100% found this document useful (2 votes)
2K views81 pages

Trauble Shoting Elec Adt Bell

The document provides an index and overview of electrical schematics for various Bell equipment models. It lists harness part numbers for different vehicle areas like the cab, chassis, driveline, and controls. It emphasizes that earth connection points must be clean for proper electrical connections. Bell reserves the right to change details and cannot be responsible for misinterpretation of the schematics.

Uploaded by

Moh. Zoel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (2 votes)
2K views81 pages

Trauble Shoting Elec Adt Bell

The document provides an index and overview of electrical schematics for various Bell equipment models. It lists harness part numbers for different vehicle areas like the cab, chassis, driveline, and controls. It emphasizes that earth connection points must be clean for proper electrical connections. Bell reserves the right to change details and cannot be responsible for misinterpretation of the schematics.

Uploaded by

Moh. Zoel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 81

@

1
Electrical SchematicsB20E, B25E, B30E, B35E, B40E, B45E, B50E, B60E
2
IMPORTANT !
IT IS VERY IMPORTANT THAT ALL EARTH CONNECTION POINTS ARE FREE OF PAINT AND CORROSION TO ENSURE METAL TO

METAL CONTACT BETWEEN THE EARTH RING LUG AND MACHINE CHASSIS FOR PROPER ELECTRICAL CONNECTION.
3
Bell Equipment company reserves the right to change any details in these electrical systems.
Bell cannot be held responsible for mis-interpretation of these schematics or faults that may arise from use there of.
Any errors in this document must be reported back to the Bell Electrical Systems Team.
All electrical repairs must be carried out by qualified Bell service personnel only.

CE

7
EE

COLLECTIVE WIRING
9 HARNESS EARTH POINTS

CE CAB EARTH POINT

EE ENGINE (CHASSIS) EARTH POINT i


10
Harness Index Harness Index Page Index
CAB: REAR CHASSIS:
1 BN021024 - HARNESS, CAB (B30E) BN024634 - HARNESS,REAR (B20E)
DRIVELINE: continued
3-4 : MR, Engine Fan, Drop Box Resistor & Speed Sensor.
BN039785 - HARNESS, CAB (LARGE) BN002481 - HARNESS,REAR (B30E)
3-5 : MCM, NTC Sensor 2, CTD Pressure Sw & Solenoid.
BN042389 - HARNESS, CAB (B60E) BN022845 - HARNESS,REAR (2806E/2304E)
3-6 : Engine Filter & IDL Press SW, IDL & Pneumatic Purge Sol.
BN044133 - HARNESS, CAN TO CAN (LARGE) BN039378 - HARNESS,REAR (LARGE)
@ CAB PIGTAILS:
BN035713 - HARNESS,REAR (B60E)
BN007886 - HARNESS,REVERSE (B30E)
3-7 : Fuel Sender, Heater & Filter Press SW, Coolant Level.
3-8 : Transmission.
3-9 : SCR System Stage 3B.
BN002465 - HARNESS,MIRROR,RHS (SMALL)
3-10 : SCR System Stage 4.
BN002466 - HARNESS,MIRROR,LHS (SMALL) REAR CHASSIS PIGTAILS:
2 BN034303 - HARNESS,MIRROR,RHS (LARGE) BN008841 - HARNESS,ASG,WALKING BEAM 3-11 : Fan Cut & Fan Proportional Sol, Transmission Filter Sw 1 & 2.
BN034301 - HARNESS,MIRROR,LHS (LARGE) BN026862 - HARNESS,ASG,WALKING BEAM 3-12 : Ambient Temperature Sensor Front.
BN013506 - HARNESS,MIRROR,LHS INTERFACE (SMALL) BN008842 - HARNESS,ASG,REAR CHASSIS
BN017100 - HARNESS,MIRROR,RHS INTERFACE (SMALL) BN008843 - HARNESS,ASG,MID CHASSIS HYDRAULIC & PNEUMATIC:
BN032961 - HARNESS,MIRROR,LHS INTERFACE (LARGE) BN026860 - HARNESS,ASG,MID CHASSIS 4-1 : Hyd Filter, High Press Filter, Hyd Temp, Hydraulic Pressure 1.
BN032962 - HARNESS,MIRROR,RHS INTERFACE (LARGE) BN023756 - HARNESS,TRAILER CONNECTOR 4-2 : WDB Filter, Temp & Brake Press Reduction Sol, Hyd Pressure 2.
BN013527 - HARNESS,BEACON BN028467 - HARNESS,TRAILER BRAKE 4-3 : WDB Temperature 1, 2, 3 & NTC Sensor 1.
BN013528 - HARNESS,WORKLIGHT BN038410 - HARNESS,REAR LIGHTS (B60E) 4-4 : Pneumatic Pressure, Air Heater, Hydraulic & WDB Level Sensors.
3 BN032963 - HARNESS,WORKLIGHT (LARGE) BN038296 - HARNESS,REMOTE FILTRATION (B60E) 4-5 : Brake Pressure 1&2, Brake Charge Cut & Braketarder Activation.
BN020705 - HARNESS,LIGHT,LED 4-6 : EB & EVB Solenoid, Park Brake Sol & Press Sw, Brake Light SW.
BN013539 - HARNESS,SPEAKER B20E HOMOLOGATION: 4-7 : Automatic Greasing.
BN013079 - HARNESS,CUT/ISOLATE (CAB) BN026547 - HARNESS,BONNET 4-8 : WDB High Press Filter, Hydraulic Level, Pressure & Pneumatic Sol.
BN035118 - HARNESS,SUSPENSION,CAB (SMALL) BN024635 - HARNESS,REAR LIGHTS
BN020684 - HARNESS,JUMPSTART,SAE J1283 TO BATTERIES BN027372 - HARNESS,RETARDER BRAKE INTERFACE ARTICULATION, OSCILLATION & TIP:
BN023887 - HARNESS,JUMPSTART,SAE J1283 TO SAE J1283 BN027373 - HARNESS,RETARDER BRAKE SOLENOID 5-1 : Artic Sensor, Steering Wheel Sensor, Steering Left & Right.
BN031206 - HARNESS,SCR,CAB (B30E STAGE 4) 5-2 : Bin Position Sensor, Bin Up/Down & Pressure Reduction Solenoids.
4 BN042759 - HARNESS,WASHER PUMP PROGRAMMING / DIAGNOSTIC: 5-3 : Proximity Switch, Front & Rear Left & Right Height Sensors.
BN042421 - HARNESS,CPC4 (B60E) BN032341 - HARNESS,DIAGNOSTIC,OBD 5-4 : Left & Right Struts Up & Down.
5-5 : Left & Right Comfort Valve, Steering cut Sol, Hyd Susp Accumulator 1.
FRONT CHASSIS: 5-6 : SMALL Active Strain Guage, Memory Module, OBW Loadlights.
BN020699 - HARNESS,ENGINE (B20E STAGE 3B) 5-7 : LARGE Active Strain Guage, Memory Module, OBW Loadlights.
BN044446 - HARNESS,ENGINE (B20E STAGE 4) 5-8 : Rear Suspension Press 1 & 2, Suspension & Susp Cut Solenoid.
BN033116 - HARNESS,ENGINE (B30E STAGE 3B)

