Indramat Motor MHD
Indramat Motor MHD
mannesmann
Rexroth
Digital AC Motors
MHD
Project Planning Manual
7=78)1
Rexroth
DOK-MOTOR*-MHD********-PR03-EN-P Indramat
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About this Documentation Digital AC- Motors MHD
Validity All rights are reserved with respect to the content of this documentation
and the availability of the product.
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Digital AC- Motors MHD Contents I
Contents
1 Introducing MHD AC Motors............................................................................... 1-1
1.1 General Features ............................................................................................................................... 1-1
1.2 Designs .............................................................................................................................................. 1-3
1.3 Motor Feedback ................................................................................................................................. 1-4
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II Contents Digital AC- Motors MHD
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Digital AC- Motors MHD Contents III
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IV Contents Digital AC- Motors MHD
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Digital AC- Motors MHD Introducing MHD AC Motors 1-1
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1-2 Introducing MHD AC Motors Digital AC- Motors MHD
Power overview Motors with the following continuous torques at standstill and rated
speeds are available:
7500
6000
2500
4500
2500
4500
2500
3200
4000
2500
3200
4000
2000
2500
3000
4000
2500
4000
2500
4000
Speed
in min-1
MdN
in Nm
50
45
40
35
30
25
20
15
Size
10
MHD_C
5 MHD_B
MHD_A
0
MHD041 MHD071 MHD090 MHD093
2000
3000
3500
4000
2000
3000
3500
4000
2000
4000
2000
4000
2000
4000
Speed
in min-1
MdN
in Nm
140
120
100
80
60
Size
40
MHD_D
MHD_C
20
MHD_B
MHD_A
0
MHD112 MHD115
Fig. 1-1: Continuous torque at standstill for the available MHD motors
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Digital AC- Motors MHD Introducing MHD AC Motors 1-3
Construction and Components MHD motors are permanent magnet-excited motors with electronic
commutation. Special magnetic materials permit a design with low inertial
mass. The following illustration illustrates the basic structure of MHD
motors.
Motor feedback
Rotor shaft
Rotor with
Stator with Holding brake
permanent magnets X01MH81.fh7
winding (optional)
Fig. 1-2: The structure of an MHD motor
1.2 Designs
Holding brake Option. For a safe standstill of the axis when no power is being applied to
the motor. For further details see section 15.5 .
Cooling method The following types of motor can be cooled in some way other than the
standard one of „natural convection“:
• surface cooling (MHD071, MHD090, MHD093, MHD112 and
MHD115)
• liquid cooling (MHD093 and MHD115)
For further details see sections 3.7 or 3.8 .
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1-4 Introducing MHD AC Motors Digital AC- Motors MHD
The drive controller needs the current motor position to control motor
speed and to position.
The integrated motor feedback supplies the drive controller with the
appropriate signals. Controllers are generally able to transmit the
determined position value to a higher-ranking CNC or PLC.
Feedback data memory The feedback electronics are equipped with data memory in which motor
type designations, control loop and motor parameters are stored.
INDRAMAT’s digital intelligent drive controllers can read this data. This
ensures a
• rapid and simple start-up
• and adjustments between motor and drive controllers without the
danger of damage to the motor.
Designation Digital servo feedback (HSF) Digital servo feedback (HSF) with
integral multiturn absolute
encoder
Measuring principle optical
13
Position resolution on motor 512 x 2 = 4 194 304
information/revolution
System accuracy ±0.5 angular minutes
Type of position detection relative absolute (over 4096 motor revolutions)
Fig. 1-3: Technical data of motor feedback
Digital servo feedback (HSF) For relative indirect position detection: Replaces a separate incremental
encoder on the motor.
Features of the digital servo feedback: After a power failure or after the
initial POWER ON it is necessary to first run to the axis to home before
work can begin.
Digital servo feedback (HSF) For absolute indirect position detection within 4096 motor revolutions.
with integral multiturn absolute Replaces a separate absolute encoder on the motor.
encoder
The absolute position of the axis is retained with this feedback variant
even after power to the installation has been shutdown.
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Digital AC- Motors MHD Safety Instructions for Electrical Drives 2-1
2.1 Introduction
These instructions must be read and understood before the equipment is
used to minimize the risk of personal injury and / or property damage.
Follow these safety instructions at all times.
Do not attempt to install, use or service this equipment without first
reading all documentation provided with the product. Please read and
understand these safety instructions, and all user documentation of the
equipment, prior to working with the equipment at any time. You must
contact your local Indramat representative if you cannot locate the user
documentation for your equipment. A listing of Indramat offices is
supplied in the back of this manual. Request that your representative
send this documentation immediately to the person or persons
responsible for the safe operation of this equipment.
If the product is resold, rented and/or otherwise transferred or passed on
to others, then these safety instructions must accompany it.
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2-2 Safety Instructions for Electrical Drives Digital AC- Motors MHD
Dangerous movements!
Danger to life and risk of injury or equipment damage by
unintentional motor movements!
DANGER
CAUTION
CAUTION
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Digital AC- Motors MHD Safety Instructions for Electrical Drives 2-3
2.3 General
• INDRAMAT GmbH is not liable for damages resulting from failure to
observe the warnings given in these instructions.
• Operating, maintenance and safety instructions in English must be
ordered and received before initial start-up, if the instructions in the
language provided are not understood perfectly.
• Proper and correct transport, storage, assembly, and installation as
well as care in operation and maintenance are prerequisites for
optimal and safe operation of this equipment.
• Trained and qualified personnel in electrical equipment:
Only trained and qualified personnel may work on this equipment or within
its proximity. Personnel are qualified if they have sufficient knowledge
of the assembly, installation, and operation of the product as well as
an understanding of all warnings and precautionary measures noted in
these instructions.
Furthermore, they should be trained, instructed, and qualified to switch
electrical circuits and equipment on and off, to ground them, and to
mark them according to the requirements of safe work practices and
common sense. They must have adequate safety equipment and be
trained in first aid.
• Use only spare parts approved by the manufacturer.
• All safety regulations and requirements for the specific application
must be followed as practiced in the country of use.
• The equipment is designed for installation on commercial machinery.
• Start-up is only permitted once it is sure that the machine in which the
product is installed complies with the requirements of national safety
regulations and safety specifications of the application.
European countries: see Directive 89/392/EEC (Machine Guideline).
• Operation is only permitted if the national EMC regulations for the
application are met.
The instructions for installation in accordance with EMC requirements can
be found in the INDRAMAT document "EMC in Drive and Control
Systems“.
The machine builder is responsible for compliance with the limiting values
as prescribed in the national regulations and specific EMC regulations
for the application.
European countries: see Directive 89/336/EEC (EMC Guideline).
U.S.A.: See National Electrical Codes (NEC), National Electrical
Manufacturers Association (NEMA), and local building codes. The
user of this equipment must consult the above noted items at all times.
• Technical data, connections, and operational conditions are specified
in the product documentation and must be followed.
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2-4 Safety Instructions for Electrical Drives Digital AC- Motors MHD
Touching live parts with potentials of 50 volts and higher applied to them
or touching not grounded enclosures can be dangerous and cause severe
electrical shock. In order for electrical equipment to be operated, certain
parts must have dangerous voltages applied to them.
High Voltage!
Danger to life, severe electrical shock and risk of injury!
⇒ Only those trained and qualified to work with or on
electrical equipment are permitted to operate, maintain
DANGER and / or repair this equipment.
⇒ Follow general construction and safety regulations
when working on electrical installations.
⇒ Before switching on power, the ground wire must be
permanently connected to all electrical units according
to the connection diagram.
⇒ At no time may electrical equipment be operated if the
ground wire is not permanently connected, even for
brief measurements or tests.
⇒ Before beginning any work, disconnect mains or the
voltage source from the equipment. Lock the
equipment against being switched on while work is
being performed.
⇒ Wait five (5) minutes after switching off power to allow
capacitors to discharge before beginning work.
Measure the voltage on the capacitors before
beginning work to make sure that the equipment is safe
to touch.
⇒ Never touch the electrical connection points of a
component while power is turned on.
⇒ Before switching the equipment on, install those covers
and guards provided with the equipment to prevent
contact with live parts. Before operating, cover and
guard live parts properly so they cannot be touched.
⇒ A residual-current-operated protective device (r.c.d.)
must not be used on an AC drive! Indirect contact must
be prevented by other means, for example, by an
overcurrent protective device.
European countries: according to EN 50178/ 1994.
⇒ Electrical components with exposed live parts must be
installed in a control cabinet to prevent direct contact.
European countries: according to EN 50178/ 1994.
U.S.A: See National Electrical Codes (NEC), National
Electrical Manufacturers Association (NEMA), and local
building codes. The user of this equipment must consult
the above noted items at all times.
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Digital AC- Motors MHD Safety Instructions for Electrical Drives 2-5
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2-6 Safety Instructions for Electrical Drives Digital AC- Motors MHD
Dangerous movements!
Danger to life and risk of injury or equipment damage!
⇒ In the drive component monitoring units, every effort is
made to avoid the possibility of faulty operation in
DANGER connected drives. Unintended machine motion or other
malfunction is possible if monitoring units are disabled,
bypassed or not activated.
⇒ Safe requirements of each individual drive application
must be considered on a case-by-case basis by users
and machine builders.
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Digital AC- Motors MHD Safety Instructions for Electrical Drives 2-7
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2-8 Safety Instructions for Electrical Drives Digital AC- Motors MHD
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Digital AC- Motors MHD Safety Instructions for Electrical Drives 2-9
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2-10 Safety Instructions for Electrical Drives Digital AC- Motors MHD
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Digital AC- Motors MHD Integrating Mechanically into the Installation 3-1
Exceeding nominal data If the motors are used above the specified range then the „Load factors“
must be taken into account. This derates power data.
⇒ In cases such as this, check whether the power data remain sufficient
for your application. To determine load factors, see Fig. 3-1. Values
higher than shown for temperature or elevation are basically not
allowed!
0,8 0,6
0,6
40 45 50 55 0 1000 2000 3000
Amb. temp. in °C Instl. elev. above 1000 m
x02me81p.fh7
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3-2 Integrating Mechanically into the Installation Digital AC- Motors MHD
Note: The checks for the second number are conducted with fresh
water. If cleaning processes use higher pressure or solvents, lubricants
or other types of oils, then a higher protection category may become
necessary.
Option: Sealing air For some motors, sealing air connections are available. These are
mounted by simply replacing them with the motor flange socket lid on the
motor. By generating a specific overpressure in the inside of the motor,
the penetration of oils or aggressive lubricants is reliably prevented.
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Digital AC- Motors MHD Integrating Mechanically into the Installation 3-3
Note: Make sure that the O ring is properly seated before mounting!
o05mh81p.fh7
Fig. 3-4: Motor flange socket lid with sealing air connection
Note: When mounting the sealing air connection make sure that the
O-ring is properly seated. Only if all mounting is performed correctly can
the protection category be ensured.
Accessories kit designation The available motor flange socket lid with sealing air connection is listed
in the following table.
