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0% found this document useful (0 votes)
50 views

Cast in Plates

Uploaded by

贾天伟
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 18

EAD 330084-00-0601

January 2016

STEEL PLATE WITH CAST-IN


ANCHORS

©2016
European Assessment Document - EAD 330084-00-0601 2/18

The reference title and language for this EAD is English. The applicable rules of copyright refer to the document elaborated in and
published by EOTA.

This European Assessment Document (EAD) has been developed taking into account up-to-date technical and scientific knowledge
at the time of issue and is published in accordance with the relevant provisions of Regulation (EU) No 305/2011 as a basis for the
preparation and issuing of European Technical Assessments (ETA).

©EOTA 2016 Z32036.16


European Assessment Document - EAD 330084-00-0601 3/18

Contents
1 Scope of the EAD ............................................................................................................................4
1.1 Description of the construction product 4
1.2 Information on the intended use of the construction product 7
1.2.1 Intended use ......................................................................................................................................... 7
1.2.3 Working life/ Durability ......................................................................................................................... 8
1.3 Specific terms used in this EAD 8

2 Essential characteristics and relevant assessment methods and criteria ...............................9


2.1 Essential characteristics of the product 9
2.2 Methods and criteria for assessing the performance of the product in relation to essential
characteristics of the product 10
2.2.1 General ................................................................................................................................................ 11
2.2.2 Steel failure of anchors under tension load ........................................................................................ 11
2.2.3 Pull-out failure for cracked concrete under tension load ................................................................... 12
2.2.4 Concrete cone failure .......................................................................................................................... 12
2.2.5 Splitting failure due to loading ............................................................................................................ 13
2.2.6 Steel failure for headed studs without lever arm under shear load ................................................... 13
2.2.7 Pryout failure....................................................................................................................................... 13
2.2.8 Concrete edge failure .......................................................................................................................... 13
2.2.9 Arc stud welding (drawn arc stud welding, process 783) for headed studs ....................................... 13
2.2.10 MAG Welding (process 135, 136 and 138) for anchor bolts with smooth shaft and anchor bolts of
reinforcing steel .................................................................................................................................................. 13
2.2.11 Characteristic displacements .............................................................................................................. 14
2.2.12 Durability ............................................................................................................................................. 14
2.2.13 Reaction to fire .................................................................................................................................... 15

3 ASSESSMENT AND VERIFICATION OF CONSTANCY OF PERFORMANCE to be applied .. 16


3.1 System of assessment and verification of constancy of performance 16
3.2 Tasks of the manufacturer 16
3.3 Tasks of the notified body 17

4 Reference documents ................................................................................................................. 18

©EOTA 2016 Z32036.16


European Assessment Document - EAD 330084-00-0601 4/18

1 SCOPE OF THE EAD

1.1 Description of the construction product

The construction product consists of one or several anchors (groups) welded to a steel plate. Depending
on the welding procedure the anchors are welded to the steel plate either in the manufacturing plant or
on the construction site (see "Welded joint"). The steel plate with welded-on anchors is embedded
surface-flush in the concrete.

The details of the construction product are shown in Figure 1.1.

1) Single anchor with hef = hn – k +t


small steel plate and
small thickness

In each direction
shall be met:
b1 ≤ 0.5 hn
and
t < 0.2 hn

2) Double anchor with hef = hn1 + hn2– k2 +t


small steel plate and
small thickness
upper
In each direction head
shall be met:
b1 ≤ 0.5 (hn1+hn2)
and
t < 0.2 (hn1+hn2) lower
head

3) Single anchor with hef = hn – k


large steel plate and
large thickness

In any direction:
b1 > 0.5 hn
or
t ≥ 0.2 hn

©EOTA 2016 Z32036.16


European Assessment Document - EAD 330084-00-0601 5/18

d1 = diameter of shaft
alternative head form: d2 = diameter of head
hef = effective anchorage depth
hn = nominal length of the anchor (after welding)
k = thickness of head
t = thickness of steel plate
β = inclination of head with 90° ≤ β ≤ 120°
b1 = spacing between anchor and edge of steel plate

Figure 1.1 – Details of the construction product

Anchors

The anchors consist of steel or stainless steel. One of the ends of the anchor is provided with an anchor
head, the other one is prepared for welding. The shaft diameter is 25 mm at maximum. The ratio between
head diameter and shaft diameter is at least 1.6.

