Industrial Training Report

Industrial Training Report

Name: Abu Bakar

Student Roll No: BSMF-1809

Industrial Training Course: Industrial Training Internship

Training Period: 25 October 2021 to 29 Sep 2022

Training Organization: NIMIR RESINS Ltd.

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 Industrial Training Report

Abstract

In the name of Allah, the most beneficient and the most merciful, All praises to Allah who
is Lord of the whole universe and peace be upon to his messenger. First I want to
acknowledge of all for the blessing me with the patience of my mind to complete my
Industrial Internship report with the help of my seniors with great pleasure.

After this I will be very thankful to my Industrial training internship supervisor Hafiz
Sajjad. He is very kind and helpfull for me in my training session. He tells me about the
heating source STEAMER which are using as a boiler in plant for production at NIMIR
RESINS LTD. He gives me feedback about this source and tell me about his working,
steam level, water level indications and tells about the feed pump that all are using in
steamer for the purpose of heating source in production. NIMIR RESINS LTD is the most
featured company in a private sector and is a well named company for the productions of
coating resins, optical brightener and textile auxiliaries for textile industry.

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 Industrial Training Report
Table of Contents

Chapters Subject Page No

Chapter 01 Backgrounds of Training Organization
1.1 Introduction 04
1.2 Vission 04
1.3 Mission 04
1.4 Organogram 05
1.5 Title & Position of supervisor incharge 05

Chapter 02 Schedule of Training & Duties, as Trainee

2.1 Description 06
2.2 Chronological Order 07,8,9

Chapter 03 Working Experiences

3.1 Projects carried out 10
3.2 Hands on skills acquired 10
3.3 Problems encountered 10
3.4 Problems solving process 11
3.5 Supervisory Works 11
3.6 Improvement of system 11
3.7 Quality management of products in system 12
3.8 Safety at work 12

Chapter 04 Conclusions
4.1 Conclusion 13
4.2 References 13
4.3 Appendix 13

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 Industrial Training Report

Chapter 1: Profile of the Training Organization

1.1. Introduction
NIMIR RESINS LTD is located at 14.5 km lahore sheikhupura road in Lahore Pakistan.
NIMIR RESINS LTD is a well known private sector industry. His products demands are
very well in all paint industries at higher level. He gave good facilities to all company
employes according to his sales.

1.2. Vision
To deliver unparalleled value to stakeholders and continually striving to exceed
customer expectations by innovative industrial chemical solutions with special
emphasis on workforce, health, safety environment and contribution to the
national economic development.

1.3. Mission
To deliver excellent to stakeholders to exceed customer expectations by developing
the excellent quality products of NIMIR RESINS LTD. The management and all the
stakeholders of the company have contributed to this success in a highly competitive
and difficult business environment. Everyone involved can be rightly proud of his
performance.

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 Industrial Training Report

ENGINEERING & PLANNING DEPARTMENTS

NIMIR RESINS LTD

1.4. Organogram

DIRECTOR
Umar Iqbal

Sales Manager
CEO : Umar Iqbal
Tariq Jabbar

Factory Lab & Development R & D Manager

QC Manager
Manager Manager M Tayyab
M Sajjad
Rizwan Sadiq Dr Fouzia

GM : Nouman Asad E & I Head

Hafiz Sajjad

AM : Ahsan Mehmood

1.5. Title and Position of the Supervisor in charge

Hafiz Sajjad is the Incharge of the Plant instrument department at NIMIR RESINS LTD. He is
responsible for overseeing of the project from start up to end. They may individually manage
every project in company with other Production Managers depending on the scale of the project
and its complexities. They are also responsible for planning and overseeing the project progress.
His working command is very good in Production department, every problem can be easily sort
out in boiler, instrument while working. He has a good ability to perform his duty very well and
very kind to all colleagues. In my internship training Sir Sajjad identify me each and every thing
very clearly and in my training session plant troubleshooting is done properly to cover the all
ups and down problems solutions.