5
BN031209 - HARNESS,ENGINE (B30E STAGE 4)
BN039374 - HARNESS,ENGINE (LARGE)
Page Index LIGHTING:
6-1 : Headlights Brights & Dips.
BN021818 - HARNESS,NOSE BOX (B20E) 6-2 : Parklights, Brake / Parklights & Number Plate Lights.
BN020402 - HARNESS,NOSE BOX (B30E) 6-3 : Front, Side & Rear Indicators.
BN039847 - HARNESS,NOSE BOX (LARGE) 00i : Earth Points.
00ii : Harness & Schematic Index. 6-4 : Reverse, Artic & Worklights.
BN035720 - HARNESS,NOSE BOX (B60E) 6-5 : Interior Light, Bin Side Lights, Flashing Beacon 1, 2 & Rear.
BN015203 - HARNESS,BONNET (B20E) 00iii : Fuse Layout SMALL.
BN020946 - HARNESS,BONNET (B30E) 00iv : Fuse Layout LARGE.
00v : System Overview. CONTROLS & COMMUNICATION:
BN039376 - HARNESS,BONNET (LARGE) 7-1 : CDU, SDC & Reverse Camera 1 & 2.
BN035718 - HARNESS,BONNET (B60E)
6 BN018972 - HARNESS,ARTIC (B30E STAGE 4) POWER CIRCUIT: 7-2 : Sealed Switch Module & Cab Door Switch.
1-1 : Battery & Isolator Switch. 7-3 : Kill Switch, TPM.
BN039380 - HARNESS,ARTIC (LARGE)
1-2 : Remote Isolator Option. 7-4 : Back Up Alarm, Elec Horn, Cab Buzzer.
BN022240 - HARNESS,ARTIC JUMP (B20E)
1-3 : Start & Charge Circuit : Ign Sol, Starter & Alternator. 7-5 : Electrical Seat, Occupancy & Belt Switch.
BN002618 - HARNESS,ARTIC JUMP (B30E)
1-4 : Battery Power : Fuses 8 - 14. 7-6 : Wiper Motor & Washer Bottle.
BN040034 - HARNESS,ARTIC JUMP (LARGE)
1-5 : Battery Power : Fuses 15 - 21. 7-7 : Aircon Unit : Actuators & Aircon. Cab Blower - Small.
BN035714 - HARNESS,ARTIC JUMP (B60E)
1-6 : Ignition Power : Fuses 22 - 27. 7-8 : Aircon Unit : Actuators & Aircon. Cab Blower - Large.
BN013345 - HARNESS,TRANSMISSION,CHASSIS (B30E)
BN037952 - HARNESS,TRANSMISSION,CHASSIS (LARGE) 1-7 : Ignition Power : Fuse 28. 7-9 : Aircon Unit : Blower, Temp., Pressure SW & Clutch Sol - Small.
7 BN046066 - HARNESS,MIRROR HEATING,TANK (B60E) 1-8 : Ignition Power : Fuses 29 - 33. 7-10 : Aircon Unit : Blower, Temp., Pressure SW & Clutch Sol - Large.
BN046067 - HARNESS,MIRROR HEATING,ARM (B60E) 1-9 : Ignition Power : Fuses 34 - 35. 7-11 : Radio, Speakers & 2 way Radio.
BN046735 - HARNESS,MIRROR HEATING,INTERFACE (B60E) 1-10 : Ignition Power : Fuses 36 - 40. 7-12 : Electric Mirrors.
1-11 : Ignition Power : Fuses 43 - 49 & Controller Ground. 7-13 : Heated Mirrors B60E.
FRONT CHASSIS PIGTAILS: 1-12 : 5V Sensor Power & Sensor Ground. 7-14 : Bonnet Switches 1 & 2.
BN026677 - HARNESS,CUT/ISOLATE (B20E) 1-13 : 5V Sensor Power & Sensor Ground. 7-15 : Bonnet Up & Down Relays & Bonnet Actuator.
BN013080 - HARNESS,CUT/ISOLATE (B30E) 1-14 : 12V DC/DC Converter.
BN039459 - HARNESS,CUT/ISOLATE (LARGE) SERVICE:
8 BN018367 - HARNESS,WDB (B30E) CAN: 8-1 : Generic Special Spare.
BN039852 - HARNESS,MUDGUARD (LARGE) 2-1 : CAN Circuit Stage 2 & 3B - Small. 8-2 : Diagnostic, CCU3 Serial & 3rd Party Spare.
BN044449 - HARNESS,SCR,ENGINE (B20E STAGE 4) 2-2 : CAN Circuit Stage 4 - Small.
BN044450 - HARNESS,SCR,CATALYST (B20E STAGE 4) 2-3 : CAN Circuit Stage 4 - Large Bell. SCRAPER:
BN011773 - HARNESS,SCR,ENGINE (B30E 3B) 2-4 : CAN Circuit Stage 4 - Large Drivetrain. 9-1 : Iqan Interface, Trailer Brake Switch & Solenoid.
BN011774 - HARNESS,SCR,ARTIC (B30E 3B) 2-5 : CAN Circuit Stage 4 - Large 3rd Party.
BN012680 - HARNESS,SCR,CATALYTIC TANK (B30E 3B) CONNECTORS:
2-6 : Memory Module, USB, Fuse 3,
BN031310 - HARNESS,SCR,ENGINE (B30E STAGE 4) Iridium & GPS/GSM Antennas, R3. 10-1 : Connectors Page 1 of 7.
9 BN031314 - HARNESS,SCR,CATALYST (B30E STAGE 4) 10-2 : Connectors Page 2 of 7.
BN039916 - HARNESS,SCR,ENGINE (LARGE) DRIVELINE: 10-3 : Connectors Page 3 of 7.
BN039382 - HARNESS,SCR,CATALYST (LARGE) 3-1 : Stage 2 & 3B Engine - ADM3, ACCP, R1 & R2. 10-4 : Connectors Page 4 of 7.
BN035119 - HARNESS,SUSPENSION,CHASSIS (SMALL) 10-5 : Connectors Page 5 of 7.
3-2 : Stage 4 Engine - CPC4, ACCP, R2.
BN035200 - HARNESS,SUSPENSION,CHASSIS (LARGE) 10-6 : Connectors Page 6 of 7.
3-3 : Stage 2 & 3B Engine - Cold Start.
BN037415 - HARNESS,HEADLIGHTS,LED,LH (B60E) 10-7 : Connectors Page 7 of 7.
BN037416 - HARNESS,HEADLIGHTS,LED,RH (B60E)
ii
10
1

@
2 FUSE LAYOUT
IGNITION IGNITION IGNITION IGNITION
FUSE 22 TCU FUSE 29 CCU VP4 FUSE 36 MM2 / TPMS FUSE 43 ELECTRIC CHAIR &
GENERIC SPECIAL SPARE
10A 20A 10A 10A
CPC4 & FRONT WIPER PARK, STEERING COLUMN SW,
FUSE 23 FUSE 30 CCU VP5 FUSE 37 MM2 VP 1 & 2 FUSE 44
COLD START EMERGENCY KILL SW & SEAT STATUS
3 10A 20A 15A 10A
SCRAPER SYSTEM
FUSE 24 MCM / ACM FUSE 31 CCU VP6 FUSE 38 DCDC FUSE 45
AIRCON
10A 20A 15A 10A
AIRCON PR SW
FUSE 25 CCU FUSE 32 CCU VP7 FUSE 39 FUSE 46 MIRROR
FUEL HEATER
10A 20A 15A 10A
4 HYD TANK
FUSE 26 SDC FUSE 33 CCU VP8 FUSE 40 WDB TANK FUSE 47 OBW SYSTEM
AIR HEATER
10A 15A 15A 10A
PARK BRAKE PR SW
FUSE 27 CCU VP1 FUSE 34 CCU VP9 FUSE 41 SPARE 1 FUSE 48 HYDRAULIC HP FILTER
BRAKE HP FILTER
20A 15A 10A 10A
5 FUSE 28 CCU VP2 FUSE 35 CDU OVERIDE FUSE 42 SPARE 2 FUSE 49 3RD PARTY SPARE
& DIAGNOSTIC
15A 10A 10A 10A

MCM CCU VP3 CCU BRAKE SW & CAB DOOR SW {WAKE UP} BONNET SW DIAGNOSTIC
CPC4 & COLD START CCU VP11 SSM CCU VP10 & VP12
6 TCU DCDC CDU 3RD PARTY SPARE
BATTERY

BATTERY

FUSE 21
FUSE 11

FUSE 12

FUSE 13

FUSE 15

FUSE 16
FUSE 10

FUSE 14

FUSE 18

FUSE 19

FUSE 20
FUSE 17
FUSE 8

FUSE 9
10A

25A

25A

20A

20A

25A

20A

10A

10A

10A

15A

10A

40A

10A
7
MM2 BATTERY ACM BATTERY
REMOTE ISOLATION SWITCHES
POWER SOCKET & CIGARETTE LIGHTER

S1 - STUD 1 S2 - STUD 2
FUSE 1

FUSE 2

FUSE 3

FUSE 5

FUSE 6
FUSE 4

FUSE 7
10A

10A

10A

25A
..A

..A

..A
8 BATTERY POWER IGNITION POWER

272820

iv
10
System Overview - E#
1

@
2

DIAG
DIAG K-LINE DIAG ECU HS CAN DIAG DIAG
SCR &
& (MR)
(ACM) PROG
PROG (MCM) ALLISON USB
(LAPTOP)

OUTPUTS
INPUTS
IES CAN

COLD
IES CAN

J1708

USB
START
(ALL EXCEPT
STAGE 4F))
5

ENGINE
TRANS COLOUR SEALED SEALED
DIAG K-LINE DIAG CONTROL MEMORY
CONTROL DISPLAY DISPLAY SWITCH
& UNIT MODULE 2 &
UNIT UNIT CONTROLLER MODULE
6 PROG (ADM3)
ALLISON
OBW
(CDU) (SDC) (SSM)
(CPC4)

CAN CAN
TERM TERM
7
CAN J1939

CHASSIS
CONTROL
UNIT
8 3

LARGE
ONLY

v
10
12V BATTERY 12V 12V BATTERY 24V
1 - -

+
BN002643

RD 70.0
@
2 BN002630 BN002630

7
JUMP START - 1 1-3
BN020789 (JS & RI+JS SMALL) / BN033600 (STD & RI LARGE)
BK 70.0 STUD - 2 1-3
BN020785 (STD & RI SMALL )

