Aros Sentry
Aros Sentry
Multistandard
ST40 - ST60 - ST80
THIS MANUAL CONTAINS INSTRUCTIONS ON THE USE, INSTALLATION AND DEBUGGING OF THE
UPS. READ THE MANUAL CAREFULLY BEFORE PROCEEDING TO THE INSTALLATION, WHICH
SHOULD BE CARRIED OUT BY TRAINED PERSONNEL.
THE MANUAL CONTAINS INFORMATION ON THE USE OF THE EQUIPMENT AND MUST
THEREFORE BE KEPT CAREFULLY AND CONSULTED BEFORE OPERATING THE UPS.
This section of the manual describes safety precautions that should be followed scrupulously.
c) Do not connect the output neutral to the input neutral or to earth, as this could cause system malfunction.
d) The UPS generates DANGEROUS internal electrical voltages, even with the input and/or battery switches open.
All installation and maintenance operations must be carried out exclusively by qualified personnel.
e) In dangerous conditions, open all the isolating switches located behind the front panel or remove the EPO
connector to cut off the power supply to the loads.
f) DO NOT OPEN batteries fuseholders when the load is powered by the UPS and the mains is absent.
h) Make sure that water or other liquids and/or foreign objects do not enter the UPS unit.
i) Always use the same type of fuses when they need to be replaced.
ELECTROMAGNETIC COMPATIBILITY
The UPS have the CE mark and, if used in accordance with the procedures described in this manual, comply with the
EN50091-2: UPS – EMC requirement, EMC 89/336, 92/31 and 93/68 ECC directives.
The UPS have been designed for professional use in industrial or commercial environments. Shielded cables must be
used for connections to the REMOTE and RS232 connectors.
ATTENTION: This is a product for restricted sales distribution to informed partners. Installation restrictions
or additional measures may be needed to prevent disturbances.
________________________________________________________________________________________________________________________
© The reproduction or partial reproduction of any part of this manual is forbidden unless authorised by the manufacturer.
The manufacturer reserves the right to make improvements to the product described at any time and without prior notice.
1
INDEX
LAYOUT _____________________________________________________________________________________ 4
STORAGE____________________________________________________________________________________ 4
NOTES FOR INSTALLATION __________________________________________________________________ 5
PRELIMINARY OPERATIONS _________________________________________________________________ 5
INSTALLATION PREMISES __________________________________________________________________ 5
POSITIONING _____________________________________________________________________________ 6
ELECTRICAL INSTALLATION SETTINGS ______________________________________________________ 6
PROTECTIONS ______________________________________________________________________________ 6
Inside the UPS _____________________________________________________________________________ 6
External protection devices ___________________________________________________________________ 7
UPS output, short circuit and selectivity _________________________________________________________ 7
Differential ________________________________________________________________________________ 7
CONNECTIONS ______________________________________________________________________________ 8
OPERATIONS TO BE CARRIED OUT BEFORE OPENING THE UPS _________________________________ 8
MAINS, LOAD AND BATTERY CONNECTIONS _________________________________________________ 9
CONNECTORS FOR COMMANDS AND REMOTE SIGNALS ______________________________________ 10
EPO connector (emergency shutdown command) _________________________________________________ 10
Female DB15 labelled “Remote”______________________________________________________________ 10
RS232 ___________________________________________________________________________________ 11
SNMP connector (optional) __________________________________________________________________ 11
CHECKING CONNECTIONS__________________________________________________________________ 12
SWITCHING ON _____________________________________________________________________________ 12
FUNCTIONAL TEST ________________________________________________________________________ 14
SETTINGS / PERSONALIZING________________________________________________________________ 14
SHUTDOWN _______________________________________________________________________________ 14
SETTING PROCEDURE______________________________________________________________________ 14
ON-LINE_________________________________________________________________________________ 15
STANDBY-ON ____________________________________________________________________________ 15
SMART ACTIVE ___________________________________________________________________________ 16
STANDBY-OFF ___________________________________________________________________________ 16
STABILIZER (without batteries)_______________________________________________________________ 17
OPERATING MODES________________________________________________________________________ 17
BATTERY MODE (not in STABILIZER mode) ____________________________________________________ 17
OPERATING OFF BYPASS MAINS POWER ____________________________________________________ 18
BYPASS FOR SWMB MAINTENANCE _________________________________________________________ 18
MAINTENANCE _____________________________________________________________________________ 18
UPS COMPONENTS __________________________________________________________________________ 19
Input / Output Filters _______________________________________________________________________ 19
Converter (input stage)______________________________________________________________________ 19
Inverter (output stage) ______________________________________________________________________ 19
Static bypass ______________________________________________________________________________ 19
SWMB (Maintenance bypass), SWIN, SWOUT ___________________________________________________ 20
Batteries _________________________________________________________________________________ 20
RS232 Interfaces 1 and 2, Remote commands and signals___________________________________________ 20
Indicator and Control Panel__________________________________________________________________ 20
EPO (Emergency Power Off) input with n.c. contact _______________________________________________ 20
Harmonics filter (optional)___________________________________________________________________ 20
ELECTRICAL SPECIFICATIONS ______________________________________________________________ 22
SYSTEM _________________________________________________________________________________ 22
CONVERTER INPUT _______________________________________________________________________ 22
BATTERY CHARGER_______________________________________________________________________ 23
INVERTER _______________________________________________________________________________ 23
BYPASS LINE _____________________________________________________________________________ 23
2
FUNCTIONS OF THE UPS INDICATOR PANEL _________________________________________________ 24
OVERVIEW________________________________________________________________________________ 24
Luminous warning lights: LED________________________________________________________________ 24
Acoustic signal ____________________________________________________________________________ 25
Signalling message _________________________________________________________________________ 25
ALARM MESSAGES ________________________________________________________________________ 25
CONTROL PANEL MENU ____________________________________________________________________ 28
NORMAL MENU: ___________________________________________________________________________ 28
KEY 1 MENU: HELP ________________________________________________________________________ 29
Key Menu 1,1: LANGUAGES_________________________________________________________________ 29
KEY MENU 2: MEASUREMENTS _____________________________________________________________ 30
MEASUREMENTS OF INPUT VALUES ________________________________________________________ 30
Key Menu 2, 2: MEASUREMENTS OF OUTPUT VALUES _________________________________________ 30
Key Menu 2, 2, 2: MEASUREMENTS OF SYSTEM VALUES ________________________________________ 30
Key Menu 2, 6: TIME MEASUREMENTS _______________________________________________________ 31
KEY 3 MENU: COMMANDS__________________________________________________________________ 31
Key Menu 3, 2: BATTERY TEST ______________________________________________________________ 31
