a HOT-DIP GALVANNEALED STEEL SHEETS AND STRIP FOR AUTOMOBILE USES(C 071-00) General HES Office, R&D Tockigi ot HES HES 071-00 HOT-DIP GALVANNEALED STEEL SHEETS AND STRIP FOR S REVI AUTOMOBILE USES 1. SCOPE This standard specifies equally double coated hot-dip galvannealed steel sheets and strip for automobile use (hereafter referred to as steel sheets and strip). Even if special specifications are exchanged with manufacturers, contents of the specifications as well as those of this standard shall be satisfied. Remarks: The units and numerical values in this standard are specified values in accordance with the International System of Units (SI), and those in {_} are specified values based on customary units. 2, TERMINOLOGY For the terminology used in this standard, the definitions in JIS G 0202 [Glossary of terms used in iron and steel (testing)] and JIS G 0203 [Glossary 0 f terms used in iron and steel (products and quality)] , and the following, shall apply. 1-dip galvannealing: A coating formed of zinc and iron alloy throughout the layer, cdnsisted mainly of 81 phase (iron contents 8 tol3 %) Nee point: Refers to upper yield point. 2 Els Flainess: Equivalent to “fatness of steel sheet” in JS 63302 (Hot-dip zinc-coated I sr sheets and coils), JIS G 3141 (Cold-reduced carbon steel sheets and strip) and in Hi JIS G 3135 (Cold rolled high strength steel sheets with improved formability for i 3 {FS adtomobile structural uses). ie ont | ge 3, STEEL TYPE, DESIGNATION AND DRAWING INDICATION 33 << 311 Steel Type and Designation = The steel sheets and strip shall consist of total twenty-two types, including six types with hot 2 (eo tplled substrate, and sixteen types with cold rolled substrate, and the designations shall be as z ‘Sm shown in Table 1 and Table 2. e E85 Table 1 Steel type and designation (for hot rolled substrate) a nit: mm © ‘Type and designation “Applicable nominal thickness > Lo TAHD70C ie LAY || Mild steel sheet JAH270D eat eh JAHZT0E 1.4 10 6.0 ie Sey! Commercial ype JAH370W_ 7 me ALD sal JAHS00W | steel sheet RS 5 JAHA40W = ER AUTOMOTIVELTOA. | OPIN al 04 Nov. 2000 Lok 1 servo 1 es PRODUGAO nsHOT-DIP GALVANNEALED STEEL SHEETS AND STRIP FOR AUTOMOBILE USES(C 07 1-04 Table 2. Steel type and designation (for cold rolled substrate) Unit: mm Type and designation Applicable norminal thickness JAC270A_ TAC270B TAC270C 0.410 3.2 Mild steel sheet JAC270D JAC270E JAC270F JAC260G TAC340H 0.41023 Bake-hardening type steel sheet JAC340W_ Commercial type steel sheet TAC390W 0.4 103.2 TAC440W High yield ratio type steel sheet TACS9OR 0.6 102.0 TAC340P High deep-drawing type steel sheet [___ JAC390P 0.41023 JAC440P Low yield ratio type steel sheet TACS90Y 061023 Remarks: Low formability grades for mild steel sheet (grades A and B) are not available in Japan. Therefore, when grade A or B is designated, grade Cis automatically applied in Japan. 3.2. Drawing Indication Designation of steel type in Table 1 and that of hot-dip coating mass in Table 3 shall be indicated in the MATERIAL column on drawings when this standard applies. For details, refer to HES A 3055 (Drawing indication method for steel sheet materials). 4, COATING MASS 4.1 Designations of Hot-dip Coating Mass, and the Minimum and Maximum of Coating Mass on One Surface Designations of hot-dip coating mass, and the minimum and maximum of coating mass on one surface, shall be as shown in Table 3. Table 3 Hot-dip coating mass designation, and the minimum and maximum coating mass (average of three measurements on one surface) Unit: g/m? Hiot-dip coating mass | Average mass by one surface triple-spot tests designation Minimum Maximum 30/30 25725 45/5 45/45 30/30 30150, 60/60, 45/45 I 65/65 Remarks: 1. Iron contained in metallic coating shali be 8 tol3 %. 