8 BN020784 (STD SMALL)


BN020004 RD 70.0 STUD + 3 1-3
+ + RD 70.0 JUMP START + 4 1-3
RD 70.0 OPTION BN020787 (SMALL) / BN033599 (LARGE)
BN020783 (SMALL) CONN. FIG 73 IN OUT GN 10.0 IGN-30 5 1-3
9 BN038971 (LARGE)
ISOLATOR GN 10.0 STUD1-A 6 1-4
CONN. FIG 73
SWITCH
GN 1.5 FUSE 3-1 7 2-6
GN 2.5 FUSE 5-1 8 3-9 3-10 1-1
10
12V BATTERY 12V 12V BATTERY 24V
1 - -

+
BN002643

RD 70.0
@
2 BN002630 BN002630

CONN. FIG 87
RD 70.0 JUMP START + 9 1-3
OPTION
BN020793 (RI+JS SMALL)
1 BN029334 (RI LARGE)
3 0 BN013077
30 (BATT) 87
RD 70.0 RD 70.0 STUD + 10 1-3
CONN. FIG 39/40
A B 7 4 BN020790 (RI & RI+JS)

CONT
GN 1.5 RI-C F4-3 RI-3 GN/YL 1.5 GN 1.5
C D ENGINE
ENGINE 6 5
4 REMOTE REMOTE
CONN. FIG 84 ISOLATOR ISOLATOR 3

SWITCH (NC) CONN. FIG 30


BN013049
BK 1.5

BN020794 (RI+JS SMALL)


5 BN020791 CONN. FIG 73
BN029335 (RI LARGE)
1 (RI SMALL) OPTION
0 BN013078 30 (BATT) 87
RD 70.0 JUMP START + 11 1-3
RD 70.0
A B 7 4
GN 10.0 IGNS-30 12 1-3

CONT
GN 1.5 RI-B F3-3 RI-2 GN/RD 1.5
6 C
GN 10.0 STUD 1-A 13 1-4
D
BATTERY BATTERY
6 5
REMOTE REMOTE GN 1.5

CONN. FIG 84 ISOLATOR ISOLATOR 3

SWITCH (NC) CONN. FIG 30


BN013049
BK 1.5
7 CONN. FIG 43/44 CONN. FIG 1
FUSE 210A CONN. FIG 39/40
RI-A F3-2 RI-1
2 1
206350

BK 70.0 JUMP START - 1 1-3


8 BN020789 (JS & RI+JS SMALL) / BN033600 (STD & RI LARGE)
BK 70.0 STUD - 2 1-3
BN020785 (STD & RI SMALL)
+ + BN020792 (RI & RI+JS)
RD 70.0
BN020783 (SMALL) CONN. FIG 73 IN OUT

9 BN038971 (LARGE)
BN020004
ISOLATOR
SWITCH
GN 1.5 FUSE 3-1 7 2-6

OPTION GN 2.5 FUSE 5-1 8 3-9 3-10 1-2


10
IGNITION
CONN. FIG 78 SOLENOID 217625
1-1 5 ISW + OUT GN 10.0
1 30 87
CONN. FIG 78

1-2 12 BRISOL-87 GN 10.0 RD 10.0 STUD 2-A 15 1-6


OPTION

CONT
@ RD/BK 1.5
86 85
BK 1.5
CONN. FIG 54 CONN. FIG 54

DIODE 2 3A

CONN. FIG 70
7-2 14 SSM-3 RD/BK 1.5 RD/BK 1.5 BK 1.5 BK 2.5 E5

ALT
OUT IN

3 CONN. FIG 128


BN032858 CONN. FIG 73

LARGE DIODE 1 6A CONN. FIG 1

CCU3 J2-26 YL/RD 0.75 F2-21


IN OUT

SMALL PART OF ENGINE - SMALL : PART OF ENGINE - LARGE :

YL/RD 1.5
4
CCU2 J3-A1 YL/RD 0.75 BN010983 - 2304E/B18E/B20E BN034819 - B35E STAGE 2
BN017899 - B20E STAGE 4 BN026994 - B35E STAGE 4
BN010735 - 2806E/B25E STAGE 2 BN033827 - B40E STAGE 2
CONN. FIG 9 217999 BN010737 - B25E STAGE 4 BN010961 - B40E STAGE 4
BN005224 - B30E STAGE 2 BN017898 - B45E STAGE 4
BN010730 - B30E STAGE 4 BN033337 - B50E/B60E STAGE 2
5 BN017659 JUMPSTART BN035436 - B50E/B60E STAGE 4
E4 CONN. FIG 75
BK 16.0 CONN. FIG 72 GN 2.5 MIRROR HEATING FUSE 16 7-13
BN020528
1-1 1-2 2 BATT- BK 70.0 STUD - GN 16.0
BN020785 (STD & RI SMALL)
6 1-1 1-2 1 BATT- BK 70.0 - BK 70.0 BK 70.0
BN020789 (JS & RI+JS SMALL)
BN033600 (STD & RI LARGE) BN020788 (JS & RI+JS SMALL) BN023903 CONN. FIG 75
BN029332 (STD & RI LARGE) (SMALL)
CONN.
BN020784 (STD SMALL) BN026866 FIG 84
1-1 3 ISW + OUT RD 70.0 (LARGE)
D+
BN020790 (RI & RI+JS SMALL & LARGE) M
7 1-2 10 ERISOL-87 RD 70.0 A
CONN.
FIG 78
B+ -
BN020787 (SMALL) / BN033599 (LARGE) BN020527
1-1 4 ISW + OUT RD 70.0 STUD + CONN.
FIG 75
BN020794 (RI+JS SMALL)
KL30
1-2 11 BRISOL-87 RD 70.0 + RD 70.0 RD 70.0
BN029335 (RI LARGE) CONN. FIG 75
KL50 BK 16.0
8 1-2 9 ERISOL-30 RD 70.0
BN023902 (SMALL)
BN020793 (RI+JS SMALL) BN020786 (JS SMALL)
BN033601 (LARGE) CONN. FIG 82
BN029334 (RI LARGE) BN033598 (STD LARGE) STARTER ALTERNATOR
SMALL : SMALL :
CONN. FIG 16
OPTION - SMALL DC222250 - 2304E/2806E/B18E/ DC222227 - 2806E/B25E/B30E
MR STANDARD - LARGE B20E/B25E STAGE 2 STAGE 2
12 BK/WH 1.5
9 (2/3B/4i) DC222251 - 2806E/B25E STAGE 2 DC222230 - 2304E/B18E/B20E
DC222249 - B30E STAGE 2 STAGE 2
DC222674 - B20E/B25E/B30E DC223131 - B20E STAGE 4
MCM STAGE 4 DC222701 - B25E/B30E STAGE 4
21 BK/WH 1.5 DC200078 - B20E STAGE 4
(4F)
CONN. FIG 104 LARGE : LARGE : 1-3
DC222741 - ALL LARGE DC222748 - ALL LARGE
10
STUD 1 FUSE 810A
CONN. FIG 79 CONN. FIG 80
Isolator Switch 1-1 6 ISW+ OUT GN 10.0 GN 6.0 GN 1.5 GN 0.75 TCU-10 17 3-8 Transmission Interface
1 2
CONN. 206350
1 Battery Isolator 1-2 13 BRISOL-87 GN 10.0 GN 0.75 TCU-70 18 3-8 Transmission Interface
FIG 80
FUSE 925A
OPTION GN 2.5 GN 2.5 ADM21-1 19 3-1 Ecu (STAGE 2,3B,4i)
1 2
@ 207115
GN 2.5 CPC4 X2-1 20 3-2 Ecu (STAGE 4F)
GN 2.5 CS-7 21 3-3 Cold Start
2
GN 2.5 CS-10 22 3-3 Cold Start
FUSE 10 25A
GN 2.5 GN 1.5 F1-2 23 3-4 MR (STAGE 2,3B,4i)
1 2
216945
F1-2 24 3-5 MCM (STAGE 4F)
3
GN 1.5 F2-2 25 3-4 MR (STAGE 2,3B,4i)
F2-2 26 3-5 MCM (STAGE 4F)

OUTPUTS OUTPUTS
LARGE
4 J2-11/12

FUSE 1120A
GN 2.5 J2-5 CCU3 J2-31/32
VP3 J2-107/108
CONN. FIG 128
2
SMALL
1 J3-A4
207116 J3-B2
GN 1.5 J2-L1 OEU J3-B4
VBATT J3-C2
CONN. FIG 8
5
LARGE

