Trauble Shoting Elec Adt Bell
Trauble Shoting Elec Adt Bell
1
Electrical SchematicsB20E, B25E, B30E, B35E, B40E, B45E, B50E, B60E
2
IMPORTANT !
IT IS VERY IMPORTANT THAT ALL EARTH CONNECTION POINTS ARE FREE OF PAINT AND CORROSION TO ENSURE METAL TO
METAL CONTACT BETWEEN THE EARTH RING LUG AND MACHINE CHASSIS FOR PROPER ELECTRICAL CONNECTION.
3
Bell Equipment company reserves the right to change any details in these electrical systems.
Bell cannot be held responsible for mis-interpretation of these schematics or faults that may arise from use there of.
Any errors in this document must be reported back to the Bell Electrical Systems Team.
All electrical repairs must be carried out by qualified Bell service personnel only.
CE
7
EE
COLLECTIVE WIRING
9 HARNESS EARTH POINTS
5
BN031209 - HARNESS,ENGINE (B30E STAGE 4)
BN039374 - HARNESS,ENGINE (LARGE)
Page Index LIGHTING:
6-1 : Headlights Brights & Dips.
BN021818 - HARNESS,NOSE BOX (B20E) 6-2 : Parklights, Brake / Parklights & Number Plate Lights.
BN020402 - HARNESS,NOSE BOX (B30E) 6-3 : Front, Side & Rear Indicators.
BN039847 - HARNESS,NOSE BOX (LARGE) 00i : Earth Points.
00ii : Harness & Schematic Index. 6-4 : Reverse, Artic & Worklights.
BN035720 - HARNESS,NOSE BOX (B60E) 6-5 : Interior Light, Bin Side Lights, Flashing Beacon 1, 2 & Rear.
BN015203 - HARNESS,BONNET (B20E) 00iii : Fuse Layout SMALL.
BN020946 - HARNESS,BONNET (B30E) 00iv : Fuse Layout LARGE.
00v : System Overview. CONTROLS & COMMUNICATION:
BN039376 - HARNESS,BONNET (LARGE) 7-1 : CDU, SDC & Reverse Camera 1 & 2.
BN035718 - HARNESS,BONNET (B60E)
6 BN018972 - HARNESS,ARTIC (B30E STAGE 4) POWER CIRCUIT: 7-2 : Sealed Switch Module & Cab Door Switch.
1-1 : Battery & Isolator Switch. 7-3 : Kill Switch, TPM.
BN039380 - HARNESS,ARTIC (LARGE)
1-2 : Remote Isolator Option. 7-4 : Back Up Alarm, Elec Horn, Cab Buzzer.
BN022240 - HARNESS,ARTIC JUMP (B20E)
1-3 : Start & Charge Circuit : Ign Sol, Starter & Alternator. 7-5 : Electrical Seat, Occupancy & Belt Switch.
BN002618 - HARNESS,ARTIC JUMP (B30E)
1-4 : Battery Power : Fuses 8 - 14. 7-6 : Wiper Motor & Washer Bottle.
BN040034 - HARNESS,ARTIC JUMP (LARGE)
1-5 : Battery Power : Fuses 15 - 21. 7-7 : Aircon Unit : Actuators & Aircon. Cab Blower - Small.
BN035714 - HARNESS,ARTIC JUMP (B60E)
1-6 : Ignition Power : Fuses 22 - 27. 7-8 : Aircon Unit : Actuators & Aircon. Cab Blower - Large.
BN013345 - HARNESS,TRANSMISSION,CHASSIS (B30E)
BN037952 - HARNESS,TRANSMISSION,CHASSIS (LARGE) 1-7 : Ignition Power : Fuse 28. 7-9 : Aircon Unit : Blower, Temp., Pressure SW & Clutch Sol - Small.
7 BN046066 - HARNESS,MIRROR HEATING,TANK (B60E) 1-8 : Ignition Power : Fuses 29 - 33. 7-10 : Aircon Unit : Blower, Temp., Pressure SW & Clutch Sol - Large.
BN046067 - HARNESS,MIRROR HEATING,ARM (B60E) 1-9 : Ignition Power : Fuses 34 - 35. 7-11 : Radio, Speakers & 2 way Radio.
BN046735 - HARNESS,MIRROR HEATING,INTERFACE (B60E) 1-10 : Ignition Power : Fuses 36 - 40. 7-12 : Electric Mirrors.
1-11 : Ignition Power : Fuses 43 - 49 & Controller Ground. 7-13 : Heated Mirrors B60E.
FRONT CHASSIS PIGTAILS: 1-12 : 5V Sensor Power & Sensor Ground. 7-14 : Bonnet Switches 1 & 2.
BN026677 - HARNESS,CUT/ISOLATE (B20E) 1-13 : 5V Sensor Power & Sensor Ground. 7-15 : Bonnet Up & Down Relays & Bonnet Actuator.
BN013080 - HARNESS,CUT/ISOLATE (B30E) 1-14 : 12V DC/DC Converter.
BN039459 - HARNESS,CUT/ISOLATE (LARGE) SERVICE:
8 BN018367 - HARNESS,WDB (B30E) CAN: 8-1 : Generic Special Spare.
BN039852 - HARNESS,MUDGUARD (LARGE) 2-1 : CAN Circuit Stage 2 & 3B - Small. 8-2 : Diagnostic, CCU3 Serial & 3rd Party Spare.
BN044449 - HARNESS,SCR,ENGINE (B20E STAGE 4) 2-2 : CAN Circuit Stage 4 - Small.
BN044450 - HARNESS,SCR,CATALYST (B20E STAGE 4) 2-3 : CAN Circuit Stage 4 - Large Bell. SCRAPER:
BN011773 - HARNESS,SCR,ENGINE (B30E 3B) 2-4 : CAN Circuit Stage 4 - Large Drivetrain. 9-1 : Iqan Interface, Trailer Brake Switch & Solenoid.
BN011774 - HARNESS,SCR,ARTIC (B30E 3B) 2-5 : CAN Circuit Stage 4 - Large 3rd Party.
BN012680 - HARNESS,SCR,CATALYTIC TANK (B30E 3B) CONNECTORS:
2-6 : Memory Module, USB, Fuse 3,
BN031310 - HARNESS,SCR,ENGINE (B30E STAGE 4) Iridium & GPS/GSM Antennas, R3. 10-1 : Connectors Page 1 of 7.
9 BN031314 - HARNESS,SCR,CATALYST (B30E STAGE 4) 10-2 : Connectors Page 2 of 7.
BN039916 - HARNESS,SCR,ENGINE (LARGE) DRIVELINE: 10-3 : Connectors Page 3 of 7.
BN039382 - HARNESS,SCR,CATALYST (LARGE) 3-1 : Stage 2 & 3B Engine - ADM3, ACCP, R1 & R2. 10-4 : Connectors Page 4 of 7.
BN035119 - HARNESS,SUSPENSION,CHASSIS (SMALL) 10-5 : Connectors Page 5 of 7.
3-2 : Stage 4 Engine - CPC4, ACCP, R2.
BN035200 - HARNESS,SUSPENSION,CHASSIS (LARGE) 10-6 : Connectors Page 6 of 7.
3-3 : Stage 2 & 3B Engine - Cold Start.
BN037415 - HARNESS,HEADLIGHTS,LED,LH (B60E) 10-7 : Connectors Page 7 of 7.
BN037416 - HARNESS,HEADLIGHTS,LED,RH (B60E)
ii
10
1
@
2 FUSE LAYOUT
IGNITION IGNITION IGNITION IGNITION
FUSE 22 TCU FUSE 29 CCU VP4 FUSE 36 MM2 / TPMS FUSE 43 ELECTRIC CHAIR &
GENERIC SPECIAL SPARE
10A 20A 10A 10A
CPC4 & FRONT WIPER PARK, STEERING COLUMN SW,
FUSE 23 FUSE 30 CCU VP5 FUSE 37 MM2 VP 1 & 2 FUSE 44
COLD START EMERGENCY KILL SW & SEAT STATUS
3 10A 20A 15A 10A
SCRAPER SYSTEM
FUSE 24 MCM / ACM FUSE 31 CCU VP6 FUSE 38 DCDC FUSE 45
AIRCON
10A 20A 15A 10A
AIRCON PR SW
FUSE 25 CCU FUSE 32 CCU VP7 FUSE 39 FUSE 46 MIRROR
FUEL HEATER
10A 20A 15A 10A
4 HYD TANK
FUSE 26 SDC FUSE 33 CCU VP8 FUSE 40 WDB TANK FUSE 47 OBW SYSTEM
AIR HEATER
10A 15A 15A 10A
PARK BRAKE PR SW
FUSE 27 CCU VP1 FUSE 34 CCU VP9 FUSE 41 SPARE 1 FUSE 48 HYDRAULIC HP FILTER
BRAKE HP FILTER
20A 15A 10A 10A
5 FUSE 28 CCU VP2 FUSE 35 CDU OVERIDE FUSE 42 SPARE 2 FUSE 49 3RD PARTY SPARE
& DIAGNOSTIC
15A 10A 10A 10A
MCM CCU VP3 CCU BRAKE SW & CAB DOOR SW {WAKE UP} BONNET SW DIAGNOSTIC
CPC4 & COLD START CCU VP11 SSM CCU VP10 & VP12
6 TCU DCDC CDU 3RD PARTY SPARE
BATTERY
BATTERY
FUSE 21
FUSE 11
FUSE 12
FUSE 13
FUSE 15
FUSE 16
FUSE 10
FUSE 14
FUSE 18
FUSE 19
FUSE 20
FUSE 17
FUSE 8
FUSE 9
10A
25A
25A
20A
20A
25A
20A
10A
10A
10A
15A
10A
40A
10A
7
MM2 BATTERY ACM BATTERY
REMOTE ISOLATION SWITCHES
POWER SOCKET & CIGARETTE LIGHTER
S1 - STUD 1 S2 - STUD 2
FUSE 1
FUSE 2
FUSE 3
FUSE 5
FUSE 6
FUSE 4
FUSE 7
10A
10A
10A
25A
..A
..A
..A
8 BATTERY POWER IGNITION POWER
272820
iv
10
System Overview - E#
1
@
2
DIAG
DIAG K-LINE DIAG ECU HS CAN DIAG DIAG
SCR &
& (MR)
(ACM) PROG
PROG (MCM) ALLISON USB
(LAPTOP)
OUTPUTS
INPUTS
IES CAN
COLD
IES CAN
J1708
USB
START
(ALL EXCEPT
STAGE 4F))
5
ENGINE
TRANS COLOUR SEALED SEALED
DIAG K-LINE DIAG CONTROL MEMORY
CONTROL DISPLAY DISPLAY SWITCH
& UNIT MODULE 2 &
UNIT UNIT CONTROLLER MODULE
6 PROG (ADM3)
ALLISON
OBW
(CDU) (SDC) (SSM)
(CPC4)
CAN CAN
TERM TERM
7
CAN J1939
CHASSIS
CONTROL
UNIT
8 3
LARGE
ONLY
v
10
12V BATTERY 12V 12V BATTERY 24V
1 - -
+
BN002643
RD 70.0
@
2 BN002630 BN002630
7
JUMP START - 1 1-3
BN020789 (JS & RI+JS SMALL) / BN033600 (STD & RI LARGE)
BK 70.0 STUD - 2 1-3
BN020785 (STD & RI SMALL )
+
BN002643
RD 70.0
@
2 BN002630 BN002630
CONN. FIG 87
RD 70.0 JUMP START + 9 1-3
OPTION
BN020793 (RI+JS SMALL)
1 BN029334 (RI LARGE)
3 0 BN013077
30 (BATT) 87
RD 70.0 RD 70.0 STUD + 10 1-3
CONN. FIG 39/40
A B 7 4 BN020790 (RI & RI+JS)
CONT
GN 1.5 RI-C F4-3 RI-3 GN/YL 1.5 GN 1.5
C D ENGINE
ENGINE 6 5
4 REMOTE REMOTE
CONN. FIG 84 ISOLATOR ISOLATOR 3
CONT
GN 1.5 RI-B F3-3 RI-2 GN/RD 1.5
6 C
GN 10.0 STUD 1-A 13 1-4
D
BATTERY BATTERY
6 5
REMOTE REMOTE GN 1.5
9 BN038971 (LARGE)
BN020004
ISOLATOR
SWITCH
GN 1.5 FUSE 3-1 7 2-6
CONT
@ RD/BK 1.5
86 85
BK 1.5
CONN. FIG 54 CONN. FIG 54
DIODE 2 3A
CONN. FIG 70
7-2 14 SSM-3 RD/BK 1.5 RD/BK 1.5 BK 1.5 BK 2.5 E5
ALT
OUT IN
YL/RD 1.5
4
CCU2 J3-A1 YL/RD 0.75 BN010983 - 2304E/B18E/B20E BN034819 - B35E STAGE 2
BN017899 - B20E STAGE 4 BN026994 - B35E STAGE 4
BN010735 - 2806E/B25E STAGE 2 BN033827 - B40E STAGE 2
CONN. FIG 9 217999 BN010737 - B25E STAGE 4 BN010961 - B40E STAGE 4
BN005224 - B30E STAGE 2 BN017898 - B45E STAGE 4
BN010730 - B30E STAGE 4 BN033337 - B50E/B60E STAGE 2
5 BN017659 JUMPSTART BN035436 - B50E/B60E STAGE 4
E4 CONN. FIG 75
BK 16.0 CONN. FIG 72 GN 2.5 MIRROR HEATING FUSE 16 7-13
BN020528
1-1 1-2 2 BATT- BK 70.0 STUD - GN 16.0
BN020785 (STD & RI SMALL)
6 1-1 1-2 1 BATT- BK 70.0 - BK 70.0 BK 70.0
BN020789 (JS & RI+JS SMALL)
BN033600 (STD & RI LARGE) BN020788 (JS & RI+JS SMALL) BN023903 CONN. FIG 75
BN029332 (STD & RI LARGE) (SMALL)
CONN.