2 Ifcoating mass other than 45/45 is selected, coordination with the material research= HOT-DIP GALVANNEALED STEEL SHEETS AND STRIP FOR AUTOMOBILE USES(C 071-00) section of Honda R&D shall be required because of lack of basic performance data. 4,2 Indication of Mass of Hot-dip Coating Mass of hot-dip-coating shall be tested according to section 17.2, and indicated for each surface in such manner as given in the following. 4.2.1 Hot-dip coating of steel sheets: "Hot-dip coating mass designation for top surface” / (ot-dip coating mass designation for bottom surface” of the steel sheets for shipment (Example: 45/45) 4.2.2. Hot-dip coating of strip: "Hot-dip coating mass designation for outside surface" / “Hot-dip coating mass designation for inside surface” of coil (Example 60/60) 5, SURFACE SPECIFICATION Surface specification of steel sheets and strip shall be specified by the mean surface roughness, and their designations shall be as shown in Table 4. ‘Application surface of large sheets for exterior parts shall be the upper (outer) surface. Steel sheets and strips shall be free from detrimental defects affecting normal usage. However, for steel strip, as there is generally no chance to remove the area including defects, handling of some areas not completely normal shall be left to the agreement between the parties concerned as well as the establishment of criteria for detrimental defects. Table 4 Classification and designation of surface specification Unit: a , Surface specification Surface specification class destenation Surface roughness Dull finish sD 0.5 Tensile Yield point or proof stress (kgi/mm") strength ‘Nominal thickness e (mm) 14 ~ Tensile [ Yield point or proof stress cketinen') Bongation % 7 strength "Nominal thickness e (men) ‘Nominal thickness ¢ (ram ype and designation 3 | Ofse | O8ce | 10ce | Odce | Ofse | O8se sim | cos | 270MPa 1,00 to under 1.25 = 0.085 | + 0.085 £0105 | +0.125 (275 kgf/mm} 1.25 to under 1.60 0095 | +0.105 | +0115 | +0.125 | +0.145 Tero under200 | 20105 | sons | 20125 | 20145 | £0.65 odie under250 | £0125 | so3s | =0.145 | 20.165 | £0185 25010320 [ears [=0iss [2065 | 20185 | 20215 Remarks: Thickness shall be measured at any point not less than 25 mm from respective edges. 13HOT-DIP GALVANNEALED STEEL SHEETS AND STRIP FOR AUTOMOBILE USES(C 071-0. Table 16 Thickness tolerance B (for hot rolled substrate) Unit: mm Nominal width b] 4 © 1.00 1.200 1,800 Nominal thickness < 1,500 < 1,800 1.40 to under 1.60 0.125 0.135 0.145 = 1.60 to under 2.00 £0.145 £0.155 0.155 2.00 to under 2.50 20.155 £0.165 0.185 2.50 to under 3.15 £0,165 £0.185 0.205 3.15 to under 4.00 +0.185 +0.205 £0,225, 4.00 to under 5.00 0.205 0.225 0.245 5.00 to 6.00 0.225 20.245 0.255 Remarks: Thickness shall be measured at any point not less than 25 mm from respective edges. 14HOT-DIP GALVANNEALED STEEL SHEETS AND STRIP FOR AUTOMOBILE USES(C 071-00) Table 17. Thickness tolerance B (for cold rolled substrate) Unit: mm [Tensile strength level Nominal width b] gag | 630 | 421.60 (Specified lower limit) |Nominal thicknes= < 1,000 1.250 < 1.600, L Q4o to undergo | 00%.) 2000 | 20085 | 20050 | =0055 9.60 0 under 080 £0045 £0045, + 0.050 £0,055 +0.060 (O80 10 under 1.00 e<270Mpa Lodtounderi25 |= 0055 | 20055 | 20060 | =00s | 20070 (27.5 kgf’) 1.25 to under 1,60. 