FUSE 1220A
GN 2.5 J1-1 CCU3
KL30
CONN. FIG 128
2

OUTPUTS
6 1
SMALL
J3-A4
207116 J3-B2
GN 1.5 GN 1.5 J2-L1 CCU2 J3-B4
VBATT J3-C2
CONN. FIG 8
SMALL

GN 0.75 J3-F4 CCU2


7 CONN. FIG 9

BN032858
25A LARGE

OUTPUTS
LARGE
30A SMALL J1-14/15/16

FUSE 13
GN 2.5 J1-117 CCU3 J1-33/34/35
VP11 J1-111
CONN. FIG 129
8 2
SMALL
1

OUTPUTS
207114 J1-F3
GN 2.5 GN 1.5 J1-H3
J1-F4
CCU2 J1-H1
GN 1.5 J1-H4 VP6 J1-H2
CONN. FIG 10
9 217999
FUSE 1420A
GN 2.5 DC-15 27 1-14 DC DC
1 2 Converter
207116
GN 6.0 FUSE 15-1 28 1-5 Fuse 15 1-4
10
FUSE 1510A
Stud 1 1-4 28 STUD 1-C GN 6.0 GN 0.75 CDU-35 29 7-1 Colour display Unit
1 2
206350
1

FUSE 1610A
@ GN 1.5 SSM-1 30 7-2 Sealed Switch Module
1 2
206350
2
GN 1.5 CDSW-2 31 7-2 Cab Door Switch
FUSE 1710A
GN 1.5 GN 1.5 CDSW-4 32 7-2 Cab Door Switch
1 2
206350
GN 0.75 BLS-1 33 4-6 Brake Light Switch
3

GN 1.5 R1-87 34 7-15 Bonnet Up Relay


FUSE 1815A ( LARGE)
4 GN 1.5 GN 1.5 R4-87 35 7-15 Bonnet Down Relay
1 2
207118
GN 1.5 BSW1-2 36 7-14 Bonnet Switch 1
GN 1.5 BSW2-2 37 7-14 Bonnet Switch 2
5
FUSE 1910A
GN 0.75 DIAG-B 38 8-2 Diagnostic Connector
1 2
206350

6 BN032858
FUSE 2040A ( LARGE)

OUTPUTS OUTPUTS
LARGE
J1-10/11
J1-12/13
GN 2.5 GN 2.5 J1-115 CCU3 J1-29/30
1 2 VP12 J1-31/32
206350 CONN. FIG 129
LARGE
J1-6/7
7 GN 2.5 J1-118 CCU3 J1-8/9
J1-25/26
VP10 J1-27/28
CONN. FIG 129

8 FUSE 2110A ( LARGE)


GN 1.5 3RDPS-1 39 8-2 3RD Party Spare
1 2
206350

1-5
10
STUD 2 FUSE 2210A
CONN. FIG 79 CONN. FIG 81
Ignition Solenoid 1-3 15 IGNS-87 RD 10.0 RD 6.0 RD 1.5 RD 0.75 TCU-2 40 3-8 Transmission Interface
CONN.
FIG 81 1 2
206350
1 RD 0.75 TCU-63 41 3-8 Transmission Interface
RD 0.75 ADM21-2 42 3-1 Ecu (STAGE 2,3B,4i)
FUSE 2310A
@ RD 1.5 RD 0.75 CPC4 X2-3 43 3-2 Ecu (STAGE 4F)
1 2
206350
RD 0.75 CS-14 44 3-3 Cold Start
2 FUSE 2410A CONN. FIG 1
RD 1.5 F1-5 RD 1.5 MR-15 45 3-4 MR (STAGE 2,3B,4i)
1 2
206350
RD 1.5 SCR-5 46 3-9 SCR (STAGE 2,3B,4i)
RD 1.5 MCM-7 47 3-5 MCM (STAGE 4F)
3
RD 1.5 ACM21-16 48 3-10 ACM (STAGE 4F)
RD 1.5 GSS-1 49 8-1 Generic Special Spare
BN032858
LARGE
4 RD 0.75 J1-61 CCU3
KL15
CONN. FIG 128

FUSE 2510A SMALL

RD 0.75 J2-M1 CCU2


1 2 IGN
5 206350 CONN. FIG 8

FUSE 2610A 217999


RD 1.5 RD 1.5 SDC-1 50 7-1 SDC
1 2
206350 SMALL

RD 1.5 J2-M1 OEU


6 IGN
CONN. FIG 8 OUTPUTS

OUTPUTS
LARGE

RD 2.5 J1-121 CCU3 J1-120


VP1
7 CONN. FIG 129
SMALL

RD 1.5 J3-H3 J3-A2


J3-D2
CCU2 J3-E2
RD 1.5 J3-H4 VP1 J3-E3
FUSE 2720A
CONN. FIG 9
8 RD 2.5 SMALL
1 2
207116 J3-A2
RD 1.5 J3-H3
J3-D2
OEU J3-E2
RD 1.5 J3-H4 VP1 J3-E3
CONN. FIG 9
9 FUSE 28 ON NEXT PAGE
RD 6.0 FUSE 29-1 51 1-8 Fuse 29
RD 6.0 FUSE 36-1 52 1-10 Fuse 36
RD 6.0 FUSE 43-1 53 1-11 Fuse 43 1-6
10
OUTPUTS
LARGE

RD 2.5 J1-116 CCU3 J1-119


FUSE 27 ON CONN. FIG 129
VP2
1 PREVIOUS PAGE SMALL
J3-A1
RD 1.5 J3-G1 J3-B1
15A LARGE CCU2
J3-C1
@ 20A SMALL RD 1.5 J3-G2 VP2
J3-D1
J3-E1
FUSE 28 J3-F1
CONN. FIG 9
RD 2.5
2 1 2
SMALL
J3-A1
207116 J3-B1
RD 1.5 J3-G1
J3-C1
OEU J3-D1
RD 1.5 J3-G2 VP2 J3-E1
J3-F1
CONN. FIG 9

3 217999

1-7
10
BN032858 OUTPUTS
LARGE
J1-21/22
J1-40/41
RD 2.5 J1-4 CCU3 J1-98
VP4 J1-106
1 FUSE 2920A
CONN. FIG 128

Stud 2 1-6 51 STUD 2-B RD 6.0 RD 2.5 RD 1.5 J1-G3 J1-D3,D4


J1-E3,E4
1 2 CCU2
@ 207116
RD 1.5 J1-G4 VP3
J2-B4
J2-C4
CONN. FIG 10

2 217999
LARGE
J2-7/8
J2-9/10
RD 2.5 J2-121 CCU3 J2-27/28
VP5 J2-29/30
CONN. FIG 129

3 20A LARGE RD 1.5 J2-L3 J1-C3,C4


25A SMALL CCU2 J2-D4,E4
J2-F4,G4
FUSE 30 RD 1.5 J2-M3 VP4

RD 2.5 CONN. FIG 8


1 2
207115 RD 1.5 J2-L3 J1-C3,C4
4 OEU J2-D4,E4
RD 1.5 J2-M3 VP4 J2-F4,G4

CONN. FIG 8

LARGE
J2-6
J2-25/26
5 RD 2.5 J2-120 CCU3 J2-106
VP6 J2-109/110
CONN. FIG 129
FUSE 3120A
RD 2.5 RD 1.5 J2-L4 J1-A3,A4
J1-B3,B4
1
207116
2 CCU2 J2-H4
RD 1.5 J2-M4 VP5 J2-J4
6 CONN. FIG 8

LARGE
J2-98/99
RD 2.5 J2-119 CCU3 J2-100/101
VP7 J2-111/112
CONN. FIG 129
7 FUSE 3220A
RD 2.5 RD 1.5 J1-G3 J1-D3,D4
J1-E3,E4
1
207116
2 OEU J2-B4
RD 1.5 J1-G4 VP3 J2-C4
CONN. FIG 10

8
LARGE

15A LARGE RD 2.5 J1-5 CCU3 J1-19/20


20A SMALL VP8
J1-38/39
CONN. FIG 128
FUSE 33
RD 2.5 RD 1.5 J2-L4 J1-A3,A4
9 J1-B3,B4
1
207116
2 OEU J2-H4
RD 1.5 J2-M4 VP5 J2-J4
CONN. FIG 8

FUSE 34, 35 ON NEXT PAGE 1-8


10
OUTPUTS
LARGE
J1-17/18
15A LARGE RD 2.5 J1-2 CCU3 J1-36/37
FUSE 33 ON 30A SMALL J1-107/108
VP9
1 PREVIOUS PAGE FUSE 34
CONN. FIG 128

RD 2.5 RD 1.5 J1-H3


J1-F3,F4
1 2 OEU
@ 207114
RD 1.5 J1-H4 VP6
J1-H1,H2

CONN. FIG 10

2
FUSE 3510A
RD 1.5 RD 0.75 DIAG-E 54 8-2 Diagnostic Connector
1 2
206350
RD 0.75 DIODE 3 IN 55 7-1 CDU Diode

1-9
10
FUSE 3610A
Stud 2 1-6 52 STUD 2-C RD 6.0 RD 1.5 RD 1.5 MM15-9 56 2-6 Memory Module
1 2
206350
1 RD 1.5 TPM-6 57 7-3 Tyre Pressure Monitor

