Im MM-SF 4
Im MM-SF 4
Electromagnetic Flowmeters
ABB AUTOMATION
The Company BS EN ISO 9001
D
RE
manufacture of instrumentation for industrial process control, flow GI
E
STER
measurement, gas and liquid analysis and environmental applications. St Neots, U.K. – Cert. No. Q5907
As a part of ABB, a world leader in process automation technology, we offer Stonehouse, U.K. – Cert. No. FM 21106
customers application expertise, service and support worldwide.
We are committed to teamwork, high quality manufacturing, advanced EN 29001 (ISO 9001)
technology and unrivalled service and support.
The quality, accuracy and performance of the Company’s products result
from over 100 years experience, combined with a continuous program of Lenno, Italy – Cert. No. 9/90A
innovative design and development to incorporate the latest technology.
The NAMAS Calibration Laboratory (No. 0255) is just one of ten flow
calibration plants operated by the Company, and is indicative of ABB
Automation’s dedication to quality and accuracy. Stonehouse, U.K.
0255
Use of Instructions
Warning. Note.
An instruction that draws attention to the risk of injury Clarification of an instruction or additional
or death. information.
Caution. Information.
An instruction that draws attention to the risk of Further reference for more detailed information or
damage to the product, process or surroundings. technical details.
Although Warning hazards are related to personal injury, and Caution hazards are associated with equipment or property
damage, it must be understood that operation of damaged equipment could, under certain operational conditions, result in
degraded process system performance leading to personal injury or death. Therefore, comply fully with all Warning and
Caution notices.
Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this
manual for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior
approval of Marketing Communications Department, ABB Automation.
1
2 MECHANICAL INSTALLATION
2.1 Unpacking
minimum minimum
Flow Direction
Fig. 2.2 Spillage Fig. 2.7 Straight Pipe Requirements
Allow room to
read display
60C (140F)
Maximum
–20C (–4F)
Minimum
2
2 MECHANICAL INSTALLATION…
Supports
80C (176F)
Maximum !
IP65
(NEMA 4)
Fig. 2.14 Temperature Difference
Metal
Protection
Plate
Backfill
Supports
3
…2 MECHANICAL INSTALLATION
Gasket
214mm 232mm (9.13in)
(8.43in) (Fixing Centres)
Fit gaskets
4
3 ELECTRICAL INSTALLATION
>4mm2 (<10AWG)
Copper Wire
Common Ground
(Plant bonding)
Fig. 3.1 Pipelines
Insulating Sleeve
and Washer
>4mm2 (not provided)
(<10 AWG)
Copper Wire
5
…3 ELECTRICAL INSTALLATION
3.2 Cables
Inches
6 5 4 3 2 1 0
Red (CD1)
Grey Yellow (CD2)
Screen (DS2)
Pink (SIG2)
Violet (SIG GND)
Blue (SIG1)
Screen (DS1)
White
Overjacket Armour
Ground wire sleeved,
Sheath to post. (Ground)
6
3 ELECTRICAL INSTALLATION…
Red Yellow
Screen
Black Outer Drain Wire
Green/Yellow Outer Jacket
5 4 Inches 3 2 1 0
100 Millimetres 50 0
Red
Yellow
Warning.
• Rigid conduit must not be fitted to the
transmitter.
• Transmitter conduit adaptors must
'O'-Ring
incorporate a face seal.
7
…3 ELECTRICAL INSTALLATION
Alternative Alternative
Face Seal Face Seal
Face
Seal Face
Seal
Hub
Hub
Ferrule
Seal Fittings vary Illustration
(Present in slightly for typical for
O.Z. Gedney different makes O.Z.Gedney
Fittings)
Outer Nut
Outer Nut
Conduit Adapters
Cable Glands
8
3 ELECTRICAL INSTALLATION…
Gray Coaxial
Ground Wire
White Coaxial (sleeved)
SIG GND
Black DS1
White Coaxial Screen Green/Yellow (Ground)
Cable Blue SIG1
Black Coaxial SIG2
Pink
Cable DS2
Screen
Fig. 3.11 Sensor Terminal Box Connections (North American Wiring Practice)
9
…3 ELECTRICAL INSTALLATION
Remove
Protection
Cover
Caution.