Motor flange socket (type) Accessories designation for
sealing air connection
INS0480 (power connection) SUP-M01-MHD
INS0380 (power connection) SUP-M02-MHD
INS0613 (feedback connection) SUP-M03-MHD
Fig. 3-6: Accessories for sealing air connection
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3-4 Integrating Mechanically into the Installation Digital AC- Motors MHD
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Digital AC- Motors MHD Integrating Mechanically into the Installation 3-5
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3-6 Integrating Mechanically into the Installation Digital AC- Motors MHD
f01mk81p.fh7
IM B5 IM V1 IM V3
Fig. 3-9: Mounting position
Penetration of liquids!
Liquids can collect in motors mounted as per IM V3 over
extended periods of time at the drive shaft. These can
penetrate the motor and cause damage.
CAUTION
⇒ Make sure that this cannot happen.
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Digital AC- Motors MHD Integrating Mechanically into the Installation 3-7
Per IEC 721-3-3, ed. 1987 or EN 60721-3-3, ed. 06/1994 MHD motors
may be used stationary and weather-protected under the following
conditions:
• Motor vertical axis: per class 3M1
• Motor lateral axis: per class 3M6
⇒ Make sure that the motors do not exceed the limit values specified for
storage, transport and operation. See Fig. 3-10 and Fig. 3-11.
Note: Motors with mounted blower are not suited for applications
with shock loads such as occur with
• stamping
• pressing or
• gantry axes
In such cases, motors without surface cooling and higher torques should
be used.
Available types
Plain output shaft For a backlash free and formfitting transmission of torque.
⇒ Use clamping blocks, pressure sleeves or other clamping devices to
couple pinions, belt discs or similar drive components.
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3-8 Integrating Mechanically into the Installation Digital AC- Motors MHD
Output shaft with keyway (Per DIN 6885, sh.1; ed. 08/1968). For formfitting transmission of torque
with low demands made of shaft/hub connection.
Shaft load
Radial and axial forces effect the output shaft:
Fradial
Faxial
X03MH81P.fh7
Maximum allowed radial force The maximum allowed radial force Fradial_max depends on shaft break load.
Fradial_max It is determined in terms of distance x of the point of application of force
and the design of the output shaft (plain shaft or one with keyway).
Sections to contain ”Data to detrermine maximum shaft load“ sections.
⇒ Using those characteristics determine maximum allowed radial force
Fradial_max for your application.
⇒ Make sure that the radial force determined is not exceeded at any
time during operation.
Allowed radial force Fradial The allowed radial force Fradial depends on the bearing service life
wanted. It is fixed in terms of the arithmetically determined speed of the
motor nmittel and distance x of the point of application of force (see Fig. 3-
13).
Sections 6 to 11 contain ”Data to determine maximum shaft load“
sections.
⇒ Using those characteristics determine maximum allowed radial force
Fradial_max for your application.
⇒ Make sure that the radial force determined is not exceeded at any
time during operation.
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Digital AC- Motors MHD Integrating Mechanically into the Installation 3-9
Fradial-max Fradial-max
(shaft with (plain shaft)
keyway)
Fradial-max
Fradial
nmittel
x/mm
K01MH81P.fh7
Allowed axial force Faxial It is proportional to the allowed radial force Fradial.
The proportionality factor is listed in sections 6 through 11 in section
„Data for Determining Maximum Shaft Load ".
⇒ Determine maximum allowed axial force Faxial for your application
using the information there.
⇒ Make sure that the determined axial force is not exceeded during
operation. Also note the following!
Note: Thermal conditions can cause the flange side of the output
shaft to shift in contrast to the motor housing by up to 0.6 mm. The use of
drive pinions or bevel gear pinions mounted directly to the output shaft
means that this change in length could lead to
• a position shifting of the axis if the drive pinions are not axially
mounted to the machine
• to a thermally-dependent component of the axial force if the drive
pinions are axially mounted to the machine. This means that the
maximum allowed axial force could be exceeded or the play within the
gear teeth could be increased to unacceptable levels.
It is therefore advisable to use own-supported drive elements connected
to the motor shaft with compensating coupling units!
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3-10 Integrating Mechanically into the Installation Digital AC- Motors MHD
Bearing service life L10h If the allowed radial and axial forces are not exceeded, then it applies to
the nominal bearing service lifespan:
L10h = 30,000 operating hours (computed per ISO 281, ed. 12/1990).
Lifespan otherwise is derated:
3
Fradial
L10h = ⋅ 30000
Fradial _ ist
L10h: bearing lifespan (per ISO 281, ed. 12/1990)
Fradial: determined allowed radial force in N
Fradial_ist: actual effective radial force in N
Fig. 3-14: Computing bearing lifespan L10h if allowed radial force Fradial is
exceeded
Note: The actually effective radial force Fradial_ist may not exceed
maximum allowed radial force Fradial_max.
Mounting drive elements Note: When mounting drive elements to an output shaft an
overdefined bearing must be avoided. The inevitable tolerances generate
additional forces applied to the bearings of the motor shaft and thus to a
clearly shorter service life. If such a construction cannot be avoided, then
please consult INDRAMAT!
o02mh81p.fh7
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Digital AC- Motors MHD Integrating Mechanically into the Installation 3-11
Note: Motors with mounted blower units are not suited for such as
applications with shock loads that exist with
• stamping
• pressing or
• gantry axes
In such cases, use motors without surface cooling and higher torques.
MHD093 MHD115
IN
OUT
IN OUT
X06MH81P.fh7
Falling axes!
Danger to personnel by pinching or cutting off of body
parts.
⇒ Just the holding brake alone does not guarantee
DANGER personnel safety. Higher-ranking constructive
measures such as protective fences and grids or a
second brake must also be used.
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3-12 Integrating Mechanically into the Installation Digital AC- Motors MHD
Note: If motors have been stored for extended periods, then the
transferrable torque of the holding brake must be checked before the
motor is used. If the holding torque specified in the data sheets is not
reached, then the brake must be re-finished.
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Digital AC- Motors MHD Integrating Mechanically into the Installation 3-13
Power connections As per Fig. 3-17 the output directiong of the electrical power connections
can be selected.
Plug-in connection
Areas in which
with turnable output directions swivel range (270°)
can overlap feedback conn.
housing
(MHD041, MHD071
and MHD090)
(State at delivery)
Feedback cable Power cable
O03MH81P.fh7
The output directions with MHD041 MHD071 and MHD090 motors can
be set over a range of 270° at mounting. For motors MHD093, MHD112
and MHD115 the output direction is set at the time the order is placed.
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3-14 Integrating Mechanically into the Installation Digital AC- Motors MHD
Feedback connections The output direction of the feedback connections for MHD041, MHD071
and MHD090 motors can be set to a range of 270° at mounted or
possible restricted by the output direction of the power connection.
If angle feedback connectors are used with MHD093, MHD112 and
MHD115 motors, then the output direction of the feedback cable can only
be side B of the motor.
Feedback conn.
X04MH81P.fh7
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Digital AC- Motors MHD Integrating Mechanically into the Installation 3-15
Mmax
M/Nm
[4] [3] [2] [1]
MKB
MdN
(liquid
cooled)
MdN
(surface
cooled)
MdN
(natural
convection)
n/min-1
K02MH81P.fh7
Mmax Equals the theoretically possible maximum torque of the motor. Can be
limited by the drive controller.
MKB S6 intermittent curve at 25% ON time of motor (per DIN VDE 0530, ed.
07/1991). Maximum duty cycle time equals 15 minutes.
MdN S1 continuous curve of motor (per DIN VDE 0530, ed. 07/1991).
Characteristics (1) to (4) As of a „knee“ speed maximum achievable usable speed depends on the
available torque. As maximum motor speed depends on the DC bus
voltage used, the individual controllers have separate curves for each
supply unit used and possible even their supply voltage.
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3-16 Integrating Mechanically into the Installation Digital AC- Motors MHD
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Digital AC- Motors MHD Electrical Connections 4-1
4 Electrical Connections
Power connector D
Drive F H
3) X1
controller G E
1 A A A C
connection A1 K J
A2
2 B B M L
3
3 C C B
A3
GN/YE D D
Power conn. INS 0681
(looking onto crimp or solder side of conn.)
WH bzw. 5 E E
TM+ bzw. T1 PTC D
BN bzw. 6 H H C E
TM- bzw. T2
Br+ bzw. BR RD bzw. 7 F F G F H
B L
U
Motor
holding brake
For motors with surface cooling please use your own cables to connect
the motor blower. For details on connecting and mounting the blower
connector, see section 15.4 .
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4-2 Electrical Connections Digital AC- Motors MHD
Note: The maximum total length of the cable connection from motor
to drive controller with two intermediate plugs equals 75
meters. With several plug-in locations the maximum total
length is reduced. This, however, should be checked to see
whether it is functioning properly or not.