The following anchors may be used:

a) Headed studs of steel or stainless steel for arc stud welding with the dimensions and the symbol
"SD" according to Table 2 and 10 of EN ISO 13918:2008 [2]. It is also allowed to use two headed
studs welded on top of each other by means of arc stud welding (see Fig. 1.1). For this purpose a
padded ring shall be placed underneath the head of the first headed stud. This ring shall be secured
in its position and shall durably allow a compression of  5 mm. The padded ring can be, for
example, of technical felt or of cellular rubber. The external diameter of the padded ring shall
exceed the head diameter and the internal diameter shall be less than shaft diameter. The padded
ring is intended to prevent contact of the lower head with the concrete and a load transfer through
the lower head.

b) Anchor bolts with smooth shaft provided with an anchor head acc. Fig. 1.1 "alternative head form"
made of steel according to EN 10025 [3] or suitable stainless steel according to EN 10088-1+3 [4].

c) Anchors bolts of ribbed reinforcing steel B500B according to EN 1992-1-1, Annex C [5] provided
with an anchor head acc. Fig. 1.1 "alternative head form".

The materials of the anchors are given in Table 1.1.

The anchorage depth shall be ≥ 50mm.

Steel plate

The steel plate shall be made of steel according to EN 10025-2 [3] or suitable stainless steels according to
EN 10088-1+3 [4].

The materials of the steel plate are given in Table 1.1.

In structures acted upon by tensile forces in the thickness direction of the steel plate, action shall be taken
to ensure that transmission of force in the thickness direction is satisfactory in view of the risk of lamellar
tearing in the steel plate.

Welded joint

Headed studs for arc stud welding according to [2] shall be welded to the steel plate by means of drawn
arc stud welding with ceramic ferrules or shielding gas (process 783 referred to in EN ISO 4063 [10] in
accordance with EN ISO 14555 [6]. Welding of the headed studs via arc stud welding may be performed in
the manufacturing plant or on the construction site.

©EOTA 2016 Z32036.16


European Assessment Document - EAD 330084-00-0601 6/18

The anchor bolts with smooth shaft or of ribbed reinforcing steel shall be welded to the steel plate via the
metal active gas welding (MAG welding with solid wire electrode - process 135 and MAG welding with flux
cored electrode - process 136 and MAG welding with metal cored electrode - process 138) according to
EN ISO 4063:2010 [10]. The anchor bolts shall be butt-welded to the steel plate with fillet welds.
Alternatively the anchor bolt may be inserted in a hole in the steel plate and welded with fillet welds.

For welding of reinforcing steel EN ISO 17660:2006 + AC [9] applies.

The welding-on of the anchor bolts via MAG-welding may only be carried out in the manufacturing plant.

Table 1.1: Designation and materials

Part Designation Materials Mechanical properties

1 Headed stud Steel S235J2+C450 acc. to fuk  450 N/mm²,


according to EN 10025 with fyk  350 N/mm²
EN ISO13918: C ≤ 0.18% and Al ≥ 0.02%
2008, geometry Stainless steel 1.4301, fuk  500-780 N/mm²,
acc. Typ: SD 1.4303, 1.4306, 1.4307 or fyk  350 N/mm²
1.4401, 1.4404, 1.4571,
1.4432, 1.4436, 1.4439 acc.
to EN 10088-1
Anchor bolts Steel S235J2; S355J2 acc.to fuk  450 N/mm²,
with smooth EN 10025 fyk  350 N/mm²
shaft Stainless steel 1.4301, fuk  450 N/mm²,
provided with 1.4303, 1.4306, 1.4307 or fyk  350 N/mm²
an anchor head 1.4401, 1.4404, 1.4571,
1.4432, 1.4436, 1.4439 acc.
to EN 10088-1
Anchor bolts of Reinforcing steel B500B fuk  550 N/mm²,
ribbed acc.to EN 1992-1-1, Annex C fyk  500 N/mm²
reinforcing steel
provided with
an anchor head
2 Steel plate Steel S235JR; S235JO; acc.to EN 10025-2
S235J2; S355JR; S355JO,
S355J2, S355K2 acc.to
EN 10025-2
Stainless steel 1.4301, acc.to EN 10088-1
1.4303, 1.4306, 1.4307 or
1.4401, 1.4404, 1.4571,
1.4432, 1.4436 or 1.4439
acc.to EN 10088-1
Different versions of steel plate with welded-on anchors with respect to material, strength or dimensions
are marked such that the relevant product characteristic is allocated to the corresponding anchor type.
The product is not covered by a harmonised European standard (hEN).

