WSM Minor Change II Service Engineering Section

3. self-diagnosis of controller unit

3-1 Purpose
The error diagnosis of the meter is possible by using the self-diagnostic harness. The self-diagnostic
function of a conventional model provided with a microcontroller can detect failures in the microcontroller
only after all the failure diagnosis of the electrical devices other than the microcontroller is made. This
kind of method requires time. Furthermore, there is a fear in the accuracy of the diagnosis.
By connecting the self-diagnostic harness to the meter and applying voltage from the battery, the self-
diagnostic program built into the meter will run, thus making the self-diagnosis of the incorporated hard-
ware of the meter possible with the inputs and outputs of the meter automatically activated and checked.

Note:
It is not 100% possible to make the perfect self-diagnosis of the hardware of the meter, however,
because not all hardware components built into the meter are checked.

3-2 Operation Procedure

(1) Grips for battery terminals

(2) Couplers for the meter
(3) Key switch to ON or OFF
(4) Switch box for testing

1. Dismount the meter from the main harness of

the equipment and connect the meter to the
self-diagnostic harness.

2. Connect the 12-V terminal and negative termi-

nal of the self-diagnostic harness to the battery.

3. Self-diagnosis starts automatically.

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The red and yellow lamps flash alternately.

The LCD of the meter flashes black and white

alternately.

The lamp as shown in the illustration on the

right-hand side turns ON and OFF repeatedly.

The buzzer beeps.

The backlight of the meter turns ON and OFF
repeatedly.

4. If the following message appears in approxi-

mately one minute, the hardware in the meter is
considered normal.

Finish
Key off

5. If any one out of numbers 0 through number 12

specified in table 2 is displayed, the meter has a
failure.

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6. If the lamp is kept turned ON, and three LED

light up, then the switches, lamp and LED are in
normal condition.

7. As for the training purpose, we developed to

install the switch box as shown in the photo.
As a test, push on of the switch to NG position
and let it run the self-diagnosis test.
Then the pre-set failure number will be dis-
played on the LCD screen.

Example : No.1 switch is being pushed to NG posi-

tion.

Note : The self-diagnosic harness will be provided

to Kubota Distributors, KTC, KCL, KTA, KE,
KUK and KBU only.
When in need of the failure diagnosis of the
meter panel, please contact them.

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3-3 Failure Display Number of Self-diagnostic Function

Table 2. Self - diagnosis of controller, items and methods
Fail
Check item Check parts Check methods indication
No.
2 Check sum CPU ROM Implement self-checksum. 0
Turn OFF the glow relay and make sure that pin 29
Glow relay output
(RXD2 power 7.1) is set to low level.
Input & output RS-485 (negative) (positive) flash
Turn OFF the glow relay and make sure that flash
TXD, RXD input
RXD TXD input is set to high level.
3 1
Turn ON the glow relay and make sure that pin 29
Glow relay output
(RXD2 port 7.1) is set to low level.
Input & output RS-485 (negative) (positive) flash
Turn ON the glow relay and make sure that the
TXD, RXD input
flash RXD TXD input is set to low level.
Auto release relay output, lever Turn OFF the auto release relay and make sure
Input & output
lock switch input that the lever lock switch is set to high level.
4 2
Auto release relay output, lever Turn ON the auto release relay and make sure that
Input & output
lock switch input the lever lock switch is set to low level.
Working lamp relay output, start Turn OFF the working lamp relay and make sure
Input & output
switch input that the start switch is set to high level.
5 3
Working lamp relay output, start Turn ON the working lamp relay and make sure
Input & output
switch input that the start switch is set to low level.
Compressor clutch relay output, Turn OFF the compressor clutch relay and make
Input & output
engine rpm input sure that the engine rpm is set to low level.
6 4
Compressor clutch relay output, Set the compressor clutch relay to high level and
Input & output
engine rpm input make sure that the engine rpm is set to high level.
Turn OFF the AUX LED and make sure that the
Input & output AUX LED output, charge input
aircon switch is set to high level.
7 5
Turn ON the AUX LED and make sure that the air-
Input & output AUX LED output, charge input
con switch is set to low level.
Turn OFF the AI LED and make sure that the oil is
Input & output AI LED output, oil input
set to low level.
8 6
Turn ON the AI LED and make sure that the oil is
Input & output AI LED output, oil input
set to low high level.
Travel sol output, aircon switch Turn OFF the travel sol and make sure that the
Input & output
input charge is set to low level.
9 7
Travel sol output, aircon switch Turn ON the travel sol and make sure that the
Input & output
input charge is set to high level.

