Genie. A TEREX BRAND COT MET Serial Number Range GS-1530 trom essonn 30000 ANSV/CSA GS-1930 mwsmainm Sos GS-2032 from @832414:110000 a GS-2632 fe GS-3232 a GS-2046 mmc GS-2646 from 6546124:110000 Information GS-3246 ao GS-4047 — Sixth Edition Ninth Printing Part No. 7107026Sixth Edition + Ninth Printing Operator's Manual 4 Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current, Obey all local and — governmental regulations regarding required Work Area Safety A Tip-over Hazards Occupants, equipment and materials shall not exceed the maximum platform capacity or the maximum platform capacity of the platform extension ‘Maximum capacity ation extended clearance from electcal Sa powerlines. Ata toot Ratgrm Piatfonm Extension Maximum minimum, the required wacied ___enly_om * clearance contained in the 51880600 bs 250 tbs @T50kg 1BKg chart below must be * Pe iollowed @s-1930-5001bs 2506s 250 bs 2 fllowe ZarigV8Kg “3 Gsam2 evs ss0.bs 250s 2 Sag 20g 1B Line Voltage Required Clearance e 2 4 Gs2mz_stobs 250s 250s 3 Ot 50KV TOR 305m Zari “Ti8kg_Ti8Kg 50 200K 15h 460m Geazm soos 250s 250s 2 200 to 350KV 20 ft 610m 2erkg _113k9 13 ko 200s 850 2500e ei 350 to 50OKV 25 762m SS?K6 NS ke tig ke 5001 750KV BSft_1067m eaeae Tooke Taos 50 bs 2 75010 1000KV et 137m ‘Seng ong Kg Seams _Toobs Sols 250s 2 ‘Allow for platform movement, electrical ine sway bieig 264g 13h or ag, and beware of strong or gusty winds Sea s50bs S00: 250 Be 2 Borg rks ag Keep away from the machine ft contacts ‘energized power lines. Personnel on the ground ~ or in the platform must not touch or operate the machine until energized ‘i power lines are shut off. Do not operate the machine during lightning or storms. Do not use the machine as a ground for welding, Part No. 1107026 Paton retracted Platform extended = Extonsion only Platform only ‘The weight of options and accessories, such as panel carriers, will reduce the rated platform capacity and must be subtracted from the platform capacity. See the decals with the options and accessories. It using accessories, read, understand and obey the decals, instructions and manuals with the accessory. Genie GS-30 + GS-32 + GS-46 + GS-47 1Operator's Manual Sixth Edition * Ninth Printing Work Area Safety Do not raise the platform unless the machine is on a firm, level surface. i Do not depend on the tit alarm as a level indicator. ‘The tit alarm sounds on the chassis only when the machine is on a severe slope. It the tit alarm sounds: Lower the platform. Move the machine to a firm, level surface. If the tilt alarm sounds when the platform is raised, use extreme caution to lower the platform. Do not drive over 0.5 mph / 0.8 km/h with the platform raised Do not raise the platform when wind speeds may exceed 28 mph / 12.5 mis. If wind speeds exceed 28 mph 12.5 m/s when the platform is raised, lower the platform and do not continue to operate the machine. Do not operate the machine in strong or gusty winds. Do not increase the surface area of the platform or the load, Increasing the area 4 exposed to the wind will "\ decrease machine stability, Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain, debris, unstable or slippery surfaces and near holes and drop-ofts, Do not drive the machine on or near uneven terrain, unstable surfaces or other hazardous conditions with the platform raised. Do not use the machine as a crane, Do not push the machine or other objects with the platform. Do not contact adjacent structures with the platform. Do not tie the platform to adjacent structures. Do not place loads outside the platform perimeter. Do not operate the machine with the chassis trays open’ Genie. 