DESIGN CALCULATION FOR SET IN, SET ON NOZZLE

Page No
WITH AND WITHOUT PAD AND SELF REINFORCED
Doc. No. Revision
SHELL INPUTS
CONSIDER
LIQUID
Internal pressure P kgf/cm2 0.23209 HEAD
Internal diameter of the shell D mm 2300
WITHOUT
Reqd. thickness of shell (corresponding to internal pressure) tr,int mm 4.2 CORROSION
ALLOWANCE
WITHOUT
CORROSION
Reqd. thickness of shell (corresponding to external pressure) tr,ext mm 0 ALLOWANCE
Allowable stress in shell at given temp Sv kgf/cm2 1203.27
Corrosion allowance of shell c.a.,shell mm 3.2
Shell thickness provided t' mm 6

NOZZLE INPUTS
SELECT
set in nozzle with pad FROM DROP
type of nozzle DOWN LIST
Nozzle O.D. d' mm 168.3
Nozzle wall thickness provided tn' mm 10.97
nozzle projection outside the vessel wall Lpr1 mm 100
allowable stress in nozzle Sn kgf/cm2 1203.27
Offset distance Off mm 0
reqd. nozzle thickness(corresponding to external pressure) tr n,ext mm 0

REINFORCING PAD INPUTS

outside diameter of reinforcing pad Dp mm 300
thickness of reinforcing pad te mm 6
SELECT
NO FROM DROP
is it split type padding DOWN LIST

INTEGRAL NOZZLE INPUTS

hub height of integral nozzle h mm 0
height of beveled transition L' mm 0
hub thickness of integral nozzle X mm 0 FALSE

WELD LEGS INPUTS

weld leg between pad and shell leg1 mm 6
weld leg between nozzle and pad/shell leg2 mm 6

CERTAIN DERIVED PARAMETERS

corrosion allowance of nozzle (internal only) c.a.,nozzle mm 3.2
allowable stress in reinforcing pad at given temp Sp kgf/cm2 1203.27
Shell thickness after corrosion t mm 2.8
Nozzle wall thickness after corrosion tn mm 7.77
inside diameter of nozzle d mm 152.76
width of reinforcing pad W mm 65.85
layout angle θ radian 0
reqd. nozzle thk tr n mm 0.01623
Reqd. thickness of shell (governing the case) tr mm 4.2

USE ASME CODE SECTION-8 DIVISION I (UG-37)

 CALCULATIONS BY ASME CODE SECTION-8 DIVISION I (UG-37)

MIN NOZZLE THICKNESS (ACCORDING TO UG-45)

ta
mm 3.21623
(P(d')/(2(Sn+(0.4*P)))+c.a.,nozzle

tb1
mm 7.4
tint+c.a.,nozzle

tb2
mm 3.2
text+c.a.,nozzle

tb3
mm 10.36
from table +c.a.,nozzle

min nozzle thickness(tug45)

mm 7.4
max(ta,.min(tb3,max(tb2,tb1)))
PROVIDED NOZZLE WALL THICKNESS IS SUFFICIENT

LIMITS OF REINFORCEMENT
limit parallel to vessel wall (D1)
D1 mm 305.52
2*max(d,Rn+tn+t)

limit normal to vessel wall (tlnp)

tlnp mm 7
min(2.5t,2.5tn+te)

CALCULATION OF CERTAIN FACTORS

fr1,fr2
- - 1
Sn/Sv

fr3
- - 1
min(Sn,Sp)/Sv
fr4
- - 1
Sp/Sv

force correlation factor

- - 1
if integral type(0.75+0.25cos2ǿ),else 1

AREA CALCULATION
Area required
Ar mm2 641.592
[if fr<1] dtrF + 2tntrF(1-fr1), else dtrF

Area available in shell

A1 mm2 -29.596
max(d[E1t-Ftr]-2tn(E1t-Ftr)(1-fr1) , 2(t+tn)(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1))

Area available in nozzle

A2 mm2 108.553
min(5fr2t(tn-tr n),2fr2tn(tn-tr n)(2.5tn+te)

