5102 - Presentation On Target Costing
5102 - Presentation On Target Costing
Our Presentation
Our Focus Area
▰ Target Costing
▰ Target Costing Process
▰ Market Driven Costing
▰ Product Driven Costing
▰ Value Engineering
▰ Component Level Costing
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Presented by Group - 7
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Target Costing
Target costing is a structured approach to determine the lifecycle cost at
which a proposed product with specified functionality and quality must be
produced to generate the desired level of profitability over its life cycle when
sold at its anticipated selling price.
Target Costing = Selling Price – Desired Profit
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Example
ABC Inc. is a big FMCG player that operates in a very competitive market.
It sells packaged food to end customers. ABC can only charge ₹20 per
unit. If the company’s intended profit margin is 10% on the selling price,
calculate the target cost per unit.
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Objective of target costing
▰ To lower the costs of new products so that the required profit level
can be ensured.
▰ The new products meet the levels of quality, delivery timing and price
required by the market.
▰ To motivate all company employees to achieve the target profit during
new product development by making target costing a companywide
profit management activity.
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Structure of Target Costing
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Domain of Target Costing
▰ Target costing systems focus primarily on direct costs, they also can be used to
help reduce indirect costs. The big difference is that while direct costs can be
affected at the individual product level, indirect costs are reduced only by
changing the design of many products.
▰ Target costing identifies the costs at which future products must be manufactured
if they are to earn the desired level of profits. Once the product-level target costs
are set, then value engineering can be used to find ways to design the products so
that they can be manufactured at their target costs.
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Market Driven Target Costing
▰ Purpose of market driven target costing is to identify the allowable cost of
future products
▰ It focuses on customers and their requirements
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Structure of Target Costing
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Allowable Cost
▰ Allowable cost is the cost at which the product must be manufactured
if it is to generate the desired profit margins when sold at its target
price.
▰ Allowable cost = target selling price - target profit margin
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Steps of Market Driven Costing
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Setting Long Term Sales and Profit Objectives
costing discipline
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Structuring the Product Lines
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Setting the target selling price
most firms
▰ Price is set by taking market condition into account
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Setting the Allowable Cost
▰ Allowable costs are not benchmarks against which the firm can
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Product Level Costing
▰ Focuses the creativity of the product designers on finding ways to
design products that satisfy the firm's customers at the allowable
cost.
▰ It is not always possible to achieve the allowable cost and still satisfy
the customers.
▰ Process of product-level target costing increases the allowable cost of
the product to a level that can reasonably be expected to be
achievable,
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Steps of Product Level Costing
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Cardinal Rule of Cost Accounting
▰ The cardinal rule of target costing is that the target cost must never be
exceeded
▰ Three ways cardinal rule is enforced
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Value engineering achieves its assigned target cost
in two ways
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History of Value Engineering
▰ In early 1940’s at the time of World War II, It was first was conceived at General Electric Company
▰ Shortages of skilled labor, raw materials, and component parts forced the engineers to find
acceptable substitutes
▰ Lawrence Miles, Jerry Leftow, and Harry Erlicher the engineers at General Electric found VE as
substitute
▰ The engineers noticed VE ensured the continuity of the production process and also frequently
reduced costs, improved the product, or both
▰ Team members are often drawn from every functional area of the firm, including
product design, purchasing, manufacturing, engineering and parts supply
▰ In most firms, the procedure for setting team cost-reduction targets is part of a
hierarchical target-setting process
▰ If a team fails to achieve its target, management takes a series of steps to correct
the problem
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Planning The Value Engineering Process
▰ The application of value engineering begins with the conceptualization of the
product
▰ VE programs are the domain of the product engineer, not the accountant
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Value engineering techniques
▰ The VE techniques illustrated by Isuzu a Japanese automobile manufacturing
company and widely recognized pioneer in VE methods, can be broken into three
major categories:
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Value engineering techniques
▰ The Three Nth-Look VE approaches: The three Nth-look VE approaches are designed
to be applied at different stages of the product design process
II. First-look VE focuses on the major elements of the product design and its
objective is to enhance functionality of the product
III. Second-look VE is applied during the last half of the planning stage and the first
half of the development and product preparation stage. The objective of second-
look VE is to improve the value and functionality of existing components, not
create new ones
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Value engineering techniques
▰ Eight teardown approaches
▻ Isuzu's approach to teardown indicates the firm's large range of cost-reduction
activities
▻ Teardown methods were introduced in 1972, the year after General Motors (GM)
purchased a 37% share of Isuzu
▻ Isuzu uses teardown methods in all stages of product development and to analyze
competitive products
▻ The firm has eight different teardown methods: dynamic, cost, material, static,
process, matrix, unit-kilogram, and group estimate
▻ The first three methods are designed to reduce a vehicle's direct manufacturing cost
▻ The next three are intended to reduce the investment required to produce vehicles
through increased productivity
▻ The last two techniques are an integration of teardown and VE techniques
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Value engineering techniques
▰ Other VE Techniques
▻ In addition to zero-, first-, and second-look VE and the eight teardown approaches,
Isuzu uses four other cost-reduction techniques.
I. The checklist method is used to identify a product's cost factors and to suggest
ways to reduce costs and guide the firm's cost-reduction activities by
discovering cost-reduction opportunities
II. The firm holds one-day cost-reduction meetings to improve the efficiency of the
entire cost-reduction process, including VE and teardown methods
III. Mini-VE is applied during the development and product preparation stages,
production-sales preparation stage, and the production-sales preparation stage
IV. The VE reliability program is designed to ensure that the most appropriate form
of VE is applied to each problem
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Component Level Costing
▰ Component level target costing sets the selling prices of the components
manufactured by the firms suppliers and focuses supplier creativity on finding
ways to design component at low cost and uses “Interorganizational Costing’’.
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Steps of Component Level Target Costing
▰ Setting the target cost of major functions.
▻ Historical-cost _reduction based
▻ Market-analysis Based
▰ Setting component level target cost
▻ Functional Analysis
▻ Productivity Analysis
▰ Selecting the supplier for the component.
▰ Rewarding supplier for their creativity
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Any questions?
THANKS!
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