20.065 £0.065 £0,070 20.075 0.080 Tedio under200 | 20075 | 20075 | 00% | 2009 | =0095 DOr under250 | 20080 | 2008 | 2000 | 20005 | 20100 25010 320 20095 | 20005 | 20105 | 20105 | 20.15 0.40 to under 0.60 20.045 20.045 ein 0.065 £0,065 0.6010 under 0.80. £0,055 20.055 +0055, Dadrounderi00 | soos | sams 200s | 20078 | 20085 ¢>270Mpa 1,00 to under 1.25 +0075, +0.085 20.105 (27.5 kgf) 1.2510 under 1.60 zoos | 008s | 200s | =0105 | 20.15 Taw under200 | 20085 | 2005 | =0105 | =015 | 20135 2,00 to under 2.50 0.105 £0,105 20.115, 20.135 £0145 2.5010 320 zo1s | 201s | 20135 | 20145 | 20175 Remarks: Thickness shall be measured at any point not less than 25 mm from respective edges. Table 18 Thickness tolerance C (for hot rolled substrate) Unit: mm Nominal width b] 5 1 299 | 1200sb | 1500 2 Round off to signiicant Substrate unit mass kg/m’ Basic mass [kg/(mm-m )}xThickness (mm) figure of 4digits Uni mass after coating ~ [Substrate unit mass (igi) + Constant for coating [Round off to significant ko/m’|mass_ (Table 34) figure of 4 digits > we Round off to significant rea of shee int [Width (mx Length las thai = math (am) figure of 4 digits 2 2 Round off to significant sheet MAS of tsheet_—_Ag_|Unitmassaftercoaing (kg Area) Fon 3 digits [Mass for 1 sheet (kg)x Number of sheets in same baaeee |Mass of | bundle kg dimension. in bundle Round off to integer in kg [Total mass Te_[Sumofeach bundle mass linegerin ke 5 Round off to significant Unit mass g/m |Unit mass after coating (kg/m?) x Width (mmx10 | Feure of 3 igits StP Mass off strip Ke [Strp's unit mass (kg/m) x Length (m) [Round off to integerin ke [Total mass Kg |Grand total of each strip mass (ke) integer in kg Remarks: 1. Method for rounding off the figures shall be in accordance with JIS Z 8401 (Rules for rounding off of numerical values). 2. For thickness, width and length, nominal dimensions shall be used. Table 34 The constant for coating mass to be used in mass calculation ‘Nominal coating mass 0 30 | 45 | 60 ‘Constant for coating mass (one surface) | 0 | 0.035 [0.040 | 0.055 Remarks: When used for mass calculation, add the constant for coating mass (one surface) to the substrate unit mass. 14.2, Mass of Steel Strip Mass of steel strip shall, as a rule, be indicated with measured actual mass, in kilograms. In the case of calculated mass, however, the method of calculation and indication shall be in accordance with Table 33 and 34. 15. COATING ADHESION AND POWDERING The coating shall. in normal processing, not result in peeling off or extensive powdering. Evaluation standards for powdering shall conform to HES C 502 (Method of evaluating powdering properties). 16. CONTINUAL SPOT WELDABILITY Requirements for continual spot weldability shall, as @ rule, be at least 1000 spots (target 2000 spots) with any welding equipment. The details such as test methods shall be coordinated separately between the parties concemed 20HOT-DIP GALVANNEALED STEEL SHEETS AND STRIP FOR AUTOMOBILE USES(C 071-00) 17. TESTING 17.1 Chemical Composition Analysis 17.1.1 General rules for analysis and sampling methods Chemical composition of steel shall be determined by ladle analysis, and general rules for the analysis and sampling methods shall be in accordance with section 3 (Chemical composition) of JIS G 0303 (General rules for inspection of steel). 17.1.2, Methods of analysis Method of analysis shall be any one of the following. JIS G 1214 (iron and steel - Methods for determination of phosphorus content) , JIS G 1215 (iron and steel - Methods for determination of sulfur content) , IIS G 1253 (Iron and steel - Methods for spark discharge atomic emission spectrometric analysis), JIS G 1256 (Iron and steel. Methods for X-ray fluorescence analysis), JIS G 1257 (Iron and steel - Methods for stomic absorption spectrometric analysis), JIS G 1258 (Methods for inductively coupled plasma emission spectrochemical analysis of steel). 17.2, Test for Coating Mass 17.2.1 Sampling method Sampling method specified for the continuously coated sheet, or the cut lengths spit from continuously coated strip; and one sample shall be taken from every 50 tons or is fraction of product with the same dimensions, and same coating mass. 17.2.2. Preparation of test piece Preparation of test piece shall be in accordance with either the provision for triple spot test piece in section 3.2.1 (2) (Location and size of test piece) of JIS H 0401 (Methods of test for hot dip galvanized coatings) or the method given in Annex 3 of JIS G 3302 (Hot-dip zine-coated steel sheets and coils). 