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Motor Cooling Direct connection to ECODRIVE03/ DIAX04
MHD Terminal DKCxx.3 DKCxx.3 HDD02.x HDS03.x
7
strip 40/100A 200A HDS02.x 7 HDS04.x
6 6
4 4 5 5
3 3 4
2 4
2 3
1 3
1
40A 2
1
4
3
2
Digital AC- Motors MHD
INS0681
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041A-144 natural convection IKG4008 IKG4009 --- IKG4017 IKG4077
4
3
2
1
INS0481
4-4 Electrical Connections
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Motor Cooling Direct connection to ECODRIVE03/ DIAX04
MHD Terminal DKCxx.3 DKCxx.3 HDD02.x HDS03.x
7
strip 40/100A 200A HDS02.x 7 HDS04.x
6 6
4 4 5 5
3 3 4
2 4
2 3
1 3
1
40A 2
1
4
3
2
1
Digital AC- Motors MHD
INS0481
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112B-048 natural convection IKG4083 IKG4090 --- --- IKG4087
4
3
2
1
INS0381
4-6 Electrical Connections
DOK-MOTOR*-MHD********-PR03-EN-P
Motor Cooling Connection with intermediate point for ECODRIVE / DIAX04
MHD Terminal DKCxx.3 DKCxx.3 HDD/HDS HDS03
strip 40/100A 200A 40A 7
HDS04 7
6 6
4 4 5 5
3 3 4
4
2 2 3
1 1 2 3
1
4
3
2
Digital AC- Motors MHD
INS0681
DOK-MOTOR*-MHD********-PR03-EN-P
041A-144 natural Convection IKG4006 IKG4008 IKG4009 --- IKG4017 IKG4077
041B-144 natural Convection IKG4006 IKG4008 IKG4009 --- IKG4017 IKG4077
071A-035 natural Convection IKG4006 IKG4008 IKG4009 --- IKG4017 IKG4077
Option
4
3
2
1
INS0481
4-8 Electrical Connections
093A-024 natural convection IKG4052 C02 IKG4051 IKG4053 IKG4060 --- IKG4055 IKG4047
093A-035 natural convection IKG4052 C02 IKG4051 IKG4053 IKG4060 --- IKG4055 IKG4047
093A-058 natural convection IKG4052 C02 IKG4051 IKG4053 IKG4060 --- IKG4055 IKG4047
093B-035 natural convection IKG4052 C02 IKG4051 IKG4053 IKG4060 --- IKG4055 IKG4047
093B-035 surface cooling IKG4052 C02 IKG4051 IKG4053 IKG4060 --- IKG4055 IKG4047
093B-035 liquid cooling IKG4062 C03 IKG4061 IKG4063 IKG4070 --- IKG4068 IKG4067
093B-058 natural convection IKG4052 C02 IKG4051 IKG4053 IKG4060 --- IKG4055 IKG4047
093B-058 surface cooling IKG4082 C04 IKG4081 IKG4083 IKG4090 --- --- IKG4087
093B-058 liquid cooling IKG4082 C04 IKG4081 IKG4083 IKG4090 --- --- IKG4087
093C-035 natural convection IKG4052 C02 IKG4051 IKG4053 IKG4060 --- IKG4055 IKG4047
093C-035 surface cooling IKG4062 C03 IKG4061 IKG4063 IKG4070 --- IKG4068 IKG4067
093C-035 liquid cooling IKG4082 C04 IKG4081 IKG4083 IKG4090 --- --- IKG4087
093C-058 natural convection IKG4062 C03 IKG4061 IKG4063 IKG4070 --- IKG4068 IKG4067
093C-058 surface cooling IKG4082 C04 IKG4081 IKG4083 IKG4090 --- --- IKG4087
093C-058 liquid cooling IKG4102 C06 IKG4101 IKG4103 IKG4110 IKG4110 --- IKG4107
DOK-MOTOR*-MHD********-PR03-EN-P
Motor Cooling Connection with intermediate point for ECODRIVE03 / DIAX04
MHD Terminal DKCxx.3 DKCxx.3 HDD02.x HDS03.x
strip 40/100A 200A HDS02.x 7
HDS04.x 7
6 6
4 4 40A 5 5
3 3 4 4
2 2 3
1 1 2 3
1
4
3
2
Digital AC- Motors MHD
INS0481
DOK-MOTOR*-MHD********-PR03-EN-P
112A-024 natural convection IKG4052 C02 IKG4051 IKG4053 IKG4060 --- IKG4055 IKG4047
112A-058 natural convection IKG4052 C02 IKG4051 IKG4053 IKG4060 --- IKG4055 IKG4047
112B-024 natural convection IKG4052 C02 IKG4051 IKG4053 IKG4060 --- IKG4055 IKG4047
112B-024 surface cooling IKG4082 C04 IKG4081 IKG4083 IKG4090 --- --- IKG4087
112B-048 natural convection IKG4082 C04 IKG4081 IKG4083 IKG4090 --- --- IKG4087
112B-048 surface cooling IKG4102 C06 IKG4101 IKG4103 IKG4110 IKG4110 --- IKG4107
112B-058 natural convection IKG4082 C04 IKG4081 IKG4083 IKG4090 --- --- IKG4087
112B-058 surface cooling IKG4122 C04 IKG4121 IKG4123 IKG4130 IKG4130 --- IKG4127
112C-024 natural convection IKG4062 C03 IKG4061 IKG4063 IKG4070 --- IKG4068 IKG4067
112C-024 surface cooling IKG4082 C04 IKG4081 IKG4083 IKG4090 --- --- IKG4087
112C-035 natural convection IKG4062 C03 IKG4061 IKG4063 IKG4070 --- IKG4068 IKG4067
112C-035 surface cooling IKG4102 C06 IKG4101 IKG4103 IKG4110 --- --- IKG4107
112D-027 natural convection IKG4062 C03 IKG4061 IKG4063 IKG4070 --- IKG4068 IKG4067
112D-027 surface cooling IKG4102 C06 IKG4101 IKG4103 IKG4110 IKG4110 --- IKG4107
4
3
2
1
INS0381
4-10 Electrical Connections
112C-058 natural convection IKG4142 C06 IKG4141 IKG4143 IKG4150 IKG4150 --- IKG4147
112C-058 surface cooling IKG4182 C16 IKG4181 IKG4183 --- IKG4200 --- IKG4186
115A-024 nnatural convection IKG4142 C06 IKG4141 IKG4143 IKG4150 IKG4150 --- IKG4147
115A-024 liquid cooling IKG4142 C06 IKG4141 IKG4143 IKG4150 IKG4150 --- IKG4147
115A-058 natural convection IKG4142 C06 IKG4141 IKG4143 IKG4150 IKG4150 --- IKG4147
115A-058 liquid cooling IKG4162 C10 IKG4161 IKG4163 IKG4170 IKG4170 --- IKG4167
115B-024 natural convection IKG4142 C06 IKG4141 IKG4143 IKG4150 IKG4150 --- IKG4147
115B-024 surface cooling IKG4142 C06 IKG4141 IKG4143 IKG4150 IKG4150 --- IKG4147
115B-024 liquid cooling IKG4142 C06 IKG4141 IKG4143 IKG4150 IKG4150 --- IKG4147
115B-058 natural convection IKG4162 C10 IKG4161 IKG4163 IKG4170 IKG4170 --- IKG4167
115B-058 surface cooling IKG4182 C16 IKG4181 IKG4183 --- IKG4200 --- IKG4186
115B-058 liquid cooling IKG4202 C25 IKG4201 IKG4203 IKG4210 IKG4210 --- IKG4204
115C-024 natural convection IKG4142 C06 IKG4141 IKG4143 IKG4150 IKG4150 --- IKG4147
115C-024 surface cooling IKG4162 C10 IKG4161 IKG4163 IKG4170 IKG4170 --- IKG4167
115C-024 liquid cooling IKG4182 C16 IKG4181 IKG4183 --- IKG4200 --- IKG4186
115C-058 natural convection IKG4182 C16 IKG4181 IKG4183 --- IKG4200 --- IKG4186
DOK-MOTOR*-MHD********-PR03-EN-P
Motor Cooling Connection with intermediate point for ECODRIVE03 / DIAX04
MHD Terminal DKCxx.3 DKCxx.3 HDD02.x HDS03.x
strip 40/100A 200A HDS02.x 7
HDS04.x 7
6 6
4 4 5 5
3 3
2 2
40A 4
3
4
1 1 2 3
1
4
3
2
Digital AC- Motors MHD
INS0381
DOK-MOTOR*-MHD********-PR03-EN-P
115C-058 surface cooling IKG4202 C25 IKG4201 IKG4203 --- IKG4210 --- IKG4204
115C-058 liquid cooling IKG4222 C35 IKG4221 IKG4223 --- --- --- IKG4224
Direct connection
Motor- Order type
Flange Feedback- standard connect to
socket connector cables HDD,HDS,DKC
IKS4374/xxx,x
INK0448
INS0713/C01
15 1
INS0514/. INS0439/C01
IKS4375/xxx,x
INK0448
INS0613/.
15 1
INS0511/C01
INS0439/C01
IKS4376/xxx,x
INK0448
INS0713/C01 INS0716/C01
IKS4377/xxx,x
INK0448
z.B.
INS0716/C01 IKS4065
INS0514/. IKS4374
INS0511/C01
INS0713/C01
INS0613/. INS0713/C01
INS0717/C01 Note:
IKS4066/xxx,x Typen designations INS... and INK...
INK0448 are order types for individual components.
feeb_cabMHD.fh7
INS0717/C01
INS0511/C01
⇒ In Fig. 4-11 select that cable or that combination of two cables that
suit your motor/controller combination.
Lengths Available lengths: any in 0.5m increments up to a maximum of 75
meters.
⇒ To order, simply specify cable type and desired length. Example:
IKS4374 / 5.5 (= feedback cables, length 5.5m).
Note: The maximum total length of the cable connection from motor
to drive controller with two intermediate plugs equals 75
meters. With several plug-in locations the maximum total
length is reduced. This, however, must then be tested to see
whether it is functional or not.
DOK-MOTOR*-MHD********-PR03-EN-P
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Digital AC- Motors MHD Electrical Connections 4-13
DOK-MOTOR*-MHD********-PR03-EN-P
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4-14 Electrical Connections Digital AC- Motors MHD
Note: The user can make INDRAMAT cables himself. The parts
needed for this are listed in the document „Connection
accessories for INDRAMAT drives”, doc. no. 209-0050-4399-
XX. If INDRAMAT cables are not used, it is still necessary to
use INDRAMAT connectors. When selecting the plug-in
connections note cable cross sections.
Selecting power connectors and ⇒ Use the following list to determine which motor power connector and
cables cable cross sections are needed for individual MHD motors.
⇒ Motor power connections are available in crimped or soldered
versions.
⇒ With motor power connectors, there must be strain reliefs that match
the conduit threads in the cables used. The dimensions of the relevant
conduit thread connectors are listed in sections 6 through 11, section
„Dimensions“.
DOK-MOTOR*-MHD********-PR03-EN-P
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Motor Cooling Motor phase Minimum cross section Power connector
1)
current of power connection
Crimping Soldering
DOK-MOTOR*-MHD********-PR03-EN-P
071A-061 natural convection 3,7 1 1 18 0681/C03 0681/C03 ---
071B-035 natural convection 4,5 1 1 18 0681/C03 0681/C03 ---
071B-035 surface cooling 6,7 1 1 18 0681/C03 0681/C03 ---
071B-061 natural convection 7,9 1 1 18 0681/C03 0681/C03 ---
071B-061 surface cooling 11,9 1 1,5 16 0681/C03 0681/C03 ---
090B-035 natural convection 7,8 1 1 18 0681/C03 0681/C03 ---
090B-035 surface cooling 11,7 1 1,5 16 0681/C03 0681/C03 ---
090B-047 natural convection 9,3 1 1 18 0681/C03 0681/C03 ---
090B-047 surface cooling 14,0 1,5 2,5 14 0681/C03 0681/C03 ---
090B-058 natural convection 12,4 1 1,5 16 0681/C03 0681/C03 ---
090B-058 surface cooling 18,6 2,5 4 12 0681/C03 0681/C03 ---
2) 2)
093A-024 natural convection 5,4 1,5 1,5 16 0481/C02 0481/C02 0481/L10
2) 2)
093A-035 natural convection 7,4 1,5 1,5 16 0481/C02 0481/C02 0481/L10
2) 2)
093A-058 natural convection 9,1 1,5 1,5 16 0481/C02 0481/C02 0481/L10
2) 2)
093B-035 natural convection 9,1 1,5 1,5 18 0481/C02 0481/C02 0481/L10
2)
093B-035 surface cooling 13,6 1,5 2,5 14 0481/C02 0481/C03 0481/L10
093B-035 liquid cooling 17,2 2,5 4 12 0481/C03 0481/C04 0481/L10
093B-058 natural convection 15,9 1,5 2,5 14 0481/C02 0481/C03 0481/L10
DOK-MOTOR*-MHD********-PR03-EN-P
Continued on next page
Motor Cooling Motor phase Minimum cross section Power connector
1)
current of power connection
Crimping Soldering
DOK-MOTOR*-MHD********-PR03-EN-P
115B-058 liquid cooling 84,0 25 --- --- 0381/C25 --- 0381/L35
115C-024 natural convection 33,6 6 10 8 0381/C06 0381/C10 0381/L35
115C-024 surface cooling 50,4 10 16 6 0381/C10 0381/C16 0381/L35
115C-024 liquid cooling 63,9 16 25 4 0381/C16 0381/C25 0381/L35
115C-058 natural convection 58,3 16 25 4 0381/C16 0381/C25 0381/L35
115C-058 surface cooling 87,5 25 --- --- 0381/C25 --- 0381/L35
115C-058 liquid cooling 110,9 35 --- --- --- --- 0381/L35
Feedback connectors ⇒ Use the following list to select that feedback connector suited for your
application. Feedback connectors are available crimped or soldered.