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Fail
Check item Check parts Check methods indication
No.
Motor Tr1, Tr2, Tr3, and Tr4 are set to low output
Motor Tr1, Tr2, Tr3, and Tr4 output
level.
Input & output AI operation switch input, travel
The AI operation switch is set to low level. The
switch input
travel switch is set to low level.
Motor Tr1 is set to high output level and Tr2, Tr3,
Motor Tr1, Tr2, Tr3, and Tr4 output
and Tr4 are set to low output level.
Input & output AI operation switch input, travel
The AI operation switch is set to high level. The
switch input
travel switch is set to high level.
Motor Tr1 and Tr4 are set to high output level and
Motor Tr1, Tr2, Tr3, and Tr4 output
Tr2 and Tr3 are set to low output level.
10 Input & output AI operation switch input, travel 8
The AI operation switch is set to high level. The
switch input
travel switch is set to low level.
Motor Tr2 is set to high output level and Tr1, Tr3,
Motor Tr1, Tr2, Tr3, and Tr4 output
and Tr4 are set to low output level.
Input & output AI operation switch input, travel
The AI operation switch is set to high level. The
switch input
travel switch is set to high level.
Motor Tr2 and Tr3 are set to high output level and
Motor Tr1, Tr2, Tr3, and Tr4 output
Tr1 and Tr4 are set to low output level.
Input & output AI operation switch input, travel
The AI operation switch is set to low level. The
switch input
travel switch is set to high level.
Turn OFF the AUX sol (positive) (R) and make
AUX sol (positive) (R) output,
Input & output sure that the compressor clutch switch is set to low
compressor clutch switch input
level.
Turn ON the AUX sol (positive) (R) and make sure
11 that the compressor clutch switch is set to high 9
AUX sol (positive) (R) output, level.
Input & output compressor clutch switch input The AN2_7 AD value varies more by 25 mV or
AN2_7 input more from the value with the input turned OFF.
From theoretical values, 12 V and 240 :: 50 mA
Voltage fluctuation corresponding to 50 mA: 50 mV
AUX sol (negative) (L) output, Turn OFF the AUX sol (negative) (L) and make
Input & output
AI pressure switch input sure that the AI pressure switch is set to low level.
12 10
AUX sol (negative) (L) output, Turn ON the AUX sol (negative) (L) and make sure
Input & output
AI pressure switch input that the AI pressure switch is set to high level.
Turn OFF the AI self-hold relay and make sure that
AI self-hold relay output, breaker
Input & output the breaker switch and AUX switch are set to low
switch and AUX switch input
level.
13 11
Turn ON the AI self-hold relay and make sure that
AI self-hold relay output, breaker
Input & output the breaker switch and AUX switch are set to high
switch and AUX switch input
level.
AD (Analog and Check with the microcomputer that the AD value is
14 fuel sensor
digital conversion) 1.8 V ± 0.15.
AD (Analog and Check with the microcomputer that the AD value is
15 water temp sensor
digital conversion) 2.5 V ± 0.15.
AD (Analog and Check with the microcomputer that the AD value is
16 motor potention sensor 12
digital conversion) 3.75 V ± 0.15.
AD (Analog and Check with the microcomputer that the AD value is
17 accel potention sensor
digital conversion) 2.5 V ± 0.15.
AD (Analog and Check with the microcomputer that the AD value is
18 AUX potention sensor
digital conversion) 1.25 V ± 0.15.

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