17.2.3. Test method Coating mass shall be measured for each surface, and the test method shall be either the amimony chloride method (indirect method) of JIS H 0401 (Methods of test for hot dip galvanized coatings) or the X-ray fluorescence spectrometry described in Annex 3 of TIS G 5302 (Hlot-dip zinc-coated steel sheets and coils). However, X-ray fluorescence spectrometry may be used directly at the manufacturing line, if agreed to between the parties concerned 17.2.4. Coating mass Coating mass shall be measured for each surface. When measuring by the antimony chloride method (indirect method) of JIS H 0401 (Methods of test for hot dip galvanized coatings), the prepared test piece shall be lacquered and dried or covered with wide tape on the opposite surface from the measured surface, to prevent a dissolution of zinc. 17.3 Mechanical Test 17.3.1 General rules for testing General rales for mechanical test shall conform to section 4 (Mechanical properties) of JIS G. 0303 (General rules for inspection of steel). Sampling method shall be Type-A, and the number of test pieces and sampling position shall be as follows. 21ane HOT-DIP GALVANNEALED STEEL SHEETS AND STRIP FOR AUTOMOBILE USES(C 071-00, 17.3.1.1 Number of test pieces One set of test pieces shall be taken from each lot consisting of products of the same manufacturing conditions, same nominal thickness, and the same coating thickness in 3 batch of molten steel. When the mass of one lot exceeds 50 tons, two sets of test pieces shall be taken. 17.3.1.2 Test piece sampling position Contes of the test piece shall be positioned at 1/4 of the width from the edge of the rolling ‘width, When the center cannot be positioned at 1/4 of the width from the edge of the rolling width, it shall be at the nearest possible position. 17.3.1.3 Test piece sampling direction ‘Test piece for tensile test, and test piece for testing for hardening by paint baking, shall be sampled in the directions as given in Table 9-2 and 10-2. 17.3.2. Test piece Test pieces shall be as follows. 17.3.2.1 Test piece for tensile test shall be the test piece No. 5 of JIS Z 2201 (Test pieces for tensile test for metallic materials). 17.3.2.2. Test piece for testing the amount of bake-hardening shall conform to Annex of JIS G 3135 (Cold rolled high strength steel sheets with improved formability for automobile structural uses). 17.3.2.3 Test piece for plastic strain ratio shall conform to HES C 501 (Method of determining the plastic strain ratio for steel sheets and strips). 17.3.2.4 Test piece for powdering evaluation shall conform to HES C 502 (Method of evaluating powdering properties). 17.3.3 Test method 17.3.3.1 Tensile test shall conform to JIS Z 2241 (Method of tensile test for metallic materials). 17.332. Testing for the amount of bake-hardening shall conform to Annex of JIS G 3135(Cold rolled high strength steel sheets with improved formability for automobile structural uses). 17.333 Plastic strain ratio test shall conform to HES C 501 (Method of determining the plastic strain ratio for steel sheets and strips). 1733.4 Powdering evaluation test shall conform to HES C 502 (Method of evaluating powdering properties). 17.3.4 Thickness used for calculation of mechanical properties ‘The thickness used for calculation of yield point or yield strength, tensile strength, and the amount of bake-hardening, shall be the actual thickness measurement of sheet after coating removal, or the actual thickness measurement of coated sheet reduced by the equivalent coating thickness of Table 13. 