Concerning product packaging, transport, storage, maintenance, replacement and repair it is the
responsibility of the manufacturer to undertake the appropriate measures and to advise his clients on the
transport, storage, maintenance, replacement and repair of the product as he considers necessary.
It is assumed that the product will be installed according to the manufacturer’s instructions or (in absence
of such instructions) according to the usual practice of the building professionals.
Relevant manufacturer’s stipulations having influence on the performance of the product covered by this
European Assessment Document shall be considered for the determination of the performance and detailed
in the ETA.

©EOTA 2016 Z32036.16


European Assessment Document - EAD 330084-00-0601 7/18

1.2 Information on the intended use of the construction product

1.2.1 Intended use

The steel plate with welded-on anchors shall be anchored in reinforced normal weight concrete of a
minimum strength class of C20/25 according to EN 206-1 [12]. They may be used in cracked and in non-
cracked concrete subject to static or quasi static actions.

The construction product can be acted upon by tension load, shear load or a combination of tension and
shear loads. The minimum thickness of the concrete member for the anchorage of the steel plate with
welded-on anchors results from the sum of the anchorage depth of the anchors, the height of the anchor's
head and the required concrete cover.

The steel plate with welded-on anchors is surface-flush embedded in the concrete. Further steel
components may be welded to the steel plate. When welding the steel members to the steel plate the
occurring thermal stress shall be considered. The installation conditions are shown in Figure 1.2.

Depending on the materials used for the steel plate with welded-on anchors it may be used in structures
subjected to the following categories (see for details section 2.2.11.2):

- dry internal conditions,


- external atmospheric exposure or exposure in permanently damp internal conditions.

Figure 1.2 –Example for installed product

The steel plate with welded-on anchors is anchored in concrete by mechanical interlock between the anchor
and the concrete member.

The steel plate with welded-on anchors is intended to be used for anchorages which are designed according
to the design method given in CEN/TS 1992-4:2009 "Design of fastenings for use in concrete", part 1 and
2 [14].

©EOTA 2016 Z32036.16


European Assessment Document - EAD 330084-00-0601 8/18

It is assumed that the installation of the product will be undertaken in line with the manufacturer's product
installation instructions.
This EAD takes account of a reasonable degree of imperfection in relation to installation and thus control
methods on site after installation will in general not be necessary. This assumes, however, that gross errors
on site will be avoided by use of instructions and correct training of the installers and supervision on site.

1.2.3 Working life/ Durability

The assessment methods included or referred to in this EAD have been written based on the manufacturer’s
request to take into account a working life of the fastener for the intended use of 50 years when installed in
the works (provided that the steel plate with welded-on anchors is subject to appropriate installation
(see 1.1)) These provisions are based upon the current state of the art and the available knowledge and
experience.

When assessing the product the intended use as foreseen by the manufacturer shall be taken into account.
The real working life may be, in normal use conditions, considerably longer without major degradation
affecting the basic requirements for works1.

The indications given as to the working life of the construction product cannot be interpreted as a guarantee
neither given by the product manufacturer or his representative nor by EOTA when drafting this EAD nor
by the Technical Assessment Body issuing an ETA based on this EAD, but are regarded only as a means
for expressing the expected economically reasonable working life of the product.

1.3 Specific terms used in this EAD

The specific terms used in this EAD are given in ETAG 001 [1].

1 The real working life of a product incorporated in a specific works depends on the environmental conditions to which that works
is subject, as well as on the particular conditions of the design, execution, use and maintenance of that works. Therefore, it
cannot be excluded that in certain cases the real working life of the product may also be shorter than referred to above.
©EOTA 2016 Z32036.16
European Assessment Document - EAD 330084-00-0601 9/18

2 ESSENTIAL CHARACTERISTICS AND RELEVANT ASSESSMENT


METHODS AND CRITERIA

2.1 Essential characteristics of the product

Table 2.1 shows how the performance of the anchorage is established in relation to the essential
characteristics.