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 Industrial Training Report

Chapter 2: Schedule of Duties Performed as Trainee

2.1. Description

I performed my duty on October 2021 to November 2022 as a trainee internship program at

NIMIR RESINS LTD LAHORE. My job description is first working on Steamer used as a
boiler for providing the heating source in plant for production. And I learn many things how
to operate Steamer boiler for providing heat and also learn about its water level, steam level
and working of its feed pump. I also learn about batch production plant overall. My job
timing is start from Monday to Friday 07 am to 15 pm in a round week.

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 Industrial Training Report

2.2. Chronological Order

SR# Weeks Types of Duties Duration

(per Hour)

1 Week 1  Line Tracing of Production Plant 40 hours

 Valves Checking

2 Week 2  Learning about layout of Production Unit 40 hours

 Watch and learn about heating sources
 Check Furnance heating system, its temp
and pressure gauges

3 Week 3  Perform training at cooling system at 40 hours

production unit.
 Learn about water source using in
production system
 Cooling sources Absorption Chiller &
cooling towers etc

4 Week 4  Check Instruments using in Production 40 hours

system
 Weighting scales & load cells etc

5 Week 5  Check RO how to work and maintain its 40 hours

water level
 Working on RO pressure bar guages sand
filter pressure guages
 About RO feed pump

6 Week 6  Learn about hot water pump 40 hours

 Hot water pump circulation
 How to provide heat in system
7 Week 7  Chiller Condenser working 40 hours
 Chiller feed pump

8 Week 8  Cooling towers pumps 40 hours

 Cooling towers fan working

9 Week 9  Compressor pump working 40 hours

 Operating of compressor pump

10 Week 10  Plant loading pump learning 40 hours

 How to operate the loading pump

11 Week 11  Furnace types 40 hours

 Furnance Heating source

12 Week 12  Furnance In & out line tracing 40 hours

 Furnance In & out temperature

13 Week 13  Furnance pump working 40 hours

 Perging of furnance pump & its
maintenance

14 Week 14  Main Steamer heating source 40 hours

 Working Principals of Steamer

15 Week 15  Using of natural gas for fuel sources 40 hours

 Steamer In & out pressure guages checking

16 Week 16  Check steam pressure in gauges throughout 40 hours

process
 Check feed pump working

17 Week 17  Working at hydro thermic system of 40 hours

steamer

18 Week 18  Check steam pressure valves properly 40 hours

 Working at steamer functions

19 Week 19  Working at steamer properly 40 hours

20 Week 20  Check valves pressure while steam transfer 40 hours

 21 Week 21  About production system theory 40 hours

22 Week 22  About steamer membrane 40 hours

 Material selection

23 Week 23  Manufacturing process 40 hours

 Steamer designing

24 Week 24  Burner selection of steamer working 40 hours

25 Week 25  Gas pas ratio in steamer 40 hours

 Air & gas circuit

26 Week 26  Fuel supply in steamer training 40 hours

 Blow down valves checking

27 Week 27  Fluidized bed combuster principal 40 hours

28 Week 28  Safety valves checking 40 hours

 Safety valves operating

29 Week 29  Steam flow checking in lines 40 hours

 Steam temperature maintaining

30 Week 30  Steamer vent valves checking 40 hours

 Steam waste controlling

31 Week 31  Working of steam re use in system 40 hours

 Steam Trap valves checking

32 Week 32  Maintain proper working report 40 hours

 Remind all working of production unit

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 Industrial Training Report

Chapter 3: Working Experience

3.1. Project Carried out

This Project is carried out on date 30.09.2022.

3.2. Hands on Skill Acquired

 Strong reading & calculations skills

 Increase physical strength & endurance
 Strong communication skills
 Experience with technology
 Excellent hand-eye coordination
 Willing to perform good hand work
 Willingness to learning

3.3. Problems Encountered

 On unit site working problems
 Unit electricity breakdown while working
 Equipment breakdowns
 Safety risks because of hazards
 In rain electricity shock hazard
 Slipping risks
 Skilled labor shortage
 Small profit margin
 Poor cash flow
 High cost insurance
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Industrial Training Report

3.4. Problems solving Process

In my training session at NIMIR RESINS LTD we do work together
with our senior colleagues & while working we can face many
problems and difficulties in our working project. First of all in this
company a big problem we have to face is electricity breakdown at
any time because batch plant system is carried out in this company &
process is not auto all system is manual and when light shutdown all
system is off generator supply is on manually and light supply did not
convert automatically. We have to solve this problem to convert
manual system to auto then we have reduce the products big loss with
the help to submit this application at higher level of company.