Key Menu 3, 4: DISPLAY CONTRAST__________________________________________________________ 32
Key Menu 3, 5: PERSONALIZATION __________________________________________________________ 32
Key Menu 3, 5, “436215”, 2: PERSONALIZING THE NOMINAL OUTPUT VOLTAGE___________________ 32
Key Menu 3, 5, “436215”, 3: PERSONALIZING THE BATTERY_____________________________________ 33
Key Menu 3, 5, “436215”, 4: PERSONALIZING PREALARMS ______________________________________ 33
Keys Menu 3, 5, “436215”, 6: PERSONALIZING AUTO-OFF "VA" __________________________________ 34
Key Menu 3, 5, “436215”, 6, 5, 6: PERSONALIZING AUTO-OFF Timer ______________________________ 34
Keys Menu 3, 5, “436215”, 7, 2: PERSONALIZING THE BYPASS VOLTAGE RANGE ___________________ 35
Key Menu 3, 5, “436215”, 7, 3: PERSONALIZING THE BYPASS FREQUENCY RANGE _________________ 35
Key Menu 3, 5, “436215”, 7, 4: PERSONALIZING THE MODEM ___________________________________ 35
Key Menu 3, 5, “436215”, 7, 4, 4, 5 (6): PERSONALIZING "Dial / Send" Modem _______________________ 36
Key Menu 3, 5, “436215”, 7, 5: PERSONALIZING RS232 __________________________________________ 36
Key Menu 3, 5, “436215”, 7, 6: PERSONALIZING ECHO__________________________________________ 37
Key Menu 3, 5, “436215”, 7, 7: PERSONALIZING THE ID _________________________________________ 37
Key Menu 3, 5, “436215”, 8 PERSONALIZING STANDBY-ON MODE _______________________________ 37
Key menu 3, 5, “436215”, 8, 4: PERSONALIZING SMART ACTIVE __________________________________ 37
Key menu 3, 5, “642137”: PERSONALIZING STANDBY-OFF OPERATION ___________________________ 38
Key Menu 3, 5, “156234”: PERSONALIZING THE STABILIZER ____________________________________ 38
Key Menu 3, 5, “156236”: PERSONALIZING 60HZ OUTPUT CONVERTER___________________________ 38
Key Menu 3, 5, “156235”: PERSONALIZING 50HZ OUTPUT CONVERTER___________________________ 38
Key Menu 3, 6: INVERTER-OFF / BYPASS______________________________________________________ 38
Key Menu 3, 7: TOTAL BLOCKAGE ___________________________________________________________ 39
KEY 4 MENU: RECORDER ___________________________________________________________________ 39
Key Menu 4, 2: MEASUREMENT OF INPUT VALUES ____________________________________________ 40
Key Menu 4, 2, 2: MEASUREMENT OF OUTPUT VALUES ________________________________________ 40
Key Menu 4, 2, 2, 2: MEASUREMENT OF SYSTEM VALUES _______________________________________ 40
Key Menu 4, 6: RECORDED CODES __________________________________________________________ 40
KEY 5 MENU: ACOUSTIC ALARM EXCLUSION ________________________________________________ 40
KEY 6 MENU: DATE / TIME__________________________________________________________________ 41
KEY 7 MENU: INTERNAL CODES ____________________________________________________________ 41
KEY 8 MENU: NORMAL _____________________________________________________________________ 41
APPENDICES________________________________________________________________________________ 42
INTERNAL LAYOUT________________________________________________________________________ 42
SIZE AND WEIGHT __________________________________________________________________________ 42
3
LAYOUT
1 5 5
5
5
STORAGE
The premises used for storage must comply with the following characteristics:
4
NOTES FOR INSTALLATION
UPS MODELS 40000 60000 80000
Rated power [kVA] 40 60 80
Operating temperature [°C] 0 ÷ 40
Max. relative humidity 95 % (non-condensing)
1000 m at rated power
Max. installation altitude (-1% power for every 100m above 1000m)
max 4000m
Dimensions ( w x d x h ) [mm] 500 x 740 x 1400
Weight [Kg] 180 200 220
[kW] 2,8 4,2 4,8
Power dissipated with nominal load and back up
[Kcal] 2400 3600 4100
battery
[B.T.U.]* 9600 14200 16300
Fan range at installation premises for heat
[mc/h]** 1450 2200 2500
dissipation
Current dispersed to earth [mA] < 200 mA
Protection level IP20
Cable input From bottom / on rear
* 3,97 B.T.U. = 1 kcal
** The following formula can be used to calculate the fan range: Q [mc/h]= 3,1* Pdiss[Kcal]/(ta-te) [°C]
Pdiss is the dissipated power (expressed in Kcal) at the installation premises by all the installed equipment.
ta= environmental temperature, te=external temperature. To account for leaks, increase the value obtained by 10%.
PRELIMINARY OPERATIONS
The following items come with the UPS:
- warranty
- user manual
- CD-ROM with the UPS management software
- 3 battery input fuses (for the correct position see: APPENDICES, “INPUT/OUTPUT PANEL”, 2)
INSTALLATION PREMISES
The following points should be observed when choosing the place of installation:
x avoid dusty environments,
x ensure that the floor is level and able to take the weight of the UPS and the battery cabinet
x avoid sites that are too narrow as this may impede normal maintenance operations
x the ambient relative humidity must not exceed 95%, non-condensing
x ensure that the ambient temperature, with the UPS operating, remains between 0 and 40°C
The UPS can operate with an ambient temperature of between 0 and 40°C. The recommended
operating temperature for the UPS and the batteries is between 20 and 25°C. If the operational
lifetime of the batteries is on average 4 years at a temperature of 20°C, raising the temperature to
30°C will halve the lifetime.
x avoid positioning in sites exposed to direct sunlight or hot air
To keep the temperature of the installation premises within the range indicated above, a system has to be provided to
remove the dissipated heat (the value of the kcal/kW/B.T.U. dissipated by the UPS is indicated in the table shown
below). The following methods can be used:
x natural ventilation
x forced ventilation, recommended if the external temperature is lower (e.g. 20°C) than the UPS operating
temperature (e.g. 25°C);
x air-conditioning system, recommended if the external temperature is higher (e.g. 30°C) than the
temperature set for UPS operation (e.g. 25°C).
5
POSITIONING
The following should be taken into account when choosing a position for the UPS:
x a space of at least one metre must be kept clear in front of the equipment for start-up/shutdown operations and any
maintenance operations that may be required
x the back of the UPS must be placed at least 20 cm from the wall, for the correct flow of the air blown by the fans
x no objects are to be placed on the top
The INPUT/OUTPUT AC, DC cables input can be from the bottom or from the rear.
200mm 750mm
1400mm
6
External protection devices
As can be seen above, the uninterruptible power supply is provided with protection devices for both faults at the output
as well as internal faults.
Protection of the power supply line depends on which of the two modes the UPS is operating in:
- In “NORMAL MODE”, the maximum input current from the main line through the rectifier is that indicated
in the table. A disconnecting switch is present at the rectifier input as indicated in the SWIN column of the
table
- In STANDBY-ON MODE, the input line is connected directly to the output without any protection
Selectivity
In NORMAL MODE, selectivity is achieved with the output fuse at max. capacity, as in the table below. If selectivity is
required in battery mode, the value of the fuse to be provided is also indicated:
MODELS [kVA] 40 60 80
Max. capacity of output fuse [A] gG aM gG aM gG aM
1) selectivity in battery mode 16 8 20 10 32 16
2) selectivity in normal mode 40 20 63 36 80 40
Differential
In the standard version, without the separation transformer in input, the neutral from the mains power supply is
connected to the neutral of the UPS output and the neutral arrangements of the installation are not modified:
THE INPUT NEUTRAL IS CONNECTED TO THE OUTPUT NEUTRAL
THE ELECTRICAL SYSTEMS UPSTREAM AND DOWNSTREAM OF THE UPS ARE IDENTICAL
When operating with mains power, a differential switch inserted at the input intervenes so that the output circuit is not
isolated from the input circuit.
Further differential switches can always be inserted at the output, coordinated, where possible, with those present at
input. The differential switch located upstream must have the following characteristics:
differential current not lower than 100mA (to avoid delayed interventions)
type B or type A
delay greater than or equal to 0.1s
7
CONNECTIONS
OPERATIONS TO BE CARRIED
OUT BEFORE OPENING THE UPS
The following operations are to be carried out
with the UPS disconnected from the mains, with
all the switches on the equipment open (control
A lever turned downwards).
8
MAINS, LOAD AND BATTERY CONNECTIONS
Refer to the following table for the size of the input and output cables (the value in brackets is the maximum cable
cross-section that can be connected to the terminal).