1) 1)
Connector (straight) INS0713/C INS0713/L --- INS0512/L
Angled connector
INS0511/C INS0511/L INS0510/C INS0510/L
1) Feedback connectors with plastic sheathing.
Fig. 4-16: Feedback connectors
DOK-MOTOR*-MHD********-PR03-EN-P
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Digital AC- Motors MHD Connections for Liquid-Cooling 5-1
Connection Drawing
Y03MH81P.fh7
At present, the parts needed for this type of connection are not available
from INDRAMAT. Help on selecting and sizing a heat-dissipation device
can be found in the document: DOK-DIAX01-DRIVE***LIQ-AUS1-EN-P.
It lists order information on the accessories for liquid cooling and names
manufaturers and suppliers with addresses for cooling system
components.
Coolant The data listed in the document relate to the coolant water.
DOK-MOTOR*-MHD********-PR03-EN-P
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5-2 Connections for Liquid-Cooling Digital AC- Motors MHD
Pressure drop The coolant flow in the drive component is subject to the cross section of
the lines and any directional changes. This means that friction and
deviation losses occur. These losses are articulated in the form of a
pressure drop ∆p.
Pressure drop ∆pn of liquid-cooled motors is specified in the technical
data. It references the specified amount of flowthrough of the coolant
water. If the flowthrough amount is computed with a different increase in
temperature, then the resulting pressure drop is illustrated in the following
characteristic curve.
3,0
2,5
Pressure drop ∆p
2,0
1,5
1,0
0,5
0
0 1 2 3 4 5
flowthrough (l/min)
Flowthrough diagram (water 20°C)
K03MH81P.fh7
DOK-MOTOR*-MHD********-PR03-EN-P
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Digital AC- Motors MHD MHD041 6-1
6 MHD041
DOK-MOTOR*-MHD********-PR03-EN-P
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6-2 MHD041 Digital AC- Motors MHD
6
Datum der Messung 98-03-18
5,6
1,3
1
0
0 1000 2000 3000 4000 5000 6000 7000 8000
n/min-1
K041AMH144.fh7
DOK-MOTOR*-MHD********-PR03-EN-P
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Digital AC- Motors MHD MHD041 6-3
15
M/Nm
11,3
10
[1] [2] [3] [4]
5,4
5
2,7
0
0 1000 2000 3000 4000 5000 6000 7000 8000
n/min-1
K041BMH144.fh7
DOK-MOTOR*-MHD********-PR03-EN-P
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6-4 MHD041 Digital AC- Motors MHD
MHD041A MHD041B
800 800
Fradial/N
Fradial/N
700 700
600 600
nmittel
1000 min-1
300 300 2000 min-1
2000 min-1 3000 min-1
3000 min-1 4000 min-1
4000 min-1 5000 min-1
200 5000 min-1 200 6000 min-1
6000 min-1
100 100
0 0
0 10 20 30 0 10 20 30
x/mm x/mm
wmhd041x.fh7
Fig. 6-5: MHD041: allowable maximum radial force Fradial_max and allowable radial
force Fradial
DOK-MOTOR*-MHD********-PR03-EN-P
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Digital AC- Motors MHD MHD041 6-5
96,5
M5-12,5 2,5
B
81
4
ø14 k6
C 33
73
ø50 j6
ø6,6
2
30 Y A
R
82
ø9
8
5
±0
A
,2
Detail Y:
Options:
R0
,6 1 Output direction of power and feedback
connections
Ø17
1x15º
connections is selected at the time of mounting. The
30 direction can be selected over a range of 270° as
needed. It is important, however, that output directions
do not cross.
2,5
Feedback
A Table connection
Size Dim. A range
MHD 041 A 170
Power connection
MHD 041 B 243
range
B Motor construction per DIN 42950 sec. 1, 2 Motor feedback
ed. 08.77, B5 for all mounting orientations • Digital servo feedback (HSF)
• Digital servo feedback (HSF) with integral
C • Flange per DIN 42948, ed. 11.65 multiturn absolute encoder.
• Position accuracy per concentricity, The dimensions are identical.
excentricity and coaxiality of shaft per
DIN 42955 tolerance class R, ed. 12.81 3 Holding brake:
• without holding brake
D • Shaft end per DIN 748, sec. 3, ed. 07.75, • with holding brake
IEC 72, ed. 1971, cylindrical The dimensions are identical.
• center drill hole DS M5 per
DIN 332, sec. 2, ed. 05.83 4 Output shaft
max. tightening torque of screw 3.0 Nm
• plain shaft (preferred type)
• vibration severity grade R per
• with keyway per DIN 6885, sh. 1, ed. 08.68
DIN VDE 0530, sec. 14, ed. 02.93
(Note! Balanced with entire keyway!)
3 20 3+0,1
5 N9
t=5
5
M01MH041.fh7
20
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6-6 MHD041 Digital AC- Motors MHD
3. Motor length A
B
5. Motor feedback
Digital servo feedback (HSF) N
Digital servo feedback (HSF) with
integral multiturn absolute encoder P
6. Output shaft
plain shaft G
shaft with keyway per DIN 6885 sheet 1, ed. 08.68 P
7. Holding brake 1)
without brake 0
with brake 1
8. Power connector
Can be turned by 270° U
9. Housing type
natural convection N
T01MH041.fh7
1) only length B available with holding brake
DOK-MOTOR*-MHD********-PR03-EN-P
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Digital AC- Motors MHD MHD071 7-1
7 MHD071
DOK-MOTOR*-MHD********-PR03-EN-P
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7-2 MHD071 Digital AC- Motors MHD
15
M/Nm
14,0
7,0
5
3,5
0
0 1000 2000 3000 4000 5000 6000 7000 8000
n/min-1
K071Amh061.fh7
DOK-MOTOR*-MHD********-PR03-EN-P
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Digital AC- Motors MHD MHD071 7-3
35
32 Datum der Messung 99-05-15
30
M/Nm
25
[4] [3] [2] [1]
20
16
15
12
10
8
0
0 1000 2000 3000 4000
n/min-1
K071BMH035.fh7
25
[4] [3] [2] [1]
20
16
15
12
10
8
0
0 1000 2000 3000 4000 5000 6000 7000 8000
n/min-1
K071BMH061.fh7
DOK-MOTOR*-MHD********-PR03-EN-P
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7-4 MHD071 Digital AC- Motors MHD
MHD071A MHD071B
1600 1600
Fradial/N
Fradial/N
1400 1400
1200 1200
nmittel
500 min-1
nmittel
1000 1000
500 min-1
1000 min-1
800 800
1000 min-1
2000 min-1
600 2000 min-1 600 3000 min-1
3000 min-1 4000 min-1
4000 min-1 5000 min-1
5000 min-1 6000 min-1
400 6000 min-1 400
200 200
0 10 20 30 40 0 10 20 30 40
x/mm x/mm
wmhd071x.fh7
Fig. 7-7: MHD071: allowable maximum radial force Fradial_max and allowable radial
force Fradial
DOK-MOTOR*-MHD********-PR03-EN-P
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Digital AC- Motors MHD MHD071 7-5
9,5
3
D 3 B
110,5
95 M6-16
31
Ø19 k6 4 C
71
Ø95 j6
5 2
9
ø1
R
40 Y A A
30
18
115
±0
,2
Detail Y:
R1 Options:
1 Output direction of power and feedback
Ø82
Ø25
1x15º connections
A Table The output direction of the power/feedback connection
40 is selected at the time of mounting. The direction can
Size Dim. A
be selected over a range of 270° as needed. It is
MHD 071 A 205 important, however, that output directions do not
3
MHD 071 B 264 cross.
4 Output shaft
• plain shaft (preferred type)
• with keyway per DIN 6885, sh. 1, ed. 08.68
(Note: Balanced with entire keyway!)
4 32 3,5+0,1
135
6 N9
37
140 96 145
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7-6 MHD071 Digital AC- Motors MHD
3. Motor length A
B
5. Motor feedback
digital servo feedback (HSF) N
digital servo feedback (HSF)
with integral multiturn absolute encoder P
6. Output shaft
plain shaft with sealing ring G
shaft with keyway per DIN 6885 sheet 1, ed. 08.68 P
7. Holding brake
without brake 0
with brake (5,0 Nm) 12)
8. Power connection
connector can be turned with 270° U
9. Other versions
none N
DOK-MOTOR*-MHD********-PR03-EN-P
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Digital AC- Motors MHD MHD071 7-7
Motor with mounted blower unit If you want to order a motor with mounted surface cooling then specify
the above-referenced type designation for radial blower units and list it as
a subitem of the MHD motor and specify blower arrangement.
Motor with separate blower unit If the blower unit is listed as a separate item, then it will be delivered
separate of the motor (i.e., not mounted).
2 1x blower unit
LEMD-RB071B2XX
Fig. 7-13: Order information for MHD motor with separate blower unit
DOK-MOTOR*-MHD********-PR03-EN-P
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7-8 MHD071 Digital AC- Motors MHD
DOK-MOTOR*-MHD********-PR03-EN-P
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Digital AC- Motors MHD MHD090 8-1
8 MHD090
DOK-MOTOR*-MHD********-PR03-EN-P
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8-2 MHD090 Digital AC- Motors MHD
50
43,5
M/Nm
40
30
[4] [3] [2] [1]
24
20
18
12
10
0
0 1000 2000 3000 4000 5000
n/min-1
k090BMH035.fh7
DOK-MOTOR*-MHD********-PR03-EN-P
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Digital AC- Motors MHD MHD090 8-3
50
Datum der Messung 97-04-08
43,5 = Messung für MHD090B-058
zum Erstellzeitpunkt lag keine andere
40 Messung vor!
20
18
12
10
0
0 1000 2000 3000 4000 5000 6000
n/min-1
k090BMH047.fh7
50
Datum der Messung 97-04-08
43,5
M/Nm
40
20 18
12
10
0
0 1000 2000 3000 4000 5000 6000
n/min-1
k090BMH058.fh7
DOK-MOTOR*-MHD********-PR03-EN-P
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8-4 MHD090 Digital AC- Motors MHD
Fradial/N
2000
nmittel
1000 min-1
1000
2000 min-1
3000 min-1
4000 min-1
5000 min-1
6000 min-1
500
0 10 20 30 40 50
x/mm k03mhi1p.fh7
Fig. 8-7: MHD090: allowable maximum radial force Fradial_max and allowable
radial force Fradial
DOK-MOTOR*-MHD********-PR03-EN-P
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Digital AC- Motors MHD MHD090 8-5
11
125
109
C
32
M8-19
4 B 72
Ø110 j6
Ø24 k6
Ø107
5
,2
±0
2
65
ø1
2
50 Y 312 R1 140
Detail Y:
R1 Options:
1 Output direction of power and feedback
Ø30
Ø97
1x15º connection
The output direction of the power/feedback connection
50 is selected at the time of mounting. The direction can
be selected over a range of 270° as needed. It is
4 important, however, that output directions do not
cross.