BN020784 (STD SMALL) BN026866 FIG 84
1-1 3 ISW + OUT RD 70.0 (LARGE)
D+
BN020790 (RI & RI+JS SMALL & LARGE) M
7 1-2 10 ERISOL-87 RD 70.0 A
CONN.
FIG 78
B+ -
BN020787 (SMALL) / BN033599 (LARGE) BN020527
1-1 4 ISW + OUT RD 70.0 STUD + CONN.
FIG 75
BN020794 (RI+JS SMALL)
KL30
1-2 11 BRISOL-87 RD 70.0 + RD 70.0 RD 70.0
BN029335 (RI LARGE) CONN. FIG 75
KL50 BK 16.0
8 1-2 9 ERISOL-30 RD 70.0
BN023902 (SMALL)
BN020793 (RI+JS SMALL) BN020786 (JS SMALL)
BN033601 (LARGE) CONN. FIG 82
BN029334 (RI LARGE) BN033598 (STD LARGE) STARTER ALTERNATOR
SMALL : SMALL :
CONN. FIG 16
OPTION - SMALL DC222250 - 2304E/2806E/B18E/ DC222227 - 2806E/B25E/B30E
MR STANDARD - LARGE B20E/B25E STAGE 2 STAGE 2
12 BK/WH 1.5
9 (2/3B/4i) DC222251 - 2806E/B25E STAGE 2 DC222230 - 2304E/B18E/B20E
DC222249 - B30E STAGE 2 STAGE 2
DC222674 - B20E/B25E/B30E DC223131 - B20E STAGE 4
MCM STAGE 4 DC222701 - B25E/B30E STAGE 4
21 BK/WH 1.5 DC200078 - B20E STAGE 4
(4F)
CONN. FIG 104 LARGE : LARGE : 1-3
DC222741 - ALL LARGE DC222748 - ALL LARGE
10
STUD 1 FUSE 810A
CONN. FIG 79 CONN. FIG 80
Isolator Switch 1-1 6 ISW+ OUT GN 10.0 GN 6.0 GN 1.5 GN 0.75 TCU-10 17 3-8 Transmission Interface
1 2
CONN. 206350
1 Battery Isolator 1-2 13 BRISOL-87 GN 10.0 GN 0.75 TCU-70 18 3-8 Transmission Interface
FIG 80
FUSE 925A
OPTION GN 2.5 GN 2.5 ADM21-1 19 3-1 Ecu (STAGE 2,3B,4i)
1 2
@ 207115
GN 2.5 CPC4 X2-1 20 3-2 Ecu (STAGE 4F)
GN 2.5 CS-7 21 3-3 Cold Start
2
GN 2.5 CS-10 22 3-3 Cold Start
FUSE 10 25A
GN 2.5 GN 1.5 F1-2 23 3-4 MR (STAGE 2,3B,4i)
1 2
216945
F1-2 24 3-5 MCM (STAGE 4F)
3
GN 1.5 F2-2 25 3-4 MR (STAGE 2,3B,4i)
F2-2 26 3-5 MCM (STAGE 4F)
OUTPUTS OUTPUTS
LARGE
4 J2-11/12
FUSE 1120A
GN 2.5 J2-5 CCU3 J2-31/32
VP3 J2-107/108
CONN. FIG 128
2
SMALL
1 J3-A4
207116 J3-B2
GN 1.5 J2-L1 OEU J3-B4
VBATT J3-C2
CONN. FIG 8
5
LARGE
FUSE 1220A
GN 2.5 J1-1 CCU3
KL30
CONN. FIG 128
2
OUTPUTS
6 1
SMALL
J3-A4
207116 J3-B2
GN 1.5 GN 1.5 J2-L1 CCU2 J3-B4
VBATT J3-C2
CONN. FIG 8
SMALL
BN032858
25A LARGE
OUTPUTS
LARGE
30A SMALL J1-14/15/16
FUSE 13
GN 2.5 J1-117 CCU3 J1-33/34/35
VP11 J1-111
CONN. FIG 129
8 2
SMALL
1
OUTPUTS
207114 J1-F3
GN 2.5 GN 1.5 J1-H3
J1-F4
CCU2 J1-H1
GN 1.5 J1-H4 VP6 J1-H2
CONN. FIG 10
9 217999
FUSE 1420A
GN 2.5 DC-15 27 1-14 DC DC
1 2 Converter
207116
GN 6.0 FUSE 15-1 28 1-5 Fuse 15 1-4
10
FUSE 1510A
Stud 1 1-4 28 STUD 1-C GN 6.0 GN 0.75 CDU-35 29 7-1 Colour display Unit
1 2
206350
1
FUSE 1610A
@ GN 1.5 SSM-1 30 7-2 Sealed Switch Module
1 2
206350
2
GN 1.5 CDSW-2 31 7-2 Cab Door Switch
FUSE 1710A
GN 1.5 GN 1.5 CDSW-4 32 7-2 Cab Door Switch
1 2
206350
GN 0.75 BLS-1 33 4-6 Brake Light Switch
3
6 BN032858
FUSE 2040A ( LARGE)
OUTPUTS OUTPUTS
LARGE
J1-10/11
J1-12/13
GN 2.5 GN 2.5 J1-115 CCU3 J1-29/30
1 2 VP12 J1-31/32
206350 CONN. FIG 129
LARGE
J1-6/7
7 GN 2.5 J1-118 CCU3 J1-8/9
J1-25/26
VP10 J1-27/28
CONN. FIG 129
1-5
10
STUD 2 FUSE 2210A
CONN. FIG 79 CONN. FIG 81
Ignition Solenoid 1-3 15 IGNS-87 RD 10.0 RD 6.0 RD 1.5 RD 0.75 TCU-2 40 3-8 Transmission Interface
CONN.
FIG 81 1 2
206350
1 RD 0.75 TCU-63 41 3-8 Transmission Interface
RD 0.75 ADM21-2 42 3-1 Ecu (STAGE 2,3B,4i)
FUSE 2310A
@ RD 1.5 RD 0.75 CPC4 X2-3 43 3-2 Ecu (STAGE 4F)
1 2
206350
RD 0.75 CS-14 44 3-3 Cold Start
2 FUSE 2410A CONN. FIG 1
RD 1.5 F1-5 RD 1.5 MR-15 45 3-4 MR (STAGE 2,3B,4i)
1 2
206350
RD 1.5 SCR-5 46 3-9 SCR (STAGE 2,3B,4i)
RD 1.5 MCM-7 47 3-5 MCM (STAGE 4F)
3
RD 1.5 ACM21-16 48 3-10 ACM (STAGE 4F)
RD 1.5 GSS-1 49 8-1 Generic Special Spare
BN032858
LARGE
4 RD 0.75 J1-61 CCU3
KL15
CONN. FIG 128
OUTPUTS
LARGE
3 217999
1-7
10
BN032858 OUTPUTS
LARGE
J1-21/22
J1-40/41
RD 2.5 J1-4 CCU3 J1-98
VP4 J1-106
1 FUSE 2920A
CONN. FIG 128
2 217999
LARGE
J2-7/8
J2-9/10
RD 2.5 J2-121 CCU3 J2-27/28
VP5 J2-29/30
CONN. FIG 129
CONN. FIG 8
LARGE
J2-6
J2-25/26
5 RD 2.5 J2-120 CCU3 J2-106
VP6 J2-109/110
CONN. FIG 129
FUSE 3120A
RD 2.5 RD 1.5 J2-L4 J1-A3,A4
J1-B3,B4
1
207116
2 CCU2 J2-H4
RD 1.5 J2-M4 VP5 J2-J4
6 CONN. FIG 8
LARGE
J2-98/99
RD 2.5 J2-119 CCU3 J2-100/101
VP7 J2-111/112
CONN. FIG 129
7 FUSE 3220A
RD 2.5 RD 1.5 J1-G3 J1-D3,D4
J1-E3,E4
1
207116
2 OEU J2-B4
RD 1.5 J1-G4 VP3 J2-C4
CONN. FIG 10
8
LARGE
CONN. FIG 10
2
FUSE 3510A
RD 1.5 RD 0.75 DIAG-E 54 8-2 Diagnostic Connector
1 2
206350
RD 0.75 DIODE 3 IN 55 7-1 CDU Diode
1-9
10
FUSE 3610A
Stud 2 1-6 52 STUD 2-C RD 6.0 RD 1.5 RD 1.5 MM15-9 56 2-6 Memory Module
1 2
206350
1 RD 1.5 TPM-6 57 7-3 Tyre Pressure Monitor
FUSE 3715A
@ RD 2.5 RD 2.5 MM21-16 58 5-6 5-7 Memory Module
1 2
207118
RD 2.5 MM21-19 59 5-6 5-7 Memory Module
2
FUSE 3815A
RD 2.5 DC-6 60 1-14 DC DC Converter
1 2
207118
3
FUSE 3920A ( SMALL) CONN. FIG 1
RD 2.5 F1-4 RD 1.5 AH-1 61 4-4 Air Heater
1 2 CONN. FIG 1
207116
F2-4 RD 1.5 FH-1 62 3-7 Fuel Heater
4 RD 1.5 APS-1 63 7-9 Aircon Press SW
RD 1.5 APS-4 64 7-9
“
5
FUSE 3915A ( LARGE) CONN. FIG 1
RD 1.5 F1-4 RD 1.5 FH-1 65 3-7 Fuel Heater
1 2
207118
RD 1.5 APS-1 66 7-10 Aircon Press SW
NB2-1
FIG 26/27
LARGE
CONN.
9
FUSE 4015A ( LARGE) CONN. FIG 1
RD 1.5 F2-4
1 2
207118
1-10
10
FUSE 4310A
Stud 2 1-6 53 STUD 2-C RD 6.0 RD 2.5 RD 1.5 ESEAT-1 74 7-5 Electrical Seat
1 2
206350
1 RD 1.5 GSS-1 75 8-1 Generic Special Spare
RD 0.75
RD 0.75 SCS12-12 80 7-4 Steering Column
3
RD 0.75 KSW-1 81 7-3 Kill Switch
LARGE
RD 0.75 SSW-3 82 7-5 Seat Occupancy SW
CONN. FIG 8
F5-27 AI2-6 HPF-2 92 4-1 Hydraulic HP Filter
1 2 CONN. FIG 1 CONN. FIG ..
