements:
1) Primary: 2858F (can be overridden by the fire department).
2) Secondary: 3508F (cannot be overridden by fire department).
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Damper at 8" WC closure rating with 2508F primary fusible link and 3508F secondary
fusible link.
3. Fire dampers, smoke dampers, and combination fire/smoke dampers (smoke control
applications):
a. Blade type: 3,000 FPM minimum velocity, Airfoil Blade, Leakage Class I at 4" WC pressure
differential, 1-1/2 or 3 hours to match wall construction, Dynamic Fire Damper at 8" WC
closure rating with 2858F. primary fusible link and 3508F. secondary fusible link.
4. Fire dampers, smoke dampers, and fire/smoke dampers: Blowout panels should be con-
sidered for ductwork systems under the following circumstances:
a. Whenever, the potential exists for fire, smoke, and/or fire/smoke dampers to close
suddenly and cause system pressures to exceed construction pressures of the duct-
work especially in systems utilizing dynamic rated dampers.
b. Whenever human operation of fire, smoke, and/or fire/smoke dampers is required
by code, by local authorities, or for smoke evacuation systems, in the event that the
fire department personnel or owner’s operating personnel inadvertently close all the
dampers, and system pressures exceed construction pressures of the ductwork.
C. 2003 IMC
1. Installation shall comply with the IMC and manufacturer’s installation instructions
and listing.
2. Testing procedures:
a. Fire dampers: UL 555.
b. Smoke dampers: UL 555S.
c. Combination fire/smoke dampers: UL 555 and UL 555S.
d. Ceiling dampers: UL 555C.
e. Actuators: UL 555 and UL 555S.
3. Fire protection rating:
a. Less than three-hour rated assemblies: 1-1/2 hours
b. Three hours and above rated assemblies: 3 hours
4. Fire damper actuating devices:
a. HVAC systems: 508F above ambient temperature but not less than 1608F.
b. Smoke control systems: 2868F maximum.
5. Smoke damper actuating devices:
a. Elevated temperature rating: 2508F minimum, 3508F maximum.
b. Duct mounted smoke damper: Provide duct mounted smoke detector located
within 5 feet with no inlet/outlets between damper and detector.
c. Unducted smoke damper: Provide space-mounted smoke detector located within
5 feet of wall opening with damper.
d. Smoke dampers may be controlled by area smoke detectors at smoke doors, cor-
ridors, or where total coverage smoke detection system is employed.
e. Smoke damper leakage rating shall not be less than Class II.
6. Combination fire/smoke damper actuating devices:
a. Smoke control system: 508F above smoke control design temperature, but not more
than 3508F.
b. Smoke detectors as indicated under smoke damper actuating devices.
7. Access: Fire, smoke, and fire/smoke dampers shall be provided with an approved
means of access. Access doors shall be labeled with 0.5"-high letters minimum reading:
“FIRE DAMPER,” “SMOKE DAMPER,” or “FIRE/SMOKE DAMPER,” respectively.
8. Fire dampers are required at duct and transfer openings at the following locations:
a. Fire walls.
b. Fire barriers:
1) Exception: Dampers are not required in penetrations of walls with a required one-
hour fire-resistance rating or less by a ducted HVAC system in areas of other than
Use Group H where the building is equipped throughout with an automatic sprin-
kler system.
2) Exception: Dampers are not required in ducts used as an approved smoke control sys-
tem where the damper would interfere with the operation of the smoke control system.
c. Fire partitions:
1) Exception: Dampers are not required in penetrations of tenant separation and cor-
ridor walls in buildings of other than Use Group H where the building is equipped
throughout with an automatic sprinkler system.
2) Exception: Dampers are not required in duct systems constructed of code-approved
materials that meet all of the following:
a) Duct size 100 sq. in. or less.
b) Duct constructed of 24 gauge steel.
c) Duct cannot have openings that communicate the corridor with adjoining
rooms or spaces.
d) Duct is installed above a ceiling.
e) Duct shall not terminate at a fire rated wall with a register.
f) A minimum 12" long 16 gauge sleeve shall be centered at each duct opening.
9. Smoke dampers are required at duct and transfer openings at the following locations:
a. Smoke barriers and corridors with smoke and draft controls.
1) Exception: Dampers are not required at corridor penetrations where the building is
equipped throughout with an approved smoke control system.
2) Exception: Ducts penetrating smoke barriers where the duct serves a single smoke
compartment and are constructed of steel.
3) Exception: Dampers are not required in ducts that do not serve the corridor and are
constructed of minimum 26 gauge steel.
10. Fire/smoke dampers are required at duct and transfer openings at the following locations:
a. Shaft enclosures:
1) Exception: Fire dampers are not required in exhaust systems equipped with steel
exhaust air subducts extending at least 22" vertically in an exhaust shaft and where
there is continuous airflow upward to the outside.
2) Exception: Smoke dampers are not required in bathroom, toilet, kitchen, and
clothes dryer exhaust openings equipped with 26 gauge minimum steel exhaust
air subducts extending at least 22" vertically in an exhaust shaft and where there is
continuous airflow upward to the outside in Group B and R occupancies equipped
throughout with an automatic sprinkler system.