37
DOK-MOTOR*-MHD********-PR03-EN-P
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8-6 MHD090 Digital AC- Motors MHD
3. Motor length B
5. Motor feedback
digital servo feedback (HSF) N
digital servo feedback (HSF)
with integral multiturn absolute encoder P
6. Output shaft
plain shaft with sealing ring G
shaft with keyway per DIN 6885 sheet 1, ed. 08.68 P
7. Holding brake
without brake 0
with brake (11,0 Nm) 1
8. Power conneciton
connector can be turned with 270° U
9. Other versions
none N T01MHI1P.fh5
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Digital AC- Motors MHD MHD090 8-7
Motor with mounted blower unit If you want to order a motor with mounted surface cooling then specify
the above-referenced type designations of the radial blower unit as a
subitem of the MHD motor with the desired blower arrangement.
Motor with separate blower unit If the blower unit is listed as a separate order position, then it will be
delivered separate of the motor (i.e., not mounted).
Order position Designation
1 1x digital AC motor
MHD090B-035-NG0-BN
2 1x blower unit
LEMH-RB090B1-XX
Fig. 8-13: Order information for MHD motor with separate blower unit
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8-8 MHD090 Digital AC- Motors MHD
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Digital AC- Motors MHD MHD093 9-1
9 MHD093
DOK-MOTOR*-MHD********-PR03-EN-P
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9-2 MHD093 Digital AC- Motors MHD
DOK-MOTOR*-MHD********-PR03-EN-P
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Digital AC- Motors MHD MHD093 9-3
DOK-MOTOR*-MHD********-PR03-EN-P
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9-4 MHD093 Digital AC- Motors MHD
50
44,0
M/Nm
40
24,0
20
12,0
10
0
0 1000 2000 3000 4000
n/min-1
K093Amh024.fh7
44,0
M/Nm
40
24,0
20
12,0
10
0
0 1000 2000 3000 4000 5000
n/min-1
K093Amh035.fh7
50
44,0
M/Nm
40
24,0
20
12,0
10
0
0 1500 3000 4500 6000
n/min-1
K093Amh058.fh7
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Digital AC- Motors MHD MHD093 9-5
70
66
60
M/Nm
50
0
0 1000 2000 3000 4000
n/min-1
K093Bmh035.fh7
70
66
60
M/Nm
50
40
35 [4] [3] [2] [1]
30 33,3
26,3
20
17,5
10
0
0 1000 2000 3000 4000 5000 6000
n/min-1
K093Bmh058.fh7
90
88
80
M/Nm
70
60
[4] [3] [2] [1]
50
46
40 43,7
34,5
30
23
20
10
0
0 1000 2000 3000 4000
n/min-1
K093Cmh035.fh7
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9-6 MHD093 Digital AC- Motors MHD
90
88
80
M/Nm
70
60
50
46 [4] [3] [2] [1]
40 43,7
30 34,5
23
20
10
0
0 1000 2000 3000 4000 5000 6000
n/min-1
K093Cmh058.fh7
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Digital AC- Motors MHD MHD093 9-7
Allowable maximum radial force For details see Section „ 3.6 Output Shafts“.
Fradial_max and allowable radial
force Fradial
MHD093A MHD093B
3500 3500
Fradial/N
Fradial/N
3000 3000
2500 2500
nmittel nmittel
500 500
0 10 20 30 40 50 60 0 10 20 30 40 50 60
x/mm x/mm
MHD093C
3500
Fradial/N
3000
2500
nmittel
1000 min-1
1500
2000 min-1
3000 min-1
1000 4000 min-1
5000 min-1
6000 min-1
500
0 10 20 30 40 50 60 wmhd093x.fh7
x/mm
Fig. 9-13: MHD093: allowable maximum radial force Fradial_max and allowable
radial force Fradial
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9-8 MHD093 Digital AC- Motors MHD
X
Feedback connector turnable around each 90° 86 31,5 50
25° 1
Pg29
18
Æ58
1)
4 B
138
4xM8-12
113
±0,3
165
4 C 45°
98
Ø32 k6
5
Æ130 j6
11
Æ96
5 0,
2
0±
Æ11
13
Y 45°
58,5
D 58 A R12
A 140
M10-22
1) connector not part of general delivery
Detail Y:
R0
,5 Options:
A Table
1 Output direction of power connection
Ø35
Ø97
4 Output shaft
• plain shaft (preferred type)
• with keyway per DIN 6885, sh. 1, ed. 08.68
(Note: Balanced with entire keyway!)
4 45 5+0,1
10
160
37
156 97 163
Matching keyway: DIN 6885-A 10 x 8 x 45,
Not part of general delivery.
Possible arrangement:
10
t=8
(looking onto motor 45
shaft from the front) M02MH093.fh7
below left right
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Digital AC- Motors MHD MHD093 9-9
X
189 Connector
INS0481
Feedback connection 1 50
25° 55 31
turnable around each 90°
1)
Pg 29
18
Æ58
4 B
R28
147
Ø32 k6
2
118
4 C 45°
189
,2
0±0
13
98
Æ130 j6
3
165
Æ96
5
Ø11
±0,3
68
Y 45°
D 63
62 A 150
M10-22 58 A 4xM8-12
R1/8"
1) connector not part of general delivery
Detail Y: Options:
D • Shaft end per DIN 748, sec. 3, ed. 07.75, 4 Output shaft
IEC 72, ed. 1971, cylindrical
• center drill hole DS M10 per • plain shaft (preferred type)
DIN 332, sec. 2, ed. 05.83 • with keyway per DIN 6885, sh. 1, ed. 08.68
max. tightening torque for screws 25.0 Nm (Note: Balanced with entire keyway!)
• vibration severity grade R per
4 45 5+0,1
DIN VDE 0530, sec.14, ed. 02.93
10
5 Cooling mode:
• natural convection (see above for dim.)
• liquid cooling (see above for dim.)
Matching keyway: DIN 6885-A 10 x 8 x 45,
Not part of general delivery.
10
t=8
45 M01MH093.fh7
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9-10 MHD093 Digital AC- Motors MHD
3. Motor lenght A
B
C
5. Motor feedback
digital servofeedback (HSF) N
digital servofeedback (HSF)
with integral multiturn absolute encoder P
6. Output shaft
plain shaft with sealing ring G
shaft with keyway per DIN 6885 sheet 1, ed. 08.68 P
7. Holding breake
without breake 0
with breake 1
8. Power connector
to side A A
to side B B
to the right looking onto motor shaft R
to the left connecting housing on top L
9. Housing type 1)
natural convection A
liquid cooling N
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Digital AC- Motors MHD MHD093 9-11
Motor with separate blower unit If the blower unit is listed as a separate item, then it will be delivered
separate of the motor (i.e., not mounted).
2 1x blower unit
LEMD-RB090B2XX
Fig. 9-20: Order information for MHD motor with separate blower unit
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9-12 MHD093 Digital AC- Motors MHD
DOK-MOTOR*-MHD********-PR03-EN-P
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Digital AC- Motors MHD MHD112 10-1
10 MHD112
DOK-MOTOR*-MHD********-PR03-EN-P
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10-2 MHD112 Digital AC- Motors MHD
in preparation
method
Surface cooling IdN A 53.4 61.1 61.1
3)
Theoretical maximum torque Mmax Nm 102.0 102.0 102.0
Peak current Imax A 98.5 148.0 183.0
4) -4 -4 -4
Rotor moment of inertia JM kgm² 192 x 10 192 x 10 192 x 10
Torque constant at 20ºC Km Nm/A 1.43 0.88 0.77
5)
Voltage constant at 20ºC KEeff V/1000 130.0 80.0 70.0
-1
min
Windings resistance at 20ºC RA Ohm 0.58 0.37 0.17
Windings inductance LA mH 7.6 4.8 2.2
Thermal time constant
Cooling Natural convection Tth 90 90 90 90
method
Surface cooling Tth 40 40 40 40
4)
Mass mM kg 34.0 34.0 34.0
6)
Allowed ambient temperature Tum ºC 0 to +45
Allowed storage and transport TL ºC -20 to +80
temperature
7)
Maximum installation elevation m 1000 meters above sea level
8)
Protection category IP 65
Insulation class per DIN VDE F
0530 section 1
Housing coat Basic black prime coat (RAL 9005)
1) Depending on torque requirements of the user. For standard applications see nmax in the selection lists of the motor/controller
combination. For other applications, determine user speed using the required torque over the speed/torque characteristics.
2) At 60 K overtemperature at the motor housing.
3) The achievable maximum torque depends on the drive controller used. Only the maximum torque Mmax for the motor/controller
combinations found in the selection lists are binding.
4) Without holding brake.
5) At 1000 min-1 .
6) For deviating ambient temperatures, see Section 3.1 .
7) For deviating installation elevations, see Section 3.1 .
8) Assuming correct mounting of power and feedback cables.
9) Without blower unit.
Fig. 10-2: Technical data MHD112B
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Digital AC- Motors MHD MHD112 10-3
DOK-MOTOR*-MHD********-PR03-EN-P
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10-4 MHD112 Digital AC- Motors MHD
DOK-MOTOR*-MHD********-PR03-EN-P
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Digital AC- Motors MHD MHD112 10-5
40
30 30
0
0 1000 2000 3000 4000
n/min-1
K112AMH024.fh7
DOK-MOTOR*-MHD********-PR03-EN-P
LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01
10-6 MHD112 Digital AC- Motors MHD
60
Datum der Messung 25.06.99
54
50
[4] [3] [2] [1]
M/Nm
40
30 30
22,5
20
15
10
0
0 1000 2000 3000 4000 5000
n/min-1
K112AMH058.fh7
80
60
56 [4][3] [2] [1]
40 42
28
20
0
0 1000 2000 3000 4000
n/min-1
K112BMH024.fh7
in peperation
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Digital AC- Motors MHD MHD112 10-7
110
100 102
90
M/Nm
[4] [3] [2] [1]
80
70
60
56
50
40 42
30 28
20
10
0
0 1000 2000 3000 4000 5000
n/min-1
K112BMH048.fh7
80
70
60
56
50
40 42
30 28
20
10
0
0 1000 2000 3000 4000 5000
n/min-1
K112BMH058.fh7
160
148
140
M/Nm
120
100
60
57
40 38
20
0
0 1000 2000 3000 4000
n/min-1
K112CMH024.fh7
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10-8 MHD112 Digital AC- Motors MHD
160
148
140
[4] [3] [2] [1]
M/Nm
120
100
80
76
60 57
40 38
20
Datum der Messung: 30.06.99
0
0 1000 2000 3000 4000 5000
n/min-1
K112CMH035.fh7
160
148
140
[4] [3] [1] [2]
M/Nm
120
100
80 76
60
57
40 38
20
0
0 1000 2000 3000 4000
n/min-1
K112CMH058.fh7
200
Datum der Messung 15.06.99
187
180
160
M/Nm
120
100
96
80
72
60
48
40
20
0
0 1000 2000 3000 4000
n/min-1
K112DMH027.fh7
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Digital AC- Motors MHD MHD112 10-9
3800 3800
Fradial/N
Fradial/N
3400 3400 nmittel
nmittel 500 min-1
3000 500 min-1 3000
1000 1000
600 600
0 20 40 60 0 20 40 60
x/mm x/mm
MHD112C MHD112D
4200 4200
3800 3800
Fradial/N
Fradial/N
nmittel
500 min-1
3400 3400
nmittel
3000 500 min-1 3000
1000 min-1
2600 2600
1000 min-1
2200 2200 2000 min-1
1000 1000
600 600
0 20 40 60 0 20 40 60
x/mm x/mm wmhd112x.fh7
Fig. 10-17: MHD112: allowable maximum radial force Fradial_max and allowable
radial force Fradial
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10-10 MHD112 Digital AC- Motors MHD
X
163
25° B A 58 58
1 1)
4 x M10 - 15
Pg29
B
164
2
139
45°
5
4
24
C
,2
±0
65
2
Ø130 j6 3
Ø32 k6
12
Ø107
21
5 5
D
M10-22 Y
45°
14
Detail Y: 4 192±1
18 71
R1 A
A
,6 60
Ø110
Ø40
1x15º
1) Connector not part of generel delivery.