206350
BK 0.75 J3-F3 AJ-26 PBP-2 93 4-6 Park Brake Pressure
9 BK 0.75 J3-F4
OEU FUSE 4910A ( LARGE)
BK 1.5 J3-H1 RD 1.5 3RDPS-2 94 8-2 3RD Party Spare
1 2
206350
BK 1.5 J3-H2 217999
1-11
CONN. FIG 9
10
SMALL RD/YL 1.5 PP-2 95 4-4 Pneumatic Pressure
LARGE
CONN. FIG 128
BN032858
LARGE
1 MB0 - 5V CONN. FIG 1 CONN. FIG 26/27
CCU3 J1-81 F1-16 NB1-2 RD/YL 1.5 BP1-2 96 4-5 Brake Pressure 1 (SMALL)
RD/YL 1.5 BP2-2 97 4-5 Brake Pressure 2 (SMALL)
@ SMALL
5V CONN. FIG 1
CCU2 J2-K1 RD/YL 0.75 F4-23 RD/YL 1.5 DBS-A 98 3-4 Drop Box Speed Sensor
2 RD/YL 1.5 BP1-2 99 4-5 Brake Pressure 1 (LARGE)
CONN. FIG 8
217999
RD/YL 1.5 BP2-2 100 4-5 Brake Pressure 2 (LARGE)
RD/YL 1.5 HP1-2 101 4-1 Hydraulic Pressure 1
BON2-2 LARGE
BK/YL 1.5 103 3-12 Ambient Temperature
BON1-C SMALL
LARGE
BK/YL 1.5 HLS-A 105 4-4 Hydraulic Level Sensor
BK/YL 1.5 WDBLS-A 106 4-4 Wet Disk Brake Level Sensor
CONN. FIG 1
F1-17 NB1-1 BK/YL 1.5 BP1-1 107 4-5 Brake Pressure 1 (SMALL)
5 CONN. FIG 26/27
BK/YL 1.5 BP2-1 108 4-5 Brake Pressure 2 (SMALL)
Drop Box Resistor
CONN. FIG 128
BN032858 BK/YL 1.5 DBR-1/DBS-C 109 3-4 Drop Box Speed Sensor
LARGE
MB0 - GND BK/YL 1.5 ASGMC-2 110 5-6 5-6 Active Strain Guage
6 CCU3 J1-80
CONN. FIG 1 BK/YL 1.5 BP1-1 111 4-5 Brake Pressure 1 (LARGE)
SMALL
F4-19
GND BK/YL 1.5 BP2-1 112 4-5 Brake Pressure 2 (LARGE)
CCU2 J2-K2 BK/YL 0.75
BK/YL 1.5 HP1-1 113 4-1 Hydraulic Pressure 1
7 CONN. FIG 8
217999 BK/YL 1.5 HP2-1 114 4-2 Hydraulic Pressure 2( LARGE)
BK/YL 1.5 WDB-2 115 4-3 WDB Temperature
8
BK/YL 1.5 NTC1-B 117 4-3 NTC Sensor 1 (LARGE)
SMALL
F1-18 RD/YL 1.5 HSL-5/HSR-5 124 5-3 Suspension
5V
@ OEU J2-K1 RD/YL 0.75 F4-24 RD/YL 1.5 AS-5 125 5-1 Artic Sensor
CONN. FIG 1
RD/YL 1.5 SP1-2 126 5-5 Suspension (SMALL)
2 CONN. FIG 8
217999
SMALL
F1-19 BK/YL 1.5 HSL-1/HSR-1 128 5-3 Suspension
GND
4
OEU J2-K2 BK/YL 0.75 F3-15 BK/YL 1.5 AS-1 129 5-1 Artic Sensor
CONN. FIG 1
BK/YL 1.5 SP1-1 130 5-5 Suspension (SMALL)
CONN. FIG 8
217999
CONN. FIG 8
217999 1-13
10
CONN. FIG 73
WH/RD 2.5
3 CONN. FIG 128
BN032858
WH/RD 1.5 RC-2 136 7-1
WH/RD 1.5 2WR-1 137 7-11
4 WH/RD 1.5 RAD-A7 138 7-11
WH/RD 2.5
1
5
FUSE 1 206350
10A
2
WH/RD 2.5
6
WH/RD 1.5
WH/RD 1.5
202729 216037
8 CONN. FIG 64
1 12V A
12V
2 B
CONN. FIG 63
9 BK 1.5 E2 BK 1.5 E2
CONN. FIG 56
CONN. FIG 74 CONN. FIG 74
CIGARETTE 12V POWER
LIGHTER SUPPLY
1-14
10
216359
CAN
TERMINATOR 2
TERMINATOR 2
14
CONN. FIG 45 120 OHM 216359
SCR CAN
120 OHM
1 CANT2-A YL 0.75 SCR-6 7 MR
CANT2-C BK 0.75 SCR-8 16 DC222400
CANT2-C
CANT2-A
CANT2-B
@ CANT2-B GN 0.75 SCR-7 10
CONN. FIG 45
2 CONN. FIG 16 1 2 3 4
CONN. FIG 6
GN 0.75
BK 0.75
YL 0.75
11 YL 0.75 PART OF ENGINE - SMALL :
BN010983 - 2304E/B18E/B20E STAGE 2
SCR 9 BK 0.75 BN010735 - 2806E/B25E STAGE 2
3 BN005224 - B30E STAGE 2
DC221168 15 BK 0.75 6
SSM
F1-27
F1-28
F1-29
F1-30
16 GN 0.75 CONN. FIG 1 CONN. FIG 34
214637
5
4 2 BK 0.75
216359 COLD
TERMINATOR 1
START 3 BN 0.75
CONN. FIG 45
DC221169
SCR CAN
120 OHM
CONN. FIG 13
BN010249
CANT1-B GN 0.75 5
15-13 15-14
15-15
BN002651 (B20E)
6 DC221158
TPM BN002652 (SMALL)
CONNECTOR TCU ADM3 3
CONN. FIG 32 SDC
CONN. FIG 40
CONN. FIG 11
CONN. FIG 6 21-20
1 2 28 8 21-19 21-21 BN010250
4
7 216359
TERMINATOR 1
CONN. FIG 45
120 OHM
CANT1-A YL 0.75 C
CAN
E7
6CONN. FIG 133 CONN. FIG 77 A1CONN. FIG B1 A1CONN. FIGB1
9 8 8
CANT2-C
CANT2-A
CANT2-B
@
CONN. FIG 45
GN 0.75
BK 0.75
YL 0.75
3
F
CONN. FIG 22
DIAG
CONN
G
4
3
CDU
CONN. FIG 7
BN010249
5 5
6 6
SSM
CONN. FIG 34
214637
5
E2
7 CONN.
FIG 77
CONN. FIG 45
CANT1-A YL 0.75 3
SDC
CANT1-C BK 0.75 CONN. FIG 40
8 BN010250
CANT1-B GN 0.75 4
CONNECT TO CANT3
ON PAGE 2-4
6CONN. FIG 133 56 75
9 CONN. FIG 128
MM2 CCU3 J1
BN023823 BN032858
2-3
10
216359 CAN
TERMINATOR 2
CONN. FIG 45
PART OF ENGINE - LARGE :
TERMINATOR 4
120 OHM
CANT2-A YL/GN 0.75 120 OHM 216359
CAN
1 BN034819 - B35E STAGE 2
CANT2-B BN 0.75 BN026994 - B35E STAGE 4
BN033827 - B40E STAGE 2
CANT4-C
CANT4-A
CANT4-B
CANT2-C BK 0.75
@ BN010961 - B40E STAGE 4
BN017898 - B45E STAGE 4
BN033337 - B50E/B60E STAGE 2 CONN. FIG 45
GN 0.75
BK 0.75
YL 0.75
ACM 20 BN 0.75 SCR-9
CONN. FIG 20/111
DC222453 13 BK 0.75 SCR-6
3 CONN. FIG 20/111
19 BK 0.75 SCR-7
F1-27
F1-28
F1-29
F1-30
4 13 YL/GN 0.75 CONN. FIG 1
MCM 19 BN 0.75
DC...... 10 BK 0.75
5 16 BK 0.75
X3
TERMINATOR 1
20 19 21
CONN. FIG 105
CONN. FIG 45
120 OHM
6 DC222454
BN024797 (B40E/B45E/B50E)
CANT1-B BN 0.75
CPC4 TCU
CANT1-C BK 0.75
CONN. FIG 108 CONN. FIG 6
18 17 16 28 8
X2
216359
7
CONN. FIG 45
CANT3-A YL 0.75 C
CCU3 J1
BN032858
2-4
10
CAN
TERMINATOR 6
120 OHM 216359
1
CANT6-C
CANT6-A
CANT6-B
@
CONN. FIG 45
GN 0.75
BK 0.75
YL 0.75
3
E4
7 216359 CONN.
FIG 77
TERMINATOR 5
CONN. FIG 45
120 OHM
CANT5-A YL 0.75
CAN
CANT5-C BK 0.75
8
CANT5-B GN 0.75
@
2
BN007391
BN000470
3
4
1-10 56 FUSE 36-2 RD 1.5 15-9
BN007392
MEMORY CONN. FIG 40
GN 1.5
206350
7
87a
R2 R3 30
87
R1 R4
E3 BK 0.75
8 TOP VIEW 85 86
CONN. FIG 76
217717 RELAY 3
MEMORY
BN032858
MODULE
9 (NC)
LARGE
2-6
10
1 1-4 19
.. FUSE 9-2 GN 2.5 21A-1
@ 206070
CONN. FIG 11
+
2
(6)
6
(4) PL 0.35 ACCP-6 CONN. FIG 11
PWM 4
GN 0.35 ACCP-4 BL/GN 0.75 21A-13
3
(3)
WH 0.35 ACCP-3 15A-10 BN/BK 0.75 F2-16 139 4-6 EVB Solenoid
_
CONN. FIG 13
3 +
5 CONN. FIG 13
(B20E only)
RD 0.35 ACCP-5 BL/RD 0.75 15A-5
(5)
2 CONN. FIG 21
PWM
(2)
YL 0.35 ACCP-2 BL/YL 0.75 21A-12 15A-6 PL/WH 0.75 F2-9 140 4-6 EB Solenoid
1 ADM3 CONN. FIG 13
BN 0.35 ACCP-1 BK/YL 0.75 21A-14
(1)
4
_
CONN. FIG 11
DC221158 12-2 OR 0.75 DIAG-H 141 8-2 Diagnostic
ACCELERATOR CONN. FIG 14
PEDAL
217717 87a
CONN. FIG 76
5 30 87
E3 BK 0.75 RD/PK 0.75 18-16
R2 R3 CONN. FIG 12
BK 0.75
R1 R4 85 86
18-11
8
18-9
R2 R3 85 86
@ +
CONN. FIG 108
(6)
6 BL/RD 0.75 X1-7
2
(4)
PWM
4 BL/GN 0.75 X1-6
(3)
3
_
+
5 RD/GN 0.75 X1-8
(5)
3
PWM
(2)
CPC4
_
BN032858
CONN. FIG 108
9
E3 BK 0.75
3-2
10
1
DC221700
@
1 2
2
GY/BK 1.5
COLD START
BK/BL 1.5
SOLENOID
3 CONN. FIG 38
CONN. FIG 1
CAN
1-6 44
.. FUSE 23-2 RD 0.75 14 17 GY/BK 1.5 F1-14
COLD
4 1-4 21 FUSE 9-2 GN 2.5 7 START 15 BK/BL 1.5 F1-15
5 12
BL/WH 2.5
OR/GN 0.75
9
6 DC120144
EE
E1 BK 2.5 CONN. FIG 69
BK 2.5
CONN. FIG 73 CONN. FIG 83
7
GLOW PLUG
BN032858
LARGE PROV
8
OR/GN 0.75 J2-48 CCU3
CONN. FIG 128
SMALL
217999
3-3
10
CONN. FIG 1 MR
1-4 23
.. FUSE 10-2 GN 1.5 F1-2 GN 2.5 5
(2 & 3B)
1 DC222400
CONN. FIG 1
1-4 25 FUSE 10-2 GN 1.5 F2-2 GN 2.5 6 13 PL 1.5 F1-25 DIAG-J 142 8-2 Diagnostic
EE BK 2.5
3
M
Large Trucks : BN......
ENGINE Small Trucks : BN018358
COOLING
4 FAN
CONN. FIG 128
BN032858 1 2
LARGE PROV
CCU3 J1-16
CONN. FIG 1 CONN. FIG 58/59 CONN. FIG 58/59
5 SMALL
F1-7 BL/YL 1.5 FAN-1 FAN-2 BK 2.5 EE
J2-39 CCU3
B CONN. FIG 1
7 DROP BOX F3-28
CONN. FIG 128
YL/PL 1.5
SPEED SENSOR SMALL
1 2
9
DROP
BOX
RESISTOR 207522
CONN. FIG 59 3-4
10
PART OF ENGINE - SMALL :
GN 1.5 11 BN017899 - B20E STAGE 4
CONN. FIG 1
MCM
BN010737 - B25E STAGE 4
1 1-4 24
.. FUSE 10-2 GN 1.5 F1-2 GN 1.5 12 (STAGE 4) BN010730 - B30E STAGE 4
DC......
1-4 26 FUSE 10-2 GN 1.5 F2-2 GN 1.5 14 PART OF ENGINE - LARGE :
@ GN 1.5 15
BN034819 - B35E STAGE 2
BN026994 - B35E STAGE 4
CONN. FIG 1
BN033827 - B40E STAGE 2
1-6 47 FUSE 24-2 RD 1.5 F1-5 7 BN010961 - B40E STAGE 4
2 BN017898 - B45E STAGE 4
CONN. FIG 104
BN033337 - B50E/B60E STAGE 2
5 6 8 9 BN035436 - B50E/B60E STAGE 4
3
E2 BK 2.5
- + BN026908
BN032858
t CONN. FIG 128
4 CCU3J1-80 CONN. FIG 2
CONN. CONN.
