Installation Instructions

Original Instructions

MSR127 Minotaur Monitoring Safety Relays

Catalog Number 440R-N23124, 440R-N23125, 440R-N23126, 440R-N23127, 440R-N23128, 440R-N23129, 440R-N23129M, 440R-N23130,
440R­N23131, 440R-N23132, 440R-N23132S, 440R-N23133, 440R-N23134, 440R-N23135, 440R-N23135M, 440R-N23135S, 440R-N23213

Topic Page
Rockwell Automation cannot accept responsibility for failure of this device if the
procedures given in these instructions are not followed or if it is used outside the
Summary of Changes 1
recommended specifications in these instructions.
Safety 1
Repair 1
Functional Description 1
IMPORTANT The safety inputs of these products are described as
normally closed (N.C.), that is, with the guard closed, the
Specifications 2 actuator in place (where relevant) and the machine able to
Diagnostics 2 be started. Exposure to shock and/or vibration in excess
of what is stated in IEC 60068 part: 2-6/7 must be avoided.
Safety Input 2 Adherence to the recommended inspection and
Reset 2 maintenance instructions forms part of the warranty.
Installation 3
Wiring Examples 3
Circuit Diagram 3
Repair
Approximate Dimensions 3
Safety Specifications 4
ATTENTION: MSR127 safety relays are not repairable.
Declaration of Conformity 4

If there is any malfunction or damage, do not attempt to repair. The unit must be
Summary of Changes replaced before machine operation is allowed.
This publication contains the following new or updated information. This list
includes substantive updates only and is not intended to reflect all changes.
Functional Description
Topic Page The unit is enabled once the supply is powered up and the safety circuits are
Updated Declaration of Conformity 4 closed. The PWR status indicator is on.
A valid reset operation activates the safety outputs. The CH1 and CH2 status
Safety indicators of the output illuminate. At the demand of the safety function and if any
This device is intended to be part of the safety-related control system of a fault occurs, the safety outputs de-energize within the specified response time.
machine.
Fault Detection
Safety Notes If a fault occurs, the internal relay circuit forces the safety outputs off. One or both
Before installation, perform a risk assessment to determine whether the output status indicators can be off. The PWR status indicator can flash. Remove
specifications of this device are suitable for all foreseeable operational and the fault and cycle the safety input to re-enable the device. Cycling power to the
environmental characteristics of the machine to which it is to be fitted. At regular safety relay can also clear the fault condition.
intervals during the life of the machine, check whether the characteristics
foreseen remain valid.

ATTENTION: Danger of serious injuries.

Misuse can result in malfunction.
• Only authorized and trained personnel must start up,
assemble, install, manipulate, or retrofit the device.
• Installation must be in accordance with these instructions.
• Do not defeat, tamper, remove, or bypass this unit.
MSR127 Minotaur Monitoring Safety Relays Installation Instructions

Specifications negative pole must connect to S21.