Table 2.1 Essential characteristics of the product and methods and criteria for assessing the
performance of the product in relation to those essential characteristics

No Essential characteristic Assessment method Type of expression of product


performance

Basic Works Requirement 1: Mechanical resistance and stability

1 Characteristic resistance 2.2.2, 2.2.9, 2.2.10 description (NRk,s [kN])


under static and quasi-
2.2.3 description (NRk,p [kN])
static loading
2.2.4 description (hef, scr,N, ccr,N [mm],
kcr, kucr [-])
2.2.6 description (VRk,s [kN])
2.2.7 description (k5 [-])
2.2.8 description (VRk,c [kN])
2 Displacements 2.2.11 description (N0, N∞, V0, NV∞
[mm])
3 Durability 2.2.12 description (steel) or
description (stainless steel)
Basic Works Requirement 2: Safety in case of fire

4 Reaction to fire 2.2.13 Class A1

©EOTA 2016 Z32036.16


European Assessment Document - EAD 330084-00-0601 10/18

2.2 Methods and criteria for assessing the performance of the product in
relation to essential characteristics of the product

The anchorage shall be characterised according to Table 2.2.


Table 2.2: Material and dimensions of the product
No Product property Assessment method

1 Dimensions acc. Fig.1.1 Measuring or optical


2 Tensile Load (Np) or tensile strength (fuk) Similar to EN ISO 6892
3 Yield strength (fyk or Np0.2) Similar to EN ISO 6892
4 Fracture elongation A5 Similar to EN ISO 6892

The essential characteristics are only valid if the following conditions are reflected in the ETA and the
planning and fulfilled on jobsite:
(1) The following installation values have to be observed in the planning
- minimum member thickness,
- minimum edge distance of anchors,
- minimum spacing of the anchors,
- minimum effective anchorage depth.

(2) Steel plate with welded-on anchors to be installed ensuring not less than the specified minimum effective
anchorage depth. The edge distance and spacing of anchor have to be kept to the specified values.

(5) Use of the anchorage only as supplied by the manufacturer without exchanging the components.

(6) The steel plates with welded-on anchors are fixed on the formwork such that no movement of the steel
plates with welded-on anchors will occur during the time of laying the reinforcement and of placing and
compacting the concrete.

(7) The concrete under the head of the anchors are properly compacted.

(8) Welding of an attached element to the steel plate with welded-on anchors may only be performed by
companies meeting the corresponding quality requirements for welding according to EN ISO 3834 [15]
or by an equivalent welding qualification e.g. EN 1090-2 for the welding process in use.

The required tests are shown in Table 2.3.

©EOTA 2016 Z32036.16


European Assessment Document - EAD 330084-00-0601 11/18

Table 2.3: Required tests

N° Test hef Concrete minimum Anchor diameter [mm]


[mm strength number of
] tests (  13) ( 13 ( 22)
  22)
small medium large
1 Steel failure
- - ≥3 X X X
centric tension
2 Welded joints
2.1 Arc stud welding
Testing according to Table 1 of EN ISO 14555 [6]
(process 783)
drawn arc stud welding,
for headed studs at minimum and maximum bolt diameter

2.2 MAG welding


Tensile test ≥3 X X X
(135/ 136/ 138)
for anchor bolts with smooth
Impact bending
shaft ≥3 X X X
test  60°

2.3 MAG welding Tensile test ≥3 X X X


(135/ 136/ 138)
for anchor bolts of reinforcing Impact bending
≥3 X X X
steel test  60°

2.2.1 General

Tests
For the individual tests the maximum loads shall be determined by indicating the failure mode. The
load/displacement curves shall be recorded.

Requirements for the load-displacement behaviour

In the load range concerned the load displacement curves shall have a steadily rising development. The
requirements specified in section 6.1.1.1 of Part 1 of ETAG 001 [1] apply.

2.2.2 Steel failure of anchors under tension load

The characteristic resistances are determined with reference to CEN/TS 1992-4:2009 [14].

The test is carried out on anchors not cast into concrete. The test shall be carried out per anchor with any
type of material.