3.5. Supervisory Works

In our supervisory work at NRL we have done a good communication with the senior
supervisors. Because these supervisor are responsible to set the proper check and balance of
production products & all products material check and hold. In our training session we are
able to understand the proper material check & the all products of production unit properly.

3.6. Improvement of System

In my training session the big deficiency in company we have to face is that all is system is
manually working & manual process electricity breakdown is cause at any time in the company.
In manual process the products effect badly because of electricity breakdown. First of all we
have to able to remove this deficiency in the system & to convert the light supply system into
auto changing & no breakdown will cause after this deficiency.
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Industrial Training Report

3.7. Quality Management of Products in System

A quality management system is a collection of business processes focused on consistently

meeting customer requirements and enhancing their satisfaction. It is aligned with an
organization's purpose and strategic direction. We perform a good way of working quality
products in our company then all customers are impressed and satisfy with this work. When
customer is satisfied completely then demand of products imcrease with the quality
assurance. We are able to done a good work to check the products material properly before
products loading batches then check proper instruments calibration and working then done
ok to perform the proper process. This may decrease your working materials costs input and
give output extra to the customers and increase the company sales.

3.8. Safety at Work

To ensure that no employee will work on unguarded machine e.g. If you are doing welding
works, you should use goggles to protect your eyes. If you are working in a warehouse, you
should wear hard hats and your eyes should be protected. Use of proper hand gloves while
do products filling .While doing work at plant area you should wear proper safety helmet to
protect your head. In rainy days slipping hazard is cause and then use of proper handrails
done in plant areas. Electricity hazard must be occurred in rainy days so be careful at these
areas of hazards. Proper safety first is very important for your safe lives & safe working.
The Superior University Lahore. 12
Industrial Training Report

Chapter 4: Conclusion

4.1. Conclusion
NIMIR RESINS LTD of the textile & paint industry has face many unique problems and
challenges, such as integration of many products from different countries & these problems
has become the greater in severity and extent in the recent years, so in this conclusion we
focus on lessons drawn from highlight factors that influence the project delivery. We
increase many of the project deliveries with many other industries and also with outside
foreign water base projects with the help to set out following sections.

 By supervision
 Proper innovation
 Proper training
 Good communication skills
 Proper equipment
 Awareness
 Transparency

4.2. References

ICI paint in Lahore is the main approved project & customer of the NIMIR RESINS LTD. And
this group sales demand increase day by day by providing a good quality of products to all
customers. And the reference is nimir.com.pk

4.3. Appendix
Company attachment
Trainer attachment
Colleagues attachment
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Industrial Training Report

STEAMER CIRCUIT DIAGRAM AT PRODUCTION UNIT

Phase 1/3:
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Industrial Training Report

Phase 2/3:
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Industrial Training Report

Phase 3/3:
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Industrial Training Report

INDUSTRIAL TRAINING LOG BOOK

Training Information

Personal Details

Student Name: Abu Bakar

Student Roll #: BSMF 1809
Address: Khewra Distt Jhelum, Punjab
Email: [email protected]
Course of Study: BSc Mechanical Engineering Technology
Year/Semester of Study: 2022
Training Start Date: 25 October 2021
Training End Date: 29 September 2022

Training Organization

Name: NIMIR RESINS LTD.