Section. [mmq]
INPUT OUTPUT BATTERY
kVA L1/L2/L3 N PE L1/L2/L3 N +BATT / -BATT / N
40 25 (50) 25 (50) 16 (50) 25 (50) 25 (50) 25 (50)
60 35 (50) 35 (50) 16 (50) 35 (50) 35 (50) 35 (50)
80 50 (70) 50 (70) 16 (50) 50 (70) 50 (70) 50 (50)
PE PE L1 L2 L3 N L1 L2 L3 N PE
+BATT N -BATT L1 L2 L3 N L1 L2 L3 N
PE PE PE
9
CONNECTORS FOR COMMANDS AND REMOTE SIGNALS
With the UPS door open, the following connectors are located at the front of the unit:
A B C D E
10
RS232
2 DB9 connectors are available for RS232 connection.
The default transmission protocol of the UPS is as follows - 9600 baud, - no parity, - 8 bit, - 1 stop bit.
The transmission speed can be changed, from 1200 to 9600 baud, by means of the PERSONALIZING menu on the
panel. Recommended transmission speed values depend on the transmission distance:
9600 baud 50m, 4800 baud 100m, 2400 baud 200m, 1200 baud 300m.
Use a shielded cable (AWG22÷28) for connection and connect the shield only to the connector on the computer/modem
side. See the diagrams below for the connections.
UPS 1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
computer
5 5 5 5
6 6 6 6
7 7 7 7
8 8 8 8
9 9 9 9
female male female male
femmina
DB9
maschio
DB9
femmina
DB9
maschio
DB9
Female DB9 “RS 232-1”
RS232-1 This is to be used to connect the UPS to a
computer using a standard cable.
UPS 1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5 Modem
6 6 6 6
7 7 7 7
8 8 8 8
9 9 9 9
female male male female
femmina maschio maschio femmina
DB9 DB9 DB9 DB9
RS232-1
UPS 1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
Modem
5 5 5 5
6 6 6 6
7 7 7 7
8 8 8 8
9 9 9 9
male female female
male
maschio femmina
Male DB9 “RS 232-2” db9
femmina
db9
maschio
db9 db9
RS232-2
11
CHECKING CONNECTIONS
Once the INPUT/OUTPUT cables have been connected and the battery has been connected to the UPS terminals, before
replacing the switch cover panel check that:
x the input and output protection conductor (yellow/green earth cable) is connected correctly
x all the input/output terminals have been tightened
SWITCHING ON
Once all the operations described above have been carried out, the UPS can be switched on.
- check that all the fuse holders in the battery cabinet have the fuse inserted and in a closed position
N.B.: the SWMB isolating switch (rightmost) must be left open (lever downwards) in NORMAL mode. The SWMB
switch is closed only to power the load directly from the mains, excluding the UPS, e.g. for maintenance operations (see
the OPERATING MODES chapter).
BATTERY
START FBAT FBAT FBAT
_
(optional) + N
FBAT
Once these operations have been carried out, the hum of the fans will be heard immediately and the buzzer will sound
for about one minute (if it does not, check the buzzer status on the second row of the display panel - 5=OFF is disabled,
5=ON is enabled. Press key 5 to change the status). Press button 1 twice, select the language and then press button 8 to
return to the NORMAL menu, the message NORMAL OPERATION will be displayed.
Manually run the battery test: press button 3 on the display panel and then button 2 (BATTERY TEST). Once the test
has finished and the UPS has started up correctly, the green LED labelled IN (INPUT) and the green LED labelled OUT
(OUTPUT) should be lit on the indicator and control panel. The message NORMAL MODE should be displayed on the
first row of the panel, while the model of the UPS will be displayed in the left-hand corner of the second row, followed
by two figures indicating the nominal power expressed in [kVA].
UPS model
12
¾ Power up from batteries [optional] (start up both from mains or from batteries)
Perform the following operations in the given order:
Check that all the fuse holders in the battery cabinet have the fuse inserted and are in the closed position.
- press the BATTERY POWER UP button until the significant messages appear on the display
N.B.: the SWMB isolating switch (rightmost) must be left open (lever downwards) in NORMAL mode. The SWMB
switch is closed only to power the load directly from the mains, excluding the UPS, e.g. for maintenance operations (see
the OPERATING MODES chapter).
BATTERY
START
(optional) FBAT FBAT FBAT
_
+ N
FBAT
Once these operations have been carried out, the hum of the fans will be heard immediately and the buzzer will sound
for about one minute (if it does not, check the buzzer status on the second row of the display panel - 5=OFF is disabled,
5=ON is enabled. Press key 5 to change the status). Press button 1 twice, select the language and then press button 8 to
return to the NORMAL menu, the message NORMAL OPERATION will be displayed.
Manually run the battery test: press button 3 on the display panel and then button 2 (BATTERY TEST). Once the test
has finished and the UPS has started up correctly, the green LED labelled IN (INPUT) and the green LED labelled OUT
(OUTPUT) should be lit on the indicator and control panel. The message NORMAL MODE should be displayed on the
first row of the panel, while the model of the UPS will be displayed in the left-hand corner of the second row, followed
by two figures indicating the nominal power expressed in [kVA].
UPS model
13
FUNCTIONAL TEST
When the start-up operations have been completed and after at least four hours (charge the batteries) with the UPS in
NORMAL mode, the mains failure simulation can be effected by opening the switch located at the UPS input. The
buzzer will sound while the OUT (green) and BATT (yellow) LEDs on the indicator and control panel will remain on.
Check that the load connected to the UPS is powered. If it is, without mains power, the load is supplied by the energy
previously accumulated in the batteries. After a few minutes, normal operating conditions may be restored by closing
the input switch. The CONTROL PANEL will be displayed again with the GREEN IN and OUT LEDs on. The
batteries will be recharged automatically.
SETTINGS / PERSONALIZING
The UPS operating mode (see section “OPERATING MODES”) can be changed by entering the access code “436215”
on the CONTROL PANEL (press key 3 “CONTROLS” and then key 5 “PERSONALIZING on the NORMAL menu).
The following factory default electrical parameters can be changed in the same way:
The procedure to be followed and the modification ranges are set out in the section “key menu 3, 5, ”436215”……”.
SHUTDOWN
Carry out the following operations to shut down the UPS: open isolating switches SWIN, SWOUT
open fuse holders FBATT
The load is no longer powered and after a few seconds the indicator panel will also switch off.
SETTING
PROCEDURE
INPUT Converter Inverter
Battery
LOAD
UPS
14
The various operating modes are described below.
ON-LINE
The factory default settings set the UPS in ON-LINE mode when it is powered up.
The inverter always powers the load with stable voltage and frequency, using the energy from the mains power supply
(INPUT). A fault on the INPUT determines the transfer, in zero time, to the batteries to supply energy to the inverter
thus keeping the load powered (for the back-up time of the batteries). When the INPUT returns, the rectifier
automatically charges the batteries.
When a black out occurs the output load is powered by the UPS which uses the energy accumulated by
the batteries.
STANDBY-ON
The default values set the UPS to start up in ON-LINE mode. STANDBY-ON mode must be set on the display panel
and the value of the bypass line voltage range must also be set (see the “personalizing in Standby-on mode” menu).
Standby-on mode reduces the energy dissipated by the system (a considerable saving); before using this
function ensure that, in the event of a mains failure, the powered load can withstand an interruption in
the power supply of approx. 1 ms.
The letter N appears next to the model name on the second line of the panel.
If the bypass line fails or the voltage or frequency exceeds the acceptable limits, the load is automatically
switched over to the inverter output, in approx. 1ms.