Attribute Value
According to ISO 13849-1:
• PLe, Cat. 4
• MTTFd [a]: 378
• DC average: 99%
S11 S52 S12 S11 S52 S12
According to IEC 62061 and IEC 61508:
• SIL CL 3 S21 S22 S21 S22
Functional safety data • PFH [1/h]: 1.94E-09
• HFT: 1
• DC: 99% Max PLc: single-channel; N.C. Max PLd: dual-channel; 3-wire connection
• TM (PTI) [a]: 20
• dop [d]/hop [h] (1): 365/24
• tcycle [h]/[s] (2): 8/28,800
24V AC/DC, 115V AC, 230V AC
Power supply
0.85…1.1 x rated voltage 50/60 Hz A1
24V
Power consumption 2W DC
A2
Safety inputs 1 N.C., 2 N.C., 2 PNP light curtain
S11 S52 S12
Input simultaneity Infinite
S11 S52 S12 S21 S22
Allowable input resistance, max 110 Ω
Reset Manual monitored and automatic/manual S21 S22
MSR127RP/TP 3 N.O. safety, 1 N.C. auxiliary
Outputs Max PLe: dual-channel; 24V DC Max PLe: dual-channel; 4-wire connection,
MSR127.1T 2 N.O. safety, 2 N.O. auxiliary
signal cross faults require fault reset
• UL: B300
5 A/240V AC
Output rating
• AC-15: 5 A/250V AC
• DC-13: 3 A/24V DC Reset
Fuses output (external) 6 A slow blow or 10 A quick blow
• Reset modes — The unit is available with automatic/manual start
Switched current/voltage, min 10 mA/10 V
(MSR127T/TP safety relay) and manual monitored reset (MSR127R/RP
Contact material AgSnO2 + 0.5µAu
safety relay).
• 100,000 (220V AC/4 A/880VA cosφ = 0.35)
Electrical life (operations) • 500,000 (220V AC/1.7 A/375VA cosφ = 0.6)
• 1,000,000 (30V DC/2 A/60 W) A valid start/reset can only be operated if the feedback circuit is closed.
• 2,000,000 (10V DC/0.01 A/0.1 W) Feedback contacts of controlled actuators are connected in series with
Mechanical life 10,000,000 cycles the start/reset circuit (S12-S34).
Power on delay 1s
• T - Automatic/manual Start
Response time 15 ms
Recovery time 100 ms
Impulse withstand voltage 2500V
In Automatic/Manual Start mode, the reset circuit S12-S34 is not
Pollution degree 2
monitored against signal changes (no edge detection). The reset circuit
Installation group Overvoltage category III, VDE 0110-1
can close before or after the safety inputs are closed. The unit is active
Operating temperature -5…+55 °C (23…131 °F)
once the safety inputs close and the reset circuit are closed. If the
Relative humidity 90%
safety inputs and reset circuit are concurrently closed during power-up,
Enclosure protection IP40 (NEMA 1)
the unit activates immediately.
Terminal protection IP20
Wiring Use copper that withstands 60/75 °C (140/167 °F) MSR127 MSR127.1
Conductor size 0.2…2.5 mm² (24…12 AWG)
Torque settings - terminal screws 0.6…0.8 N•m (5…7 lb•in) S11 S52 S12 K1 K1
S11 S52 S10
Case material Polyamide PA 6.6 S21 S22 S34 S21 S22 S33
K2 K2
Mounting 35 mm (1.4 in.) DIN rail in an enclosure with a minimum
rating of IP54
• 24V AC/DC: 210 g (0.463 lb) • R - Manual Monitored Reset
Weight
• 115V AC or 230V AC: 260 g (0.573 lb)
Vibration 10…55 Hz, 0.35 mm (0.01 in.) In Manual Monitored Reset mode, a signal change of the reset circuit
(1) Operation time (day, hour) (S33-S34) is required and monitored. A reset fault occurs if the safety
(2) Cycle time (hour, sec) inputs remain open while the reset circuit is closed.

- Positive edge:
Diagnostics
Unit is active once the safety inputs are closed and then the reset
Auxiliary (N.C.) outputs 41…42 monitor the safety output state.
circuit is closed.

Safety Input MSRxxxR

440R-xxxxxM
S11 S52 S12 K1
The safety input can be single-channel or dual-channel. According to the wiring
S21 S22 S34
inputs, cross-loop monitoring of the inputs is enabled or disabled. You can enable K2
cross-loop monitoring for 2-channel safety inputs in 4-wire connection (S11-S12,
S21-S22). Cross-loop monitoring is disabled for single-channel inputs, dual-channel
inputs in 3-wire connection, and 24V DC signals. For external 24V DC signals, the

2 Rockwell Automation Publication 440R-IN079D-EN-P - July 2022

 MSR127 Minotaur Monitoring Safety Relays Installation Instructions

Installation Circuit Diagram

1. Mount in enclosure (minimum rating of IP54).
A1 S11 S52 S12 S34 13 23 33 41 …S34 13 23 33 43
(S10) (S33)
Reset

2. To remove terminals (P versions only), insert a K2

screwdriver and slowly move as shown.