FUSE 3715A
@ RD 2.5 RD 2.5 MM21-16 58 5-6 5-7 Memory Module
1 2
207118
RD 2.5 MM21-19 59 5-6 5-7 Memory Module
2
FUSE 3815A
RD 2.5 DC-6 60 1-14 DC DC Converter
1 2
207118
3
FUSE 3920A ( SMALL) CONN. FIG 1
RD 2.5 F1-4 RD 1.5 AH-1 61 4-4 Air Heater
1 2 CONN. FIG 1
207116
F2-4 RD 1.5 FH-1 62 3-7 Fuel Heater
4 RD 1.5 APS-1 63 7-9 Aircon Press SW
RD 1.5 APS-4 64 7-9

5
FUSE 3915A ( LARGE) CONN. FIG 1
RD 1.5 F1-4 RD 1.5 FH-1 65 3-7 Fuel Heater
1 2
207118
RD 1.5 APS-1 66 7-10 Aircon Press SW

6 RD 1.5 APS-4 67 7-10



FUSE 4010A ( SMALL)
RD 1.5 F2-5 68 4-6 Park Brake Press SW
1 2
206350
7 LARGE:
RD 1.0 HLS-D 69 4-4 Hydraulic Level
RD 1.5 HFP-2 70 4-1 Hydraulic Filter
RD 1.0 WDBLS-D 71 4-4 WDB Level
8
RD 1.5 WDBFP-2 72 4-2 WDB Filter
RD 1.5 AH-1 73 4-4 Air Heater

NB2-1
FIG 26/27
LARGE
CONN.
9
FUSE 4015A ( LARGE) CONN. FIG 1
RD 1.5 F2-4
1 2
207118
1-10
10
FUSE 4310A
Stud 2 1-6 53 STUD 2-C RD 6.0 RD 2.5 RD 1.5 ESEAT-1 74 7-5 Electrical Seat
1 2
206350
1 RD 1.5 GSS-1 75 8-1 Generic Special Spare

@ RD 0.75 FWMD-3 76 7-6 Wiper Motor


RD 0.75 SCS12-1 77 6-1 Steering Column
2 FUSE 4410A
RD 1.5 RD 0.75 SCS12-4 78 6-1 Steering Column
1 2
206350
RD 0.75 SCS12-11 79 6-3 Steering Column

RD 0.75
RD 0.75 SCS12-12 80 7-4 Steering Column
3
RD 0.75 KSW-1 81 7-3 Kill Switch

LARGE
RD 0.75 SSW-3 82 7-5 Seat Occupancy SW

E3 BK 4.0 BK 2.5 J1-3 RD 0.75 SSW-1 83 7-5 Seat Belt SW


4 CONN. FIG .. BK 0.75 J1-42

BK 0.75 J1-43 RD 1.5 IQAN-1 84 9-1 Iqan


CCU3 FUSE 4510A
BK 0.75 J1-55 RD 1.5 RD 1.5 ACU-6 85 7-7 Airconditioner Unit (Small)
1 2
5 206350
BK 0.75 J1-74 RD 1.5 TBSW-2 86 9-1 Trailer Brake Sw (Small)
BK 2.5 J1-114 BN032858
FUSE 4610A
CONN. FIG 128/129
RD 0.75 MSW-2 87 7-12 Mirror SW
1 2
SMALL 206350
6
E2 BK 4.0 BK 1.5 J2-L2
CCU2 FUSE 4710A CONN. FIG 1
CONN. FIG 74 BK 1.5 J2-M2 F3-26 RD 1.5 AJ - 9 88 5-6 5-7 Active Strain Guages
1 2
CONN. FIG 8 206350
RD 1.5 PS - A 89 5-3 Proximity Switch (B60E)
BK 0.75 J3-F3
7
BK 1.5 J3-H1 CCU2 FUSE 4810A ( SMALL)
BK 1.5 J3-H2 RD 1.5 F3-31 90 4-1 Hydraulic & HP Filter
1 2
CONN. FIG 9 206350
8 E2 BK 4.0 BK 1.5 J2-L2
OEU FUSE 4810A ( LARGE)
WDBHPF-2 91 4-8 WDB HP Filter
CONN. FIG 74 BK 1.5 J2-M2 CONN. FIG ..

CONN. FIG 8
F5-27 AI2-6 HPF-2 92 4-1 Hydraulic HP Filter
1 2 CONN. FIG 1 CONN. FIG ..
206350
BK 0.75 J3-F3 AJ-26 PBP-2 93 4-6 Park Brake Pressure
9 BK 0.75 J3-F4
OEU FUSE 4910A ( LARGE)
BK 1.5 J3-H1 RD 1.5 3RDPS-2 94 8-2 3RD Party Spare
1 2
206350
BK 1.5 J3-H2 217999
1-11
CONN. FIG 9
10
SMALL RD/YL 1.5 PP-2 95 4-4 Pneumatic Pressure

LARGE
CONN. FIG 128
BN032858
LARGE
1 MB0 - 5V CONN. FIG 1 CONN. FIG 26/27

CCU3 J1-81 F1-16 NB1-2 RD/YL 1.5 BP1-2 96 4-5 Brake Pressure 1 (SMALL)
RD/YL 1.5 BP2-2 97 4-5 Brake Pressure 2 (SMALL)
@ SMALL
5V CONN. FIG 1

CCU2 J2-K1 RD/YL 0.75 F4-23 RD/YL 1.5 DBS-A 98 3-4 Drop Box Speed Sensor
2 RD/YL 1.5 BP1-2 99 4-5 Brake Pressure 1 (LARGE)
CONN. FIG 8
217999
RD/YL 1.5 BP2-2 100 4-5 Brake Pressure 2 (LARGE)
RD/YL 1.5 HP1-2 101 4-1 Hydraulic Pressure 1

3 RD/YL 1.5 HP2-2 102 4-2 Hydraulic Pressure 2( LARGE)

BON2-2 LARGE
BK/YL 1.5 103 3-12 Ambient Temperature
BON1-C SMALL

4 SMALL BK/YL 1.5 PP-1 104 4-4 Pneumatic Pressure

LARGE
BK/YL 1.5 HLS-A 105 4-4 Hydraulic Level Sensor
BK/YL 1.5 WDBLS-A 106 4-4 Wet Disk Brake Level Sensor
CONN. FIG 1
F1-17 NB1-1 BK/YL 1.5 BP1-1 107 4-5 Brake Pressure 1 (SMALL)
5 CONN. FIG 26/27
BK/YL 1.5 BP2-1 108 4-5 Brake Pressure 2 (SMALL)
Drop Box Resistor
CONN. FIG 128
BN032858 BK/YL 1.5 DBR-1/DBS-C 109 3-4 Drop Box Speed Sensor
LARGE
MB0 - GND BK/YL 1.5 ASGMC-2 110 5-6 5-6 Active Strain Guage
6 CCU3 J1-80
CONN. FIG 1 BK/YL 1.5 BP1-1 111 4-5 Brake Pressure 1 (LARGE)
SMALL
F4-19
GND BK/YL 1.5 BP2-1 112 4-5 Brake Pressure 2 (LARGE)
CCU2 J2-K2 BK/YL 0.75
BK/YL 1.5 HP1-1 113 4-1 Hydraulic Pressure 1
7 CONN. FIG 8
217999 BK/YL 1.5 HP2-1 114 4-2 Hydraulic Pressure 2( LARGE)
BK/YL 1.5 WDB-2 115 4-3 WDB Temperature

BK/YL 1.5 NTC2-B 116 3-5 NTC Sensor 2 (LARGE)

8
BK/YL 1.5 NTC1-B 117 4-3 NTC Sensor 1 (LARGE)

CONN. FIG 128


BN032858 BK/YL 1.5 ASGWBL-2 118 5-6 5-7 Active Strain Guage
LARGE
PB1 - GND
LARGE LARGE
BK/YL 1.5 ASGWBR-2 119 5-6 5-7 Active Strain Guage
9 CCU3 J2-79 CONN. FIG 100 CONN. FIG 100
CONN. FIG 1
AJ-8 RHMP-8
BK/YL 1.5 BPS-1 120 5-2 Bin Position Sensor
F4-15
SMALL AJA-H RHMP-H
GND
CONN. FIG 3 CONN. FIG 4
BK/YL 1.5 ASGRC-2 121 5-6 5-7 Active Strain Guage
CCU2 J2-K3 BK/YL 0.75 SMALL SMALL Rear Suspension
BK/YL 1.5 SUS1-1 122 5-8 Pressure 1 (B60E)
1-12
10 CONN. FIG 8
217999
CONN. FIG 128
BN032858
LARGE
PB0 - 5V
Steering Wheel Angle
1 CCU3 J2-13 RD/YL 1.5 SWA-4 123 5-1 (LARGE)
CONN. FIG 1

