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Flowforge Details

The document provides instructions for installing various types of bolts and clips for railings. It includes diagrams showing how to drill and tap holes for grub screws to attach kicking plates and internal joint connections using M8 and M12 grub screws. It also diagrams the installation of M8 hook bolts and "J" bolts with top clips for railing connections.

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Raymond Kinnaird
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© © All Rights Reserved
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0% found this document useful (0 votes)
126 views

Flowforge Details

The document provides instructions for installing various types of bolts and clips for railings. It includes diagrams showing how to drill and tap holes for grub screws to attach kicking plates and internal joint connections using M8 and M12 grub screws. It also diagrams the installation of M8 hook bolts and "J" bolts with top clips for railing connections.

Uploaded by

Raymond Kinnaird
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Drill & Tap for

Grub Screws
M8 Hook Bolt with
FD.500-2 Top Clip
70
0m Serrated
m 300 Max.
Ma 25mm 25mm 30 Crs 30 Crs 41 Crs 41 Crs
x.
Kicking Plate

550mm
M8 "J" Bolt with
Internal Grub Screw Type Joint
Plain FD.500-2 Top Clip

M12 Grub Screw

50 Pitch

50 Pitch
100 Pitch

100 Pitch
standard length
Ha Deep Nosing 30/50 30/100 41/50 41/100
nd Kick Plate
rai
l

550mm
25 T.O.G. Top Clip " J " BOLT FIXING
mm
/3 10mm 10mm
2m Tolerances are +0mm -5mm on Width
m Nosed (Binding Bars)
N. Internal Clamp ( Expanding ) Type Joint
Bo Panel Width sizes are in millimeters
450mm

re
Tu
be
Un-Nosed Panel Width Reference Bottom Clip
External HOOK BOLT FIXING
Connector Load Bearing bars No.of 30mm Pitch 30mm Pitch
450mm