15
The advantages and disadvantages of the two operating modes ON-LINE and STANDBY-ON are listed below:
advantages disadvantages
ON-LINE with respect to - the inverter always powers the load - dissipation of energy, UPS efficiency
STANDBY-ON with stable voltage and frequency equal to 92-95% with nominal load
- zero intervention time in cases of black
outs
- re-phasing of the power line
STANDBY-ON with respect - reduced energy dissipation with mains - load powered with mains voltage and
to ON-LINE power, UPS efficiency equal to 98% frequency
- switch over to inverter due to black
out non immediate (1ms)
SMART ACTIVE
Thanks to this function, the user can let the UPS decide on the operating mode (STANDBY-ON or ON-LINE) best
suited to the quality of the mains power and type of load. The UPS checks the quantity, frequency and type of
interference on the network and the load and then decides whether to operate in STANDBY-ON mode (choosing low
energy consumption) or in ON-LINE mode (choosing higher protection for the load).
STANDBY-OFF
The factory default values set the UPS in ON-LINE mode when it is powered up. See the paragraph “personalizing
STANDBY-ON operation” for information on configurations in STANDBY-OFF mode.
With the UPS in STANDBY-OFF operating from mains power, the UPS output is nil. Output voltage is
only present when the mains power fails.
The letter F appears next to the model name on the second line of the panel.
If the bypass line fails or the voltage and frequency exceed the accepted values, the load is automatically
powered by the inverter output. When the power line returns, the UPS automatically returns to
STANDBY-OFF mode.
16
STABILIZER (without batteries)
The default factory values set the UPS in ON-LINE mode at start up. For the STABILIZER mode configuration, refer
to the “personalizing the Stabilizer”.
A letter S appears next to the model on the second line of the panel.
OPERATING MODES
- Battery Mode (not in stabiliser mode)
- Operation from bypass mains
- Bypass for SWMB maintenance
“Battery Mode”, “Bypass Mode” and “Operation from Maintenance Bypass Mode” apply to all setting modes, with the
exception of “Battery Mode”, which cannot be applied to the STABILIZER.
When mains power returns, the UPS will reboot automatically and will recharge the batteries.
If the mains power is not adequate, the UPS can be booted from the batteries, following the instructions given in the
“Battery start-up” paragraph.
17
OPERATING OFF BYPASS MAINS POWER
DEFINITION: This is a transitory or permanent operating status caused by a fault.
In the latter case, contact the technical support centre.
The load is not protected in the event of a mains failure.
The UPS may be in this mode following one of the following events:
If the load is greater than the nominal value (overload), steps must be taken to reduce it, otherwise the protections
upstream of the UPS will intervene by switching off the output (refer to the section GENERAL CHARACTERISTICS
for the intervention time values).
2. Close the SWMB isolating switch (the control logic automatically disconnects the inverter).
3. Open all the isolating switches and unit fuses (SWIN, SWOUT, FBAT), except for the SWMB isolating
switch that is closed (maintenance BYPASS line). The indicator panel stays off.
During the maintenance operations, any interference (e.g. black out) on the UPS power line will effect the
powered loads (in this mode the batteries are disconnected).
Once the maintenance operations have been completed, restart the UPS: close SWIN, FBAT, SWOUT;
wait for the UPS to power up and open SWMB. The UPS will return to NORMAL MODE.
MAINTENANCE
Maintenance inside the UPS must only be carried out by trained personnel. Even if the input and battery switches are
open, there are still dangerous voltages inside the equipment. The removal of the internal panel and side doors could
cause injury to unqualified personnel and may damage the equipment.
Preventive maintenance
The only components of the UPS that need periodic checks are the fans and the batteries.
WARNING:
The system automatically checks the efficiency of the batteries every 24 hrs, and signals when the efficiency is found to
be much lower than that calculated on the basis of the stored capacity value (see key menu 3,2 BATTERY TEST).
The batteries lifetime is linked to the operating temperature and to the number of charge and discharge cycles effected.
The lifetime of batteries used at 20°C is approx. 3 - 5 years, this time is halved if the operating temperature is raised to
30°C.
18
The capacity is not constant, but increases after a number of charge and discharge cycles. It remains constant for several
hundred cycles and then decreases.
Preventive maintenance of the batteries is as follows:
Should the batteries need replacing, this must be done by trained personnel. The old batteries must be handed
over to one of the special disposal/recycling associations (batteries are classified by law as “toxic waste").
UPS COMPONENTS
The UPS comprises the following components (with reference to the diagram on page 21):
Static bypass
This device automatically transfers the power supplied to the load from the inverter onto the bypass line and vice versa.
It is implemented with SCRs to ensure switching in zero time.
It is able to support overloads that are not tolerated by the inverter electronics and ensures a continuous voltage output
from the UPS even in the event of an internal fault.
Back feed protection is inserted as standard in the SCRs. In the event of a fault in the SCRs, this ensures that when the
mains power supply is interrupted there is no potential at the power supply terminals with the consequent danger of
electric shocks.
The bypass line has no fuses.
19
SWMB (Maintenance bypass), SWIN, SWOUT
SWMB is a non-automatic switch that connects the three UPS input phases plus neutral to the UPS output. When
switches SWOUT and SWIN are open, maintenance operations can be safely carried out inside the UPS while keeping
the load powered.
This is not possible for the switches, the line connection terminal boards and the filters on the terminal boards; the
equipment must be completely disconnected before these components can be replaced.
The manual bypass line is sized for the nominal power of the UPS.
Batteries
The batteries form the energy reserve to power the load in the absence of the mains power supply to the UPS.
They are housed in dedicated cabinets.
- UPS-OFF command
- bypass command
20
Bypass SWMB
TA back-feed
protection
TA back-feed
protection
TA back-feed
protection
SWOUT
L1 L1
TLR TLI
Inverter TA out
L2
EMI Filter
Filtro EMI
EMI Filter
Filtro EMI
L2
Input / ingresso TLR TLI
Output / Uscita
TA out
400V 3Ph+N 400V 3Ph+N
L3 L3
TLR TLI TA out
N N
Converter
+ N
SWIN
4
FBAT 12 Battery discharge
5 Batterie in scarica
13
End Battery discharge
6 prealarm
14 Fine scarica batteria Remote control
DB15 and signals
Control circuit with processor female / femmina 10
Circuiti di controllo con microprocessore 3 Bypass
Segnalazioni
e comandi remoti
11
1 +12V aux.
(80mA max.)