Area available in welds

A4 mm2 36
(leg1)2fr1

Area available in pad

A5 mm2 790.2
(min(Dp,2*d,2*(Rn+tn+t))-d-2tn)tefr4

Area available in hub

A61 mm2 0
2*min(h,tlnp,Lpr1)*(X-tn')*fr2

Area available in bevel

A62 mm2 0
max(tlnp-h,0)*((max(tlnp-h,0)/L')*(X-tn))+(X-tn-((max(tlnp-h,0)/L'))*(X-tn))*max(t

Area available in hub plus bevel

A6 mm2 0
A61+A62

total area available

AT mm2 905.157
A1+A2+A41+A42+A5+A61+A62

OPENING IS ADEQUATELY REINFORCED

 CALCULATION BY APPENDIX 1-10

MIN NOZZLE THICKNESS (ACCORDING TO UG-45)

ta
mm 3.21623
(P(d')/(2(Sn+(0.4*P)))+c.a.,nozzle

tb1
mm 7.4
tint+c.a.,nozzle

tb2
mm 3.2
text+c.a.,nozzle

tb3
mm 10.36
from table +c.a.,nozzle

min nozzle thickness(tug45)

mm 7.4
max(ta,.min(tb3,max(tb2,tb1)))
PROVIDED NOZZLE WALL THICKNESS IS SUFFICIENT

CERTAIN PARAMETERS
inside radius of nozzle
Rn mm 76.38
(d'-2tn)/2

effective pressure radius

Reff mm 1153.2
D/2+c.a,shell.

LIMITS OF REINFORCEMENT
effective vessel wall length
LR mm 28
8t,10t,8(t+te)(acc to diff condtns.)
for calculating LH
LH1 mm 21.8018
t+0.78(Rntn)0.5

for calculating LH
LH2 mm 102.8
Lpr1 + t

for calculating LH
LH3 mm 70.4
8(t+te)

for calculating LH
LH4 mm 0
X(h+t)+0.78(tn/(X-c.a.))(Rntn)0.5

effective nozzel wall length

LH mm 21.8018
if(h=0),min(LH1,LH2,LH3) else min(LH1,LH2,LH4)

effective thickness used in calc. of pressure stress

teff mm 2.8
if te>0.5tand w>8(t+te),t+te else t

CALCULATION OF AREAS
for calculating A1
λ - 1.99639
min(10, (2Rn+tn)/((D+teff)teff)0.5

area contributed by vessel

A1 mm2 78.4
tLRmax(1,λ/4)

area contributed by nozzle

A2 mm2 169.4
if(LH<h+t)tnLH else(X(h+t)+0.78(tn2/(X-c.a.))(Rntn)0.5)

area contributed by welds

A4 mm2 18
0.5Leg12 + 0.5leg22

area contributed by reinforcing pad

A5 mm2 168
min(A5a,A5b)

total area available

AT mm2 433.8
A1+A2+A41+A42+A5

ALLOWABLE STRESS
allowable local primary membrane stress
Sallow kgf/cm2 1804.91
1.5*Sn

FORCE CALCULATION
nozzle radius opening in vessel along long chord
Rnc mm 76.38
Rn/cosΦ

internal pressure force on nozzle

fN kgf 3.36843
PRn(LH-t)

internal pressure force on shell

fS kgf 95.7362
 fS kgf 95.7362
PReff(LR+tn)

discontinuity force from internal pressure

fY kgf 204.426
PReffRnc

MAXIMUM ALLOWABLE PRESSURE CALCULATION

used in calculation of Pmax1
AP mm2 130783
Rn(LH-t)+Reff(LR+tn+Rnc)

used in calculation of Pmax

Pmax1 kgf/cm2 9.44452
Sallow/(2(Ap/AT)-(Reff/teff))

used in calculation of Pmax

Pmax2 kgf/cm2 2.92157
Sn*(t/Reff)

nozzle maximum allowable pressure

Pmax kgf/cm2 2.92157
min(Pmax1,Pmax2)

STRESS CALCULATION
average primary membrane stress
σavg kgf/cm2 69.9703
(fN+fS+fY)/AT

general primary membrane stress

σcirc kgf/cm2 95.5871
Preff/teff

max. local primary membrane stress at nozzle intersection

PL kgf/cm2 95.5871
max[2σavg-σcirc,σcirc]

OPENING IS ADEQUATELY REINFORCED