Address: 14.5 Km Lahore Sheikhupura Road Lahore Pakistan.
Contact Person: Hafiz Sajjad
Contact Number: 0300-9781504

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 Industrial Training Report
Daily Training Log
Training Week: 1st week

Date Time Entry

25-10-2021 07:00 AM to 15:00  To analyze the layout of production
PM unit

26-10-2021 07:00 AM to 15:00  Study about the production system

PM

27-10-2021 07:00 AM to 15:00  Analysis of all products

PM  Products cost & sales

28-10-2021 07:00 AM to 15:00

 To seek the knowledge about company
PM sales

29-10-2021 07:00 AM to 15:00

 Working & learning of all production
PM
units
 To identify the cost of all production

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

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 Industrial Training Report

Daily Training Log

Training Week: 2nd week

Date Time Entry

01-11-2021 07:00 AM to 15:00  Learning about heating sources
PM  Working at furnance heating system

02-11-2021 07:00 AM to 15:00  To check the proper maintenance of

PM heating system at in & out points

03-11-2021 07:00 AM to 15:00

 Discuss about the heating cost values
PM such as gas & diesel used in heating
system
04-11-2021 07:00 AM to 15:00
 Furnance pump working how to
PM provide heat with circulation

05-11-2021 07:00 AM to 15:00  Check supply of heat used in the

system
PM

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

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 Industrial Training Report

Daily Training Log

Training Week: 3rd week

Date Time Entry

08-11-2021 07:00 AM to 15:00  Visit the company workshop
PM  Proper check the maintenance things
used in production plants

09-11-2021 07:00 AM to 15:00  Check instruments at workshop

PM  Identify the cost limits of instruments

10-11-2021 07:00 AM to 15:00

 Main store visit to check the safety
PM PPES
 Check safety PPES quality
11-11-2021 07:00 AM to 15:00
 Discuss the average cost of safety
PM things

12-11-2021 07:00 AM to 15:00  Visit warehouse to check the quality of

the bulk materials
PM

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

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 Industrial Training Report

Daily Training Log

Training Week: 4th week

Date Time Entry

15-11-2021 07:00 AM to 15:00  Visit the QC lab to check the proper
PM testing
 Discuss about the quality of QC
sources
16-11-2021 07:00 AM to 15:00  To analyze the data for quality
PM assurance purposes

17-11-2021 07:00 AM to 15:00

 Learn about the proper check &
PM balance of quality products

18-11-2021 07:00 AM to 15:00

 Maintain the record of the products
PM

19-11-2021 07:00 AM to 15:00

 Discuss the sales of products with the
PM sales department supervisor

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

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 Industrial Training Report

Daily Training Log

Training Week: 5th week

Date Time Entry

22-11-2021 07:00 AM to 15:00  Discuss the vision of company its sales
PM & demands

23-11-2021 07:00 AM to 15:00  Learn the production products of paints

PM & resins
 Looking previous records of products
demands & sales
24-11-2021 07:00 AM to 15:00
 To identify how to make these products
PM  How to maintain proper system
working with a proper flow
25-11-2021 07:00 AM to 15:00
 Discuss about the process orders
PM

26-11-2021 07:00 AM to 15:00

 Overseeing the knowledge of products
PM
costs & procedures

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

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 Industrial Training Report

Daily Training Log

Training Week: 6th week

Date Time Entry

29-11-2021 07:00 AM to 15:00  Learn about the working of STEAMER
PM used as a heating source in production

30-11-2021 07:00 AM to 15:00  Discuss about the knowledge of heating

PM source how to provide heat in system
 To check the proper safety valves first

01-12-2021 07:00 AM to 15:00

 Training at startup of steamer &
PM shutdown

02-12-2021 07:00 AM to 15:00

 Maintain the steam trap valves & store
PM the loss of steam for re use in system

03-12-2021 07:00 AM to 15:00

 Learning the water level gauges & feed
PM pump working of steamer

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

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 Industrial Training Report

Daily Training Log

Training Week: 7th week

Date Time Entry

06-12-2021 07:00 AM to 15:00  To check the steam pressure & flow
PM  Handle safety when hammering cause
at high temperature.

