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TES1000

This engineering specification outlines the requirements for applying a calcium modified zinc phosphate pre-treatment, also known as a light phosphate, to metal substrates. The pre-treatment facilitates rubber to metal adhesion, assembly, or corrosion resistance. It specifies that the substrate must first be cleaned through a double caustic wash and acid pickle. The pre-treatment process then applies a zinc phosphate coating between 200-400 mg/ft2 to ensure complete and uniform coverage. Verification requirements include checking the coating weight periodically and comparing lab samples to production parts to ensure specifications are met.

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108 views1 page

TES1000

This engineering specification outlines the requirements for applying a calcium modified zinc phosphate pre-treatment, also known as a light phosphate, to metal substrates. The pre-treatment facilitates rubber to metal adhesion, assembly, or corrosion resistance. It specifies that the substrate must first be cleaned through a double caustic wash and acid pickle. The pre-treatment process then applies a zinc phosphate coating between 200-400 mg/ft2 to ensure complete and uniform coverage. Verification requirements include checking the coating weight periodically and comparing lab samples to production parts to ensure specifications are met.

Uploaded by

Engenharia APedro
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ENGINEERING SPECIFICATION

PRE-TREATMENT

Title: METAL PRE-TREATMENT TES Number: 1000 TES Rev. Level: B


CALCIUM MODIFIED ZINC PHOSPHATE
(LIGHT PHOSPHATE)
Purpose: Reason for Revision:
Specification for the pre-treatment of metal to ECR 773
facilitate rubber to metal adhesion, assembly or
enhance corrosion resistance.
Prepared by: Roger Cassell Approved by:

Date: July 9, 2002

Application Area
COMPLETE AND UNIFORM COVERAGE.
Substrate Preparation:
CLEANING
PRE-TREATMENT TYPE,
SPECIFICATION
MECHANICAL CHEMICAL
The cleaning process is a Zinc phosphate with coating
double caustic wash and acid weight with the following
pickle before phosphate pre- specification:
treatment or an approved 300 mg/ft2± 100 mg/ft2
alternate process. The process (200 - 400 mg/ft2)
time must be such that uniform (min 2g/m2)
phosphate coating and the
coating weight is achieved.

Verification requirements:
1. ZINC PHOSPHATE wt./area, Q-Panel or Per ASTM B767 Once Per Shift or Titrate Once Per
Shift.
2. Required Documentation: where applicable
3. Q-PANEL vs. PART ZINC PHOSPHATE wt/area COMPARISON FOR PPAP SUBMISSION
AND SEMI-ANNUAL VALIDATION.
4. CERTIFICATION FOR wt/area OF ZINC PHOSPHATE PER LOT UPON REQUEST.
5. ANNUAL AUDITS USING SEM MICROGRAPHS MAY BE REQUESTED TO COMPARE
CRYSTAL MORPHOLOGY OF PPAP SUBMISSION SAMPLES.

Revision: A
Date: April 26, 2001

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