15 Common
Signallings and command panel
Pannello comandi e segnalazioni 7 Stop UPS input
FB02 FB01
8 Stop inverter input
DB9
1-9 RS 232-1 line ----------- for PC
female / femmina
DB9
1-9 RS 232-2 line ----------- for Modem
male / maschio
External Battery
1
Batterie esterne
21
2 EPO
ELECTRICAL SPECIFICATIONS
SYSTEM
40000 60000 80000
Nominal power [kVA] 40 60 80
Nominal voltage [V] 380 - 400 - 415V 3/N/PE
Active output power [kW] 32 48 64
Output power depends on input voltage 100% with input voltage within –20%
without participation from batteries 60% with input voltage within –30%
40% with input voltage within –40%
Efficiency (STANDBY-ON) load 0-100% 98%
Efficiency with full load in “Normal Mode” 92% 93%
Efficiency with half load in “Normal
91% 92%
Mode”
Current dispersed to earth [mA] 200 max
Remote signals 3 change-over contacts (end of discharge prealarm, battery in discharge,
bypass / fault); 12Vdc 80mA output
Remote commands UPS bypass and system block
Emergency command EPO
Computer interface Nr. 2 RS232/C
SNMP interface optional
Operating temperature [°C] 0 ÷ 40
Max. relative humidity 95 % (non-condensing)
Installation altitude 1000m at nominal power (-1% power for every 100m above 1000m) max 4000m
Cooling forced ventilation (fan speed regulated according to load)
Acoustic noise at 1m, depending
[dBA] 50÷56
on load and temperature
Protection level IP20
Cable input bottom / rear
Reference standards safety EN 50091-1-1, EMC EN 50091-2
Standard feature on all machines device against backfeed current caused by SCR BACKFEED fault
CONVERTER INPUT
40000 60000 80000
380 - 400 - 415V 3/N/PE
Nominal voltage [V]
(400V= nominal reference for sampling)
Voltage tolerance ±20% at maximum power
Input frequency [Hz] 50 / 60 auto sensing
Frequency [Hz] 45 ÷ 65
Max. input current, with minimum
nominal voltage (380V, [A] 61 91 122
220V F-N) and nominal output
Max. input current, with minimum
voltage (320V, 184V F-N) and [A] 66 99 132
nominal output
Nominal input current, with nominal
voltage (400V, 230V F-N), nominal [A] 53 79 106
output and battery charger turned off
Harmonic distortion of current d 27 %
Power factor t 0.95
UPS with harmonics filter
- harmonic distortion of current d 4%
- power factor > 0.99
22
BATTERY CHARGER
40000 60000 80000
Number of batteries 48
Float voltage
-325+325
(20°C, 2,26V x el) [V]
Charge voltage (2,3V x el) [V] -331+331
Max. output voltage [V] -334+334
Remaining AC voltage < 1%
Max. charge voltage [V] -334+334
Max. charge current [A] 8
Max. recharge current with nominal [A]
6 8 8
load (depending on battery capacity)
INVERTER
40000 60000 80000
Nominal power [kVA] 40 60 80
Active power [kW] 32 48 64
Nominal voltage 380 - 400 - 415V 3/N/PE
[V]
(400 = factory setting)
Nominal current [A] 58 87 116
Voltage regulation range 200 ÷ 250 V, neutral phase (from control panel)
Load crest factor without derating
3:1
(Ipeak/Irms)
Wave form sinusoidal
Distortion with linear load d 2%
Distortion with non-linear load d 5%
Static stability of the output voltage ±1%
Dynamic stability of the output voltage ±5%
Frequency stability: with synchronism ±2% (configurable ±1%, ±5% from control panel)
Frequency stability: without synchronism ±0.05%
Overload 110 / 125 / 150% nominal current 300’ / 10’ / 1’
Short circuit current for 0.5s 200%
Inverter efficiency % (100% load) > 93 > 93 > 93
BYPASS LINE
40000 60000 80000
Nominal power [kVA] 40 60 80
Nominal current [A] 58 87 116
Nominal voltage [V] 400
Input phases 3+N
Voltage tolerance ±15% (configurable ±5%, ±25% from control panel)
Nominal frequency [Hz] 50 / 60 (auto sensing)
Frequency tolerance ±2% (configurable ±5% from control panel)
Typical switch over time to
[ms] 2
standby-on bypass / inverter
Switch over time due to
[ms] 0÷1
overload / inverter failure
Overload capacity x In: *
10min 1,9 1,8 1,3
1min 2,9 2,8 2,1
1s 7,4 7,4 5,5
10ms 28 28 21
* N.B. If the overload exceeds the declared capacity, the bypass SCRs may be damaged. Protections can be installed
outside the UPS.
23
FUNCTIONS OF THE UPS INDICATOR PANEL
OVERVIEW
LED OUT (green): inverter output line. The luminous LED signal OUT means:
lit when the system output is switched to the inverter, the output power is correct because less
than 100%VA and only the output switch SWOUT is closed.
If the LED BY is lit then the UPS is STANDBY-ON
flashing when the system output is switched to inverter the output power is greater than 100%VA, or
SWMB is closed also
extinguished when the system output is switched to automatic bypass line or SWOUT is open
LED BY (yellow): bypass output line. The luminous LED signal BY is:
lit when the system output is switched to the automatic bypass line
flashing when the system output is switched to the automatic bypass line with output power greater
than 100%VA, or the manual bypass switch SWMB is closed
extinguished when the system output is switched to inverter, or is active SYSTEM OFF command
LED BATT (yellow): battery line. The luminous LED signal BATT is:
lit when the battery is delivering
flashing when the alarm PREALARM, LOW BATTERY VOLTAGE is active or the alarm
BATTERY DISCHARGED or FBAT OPEN is active
extinguished when the battery is not delivering and its voltage is correct
24
Acoustic signal
The acoustic signal sounds intermittently and pauses for about 2 seconds under all conditions different from normal
operation, i.e. different from the condition in which only the two green LED signals IN and OUT are lit.
The sound is intermittent without break when the LED BATT is flashing.
The acoustic signal never operates if it has been excluded with key 5, also it does not operate when the system was
stopped by the AUTO-OFF function.
Its enablement status is visible in the basic menu: 5=ON indicates enablement and 5=OFF indicates exclusion.
Exclusion with key 5 is possible in all menus where the same key is not used for other functions.
Enablement is possible only in the basic menu. Exclusion is memorized.
Signalling message
Under normal operating conditions, without special requests for information or entry of commands with the keys or
from the RS232 remote line, the LCD viewer shows basic messages referred to even with the basic menu or menu 0 or
NORMAL menu names. It is possible to obtain other information or enter commands, acceding to submenus by
pressing keys from 1 to 8 with appropriate sequences. With each key pressed there is a brief sound while the change of
messages takes place only when an enabled key is pressed. Key functions in the menu 0 are suggested by the symbols
associated while in other submenus they are indicated explicitly by the message. For some particular functions it is
necessary to refer to the manual. Return to basic menu, in addition to being possible by pressing keys, takes place
automatically also two minutes after the last pressing of a key.
ALARM MESSAGES
A list is given below of the alarm messages displayed on the first line of the display panel, the alarm number in brackets
shows the priority level.
25
[7] LOW POWER VOLTAGE or OVERLOAD [W]
An alarm exists if one of the following events occurs:
- the input power voltage is not sufficient to power the load (see the General Characteristics section)
- the output load, with active power [W], is higher than the nominal value
26
[13] BYPASS ACTIVE COMMAND; 8 = OFF
An alarm exists if the system has been disabled and switched to bypass, via the appropriate command entered on the
keyboard.
The command is also stored during a shutdown caused by power supply failure.
When mains power is restored, the system does not return to normal mode unless the intentional blockage is deactivated
N.B. Codes different from 1 may appear temporarily, while the values are being personalized but will not affect normal
operation.
27
CONTROL PANEL MENU
NORMAL MENU:
In the basic menu the upper line presents a signalling message to describe the present status while the lower line
indicates model, apparent power measurement by percentage output by inverter or bypass line, charging status of the
batteries or time expected for duration of batteries.
If they are present one or more alarms at the same time the panel display becomes:
The viewer displays a single phrase at a time. It shows all the present alarms in sequence.
The right side of the bottom line indicates the number of the visualized alarm (Al=18).
In every operating mode, the display returns to the NORMAL menu two minutes after the last key was pressed; the
NORMAL menu displays messages relating to the operating status.
-o=__:this symbol appears only when one of the following codes is entered. For instructions on how to insert the
codes, refer to the appropriate paragraphs
o=X. 1-3-5-7-9-B-D-F --
o=X. -23--67--AB--EF AUTO-OFF Timer command active
o=X. ---4567----CDEF AUTO-OFF VA command active
o=X. -------89ABCDEF --
- NORMAL OPERATION: signalling message to indicate that all parts of the unit are operating correctly.