3) Exception: Fire dampers and smoke dampers are not required in ducts used as an
approved smoke control system where the damper would interfere with the opera-
tion of the smoke control system.
4) Exception: Fire dampers and smoke dampers are not required in parking garage
exhaust ducts that are separated from other building shafts by not less than two-
hour fire-resistance rated assemblies.
b. Horizontal Assemblies (floor, floor/ceiling, roof ceiling): Horizontal assemblies
shall be protected by shaft enclosures.
1) Exception: Fire dampers may be permitted to be installed at each floor provided the
duct does not connect more than two floors in occupancies other than I-2 (Hospi-
tal) Occupancies and I-3 (Prison) Occupancies.
c. Fire/smoke dampers may be an individual fire damper and smoke damper in series
or a combination fire/smoke damper.
D. 2006 IMC: 2006 IMC changes are indicated in bold, italicized text in the preceding
listings.
E. NFPA 90A-2002
1. Installation shall comply with the manufacturer’s installation instructions and UL listing.
2. Testing procedures:
a. Fire dampers: UL 555.
b. Smoke dampers: UL 555S.
c. Combination fire/smoke dampers: UL 555 and UL 555S.
d. Ceiling dampers: UL 555C.
e. Actuators: UL 555 and UL 555S.
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1) Exception: Air handling units located on the floor they serve and serving only that
floor do not require smoke dampers.
2) Exception: Air handling units located on the roof and serving only the floor imme-
diately below the roof do not require smoke dampers.
10. Fire/smoke dampers shall be installed at the following penetration locations:
a. Fire-rate and smoke-rated walls and partitions.
11. Maintenance: At least every four years the following shall be performed:
a. Fusible links shall be removed.
b. All dampers shall be operated to verify that they close fully.
c. The latch, if provided, shall be checked.
d. Moving parts shall be lubricated as necessary.
A. 2003 IMC
1. HVAC systems shall be equipped with smoke detectors listed and labeled for installation
in air distribution systems.
2. Smoke detectors shall be installed in accordance with NFPA 72 and manufacturer’s
installation instructions.
3. Smoke detectors are required at the following locations:
a. Return Air Systems: Smoke detectors are required in return air systems with design
air capacity greater than 2,000 CFM (upstream of filters, exhaust connections, out-
door air connections, etc.).
b. Common Supply and Return Systems: Smoke detectors are required in systems where
multiple air handling systems share common supply or return air ducts or plenums
with a combined capacity greater than 2,000 CFM.
c. Return Air Risers: Smoke detectors are required in systems where the return air riser
serves two or more floors and serves any portion of a return air system having a
design capacity greater than 15,000 CFM. Smoke detectors shall be installed at each
floor where the return air duct connects to the riser.
d. Fan Powered Boxes: Smoke detectors are required for fan-powered boxes with a
capacity greater than 2,000 CFM.
e. Exception: Smoke detectors are not required where air distribution systems are inca-
pable of spreading smoke beyond the enclosing walls, floors, and ceilings of the room
or space in which smoke is generated.
f. Exception: Smoke detectors are not required where the building is equipped through-
out with a total-coverage smoke detection system.
4. Control/supervision:
a. Upon detection of smoke, the air distribution system shall be shutdown. Air distribution
systems that are part of a smoke control system shall switch to smoke control operation.
b. All smoke detectors shall be connected to the fire alarm system.
C. NFPA 90A-2002
1. Smoke detectors shall be installed in accordance with NFPA 72 and the manufacturer’s
installation instructions.
2. Smoke dampers installed to isolate the air handling system shall be arranged to close
automatically when the system is not in operation.
3. Supply Air System: Smoke detectors are required in supply air systems with design air capacity
greater than 2,000 CFM (downstream of filters, upstream of supply connections).
4. Return Air Risers: Smoke detectors are required in systems where the return air riser
serves two or more floors and serves any portion of a return air system having a design
capacity greater than 15,000 CFM. Smoke detectors shall be installed at each floor where
the return air duct connects to the riser.
a. Exception: Return air smoke detectors are not required where the entire space served
by the air distribution system is protected by an area smoke detection system.
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5. Exception: Smoke detectors are not required for fan units whose sole function is to
remove air from the inside of the building to the outside of the building.
6. Smoke detectors shall automatically stop their respective fans.
7. Where the system is functioning as an engineered smoke control system, the smoke
detectors are not required to stop the air handling system.
D. Because the IMC and NFPA requirements are different, I recommend meeting
both codes by providing smoke detectors in both the supply and return systems
with a capacity greater than 2,000 CFM.
A. Types
1. Rectangular: 3-, 5-, 7-, and 10-foot lengths.
2. Round: Two or three times the diameter.
B. Locating
1. Centrifugal and axial fans:
a. Discharge: 1 duct diameter from discharge for every 1,000 FPM.
b. Intake: 0.75 duct diameters from intake for ever 1,000 FPM.
