Manual 55
Manual 55
IMPORTANT NOTICE
This Manual contains important
safety instructions which must
be strictly followed when using
Mod. 55
this equipment. 284-1-21-12
TABLE OF CONTENTS:
PAGE
NOTICE TO OWNERS AND OPERATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY TIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
WARNING LABELS & LOCATIONS ON MACHINES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
TO PROCESS PRODUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
This Manual contains a number of safe practices in the SAFETY TIP section. Additional warnings are
placed throughout the Manual. Warnings related to your personal safety are indicated by:
OR
BIRO also has provided a wall poster to be posted near the equipment. If any warning label, wall poster,
or Manual becomes misplaced, damaged, or illegible, please contact your nearest Distributor or BIRO directly
for a replacement.
Remember, however, this Manual or the warning labels do not replace the need to be alert and to use
your common sense when using this equipment.
- NOTE -
A copy of this manual is included with each MODEL 55 POWER MEAT SAW.
The descriptions and illustrations contained in this manual are not binding.
The manufacturer reserves the right to introduce any modification without
replacing the manual.
1
SAFETY TIPS
NEVER Touch This Machine Without Training and Authorization By Your Supervisor.
ALWAYS Read Operating and Service Manual BEFORE Operating, Servicing or Cleaning.
ALWAYS Keep Hands Clear of Sharp Band Type Saw Blade and Other Moving Parts.
ONLY Use a Qualified Electrician to Install According to Local Building Codes: Machines
MUST Be Properly Grounded.
ONLY Install on a Level, Non-Skid Surface in a Clean, Well-Lighted Area Away From Children and Visitors.
DO NOT Attempt to Operate This Machine Until it has Been Inspected and Demonstrated by the Seller -
Recognized BIRO Representative.
DO NOT Alter or Modify This Machine in any Way From its Original Form. This Machine in its Original
Form Meets the Intent of O.S.H.A. Applicable Standards.
NEVER Operate with Saw Guide Bar with Saw Guard in the Raised Position or the Saw Guard Removed from
the Saw Guide Bar.
ALWAYS Adjust the Saw Guide Bar with Saw Guard to Within ½” of Product to be Cut.
ALWAYS Use Supplied Safety End Cut Pusher Plate for Smaller Products or The Last Cuts of Products.
DO NOT Use This Machine for Non-Food Products.
2
INSTALLATION
ONLY Install on a Level, Non-Skid Surface in a Clean, Well-Lighted Area Away From Children and Visitors.
DO NOT Attempt to Operate This Machine Until it has Been Inspected and Demonstrated by the Seller -
Recognized BIRO Representative.
DO NOT Alter or Modify This Machine in Any Way from its Original Form. This Machine in its Original
Form Meets the Intent of O.S.H.A Applicable Standards.
NEVER Operate with Saw Guide Bar with Saw Guard in the Raised Position or the Saw Guard Removed from
the Saw Guide Bar.
ALWAYS Turn Off, Unplug From Power Source and Perform Lockout/Tagout Procedure to This Machine
BEFORE Removing Shrouds, Removable Guards, Covers, Doors, Fences or Panels for Cleaning,
Servicing or Any Other Reason.
NEVER Operate Without all Warning Labels Attached and Wall Poster Posted.
NEVER Leave Machine Unattended While the Saw is Running.
USE ONLY Genuine BIRO Parts and Accessories Properly Installed.
1. Read this Manual thoroughly before installation and operation. Do not proceed with installation and
operation if you have any questions or do not understand anything in this Manual. Contact your local
Distributor, or BIRO first.
2. Install machine on a level, solid, non-skid surface in a well-lighted work area away from children and
visitors.
3
WIRING MOTOR
(A) All saws are wired at the factory for 220 volts or 440 volts as specified on original order. Be sure motor
specifications (voltage, cycle, phase) match power supply line. Be sure line voltage is up to specification.
(B) Connect leads to machine in a manner that will be approved by local electrical inspectors.