CONN. FIG 2
LARGE
FIG 59 FIG 59
1-12 116 BK/YL 1.5 T1-21 T1-5 PL/BL 0.75 J2-76 CCU3
CCU2J2-K2 B A
NTC SENSOR 2
5 (LARGE)
CONN. FIG 59
BN032858 CONN. FIG 129
214314 LARGE
P
J1-91 CCU3
CONN. FIG 26/27 CONN. FIG 1
1
6 OR/BL 1.5 NB2-8 F1-20 SMALL
2
OR/BL 0.75 J1-D1 CCU2
EE BK 1.5
7 PRESSURE SWITCH
(LARGE)
SCHOTTKY DIODE
1A/100V
CCU3 J2-7
CONN. FIG 1 CONN. FIG 26/27
SMALL
F1-9 NB2-7 OR/BN 1.5 1 2 BK 1.5 EE
9
CCU2 J2-F4 OR/BN 0.75
BN002762
CTD
CONN. FIG 8 217999
SOLENOID
(LARGE) 3-5
10 CONN. FIG 53
CONN. FIG 86
BN032858 CONN. FIG 128
BN017685 (NO) LARGE
P BN043580 (NC)(B20E LGP)
1 GN/PL 0.75 J1-45 CCU3
CONN. FIG 1
2 1
EE BK 1.5 PL/GN 1.5 F2-17 SMALL
PRESSURE SWITCH
CONN. FIG 59
BN032858 CONN. FIG 128
214314 CONN. FIG 26/27
LARGE
P
3 LARGE NB2-6 J2-50 CCU3
CONN. FIG 58 CONN. FIG 26/27 CONN. FIG 1
1
1.5 IDLH-1 NB2-1 F2-15 SMALL
B20E Only
2
GN/GY 0.75 J2-F2 CCU2
EE BK 1.5
4
IDL 217999 CONN. FIG 8
PRESSURE SWITCH
SCHOTTKY DIODE
1A/100V
5
CONN. FIG 128
BN032858
LARGE
CCU3 J1-17
CONN. FIG 1 CONN. FIG 26/27
6 SMALL
F1-8 NB2-5 GN/BL 1.5 1 2 BK 1.5 EE
IDL
CONN. FIG 8 217999
SOLENOID
7 CONN. FIG 53
SCHOTTKY DIODE
1A/100V
SMALL
F1-10 NB2-2 GN/YL 1.5 1 2 BK 1.5 EE
PNEUMATIC PURGE
CONN. FIG 8 217999
SOLENOID
CONN. FIG 53
3-6
10
BN032858 CONN. FIG 129
LARGE
CONN. FIG 59
1 J1-103 CCU3
G CONN. FIG 1
3
BN013370
CONN. FIG 59
1-10 65 FUSE 39-2 RD 1.5 LARGE
1 t<7.2°C 2
1-10 62 FUSE 39-2 RD 1.5 BK 1.5 EE
4
FUEL
HEATER
(OPTION)
CONN. FIG 59
BN032858 CONN. FIG 128
BN...... LARGE
P
J2-66 CCU3
6 2 1
CONN. FIG 1
CONN. FIG 54
BN032858 CONN. FIG 129
8 216097 (SMALL) LARGE
L DC...... (LARGE)
J1-95 CCU3
CONN. FIG 1
2 1
EE BK 1.5 WH/OR 1.5 F1-21 SMALL
3-7
10
CONN. FIG 128
BN032858
Engine Output DIAG-G 143 8-2 Diagnostic
LARGE
Speed Speed
CCU3 J2-25 GN/BL Sensor Sensor DIAG-F 144 8-2 Diagnostic
AL200063 AL200448
1
CONN. FIG 50 CONN. FIG 50
SMALL A B A B
TFSW-2 145 3-11 Trans Filter
CCU2 J3-A2 GN/BK
@
CONN. FIG 8 217999
2
1-4 18 FUSE 8-2 GN E1
WH/GY
OR/GN
BK/BN
GN/BL
CONN. FIG 73
1-4 17 FUSE 8-2 GN
CONN. FIG 2
1-6 41 FUSE 22-2 RD B20E - BN002651
BK
YL/BK
YL/BL
T1-30
T1-29
T1-14
T1-20
3 B30E - BN002652
1-6 40 FUSE 22-2 RD B35E - BN031861
B40E/B50E - BN024797
4 2 63 10 70 23 9 69 59 39 60 40 72 32
19 15 31 18 37 51 33 52 36 71 74 78 55 11 77 76 54 16 12 58 20 80 75
6
CONN. FIG 2
T1-17
T1-31
T1-10
T1-12
T1-19
T1-18
T1-15
T1-28
T1-22
T1-16
T1-27
T1-23
T1-25
T1-11
T1-7
T1-3
T1-6
T1-2
T1-8
T1-9
T1-1
T1-4
UNLESS OTHERWISE
INDICATED
7
GN/WH
WH/GN
OR/WH
GN/OR
GN/RD
OR/GY
BN/GN
WH/BL
BL/WH
WH/PL
WH/YL
BN/RD
BL/GN
BN/BK
BL/OR
BL/OR
BL/RD
YL/RD
YL/BN
BN/YL
BN/BL
PL/BK
PL/BK
YL/BL
BL/PL
BL/PL
CONN. FIG 15
CONN. FIG 50
CONN. FIG 49
CONN. FIG 51
CONN. FIG 59
17 12 11 10 9 5 4 6 8 7 2 1 3 20 18 15 16 19 14 13
A B B A
Trans ID
PS 1
(2000 SERIES)
9 Retarder
Sump Temp
2 1 B A
Turbine
Main Mod
Temp
Oil Level
H Sol
Return
Speed
HSD 3
HSD 1
PCS 6
PCS 4
HSD 2
PCS3
PCS2
PCS1
Retarder Sensor
PS 2
Turbine
TCC
SS1
Speed
Retarder Sensor
Accum.
Solenoid
Resistor
AL...... AL200184
Part of (3000 SERIES) 3-8
10 207522 AL200443 B30E - BN031793 / B40E - BN023097 / B50E - BN023098 TRANSMISSION BLOCK
CATALYTIC CATALYTIC NOx
E8
TEMPERATURE TEMPERATURE SENSOR
BK 2.5 CONN. FIG 35
CONN. FIG 52 BEFORE AFTER CONN. FIG 52
1 CONN. FIG 76
FUSE 525A
1-1 1-2 8 ISW+ IN GN 2.5 t t
1 2
NOx
@ 216945
PART OF 1 2 3 4
B30E - DC222392
1-6 46 FUSE 24-2 RD 1.5 1 2 1 2
2
CONN. FIG 1
CONN. FIG 1
CONN. FIG 1
CONN. FIG 1
F1-1
F2-1
F1-3
F2-3
FIG 27/29
TA-1
TA-2
TA-3
TA-4
TA-5
TA-6
TA-7
TA-8
CONN.
SCR-3
SCR-4
SCR-5
SCR-1
SCR-2
FIG 26/27
FIG 26/27
CONN.
CONN.
EA-1
EA-2
EA-3
EA-4
EA-5
EA-6
EA-7
EA-8
FIG 26/27
CONN.
3
GN/WH 1.5
WH/GN 1.5
BL/WH 1.5
WH/BL 1.5
GN 1.5
GN 1.5
GN 1.5
RD 1.5
RD 1.5
RD 1.5
BK 1.5
BK 1.5
BK 1.5
BK 1.5
YL 1.5
4 DC221168
7 44 57 60 59 62 3 17 18 25 26 6 2 13 1
5
SCR MODULE
CONN. FIG 6
6 34 38 37 32 22 21 30 29 49 42 50 51
WH/BN 1.5
RD/OR 1.5
BK/OR 1.5
BN/RD 1.5
OR/BL 1.5
BN/BL 1.5
BN/YL 1.5
BK/BL 1.5
WH/GY 1.5
BK/WH 1.5
GN/YL 1.5
RD/YL 1.5
8 2 1 4 1 2 3 4
- + - + -
DC221157 M
DC222278 R% t Q t 1 2
1 2
9 G
+
BN004210 DC222303
3
HUMIDITY / TEMP TANK LEVEL & COMPRESSED AIR AD BLUE
SENSOR TEMP SENSOR LIMIT VALVE PUMP 3-9
10 CONN. FIG 37 CONN. FIG 36 CONN. FIG 53 CONN. FIG 53
@
10
9
8
7
6
5
4
3
2
1
E8
1-1 1-2
DC222453
CONN. FIG 76
3
8
DC222533
5
CONN. FIG 20/111 CONN. FIG 1
BK 2.5
GN 1.0 BK 1.5
49
2
SCR-3 F1-1
6
YL 1.0 BK 1.5
48
3
SCR-4 F2-1
FUSE 24-2
8
BK 1.0 BK 1.5
47
TANK
ISW+ IN
ADBLUE
& QUALITY
9
BK 1.5
LEVEL, TEMP
RD 1.0
62
RD 1.5
16
CONN. FIG 127
1
DC222450
GN/YL 1.0
95
3
BL/YL 1.0
20
11
GN 1.5
M
BN/YL 1.0 CONN. FIG 20/111 CONN. FIG 1
31
216945
12 GN 1.5
PUMP
FUSE 525A
2
2
SCR-1 F1-3
AD BLUE
1
RD/YL 1.0
14
GN 1.5
SCR-2 F2-3
CONN. FIG 114
15
1
BN/BK 1.0 ACMINT-C
28
18
GN 1.5
B30E
2
CONN. FIG 100
LARGE
DC222444
DC222518
DC223127
DC222452
BL/RD 1.0 ACMINT-D DC222445
33
FITTED TO:
3
CONN. FIG 100 120 WAY CONN. FIG 102
B20E CONN.
FIG 120
PK 1.0 ACMINT-B
22
4
CONN. FIG 100
3
5
CONN. FIG 100
TEMP
ACMINT-N
VALVE
WH/BL 1.0
75
BEFORE
6
3
DOSING
UREA DOS
CATALYTIC
DC222446
7
CONN. FIG 100
ACM MODULE
- U +
BK/YL 1.0 ACMINT-U CONN. FIG 102
1
CONN.
FIG 121
8
CONN. FIG 100 GN/WH 1.0 ACMINT-Q
78
ACMINT-P
77
WH/GN 1.0
9
3
GY/OR 1.0
DC......
CATALYTIC
1
DC222449
CONN. FIG 102
3
1
ACMINT-J
50
YL/GN 1.0
CONN.
FIG 116
GY/WH 1.0
16
GN/PL 1.0
15
NOx
NOx
4 2
GN 1.0 ACMINT-M
53
1
SENSOR
YL 1.0 ACMINT-L
52
OR/GN 1.0
18
DC222448
CONN. FIG 102
CONN. FIG 119
1
ACMINT-G
42
BL/GN 1.0
CONN.
FIG 117
YL/PL 1.0
32
4 2
GN 1.0 ACMINT-F
41
WH/OR 1.0
39
SENSOR
YL 1.0 ACMINT-9
40
BN/RD 1.0
34
DC222447
CONN. FIG 102
1
2
t
VALVE
CONN. FIG 124
TEMP
CONN. FIG 122
ACMINT-T
DOSING
19
3
TANK HEATING
DC......
3-10
SCHOTTKY DIODE
1A/100V
CCU3 J1-14
@ SMALL
CONN. FIG 1
F3-7 GY/WH 1.5 1 2 BK 1.5 AE
3 SCHOTTKY DIODE
1A/100V
4 CCU3 J2-6
CONN. FIG 1
SMALL
F4-10 PL 1.5 1 2 BK 1.5 AE
6
BN032858
P BN...... CONN. FIG 128
LARGE
CONN. FIG 2
2 1
RD/BL 1.5 T1-24 RD/BL 0.75 J2-70 CCU3
3
PL/BK 1.5
7
T1 - 27 145 3-8
TRANSMISSION FILTER
SWITCH 1
(NC)
8
(B60E)
BN032858 CONN. FIG 128
LARGE
CONN. FIG 2
SENSOR
FRONT
3
3-12
10
BN032858 CONN. FIG 128
CONN. FIG 60 LARGE
BN......
1 P
CONN. FIG 26/27 CONN. FIG 1 J2-47 CCU3
NB1-4 F2-29 OR/BL 0.75
CONN. FIG 1
2 1 SMALL
1-10 70 FUSE 40-2 RD 1.5 LARGE OR/GN 1.5 F4-1 OR/GN 0.75
@ J2-C1 CCU2
RD 1.5
2 HYDRAULIC 217999 CONN. FIG 8
FILTER
SMALL PRESSURE SWITCH
CONN. FIG 1
3 BL/GY 0.75
RD 1.5
CONN. FIG 60
BN032858 CONN. FIG 129
BN003384 LARGE
P
BL/PL 0.75 J1-94 CCU3
CONN. FIG 59 CONN. FIG 59 CONN. FIG 1
2 1
1-11 92 FUSE 48-2 RD 1.5 LARGE HPF-2 HPF-1 1.5 F3-1
4 SMALL
PRESSURE
5
FILTER
SWITCH
(OPTION)
BN032858 CONN. FIG 129
6 207390 (SMALL) LARGE
BN026908 (LARGE)
E2 - +
CONN. FIG 82
t
CONN. FIG 1 J1-104 CCU3
LARGE F2-30
CONN. FIG 65/66 CONN. FIG 1
SMALL
CONN. FIG 73 BK 4.0 AE1 BK 1.5 GN/WH 1.5 F3-19 GN/WH 0.75
CONN. FIG 84 J3-E4 CCU2
7
AE
HYDRAULIC 217999 CONN. FIG 9
TEMPERATURE SENSOR
CCU3J1-81 LARGE
8 1-12 101 RD/YL 1.5 BN032858 CONN. FIG 129
CCU2J2-K1 SMALL CONN. FIG 40
2 LARGE
1-10 72 FUSE 40-2 RD 1.5 GY/RD 1.5 NB1-7 F5-4 GY/RD 0.75 J2-49 CCU3
@
WET DISK BRAKE
2 FILTER
PRESSURE SWITCH
- + BN026908
BN032858
3 t CONN. FIG 129
LARGE
CONN. FIG 26/27 CONN. FIG 26/27 CONN. FIG 1
EE NB2-2 BK 1.5
CONN. CONN.