Unused cable
entries must be
1 Slide
blanked with the
down
p e r m a n e n t
Pull out
blanking plugs slightly... 2
supplied with the
transmitters. 2
...and 3 Slacken
slide off captive
screws
Caution.
• Remove any exposed black conductive layer from the inner insulation of both coaxial
cables.
• Substitute sensor cable of any kind is not acceptable.
• Do not make connections except as shown.
• Twist cable pairs together as shown.
• Sleeve ALL bare wires.
• Sensor cable may only be joined using company supplied junction box -
available separately.
Red
(CD 1)
SIG GND
Drive
SIG 1
DS 1
DS 2
Connections
Yellow White Coax
(CD 2) Blue Inner (SIG 1)
CD 1
CD 2
IC 2
Screen (DS 1)
Signal
Connections
Violet Grey Coax
Pink Inner (SIG 2)
Screen (DS 2)
Ground Wire
(Safety Earth)
10
3 ELECTRICAL INSTALLATION…
Red
(CD 1)
SIG GND
Drive
SIG 1
DS 1
DS 2
Connection
Yellow White Coax
(CD 2) Blue Inner (SIG 1)
CD 1
CD 2
IC 2
Screen (DS 1)
Black Coax Signal
Gnd Inner (SIG 2) Connection
Connection Screen (DS 2)
Black (SIG GND)
Fig. 3.14 Sensor Cable Connections at the Transmitter (North American Wiring Practice)
To wire the adaptor plug, carefully pull off the plug from the adaptor board, connect the wires, using
only a screwdriver with a 2.5mm blade to tighten the terminal screws, and replace the plug.
GROUND
SIG GND
SIG 1
SIG 2
Adaptor Plug
DS 1
DS 2
CD1
CD2
Pink
Caution. Remove any
Grey exposed black conductive layer
Yellow from the inner insulation of both
Blue
Red coaxial cables
White
Violet
Ground Wire
Sensor Cable
11
…3 ELECTRICAL INSTALLATION
Caution.
• Refer to SPECIFICATION SHEET for Input/Output ratings.
• Inductive loads must be suppressed or clamped to limit voltage swings
• Capacitive loads must be inrush current limited.
• Hazardous area requirements are not considered in the following pages.
Note. The connection terminal markings in the metal housed transmitter are identical to
those in the standard transmitter as shown in this section. However, the supply connection in the
former is made using a non-reversible plug (provided).
3.4.1 Frequency Outputs – Fig. 3.16 3.4.2 PLC Interface – Fig. 3.17
Counter/Totalisers
d.c. MagMaster Transmitter
Typically
supply Forward Flow 1k 1W
+
12 3 4 5 6 d.c.
F OUT A Fwd +
12 3 4 5 6
supply F OUT A
–
and/or Reverse Flow
F OUT B Rev + F OUT B
PLS0V
Electromechanical PLS0V
Connections
Forward Flow
12 3 4 5 6
F OUT A
12 3 4 5 6
+
PLC PLS0V
12
3 ELECTRICAL INSTALLATION…
Information.
• Inductive loads may be suppressed by diodes (D) – 1N4004 or similar.
• Inrush currents are limited to 1 Amp by resistor R – e.g. 27 1W for 24V systems.
• Operation of outputs is programmable – see Configuration Manual for details.
• Frequency and Alarm outputs share a common return with contact input.
• External isolators not normally required, as the pulse, alarm and contact circuits are electrically
separated from all other Magmaster connections.
Timer
MagMaster Transmitter d.c. Alarm 1 Switch MagMaster Transmitter
Alarms supply
+ R
ALARM1 ALARM1
ALARM2 ALARM2
and/or
Relay
Information.