When evaluating the test results the current dimensions and current steel strengths shall be taken into
account.

The characteristic resistance NRk,s shall be determined for the shaft diameter according to (1) and shall be
confirmed by means of the test series 1 of Table 2.3.

NRk,s = As x fuk [N] (1)

©EOTA 2016 Z32036.16


European Assessment Document - EAD 330084-00-0601 12/18

As = stress diameter of the anchor [mm2]


fuk = characteristic tensile strength of the anchor [N/mm2]

2.2.3 Pull-out failure for cracked concrete under tension load

The characteristic resistance NRk,p for pull-out is:


NRk,p = uk  Ak [N] (2)
uk = characteristic compressive stress of the concrete under the head of the bolt
= 6.0 x fck [N/mm2] (3)
fck = characteristic concrete compressive strength [N/mm2]
Ak = plain standing of the anchor [mm2]

=
4

 2
d 2  d12  (4)

d2 = head diameter [mm]


d1 = shaft diameter of the anchor [mm]

2.2.4 Concrete cone failure

For the verification of concrete cone failure CEN/TS 1992-4, part 2 [14] applies with the following values:

Effective anchorage depth


(See figure 1.1)

a) Single anchor with small steel plate and small thickness

In each direction shall be met: b1 ≤ 0.5 hn and t < 0.2 hn


hef = hn – k + t [mm] (5)

b) Double anchor with small steel plate and small thickness

In each direction shall be met: b1 ≤ 0.5 (hn1+hn2) and t < 0.2 (hn1+hn2)

hef = hn1 + hn2 - k2 + t [mm] (6)

c) Single anchor with large steel plate and/ or large thickness or with small steel plate and large
thickness

In any direction at least one is met: b1 > 0.5 hn or t ≥ 0.2 hn

hef = hn - k (7)

Factor to take into account the influence of load transfer mechanisms:


kcr = 8.5
kucr = 11.9

Characteristic spacing:
scr,N = 3hef

©EOTA 2016 Z32036.16


European Assessment Document - EAD 330084-00-0601 13/18

Characteristic edge distance:


ccr,N = 1.5hef

2.2.5 Splitting failure due to loading

It is generally assumed that the concrete is cracked and that the occuring splitting forces are resisted by
the reinforcement acc. CEN/TS 1992-4-2, section 6.2.6.2 b).

2.2.6 Steel failure for headed studs without lever arm under shear load

The characteristic resistance VRk,s shall be determined for the shaft cross-section of the anchor with
reference to CEN/TS 1992-4:2009, part 2 [14].

VRk,s =  • As • fuk (8)

 = 0.6 (In [17] it is recommended, for anchor with welded steel plate, to use the -value with 0.6.)

As = stress cross-section of anchor [mm²]


fuk = characteristic tensile strength of anchor [N/mm²]

2.2.7 Pryout failure

k5 = 1.0 for anchors with hef < 60 mm [-]


2.0 for anchors with hef ≥ 60 mm [-]

2.2.8 Concrete edge failure

The characteristic resistance VRk,c of fastening for anchors at the member edge under shear loading is
determined according to CEN/TS 1992-4:2009, part 2 [14].

2.2.9 Arc stud welding (drawn arc stud welding, process 783) for headed studs

Testing according to Table 1 of EN ISO 14555 [6] drawn arc stud welding, at minimum and maximum bolt
diameter.

The assessment of the welded joints for the headed studs according to [2] shall be performed in accordance
with Table 1 of EN ISO 14555 [6] at the minimum and maximum diameter.

The same provision applies to the welding procedure qualification.

2.2.10 MAG Welding (process 135, 136 and 138) for anchor bolts with smooth shaft and anchor
bolts of reinforcing steel

The verification of the fusion-welded joints when using anchor bolts with smooth shaft is performed via
tensile tests and impact bending tests at 60° with 3 samples each of the anchor bolt diameter.

For the welding procedure qualification EN ISO 15614-1 + A1 + A2 [7] applies.

©EOTA 2016 Z32036.16


European Assessment Document - EAD 330084-00-0601 14/18

The verification of the welded joints when using a

nchor bolts of ribbed reinforcing steel is performed according to EN ISO 17660 + AC [9]. Three samples
per anchor bolt size shall be tested by tensile tests and three samples per anchor bolt size by impact
bending tests at 60°.