(C) We recommend not less that No. 12 wire. If the leads are too light, machine may not have sufficient
cutting power and/or speed.
(D) The V-belt is packed loose in machine to prevent deformation, and must be installed on pulleys at
time of installation.
(E) Motors are dual voltage and can be changed according to wiring diagram on motor nameplate. Be sure
the correct AEG contactor and overload is installed to match the selected volts and amps.
(F) FAILURE TO USE THE PROPER CONTACTOR AND OVERLOAD FOR MOTOR VOLTAGE WILL
CAUSE IRREPARABLE DAMAGE TO THE CONTACTOR.
(G) The BIRO Manufacturing Company is not responsible for permanent wiring, connection or installation.
5. Be sure saw blade is properly installed on the saw wheels and set at proper tension. Turn the blade
tensioning handle clockwise until the tension mark is even with the bottom of the upper wheel hinge plate
as shown.
6. Make sure the saw guide bar is in its lowest position. Close head and base doors and latch.
7. Push the start button and check for proper phasing of the motor. Blade should be traveling down through
the saw guide.
8. Watch for proper tracking of the saw blade. Back of blade should be centered in the hole in saw guide in
stationary bar (Item No. S119A). Push the stop button to stop machine.
9. Check placement of all warning labels, wall poster and Manual. Machine is ready for trained operators to
process product.
10. Contact your local Distributor or BIRO directly if you have any questions or problems with installation or
operation of this machine.
4
WARNING LABELS & LOCATIONS ON MODEL 55
POWER MEAT SAWS
ITEM No.
708
Attached to saw
guard on
saw guide bar
5
OPERATION
A. TO PROCESS PRODUCT
1. Before starting power saw, adjust saw guide bar with saw guard “B” to within ½” of product to be cut.
“B” found on next page.
D
A
N
G
E
R
6
DO NOT WEAR GLOVES WHILE OPERATING
6. ALWAYS use the Safety End Cut Pusher Plate “C” (Part No. 256P) for smaller products or the last cuts
of product. The pusher plate is supplied as standard equipment on all BIRO power saws.
C
A
7
CLEANING
8
MAINTENANCE
A. GENERAL
1. Machine should be generally inspected every time it is cleaned (at least daily) to ensure that it is in good
condition and has not been damaged or tampered with.
a. SAW WHEELS: Clean outer diameter grooves daily. Check for cracks, gouges or wear on the flange and grooves.
c. REMOVABLE FINGER LIFT ASSEMBLY: Check condition of saw guard, make sure mounting bolts
are tight and the “DANGER EXPOSED BLADE” decal is affixed and legible. Check condition of upper
saw guide, replace every six (6) months. Check adjustment of upper saw guide. Should be 1/32” between
back of blade and saw guide carbide.
9
1. Remove the finger lift fastener knob and the finger lift assembly.
2. Remove the finger lift fastener stud.
3. Push the saw guide bar up and out of the top of the head structure.
4. Remove the saw guide bar spring or brass pad.
5. Clean and lubricate the babbitt pocket area (the square indented area
that seats the saw guide bar spring or brass pad).
6. Lower the new saw guide bar spring or brass pad through the top of the
babbitt pocket area and guide the spring/pad into position with a
standard screwdriver. (NOTE: drawing)
7. While holding the saw guide bar spring or brass pad in position, re-enter
the saw guide bar from the top compressing the saw guide bar spring
slightly until the saw guide bar slides past the spring.
8. Replace the finger lift fastener stud, the finger lift assembly and the
finger lift fastener knob.