07-12-2021 07:00 AM to 15:00  Check blow down valves properly & its
PM leakage

08-12-2021 07:00 AM to 15:00

 Set up the proper point of temperature
PM controlling in system
 Learn about the operating source
09-12-2021 07:00 AM to 15:00
 Discuss about the back flow of steam
PM for re use

10-12-2021 07:00 AM to 15:00

 Maintain the proper safety while
PM
operating to check the inlet & outlet
valves

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

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 Industrial Training Report

Daily Training Log

Training Week: 8th week

Date Time Entry

13-12-2021 07:00 AM to 15:00  Learn about hot water pump
PM  Working of hot water pump & its
circulation
14-12-2021 07:00 AM to 15:00  How to provide heat in system
PM

15-12-2021 07:00 AM to 15:00  Maintain the proper maintenance of

PM pump

16-12-2021 07:00 AM to 15:00  Discuss the pumps safety & its working
PM

17-12-2021 07:00 AM to 15:00  Learn about the proper heat circulation

PM & flow

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

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 Industrial Training Report

Daily Training Log

Training Week: 9th week

Date Time Entry

20-12-2021 07:00 AM to 15:00  Check out the cooling system properly
PM  Working of cooling system

21-12-2021 07:00 AM to 15:00  Discuss cooling towers types & flow of

PM water in system

22-12-2021 07:00 AM to 15:00

 Cooling towers fans types & its
PM circulation and working

23-12-2021 07:00 AM to 15:00

 Check the breakers of cooling towers
PM  Learn about system cooling sources

24-12-2021 07:00 AM to 15:00

 Check the proper layout of cooling
PM
towers to identify its working

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

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 Industrial Training Report

Daily Training Log

Training Week: 10th week

Date Time Entry

27-12-2021 07:00 AM to 15:00  Check the plant loading pumps
PM  Its working and maintenance

28-12-2021 07:00 AM to 15:00  Chiller operating check

PM  Learn about the chiller feed pump
working

29-12-2021 07:00 AM to 15:00

 Chiller inlet & outlet pressure check
PM
 Chiller temperature alarms checking
30-12-2021 07:00 AM to 15:00
 To identify the compressors pumps
PM
working

31-12-2021 07:00 AM to 15:00

 Check the air pressure & flow of
PM
compressor pumps

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

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 Industrial Training Report

Daily Training Log

Training Week: 11th week

Date Time Entry

02-01-2022 07:00 AM to 15:00  Furnace heating system
PM  Check in & out valves & its temp and
gas pressure gauges
03-01-2022 07:00 AM to 15:00  Perging of pumps & its safety
PM

04-01-2022 07:00 AM to 15:00  Check heating flow throughout the

PM system
 Check safety valves & its working
05-01-2022 07:00 AM to 15:00
 Steamer feed pump working
PM
 Check its temperature gauges

06-01-2022 07:00 AM to 15:00

 Maintain proper flowcharts
PM

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

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 Industrial Training Report

Daily Training Log

Training Week: 12th week

Date Time Entry

16-01-2022 07:00 AM to 15:00  Maintain proper report use of natural
PM gas and fuel

17-01-2022 07:00 AM to 15:00  Understand with the hydrothermic

PM system of steamer
 Understood about pressure guages
18-01-2022 07:00 AM to 15:00  Steamer water level indications
PM working

19-01-2022 07:00 AM to 15:00  Individually perform the manufacturing

PM process training

20-01-2021 07:00 AM to 15:00  Study about steamer designing

PM
 Material selection

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

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 Industrial Training Report

Daily Training Log

Training Week: 13th week

Date Time Entry

30-01-2022 07:00 AM to 15:00  Burner selection of steamer source
PM  Training to check the gas pas ratio in
steamer

31-01-2022 07:00 AM to 15:00  Checking of air & gas circuits and its
PM types

01-02-2022 07:00 AM to 15:00

 Maintain proper report of fuel supply in
PM steamer

02-02-2022 07:00 AM to 15:00

 Working of blow down valves
PM

03-02-2022 07:00 AM to 15:00

 Fluidized bed working in boiler sources
PM

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

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 Industrial Training Report

Daily Training Log

Training Week: 14th week

Date Time Entry

13-02-2022 07:00 AM to 15:00  Steam flow checking in lines
PM  Enlist steam waste controlling sources