WH/BL 1.5 NB1-6 F2-9 WH/BL 0.75 J1-105 CCU3
FIG 82 FIG 83
SCHOTTKY DIODE
5 CONN. FIG 128
BN032858 1A/100V
LARGE
CONN. FIG 1
B20E
6 CONN. FIG 58/59
BN027806
BRAKE PRESSURE
7
REDUCTION SOLENOID
(B20E)
CONN. FIG 59
TEMPERATURE 1
(LARGE)
5 WET DISK BRAKE
TEMPERATURE 2
(SMALL PROV)
217999
6 SMALL PROV
CONN. FIG 1
F2-25 WH/OR 0.75 J2-J2 OEU
CONN. FIG 8
BN026908
8 - +
BN032858
t CONN. FIG 128
LARGE
CONN. FIG 100 CONN. FIG 100 CONN. FIG 1
1-12 117 CCU3 J2-79 BK/YL 1.5 BN/BL 1.5 RHMP-28 AJ-28 F4-26 BN/BL 0.75 J2-77 CCU3
9
NTC SENSOR 1
(LARGE)
AMBIENT TEMPERATURE
REAR 4-3
10 (B60E)
CCU3J1-81 LARGE
1-12 95 RD/YL 1.5 BN032858 CONN. FIG 129
CCU2J2-K1 SMALL CONN. FIG 40
2 LARGE
1 CONN. FIG 26/27
3 CONN. FIG ..
CONN. FIG 57
BN013793
1-10 73 FUSE 40-2 NB2-1 LARGE
CONN. FIG 26/27
1 t 2
1-10 61 FUSE 39-2 NB1-3 RD 1.5 BK 1.5 EE
4 AIR HEATER
HYDRAULIC
LEVEL
5 SENSOR
(LARGE)
CONN. FIG 118
BN032858 CONN. FIG 128
LARGE
D C CONN. FIG 26/27 CONN. FIG 1
1-10 69 FUSE 40-2 RD 1.0 WH/BN 1.0 NB1-5 F5-3 WH/BN 0.75 J2-54 CCU3
6
Q
A
BN028433
CCU3J1-80 LARGE
1-12 105 BK/YL 1.0
7
1-10 71 FUSE 40-2 RD 1.0 BL/WH 1.0 NB1-8 F5-2 BL/WH 0.75 J2-73 CCU3
9 Q
A
BN028433
CCU3J1-80 LARGE
1-12 106 BK/YL 1.0
4-4
10
1-12 96 CCU2J2-K1 RD/YL 1.5
1-12 100 CCU3J1-81 RD/YL 1.5 LARGE BN032858 CONN. FIG 129
CONN. FIG 40
2 LARGE
CONN. FIG 26/27
CCU3 J1-7
CONN. FIG 1
SMALL
F4-8 GY/OR 1.5 1 2 BK 1.5 EE
CONN. FIG 9
217999 BRAKE CHARGE CUT
SOLENOID
CONN. FIG 55
SCHOTTKY DIODE
8 1A/100V
3-1 140 ADM15A-6 PL/WH 0.75 F2-9 NB2-4 PL/WH 1.5 1 2 BK 1.5 EE BN/BK 1.5 1 2 BK 1.5 EE
2
BN002762 BN002762
CONN. FIG 53
SCHOTTKY DIODE
1A/100V
CONN. FIG 128
BN032858
4 LARGE
CONN. FIG 1 CONN. FIG 100 CONN. FIG 100
SMALL
CONN. FIG 1 CONN. FIG 26/27
PARK BRAKE
SOLENOID BN032858 CONN. FIG 129
6 LARGE
CONN. FIG 100 CONN. FIG 100 CONN. FIG 1
CONN. FIG 59
RHMP-24 AJ-24 F3-31 J1-84 CCU3
P
SMALL
LARGE CONN. FIG 26/27 CONN. FIG 1
1
CONN. FIG 1 CONN. FIG 1 CONN. FIG 100 CONN. FIG 100 BL/YL 1.5 NB2-6 F2-31 BL/YL 0.75 J1-D2 CCU2
7 1-11 93 FUSE 48-2 F5-27 AI2-6 AJ-26 RHMP-26
CONN. FIG 1 CONN. FIG 26/27
2 214314 217999
1-10 68 FUSE 40-2 RD 1.5 F2-5 NB1-8 RD 1.5 CONN. FIG 10
PARK BRAKE
BN032858
8 PRESSURE SWITCH CONN. FIG 129
LARGE
226817
J1-82 CCU3
CONN. FIG 58/59 CONN. FIG 58/59
1 2
1-5 33 FUSE 17-2 GN 0.75 BLS-1 BLS-2 SMALL
4-6
10
CONN. FIG 129
BN032858
LARGE
1
1 F3-6 GN/GY 1.5 1
SMALL
M
2
J1-E3 0.75
@ OEU
J1-E4
GREASING
2 PUMP
CONN. FIG 10
217999
SCHOTTKY DIODE
1A/100V
CCU3 J1-19
CONN. FIG 1
SMALL
F3-8 PL/WH 1.5 3 1 2
CONN. FIG 8
217999 GREASING
DIRECTION
SOLENOID
5
BN032858 CONN. FIG 129
LARGE
L
J1-90 CCU3
CONN. FIG 1
1 2
6 4 BK/GN 1.5 F3-27 SMALL
(NO) AUTOMATIC
7 GREASING
2 CONN. FIG 25
PUMP
CONN. FIG 46
BL/GY 0.75
CONN. FIG 60
1 BN......
BN032858
P CONN. FIG 128
LARGE
2
WET DISK BRAKE
HIGH
PRESSURE
FILTER SWITCH
(LARGE) BN032858
3 CONN. FIG 128
LARGE
CONN. FIG ..
J2-67 CCU3
CONN. FIG 1
8
CONN. FIG 128
BN032858
LARGE PROV
CONN. FIG 1
PNEUMATIC
SOLENOID 4-8
10 (LARGE PROV)
1-13 125 RD/YL 1.5 BN032858 CONN. FIG 129
CCU3J2-13 LARGE CONN. FIG 31
5 LARGE
OEUJ2-K1 SMALL
1 J2-89 CCU3
ARTIC 4 CONN. FIG 1
J2-G1 OEU
CCU3J2-80 LARGE
OEUJ2-K3 SMALL 3 - LRG 217999
1-13 132 BK/YL 1.5 CONN. FIG 8
4 4 - SML STEERING WHEEL
1-13 123 RD/YL 1.5 4 - LRG ANGLE SENSOR BN032858 CONN. FIG 129
CCU3J2-13 LARGE 5 - SML (LARGE) LARGE
OEUJ2-K1 SMALL
5 - LRG CONN. FIG 34
J2-86 CCU3
2 - SML
5 A YL/BN 0.75 SMALL
J2-G2 OEU
CCU3J2-78 LARGE
OEUJ2-K2 SMALL 6 - LRG / SML 217999
1-13 127 BK/YL 1.5 BN023582 CONN. FIG 8
6
CONN. FIG 59
SCHOTTKY DIODE 1A/100V
SMALL
F3-12 BL/RD 1.5 1 2 BK/BL 1.5 F3-30 SMALL
SMALL
F4-12 RD/GY 1.5 1 2 BK/RD 1.5 F4-30 SMALL
SMALL
F4-11 BL/WH 1.5 1 2 BK/RD 1.5 F4-17 SMALL
5 CONN. FIG 9
217999 BIN UP 217999 CONN. FIG 9
SOLENOID
CONN. FIG 55
SCHOTTKY DIODE
1A/100V
BN032858 BN032858
6 CONN. FIG 129 CONN. FIG 128
LARGE LARGE
SMALL
F3-11 GN/YL 1.5 1 2 YL/BN 1.5 F3-17 SMALL
CONN. FIG 9
217999 BIN DOWN 217999 CONN. FIG 9
SOLENOID
CONN. FIG 55
SCHOTTKY DIODE
8 1A/100V
BN......
2 BN029607 PROXIMITY EE
SWITCH
BN032858
(B60E) CONN. FIG 129
LARGE
CONN. FIG 31
5 J2-88 CCU3
3 CONN. FIG 20/111 CONN. FIG 1
FRONT 1.5 SUS1-5 F1-22 SMALL
HEIGHT
PL/BL 0.75 J2-C3 OEU
SENSOR 4
CCU3J2-13 LARGE LHS 217999
OEUJ2-K1 SMALL CONN. FIG 8
4 208654
CONN. FIG .. CONN. FIG .. 1
1-13 124 RD/YL 1.5 SUS-2 SUS1-2
CONN. FIG .. CONN. FIG ..
5
REAR CONN. FIG 31
BN032858 CONN. FIG 129
HEIGHT
7 CONN. FIG .. CONN. FIG .. CONN. FIG 1
SENSOR SUS1-10 SUS-11 F2-18 PL/WH 0.75 J2-95 CCU3
LHS 4
(LARGE PROV)
208654 1
8
1
REAR CONN. FIG 31
BN032858 CONN. FIG 129
HEIGHT
4 CONN. FIG .. CONN. FIG .. CONN. FIG 1
9 SENSOR A SUS1-11 SUS-12 F2-31 PL/RD 0.75 J2-94 CCU3
RHS
(LARGE PROV)
208654 5
5-3
10
SCHOTTKY DIODE
1A/100V
CCU3 J2-30
@ SMALL
CONN. FIG 1 CONN. FIG 20/111
F2-11 SUS-7 PK/GY 1.5 1 2 BK 1.5 AE
226963
OEU J3-D1 PK/GY 0.75
2 CONN. FIG 59 226967 - Coil
CONN. FIG 9
217999 LEFT STRUT UP
SOLENOID
SCHOTTKY DIODE
1A/100V
3
CONN. FIG 128
BN032858
LARGE
CCU3 J2-31
CONN. FIG 1 CONN. FIG 20/111
4 SMALL
F1-11 SUS-3 RD/BN 1.5 1 2 BK 1.5 AE
226964
OEU J3-C1 RD/BN 0.75 CONN. FIG 59 226967 - Coil
CONN. FIG 9
217999 LEFT STRUT DOWN
SOLENOID
5 SCHOTTKY DIODE
1A/100V
6 CCU3 J2-32
CONN. FIG 1 CONN. FIG 20/111
SMALL
F2-12 SUS-8 GY/OR 1.5 1 2 BK 1.5 AE
226963
OEU J3-F1 GY/OR 0.75 CONN. FIG 59 226967 - Coil
7 CONN. FIG 9
217999 RIGHT STRUT UP
SOLENOID
B20E PK/GY 1.5 BPRS-1 146 4-2
HAULER GY/OR 1.5 TBS-1 147 9-1
SCHOTTKY DIODE
8 1A/100V
CCU3 J2-98
CONN. FIG 1 CONN. FIG 20/111
9 1 2
SMALL
F1-12 SUS-4 OR/WH 1.5 BK 1.5 AE
226964
OEU J3-E1 OR/WH 0.75 CONN. FIG 59 226967 - Coil
CONN. FIG 9
217999 RIGHT STRUT DOWN 5-4
10 SOLENOID
SCHOTTKY DIODE
1A/100V
@ SMALL
CONN. FIG 1
F1-26
FIG 26/27
SUS2-5 1.5 1 2 BK 1.5 AE
CONN. FIG 9
217999 LEFT COMFORT
VALVE
SCHOTTKY DIODE
1A/100V
3
CONN. FIG 128
BN032858
LARGE PROV
4 SMALL
F2-26 SUS2-6 1.5 1 2 BK 1.5 AE
CONN. FIG 9
217999 RIGHT COMFORT
VALVE
5 SCHOTTKY DIODE
1A/100V
6 CCU3 J1-8
CONN. FIG 1
SMALL
F4-9 1.5 1 2 BK 1.5 AE
7 CONN. FIG 9
217999 STEERING
CUT
SOLENOID
CCU3J2-13 LARGE
CONN.