Bars 3mm Bar 5mm Bar 3mm Bar 5mm Bar


Kic 10mm Dia.hole in Durbar Plate
kP Straight 2 33 35 33 35 for M8 Sheeting Bolts
late Connector Crimp Type Joint
Fix Kick Klamps at every H'rail Std., 3 63 65 85 87
Fix top & bottom of on top of the Kick Plate and clamp down 4 93 95 127 129
Kick Plate against the base plate of the standard. Open Grid Flooring Open Grid Flooring Open Grid Flooring 5 123 125 168 170
3 kN / m^2 Uniform Load 5 kN / m^2 Uniform Load 7.5 kN / m^2 Uniform Load 6 153 155 209 211 FIXING CLIP Ref: FD600
Flat base Fixing System
Internal Patch loading is more onerous than Uniform loading of 5 kN/m^2 is more onerous Uniform loading of 5 kN/m^2 is more onerous 7 183 185 250 252
Connector UDL in all cases. than single or multiple patch loads than single or multiple patch loads
8 213 215 292 294
For Serrated bars, the net depth for calculating For Serrated bars, the net depth for calculating For Serrated bars, the net depth for calculating
Side Palm Fixing System CSA is reduced by 2mm CSA is reduced by 2mm CSA is reduced by 2mm 9 243 245 333 335
Bottom Clip - Ref: FD.503
HANDRAILING LOAD TABLES Patch Contact Patch Contact Patch Contact 10 273 275 374 376
Flooring Uniform Flooring Uniform Flooring Uniform
Type Load Load Area Type Load Load Area Type Load Load Area 11 303 305 415 417 FIXING CLIP FOR FLOWDECK FLOORING
SOLID FORGED HANDRAIL STANDARDS Handrailing Maximum Centres of 1100mm high standards fixed to
41 - 100 3 kN/m^2 1.0 kN 300x300 41 - 100 5 kN/m^2 1.0 kN 300x300 41 - 100 7.5 kN/m^2 1.0 kN 300x300
12 333 335 457 459 Ref: FD503
Steelwork ( two hol e flat base ) at 550mm centres
Constructed to BS.4114 13 363 365 498 500
Item Size Material Loading Loading Load Bar Weight Max.Span Max.Span Load Bar Weight Max.Span Max.Span Load Bar Weight Max.Span Max.Span 14 393 395 539 541
Base Plates to be Fully welded to Shanks Grade 0.36kN/m 0.74kN/m Sizes kN/m^2 Plain Bars Serrated Sizes kN/m^2 Plain Bars Serrated Sizes kN/m^2 Plain Bars Serrated
15 423 425 580 582
Tubular Std 33.7 o/d x 3.0 thk. 25mm N.B. S355 1040mm 20 x 3 0.148 890 760 20 x 3 0.148 920 830 20 x 3 0.148 800 720
520mm 16 453 455 622 624
Tubular Std 42.4 o/d x 3.0 thk. 32mm N.B. S355 1720mm 20 x 5 0.228 1150 980 20 x 5 0.228 1090 980 20 x 5 0.228 950 860
SHANK DIA BALL DIA HANDRAIL GRUB SCREW 860mm 17 483 485 663 665
Tubular Std 48.3 o/d x 3.0 thk. 40mm N.B. S355 2000mm 1280mm 25 x 3 0.178 1240 1100 25 x 3 0.178 1150 1060 25 x 3 0.178 1000 920 FIXING CLIP Ref: FD551
18 513 515 704 706
Tubular Std 48.3 o/d x 5.0 thk. 40mm N.B. S355 2000mm 25 x 5 0.275 1540 1410 25 x 5 0.275 1360 1255 25 x 5 0.275 1190 1090
32mm 64mm 25mm N.B TUBE M8 x 16 1820mm 19 543 545 745 747
38mm 72mm 25mm N.B TUBE M8 x 20 30 x 3 0.208 1560 1460 30 x 3 0.208 1385 1290 30 x 3 0.208 1200 1120
Solid Std 32mm dia.Solid S275 1400mm 700mm 20 573 575 787 789
38mm 72mm 32mm N.B TUBE M8 x 16 30 x 5 0.325 1810 1700 30 x 5 0.325 1640 1530 30 x 5 0.325 1430 1330 M8x50mm Long Coach Bolt
Solid Std 38mm dia.Solid S275 1950mm 1150mm 21 603 605 828 830
35 x 3 0.235 1780 1690 35 x 3 0.235 1615 1520 35 x 3 0.235 1410 1320 Transverse Bars and Top Plate