14-02-2022 07:00 AM to 15:00  Steam temperature maintaining

PM guidelines

15-02-2022 07:00 AM to 15:00  Check back flow of steam when give

PM to system

16-02-2022 07:00 AM to 15:00

PM  Steam trap valves checking

17-02-2022 07:00 AM to 15:00

PM  Discuss about batch production system

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

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 Industrial Training Report

Daily Training Log

Training Week: 15th week

Date Time Entry

20-02-2022 07:00 AM to 15:00  Visit at process site plant area
PM  Make a proper report of safety at plant
site

21-02-2022 07:00 AM to 15:00  To identify the process material

PM checking

22-02-2022 07:00 AM to 15:00

 Enlist the products of textiles
PM  Check products raw materials use in
process plant
23-02-2022 07:00 AM to 15:00
 Material selection & cost report
PM

24-02-2022 07:00 AM to 15:00

 Safety risk & issues discussion with
PM
seniors

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

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 Industrial Training Report

Daily Training Log

Training Week: 16th week

Date Time Entry

27-02-2022 07:00 AM to 15:00  Main proper safety duties while doing
PM job
 Guideline to maintain proper safety to
avoid the hazards
28-02-2022 07:00 AM to 15:00  Check the load cells of process plant
PM

01-03-2022 07:00 AM to 15:00

 Maintain the proper report of
PM instruments

02-03-2022 07:00 AM to 15:00

 Maintain the individual understanding
PM with colleagues at process plant
 Discuss about the textile products
03-03-2022 07:00 AM to 15:00
 Maintain a proper report of weekly
PM
doing work

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

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 Industrial Training Report

Daily Training Log

Training Week: 17th week

Date Time Entry

13-03-2022 07:00 AM to 15:00  Identify the problems of process plant
PM  Discuss about the batches products

14-03-2022 07:00 AM to 15:00  Check the production system system

PM working
 Visit the main process unit of water
base
15-03-2022 07:00 AM to 15:00
 Understand the system of polymer
PM plant

16-03-2022 07:00 AM to 15:00

 Discuss about the resins products
PM  Check the white resins material cost

17-03-2022 07:00 AM to 15:00

 Maintain a report of resins products
PM
cost

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

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 Industrial Training Report

Daily Training Log

Training Week: 18th week

Date Time Entry

27-03-2022 07:00 AM to 15:00  Discuss the project of water base
PM products
 Maintain a report of these products
28-03-2022 07:00 AM to 15:00  Check process plant heating & cooling
PM system

29-03-2022 07:00 AM to 15:00  Visit at main cooling towers to check

PM efficiency

30-03-2022 07:00 AM to 15:00  Understand the cooling source in

PM production system

31-03-2022 07:00 AM to 15:00  Maintain heating & cooling system

PM report

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

The Superior University Lahore. 35

 Industrial Training Report

Daily Training Log

Training Week: 19th week

Date Time Entry

03-04-2022 07:00 AM to 15:00  Working at cooling system source
PM  Absorption chiller working report

04-04-2022 07:00 AM to 15:00  Well performed the safety of cooling

PM system

05-04-2022 07:00 AM to 15:00

 Analysis of chiller & cooling towers to
PM perform working

06-04-2022 07:00 AM to 15:00

 Check chiller alarms & its tank level
PM

07-04-2022 07:00 AM to 15:00

 Working of auto safety valve while
PM
shut down of light source

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

The Superior University Lahore. 36

 Industrial Training Report

Daily Training Log

Training Week: 20th week

Date Time Entry

17-04-2022 07:00 AM to 15:00  Hot water pump checking
PM  Hot water steam out flow check

18-04-2022 07:00 AM to 15:00

 Make sure the circulation of heat flow
PM continues to system

19-04-2022 07:00 AM to 15:00

 To perform the duty at main electric
PM source
 Make a report of shut down system loss
20-04-2022 07:00 AM to 15:00
 Batch products loss report while loss is
PM
out of range

21-04-2022 07:00 AM to 15:00  Proper working to recover the products

PM loss with less cost

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

The Superior University Lahore. 37

 Industrial Training Report

Daily Training Log

Training Week: 21th week

Date Time Entry

01-05-2022 07:00 AM to 15:00  Visit the instrument department
PM  Make a report on instrumentation
technology