12 GS-30 + GS-32 + GS-46 + GS-47 wow Manualslib.com manuals search engine Part No. 1107026Sixth Edition + Ninth Printing Operator's Manual Do not push off or pull toward any object outside of the platform. ‘Maximum allowable side force 100 lbs /445 N 100 bs 1445 N 120 lbs 7534 N 100 lbs 7445 N 100 lbs 7445 N 200 Ibs / 890 N 150 lbs /667 N 705 bs 1467 N 705 bs 1467 N Maximum occupants Do not alter or disable the limit switches. Do not ater or disable machine components that in any way affect safety and stability. Do not replace items critical to machine stability with items of different weight or specification, Do not use batteries that weigh less than the original equipment. Batteries are used as counterweight and are critical to machine stability. Each battery must weigh 65 Ibs / 29.5 kg. Battery tray including batteries must weigh a minimum of 335 Ibs / 152 kg For GS-4047 machines, each battery must weigh 82 Ibs / 37 kg, Battery tray including batteries must weigh a minimum of 400 Ibs / 181 kg, Part No. 1107026 Work Area Safety Do not modify or alter an aerial work platform without prior written permission from the manufacturer. Mounting attachments for holding tools or other materials onto the platform, toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load. Do not place or attach fixed or overhanging loads to any part of this machine. gomn4y Do notplace ladders or ; ziese machine. are evenly distributed and can be safely handled by person(s) in the platform. Do not use the machine on a moving or mobile surface or vehicle. Be sure all tires are in good condition, castle nuts are properly tightened and cotter pins are properly installed Genie @S-30 + GS-32 + GS-46 + GS-47 8Operator's Manual Sixth Edition + Ninth Printing Work Area Safety It equipped with outriggers Do not set the machine up where it cannot be leveled using only the outriggers. Do not adjust the outriggers while the platform is raised. Do not drive while the outriggers are lowered. A Crushing Hazard Koop hands and ibs out of scissor. Koop hands clear when folding rats Do not work under the platform or in the scissor links without the safety arm in place. Use common sense and planning when operating the machine with the controller from the ground. Maintain safe distances between the operator, the machine and fixed objects. A Operation on Slopes Hazards Do not drive the machine on a slope that exceeds the slope and side slope rating of the machine. Slope rating applies to machines in the stowed position. ‘Maximum slope Maximum side slope rating, stowed rating, stowed Model Position position Gs-1530 30% (177) 20% (177) Gs-1930 25% (14°) @s-2032 30% (17") 20% (17°) os-2632 25% (14°) 25% (14°) as-2232 25% (14°) 25% (14°) Gs-2046 30% (17°) 30% (177) as-2646 30% (17") 30% (179) as-3246 25% (14°) 25% (147) Gs-4047 25% (14°) 28% (147) Note: Slope rating is subject to ground conditions and adequate traction. Genie. 14 GS-30 + GS-32 + GS-46 + GS-47 Part No. 1107026Sixth Edition + Ninth Printing Operator's Manual 4 Fall Hazards ‘The guard rail system provides fall protection. If ‘occupant(s) of the platform are required to wear personal fall protection equipment (PFPE) due to job site or employer rules, PFPE and its use shall be in accordance with the PFPE manufacturer's instructions and applicable governmental requirements. Use approved lanyard attachment point provided. Do not sit, stand or climb <. ‘on the platform guard rails, Maintain a firm footing on the platform floor at all times. ea Do not climb down from Wi the platform when raised = Keep the platform floor clear of debris. Do not enter or exit the platform unless the machine is in the stowed position. Attach the platform entry chain or close the entry gate before operating Do not operate the machine unless the guard rails are property installed and the entry is secured for operation. Part No. 1107026 GS-30 + GS-82 + GS-46 + GS-47 Work Area Safety ion Hazards Be aware of limited sight distance and blind spots when driving or operating. Be aware of extended platform position when moving the machine, ‘The machine must be on a level surface or secured before releasing the brakes. Operators must comply with employer, job site and governmental rules regarding use of personal protective equipment \ Check the work area for overhead obstructions or other possible hazards. Be aware of crushing hazards when grasping the platform guard rall Observe and use color-coded direction arrows on the platform controls and the platform decal plate for drive and steer functions. Genie 15Operator's Manual Sixth Edition + Ninth Printing Work Area Safety Do not lower the platform Unless the area below is clear of personnel and obstructions. Limit travel speed according to the condition of the ground surface, congestion, slope, location of personnel, and any other factors which may cause collision. Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and/or precautions have been taken to prevent any potential collision. No stunt driving or horseplay while operating a machine, A Bodily Injury Hazard Do not operate the machine with a hydraulic oll or air leak. An air leak or hydraulic leak can penetrate and/or burn skin, Improper contact with components under any cover will cause serious injury. Only trained maintenance personnel should access ‘compartments. Access by the operator is only advised when performing a pre-operation inspection. All compartments must remain closed land secured during operation, 4 Explosion and Fire Hazards Do not operate the machine or charge the battery in hazardous locations or locations where potentially flammable or explosive gases or particles may be present. Genie. 16 GS-30 + GS-32 + GS-46 + GS-47 Part No. 1107026Sixth Edition + Ninth Printing Operator's Manual & Damaged Machine Hazards Do not use a damaged or malfunctioning machine. ‘Conduct a thorough pre-operation inspection of the machine and test all functions before each work shift, Immediately tag and remove from service a damaged or malfunctioning machine. Be sure all maintenance has been performed as specified in this manual and the appropriate Genie service manual. Be sure all decals are in place and legible. Bo sure the operator's, safety and responsibilities manuals are complete, legible and in the storage container located on the machine. A Component Damage Hazards Do not use any battery charger greater than 24V to charge the batteries. Do not use the machine as a ground for welding. Part No. 1107026 wow Manualslib.com manuals search engine Work Area Safety A Battery Safety Burn Hazards [may ivaye near prctestve 4 clothing and eye wear when battery acid spills with baking soda and water, Do not expose the batteries or the charger to water or rain during charging. Explosion Hazards Keop sparks, flames and lighted tobacco away from batteries. Batteries emit explosive gas. The battery tray should remain open during the entire charging cycle. Do not contact the battery terminals or the cable clamps with tools that may cause sparks. Component Damage Hazard Do not use any battery charger greater than 24V to charge the batteries. Genie GS-30 * GS-32 » GS-46 * GS-47 17Operator's Manual Sixth Edition + Ninth Printing Work Area Safety Electrocution/Burn Hazards Connect the battery charger to a grounded, AC 3-wire electrical outlet only. Inspect daily for damaged cords, cables and wires. Replace damaged items before operating, @ Avoid electrical shock from contact with battery terminals. Remove all rings, watches and other jewelry, Tip-over Hazard Do not use batteries that weigh less than the original equipment. Batteries are used as counterweight and are critical to machine stability Each battery must weigh 65 Ibs / 29.5 kg. Battery tray including batteries must weigh a minimum of 335 Ibs / 152 kg. For GS-4047 machines, each battery must weigh 82 Ibs / 37 kg, Battery tray including batteries must ‘weigh a minimum of 400 Ibs / 181 kg. i Use the appropriate number of people and proper lihing techniques when lifting batteries, 1g Hazard Lockout After Each Use 1 Select a safe parking location—firm level surface, clear of obstruction and trattic Lower the platform. ‘Tum the key switch to the off position and remove the key to secure from unauthorized use. 4 Charge the batteries. Genie. 