60
Options:
4
1 Output direction of power connection
A Table Size Dim A Dim B Dim C
The output direction of the power connection is selected
MHD 112A 309 62 ---
MHD 112B 375 62 150 at the time of order. Possible output directions are
MHD 112C 458 91 190 • to side A lef
t ide
• to side B B-S
MHD 112D 526 91 190
Dim A: Total motor length • to the right rig
de ht
Dim B. Power connection • to the left -Si A
Dim C: radial surface cooling
B Motor construction per DIN 42950, sec. 1, ed. 08.77, The drawing shows side B. The dimensions of the other
B5 for all mounting orientations output directions can be obtained by
C • Flange per DIN 42948,ed. 11.65 figuratively turning the connector housing around the X
• Position accuracy per concentricity, axis.
excentricity and coaxility of the shaft per
DIN 42955 tolerance class R, ed. 12.81 2 Motor feedback
D • Shaft end per DIN 748, sec. 3, ed. 07.75, • Digital servo feedback (HSF)
IEC 72, ed. 1971, cylindrical
• Digital servo feedback (HSF) with integral
• center drill hole DS M10 per
multiturn-absolute encoder
DIN 332, sec. 2, ed. 05.83
The dimensions are identical.
max. tightening torque for screws 25,0 Nm
• vibration severity grade R per
DIN VDE 0530, sec.14, ed. 02.93 3 Holding brake:
5 Cooling mode: • without holding brake
• natural convection (see above for dim.) • with holding brake
• radial surface cooling (not with motor length A) The dimensions are identical.
4 Output shaft
• plain shaft (preferred type)
• with keyway per DIN 6885, sh. 1, ed. 08.68
(Note: Balanced with entire keyway!)
10 N9
4 45 5+0,2
190
33
156 C 220
Matching keyway: DIN 6885-A 10 x 8 x 45,
Possible arrangement: Not part of general delivery.
10
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Digital AC- Motors MHD MHD112 10-11
X
181
1 100 58
25° 1) 71
4 x M10 - 15
Pg36
ø62
B
169
2
138
45°
5
24
4 C ,2
2
±0
3 65
12
ø130 j6
ø32 k6
1
ø107
21
5 5
D
M10-22 Y
45°
14
4 192±1
18 71
A
60 A
Detail Y: 1) Connector not part of general delivery.
R1, Options:
6
1
Ø40
Ø110
4 Output shaft
• plain shaft (preferred type)
• with keyway per DIN 6885, sh. 1, ed. 08.68
(Note: Balanced with entire keyway!)
190
10 N9
4 45 5+0,1
33
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10-12 MHD112 Digital AC- Motors MHD
3. Motor length 1) A
B
C
D
5. Motor feedback
digital servo feedback (HSF) N
digital servo feedback (HSF)
with integral multiturn absolute encoder P
6. Output shaft
plain shaft with sealing ring G
shaft with keyway per DIN 6885 sheet 1, ed. 08.68 P
7. Holding brake 2)
without brake 0
with brake 20 Nm 1
with brake 70 Nm 3
8.Power connector
to side A A
to side B B
to the right looking onto motor shaft R
to the left connecting housing on top L
9. Housing type 3)
none N
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Digital AC- Motors MHD MHD112 10-13
Motor with mounted blower unit If you want to order a motor with mounted surface cooling then specify
the above-referenced type designations of the radial blower unit as a
subitem of the MHD motor with the desired blower arrangement.
Motor with seperate blower unit If the blower unit is listed as a separate order position, then it will be
delivered separate of the motor (i.e., not mounted).
2 1x blower unit
LEM -RB112C1-XX
Fig. 10-24: Order information for MHD motor with separate blower unit
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10-14 MHD112 Digital AC- Motors MHD
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Digital AC- Motors MHD MHD115 11-1
11 MHD115
DOK-MOTOR*-MHD********-PR03-EN-P
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11-2 MHD115 Digital AC- Motors MHD
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Digital AC- Motors MHD MHD115 11-3
2)3)
Pressure drop with QN ∆pN bar 0.8 0.9 1.0
Maximum system pressure pmax bar 3.0
Coolant channel volume V l in prep. in prep. in prep.
1) Note relationship between entry temp. of coolant and act. ambient temp.:
entry temp. max not exceed 5°C below actual ambient temperature
(otherwise danger of condensation!)
2) if coolant is water
3) for deviating flowthrough values of flow diagram (see Section "5").
Fig. 11-4: Technical data liquid cooling MHD115
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11-4 MHD115 Digital AC- Motors MHD
120
110
100
M/Nm
[4] [3] [2] [1]
80
64
60 60
40
32
20
0
0 1000 2000 3000 4000
n/min-1
K115AMH024.fh7
120
110
100
M/Nm
80
62
60 60
45
40
32
20
0
0 1000 2000 3000 4000 5000 6000
n/min-1
K115AMH058.fh7
200
M/Nm
160
150
[4] [3] [2] [1]
100 100
95
75
50 50
0
0 1000 2000 3000 4000
n/min-1
K115Bmh024.fh7
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Digital AC- Motors MHD MHD115 11-5
200
M/Nm
160
150
50 50
0
0 1000 2000 3000 4000 5000 6000 7000
n/min-1
K115Bmh058.fh7
250
231
M/Nm
200
150 140
[4] [3] [2] [1]
133
100 105
70
50
0
0 1000 2000 3000 4000
n/min-1
K115CMH024.fh7
250
231
M/Nm
200
[4] [3] [2] [1]
150
140
133
100 105
70
50
0
0 1000 2000 3000 4000 5000 6000
n/min-1
K115CMH058.fh7
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11-6 MHD115 Digital AC- Motors MHD
MHD115A MHD115B
6000 6000
5500 5500
Fradial/N
Fradial/N
5000 5000
1500 1500
1000 1000
0 20 40 60 80 0 20 40 60 80
x/mm x/mm
MHD115C
6000
5500
Fradial/N
5000
nmittel
4500
500 min-1
4000
3000
2000 min-1
2500
3000 min-1
4000 min-1
2000
1500
1000 wmhd115x.fh7
0 20 40 60 80
x/mm
Fig. 11-12: MHD115: allowable maximum radial force Fradial_max and allowable
radial force Fradial
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Digital AC- Motors MHD MHD115 11-7
X
INS0381
98 58
25° Feedback connection 71
um je 90° drehbar 1
Pg36
ø62
18
4 1)
4xM10-16
139
168
2
45°
12
4 C ø16
5
ø38 k6
ø107
3
ø245
ø180 j6
15
Y
ø2
45°
71
ø14
D
M12-28 80 A A
192±1
1x15º
at the time of order. Possible output directions are
Size Dim A • to side A lef
t ide
MHD 115 A 370 80 • to side B B-S
• to the right
MHD 115 B 431 rig
• to the left ide ht
MHD 115 C 522 4 A-S
4 70 5+0,2
190
33
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11-8 MHD115 Digital AC- Motors MHD
Connectjor
X
181
INS 381
1 75 38 71
25°
Feedbackanschluß um je 90° drehbar
Pg 36
1)
18
R 1/8" 4
168
139
45°
5
4 C
24
9988
3
ø38 k6
ø180 j6
92
0,2
ø99
5± 215
5 16
Y 45°
ø14
69
88
80 A A 192±1
D M12-28
4xM10-16
Detail Y: Optionen:
R1 1 Output direction of power connection
,6
The output direction of the power connection is selected
Ø150
Ø45
4 70 5+0,2
• vibration severity grade R per
DIN VDE 0530, sec.14, ed. 02.93
5 Cooling mode:
• natural convection (see above for dim.) Matching keyway: DIN 6885-A 10 x 8 x 70,
• liqud cooling (see above for dim.) Not part of general delivery.
10
t=8
70
M01MH115.fh7
DOK-MOTOR*-MHD********-PR03-EN-P
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Digital AC- Motors MHD MHD115 11-9
3. Motor length A
B
C
5. Motor feedback
digital servo feedback (HSF) N
digital servo feedback (HSF)
with integrated absolute encoder P
6. Drive shaft
plain shaft with sealing ring G
shaft with keyway per DIN 6885 sheet 1, ed. 08.68 P
7. Holding brake
without brake 0
with brake 1
8. Power connector
to side A A
to side B B
to the right looking onto motor shaft R
to the left connecting housing on top L
9. Housing type 1)
natural convection A
liquid cooling N
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11-10 MHD115 Digital AC- Motors MHD
Motor with mounted blower unit If you want to order a motor with mounted surface cooling then specify
the above-referenced type designations of the radial blower unit as a
subitem of the MHD motor with the desired blower arrangement.
Motor with separate blower unit If the blower unit is listed as a separate order position, then it will be
delivered separate of the motor (i.e., not mounted).
Bestellposition Bezeichnung
1 1x digital AC- motor
MHD115B-024-NG0-BN
2 1x blower unit
LEM -RB112C1XX
Fig. 11-19: Order information for MHD motor with separate blower unit
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Digital AC- Motors MHD State at Delivery 12-1
12 State at Delivery
12.3 Documentation
The entire delivery is accompanied by only one envelope containing the
delivery documentation. It lists the merchandise by name and order
designation. If the listed contents are divided over several cartons
(transport containers), then such is noted on the delivery slip or freight
papers.