02-05-2022 07:00 AM to 15:00  Working of instruments with proper

PM safety

03-05-2022 07:00 AM to 15:00

 Maintain a record of damage
PM instruments & not possible for repair

04-05-2022 07:00 AM to 15:00

 Check instruments technology in
PM workshop

05-05-2022 07:00 AM to 15:00

 Sure with instrument incharge for
PM compiling of data recovery

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

The Superior University Lahore. 38

 Industrial Training Report

Daily Training Log

Training Week: 22th week

Date Time Entry

22-05-2022 07:00 AM to 15:00  Production system compressor
PM checking
 Visit the plant site with seniors to
perform training at compressors
23-05-2022 07:00 AM to 15:00  Start up compressors working at sites
PM check proper maintenance

24-05-2022 07:00 AM to 15:00

 Make sure the gas pressure check at
PM inlet & outlet valves

25-05-2022 07:00 AM to 15:00

 Coordinate with seniors to check the
PM proper safety working at compressors

26-05-2022 07:00 AM to 15:00

 Vent valves check if pressure is out of
PM control how to manage in system

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

The Superior University Lahore. 39

 Industrial Training Report

Daily Training Log

Training Week: 23rd week

Date Time Entry

29-05-2022 07:00 AM to 15:00  To analyze data of batch plant &
PM compare its monthly progress
 Maintain proper check & balance of
data
30-05-2022 07:00 AM to 15:00  Justify with seniors to perform training
PM in production unit
 Make a report of daily work of
production
31-05-2022 07:00 AM to 15:00
 Individually check out the routine
PM progress of batch projects

01-06-2022 07:00 AM to 15:00

 Discuss about the sales of batches in
PM system

02-06-2022 07:00 AM to 15:00

 Dually filled & maintain data progress
PM
of quality products

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

The Superior University Lahore. 40

 Industrial Training Report

Daily Training Log

Training Week: 24th week

Date Time Entry

12-06-2022 07:00 AM to 15:00  Perform training at Steamer used as a
PM boiler in production unit
 Check its proper safety while startup

13-06-2022 07:00 AM to 15:00  Maintain a report of problems caused

PM in boiler

14-06-2022 07:00 AM to 15:00

 Meetup with seniors to develop proper
PM maintenance of boiler
 Deposits on the valves which may
cause over heating & corrosion
15-06-2022 07:00 AM to 15:00
 Reduced the product quality which
PM affects the heat transfer rates

16-06-2022 07:00 AM to 15:00

 To viewed the higher steam
PM
consumption for the same power output

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

The Superior University Lahore. 41

 Industrial Training Report

Daily Training Log

Training Week: 25th week

Date Time Entry

26-06-2022 07:00 AM to 15:00  Boiler priming workout with
PM colleagues
 Check system heating source

27-06-2022 07:00 AM to 15:00  Maintain low level of salts in water

PM
 Suspended solids in boiling water
check
28-06-2022 07:00 AM to 15:00
 High alkalinity check
PM

29-06-2022 07:00 AM to 15:00

 Perform training at optimum use of
PM boiler water treatment

30-06-2022 07:00 AM to 15:00

 Maintain inspection report of waste
PM
water in boiler feeding

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

The Superior University Lahore. 42

 Industrial Training Report

Daily Training Log

Training Week: 26th week

Date Time Entry

03-07-2022 07:00 AM to 15:00  Discuss mechanical causes in boiler
PM working
 Over view of high cost after this cause

04-07-2022 07:00 AM to 15:00  Think about improper use of boiler

PM shell
 Check if water level is to high

05-07-2022 07:00 AM to 15:00

 View at its incorrect firing rate
PM

06-07-2022 07:00 AM to 15:00

 Boiler operating at as steam pressure
PM below the design pressure cause

07-07-2022 07:00 AM to 15:00

 Make a report after training & discuss
PM
to remove all these mechanical faults to
maintain low cost

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

The Superior University Lahore. 43

 Industrial Training Report

Daily Training Log

Training Week: 27th week

Date Time Entry

24-07-2022 07:00 AM to 15:00  Steamer boiler carry over check
PM  Discuss to maintain average working in
sequence