FIG 26/27
(PROV)
1-13 126 RD/YL 1.5 SUS2-2 BN032858 CONN. FIG 129
8 OEUJ2-K1 SMALL 2
HYDRAULIC SUSPENSION CONN. FIG 40 LARGE
5-5
10
1-10 58 FUSE 37-2 RD 2.5 RD 2.5 21-16 VBAT
FUNCTION SUBJECT TO
1-10 59 FUSE 37-2 RD 2.5 RD 2.5 21-19 VBAT
BATTERY SAVING
1-12 121 CCU2J2-K3 BK/YL 1.5
OBW
2
1 3
CONN. FIG 1
LOADLIGHTS
@ VIN+
GND
Z
CONN. FIG 4 CONN. FIG 3
RHP-S AJ-S
SMALL
BN/BL 1.5
REAR YAW
F3-24 BN/BL 0.75 21-11 ANA-DIG-TRI3 1 (OPTION) 2
5 REAR ROLL
RD 1.5
A X RHP-T AJ-T RD/GN 1.5 F3-22 RD/GN 0.75 21-8 ANA-DIG-TRI1
2 6 REAR PITCH BN024265
Y RHP-U AJ-U BL/GN 1.5 F3-23 BL/GN 0.75 21-9 ANA-DIG-TRI2 (SMALL)
OBWWL1-1
OBWWL1-2
OBWWL1-4
OBWWL1-3
OBWWL2-1
OBWWL2-2
OBWWL2-4
OBWWL2-3
3 PART OF
CONN. FIG 40
2
1 BN023823
GND
VIN+ CONN. FIG 1 CONN. FIG 11
4 CONN. FIG 4 CONN. FIG 3 SMALL STRAIN WBL
OUT
RD 1.5
WH/GN 0.75
WH/GN 0.75
WH/GY 0.75
WH/GY 0.75
WH/BL 0.75
WH/BL 0.75
ZERO
4
BK 0.75
BK 0.75
BN025227 (SMALL)
YL/RD 1.5
CONN. FIG 1
5 TILT WBL
A X RHP-O AJ-O GY/OR 1.5 F3-20 GY/OR 0.75 21-12 ANA-DIG-TRI4
GN
GENOUT2 21-7
5 YL
CONN. FIG 1
7 5 TILT WBR
A X RHP-Q AJ-Q BN/WH 1.5 F4-20 BN/WH 0.75 21-15 ANA-DIG-TRI5
AJ-M
AJ-J
9 3
kg
ZERO
BN025226 (SMALL) 21-1
ASG MID CHASSIS CONN. FIG 1
CONN. FIG 34 ZERO OFFSET GRAB
FUNCTION SUBJECT TO
1-10 59 FUSE 37-2 RD 2.5 RD 2.5 21-19 VBAT
1 OBW
BATTERY SAVING
1-12 121 CCU3J2-79 BK/YL 1.5 LOAD
2 CONN. FIG 1
LIGHTS
1 3
@ VIN+
GND
Z
CONN. FIG 100 CONN. FIG 100
RHMP-18 AJ-18 BN/BL 1.5
REAR YAW
F3-24 BN/BL 0.75 21-11 ANA-DIG-TRI3 LHS (OPTION) RHS
5 REAR ROLL
RD 1.5
A X RHMP-19 AJ-19 RD/GN 1.5 F3-22 RD/GN 0.75 21-8 ANA-DIG-TRI1
2 6 REAR PITCH BN038477
Y RHMP-20 AJ-20 BL/GN 1.5 F3-23 BL/GN 0.75 21-9 ANA-DIG-TRI2 (LARGE)
OBWWL3-1
OBWWL3-2
OBWWL3-4
OBWWL3-3
OBWWL4-1
OBWWL4-2
OBWWL4-4
OBWWL4-3
3 PART OF
CONN. FIG 40
2
1 BN023823
GND
VIN+ CONN. FIG 1 CONN. FIG 11
4 CONN. FIG 100 CONN. FIG 100 STRAIN WBL
OUT
RD 1.5
WH/GN 0.75
WH/GN 0.75
WH/GY 0.75
WH/GY 0.75
WH/BL 0.75
WH/BL 0.75
ZERO
4
BK 0.75
BK 0.75
BN026861 (LARGE)
YL/RD 1.5
CONN. FIG 1
5 TILT WBL
A X RHMP-14 AJ-14 GY/OR 1.5 F3-20 GY/OR 0.75 21-12 ANA-DIG-TRI4
GN
B60E
SUS PRESS 1 GENOUT2 21-7
5 ON PAGE 5-8 YL
BN026861 (LARGE)
CONN. FIG 1
7 5 TILT WBR
A X RHMP-16 AJ-16 BN/WH 1.5 F4-20 BN/WH 0.75 21-15 ANA-DIG-TRI5
OBWWL1-1
OBWWL1-2
OBWWL1-4
OBWWL1-3
OBWWL2-1
OBWWL2-2
OBWWL2-4
OBWWL2-3
CONN. FIG 40
B60E
AJ-12
AJ-9
SUS PRESS 2
ON PAGE 5-8
9 3
kg
21-20 RD/YL 0.75 F4-31
5V SUPPLY
SUSPENSION PRESS
ZERO REAR
SUSPENSION 4
LARGE
5 SCHOTTKY DIODE
1A/100V
BN032858
6 LARGE
CONN. FIG 1 CONN. FIG 100
7 SUSPENSION
SOLENOID (B60E)
SCHOTTKY DIODE
1A/100V
8
BN032858
LARGE CONN.
CONN. FIG 1 FIG ..
SUSPENSION CHARGE
SOLENOID (B60E PROV )
5-8
10
CONN. FIG 129
BN032858
ENGINE BONNET
LARGE
Harness Harness BN008764
B20E Only
CCU3 J1-98 LARGE
CONN. FIG ..
LARGE
CONN. FIG ..
CONN. FIG 48 LARGE
CONN. FIG ..
1 2
1 CONN. FIG 1
BON1-3
CONN. FIG 33 CONN. FIG 34
BON1-3 BON1-6
SMALL
F2-6 GY/WH 1.5
BON2-3
HH1-3 HH2-3
BON2-3 BON2-5
BK 1.5 EE
CONN. FIG 34 CONN. FIG 33 CONN. FIG 33/34
J1-A3 GY/WH 0.75
@ OEU
SMALL SMALL
RIGHT HEADLIGHT
SMALL
CONN. FIG 10
217999 BATTERY SAVING 1 2 CONN. FIG ..
BON1-7
BON2-6
BK 1.5 EE
CONN. FIG 33/34
SMALL
LEFT HEADLIGHT
3
BN032858 BRIGHT
CONN. FIG 129 PART OF BN008763
ENGINE
LARGE (BN020680 EU)
Harness
B20E Only
CCU3 J1-106 LARGE
CONN. FIG ..
CONN. FIG 48 LARGE
CONN. FIG ..
CONN. FIG 1 CONN. FIG 33
1 2
BON1-1 BON1-6
4 SMALL
F1-6 WH/GY 1.5
BON2-1
HH1-1
BON2-5
BK 1.5 EE
CONN. FIG 34 CONN. FIG 33/34
J1-B3 WH/GY 0.75 SMALL SMALL
OEU RIGHT HEADLIGHT
J1-B4 WH/GY 0.75
DIP PART OF BN008763
FUNCTION SUBJECT TO (BN020680 EU)
5 CONN. FIG 10
217999 BATTERY SAVING CONN. FIG 48 LARGE
CONN. FIG ..
1 2
BON1-7
BON2-6
BK 1.5 EE
CONN. FIG 33/34
SMALL
1-11 77 FUSE 44-2 RD 0.75
LEFT HEADLIGHT
6 DIP
1-11 78 FUSE 44-2 RD 0.75
PART OF BN017498
4 1
HEADLIGHTS
7 STEERING
COLUMN
BN032858
SWITCH DIPS BRIGHTS LARGE
(HEADLIGHT CONTROLS) 5 3
CONN. FIG 20 J1-49 CCU3
8 CONN. FIG 128
SMALL
WH/OR 0.75
J1-E1
WH/OR 0.75 CONN. FIG ..
CONN. FIG 10 OEU
OR/WH 0.75
9 J1-E2
OR/RD 0.75
LARGE
RIGHT FRONT
SMALL
CONN. FIG 1
F3-9
CONN. FIG 8
217999 PARKLIGHT PART OF BN008763
2 CONN. FIG 47 (BN020680 EU) LARGE
CONN. FIG ..
1 2
BON1-7
BL 1.5
BON2-6
BK 1.5 EE
BL 1.5
CONN. FIG 33/34
SMALL
CONN. FIG 3
PARKLIGHT PARKLIGHT
AJ-E
AJ-5
LARGE
SMALL
B20E Only 216028
CONN. FIG 34 CONN. FIG 44
HIL-2 LBP-C
CONN. FIG ..
CONN. FIG 4
RHP-E
RHP-5
4
LARGE
SMALL
CONN. FIG 4
RHP-2
SMALL
RIGHT BRAKE/
PARKLIGHT
217709
CONN. FIG ..
CONN. FIG 3
AJ-B
7
AJ-2
B20E Only
LARGE
SMALL
CONN. FIG 54
CONN. FIG 34 1 2
HIR-2 BK 1.5 EE
GY/BL 1.5
NUMBER PLATE
8
LIGHT RIGHT
(B20E ONLY)
CONN. FIG 1
F3-14
9 CCU3 J1-6
SMALL
CCU2 J3-B4
6-2
10 CONN. FIG 9
217999
BN032858 CONN. FIG 128
LARGE
J1-48 CCU3
1
SMALL
BN/RD 0.75
J1-C2
@ BN/RD 0.75 CONN. FIG 10 CONN. FIG ..
OEU
YL/RD 0.75
2 J3-F2
YL/RD 0.75 CONN. FIG 9
LARGE
PART OF BN017498
9 10
J1-47 CCU3
SIDE INDICATOR RIGHT
INDICATORS
3 STEERING LARGE
CONN. FIG ..
L R CONN. FIG 58/59 CONN. FIG 58/59
COLUMN RSIND-1 YL 1.5 BK 1.5 RSIND-2
BON1-6
BK 1.5 EE
BON2-5
SWITCH 1 2 CONN. FIG 33/34
(INDICATOR SMALL
218909
11 CONTROLS) GLOBE 204710 LARGE
4 CONN. FIG 20 CONN. FIG 58/59 CONN. FIG 58/59
CONN. FIG ..
BON1-7
LSIND-1 BN 1.5 BK 1.5 LSIND-2
BON2-6
BK 1.5 EE
1 2 CONN. FIG 33/34
1-11 79
.. FUSE 44-2 RD 0.75 SMALL
SIDE INDICATOR LEFT
BN032858
5 ENGINE BONNET
LARGE Harness Harness
CCU3 J1-12 LARGE
B20E Only
FRONT INDICATOR RIGHT LARGE
CONN. FIG .. CONN. FIG ..
CONN. FIG 1 CONN. FIG 33 CONN. FIG 34 CONN. FIG 33 CONN. FIG 58/59
CONN. FIG 128 BON1-2 BON1-6
F1-13 YL 1.5 HH1-2 HH2-2RIND-2 YL 1.5 BK 1.5 RIND-1 BK 1.5 EE
SMALL BON2-2 BON2-5
CONN. FIG 34 1 2 CONN. FIG 33/34
6 OEU J3-C2 SMALL SMALL
YL 0.75
CONN. FIG 9
BN008765
LARGE
CONN. FIG 9
217999
REAR INDICATOR RIGHT
8 LARGE
CONN. FIG ..
LARGE
CONN. FIG ..
LARGE
CONN. FIG ..
CONN. FIG 34 CONN. FIG 60 CONN. FIG 60 CONN. FIG 34 CONN. FIG 3
AJ-5 RHP-4 RHP-11
BN 0.75
AJ-D RHP-D
HIR-1 INDR-2 YL 1.5 BK 1.5 INDR-1 HIR-3
RHP-L
AE BK 4.0 EE
CONN. FIG 3 CONN. FIG 4
B20E Only 1 2 B20E Only CONN. FIG 4
SMALL SMALL SMALL
216027
LARGE LARGE LARGE
9 CONN. FIG .. CONN. FIG ..
CONN. FIG 34 CONN. FIG 59 CONN. FIG 59 CONN. FIG 34
CONN. FIG ..
CONN. FIG 3
AJ-3 RHP-3 RHP-10
AJ-C RHP-C
HIL-1 INDL-2 BN 1.5 BK 1.5 INDL-1 HIL-3
RHP-L
AE BK 4.0 EE
CONN. FIG 3 CONN. FIG 4
B20E Only 1 2 B20E Only CONN. FIG 4
SMALL SMALL SMALL
REAR INDICATOR LEFT 6-3
10
CONN. FIG 129
BN032858
LARGE
BUA-A 148 7-4 Back Up Alarm
CONN. FIG 59 CONN. FIG 59
1
YL/GN 0.75 CONN. FIG 34
B20 Only REVERSE REVERSE
2 FUNCTION SUBJECT TO LIGHT LIGHT
CONN. FIG 10
217999 BATTERY SAVING B20 Only
LEFT RIGHT
2
CONN. FIG 34
HIL-3 BK 1.5 CONN. FIG 34
HIR-3 BK 1.5
LARGE LARGE
CONN. FIG .. CONN. FIG ..
3 CONN. FIG 65/66
AJ-10/11 RHP-10/11
CONN. FIG 59 CONN. FIG 59
EE BK 4.0 AE
AJ-K RHP-K
REV-2 LREV-2 BK 1.5
CONN. FIG 129
BN032858 CONN. FIG 3 CONN. FIG 4
CONN. FIG 59
1
GN/BL 0.75
CCU2 LIGHT ARTIC
J1-F4 GN/BL 0.75
LEFT LIGHT
5 FUNCTION SUBJECT TO (OPTION) RIGHT
2
CONN. FIG 10
217999 BATTERY SAVING CONN. FIG 65/66 CONN. FIG 59 CONN. FIG .. (OPTION)
EE BK 4.0 AE ALL-2 M_LHS_2
CONN. FIG 59 CONN. FIG ..