Relay and Timer Switch shown for example
only. Connect as required. Relays and Timers
5V d.c. supply
Switch +
PLS0V
EXT I/P +
EXT I/P –
Switch EXT I/P –
ALARM 2
PLS0V
EXT I/P +
EXT I/P +
– + EXT I/P –
EXT I/P –
13
…3 ELECTRICAL INSTALLATION
Information.
• Output is fully programmable – see Programming Guide.
• Output is electrically separated from all other MagMaster connections.
• External isolators are not normally required and may significantly limit accuracy if used.
MagMaster Transmitter
HART link
A1 100.0 C
BOILER 6 TEMPERATURE
IC2
IC+
+ve
IC –
Common
HART connections
where applicable
Information. For Multidrop HART installations, remove 'HART Link' and connect HART
systems directly to IC2: this allows the analog output function to be retained.
A1 100.0 C
BOILER 6 TEMPERATURE
MagMaster Transmitter
A1 100.0 C
BOILER 6 TEMPERATURE
IC2
IC+
Forward +ve
IC –
Common
IC– IC2
Receiver No. 1 – Forward
HART connections
(where applicable)
14
3 ELECTRICAL INSTALLATION…
CONNECT TO
TX-SIG RX DATA - 5
TX+SIG RX DATA + 8
RX-SIG TX DATA - 3
RX+SIG TX DATA + 6
0VC SIGNAL GROUND 4
– DCD 7
Link Link
– DTR together 1 together
– DSR 2
MagMaster
Transmitter
TX - SIG
RX - SIG
TX + SIG
RX + SIG
0VC
MagMaster
Transmitter
TX - SIG
RX - SIG
TX + SIG
RX + SIG
0VC
Link
15
…3 ELECTRICAL INSTALLATION
Warning.
• DISCONNECT THE SUPPLY FROM ANY CABLES BEING TERMINATED ON THE
TRANSMITTER.
• Electrical installation and earthing (grounding) must be in accordance with relevant national
and local standards.
• Ensure that the cover of the metal housed transmitter is never cross threaded. The threads are
greased (as supplied).
• Ensure that the grease is in good condition when fitting the cover, and replenish as required
with a grease suitable for aluminium threads.
Line (L/L1) to L
Transmitter Label
SUPPLY 95V – 240V ac
N
Internal External
L
= Neutral (N/L2) to N
>4mm2
(<10 A.W.G.)
Copper Wire
Positive to +
Transmitter Label
SUPPLY 11V – 40V dc (Max)
+
Internal
–
External
= Negative to –
DC Supply
>4mm2
(<10 A.W.G.)
Copper Wire
16
4 STARTUP AND OPERATION
MagMaster Transmitter
>43567 Ltr
12.328Ltr/s
Local Display Area
>43567 Ltr
12.328Ltr/s
17
…4 STARTUP AND OPERATION
12.328
Ltr/s
>43567 MagMaster
32.8 Ltr/s
>42315
18
APPENDIX A – ENVIRONMENTAL PROTECTION
Warning.
• Potting materials are toxic – use suitable safety precautions.
• Read the manufacturers instructions carefully before preparing the potting material.
• The remote sensor terminal box connections must be potted immediately on completion to
prevent the ingress of moisture.
• Do not overfill the terminal box or allow the potting material to come into contact with the
‘O’ ring or groove.
19
20
APPENDIX B – MAGMASTER BLOCK DIAGRAM
Transmitter Plant
IC+
+ +
I Out mA
– IC– –
Sensor
Display –
Hart
System Option mA
Screen DS1 DS1 Option +
Blue SIG1 +
Pink SIG1 4mA
SIG2 Measuring IC2
SIG2 System –
Screen DS2 DS2
Violet Dual Analogue
SIG GND SIG GND Micro-
processor Output Option
Red CD1 +ve
CD1
Yellow CD2 Coil Driver
CD2
Plain
GND GND Alarm 2
Alarm 1 +
Local
Programming F OUT A
Connector
F OUT B
PLS 0V
Common
PLS 0V
EXT I/P–
RS 422/423 Option
TX + SIG
TX – SIG
RX + SIG
95 to 240V a.c. RX – SIG
or 0VC
11 to 40V d.c. max.
Version
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