2. Elbows: 3 duct diameters up and down stream.
3. Terminal Boxes: 1 duct diameter down stream.
4. Mechanical Equipment Rooms: Install in or close to mechanical equipment room wall
opening.
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J. Multizone Systems
1. Supply unit serves two or more temperature zones and varies supply air temperature to each
zone by mixing hot and cold air with zone dampers at the unit to control space temperature.
2. Each zone is served by a separate ductwork system.
3. Similar to dual duct systems, but where mixing occurs at the unit.
4. Limited number of zones, inflexible system, energy inefficient, and not a recommended system.
5. Multizone systems are essentially obsolete.
M. Zoning
1. Partitioned offices:
a. One, two, three, or four offices/terminal unit.
b. Two or three offices/terminal unit most common.
c. One office/terminal unit; most desirable, also most expensive.
2. Open offices:
a. 400–1,200 sq.ft./terminal unit.
3. Perimeter and interior spaces should be zoned separately.
4. Group spaces/zones/rooms/areas of similar thermal occupancy:
a. For example, group offices with offices.
b. Don’t put offices with conference rooms or other dissimilar rooms.
c. Don’t put east offices with south offices, etc.
d. Corner offices or spaces should be treated separately.
B. Process exhaust ductwork cannot penetrate fire walls, fire separation assem-
blies, or smoke walls.
D. Process exhaust ductwork should be sloped a minimum of 1/8 inch per foot with
a drain provided at the low point. The drain should be piped to the appropriate
waste system.
F. Duct sizing must be based on capture velocities and entrainment velocities of the
material or chemical being exhausted. For most chemical or fume exhaust sys-
tems, the mains, risers, submains, and large laterals should be sized for 2,000 to
3,000 feet per minute, and small laterals and branches should be sized for 1,500
to 2,500 feet per minute. Discharge stacks should be sized for 3,000 to 4,000 feet
per minute discharge velocity and should terminate a minimum of 8 feet above
the roof and a minimum of 10 feet from any openings or intakes. Properly locate
discharge stacks and coordinate discharge height to prevent contamination of
outside air intakes, CT intakes, and combustion air intakes. Clearly indicate ter-
mination heights.
G. The connection to a fume hood or other piece of equipment will generally require
between 1.0 and 3.0 inches WC negative pressure.
I. Specify proper pressure class upstream and downstream of scrubbers and other
abatement equipment.
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M. Provide pressure ports at the end of all laterals, submains, and mains.
N. Generally, drains are required in fan scroll, scrubber, and other abatement
equipment.
O. Provide flexible connections at fans and specify flexible connections suitable for
application.
P. If adjustable or variable frequency drives are required or used, locate and coor-
dinate them with the electrical engineer. Use direct drive fans with adjustable or
variable frequency drives.
A. Hazardous exhaust systems as defined in the 2003 IMC and the 2006 IMC.
D. Hospital and research laboratory exhaust systems are designed to exhaust differ-
ent substances. However, these substances may or may not be flammable, toxic,
corrosive, or pathogenic. For the classification and identification of hazardous sub-
stances, see NFPA 704. NFPA 704 covers the concerns of combustibility, flammabil-
ity, toxicity, corrosiveness, and explosiveness, but this standard does not address
microbial, pathogenic, and other hospital or research exhaust hazards. Laboratory
exhaust systems involve the use of chemicals and other hazardous materials for:
1. Testing.
2. Analysis.
3. Teaching.
4. Research.
5. Development.
6. Nonproduction purposes.
7. 2006 IMC: Laboratory exhaust systems do not have to be independent of other exhaust
systems provided that all of the following conditions are met.
a. All hazardous exhaust ductwork and other laboratory exhaust ductwork within both
the occupied space and the shaft is under negative pressure while in operation.
b. All hazardous exhaust ductwork manifolded together must originate in the same fire area.
c. Each control branch has a flow regulating device.
d. Perchloric acid hoods must have a separate exhaust system and cannot be manifolded
together.
e. Radioisotope hoods are properly filtered.
f. Biological safety cabinets are properly filtered.
g. A provision is made for continuous operation of the negative statice pressure in the
ductwork with standby fans and emergency power operation.
E. Hazardous exhaust systems are required wherever hazardous materials are pres-
ent to create any one of the following conditions. The criteria is based on the nor-
mal operating conditions and not the conditions that would exist in an accident
or unusual condition.
1. Materials are present in concentrations at room temperature that exceed 25 percent of
the lower flammability limit of the substance.
2. Materials are present with a health hazard of 4.
3. Materials are present with a health hazard of 1, 2, or 3 at concentrations exceeding 1 percent
of the median lethal concentration for acute inhalation toxicity.
F. Hazardous exhaust systems must be independent of all other exhaust systems.
G. Hazardous exhaust systems must be located in separate shafts from other HVAC
duct systems and in separate shafts from other hazardous exhaust systems origi-
nating in different fire zones.
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Notes:
1 Shaded areas and bold numbers exceed the recommended maximum 4:1 aspect ratio.
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Notes:
1 Shaded areas and bold numbers exceed the recommended maximum 4:1 aspect ratio.