The weld seams according to quality level C according to EN ISO 5817:2014 [8].

The welding of the anchor bolt of reinforcing steel is according to EN ISO 17660:2006+ AC [9].

2.2.11 Characteristic displacements


The characteristic displacements for short-term (N0, V0) and quasi-permanent loading (N∞, V∞) are
specified for the tension load N and shear load V in accordance with following equation:
N = NRk / (F  M) (9)
with: NRk = characteristic resistance
F = partial safety factor for actions = 1,4
M = partial safety factor for material according CEN/TS 1992-4:2009 [14]
V = VRk / (F  M) (10)
with: VRk = characteristic resistance
F = partial safety factor for actions = 1,4
M = partial safety factor for material according CEN/TS 1992-4:2009 [14]
The displacements N0 and V0 under short-term loading may be evaluated from tests of single anchors in
concrete. The displacements N0 under short-term loading may also be calculated according to [19] if the
product is according to the assumptions of [19]. The displacements V0 under short-term loading for headed
studs may also be used according to Table 2.4. The values which are derived by tests should correspond
to the mean value of these test series. The displacements (in mm) should be rounded up to zero or five on
the first place after the decimal point.
Table 2.4: Displacements V0 under short-term loading for headed studs according
to current experiences

Diameter of shaft of headed stud 10 13 16 19 22 25


[mm]
Displacements to 1.5 mm under
15 20 30 45 60 75
following shear loads

The displacements N∞ under long-term tension loading are assumed to be approximately equal to 2,0-times
the value N0. The displacements V∞ under long-term shear loading are assumed to be approximately equal
to 1,5-times the value V0. Under shear loading, the displacements might increase due to a gap between
fixture and anchor channel. The influence of this gap is taken into account in design.

2.2.12 Durability
No special tests are required, if the conditions given in section 2.2.10.2 are complied with.

Supporting evidence that corrosion will not occur is not required if the steel parts of the steel plate with
anchors are protected against corrosion, as set out below:

(1) steel plate with anchors intended for use in structures subject to dry, internal conditions:
No special corrosion protection is necessary for steel parts as coatings provided for preventing
corrosion during storage prior to use and for ensuring proper functioning zinc coating with a minimum
thickness of 5 microns) is considered sufficient.
©EOTA 2016 Z32036.16
European Assessment Document - EAD 330084-00-0601 15/18

(2) steel plate with anchors for use in structures subject to external atmospheric exposure (including
industrial and marine environments), or exposure in permanently damp internal condition, if no
particular aggressive conditions such as permanent or alternate immersion in seawater or the splash
zone of seawater, chloride atmosphere of indoor swimming pools or atmosphere with extreme
chemical pollution (e.g. in desulfurization plants or road tunnels, where de-icing materials are used)
exists:
Steel plates are made of stainless steel material 1.4401, 1.4404, 1.4571, 1.4432, 1.4436 or 1.4439
according to EN 10088-4 and 5 [4] and anchors made of 1.4301, 1.4303, 1.4306 or 1.4307 according
to EN 10088-4 and 5 [4] can be used. Whereas the spacing between anchors and the edge of the
steel plate shall not be less than 50 mm, else the anchor shall be made of 1.4401, 1.4404, 1.4571,
1.4432, 1.4436 or 1.4439 according to EN 10088-4 and 5 [4].

2.2.13 Reaction to fire

The steel plate with anchors is considered to satisfy the requirements for performance class A1 of the
characteristic reaction to fire, in accordance with the provisions of Commission Decision 1996/603/EC (as
amended) on the basis of its listing in that decision.

©EOTA 2016 Z32036.16


European Assessment Document - EAD 330084-00-0601 16/18

3 ASSESSMENT AND VERIFICATION OF CONSTANCY OF PERFORMANCE


TO BE APPLIED

3.1 System of assessment and verification of constancy of performance

For the products covered by this EAD the applicable European legal act is: Decision 1996/582/EC.
The system is: 1.

3.2 Tasks of the manufacturer

The cornerstones of the actions to be undertaken by the manufacturer of the anchorage in the procedure
of assessment and verification of constancy of performance are laid down in Table 3.1.