18 GS-30 + GS-32 + GS-46 + GS-47 Part No. 1107026Sixth Edition + Ninth Printing Operator's Manual Work Area Safety ‘A Panel Carrier Safety Read, understand and obey all warnings and instructions provided with the panel carriers, ‘Only use the panel carriers on GS-2046 or GS-2646 machines, Panel carriers are not approved for use on any other models. Use of panel carrier derates the maximum capacity, the maximum number of occupants and the maximum side force. Do not exceed the derated platform capacity. The combined weight of the panels, occupants, tools and any other equipment must not exceed derated capacity. The maximum capacity of the panel carriers Is 160 Ibs / 72.6 kg. ‘When using panel carrier GS-2046_GS-2646 Derated maximum platform 1180 lbs 6806s capacity 535 kg 299 kg Maximum number of 3 2 occupants Maximum side force 150 lbs 1006s 667N445N Secure the panel carrier components to the machine. Secure the panels to the carriers. Do not operate unless you are adequately instructed and are aware of all hazards associated with liting panels. Keep area below panel carriers clear of personnel. Do not cause a horizontal force or side load to machine by raising or lowering a fixed or ‘overhanging load, Maximum vertical height of panels: 4 ft/ 1.2 m Maximum panel area: 32 sq ft/ 3 m Genie Part No. 1107026 GS-30 + GS-32 + GS-46 + GS-47 19Operator's Manual Sixth Edition + Ninth Printing Legend GS-1530 GS-1930 20 Downloaded fom worw.Manualslib.com manuals search engi Genie GS-30 + GS-32 + GS-46 + GS-47 Platform guard rails Lanyard anchorage points, Platform controls, Manual storage container Platform extension Transpor tie-down Steer tire Pothole guard Ground controls LCD readout Non-steer tire Inverter (optional) Brake release pump Emergency lowering knob Entry ladder / transport tie-down Battery charger (on battery side of machine) Titalarr Satety arm Airline to platform (optional) Platform extension release pedal GFCI outlet Platform entry chain or gate Foot switch (i equipped) Part No. 1107026Sixth Edition + Ninth Printing Operator's Manual GS-2032 GS-2632 GS-3232 bod WS @e¢ Legend Platform guard rails Lanyard anchorage points Platform extension release pedal Platform controls Platform extension Manual storage container Outrigger ‘Transport tie-down Emergency lowering knob Steer tire Pothole guard Ground controls, LCD readout Non-steer tire Brake release pump Entry ladder / transpor tie-down Battery charger (on battery side of machine) Tilt alarm Inverter (optional) Safety arm Airline to platform (optional) GFCI outlet Platform entry chain or gate Foot switch (it equipped) Part No. 1107026 Downloaded fem worw.Manualslib.com manuals search engi GS-30 + GS-82 + GS-46 + GS-47 aOperator's Manual Sixth Edition + Ninth Printing Legend GS-2046 Lanyard anchorage points GS-2646 Platform guard rails GS-3246 Platform extension release pedal GS-4047 Manual storage container Platform extension Transport tie-down Emergency lowering knob 9 Steer tire 10 Pothole guard 11. Ground controls. 12 LOD readout 13 Non-steor tire 14 Brake release pump 15 Entry ladder / transport tie-down 16 Battery charger (on battery side of machine) 17 Tiltalarm 18. Inverter (optional) 19 Safety arm 20 Airline to platform (optional) 21 GFC! outlet 22 Platform entry chain or gate 23. Foot switch (if equipped) 1 2 3 4 5 Platform controls 6 7 8 Ganie. 22 GS-30 + GS-32 + GS-46 + GS-47 Part No. 1107026 sed from wow MsSixth Edition + Ninth Printing Operator's Manual Ground Control Panel Menu escape button Menu up button LCD diagnostic readout Menu down button Menu enter button Key switch for platformiottiground selection ‘Turm the key switch to the platform position and the platform controls will operate. Turn the key switch to the off position and the machine will be off. Turn the key switch to the ground position Controls @ € Red Emergency Stop button Push in the red Emergency Stop button to the off position to stop all functions. Pull out the red Emergency Stop button to the on position to operate the machine. 7A breaker for electrical circuits Platform down button Lit function enable button Press and hold this button to activate the lit function. and the ground contls wil operate, 14 lator up button Genie Part No. 7107026 @S-30 + GS-32 + GS-46 + GS-47 23 wow Manualslib.com manuals search engineOperator's Manual Sixth Edition + Ninth Printing Controls © | © © hi dO | [ & © @ © Platform Control Panel 1 Low speed ft enable button 2 Red Emergency Stop button Push in the red Emergency Stop button to the off position to stop all functions, Pull out the ted Emergency Stop button to the on position to operate the machine. Press and hold this button to activate the low speed platform funetion, Genie 24 65.30+68-92- 45-46 +08.47 PartNo. 