1
J1-H1 WORK WORK
RD/WH 1.5 LIGHT LIGHT
7 .. G I F .N N O C
CCU2
RD/WH 1.5
1 LEFT 1 RIGHT
2
CONN. FIG 76
J1-H2 CONN. FIG 59 CONN. FIG 59
1
WORK WORK
9
LIGHT LIGHT
2 LEFT 2 RIGHT
2
CONN. FIG 59 CONN. FIG 59
6
FUNCTION SUBJECT TO
CONN. FIG 9
217999 BATTERY SAVING LIGHT : 218912
PIPE : BN010248
BRACKET : BN010240
BN032858 FLASHING
CONN. FIG 128 EU LIGHT : 214707
BEACON 2
7 LARGE BRACKET : BN023440
(OPTION)
CCU3 J2-28
CONN. FIG 59 CONN. FIG 59
FB2-1 WH/OR 1.5 M BK 1.5 FB2-2 BK 0.75 E2
SMALL
A B
CCU2 J3-B1 WH/OR 0.75 CONN. FIG 74
8
FUNCTION SUBJECT TO
CONN. FIG 9
217999 BATTERY SAVING
REAR
9 BEACON LIGHT : BN045900
CONN. FIG 129
BN032858
LARGE
CONN. FIG 1 CONN. FIG .. CONN. FIG 3 CONN. FIG 4 CONN. FIG 4 CONN. FIG 3
CCU3 J2-100 OR/GY 0.75 F5-25 AI2-5 AJ-25 RHMP-25 M RHMP-10 AJ-10 BK 4.0 AE
A B
6-5
10
1-14 132 DC/DC WH/RD 0.75
CDU
1 AUDIO
CONN. FIG 41
BN021074 (15m) RC1-2
OUTPUT
CONN. FIG 9
217999
7 DIODE 3 6A
B
1-9 55 FUSE 35-2 RD 0.75 A C
IN OUT
2
9
BK 1.5 E5
7-1
10 CONN. FIG 73
1
@
1-5 30 FUSE 16-2 GN 1.5 1
STOP
D 3 RD/BK 1.5 IGNS-1 14 1-3
2
1 2 3 MENU
N STOP
3
4 5 6 BACK
R
A
7 8 9 NEXT
GN/BK 1.5 4
4 214637 (BIN)
. 0 (As Illustrated)
SELECT
214381 (SCRAPER)
2
5 25 BUTTON
SEALED
SWITCH
BN032858
MODULE BK 0.75 E5
CONN. FIG 128
LARGE
CONN. FIG 34
SMALL
7 SMALL
SWITCH
CONN. FIG 40 7-2
10
KILL
1 SWITCH
(NC)
@ CONN. FIG 84
J2-44 CCU3
CONN. FIG 59 CONN. FIG 59
A B
1-11 81 FUSE 44-2 RD 0.75 KSW-1 RD 0.75 BL/GY 0.75 KSW-2 SMALL
C D
BL/GY 0.75 J2-H1 CCU2
3
217999 CONN. FIG 8
BL/GY 0.75
4 214315 - Bridging connector fitted if the Emergency Stop Option is not fitted
CONN. FIG 61
5
CONN. FIG 73 CONN. FIG 32
E5 BK 1.5 TPM-4
6 TYRE
PRESSURE
MONITOR
(FUTURE OPTION)
7-3
10
CCU3J2-107
6-4 148 YL/GN 1.5
CCU2J1-A3/A4
A
1 216994
BACK UP
ALARM
@ B
CONN. FIG 84 LARGE
CONN. FIG ..
LARGE
CONN. FIG ..
CONN. FIG 59 CONN. FIG 73
RHP-11 AJ-11
BK 1.5 REV-2 AE BK 4.0 EE
2 BN032858
RHP-K AJ-K
CONN. FIG 129 CONN. FIG 4 CONN. FIG 3
LARGE SMALL SMALL
CONN. FIG 1 CONN. FIG ..
SMALL
3
J1-D3 BL/GN 0.75 BL/GN 1.5
CCU2 1 1
J1-D4 BL/GN 0.75 BN001690 BN......
ELECTRIC BONNET
HORN HORN
217999
4
CONN. FIG 10
CONN. FIG 59 (PROV)
CONN. FIG ..
2 2
CONN. FIG 128
BN032858
LARGE
BK 1.5 E6 BK 1.5 E6
5 SMALL
217999
8 PART OF BN017498 CONN. FIG 10
STEERING
HORN
COLUMN
SWITCH
9 (HORN CONTROLS)
CONN. FIG 20 12
SEAT
OCCUPANCY
3 SWITCH
(4 POINT SEATBELT OPTION) BN032858 CONN. FIG 129
LARGE
------
J1-83 CCU3
CONN. FIG 59 CONN. FIG 59
1 2
1-11 82 FUSE 44-2 RD 0.75 SSW-3 SSW-4
4 SMALL
7-5
10
CONN. FIG 129
BN032858
LARGE
CCU3 J2-108
1 CONN. FIG 34
SMALL
FWM-4 RD 1.5
FUNCTION SUBJECT TO
217999
CONN. FIG 8 BATTERY SAVING
SMALL
3
OEU J2-D4 OR 0.75
CONN. FIG 34
LARGE
FWM-2 BL 1.5
J1-112
CCU3 Thermal 2
4 J1-113 Protection 2
M
4
5 1 BN032858 CONN. FIG 128
STD = 210896
LARGE
(PART OF 263441)
J1-78 CCU3
DELUXE = 227978 CONN. FIG 34
(PART OF BN010193) Park
GN 1.5 FWM-1
1 SMALL
6 Earth
6
BK 1.5 PK 0.75 J2-E2 OEU
Ignition
YL 1.5
3
217999 CONN. FIG 8
CONN. FIG 34
FWM-3
FWM-6
FRONT WIPER MOTOR
7
BN032858
CONN. FIG 128 E3
8 LARGE
Part of BN040929
CONN. FIG 76
CCU3 J2-8
M
SMALL
BK 0.75 E2
FUNCTION SUBJECT TO
CONN. FIG 8 217999 BATTERY SAVING FRONT
WASHER
PUMP 7-6
CONN. FIG 56
10
12V Signal
1 7 D
12V Power
8 A
@ C
217999 HEAT
2 VALVE
ACTUATOR 1 -
24V PWM FROM OEU ACTUATOR
J3-A2 BN/RD 0.75 2 1
12V Signal
9 D
4 ACTUATOR 4 -
11
12V Signal
D
24V PWM FROM OEU
J3-A1 RD/BL 0.75 5 4
12V Power
12 A
CONN. FIG 9
C
24V
1-11 83 FUSE 45-2 RD 1.5 6 6
5 MID/DEMIST
ACTUATOR
12V Signal
13 D
12V Power
6 14 A
5 C
REC. AIR
Actuator Ground
E1 BK 1.5 8 ACTUATOR
2
7 CONN. FIG 73
CONN. FIG 20
PART OF BN025430
AIRCONDITIONER
PART OF 214637
4 5 6 ACTUATORS
12V Power
A
@ C
BN032858
HEAT
2 ACTUATOR 1 -
VALVE
0-12V SIGNAL FROM CCU3
J1-88 BN/RD 0.75 2-1 ACTUATOR
0-12V Signal
D
ACTUATOR 2 -
0-12V SIGNAL FROM CCU3 12V Power
J1-89 RD/PK 0.75 2-2 A
3
C
ACTUATOR 3 -
0-12V SIGNAL FROM CCU3
CCU3 J1-87 RD/OR 0.75 2-3 FEET
ACTUATOR
ACTUATOR 4 -
4 J1-86 RD/BL 0.75 2-4
0-12V SIGNAL FROM CCU3 0-12V Signal
D
12V Power
A
12V POWER
J1-62 RD/BN 0.75 2-5 C
0-12V Signal
D
12V Power
6 A
ACTUATOR GROUND
E4 BK 1.5 2-6 C
CONN. FIG ?
CONN. FIG ? REC. AIR
ACTUATOR
2
7
PART OF BN039814
AIRCONDITIONER
PART OF 214637
4 5 6 ACTUATORS
RD/GY
J1-H1 1
0.75
1 OEU
FLYBACK DIODE
2 +
FAN/BLOWER SEALED SWITCH MODULE
E5 BK 1.5 PART
(HVAC CONTROLS)
OF
CONN. FIG 73
214637
3 7
CONTROLLER POWER RETURN 217999
BK/YL
1-13 133 OEUJ2-K3 9
0.75
CONN. FIG 20 0 Ohm - 10K Ohm TO OEU RD/GN
10
0.75
J1-C1 OEU
0 Ohm - 10K Ohm TO OEU GY/RD CONN. FIG 10
11
4 0.75
J2-J3
RD/BK OEU
12 J2-J1
0.75
CONN. FIG 20 CONN. FIG 8
t t t
5
AIRCONDITIONER
6 PART OF BN025430
FAN/BLOWER & TEMPERATURE
1-10 64 FUSE 39-2 RD 1.5
AIRCONDITIONER
1-10 63 FUSE 39-2 RD 1.5
1 4 PRESSURE SWITCH 217999
7 PRESSURE FAULT
CONN. FIG 1
BN/RD 1.5 F2-27 BN/RD 0.75 J2-H2 OEU
2 1 1 1 3
CONN. FIG 8
0 0 0
BN015748
CONN. FIG 40
217999
FUNCTION SUBJECT TO
BATTERY SAVING
CONN. FIG 1 CONN. FIG 63
EE
9
OEU J2-H4 WH/GN 0.75 F2-8 WH/GN 1.5 ACC-1 BK 1.5
CONN. FIG 8
DC260118 (SMALL)
RESISTOR
2 M
FLYBACK
THERMOFUSE 1.2 3.5 SEALED SWITCH MODULE
DIODE
E2 BK 2.5 PART
(HVAC CONTROLS)
OF
CONN. FIG ?
214637
FAN/BLOWER
3 1-4
CONTROLLER POWER RETURN BN032858
BK/YL
1-13 134 CCU3J2-80 1-5
0.75
CONN. FIG ? 0 Ohm - 10K Ohm TO OEU RD/GN
1-6
0.75
J1-102 CCU3
0 Ohm - 10K Ohm TO OEU GY/RD CONN. FIG 129
1-7
4 0.75
J1-101
RD/BK CCU3
1-8 J1-100
AIRCONDITIONER 0.75
FAN/BLOWER & TEMPERATURE t t t
CONN. FIG ? CONN. FIG 129
5
PART OF BN039814 A/C COOLER FIN A/C INLET AIR A/C EVAPORATOR
TEMPERATURE TEMPERATURE TEMPERATURE
BN015748
CONN. FIG 40
RD/BN 1.5 F2-28 RD/BN 0.75 J1-97 CCU3
8 DIODE 1A CONN. FIG 129
FUNCTION SUBJECT TO
BN032858 BATTERY SAVING
@ 266978
2
2 SI-3
CONN. FIG 68
1
LEFT
SI-4
CONN. FIG 67
SPEAKER
BK/GN 1.5
BK/BL 1.5
BK 1.5
BK 1.5
3
4 A4 A7 B3 B4 B5 B6
BN037385
BN045960
5 A8
7
CUSTOMER SUPPLIED
12V 2 WAY RADIO
CONN. FIG 59
NPN -
CUSTOMER
SUPPLIED
8
1 2
CONN. FIG 74
7-11
10
1-11 87 FUSE 46-2 RD 0.75
CONN. FIG 24
+ 2
1 BN018418
_ 1
BK 0.75 E5 LEFT MIRROR
@ R L
CONN. FIG 73
UP CONN. FIG 33/34 CONN. FIG 33/34
MIRROR
3 SWITCH
YL 0.5
SUPPLY
SUPPLY
SUPPLY
SUPPLY
M
207031
BN 0.5
R L
R L
4 CONN. FIG 33/34 CONN. FIG 33/34
COMMON 3
LMIR-5 MI-5
LEFT HORIZONTAL 8
LMIR-4 MI-4 GN 0.5
RIGHT HORIZONTAL 6
RMIR-4 MI-4 YL 0.5
5
LEFT VERTICAL 5
LMIR-3 MI-3 OR 0.5
UP RIGHT VERTICAL 7
RMIR-3 MI-3 BN 0.5
DOWN
RMIR-5 MI-5 BN018418
6
OR 0.5
CONN. FIG 26/27 CONN. FIG 1 RIGHT MIRROR
EMIR-7 F2 - 7 GN/BL 0.75
GN 0.5
EMIR-4 F5 - 29 OR/GN 0.75 M
SMALL
BATTERY SAVING E5 BK 0.75 RMIR-1 MI-1 RD 0.5
DEMIST
CCU2 J3-D2 RD/GY 0.75 CONN. FIG 73
9 LARGE
RD/GY 0.75 RMIR-2 MI-2 BK 0.5
J1-20
CCU3 RD/GY 0.75 LMIR-2 MI-2 BK 0.5
J1-41
7-12
10 CONN. FIG 128
BN032858
HOLDER - BN047193
1 RELAY - BN047194
87a
FUSE 120A 30 87
@ 1-3 16 START POS GN 2.5 RD/GY 2.5
1 2 207116
7-12 149 EMIRR-2 RD/GY 1.5 BK 1.5
2 86 85
EE
RELAY 1
MIRROR HEATING
3 (NO)
6 BN046853
LEFT MIRROR
CONN. FIG 58/59 CONN. FIG 58/59
FUSE 220A
LMIR-1 BK 2.5 RD/GY 2.5 LMIR-2
7 DEMIST 2 1
207116
EE
8
BN046853
RIGHT MIRROR
CONN. FIG 58/59 CONN. FIG 58/59
FUSE 320A
9 RMIR-1 BK 2.5 RD/GY 2.5 RMIR-2
DEMIST 2 1
207116
EE
C
1 BONNET BL/OR 0.75 BL/OR 0.75 J2-53 CCU3
B SWITCH 2 CONN. FIG 128
1-5 37 FUSE 18-2 GN 1.5
(LARGE
@ PROV)
A
PL/WH 0.75
IN OUT
WAKE UP
CONN. FIG 44 DIODE 5 6A
2
BN/YL 0.75 J1-59 CCU3
CONN. FIG 128
DIODE 4 6A
1
BL/OR 0.75
3 2 IN OUT LOWER
1-5 36 FUSE 18-2 GN 1.5
3
PL/WH 0.75 PL/WH 0.75 J2-63 CCU3
CONN. FIG 128
BN029239
BONNET
4 SWITCH 1
(LARGE)
CONN. FIG 85
7-14
10
1-5 35
.. FUSE 18-2 GN 1.5
1 1-5 34
.. FUSE 18-2 GN 1.5
@ 217717 87a
BN032858 BK 1.5 E6
CONN. FIG 1 30 87
2 F5 - 9 BN/BL 1.5 GN 1.5
3 RELAY 1
BONNET UP R2 R3
(LARGE) R1 R4
TOP VIEW
4 217717 87a
BN032858 BK 1.5 E6
CONN. FIG 1 30 87
F5 - 8 BN/OR 1.5 GN 1.5
BON2-4
RELAY 4
BONNET DOWN R2 R3
(LARGE) R1 R4
6
TOP VIEW
DIODE 8 3A
BN/BL 1.5 BK 1.5 E2
OUT IN
CONN. FIG 78
7
DIODE 7 3A
BN/OR 1.5 BK 1.5 E2
OUT IN
CONN. FIG 78
8
CONN. FIG 56
BN/BL 1.5 2
M
BN/OR 1.5 1
9
BN027868
BONNET
ACTUATOR
(LARGE) 7-15
10
GENERIC SPECIAL SPARE BN032858
CONN. FIG 26
LARGE
1-11 75 FUSE 43-2 RD 1.5 GSS-1
1 PL/GN 0.75 J1-92 CCU3
CONN. FIG 129
GSS-2 SMALL
2 LARGE
J1-E3 217999
PL/WH 0.75
CCU2
J1-E4 PL/WH 0.75
CONN. FIG 10
4 LARGE
CCU3 J1-25
CONN. FIG 128
SMALL
GSS-5
217999
CONN. FIG 73
BN/GN 0.75 J2-F2 OEU
CONN. FIG 8
E5 BK 1.5 GSS-8
7 217999
CONN. FIG ..