17.3.5 Omission of mechanical test ‘The following test may be omitted if not requested by the purchaser. 17.3.5.1 Tensile test of JAC270C 17.352 Plastic strain ratio test of JAC270D, JAC270E, JAC270F, JAC260G and JAC340H. 22oT-DIP GALVANNEALED STEEL SHEETS AND STRIP FOR AUTOMOBILE USES(C 071-00) 1x, INSPECTION 18.1 Inspection Inspections shal] be as follows. 181.1 General rules for inspection shall conform to JIS G 0303 (General rules for inspection of steel), 18.1.2 Surtace specification shall conform to section 5 of this standard. 18.1.3 Cheical composition shall conform to section 8 of this standard. 18.1.4 Coating mass shall conform to section 4 of this standard. 18.1.5. Mechanical properties shall conform to section 9 of this standard. 18.1.6 Dimensions shall conform to section 12 of this standard. 18.1.7 Shape shall conform to section 13 of this standard. 18.1.8 Mass shall conform to section 14 of this standard. 18.1.9 Pow dering properties shall conform to section 15 of this standard. 18.2, Reinspection When coatisig mass test result or part of mechanical test results do not conform to the specification, reinspection may be carried out, according to section 4.4 (Reinspection) of JIS G.0303 (General rules for inspection of steel), on the test item for which the product failed, ancl acceptance or rejection may be determined. 19, INFORMATION TO BE PROVIDED AT THE TIME OF ORDERING chasers shall provide the manufacturer with the necessary information including the following at the time of ordering. Every item of 19.2 through 19.7 shall conform to the designation indication in { ] unless otherwise specified. 19.1 Steel type and designation 19.2 Chemical composition (N] 19.3 Mechanical properties [N] 19.4 Class of dimensional tolerance (thickness, width, and sheet length) [1.1.1] 19.5 Class of fatness of sheet [1] 19.6 Desisnation of oiling type [0] 19.7 Type of surface specification [SD] 19.8 Desiznation of coating mass 19.9 Dimensions 19.10 The number of sheets or mass of strip 20. MARKING ‘Vhe steel streets and strip that passed the inspection shall be marked with the following contents for each bundle by proper means. If agreed upon between the parties concerned, however, some of the markings may be omitted. 20.1 Stee! type and designation 20.2 Chernical composition designation 20.3 Mectranical properties designation 204 Designation of dimensional tolerance (thickness, width, and sheet length) 20.8 Designation of flatness class for sheet 20.6 Designation of oiling type 20.7 Designation of surface specification type 20.8 Designation of chemical conversion treatment vyHOT-DIP GALVANNEALED STEEL SHEETS AND STRIP FOR AUTOMOBILE USES(C 071-00) 20.9 Designation of coating mass of strip 20.10 Dimensions 20.11 The number of sheets or mass of strip 20.12 Manufacturer's name or brand name. Remarks: 1. For each marking, except type designations, if it includes any specification that is different from this standard, such specification shall be indicated by letter "Z" 2. Ifnot specifying the chemical composition, the chemical composition designation shall be indicated by letter "N". If specified by Table 7 or Table 8, the respective designation shall be used for the marking. 3, When mechanical properties conform to the specifications in this standard, "N" shall be marked. 