1107026 snualsib.com manuals search engineSixth Edition + Ninth Printing Operator's Manual Controls 3 High speed it enable button 7 Thumb rocker switch for steer function Press and hold this butten to Press the et side ofthe thumb activate the high speed platform rocker and the machine will turnin function, the drocton the blue tangle =A points on the platform control | 4 Horn button pane} Press the right side ofthe thumb wil sound, Release the hom button the dreston the yellow wangle | ==——N and the hom will not sound points on the platform control panel 5 Drive speed select button 8 LED diagnostic readout / battery charge Press this button to activate the indicator slow drive function. The indicator light will be on when slow drive is. 9 Platform up button selected Press and hold the platform up 6 Proportional control handle and function button and the platform will raise. Tt enable switch for drive function Drive function: Press and hold the function enable switch to enable the drive function on 10 Platform down button the platform contol handle. Move the control Press and hold the platfomn down handle in the direction indicated by the blue button and the platform wil ower arrow on the control panel and the machine will move in the direction that the blue arrow pins, Move the contol handle inthe ection 44 Outrigger enable buiton indicated by the yellow arrow on the control iva panel and the machine will move in the ress and hold this button to i direction that tho yellow arrow points. atwate the oatiggertuneton, @ Ganie Part No. T107026 5-30 + GS-32 + GS-46 + GS-47 25 wow Manualslib.com manuals search engineOperator's Manual Sixth Edition Ninth Printing Controls 12 Platform up OR outrigger retract button Press and hold this button and the platform will raise OR the outriggers will retract. 13 Platform down OR outrigger extend button [2] Press and hold this button and the platform will lower OR the outriggers will extend. 14 Outrigger indicator lights During outrigger extension, lights flash green. As each outrigger contacts the ground, lights tum solid green. Any time the outrigger extension procedure is interrupted, the lights will lash green indicating the outriggers are not contacting the ground or the outriggers are not fully deployed. During outrigger retraction lights turn solid green. As each outrigger fully retracts, lights tum off. Lights will turn solid red, indicating the corresponding outrigger is at end of stroke, 15 Lift function button Push this button to activate the lift function, t & 16 Proportional control handle and function enable switch for drive, steer, lift and outrigger functions Lift function: Press and hold the function enable switch to enable the lift function on the platform control handle. Move the control handle in the direction indicated by the blue arrow and the platform will raise. Move the control handle in the direction indicated by the yellow arrow and the platform will ower. The descent alarm should sound while the platform is lowering, Drive function: Press and hold the function enable switch to enable the drive function on the platform control handle. Move the control handle in the direction indicated by the blue arrow on the control panel and the machine will move in the direction that the blue arrow points. Move the control handle in the direction indicated by the yellow arrow on the control panel and the machine will move in the direction that the yellow arrow points. Outrigger function: Press and hold the function enable switch to enable the outrigger function ‘on the platform control handle. Move the control handle in the direction indicated by the blue arrow and the outriggers will retract. Move the control handle in the direction indicated by the yellow arrow and the outriggers will extend. Genie. 26 GS-30 + GS-32 + GS-46 + GS-47 wow Manualslib.com manuals search engine Part No. 1107026Sixth Edition + Ninth Printing Operator's Manual 17 LED diagnostic readout, battery charge indicator and lftidrive mode indicator 18 Drive function button Push this button to activate the drive function. 19 Outrigger function button Press this button to activate the outrigger function. Part No. 1107026 Genie GS-30 + GS-32 + GS-46 + GS-47 Controls 27