SMALL
F1-18 RD/YL 1.5 HSL-5/HSR-5 124 5-3 Suspension
5V
@ OEU J2-K1 RD/YL 0.75 F4-24 RD/YL 1.5 AS-5 125 5-1 Artic Sensor
CONN. FIG 1
RD/YL 1.5 SP1-2 126 5-5 Suspension (SMALL)
2 CONN. FIG 8
217999

3 CONN. FIG 128


BN032858
LARGE
PB0 - GND
CCU3 J2-78 BK/YL 1.5 SWA-6 127 5-1 Steering Wheel Angle
CONN. FIG 1

SMALL
F1-19 BK/YL 1.5 HSL-1/HSR-1 128 5-3 Suspension
GND
4
OEU J2-K2 BK/YL 0.75 F3-15 BK/YL 1.5 AS-1 129 5-1 Artic Sensor
CONN. FIG 1
BK/YL 1.5 SP1-1 130 5-5 Suspension (SMALL)
CONN. FIG 8
217999

CONN. FIG 128


BN032858
LARGE
6 PB2 - 5V
CCU3 J2-14
Steering Wheel Angle
SMALL
RD/YL 1.5 SWA-1 131 5-1 (LARGE)
5V
OEU J2-K4 RD/YL 0.75
7
CONN. FIG 8
217999

CONN. FIG 128


BN032858
LARGE
PB2 - GND
Steering Wheel Angle
CCU3 J2-80 BK/YL 1.5 SWA-3 132 5-1 (LARGE)
9 BK/YL 1.5 ACU-9
Air Conditioner
133 7-9 (SMALL)
SMALL
GND
Air Conditioner
OEU J2-K3 BK/YL 0.75 BK/YL0.75 ACU1-5 134 7-10 (LARGE)

CONN. FIG 8
217999 1-13
10
CONN. FIG 73

1 1-10 60 FUSE 38-2 RD 2.5 6


DC/DC 3 BK 1.5 E5

1-4 27 FUSE 14-2 GN 2.5 15 CONVERTER 14 BK 1.5


BN007395
@ 7 WH 1.5 RAD-A4 135 7-11
1 WH/RD 1.5 217999
2 SMALL

2 WH/RD 1.5 WH/RD 0.75 J1-F1 CCU2


CONN. FIG 10
LARGE
CONN. FIG 13
WH/RD 0.75 J2-24 CCU3

WH/RD 2.5
3 CONN. FIG 128

BN032858
WH/RD 1.5 RC-2 136 7-1
WH/RD 1.5 2WR-1 137 7-11
4 WH/RD 1.5 RAD-A7 138 7-11

WH/RD 2.5
1
5
FUSE 1 206350
10A
2

WH/RD 2.5
6

WH/RD 1.5

WH/RD 1.5
202729 216037
8 CONN. FIG 64

1 12V A

12V
2 B

CONN. FIG 63
9 BK 1.5 E2 BK 1.5 E2
CONN. FIG 56
CONN. FIG 74 CONN. FIG 74
CIGARETTE 12V POWER
LIGHTER SUPPLY
1-14
10
216359
CAN
TERMINATOR 2

TERMINATOR 2
14
CONN. FIG 45 120 OHM 216359

SCR CAN

120 OHM
1 CANT2-A YL 0.75 SCR-6 7 MR
CANT2-C BK 0.75 SCR-8 16 DC222400

CANT2-C
CANT2-A

CANT2-B
@ CANT2-B GN 0.75 SCR-7 10
CONN. FIG 45

2 CONN. FIG 16 1 2 3 4
CONN. FIG 6

GN 0.75
BK 0.75
YL 0.75
11 YL 0.75 PART OF ENGINE - SMALL :
BN010983 - 2304E/B18E/B20E STAGE 2
SCR 9 BK 0.75 BN010735 - 2806E/B25E STAGE 2
3 BN005224 - B30E STAGE 2
DC221168 15 BK 0.75 6
SSM

F1-27

F1-28
F1-29

F1-30
16 GN 0.75 CONN. FIG 1 CONN. FIG 34
214637
5
4 2 BK 0.75
216359 COLD
TERMINATOR 1

START 3 BN 0.75
CONN. FIG 45
DC221169
SCR CAN

120 OHM

CANT1-A YL 0.75 1 YL/GN 0.75 3


CONN. FIG 12
CDU
5 CANT1-C BK 0.75 CONN. FIG 7

CONN. FIG 13
BN010249
CANT1-B GN 0.75 5
15-13 15-14
15-15

BN002651 (B20E)
6 DC221158
TPM BN002652 (SMALL)
CONNECTOR TCU ADM3 3
CONN. FIG 32 SDC
CONN. FIG 40

CONN. FIG 11
CONN. FIG 6 21-20
1 2 28 8 21-19 21-21 BN010250
4
7 216359
TERMINATOR 1

CONN. FIG 45
120 OHM

CANT1-A YL 0.75 C
CAN

CANT1-C BK 0.75 CONN. FIG 22


DIAG
8 CONN
CANT1-B GN 0.75 D

E7
6CONN. FIG 133 CONN. FIG 77 A1CONN. FIG B1 A1CONN. FIGB1
9 8 8

MM2 OEUJ2 CCU2J2


BN023823 217999 217999
2-1
10
CAN
TERMINATOR 2
120 OHM 216359
1

CANT2-C
CANT2-A

CANT2-B
@
CONN. FIG 45

GN 0.75
BK 0.75
YL 0.75
3
F

CONN. FIG 22
DIAG
CONN
G
4

3
CDU
CONN. FIG 7
BN010249
5 5

6 6
SSM
CONN. FIG 34
214637
5
E2

7 CONN.
FIG 77

CONN. FIG 45
CANT1-A YL 0.75 3
SDC
CANT1-C BK 0.75 CONN. FIG 40

8 BN010250
CANT1-B GN 0.75 4

CONNECT TO CANT3
ON PAGE 2-4
6CONN. FIG 133 56 75
9 CONN. FIG 128

MM2 CCU3 J1
BN023823 BN032858
2-3
10
216359 CAN

TERMINATOR 2
CONN. FIG 45
PART OF ENGINE - LARGE :
TERMINATOR 4

120 OHM
CANT2-A YL/GN 0.75 120 OHM 216359

CAN
1 BN034819 - B35E STAGE 2
CANT2-B BN 0.75 BN026994 - B35E STAGE 4
BN033827 - B40E STAGE 2

CANT4-C
CANT4-A

CANT4-B
CANT2-C BK 0.75
@ BN010961 - B40E STAGE 4
BN017898 - B45E STAGE 4
BN033337 - B50E/B60E STAGE 2 CONN. FIG 45

BN035436 - B50E/B60E STAGE 4


2 CONN. FIG 103
CONN. FIG 20/111
10 YL/GN 0.75 SCR-8
CONN. FIG 20/111

GN 0.75
BK 0.75
YL 0.75
ACM 20 BN 0.75 SCR-9
CONN. FIG 20/111
DC222453 13 BK 0.75 SCR-6
3 CONN. FIG 20/111
19 BK 0.75 SCR-7

CONN. FIG 104

F1-27

F1-28

F1-29
F1-30
4 13 YL/GN 0.75 CONN. FIG 1

MCM 19 BN 0.75

DC...... 10 BK 0.75

5 16 BK 0.75

X3
TERMINATOR 1

20 19 21
CONN. FIG 105
CONN. FIG 45
120 OHM

CANT1-A YL/GN 0.75


BN031861 (B35E)
CAN

6 DC222454
BN024797 (B40E/B45E/B50E)
CANT1-B BN 0.75
CPC4 TCU
CANT1-C BK 0.75
CONN. FIG 108 CONN. FIG 6
18 17 16 28 8

X2
216359
7
CONN. FIG 45
CANT3-A YL 0.75 C

CANT3-C BK 0.75 CONN. FIG 22


DIAG
8 CONN
CANT3-B GN 0.75 D

CONNECT TO CANT1 CONN.