4. For steel strip, designation for length tolerance shall be marked "0" 240-129 3 HOT-DIP GALVANNEALED STEEL SHEETS AND STRIP FOR AUTOMOBILE USES(C 071-04 Marking example: High deep-drawing type steel sheet (In the example below, the dimension, number of sheets or mass, and manufacturer's name are omitted.) JACA40P CN - 2: ' ti 2 - LG - 45/45 i |_Designation of coating mass (See Table 3. | ‘Marking example: equally coated double surface) | L_Designation of type of surface specification 1 (See Table 4. Marking example: Large sheet for \ L 1 1 exterior G) 1 |_Designation of type of oiling (See Table 5. Marking 1 example: High lubrication, rust preventive oil) 1 Class designations of thickness tolerance, width tolerance, 1 Jength tolerance of sheet, and flatness 1 Axrangement order: 1 Designation of thickness tolerance class (See Table 23 1 and 24, Marking example: Tolerance B) 1 1 \ 1 \ 1 1 1 L ' 1 1 ' Il 1 1 \ - Designation of width tolerance class (See Table 25. ‘Marking example: Tolerance B) ~ Designation of length tolerance class for sheet (See Table 26. Marking example: Tolerance B) - Designation of flatness class for sheet (See Table 31. ‘Marking example: Flatness B) |_Mechanical properties designation | Gee Remark 3. Marking example: The case where ‘mechanical | properties are in accordance with the specifications in this 1 standard.) 1 1 |__ Chemical composition designation (See Table 7 and 8, and Remark 2. Marking example: The case where Low Cis specified from Table 8.) |_Type designation (See Table 1 and 2. Marking example: High deep-drawing type steel sheet JAC440P) 1 1 1 1 ' 1 1 1 ' ' I 1 1 ' ' 1 ' 1 I ' \ 1 ' 1 1 ' 1HOT-DIP GALVANNEALED STEEL SHEETS AND STRIP FOR AUTOMOBILE USES(C 071-00) 21. REPORT If required by the purchaser at the time of ordering, manufacturer shall provide a report according to section 8 (Report) of JIS G 0303 (General rules for inspection of steel). Applicable Standard ; HES A 3 ‘Drawing indication method for steel sheet materials HES C 501-99 Method of determining the plastic strain ratio for steel sheets and strips HES C 502-99 Method of evaluating powdering properties TIS G 0202:87 Glossary of terms used in iron and steel (Testing) JIS G.0203:84 Glossary of terms used in iron and stee] (Products and quality) TIS G0303:72 General Rules for inspection of steel JIS G 1214:98 Iron and steel - Methods for determination of phosphorus content JIS G 1215:94 Iron and steel - Methods for determination of sulfur content TIS G 1253:95 Iron and steel - Methods for spark discharge atomic emission spectrometric analysis, JIS G 1256:97 Iron and steel - Methods for X-ray fluorescence analysis TIS G 1257:94 Iron and steel - Methods for atomic absorption spectrometric analysis HIS G 1258:99 Methods for inductively coupled plasma emission spectrochemical analysis of steel JIS G3135:86 Cold rolled high strength steel sheets with improved formability for automobile structural uses JIS G3141:96 Cold-reduced carbon steel sheets and strip JIS G 3302:98 Hot-dip zinc-coated steel sheets and coils TIS H0401:83 Method of test for hot dip galvanized coatings TIS Z2201:98 Test pieces for tensile test for metallic materials JIS Z2241:98 Method of tensile test for metallic materials JIS Z8401:61 Rules for rounding off of numerical values Reference Standard JFS A 3011:1998 Hot-dip galvannealed steel sheets and strip for automobile uses [Reference Standard [Applicable Standard 26HOT-DIP GALVANNEALED STEEL SHEETS AND STRIP FOR AUTOMOBILE USES(C 071-0 Revision Record [¥ear| Rec | tesue [NewsNo] Prep | Conf | Appel Remarks os [EST [98/07/06 [98020 [Naya [Shimada [Honda foo |Correct|99/08/18 99011 [Tomonaga [Naya Tomino [Correction of error lon [00 [REVI [00/05/30 [00009 [Okada [Fone lHonda [Addition of tems & change f specified values [ 1 i 1 1 T I T i i T T T T 1 1 [ 1 T 1 T T Jj i L i T T 1 | T T T 1 | T T T 1 _| == _—- i i 1 | { i 1 T T T T | 1 T T T T | CT T T T | I I 1 [ T T T T I 1 [ T T tT i] 1 i [ i T T T T L i T i | T 1 al Tt | t T T T T T [ T T T T T 1 I 1 T T T 1 T | t i 1 | T T T | I T T T | i t T f T T i T I J I t T T T | | i [ T 1 T T | I | | i [ I I i r I T J