- OUT = 100%VA: example of the percentage of power absorbed by the load powered by inverter.
The OUT abbreviation changes to BY when the load is not powered by the inverter (normal mode) but by the mains
through the bypass line.
The message OUT=100%VA changes to OUT= SWMB when the load is powered through the maintenance bypass
switch line and so the output current cannot be measured.
The 100%VA value shown in the example is due to a measurement of the output current.
The measure is related to the absolute nominal value, the number indicates the highest between the RMS current value
or the peak current value.
28
- BATT= 100%Ah: example of batteries recharge percentage.
The value 100%Ah is taken from a measurement of the load current and the time spent to recharge the batteries.
The number indicates the percentage of recharge based on the information of the capacity of the batteries connected and
on the amount of charge used during battery mode.
The system remains automatically in quick charge status for the time required to supply batteries with the amount of
charge lost during discharge.
The indication "%Ah” changes to "min." (minutes) during operation without the mains power supply or with the
batteries discharged. The numeric value refers to the remaining operation time, calculated on the basis of the current
supplied by the batteries and of the batteries charge status.
NOTE:
The autonomy shown is based on the measurement of: the instantaneous discharge current, the capacity of the batteries
and the percentage of charge preceding the discharge.
This value is always approximate because of the large number of factors involved.
If there is a big difference, with steady load, between the expected value and the real one, see the recorded data and
check the batteries status.
- 5 = ON: example of the status of the acoustic alarm (alarm enabled). If it is silenced, the display changes to 5=OFF.
8=NORMAL press button 8 to access immediately to the NORMAL menu. The display returns
automatically to the NORMAL menu two minutes after the last button pressed
Press a key to choose the language in which the system will display all subsequent messages. Press key 7 to see the next
menu
The selected language remains stored even after the system has been shutdown and restarted. The LANGUAGES menu
must always be accessed in order to change the current language.
2=Cesky 3=Russian
29
KEY MENU 2: MEASUREMENTS
MEASUREMENTS OF INPUT VALUES
The “MEASUREMENTS OF INPUT VALUES” menu can only be accessed from the NORMAL menu.
Press key 1 to return to the NORMAL menu immediately.
The measurements shown have the following meaning:
IN=100,100,100%V, measurement of the three phase voltages measured at the power supply input. The
voltage is expressed as a percentage of the nominal value, the value 100%V
indicates a voltage of 230V
50.0Hz measurement of the power supply input voltage
101,101,101%Ain measurement of the three input currents. The currents are expressed as a percentage
of the nominal value
BY=220,221,222Vl measurement of the three phase voltages of the bypass line
50,1Hz measurement of the bypass line input frequency
OUT=230,230,231Vln;50.0Hz; 100,100,100%W
100,100,100%A; 147,147,147%Ap
Access to the "MEASUREMENTS OF OUTPUT VALUES" menu is only via key 2 from menu 2. Press key 1 to return
to the NORMAL menu. The measurements shown have the following meaning:
Access to the "MEASUREMENTS OF SYSTEM VALUES" menu is only via key 2 from menu 2, 2. Press key 1 to
return to the NORMAL menu, press key 2 to return to “MEASUREMENTS OF INPUT VALUES” menu. The
measurements have the following meanings:
BATT=+323, -323V batteries voltages, positive branch and negative branch with batteries inserted,
battery charge voltages with battery fuses open (in this case, the reading may vary)
+0,0A current in battery, positive if supplied, negative if absorbed.
i=230V inverter output voltage
360V+, 360V- inverter input DC voltage
Ts=28, Tr=50, Ti=49, Tc=29°C display of the following temperatures: internal system, converter module, inverter
module, and inductors
IN=101%A measurement of the converter input current expressed as a percentage of the nominal
value
30
Key Menu 2, 6: TIME MEASUREMENTS
Press key 1 to return to the NORMAL menu. The values indicated have the following meaning:
OUT= 10000h indicates the hours spent operating with the load on the inverter
BY= 10000h indicates the hours spent operating with the load on the bypass
BATT= 10000 sec; indicates the seconds spent operating with the battery discharging
nBATT=1000 indicates the number of times the battery mode was activated, and therefore also the number
of times the mains power failed
n0%Ah= 100 indicates the number of times the battery has fully discharged. It is useful to know the
number of full discharge cycles, as this is a way of assessing the battery efficiency
2001-01-01 indicates the stored date of the day the unit was activated for the first time
This information constitutes a permanent log that remains stored even when the system is shut down.
The battery test cycle with a reduction of the rectifier output voltage gives the possibility to assess the effective power
supplied to the load even when mains power is available.
The reduction of the rectifier output voltage occurs only if the bypass line voltage is available, so as to prevent any
problems to the output load without the bypass alternative.
At the end of the test cycle, the voltage supplied by the battery is compared to a voltage value "Vbc" calculated on the
basis of the measured supplied current, the battery capacity values and half the value of the recharge percentage
contained in the memory.
If the voltage measured on the battery is lower than the calculated voltage:
- the "BATTERY DISCHARGE or FBAT OPEN" alarm is activated
- the percentage value of the stored charge is halved
- another test cycle is prepared, which will be automatically activated after 60 seconds
31
Sixty seconds after the activation of the alarm, a new test is run and if the result is negative, the alarm is activated again
after a further 60 sec.
The alarms continue to halve the value of the stored charge until the value of the calculated battery voltage is less than
the voltage actually measured. In practice, this system of battery control produces an alarm each time the battery has
less than half of the expected charge.
The PERMANENT presence of this alarm indicates that the battery is inefficient or the battery circuit has been
interrupted or one of the batteries fuse holders FBAT is open or one of the protection fuses has intervened.
The TEMPORARY presence indicates a loss of battery efficiency proportionate to the alarm frequency.
Disabling the BATTERY TEST: enter keys 3, 5: “PERSONALIZATION”, insert code 323232.
After inserting the code, “o=02” is displayed on the top left of the NORMAL menu.
To reactivate the battery test enter code 323232 again.
The display contrast can be decreased using key 7 or increased with key 8. The value 6 expresses the present contrast
level, which can be changed from 1 to 11.
To exit from this menu, press any key other than 7 and 8, for example key 1.
Cod. ? ......
Access to the "PERSONALIZING” menu starts with key 5 on menu 3 COMMANDS, then an intermediate menu is
displayed, in which a sequence of keys has to be entered in order to access the final menu.
The "CODE PERSONALIZING" sequence is the same in all cases and is 436215.
Access via code to the personalization menu should ensure that unauthorized persons do not change the operating
parameters of the system. After inserting the code, it will not be requested for approx. 2 minutes.
Access to the next menu is only via insertion of the correct code, otherwise the system returns to the NORMAL
menu.
In both cases, pressing one of the keys: 2, 3, 4, or 5 gives access to the next operating sub-menus while key 8 takes you
back to the NORMAL menu.
32
Key Menu 3, 5, “436215”, 3: PERSONALIZING THE BATTERY
Keys 2/3 are used to select the type. Keys 5, 6, 7 and 8 are used to reduce or increase the battery capacity value stored
in the memory, with variations of 10 or 1 unit at a time, in the range 1 to 9998 Ah.
The nominal value of the capacity of the connected battery must be inserted; this is usually printed on the battery
container.
All units supplied with batteries are personalized in the factory.
For devices supplied without batteries the correct value must be inserted otherwise the system uses the default value of
12Ah.
Keys 2 and 3 are used to decrease or increase the value identifying the type of battery.
In the case of batteries with high discharge intensity, value 1 (usually pre-set for normal batteries) should be changed to
value 2. Value 3 is to be used for open vase batteries.