FIG 77
ON PAGE 2-3
57 76
9 CONN. FIG 128 E4

CCU3 J1
BN032858
2-4
10
CAN
TERMINATOR 6
120 OHM 216359
1

CANT6-C
CANT6-A

CANT6-B
@
CONN. FIG 45

GN 0.75
BK 0.75
YL 0.75
3

E4

7 216359 CONN.
FIG 77
TERMINATOR 5

CONN. FIG 45
120 OHM

CANT5-A YL 0.75
CAN

CANT5-C BK 0.75
8
CANT5-B GN 0.75

A CONN. FIG ..B 58 77


9 CONN. FIG 128

3RD PARTY CCU3 J1


BN032858
2-5
10
GPS / GSM ANTENNA
1
IRIDIUM ANTENNA

@
2

BN007391

BN000470
3

4
1-10 56 FUSE 36-2 RD 1.5 15-9
BN007392
MEMORY CONN. FIG 40

MODULE 15-2 RD/YL 0.75 USB-1


E8 PART OF BN023823
5 CONN. FIG 13
15-4 WH 0.75 USB-2
BK 1.5 15-13
15-1 GN/WH 0.75 USB-3
CONN. FIG 76
15-5 BK/WH 0.75 USB-4
FUSE 310A
6 USB
1-1 1-2 7 ISW + IN 15-14
1 2 CONNECTOR
GN 1.5

GN 1.5

206350

7
87a
R2 R3 30
87
R1 R4
E3 BK 0.75
8 TOP VIEW 85 86
CONN. FIG 76

217717 RELAY 3
MEMORY
BN032858
MODULE
9 (NC)
LARGE

CCU3 J1-37 YL/BN 0.75


CONN. FIG 128

2-6
10
1 1-4 19
.. FUSE 9-2 GN 2.5 21A-1

1-6 42 FUSE 23-2 RD 0.75 21A-2

@ 206070
CONN. FIG 11

+
2
(6)
6
(4) PL 0.35 ACCP-6 CONN. FIG 11
PWM 4
GN 0.35 ACCP-4 BL/GN 0.75 21A-13
3
(3)

WH 0.35 ACCP-3 15A-10 BN/BK 0.75 F2-16 139 4-6 EVB Solenoid
_

CONN. FIG 13
3 +
5 CONN. FIG 13
(B20E only)
RD 0.35 ACCP-5 BL/RD 0.75 15A-5
(5)

2 CONN. FIG 21
PWM
(2)

YL 0.35 ACCP-2 BL/YL 0.75 21A-12 15A-6 PL/WH 0.75 F2-9 140 4-6 EB Solenoid
1 ADM3 CONN. FIG 13
BN 0.35 ACCP-1 BK/YL 0.75 21A-14
(1)

4
_

CONN. FIG 11
DC221158 12-2 OR 0.75 DIAG-H 141 8-2 Diagnostic
ACCELERATOR CONN. FIG 14

PEDAL
217717 87a
CONN. FIG 76
5 30 87
E3 BK 0.75 RD/PK 0.75 18-16
R2 R3 CONN. FIG 12
BK 0.75
R1 R4 85 86

6 TOP VIEW RELAY 2


217999
OVERSPEED
SMALL
(NO)
CCU2 J3-E1 RD/PK 0.75
7 CONN. FIG 9
217717 87a
CONN. FIG 76
30 87
E3 BK 0.75 BK/BL 0.75 12-7
CONN. FIG 14
BK 0.75
21A-3

18-11
8
18-9
R2 R3 85 86

R1 R4 RELAY 1 CONN. FIG 11 CONN. FIG 12

TOP VIEW ECU POWER CURVE


217999 SELECTION (DSF-2)
9 (NO)
SMALL

CCU2 J2-D4 RD/BK 0.75 E3 BK 0.75


CONN. FIG 8
CONN. FIG 76
3-1
10
1 1-4 20
.. FUSE 9-2 GN 2.5 X2-1

1-6 43 FUSE 23-2 RD 0.75 X2-3

@ +
CONN. FIG 108

(6)
6 BL/RD 0.75 X1-7
2
(4)

PWM
4 BL/GN 0.75 X1-6
(3)

3
_

+
5 RD/GN 0.75 X1-8
(5)

3
PWM
(2)

2 BL/YL 0.75 X1-3

1 BK/YL 0.75 X1-4


(1)

CPC4
_

CONN. FIG 31 CONN. FIG 107

4 INDUCTIVE BN024887 DC222454


ACCELERATOR 217717 87a
PEDAL CONN. FIG 76
30 87
E3 BK 0.75 RD/PK 0.75 X1-17
CONN. FIG 107
5 BK 0.75
85 86
R2 R3
RELAY 2
217999
R1 R4 OVERSPEED
6 SMALL TOP VIEW (SMALL)
CCU2 J3-E1 RD/PK 0.75
CONN. FIG 9
LARGE
OVERSPEED
CCU3 J1-24 RD/PK 0.75
7
CONN. FIG 128
LARGE
ENGINE POWER CURVE SELECTION
CCU3 J2-62 RD/BK 0.75 X1-11
CONN. FIG 128 CONN. FIG 107
LARGE
8 ENGINE DERATE OVERRIDE
CCU3 J1-23 BL/GY 0.75 X1-15
CONN. FIG 128 CONN. FIG 107
X2-2

BN032858
CONN. FIG 108
9

E3 BK 0.75
3-2
10
1

DC221700
@
1 2
2

GY/BK 1.5
COLD START

BK/BL 1.5
SOLENOID
3 CONN. FIG 38

(STAGE 2 & 3B)


CONN. FIG 12

CONN. FIG 1
CAN
1-6 44
.. FUSE 23-2 RD 0.75 14 17 GY/BK 1.5 F1-14
COLD
4 1-4 21 FUSE 9-2 GN 2.5 7 START 15 BK/BL 1.5 F1-15

1-4 22 FUSE 9-2 GN 2.5 10 DC221169 13 BL/WH 1.5 F1-24

16 BL/WH 1.5 F1-31

5 12

BL/WH 2.5
OR/GN 0.75
9

6 DC120144

EE
E1 BK 2.5 CONN. FIG 69
BK 2.5
CONN. FIG 73 CONN. FIG 83

7
GLOW PLUG

BN032858
LARGE PROV
8
OR/GN 0.75 J2-48 CCU3
CONN. FIG 128
SMALL

OR/GN 0.75 J2-C2 OEU


9 CONN. FIG 8

217999

3-3
10
CONN. FIG 1 MR
1-4 23
.. FUSE 10-2 GN 1.5 F1-2 GN 2.5 5
(2 & 3B)
1 DC222400
CONN. FIG 1

1-4 25 FUSE 10-2 GN 1.5 F2-2 GN 2.5 6 13 PL 1.5 F1-25 DIAG-J 142 8-2 Diagnostic

1-6 45 FUSE 24-2 RD 1.5 15


@ CONN. FIG 16
PART OF ENGINE - SMALL :
BN010983 - 2304E/B18E/B20E STAGE 2
BN010735 - 2806E/B25E STAGE 2
9 11
2 BN005224 - B30E STAGE 2

EE BK 2.5
3
M
Large Trucks : BN......
ENGINE Small Trucks : BN018358
COOLING
4 FAN
CONN. FIG 128
BN032858 1 2
LARGE PROV

CCU3 J1-16
CONN. FIG 1 CONN. FIG 58/59 CONN. FIG 58/59
5 SMALL
F1-7 BL/YL 1.5 FAN-1 FAN-2 BK 2.5 EE

OEU J2-E4 BL/YL 0.75

CONN. FIG 9 217999


6
CCU3J1-81
1-12 98 RD/YL 1.5 BN032858
CCU2J2-K1 A LARGE

J2-39 CCU3
B CONN. FIG 1
7 DROP BOX F3-28
CONN. FIG 128
YL/PL 1.5
SPEED SENSOR SMALL

CONN. FIG 42 YL/PL 0.75 J2-D1 CCU2


227981 CONN. FIG 8
CCU3J1-80 C
1-12 109 BK/YL 1.5 217999
8 CCU2J2-K2

1 2
9
DROP
BOX
RESISTOR 207522
CONN. FIG 59 3-4
10
PART OF ENGINE - SMALL :
GN 1.5 11 BN017899 - B20E STAGE 4
CONN. FIG 1
MCM
BN010737 - B25E STAGE 4
1 1-4 24
.. FUSE 10-2 GN 1.5 F1-2 GN 1.5 12 (STAGE 4) BN010730 - B30E STAGE 4
DC......
1-4 26 FUSE 10-2 GN 1.5 F2-2 GN 1.5 14 PART OF ENGINE - LARGE :
@ GN 1.5 15
BN034819 - B35E STAGE 2
BN026994 - B35E STAGE 4
CONN. FIG 1
BN033827 - B40E STAGE 2
1-6 47 FUSE 24-2 RD 1.5 F1-5 7 BN010961 - B40E STAGE 4
2 BN017898 - B45E STAGE 4
CONN. FIG 104
BN033337 - B50E/B60E STAGE 2
5 6 8 9 BN035436 - B50E/B60E STAGE 4

3
E2 BK 2.5

- + BN026908
BN032858
t CONN. FIG 128
4 CCU3J1-80 CONN. FIG 2
CONN. CONN.
CONN. FIG 2
LARGE
FIG 59 FIG 59
1-12 116 BK/YL 1.5 T1-21 T1-5 PL/BL 0.75 J2-76 CCU3
CCU2J2-K2 B A

NTC SENSOR 2
5 (LARGE)
CONN. FIG 59
BN032858 CONN. FIG 129
214314 LARGE
P
J1-91 CCU3
CONN. FIG 26/27 CONN. FIG 1
1
6 OR/BL 1.5 NB2-8 F1-20 SMALL