Table 3.1 is an example only; the control plan depends on the individual manufacturing process and has to
be established between notified body and manufacturer for each product.

Table 3.1 Control plan for the manufacturer; cornerstones

No Subject/type of control Test or Criteria, Minimum Minimum


control if any number of frequency of
method samples control

Factory production control (FPC)


[including testing of samples taken at the factory in accordance with a prescribed test plan]*

Raw material

1 Dimensions and material properties of Inspection Control 1 1) Each


raw material certificate 3.1 plan manufacturing
according to batch
EN 10204:2004
Tests after production steps

2 Determination of the ultimate load of Section 2.2.2 Control 3 1) Each


anchors by centric tension test plan manufacturing
batch resp. per
10.000 anchors
resp. once per
three
production
weeks
3 Determination of geometry of anchorage Gauge Control 3 1) Each
plan manufacturing
batch resp. per
10.000
anchorages
resp. once per
production
week
1) for each size

©EOTA 2016 Z32036.16


European Assessment Document - EAD 330084-00-0601 17/18

3.3 Tasks of the notified body


The cornerstones of the actions to be undertaken by the notified body in the procedure of assessment and
verification of constancy of performance for the anchor are laid down in Table 3.2.

Table 3.2 Control plan for the notified body; cornerstones

No Subject/type of control Test or Criteria, Minimum Minimum


control if any number of frequency of
method samples control

Initial inspection of the manufacturing plant and of factory production control

1 Ascertain that the factory production - Laid - -


control with the staff and equipment are down in
suitable to ensure a continuous and control
orderly manufacturing of the anchorage. plan
Continuous surveillance, assessment and evaluation of factory production control

2 Verifying that the system of factory - Laid - -


production control and the specified down in
automated manufacturing process are control
maintained taking account of the control plan
plan.

©EOTA 2016 Z32036.16


European Assessment Document - EAD 330084-00-0601 18/18

4 REFERENCE DOCUMENTS

[1] ETAG 001 Guideline for European technical approval for metal anchors for use in
concrete, June 1997

[2] EN ISO 13918:2008 Welding – Studs and ceramic ferrules for arc stud welding

[3] EN 10025 Hot rolled products of non-alloy structural steels

[4] EN 10088-1+3 Stainless steels; Part 1: List of stainless steels;


Part 3: technical delivery conditions

[5] EN 1992-1-1, Annex C Eurocode 2: Design of concrete structures-


Part 1-1: General rules and rules for buildings,
Annex C: Properties of reinforcement suitable for use with this Eurocode

[6] EN ISO 14555 Welding – Arc stud welding of metallic materials

[7] EN ISO 15614-1


+ A1 Specification and qualification of welding procedures for metallic
+ A2 materials - Welding procedure test - Part 1:Arc and gas welding of steels
and arc welding of nickel and nickel alloys

[8] EN ISO 5817 Welding - Fusion-welded joints in steel, nickel, titanium and their alloys
(beam welding excluded) - Quality levels for imperfections

[9] EN ISO 17660


+ AC Welding of reinforcing steel

[10] EN ISO 4063:2010 Welding and allied processes - Nomenclature of processes and reference
numbers

[11] EN 1993-1-1 Eurocode 3: Design of steel structures, Part 1-1: General rules and rules
for buildings (includes Corrigendum AC:2009)

[12] EN 206-1 Concrete, Part 1: Specification, performance, production and conformity

[13] EN 1992-1-1
+ AC Eurocode 2: Design of concrete structures, Part 1-1: General rules and
rules for buildings

[14] CEN/TS 1992-4:2009 Design of fastenings for use in concrete

[15] EN ISO 3834 Quality requirements for fusion welding of metallic materials

[16] EN 10204:2004 Metallic products - Types of inspection documents

[17] Rolf, E., Mallée, R., Silva, J. F.: Anchorage in Concrete Construction. Ernst & Sohn, Berlin, 2006.

[18] EN 1090-2 Execution of steel structures and aluminium structures –


+A1 Part 2: Technical requirements for steel structures

[19] Furche, J.: Zum Trag- und Verschiebungsverhalten von Kopfbolzen bei zentrischem
Zug". Doctor's thesis, University of Stuttgart, 1994.

©EOTA 2016 Z32036.16

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