For all these batteries types the key 4 open a new sub-menu:
Use key 4 to halve the nominal recharge current . To restore the nominal value press key 4 again.
Alternatively, if you select type 0 and press key 4 again you can set the following values manually (example for UPS
with 48 batteries):
Ac=8A max. recharge current value (this depends on the battery capacity value)
Vb_min (end of discharge voltage) = 225-270V
Vb_ch (float voltage) = 300-345V
Vb_max (load voltage) = 300-345V
The control system uses the data on battery capacity and type:
- to automatically check battery efficiency
- to calculate the estimated residual back-up time
- to calculate the battery voltage levels to activate the prealarm and then shutdown
- to set the optimum value for the recharge current
Use key 4 to halve the nominal recharge current . To restore the nominal value press key 4 again.
Keys 7 and 8 can be used to decrease or increase the time taken to activate the prealarm before the system blocks due to
battery end of discharge. Variations of 1 minute in the range of 2 to 254 minutes are possible.
The prealarm signal is activated when the remaining calculated time is lower than the set prealarm value, or when the
battery voltage is lower than value Vp of the prealarm voltage.
It is important to provide a wide safety margin for the prealarm function, as the expected back-up value cannot
anticipate any increases in absorption by the output load, and cannot take into account for sudden and
unexpected battery defects such as for example faulty individual components or connections.
33
Keys Menu 3, 5, “436215”, 6: PERSONALIZING AUTO-OFF "VA"
The system waits until the battery recharge exceeds the value of 60% before switching off.
- if the mains voltage is available and the recharge percentage is greater than 60%, or if no mains voltage is available
and operation is in battery mode, the system waits until the time pre-set for the end of battery discharge prealarm has
expired before switching off, and the following is displayed:
In addiction switches the contact "end of discharge prealarm" for remote alarms.
In this case the system remains active for the next 4 minutes, after which it switches onto the bypass line and turns off.
After turning off, if the voltage is present at the bypass line input, the voltage is also present at the output.*********
The load remains on the bypass line until the output power is lower than the "AUTO-OFF" value. The system waits to
return to normal mode until the load increases.
The "AUTO-OFF" function is more useful to switch off the system during battery operation by merely turning
off the output load. In normal mode, the "AUTO-OFF" function is also useful to reduce the consumption near
zero. In fact, when the power circuits are disabled, the battery is isolated and only the control circuits remain
active, so the consumption is equivalent to a light lamp.
If the mains voltage is available and the recharge percentage is lower than 60% and the internal clock reaches the Toff
time the following information is displayed:
Before turning off the UPS the system waits until the battery charge reaches the value of 60%.
34
If the mains voltage is available and the recharge percentage is greater than 60%, if no mains voltage is available and
operation is in battery mode, when the internal clock reaches the Toff time (20:00’) the following is displayed:
In addiction switches the contact "end of discharge prealarm" for remote alarms.
In this case the system remains active for the next 4 minutes, after which it switches onto the bypass line and turns off.
On UPS systems with the Standby-on function, there is no output voltage after turning off; otherwise, on the other UPS
versions, if the mains of the bypass line is present also the voltage at the output is present.
The interval between the start of the alarm and deactivation is equal to the pre-set PREALARM value.
When the internal clock reaches the Ton time (7:00’) and mains voltage is present, the system is automatically restarted
and returns to normal mode.
Use keys 5 and 6 to modify the accepted voltage range when operating on the bypass line. If this value is exceeded, the
load is automatically switched to the inverter (the UPS is factory pre-set with two coinciding threshold values).
Press any key other than keys 7 and 8 to exit from the menu.
Use keys 7 and 8 to reduce or increase the percentage value of the acceptable range for the bypass line input voltage.
The choice is for values in the range from +/- 1% to +/- 5%, the percentage is relative to the nominal system value (50
or 60 Hz).
0= the modem connected to the RS232 port is disabled, as terminal no. 20 on the RS232 connector assumes a low level
(-12V) (DTR signal disabled).
N.B. the MODEM=0 configuration is essential when the modem is not in use and the RS232 connector is used for
connection to the remote panel.
35
1= the DTR signal is activated (terminal 20 at +12V), the modem is enabled to reply (remember that a remote panel
connected to the RS232 connector instead of the modem stays off).
2= the DTR signal is activated, the modem is enabled to reply and for the automatic call.
After 30 seconds of alarm "internal fault n.", the system automatically dials the stored "DIAL" number. When it
receives the reply from the receiving modem it sends a message with the abbreviation UPS, the stored "SEND" number,
the copy of the text shown on the visual display, the alarm code and the date and time of transmission.
N.B.: to ensure that the operation is successful, use a modem that has already been configured to recognize "HAYES"
type of commands and that is able to dial the telephone number using pulses or tones as required by the telephone line
that will be used.
Example of messages sent to the modem in the event of an "INTERNAL FAULT 5" alarm.
Assuming the following settings: Modem =2, Dial=23456, Send=123456, the system sends, 30 seconds after the start of
the alarm, the following command to the modem:
ATD 23456
After receiving the message "CONNECT" from the modem, the system sends:
UPS 123456
INTERNAL FAULT: 5
__60, OUT=100%VA, BATT= 78%Ah, 5=OFF a=00200300 1999-12-21, 13:12:28
Then the system sends the sequence to close the communication:
+++ ATH
Finally also the DTR signal is lowered for 0.5 sec.
If the telephone line is busy or the remote modem does not reply, the system tries to call again every 5 minutes until the
connection is made or the alarm condition disappears.
4= like 2 with automatic call only for "internal fault n.", and with the message sent only after recognition of the reply
from the remote modem via reception of the character "}".
This procedure ensures that the receiving computer does not lose any messages.
Use any key other than keys 7 and 8 to exit the menu.
Keys 3 and 4 (7 and 8) are used to reduce or increase the baud transmission rate of the RS232 –1 (RS232-2). The choice
is between values 1200, 2400, 4800 and 9600.
36
Key Menu 3, 5, “436215”, 7, 6: PERSONALIZING ECHO
Use any key other than keys 5, 6, 7 and 8 to exit the menu.
Keys 5 and 6 (7 and 8) can be used to decrease or increase the number used to enable the "ECHO” function. The
number can be either 0 or 1 to disable or enable the function respectively. The “0” is the starting number.
When the function is enabled the system automatically sends a message that is a copy of the display to the RS232
output with the addition of the "a=FFFF-FFFF" code and the current date and time.
The message is sent every time there is a variation in the status of the alarms (or a change in the code a=.......).
Using this function each alarm variation can be printed on a connected serial printer or can be displayed on a terminal.
NOTE: this function must be SET TO 0 when a computer with an active dialogue program is connected. The messages
automatically sent via the ECHO function contrast with those requested by the computer.
Ident. = 0
Adjustment: 7=-, 8=+
Use any key other than keys 7 and 8 to exit the menu.
Keys 7 and 8 can be used to decrease or increase the number used for the identification of a single unit in the case of
systems with several UPS systems connected to a single RS232 serial line.
The base number is 0 and can be changed to a value from 0 to 7.
Use any key other than keys 5, 6, 7 and 8 to exit the menu.
Pressing key 8 Stby_ON=1 switches the UPS from ON-LINE mode to Standby-on mode and vice versa by pressing 7.
Switch over to the bypass line may be immediate, Stby = 0 min, or delayed by using keys 5 and 6.
The mains must remain within the acceptable range for the time set before the switch over can take place (see menu
“PERSONALIZING THE BYPASS VOLTAGE RANGE”).
The setting is stored even during shutdown due to power failure.