9. Test by making several adjustments.
e. STATIONARY BAR ASSEMBLY: Check condition of nylon filler, change every four (4) weeks. Check
condition of saw guide, check tracking of blade through guide, back of blade should be centered in hole, replace
every six (6) months. Check condition and adjustment of blade and saw guide carbide. Replace every six (6) months.
f. SAW CLEANERS: Check condition of blade cleaners, replace every four (4) weeks.
g. MEAT GAUGE ASSEMBLY: Check free movement of meat gauge arm on gear rack. Gear rack to be kept
lubricated at all times with light food grade oil. Check operation of release handle. Check that worm gear
engages properly with gear rack.
h. MEAT CARRIAGE ASSEMBLY: Check free movement through full range of travel. Check side to side
tolerance, adjust as necessary. Check condition of and grease bearings, replace as necessary. Check condition
of thumb guard, replace as necessary.
i. SAFETY ITEMS: Check that safety end cut pusher plate is with machine and accessible. All warning labels
are present and legible. Model and Serial Number plate is affixed and legible. Wall poster within operators view
from machine. Operating and Service Manual accessible to operator.
B. LUBRICATION
1. UPPER WHEEL BEARINGS: Grease every four (4) months. Change grease every twelve (12) months.
2. MEAT CARRIAGE BEARINGS: Grease every four (4) weeks.
3. SAW GUIDE BAR: Oil daily with food machine oil.
4. MEAT GAUGE GEAR RACK: Oil daily with food machine oil.
5. LOWER BEARING HOUSING: Grease every four (4) months. Change grease every twelve (12) months.
6. BLADE TENSION SPRING SCREW ASSEMBLY: Grease every 4 weeks.
Note: Remove upper wheel and turn #55172 Blade Tension screw clockwise until it bottoms out against #55173
Blade Tension Handle then fill the cavity under the O-Ring on the #55172 Blade Tension Screw with #374 Shell
Cassida Grease EPS-2 and reassemble.
7. MOTOR BEARINGS: Bearing grease will lose its lubricating ability over time, not suddenly. The lubricating
ability of a grease (over time) depends primarily on the type of grease, the size of the bearing, the speed at which the
bearing operates and the severity of the operating conditions. Good results can be obtained if the following
recommendations are used in your maintenance program.
A high grade ball or roller bearing grease should be used. Recommended grease for standard service
conditions is Polyrex EM (Exxon Mobil).
Equivalent and compatible greases include: Texaco Polystar, Rykon Premium #2, Pennzoil Pen 2 Lube,
and Chevron SRI.
Recommended lubrications intervals is every 12 months with the equivalent of two (2) teaspoons of grease.
If the motor does not have zerk fittings, the motor bearings are sealed for life.
10
C. CHANGING THE SAW BLADE
Disconnect electrical power to the machine. Move meat gauge plate to rear of machine on gear rack and
turn away from head out of the way. Open the head door fully. Pull out platter hold down rod. Remove right
side platter half. Release tension on blade, turn tensioning handle counter-clockwise. Lift nylon filler.
Remove blade. Install new blade by reversing procedure. Be sure tension mark is even with the bottom of
the hinge plate for proper blade tension.
11
55292
OPTIONAL
VT460S TABLE
375 EXTENSION
653PC-E
55190-2
55191
55302HT
55216
55236
55186
55168
55309
HN49 HN68S
AN25S
55181
36-239L-10B
TP6S 55105
HHS110S HHS025S
LW30S 55102
HN45S
12
55191
55233
A16112
BI
RO
55192
55216 55309
55233
AS415D
55186 55290
55291 55168
A18275
HHS110S
55181 LW30S
HN45S
55168
55236
16
OPERATOR’S NOTES
17
Item No. Description
S325 Wheel cleaner washer, SS
179 Wheel cleaner
18230DL Upper shaft seal, double lip
18247 Upper shaft
18248 Upper wheel hub cap
Item No. Description 22003U-6 Upper wheel, 22”, 6 spoke
A18227 Bearing cup/cone assembly 234 Grease fitting
A18247 Upper shaft & bearing assembly less wheel 237 Upper shaft castellated lock nut
A295 Wheel cleaner assembly 238 Upper shaft castellated lock washer
HHS004S Hex head screw, 8 - 32 x ⅜, SS 247A Upper shaft bearing back-up washer
HHS010S Hex head screw, 10 - 32 x ⅜, SS 512 Upper wheel hub cap gasket
HN40S Hex nut, ½ - 13 light jam, SS 531 Retaining ring
S18252 Upper shaft lock nut 55174 Upper wheel hinge plate
S18253 Upper wheel aligning screw, SS 55194 Upper wheel assembly w/ hinge plate
S229 Wheel cleaner arm spring, SS 55196 Upper wheel assembly w/o hinge plate
S244 Wheel cleaner arm stud, SS 55197 Upper wheel hinge plate assembly
S295 Wheel cleaner arm, SS 55379 Upper SS wheel assembly w/ hinge plate
20
55216
MEAT CARRIAGE
ASSEMBLY
55186
CHANNEL ASSEMBLY
EZ-FLOW
24
OPTIONAL FIXED FRONT FULL LENGTH TABLE
26
MODEL 55 ITEM NUMBERS AND DESCRIPTIONS
WARNING
READ AND UNDERSTAND THIS ENTIRE
MANUAL BEFORE SIGNING BELOW
MY SIGNATURE ATTESTS THAT I HAVE COMPLETELY READ AND UNDERSTAND
THIS MANUAL. I REALIZE THAT THIS MACHINE, IF OPERATED CARELESSLY, CAN
CAUSE SERIOUS INJURY TO MYSELF AND OTHERS.