STANDARD BALL CENTRES Solid Std 45mm dia.Solid S275 2000mm 1800mm 22 633 635 869 871
35 x 5 0.373 2080 1990 35 x 5 0.373 1915 1800 35 x 5 0.373 1670 1570 omitted for clarity.
450mm 500mm 533mm 550mm 23 663 665 910 912
40 x 3 0.265 2020 1930 40 x 3 0.265 1845 1750 40 x 3 0.265 1610 1530
24 693 695 952 954
Handrailing Maximum Centres of 1200mm high standards fixed to 40 x 5 0.423 2310 2210 40 x 5 0.423 2140 2055 40 x 5 0.423 1910 1810 DEEP RECESS TOP CLIP & SHOT FIRED HILTI PIN
Steelwork ( two hol e flat base ) at 550mm centres 25 723 725 993 995 Fixing Lug:- 55x6mm
45 x 5 0.473 2550 2450 45 x 5 0.473 2335 2260 45 x 5 0.473 2110 2040
TUBULAR HANDRAIL STANDARDS Item Size Material Loading Loading
26 753 755
50 x 5 0.520 2790 2690 50 x 5 0.520 2530 2450 50 x 5 0.520 2280 2210
Shanks from Tube to BS.4360 Grade 0.36kN/m 0.74kN/m
55 x 5 0.570 3010 2910 55 x 5 0.570 2715 2640 55 x 5 0.570 2450 2380
27 783 785
M8 Weld Stud c/w Top Clip - FD500-2
Grade 43C Tubular Std 33.7 o/d x 3.0 thk. 25mm N.B. S355 820mm 410mm 60 x 5 0.620 3260 3170 60 x 5 0.620 2900 2820 60 x 5 0.620 2620 2550
28 813 815
M8 Hex.Nut
Base Plates and Balls fully welded to Shanks Tubular Std 42.4 o/d x 3.0 thk. 32mm N.B. S355 1500mm 800mm 29 843 845
Flooring Uniform Patch Contact Flooring Uniform Patch Contact Flooring Uniform Patch Contact 30 873 875
Tubular Std 42.4 o/d x 4.0 thk. 32mm N.B. S355 1720mm 860mm Type Load Load Area Type Load Load Area Type Load Load Area
Tubular Std 48.3 o/d x 3.0 thk. 40mm N.B. S355 1840mm 31 903 905 Bottom Clip - Ref: FD.503
1030mm
BALL DIA HANDRAIL GRUB SCREW Tubular Std 48.3 o/d x 5.0 thk. 40mm N.B. S355 2000mm 30 - 100 3 kN/m^2 1.0 kN 300x300 30 - 100 5 kN/m^2 1.0 kN 300x300 30 - 100 7.5 kN/m^2 1.0 kN 300x300 32 933 935
1600mm
65mm 25mm N.B TUBE M8 x 16mm Load Bar Weight Max.Span Max.Span Load Bar Weight Max.Span Max.Span Load Bar Weight Max.Span Max.Span 33 963 965 FIXING CLIP FOR FLOWDECK FLOORING
75mm 25mm N.B TUBE M8 x 22.5mm Solid Std 32mm dia.Solid S275 1180mm 600mm Sizes kN/m^2 Plain Bars Serrated Sizes kN/m^2 Plain Bars Serrated Sizes kN/m^2 Plain Bars Serrated 34 993 995 Ref: FD506
80mm 32mm N.B TUBE M8 x 22.5mm Solid Std 38mm dia.Solid S275 1800mm 1050mm 20 x 3 0.190 1040 890 20 x 3 0.190 1020 920 20 x 3 0.190 890 800
94mm 40mm N.B TUBE M8 x 25mm Solid Std 45mm dia.Solid S275 2000mm 1800mm WELD STUD FIXING CLIP - Ref: FD512
90mm 50mm N.B TUBE M8 x 16mm 20 x 5 0.299 1340 1140 20 x 5 0.299 1210 1090 20 x 5 0.299 1050 950
25 x 3 0.231 1450 1280 25 x 3 0.231 1275 1175 25 x 3 0.231 1110 1020 O/A Width
O / A LADDER TREAD
SHANK WALL 25 x 5 0.363 1690 1570 25 x 5 0.363 1510 1390 25 x 5 0.363 1320 1210 30mm
N.B. (O/DIA) Slip Resistant Chequer Plate
TUBE TYPE THICKNESS 30 x 3 0.271 1700 1710 30 x 3 0.271 1535 1430 30 x 3 0.271 1340 1250 Sighting Bar
25mm N.Bore 33.7mm 3.0mm 30 x 5 0.431 2000 1870 30 x 5 0.431 1815 1690 30 x 5 0.431 1580 1480
32mm N.Bore 42.4mm 3.0mm 35 x 3 0.309 1970 1860 35 x 3 0.309 1790 1690 35 x 3 0.309 1560 1470
30
40mm N.Bore 48.3mm 3mm or 5mm 35 x 5 0.496 2260 2150 35 x 5 0.496 2090 2000 35 x 5 0.496 1850 1740
65

