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Process Flow Chart Stator Cleating Stack

This document provides a process flow chart for the production of a cleated stator stack. It outlines 7 key operations: 1) Raw material receipt and inspection, 2) Slitting of wide coils, 3) Blanking, 4) Stator punching, 5) Stator stacking, 6) Pre-dispatch inspection, and 7) Packing/dispatch. For each operation, potential sources of variation are identified that could result in rejection and rework. The process is located at Kapil Corepacks Pvt. Ltd and involves inspection, storage, and transport between each operation using various machines, tools, and equipment identified on the chart. Any items that fail inspection at any stage will be reinspected if reworked before

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Vipin Jangra
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55 views2 pages

Process Flow Chart Stator Cleating Stack

This document provides a process flow chart for the production of a cleated stator stack. It outlines 7 key operations: 1) Raw material receipt and inspection, 2) Slitting of wide coils, 3) Blanking, 4) Stator punching, 5) Stator stacking, 6) Pre-dispatch inspection, and 7) Packing/dispatch. For each operation, potential sources of variation are identified that could result in rejection and rework. The process is located at Kapil Corepacks Pvt. Ltd and involves inspection, storage, and transport between each operation using various machines, tools, and equipment identified on the chart. Any items that fail inspection at any stage will be reinspected if reworked before

Uploaded by

Vipin Jangra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Doc. No. : KCP-PFC-280F/6P-01 Doc. Date : 10.04.

2019
Kapil Corepacks Pvt. Ltd. Process Flow Chart Rev. No. : 01 Rev. Date : 22.12.2022
320, Sector-7, IMT Manesar Core Team : CSR, ISB, RRS, Vipin, Ajay, Bhagwan Singh.
Model/Frame Size : M2BAX280S(A6)-200mm Drg. No. : 3GZH133028-6 Part Name : Cleated Stator Stack
Process Flow Machine/
Opn. No. : Operation Incoming Sourses of Location Jig/
Description Variation R Tools.

Return to Supplier
Wrong Material Receipt R Test Parameter
Move By Truck
R.M. Receipt & OK

Subcontracting
Storage Raw
Material inspection
10 Not matched with
Specification Move By Forklift
Reject
R Slitting M/c

Slitting of Wide Coils Wrong Slitting OK

Move By Crane

Reject
20 Incoming Wrong Material Receipt R KCP Crane

OK

Move By Crane

Power Press &


30 Blanking Improper Dimensions Reject KCP
R Blanking Tool

OK

Move By Trolly

Notching M/c
40 Stator Punching Improper Dimensions Reject KCP & Punching
R Tool

OK

Move By Trolly

Hydraulic Press
50 Stator Stacking Improper Dimensions Reject KCP & Stacking
R fixture

OK

Move By Trolly

Pre Dispatch
60 Inspection
Improper Dimensions Reject KCP
R

OK

Move By Trolly

1) Improper Packing Reject


70 Packing / Dispatch
2) Packing Material R KCP
3) Improper Dispatch
Detail
OK

Dispatch

Raw Material
Receiving
Inspection Storage Transport Operation Packing R Reject

Prepared By : Approved by (CFT) :

If any rework take place at any stage og production it will be again inspected & will be given approval for dispatch.
Note :
Note :
Key/Special characterstics identified by CFT of KCP.

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