See the paragraph “SETTING PROCEDURE” for a description of the procedure.
Use any key other than keys 5, 6, 7 and 8 to exit the menu.
Key 4 actives the function Smart Active (Stby_ON=1).
The command remains memorized even during a shut-down for lack of power.
The delay time to transfer the load from inverter to bypass line is 5 minutes (SMART ACTIVE S).
After this time if the value of the input voltage does not remain within the range values the delay time becomes 75’
(SMART ACTIVE L), the indication of the panel becomes:
For the description of the operation see the “SETTING PROCEDURE” paragraph of the UPS User Manual.
37
Key menu 3, 5, “642137”: PERSONALIZING STANDBY-OFF OPERATION
Before inserting the displayed code, open the output switch SWOUT, then enter the code and close the output switch
again.
The setting is stored, even during shutdown due to power failure.
See the section “SETTING PROCEDURE” for a description of the operation.
Return to ON-LINE operating mode by opening SWOUT and reinserting the code “642137”.
Before inserting the displayed code, open the SWOUT output switch, then enter the code and close the output switch
again.
If the code has been inserted correctly, the letter “S” will appear on the second row of the display panel, next to the
information on the model. The setting is stored, even during shutdown due to power failure.
See the section “SETTING PROCEDURE” for a description of the operation.
Return to ON-LINE operating mode by opening SWOUT and reinserting the code “156234”.
Before inserting the displayed code, open the SWOUT output switch, then enter the code and close the output switch
again.
The setting is stored, even during shutdown due to power failure.
Also insert the code “156234” in case of converter without batteries, the indication of the panel becomes:
Before inserting the displayed code, open the SWOUT output switch, then enter the code and close the output switch
again.
The setting is stored, even during shutdown due to power failure.
Also insert the code “156234” in case of converter without batteries, the indication of the panel becomes:
Press key 8, or any other key in a different sequence from that described, to exit the menu.
Press keys 4, 7, 2, 6, 3 in succession, as indicated on the display, to activate the bypass command and shut down the
inverter.
The action following the command is executed after a delay of a few seconds to allow for cancellations.
When this command is enabled, the display shows the alarm:
"BYPASS COMMAND ACTIVE; 8=OFF".
To return to normal operation, even after the system shutdown, the command must be cancelled by pressing key 8 or by
sending the key code via the RS232.
N.B.: to mask the command code “47263” on the panel, insert code “436213” on the PERSONALIZING Menu (keys 3,
5). Repeat the operation to display the code again.
38
Key Menu 3, 7: TOTAL BLOCKAGE
Press key 8, or any other key in a different sequence from that described, to exit the menu.
Press keys 4, 7, 2, 6, 3 in succession as indicated on the display, to activate the command for the Total Blockage of the
system. When this command is enabled, the display shows the alarm message:
“SYSTEM OFF COMMAND ACTIVE; 8=OFF”.
The action following the command is executed after a delay of a few seconds to allow for cancellations.
This command is useful in emergencies to completely deactivate the system by remote control via the RS232 line.
Button 8 must be pressed to reactivate the UPS.
NOTE: to mask the command code “47263” on the panel, insert code “436213” on the PERSONALIZING Menu (keys
3, 5). Repeat the operation to display the code.
Access to the “RECORDED EVENTS” menu is with key 4 of the basic menu.
Press key 1 to return to the NORMAL menu. Key 2 activates the submenu "MEASUREMENT OF STORED
VOLTAGES".
Keys 3, 4 and 5 maintain their normal functions.
Key 6 activates the submenu 4, 6 "RECORDED CODES" and enables the stored alarm message to be exchanged with
the display of the status codes at the time of the stored event, and vice versa.
The status codes allow an in-depth analysis of the event. See the key menu 7 "INTERNAL CODES" and the table of the
stored codes for more details on code meanings.
Keys 7 and 8 are used to display the events before and after the displayed event.
For example, if key 7 is pressed the display n=100 changes to n= 99 and the "stored alarm message" of the previous
event is displayed.
- a=FFFF-FFFF
indicates the stored code relating to the other alarms present at the same time together with the code indicated
by the "alarm message recorded"
- n= 100
indicates the number of events held in the memory
39
Key Menu 4, 2: MEASUREMENT OF INPUT VALUES
Press key 2 to access the "MEASUREMENT OF INPUT VALUES" menu, only from menu 4 “RECORDED
EVENTS” or menu 4, 6 "RECORDED CODES".
Press key 1 to return immediately to the NORMAL menu.
In the example, n 35 (with “n” flashing) indicates that the measurements shown refer to the status of stored event
number 35. The meaning of the measurements is the same as for menu 2.
Access the "MEASUREMENT OF OUTPUT VALUES" menu only with key 2 from menu 4, 2.
Press key 1 to return immediately to the NORMAL menu.
In the example, n 35 (with “n” flashing) indicates that the measurements shown refer to the status of stored event
number 35. The meaning of the measurements is the same as for menu 2.
Access the "MEASUREMENT OF SYSTEM VALUES" menu only with key 2 from menu 4, 2, 2. Press key 2 to return
to menu 4, 2 "MEASUREMENT OF INPUT VALUES".
Press key 1 to return immediately to the NORMAL menu.
In the example, n 35 (with “n” flashing) indicates that the measurements shown refer to the status of stored event
number 35. The meaning of the measurements is the same as for menu 2.
Press key 6 to access the "RECORDED CODES" menu from menu 4 "RECORDED EVENTS" and menus 4, 2; 4, 2, 2;
4, 2, 2, 2 i.e. from the recorded measurements menus.
Press key 1 to return to the NORMAL menu.
Except for key 6, all other keys and the indications on the bottom row have the same functions as in menu 4.
The top row: s=FFFF c=FFFF b=FFFF r=FFFF-FF i=FFFF-FF shows the internal codes.
Key 6 enables the return to menu 4 while maintaining the current event. So the user can switch from the description of
the event with the "alarm message recorded" to the description with the internal codes several times.
40
KEY 6 MENU: DATE / TIME
Press key 6 on the NORMAL menu to access the “DATE / TIME” menu.
The display shows the current content of the internal calendar and clock in the format:
DATE / TIME = years, months, days / hours, minutes, seconds.
The contents can be modified by calling up the appropriate menu and inserting the personalizing code “436215”. The
correct code must be inserted to access the next menu, otherwise the system returns to the NORMAL menu. The code is
not requested for 2 minutes after it has been inserted.
Press key 7 on the “NORMAL” menu to access the “INTERNAL CODES” menu.
Press key 7 again to access a second menu of internal codes.
Press key 7 once more to access a third menu of internal codes. Press any other key to exit.
Press key 7 once more to access a fourth menu of internal codes. Press any other key to exit.
Press key 7 once more to access a fifth menu of internal codes. Press any other key to exit.
The codes of the first menu are recorded, the codes of the others menus are not recorded.
N.B.: the codes shown in the last four menus are only used for factory tests.
In the first menu “V.=1022-ABCD” is an example of the identifying number of the system program version.
To access the “NORMAL" menu press key 8 on menu 1 “HELP”, or on all other menus where no other functions have
been allocated to this key.
The system always returns AUTOMATICALLY to the “NORMAL” menu two minutes after the last key is pressed.
All the other functions are the same as those indicated for the “NORMAL” menu.
41
APPENDICES
INTERNAL LAYOUT
INPUT/OUTPUT PANEL
42
AROS S.r.l. via Somalia, 20 - 20032 Cormano (MI) ITALY
Tel. +39 02 66.32.71 - Fax +39 02 61.52.049 - www.aros.it
Customer Service: Tel. +39 02 66.327.386 / 313 / 263
0MNUTT155C