The packaging lists the follownig information:
• type designation of motor
• customer
• delivery slip number
• consignment
• freight company
(See also Section 13 Identifying the Merchandise )
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12-2 State at Delivery Digital AC- Motors MHD
DOK-MOTOR*-MHD********-PR03-EN-P
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Digital AC- Motors MHD Identifying the Merchandise 13-1
GmbH Lohr/Main
Made in W-Germany
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13-2 Identifying the Merchandise Digital AC- Motors MHD
MHD115B-024-PG1-BN
Part No. 276789 Build Week 09/98
S.No. MHD115-123456
INN 13.25-1-1
Made in Germany
Natural conv. Surface cooled Liquid cooled I.Cl. F IP 65
MdN 42,0 Nm MdN 63,0 Nm MdN 80,0 Nm n max. 2000 min-1
IdN 27,5 A IdN 40,0 A IdN 51,0 A Km 1,7 Nm/A
KEeff. 154 V/1000min-1 m 41,0 kg
Brake 70,0 Nm DC 24 V +-10% 1,3 A
C01MHQ1P.fh7
Blower unit There is a type plate on the blower unit. It is glued to the blower unit
housing and protected with a foil. It lists type designation, serial numer
and information on electrical connections.
DOK-MOTOR*-MHD********-PR03-EN-P
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Digital AC- Motors MHD Storage, Transport and Handling 14-1
Achtung
Hochwertige Elektronik
Attention
Fragile Electronic
14.2 Storage
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14-2 Storage, Transport and Handling Digital AC- Motors MHD
O04MH81P.fh7
DOK-MOTOR*-MHD********-PR03-EN-P
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Digital AC- Motors MHD Mounting and Installation 15-1
DOK-MOTOR*-MHD********-PR03-EN-P
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15-2 Mounting and Installation Digital AC- Motors MHD
The terminal diagrams from INDRAMAT exclusively help laying out the
installation’ s circuit diagrams!
⇒ Connect motor as specified in the installation circuit diagrams of the
machine manufactured! The terminal diagram in section 4.1 can be
used as a help.
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Digital AC- Motors MHD Mounting and Installation 15-3
Connecting power connector Follow the instructions below when connecting power connectors
MHD093 INS0381 or INS0481 with quick-release bayonette joint:
MHD112
⇒ Set the power connector to the bayonette joint of the connector
and MHD115
housing in its correct position.
⇒ Turn the screwed cap of the power connector by hand until it clicks
into its end position (identified by red point and red triangular that are
now opposite each other).
Feedback Cable
Connecting the feedback Follow the instructions below when mounting the feedback connector:
connector
⇒ Set the feedback connector to the thread of the connector housing in
its correct position.
⇒ Manually tighten the screwed cap of the feedback connector. By
pulling through the cable it is possible to gradually bring the feedback
connector into its end position.
⇒ Fix the screwed cap "manually and firmly" into place.
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15-4 Mounting and Installation Digital AC- Motors MHD
Note: Do not use any tools, e.g., pliers or screwdrivers, for turning
the flanged socket of the motor. This could damage the
socket.
The flange of the motor is easy to turn if the correct plug is mounted. The
lever effect of the plug means that the flanged socket can be turned to
the desired direction by hand.
How to proceed:
⇒ Connect the motor power cable to the flanged socket.
⇒ By turning the connected plug the socket can be moved into the
desired output direction.
The desired output direction is thus set.
Note: Each turn of the flanged socket decreases the holding torque
in the set position. To ensure the needed holding torque of the
flanged socket, the cable output direction should be changed
a maximum of five times!
Changing the cable output If the cable output direction of the power connectors was not taken into
direction on MHD093 consideration at the time either MHD093, MHD112 or MHD115 were
MHD112 ordered, and it does not agree with the desired direction, then the cable
MHD115 can be turned by 90°.
Proceed as follows in this case:
⇒ Release the two mounting screws 4 and remove the lid of the
connector box 2.
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Digital AC- Motors MHD Mounting and Installation 15-5
O ring
E01MH81P.fh7
Note: The output direction of the connector can be set at the time of
order using the relevant type codes.
Feedback connector
Changing the connector output The output direction of MHD041, MHD071 and MHD090 motors can be
directions on MHD041 selected at the time of mounting. The flanged socket can be turned
MHD071 (angle of turn 270°).
MHD090
How to set the desired connector output direction is described below.
Note: Do not use any tools, e.g., pliers or screwdrivers, for turning
the flanged socket of the motor. This could damage the
socket.
The flange of the motor is easy to turn if the correct plug is mounted. The
lever effect of the plug means that the flanged socket can be turned to
the desired direction by hand.
How to proceed:
⇒ Connect the motor feedback cable to the flanged socket.
⇒ By turning the connected plug the socket can be moved into the
desired output direction.
The desired output direction is thus set.
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15-6 Mounting and Installation Digital AC- Motors MHD
Note: Each turn of the flanged socket decreases the holding torque
in the set position. To ensure the needed holding torque of the
flanged socket, the cable output direction should be changed
a maximum of five times!
Changing the cable output If the cable output direction of the angle feedback connectors in MHD093,
direction on MHD112 and MHD115 motors does not agree with the direction wanted,
MHD093 then it can be turned by 90°. Proceed as follows to do this:
MHD112
⇒ Release the four mounting screws on the top side of the connector.
MHD115
⇒ Turn the connector part with screwed cap opposite the connector
housing into the desired position (in incremnets of 90°).
⇒ Retighten the mounting screws (tightening torque 0.8 Nm ±10%).
⇒ Make sure that neither cable strands nor seals are damaged when
retightening the screws.
Befestigungsschrauben
Connector housing
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Digital AC- Motors MHD Mounting and Installation 15-7
2 3
A02MH81P.fh7
DOK-MOTOR*-MHD********-PR03-EN-P
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15-8 Mounting and Installation Digital AC- Motors MHD
1
8 7 6 1 Machine screw
SW17 2 Connector housing
3 Connector insert
4 Flanged socket
2 5 Screwdriver
6 Conduit thread
7 Ring
8 Gasket
5
3
4
Underside of
connector
E03MH81P.fh7
DOK-MOTOR*-MHD********-PR03-EN-P
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Digital AC- Motors MHD Service Guidelines 16-1
16 Service Guidelines
16.1 Maintenance
The following should be performed regularly after the first year:
• The motors should be cleaned of dust, chips or similar.
• Control motor blower of the surface cooling unit.
• Check air circulation of cooling units.
• Check liquid cooling units for pressure, coolant levels, flow and so on.
at
0171 - 333 882 6 or 0172 - 660 040 6.
⇒ If motors are returned to us, then please make a copy of the following
Fault Report, fill it out completely and include it with the motor.
⇒ If the motors are liquid cooled, then remove all coolant prior to
transport. There otherwise exsits the danger of the coolant freezing
over and damaging the lines.
⇒ Add a copy of the fault report to the machine documents so that the
user of the machine can have access to it in the event repairs should
become necessary.
This will ensure a rapid repair and help to quickly locate any application-
dependent problems.
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16-2 Service Guidelines Digital AC- Motors MHD
Fault Report
for DIAX04 Units
This report is intended to clarify problems and their causes. It is absolutely necessary in order to find
hidden, sporadic or application-related problems and to eliminate them.
- Always include fault report when sending in repairs.
- Otherwise mail fault reports to your local INDRAMAT representative or to the address printed on the
reverse.
INDRAMAT appreciates your cooperation.
DSS2.1
M
H3 ERR H3 ERR
2 3 2 3
4
4
1
1
0
5 6
5 6
9
8 7 8 7
2 3 2 3
4
4
1
1
0
5 6
5 6
9
8 7 8 7
X12 X12
E1 E1
E2 E2
E3 E3
Data on HDS:
2 3
4
01
5 6
9
8 7
2 3
4
1
5 6
9
8 7
X12
E1
E2
E3
E4
E5
E6
+U
Serial no.:
OV
Serial no.:
Serial no:
Status display H1
(Note display data at time problem occurred)
Please note back of page!
u01mh81p.fh7
Indramat GmbH Bgm.-Dr.-Nebel-Straße 2 D-97816 Lohr Telefon 09352 / 404-0 Tx 689 421 Fax 09352 / 404-885
DOK-MOTOR*-MHD********-PR03-EN-P
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Digital AC- Motors MHD Service Guidelines 16-3
HVE _._ - _ _ _ _ - _ H1
Serial no:
Status display H1
or (Display information at time
problem occurred)
Type
Barcode
HVR _._ - _ _ _ _ - _ X1
L+
Serial no: L-
Number of drives
Additional data:
u02mh81p.fh7
Indramat GmbH Bgm.-Dr.-Nebel-Straße 2 D-97816 Lohr Telefon 09352 / 404-0 Tx 689 421 Fax 09352 / 404-885
DOK-MOTOR*-MHD********-PR03-EN-P
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16-4 Service Guidelines Digital AC- Motors MHD
DOK-MOTOR*-MHD********-PR03-EN-P
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Digital AC- Motors MHD Index 17-1
17 Index
A
Ambient Temperature 3-1
Ambient temperature and installation elevation 3-1
Application range 1-1
B
Barcode sticker 13-1
Bearing service life 3-9
C
Cable cross sections 4-15, 4-16, 4-17
Commutation 1-1, 1-3
Components 1-3
Construction 1-3
Coolant 5-1
Coolant lines 5-1
Cooling method 1-3
Cooling system components 5-1
D
Designs 1-3
Digital servo feedback (HSF) 1-4
Digital servo feedback(HSF) with integral multiturn absolute encoder 1-4
Dynamics 1-1
E
Electrical connection
feedback cables 4-12
Feedback connectors 4-18
Parts 4-14
power cable 4-2
Electrical connections
angle feedback connectors 3-14
plans for MHD motors 4-1
F
feedback cables 4-12
Feedback connector 15-3
Feedback connectors 4-18
Feedback data memory 1-4
H
Holding brake 1-3, 3-11
Housing Finish 3-6
I
Installation circuit diagrams 15-2
Installation Elevation 3-1
K
Knee speed 3-15
L
Liquid cooling 3-11
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17-2 Index Digital AC- Motors MHD
M
Maintenance-free operation 1-1
Motor feedback 1-3, 1-4
Technical data 1-4
Mounting drive elements 3-10
O
Operating curves 3-15
Operating reliability 1-1
Output direction 3-13
Output shaft 1-3
Output shaft with keyway 3-8
Plain output shaft 3-7
Shaft load 3-8
Thermal changes in length 3-9
Overload capabilities 1-1
P
Power cables 4-2
Power connector 15-4
Power data 1-1
Power overview 1-2
Pressure drop 5-2
Prime Coat 3-6
Protection against contact with hot parts 2-8
Protection category 3-2
S
Safety Instructions 2-1
Battery safety 2-9
General 2-3
Hazards by improper use 2-2
Protection against contact with electrical parts and not grounded enclosures 2-4
Protection against dangerous movements 2-6
Protection against magnetic and electromagnetic fields during operations and mounting
2-7
Protection by protective low voltage (PELV) against electrical shock 2-5
Protection during handling and installation 2-8
Safety Instructions for Electrical Drives 2-1
Service-Hotline 16-1
Shaft capacity
MHD041 6-4
MHD071 7-4
MHD091 8-4
MHD093 9-7
MHD112 10-9
MHD115 11-6
Shaft load
Allowed axial force 3-9
Allowed radial force 3-8
Maximum allowed radial force 3-8
Shock demands 3-6
Surface cooling 3-10
T
Type Codes
MHD041 6-6
MHD071 7-6
MHD090 8-6
MHD093 9-10
MHD112 10-12
MHD115 11-9
Type of position detection
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Digital AC- Motors MHD Index 17-3
absolute 1-4
relative 1-4
Type plate 13-2
V
via specific bearings 3-10
Vibration demands 3-6
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17-4 Index Digital AC- Motors MHD
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Digital AC- Motors MHD Kundenbetreuungsstellen - Sales & Service Facilities 18-1
Vertriebsgebiet Mitte SALES Vertriebsgebiet Ost SALES Vertriebsgebiet West SALES Vertriebsgebiet Nord SALES
Germany Centre Service Germany East Service Germany West Service Germany North Service
Vertriebsgebiet Süd SALES Gebiet Südwest SALES Vertriebsgebiet Mitte SALES Vertriebsgebiet Nord SALES
Germany South Service Germany South-West Service Germany Centre Service Germany North Service
INDRAMAT Service-Hotline
INDRAMAT GmbH
Telefon: +49 (0)172/660 04 06
oder/or
Telefon: +49 (0)171/333 88 26
Hotline ERSATZTEILE:
- nur an Werktagen von 15 -18 Uhr -
+49 (0) 93 52/40 42 22
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18-2 Kundenbetreuungsstellen - Sales & Service Facilities Digital AC- Motors MHD
Europa – Europe vom Ausland: (0) nach Landeskennziffer weglassen, 0 nach Landeskennziffer mitwählen!
from abroad: don’t dial (0) after country code, dial 0 after country code!