25-07-2022 07:00 AM to 15:00  Ensure proper feed water treatment

PM  Main steam valves should be open
gradually

26-07-2022 07:00 AM to 15:00

 Maintain lower water levels
PM  Make a report of daily working

27-07-2022 07:00 AM to 15:00

 Check the leakage of any foreign
PM material into the boiler feed water
system should be avoided
28-07-2022 07:00 AM to 15:00
 Maintain alignment of guage glasses
PM
should be properly done

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

The Superior University Lahore. 44

 Industrial Training Report

Daily Training Log

Training Week: 28th week

Date Time Entry

07-08-2022 07:00 AM to 15:00  Discuss boiler foaming cause with
PM colleagues
 How to remove foaming insides of
lines
08-08-2022 07:00 AM to 15:00  Maintain the report of all major issues
PM caused in boiler

09-08-2022 07:00 AM to 15:00

 Deal with seniors to set the proper
PM working and maintenance of boiler

10-08-2022 07:00 AM to 15:00

 Filled the reports of all the causes
PM

11-08-2022 07:00 AM to 15:00

 Material check with proper routine
PM

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

The Superior University Lahore. 45

 Industrial Training Report

Daily Training Log

Training Week: 29th week

Date Time Entry

21-08-2022 07:00 AM to 15:00  Overseeing the knowledge of boiler
PM causes
 Perform duties in proper running feed

22-08-2022 07:00 AM to 15:00  Discuss the boiler main problems

PM caused in system

23-08-2022 07:00 AM to 15:00

 Maintain proper carry over of boiler
PM  Proper done de scaling after scaling
cause issue
24-08-2022 07:00 AM to 15:00
 Make a report at boiler priming
PM material

25-08-2022 07:00 AM to 15:00

 Check the boiler feed water supply
PM
main and make sure all ok

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

The Superior University Lahore. 46

 Industrial Training Report

Daily Training Log

Training Week: 30th week

Date Time Entry

04-09-2022 07:00 AM to 15:00  Over view a proper judgement of actual
PM height of water column
 Making maintenance procedure quite
troublesome
05-09-2022 07:00 AM to 15:00  To carry-over poses a serious problem
PM to the parts such as its turbine blades,
steam traps & valves bodies

06-09-2022 07:00 AM to 15:00

 Visit with colleagues & check
PM corrosion cause

07-09-2022 07:00 AM to 15:00

 Make a report of corrosion cause to
PM clear it the proper heating problem
solved
08-09-2022 07:00 AM to 15:00
 Maintain all working report at daily
PM routine & all points will be highlighted

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

The Superior University Lahore. 47

 Industrial Training Report

Daily Training Log

Training Week: 31st week

Date Time Entry

11-09-2021 07:00 AM to 15:00  Visit and check boiler scale on water
PM side

12-09-2022 07:00 AM to 15:00  Record and make report of scale side

PM caused in boiler

13-09-2022 07:00 AM to 15:00  Justify the issue of scale 1/50, thick

PM approximately

14-09-2022 07:00 AM to 15:00

 Make a report of fuel requirements
PM
used in boiler

15-09-2022 07:00 AM to 15:00

PM  Discuss the demand of overall system
gas for production system

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ __________________

The Superior University Lahore. 48

 Industrial Training Report

Daily Training Log

Training Week: 32th week

Date Time Entry

25-09-2022 07:00 AM to 15:00  Maintain working progress of overall
PM working experience of training

26-09-2022 07:00 AM to 15:00  To visit all departments & meet up with

PM all seniors colleagues & collect the all
data
27-09-2022 07:00 AM to 15:00  To ensure the all working report of
PM training with instrument & production
manager
28-09-2022 07:00 AM to 15:00  Discuss the all final problems while
PM training session & sort out it with good
efficiency
29-09-2022 07:00 AM to 15:00  To signed at the report with
PM instrumentation department head & say
very thankful to all colleagues for
coordination with great pleasure.

Note: Please include attachment whenever necessary

Declaration

I hereby declare that all information provided above is true.

Signed by Trainee Date Signed by Supervisor

_______________ _________ _________________

The Superior University Lahore. 49