E2 BK 1.5 GSS-8
8-1
10 CONN. FIG ..
DIAGNOSTIC
CONNECTOR
1
CONN. FIG 22
CONN. FIG 76
CCU3
CONN. FIG 128
BN032858 SERIAL
LARGE
CONN. FIG 34
5 J1-53 GY/YL 0.75 CCUS-1
CCUS-6
BK 1.5 3RDPS-3
9 CONN. FIG 73 E2 BK 1.5 3RDPS-4
8-2
10
CONN. FIG 59
E5 BK 1.5 IQAN-2
@ CONN. FIG 73
IQAN
(FUTURE OPTION)
2
NOT FITTED
3
0
1
4
3
2
1-11 86 FUSE 45-2 RD 1.5
1 CONN. FIG 1 CONN. FIG 3
OR/BL 1.5 F3-10 AJ-W
8
5 OR/BL 1.5 BK 1.5
7
CONN. FIG 73
TRAILER BRAKE E5
SWITCH
6 CONN. FIG 85
7
SCHOTTKY DIODE
1A/100V
CONN. FIG 128
BN032858
LARGE
CONN. FIG 1
BN029169
9
TRAILER BRAKE
SOLENOID
(SMALL HAULER)
CONN. FIG 53
9-1
10
HDP DEUTSCH, 31 WAY. HDP DEUTSCH, 31 WAY.
FIG 1 (Connector as viewed from the back).
FIG 2 (Connector as viewed from the back).
1 31 20 20 31 20 31 31 20
30 8 21 21 8 30 21 8 30 30 8 21
19 9 9 19 9 19 19 9
18 2 10 10 2 18 10 2 18 18 2 10
@ 29
28
17
7
6
1
3
4
11
22
23
22
23
11
3
1
7
17
29
28
22
23
11
3
1
7
17
29
28
29
17
7
1
3
11
22
4 6 4 6 28 6 4 23
16 5 12 12 5 16 12 5 16 16 5 12
15 13 13 15 13 15 15 13
2 27
26
14
25
24 24
25
14
26
27 24
25
14
26
27 27
26
14
25
24
X K X X X K
W K W K W W
L J V V J L
V J L L J V
H B B H B H H B
M M
4 U
G A C
M
C A G
U M
C A G
U U
G A C
T N N T N T T N
F D D F D F F D
S E O O E S O E S S E O
R Q P P R P Q R R P
Q Q
6 62 59
1 20 56 52 48 44 40 36 32 28 24 20 16 12 8 4
21 40
41 60
61 80
53 49 45 41 37 33 29 25 21 17 13 9 5 1
7 60 57
BN014026 BN004616
AMP, 35 WAY.
FIG 7 (Connector as viewed from the back).
FIG 8 CINCH, 48 WAY.
(Connector as
FIG 9 CINCH, 32 WAY.
(Connector as
FIG 10CINCH, 32 WAY.
(Connector as
8
viewed from viewed from viewed from
the back). the back). the back).
12 1
9 A BCDEFGH J K L M
4
A B CD E F G H
4
A B CD E F G H
4
3 3 3
35 24 2 2 2
1 L K J HG FE DC B A M 1 G F E D C B A H 1 G F E D C B A H
10-1
10 BN015183 216080 216081 216082
AMP, 21 WAY. AMP, 18 WAY. AMP, 15 WAY. AMP, 12 WAY. AFL, 20 WAY.
FIG 11 (Connector as
FIG 12 (Connector as
FIG 13(Connector as
FIG 14(Connector as
FIG 15(Connector as
viewed from viewed from viewed from viewed from viewed from
the back). the back). the back). the back). the back).
1
1 6
7 10
@ 1 4 7 10 13 16 19 1 4 7 10 13 16 1 4 7 10 13 1 4 7 10
11 14
15 20
2 5 8 11 14 17 20 2 5 8 11 14 17 2 5 8 11 14 2 5 8 11
2
3 6 9 12 15 18 21 3 6 9 12 15 18 3 6 9 12 15 3 6 9 12
2 1 2 1 4 8
4 1
5 9
12
2 13
4 3 4 3 6 10
16 15 14 13 12 11 10 9 4 14
7 11 7 8 9 10 11 12
6 5 6 5 A B C D E F
8 7 6 5 4 3 2 1 5 3
G H J K L M 6 4 2 1
8 7 8 7
D E
7 4 1 C E D
B A F C
B 1 2 3 4
8 5 2 F A
G 2 4 6 8
J H
7 9 6 3 G H J 1 3 5 7
5 6 7 8
9
2
7 3
8 7 6 5 8 7 6 5 5 6 7 8 1
5 6 7 8 6 4
1 2 3 4 1 2 3 4 4 3 2 1 5
4 3 2 1
10-2
10 206712 206711 BN015328(SUSPENSION BRIDGE CONN) BN019858 BN016122
FIG 31 AMP, 6 WAY. FIG 32 MOLEX, 6 WAY. FIG 33 DT DEUTSCH,
6 WAY.
FIG 34 DT DEUTSCH,
6 WAY.
FIG 35 HIRSCMANN,
5 WAY.
FIG 36 TYCO, 4 WAY.
(FRONT VIEW)
1
1 6 6 1 2 3
@ 3 2 1
1
4
2
5
3
6
2 5 5 2
1 2 3 4 5
4 1
6 5 4 3 4 4 3
1 4
3 2 3 3 2
4 1
1 4 4 1 A B C
4 3
2 3 3 2 2 1
5
A B B A
B A
1 2 A B
C
C 2 1
C
6 206705 206690 216358 BN014595 BN009839 BN009838
FIG 49 DELPHI PACKARD, FIG 50 DELPHI PACKARD, FIG 51 DELPHI PACKARD, FIG 52
2 WAY. 2 WAY. 2 WAY.
TYCO, 2 WAY. FIG 53 TYCO, 2 WAY. FIG 54 AMP, 2 WAY.
7 2 3
4 1
2 3
4
A B A B A B 1
2 1
FIG 55 AMP, 2 WAY. FIG 56 UTILUX, 2 WAY. FIG 57 M27, 2 WAY. FIG 58 DT DEUTSCH, FIG 59 DT DEUTSCH, FIG 60 DT DEUTSCH,
2 WAY. 2 WAY. 2 WAY.
9 1 2
2
2 1 1 2 1 2
1 2 1
10-3
10 208580 206735 202916 206703 206704 214798
FIG 61 DT DEUTSCH, DTM DEUTSCH,
2 WAY.
FIG 62 2 WAY.
FIG 63 BOSCH, 1 WAY. FIG 64 AMP, 1 WAY. FIG 65 DTHD1 DEUTSCH,
WAY.
FIG 66 DTHD1 DEUTSCH,
WAY.
2 1
@ 1 2
FIG 67 SUMITOMO
SOCKET
FIG 68 AMP SOCKET FIG 69 AMP SOCKET FIG 70 GHW SOCKET FIG 71 GHW, 13MM LUG FIG 72 GHW, 12MM LUG
FIG 73 GHW, 10MM LUG FIG 74 GHW, 10MM LUG FIG 75 GHW, 10MM LUG FIG 76 GHW, 10MM LUG FIG 77 GHW, 10MM LUG FIG 78 GHW, 6MM LUG
FIG 79 GHW, 6MM LUG FIG 80 GHW, 6MM LUG FIG 81 GHW, 6MM LUG FIG 82 GHW, 6MM LUG FIG 83 GHW, 5MM LUG FIG 84 GHW, 4MM LUG
FIG 85 CARLING, 10 WAY FIG 86 AMP SOCKET FIG 87 GHW, 8MM LUG
(Connector as viewed
from the back).
9 10
9 6 3
5 2
4 1
7 8
10-4
10 217739 208041 216811
HDP DEUTSCH, 31 WAY. HDP DEUTSCH, 31 WAY.
FIG 100 (Connector as viewed from the back).
FIG 101 (Connector as viewed from the back).
1 20 31 31 20 31 20 20 31
21 8 30 30 8 21 30 8 21 21 8 30
9 19 19 9 19 9 9 19
10 2 18 18 2 10 18 2 10 10 2 18
@ 22
23
11
3
1
7
17
29
28
29
17
7
1
3
11
22 29
28
17
7
6
1
3
4
11
22
23
22
23
11
3
4
1
7
17
29
28
4 6 28 6 4 23 6
12 5 16 16 5 12 16 5 12 12 5 16
13 15 15 13 15 13 13 15
2 24
25
14
26
27 27
26
14
25
24 27
26
14
25
24 24
25
14
26
27
X X K
K W W
V J L
L J V
B H H B
M
4 M
C A G
U U
G A C
120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105 104 103 102 101 100 99
90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69
98
68
97
67
96
66
95
65
94
64
93
63
92
62
91
61
N T T N 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
D F F D 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
O E S S E O
P Q R R P
Q
6
21 18 15 12 9 6 3
20 17 14 11 8 5 2 7 1 4 7 10 13 16
1 4 10 13 16 19 19 16 13 10 7 4 1
19 16 13 10 7 4 1
2 5 8 11 14 17 20 20 17 14 11 8 5 2 2 5 8 11 14 17
7
21 18 15 12 9 6 3
3 6 9 12 15 18 21 3 6 9 12 15 18
1 6
2 7
9 1 4 7 10 13 16 3 8
16 13 10 7 4 1 13 10 7 4 1
2 5 8 11 14 17 17 14 11 8 5 2 14 11 8 5 2 12 11 10 9 8 7 4 9
18 15 12 9 6 3 15 12 9 6 3 1 2 3 4 5 6 5 10
3 6 9 12 15 18
10-5
10 BN029233 214389 216798 207273 BN029235
AMP, 9 WAY. TYCO, 8 WAY. GHW, 5 WAY. TYCO, 4 WAY. TYCO, 4 WAY.
FIG 113 (Connector as
FIG 114 (Connector as
FIG 115 (Connector as
FIG 116 (Connector as
FIG 117 (Connector as
viewed from viewed from viewed from viewed from viewed from
the back). the back). the back). the back). the back).
1
@ 1 4 7
1 2 3 4 1 3 1 3
2 5 8
2 5 6 7 8 1 2 3 4 5 4 2 4 2
3 6 9
A 1 2 3 1 2 3 1 2 3
C D 1 2 3
B
1 3
1 2
7 4 2
1 2
1 2
3 4
10-6
10 BN032966 BN032965 BN034590
FEP, 4 WAY.
FIG 131 (Connector as
FIG 132 HIRSCHMANN, 4 WAY.
(Connector as
viewed from viewed from
the back). the front).
1
@ 2
3
1
4 2
3 1
2
BN037541 201529
10-7
10