Austria SALES Service Austria SALES Service Belgium SALES Service Denmark SALES Service
Mannesmann Rexroth Ges.m.b.H. Mannesmann Rexroth G.m.b.H. Mannesmann Rexroth N.V.-S.A. BEC AS
Geschäftsbereich INDRAMAT Geschäftsbereich INDRAMAT Geschäftsbereich INDRAMAT Zinkvej 6
Hägelingasse 3 Industriepark 18 Industrielaan 8 DK-8900 Randers
A - 1140 Wien A - 4061 Pasching B-1740 Ternat
Telefon: +43 (0)1/9852540-400 Telefon: +43 (0)7221/605-0 Telefon: +32 (0)2/5830719 Telefon: +45 (0)87/11 90 60
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England SALES Service Finland SALES Service France SALES Service France SALES Service
Mannesmann Rexroth Ltd. Rexroth Mecman Oy Mannesmann Rexroth S.A. Mannesmann Rexroth S.A.
INDRAMAT Division INDRAMAT division Division INDRAMAT Division INDRAMAT
Broadway Lane, South Cerney Ansatie 6 Parc des Barbanniers 270, Avenue de Lardenne
GB - Cirencester, Glos GL7 5UH SF-017 40 Vantaa 4, Place du Village F - 31100 Toulouse
F-92632 Gennevilliers Cedex
Telefon: +44 (0)1285/863000 Telefon: +358 (0)9/84 91-11 Telefon: +33 (0)5 61 49 95 19
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Telefax: +33 (0)147 94 69 41
Hotline: +33 (0)6 08 33 43 28
[email protected]@indra
mat.co.uk
France SALES Service Italy SALES Service Italy SALES Service Italy SALES Service
Mannesmann Rexroth S.A. Mannesmann Rexroth S.p.A. Mannesmann Rexroth S.p.A. Mannesmann Rexroth S.p.A.
Division INDRAMAT Divisione INDRAMAT Divisione INDRAMAT Divisione INDRAMAT
91, Bd. Irène Joliot-Curie Via G. Di Vittoria, 1 Via Borgomanero, 11 Via del Progresso, 16 (Zona Ind.)
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Telefon: +33 (0)4 78 78 53 65 Telefon: +39 02/92 36 52 70 Telefon: +39 011/7 50 38 11 Telefon: +39 049/8 70 13 70
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Italy SALES Service Italy SALES Service Netherlands SALES Service Netherlands SALES Service
Mannesmann Rexroth S.p.A. Mannesmann Rexroth S.p.A. Hydraudyne Hydrauliek B.V. Hydrocare B.V.
Divisione Rexroth Indramat Divisione INDRAMAT Kruisbroeksestraat 1 Kruisbroeksestraat 1
Via Mascia, 1 Viale Oriani, 38/A (P.O. Box 32) (P.O. Box 32)
I - 80053 Castellamare di Stabia NA I - 40137 Bologna NL - 5281 RV Boxtel NL - 5281 RV Boxtel
Telefon: +39 081/8 71 57 00 Telefon: +39 051/34 14 14 Telefon: +31 (0)411/65 19 51 Telefon: +31 (0)411/65 19 51
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e-mail: [email protected]
Norway SALES Service Poland SALES Service Russia SALES Service Spain SALES Service
Rexroth Mecman AS Mannesmann Rexroth Sp.zo.o. Tschudnenko E.B. Mannesmann Rexroth S.A.
INDRAMAT Division Biuro Poznan Arsenia 22 Divisiòn INDRAMAT
Berghagan 1 or Box 3007 ul. Dabrowskiego 81/85 RUS - 153000 Ivanovo Centro Industrial Santiga
N–1405 Ski-Langhus N-1402 Ski PL – 60-529 Poznan Rußland Obradors s/n
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Telefon: +47 (0)64 86 41 00 Telefon: +48 061/847 67 99 Telefon: +7 093/223 96 33
Barcelona
Telefax: +47 (0)64 86 90 62 Telefax: +48 061/847 64 02 oder/or +7 093/223 95 48
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Telefax: +34 937 47 94 01
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Goimendi S.A. Rexroth Mecman Svenska AB INDRAMAT elektromotorji d.o.o. Mannesmann Rexroth Hidropar A..S.
División Indramat INDRAMAT Division Otoki 21 Fevzi Cakmak Cad No. 3
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Apartado 11 37 S - 125 81 Stockholm
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Telefax: +34 9 43/39 17 99
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Digital AC- Motors MHD Kundenbetreuungsstellen - Sales & Service Facilities 18-3
Außerhalb Europa - outside Europe vom Ausland: (0) nach Landeskennziffer weglassen!
from abroad: don’t dial (0) after country code!
Argentina SALES Service Argentina SALES Service Australia SALES Service Australia SALES Service
Mannesmann Rexroth S.A.I.C. NAKASE AIMS - Australian Industrial Mannesmann Rexroth Pty. Ltd.
Division INDRAMAT Servicio Tecnico CNC Machinery Services Pty. Ltd. No. 7, Endeavour Way
Acassusso 48 41/7 Calle 49, No. 5764/66 Unit 3/45 Horne ST Braeside Victoria, 31 95
RA - 1605 Munro (Buenos Aires) RA - 1653 Villa Balester Campbellfield , VIC 3061 AUS – Melbourne
Prov. - Buenos Aires AUS - Melbourne
Telefon: +54 (0)11/4756 01 40
Telefax: +54 (0)11/4762 6862 Telefon: +54 (0) 11/4768 36 43 Telefon: +61 (0)3/93 59 02 28
Telefon: +61 (0)3/95 80 39 33
e-mail:[email protected] Telefax: +54 (0) 11/4768 24 13 Telefax: +61 (0)3/93 59 02 86
Telefax: +61 (0)3/95 80 17 33
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Email: [email protected]
[email protected]
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Telefon: +1 905/335 55 11 Telefon: +86 21/62 20 00 58
[ Caixa Postal 377 ] [ Caixa Postal 1273 ]
[ BR-09901-970 Diadema-SP ]
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Telefax: +91 (0)80/8 39 43 45
India SALES Service Indonesia SALES Service Japan SALES Service Japan SALES Service
Mannesmann Rexroth (India) Ltd. PT. Rexroth Wijayakusuma Rexroth Automation Co., Ltd. Rexroth Automation Co., Ltd.
INDRAMAT Division Jl. Raya Bekasi Km 21 Service Center Japan INDRAMAT Division
Plot. A-58, TTC Industrial Area Pulogadung Yutakagaoka 1810, Meito-ku, 1F, I.R. Building
Thane Turbhe Midc Road RI - Jakarta Timur 13920 NAGOYA 465-0035, Japan Nakamachidai 4-26-44, Tsuzuki-ku
Mahape Village YOKOHAMA 224-0041, Japan
Telefon: +62 21/4 61 04 87 Telefon: +81 (0)52/777 88 41
IND - Navi Mumbai - 400 701
+62 21/4 61 04 88 +81 (0)52/777 88 53 Telefon: +81 (0)45/942 72 10
Telefon: +91 (0)22/7 61 46 22 Telefax: +62 21/4 60 01 52 +81 (0)52/777 88 79 Telefax: +81 (0)45/942 03 41
Telefax: +91 (0)22/7 68 15 31 Telefax: +81 (0)52/777 89 01
Mexico SALES Service Korea SALES Service Korea SALES Service South Africa SALES Service
Mannesmann Rexroth Mexico S.A. Mannesmann Rexroth-Seki Co Ltd. Seo Chang Corporation Ltd. TECTRA Automation (Pty) Ltd.
de C.V. 1500-12 Da-Dae-Dong Room 903, Jeail Building 28 Banfield Road,Industria North
Calle Neptuno 72 ROK - Saha-Ku, Pusan, 604-050 44-35 Yeouido-Dong RSA - Maraisburg 1700
Unidad Ind. Vallejo Yeoungdeungpo-Ku
Telefon: +82 (0)51/2 60 06 18 Telefon: +27 (0)11/673 20 80
MEX - 07700 Mexico, D.F. C.P.O.Box 97 56
Telefax: +82 (0)51/2 60 06 19 Telefax: +27 (0)11/673 72 69
ROK - Seoul
Telefon: +52 5 754 17 11
[email protected]
+52 5 754 36 84 Telefon: +82 (0)2/7 80 82 08
+52 5 754 12 60 +82 (0)2/7 80 82 09
Telefax: +52 5 754 50 73 Telefax: +82 (0)2/7 84 54 08
+52 5 752 59 43
e-mail: [email protected]
DOK-MOTOR*-MHD********-PR03-EN-P
LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01
18-4 Kundenbetreuungsstellen - Sales & Service Facilities Digital AC- Motors MHD
Mannesmann Rexroth Corporation Mannesmann Rexroth Corporation Mannesmann Rexroth Corporation Mannesmann Rexroth Corporation
INDRAMAT Division INDRAMAT Division INDRAMAT Division INDRAMAT Division
5150 Prairie Stone Parkway Central Region Technical Center Southeastern Technical Center Northeastern Technical Center
USA -Hoffman Estates, IL 60192-3707 USA - Auburn Hills, MI 48326 3625 Swiftwater Park Drive 99 Rainbow Road
USA - Suwanee USA - East Granby,
Telefon: +1 847/6 45 36 00 Telefon: +1 248/3 93 33 30
Georgia 30174 Connecticut 06026
Telefax: +1 847/6 45 62 01 Telefax: +1 248/3 93 29 06
Telefon: +1 770/9 32 32 00 Telefon: +1 860/8 44 83 77
E-MAIL: [email protected]
+1 770/9 32 19 03 +1 860/8 44 85 95
Service HOTLINE: +1-800-860-1055
-7 days/24hrs-
DOK-MOTOR*-MHD********-PR03-EN-P
LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01
LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01
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Rexroth
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