NAME (PRINT) SIGNATURE SUPERVISOR’S DATE
INITIALS
29
LIMITED WARRANTY:
WARRANTY: The BIRO Manufacturing Company warrants that Model 55 Power Meat Saw will be free
from defects in material and workmanship under normal use and with recommended service. BIRO will replace
defective parts, which are covered by this limited warranty, provided that the defective parts are authorized for
return, shipping charges prepaid, to a designated factory for inspection and/or testing.
DURATION OF WARRANTY: The warranty period for all parts covered by this limited warranty is one (1)
year from date of Inspection/Demonstration advised on the returned Warranty Registration Card, or eighteen
(18) months from original factory ship date, whichever occurs first, except as noted below.
PARTS NOT COVERED BY WARRANTY: The following are not covered by this limited warranty:
wearable parts on the cleaning system such as saw blade cleaners (Item No. 131), wheel cleaners (Item No.
179), blade backup guides (Item No’s. S602B, and S119A), and the nylon filler (Item No. 177). This limited
warranty does not apply to machines sold as used, rebuilt, modified, or altered from the original construction in
which the machine was shipped from the factory. (WATER CONTAMINATED ELECTRICAL SYSTEMS ARE
NOT COVERED UNDER THIS LIMITED WARRANTY.) BIRO is not responsible for electrical connection of
equipment, adjustments to switch controls or any other electrical requirements, which must be performed only
by a certified electrician. BIRO is not responsible for service charges or labor required to replace any part cov-
ered by this limited warranty or for any damages resulting from misuse, abuse, lack of proper or recommended
service.
EXCLUSION OF WARRANTIES AND LIMITATION OF REMEDIES: BIRO gives no warranties other
than those expressly stated in this limited warranty. THE IMPLIED WARRANTY OF MERCHANTABILITY,
THE IMPLIED WARRANTY OF FITNESS FOR PROCESSING FOOD PRODUCTS, AND ALL OTHER
IMPLIED WARRANTIES ARE SPECIFICALLY EXCLUDED. BIRO IS NOT LIABLE FOR CONSEQUEN-
TIAL OR INCIDENTAL DAMAGES, EXPENSES, OR LOSSES. THE REMEDIES PROVIDED IN THIS
BIRO LIMITED WARRANTY ARE PURCHASER’S SOLE AND EXCLUSIVE REMEDIES AGAINST
BIRO.
REGISTRATION CARDS: You must sign, date and complete the warranty registration card supplied with
each machine. The warranty card must be returned to The BIRO Manufacturing Company for proper registra-
tion. If no warranty card is returned to BIRO, the warranty period will begin from the date the machine was
originally shipped from the factory.
HOW TO GET SERVICE:
1. Contact the agency from whom you purchased the machine; or
2. Contact Biro Manufacturing Company for the nearest authorized service entity in your area.