50mm N.Bore 60.3mm 3.0mm 90 5mm Thk.End Plate

50mm

50mm
40 x 3 0.350 2190 2110 40 x 3 0.350 2030 1940 40 x 3 0.350 1780 1690

70mm
70mm
50
50
65

65

40 x 5 0.564 2520 2420 40 x 5 0.564 2310 2220 40 x 5 0.564 2080 2000


150

150
100
65

30
R25
100

100 100 45 x 5 0.632 2790 2680 45 x 5 0.632 2525 2440 45 x 5 0.632 2280 2200 11mm Dia Holes 30 95 35 15mm Dia Hole & Slot
20 15 75mm
150 offset 150 65 100 0 135 50 x 5 0.696 3050 2930 50 x 5 0.696 2730 2650 50 x 5 0.696 2460 2390
20

offset

55 x 5 0.764 3330 3220 55 x 5 0.764 2930 2850 55 x 5 0.764 2650 2570 0 / A Width
80 Horizontal Side Base Flat Base - Ref: BHE Vertical Side Base Triangular Side base Raked Flat Base Circular Flat Base 60 x 5 0.832 3550 3460 60 x 5 0.832 3130 3050 60 x 5 0.832 2830 2750
Ref:- BHE Ref:- BHA Ref:- BHT Ref:- BRC Ref:- BHC "D" Type ( Pyramid ) Sighting Bar
= =
M8x20mm Lg.C.Sunk Screws with
ALL BASEPLATES FULLY WELDED TO SHANKS OF STANDARDS (6mm FILLET ) with Nuts and Washers
ALL HOLES 18mm DIA UNLESS STATED OTHERWISE
10 THK

50mm
70mm
100mm 15mm Dia Hole & Slot
Standard Centres Min.660mm Standard Centres Min.660mm 30 95 35
126

max.= 720mm (Recommend) max.= 720mm (Recommend)


0/ A Width
8mm Thk.Hinge Lugs Heavy Duty 100mm Long
2 25 with 12mm Dia.Hole Double Flap Butt Hinge Mason Carborundun Nosing - Ref:31C
M5x25mm Lg.C/Sunk Hd.Screws
DETAIL OF BUTT HINGE with Nuts and Washers
ENLARGED DETAIL OF SELF
=

Stop Plate

20
CLOSING MECHANISM.

30
25 10
Self Closing
Mechanism

50mm
80

20

70mm
10
R12.5
Ball Centres

8 8 Flooring
= = 30 95 35 15mm Dia Hole & Slot
M10x35mm Long Hex.Bolt
complete with M10 Hex.Nut, 28x6mm Flat O/A Width
10

Gates fabricated from :- Welded to 80x6mm Flat 25mm Feredo Nosing Type OT 25F
O/A Height of Handrail

80 60 Washers and Cotter Pin.


From Centre Line to 25mm Nom.Bore Tube 25x25x3mm R.S.Angle
10

Edge of Gate 32mm Nom.Bore Tube Enlarged Detail of Hinge Detail of Hinge Lug
40mm Nom.Bore Tube 50x6mm thk Flat
To Suit

welded between span bars


10x30mm slot hole

50mm
70mm
5mm Thk.End Plate
ENLARGED DETAIL OF Detail of Hinge Panel 15mm Dia Hole & Slot
SELF CLOSING SAFETY GATES DETAIL OF LUG FOR PADLOCK 30 95 35
BOTTOM HINGE.
Flowforge Open Type Stairtreads

Tel : 028 90 454599


RIDGEWAY103 AIRPORT ROAD WEST
incorporating Fax : 028 90 454596
THIS DRAWING IS THE PROPERTY OF REDMAN FISHER ENGINEERING LTD. & MUST www.ridgeway-online.com BELFAST - BT3 9ED
NOT BE LOANED,COPIED OR REPRODUCED WITHOUT THEIR WRITTEN CONSENT. R.F.Eng.
DRAWN B.S.MATHARU

Redman Fisher Engineering Limited Birmingham New Road Tipton West Midlands DY4 9AQ
Tel. : +44(0)1902 880880
Fax. : +44(0)1902 880446
UKAS
QUALITY
MANAGEMENT
001 DATE 16th Mar.2006
DRG.No.
REDMAN-GA
EMAIL : flooring @ redmanfisher.co.uk

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