K1
Wiring Examples
A2 S21 S22 14 24 34 42 14 24 34 44
Figure 1 - Dual-channel Safety Gates, Monitored Manual Reset,
Monitored Output
MSR127/(MSR127.1) MSR127.1
L1 Reset
Table 1 - Connections
L1L2L3
A1 S11 S52 S12 13 23 33 41 Terminal Description
A1, A2 Power
Open S11, S12 (S10), S52, S21, S22 Safety input (N.C.)
K1
MSR 127RP S34 (S33) Monitoring feedback loop with Reset button
MSR127R, MSR127T, MSR127RP, MSR127TP
K2 13, 14, 23, 24, 33, 34 Safety output (N.O.)
Closed S21 S22 S34 A2 14 24 34 42 41, 42 Auxiliary output (N.C.)
MSR127.1T
K1 K2 M 13, 14, 23, 24 Safety output (N.O.)
N Max PLe, SIL 3 33, 34, 43, 44 Auxiliary output (N.O.)
Figure 2 - Dual-channel Safety Gates, Auto Reset, Monitored Output
+24V
Approximate Dimensions
L1L2L3
A1 S11 S52 S10 13 23 33 43
Figure 3 - Dimensions [mm (in.)]
22.5 114.5 (4.5)
Open (0.88)
K1 13 23 33 41
MSR127.1T (43)
A1 S11 S52 S12
(S10)
K2 PWR
Closed S21 S22 S33 A2 14 24 34 44
CH1 99
K1 K2 CH2 (3.89)
M
Max PLe, SIL 3
(S33)
S21 S22 S34 A2
(44)
14 24 34 42

Table 2 - Status Indicators

Status Indicator Description
Green: Unit is powered
PWR
Flashing green: Cross-loop faults
CH1 Green: Safety output channel 1 is activated
CH2 Green: Safety output channel 2 is activated

Rockwell Automation Publication 440R-IN079D-EN-P - July 2022 3

Safety Specifications Declaration of Conformity
All MSR127 safety relays can be used in safety circuits according to EN ISO 13849-1
and IEC 61508/IEC 62061.
Specifications are applicable only if the safety function is demanded at least once CE Conformity
within 6 months. All diagnostic tests are conducted at least before next demand.
Rockwell Automation declares that the products that are shown in this document
The mission time (TM) for the proof test interval (PTI) is adopted. conform with the Essential Health and Safety Requirements (EHSRs) of the
Components failure rates according to SN29500. European Machinery Directive (2006/42/EC), EMC Directive (2014/30/EU), and RoHS
Directive (2011/65/EU).
Figure 4 - Safety Circuit
For a comprehensive CE certificate visit: rok.auto/certifications.
E-stop 800F (a) Safety Relay 440R Contactor 100S (a)
Sensor
Channel 1 Contact
Actuator 1
UKCA Conformity
Sensor
Channel 2 Contact
(a) Actuator 2
Rockwell Automation declares that the products that are shown in this document
(a) Example are in compliance with the Supply of Machinery (Safety) Regulations
(2008 No. 1597), Electromagnetic Compatibility Regulations (2016 No. 1091), and
Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic
Equipment Regulations (2012 No. 3032).

For a comprehensive UKCA certificate visit: rok.auto/certifications.

Waste Electrical and Electronic Equipment (WEEE)

At the end of life, this equipment should be collected separately from any unsorted municipal waste.

Rockwell Automation maintains current product environmental information on its website at rok.auto/pec.
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Publication 440R-IN079D-EN-P - July 2022 | Supersedes Publication 440R-IN079C-EN-P- May 2020 PN-387541
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