2
OR/BL 0.75 J1-D1 CCU2
EE BK 1.5

CTD 217999 CONN. FIG 8

7 PRESSURE SWITCH
(LARGE)
SCHOTTKY DIODE
1A/100V

8 CONN. FIG 128


BN032858
LARGE

CCU3 J2-7
CONN. FIG 1 CONN. FIG 26/27

SMALL
F1-9 NB2-7 OR/BN 1.5 1 2 BK 1.5 EE
9
CCU2 J2-F4 OR/BN 0.75
BN002762

CTD
CONN. FIG 8 217999
SOLENOID
(LARGE) 3-5
10 CONN. FIG 53
CONN. FIG 86
BN032858 CONN. FIG 128
BN017685 (NO) LARGE
P BN043580 (NC)(B20E LGP)
1 GN/PL 0.75 J1-45 CCU3
CONN. FIG 1
2 1
EE BK 1.5 PL/GN 1.5 F2-17 SMALL

@ PL/GN 0.75 J2-D1 OEU


ENGINE
2 FILTER 217999 CONN. FIG 8

PRESSURE SWITCH

CONN. FIG 59
BN032858 CONN. FIG 128
214314 CONN. FIG 26/27
LARGE
P
3 LARGE NB2-6 J2-50 CCU3
CONN. FIG 58 CONN. FIG 26/27 CONN. FIG 1
1
1.5 IDLH-1 NB2-1 F2-15 SMALL
B20E Only
2
GN/GY 0.75 J2-F2 CCU2
EE BK 1.5
4
IDL 217999 CONN. FIG 8

PRESSURE SWITCH

SCHOTTKY DIODE
1A/100V

5
CONN. FIG 128
BN032858
LARGE

CCU3 J1-17
CONN. FIG 1 CONN. FIG 26/27

6 SMALL
F1-8 NB2-5 GN/BL 1.5 1 2 BK 1.5 EE

CCU2 J2-B4 GN/BL 0.75


BN002762

IDL
CONN. FIG 8 217999
SOLENOID
7 CONN. FIG 53

SCHOTTKY DIODE
1A/100V

CONN. FIG 128


BN032858
8 LARGE
CONN. FIG 26/27

CCU3 J2-10 NB2-4 LARGE


CONN. FIG 1 CONN. FIG 26/27

SMALL
F1-10 NB2-2 GN/YL 1.5 1 2 BK 1.5 EE

9 CCU2 J2-E4 GN/YL 0.75


BN002762

PNEUMATIC PURGE
CONN. FIG 8 217999
SOLENOID
CONN. FIG 53
3-6
10
BN032858 CONN. FIG 129
LARGE
CONN. FIG 59
1 J1-103 CCU3
G CONN. FIG 1

EE BK 1.5 BL/WH 1.5 F2-20 SMALL

@ Q BL/WH 0.75 J1-C1 CCU2


BN016641 (SMALL)
2 BN045230 (LARGE)
217999 CONN. FIG 10
FUEL LEVEL
SENDER

3
BN013370
CONN. FIG 59
1-10 65 FUSE 39-2 RD 1.5 LARGE
1 t<7.2°C 2
1-10 62 FUSE 39-2 RD 1.5 BK 1.5 EE

4
FUEL
HEATER
(OPTION)

CONN. FIG 59
BN032858 CONN. FIG 128
BN...... LARGE
P
J2-66 CCU3
6 2 1
CONN. FIG 1

EE BK 1.5 YL/PL 1.5 F2-14 SMALL

YL/PL 0.75 J2-E2 CCU2


FUEL FILTER
PRESSURE SWITCH 217999 CONN. FIG 8
7 (SMALL)

CONN. FIG 54
BN032858 CONN. FIG 129
8 216097 (SMALL) LARGE
L DC...... (LARGE)
J1-95 CCU3
CONN. FIG 1
2 1
EE BK 1.5 WH/OR 1.5 F1-21 SMALL

9 WH/OR 0.75 J2-C2 CCU2


LOW COOLANT
LEVEL SWITCH 217999 CONN. FIG 8

3-7
10
CONN. FIG 128
BN032858
Engine Output DIAG-G 143 8-2 Diagnostic
LARGE
Speed Speed
CCU3 J2-25 GN/BL Sensor Sensor DIAG-F 144 8-2 Diagnostic
AL200063 AL200448
1
CONN. FIG 50 CONN. FIG 50
SMALL A B A B
TFSW-2 145 3-11 Trans Filter
CCU2 J3-A2 GN/BK
@
CONN. FIG 8 217999
2
1-4 18 FUSE 8-2 GN E1

WH/GY
OR/GN

BK/BN

GN/BL
CONN. FIG 73
1-4 17 FUSE 8-2 GN

CONN. FIG 2
1-6 41 FUSE 22-2 RD B20E - BN002651

BK

YL/BK
YL/BL
T1-30

T1-29

T1-14

T1-20
3 B30E - BN002652
1-6 40 FUSE 22-2 RD B35E - BN031861
B40E/B50E - BN024797

4 2 63 10 70 23 9 69 59 39 60 40 72 32

LARGE ALLISON TCU


19 CONN. FIG 5
5 SMALL SMALL

19 15 31 18 37 51 33 52 36 71 74 78 55 11 77 76 54 16 12 58 20 80 75

6
CONN. FIG 2

ALL WIRES 0.75MM


T1-13

T1-17

T1-31
T1-10

T1-12

T1-19

T1-18

T1-15

T1-28

T1-22

T1-16

T1-27

T1-23

T1-25
T1-11
T1-7

T1-3

T1-6

T1-2

T1-8

T1-9

T1-1

T1-4
UNLESS OTHERWISE
INDICATED

7
GN/WH

WH/GN

OR/WH

GN/OR
GN/RD

OR/GY
BN/GN

WH/BL

BL/WH
WH/PL

WH/YL

BN/RD
BL/GN

BN/BK

BL/OR

BL/OR
BL/RD

YL/RD
YL/BN

BN/YL
BN/BL

PL/BK

PL/BK
YL/BL

BL/PL

BL/PL
CONN. FIG 15

CONN. FIG 50

CONN. FIG 49
CONN. FIG 51
CONN. FIG 59

17 12 11 10 9 5 4 6 8 7 2 1 3 20 18 15 16 19 14 13
A B B A
Trans ID
PS 1

(2000 SERIES)
9 Retarder
Sump Temp

2 1 B A
Turbine
Main Mod

Temp
Oil Level
H Sol

Return
Speed
HSD 3

HSD 1
PCS 6

PCS 4
HSD 2
PCS3

PCS2

PCS1

Retarder Sensor
PS 2

Turbine
TCC

SS1

Speed
Retarder Sensor
Accum.
Solenoid
Resistor
AL...... AL200184
Part of (3000 SERIES) 3-8
10 207522 AL200443 B30E - BN031793 / B40E - BN023097 / B50E - BN023098 TRANSMISSION BLOCK
CATALYTIC CATALYTIC NOx
E8
TEMPERATURE TEMPERATURE SENSOR
BK 2.5 CONN. FIG 35
CONN. FIG 52 BEFORE AFTER CONN. FIG 52
1 CONN. FIG 76
FUSE 525A
1-1 1-2 8 ISW+ IN GN 2.5 t t
1 2
NOx
@ 216945
PART OF 1 2 3 4
B30E - DC222392
1-6 46 FUSE 24-2 RD 1.5 1 2 1 2
2

CONN. FIG 1

CONN. FIG 1

CONN. FIG 1

CONN. FIG 1
F1-1

F2-1
F1-3

F2-3

FIG 27/29
TA-1

TA-2

TA-3

TA-4

TA-5

TA-6

TA-7

TA-8
CONN.
SCR-3

SCR-4
SCR-5

SCR-1

SCR-2
FIG 26/27

FIG 26/27
CONN.

CONN.

EA-1

EA-2

EA-3

EA-4

EA-5

EA-6

EA-7

EA-8
FIG 26/27
CONN.
3

GN/WH 1.5

WH/GN 1.5
BL/WH 1.5

WH/BL 1.5
GN 1.5

GN 1.5

GN 1.5
RD 1.5

RD 1.5

RD 1.5
BK 1.5

BK 1.5

BK 1.5

BK 1.5

YL 1.5
4 DC221168

7 44 57 60 59 62 3 17 18 25 26 6 2 13 1
5

SCR MODULE
CONN. FIG 6

6 34 38 37 32 22 21 30 29 49 42 50 51

WH/BN 1.5
RD/OR 1.5
BK/OR 1.5

BN/RD 1.5
OR/BL 1.5

BN/BL 1.5

BN/YL 1.5
BK/BL 1.5

WH/GY 1.5
BK/WH 1.5

GN/YL 1.5

RD/YL 1.5
8 2 1 4 1 2 3 4
- + - + -
DC221157 M
DC222278 R% t Q t 1 2
1 2
9 G
+
BN004210 DC222303
3
HUMIDITY / TEMP TANK LEVEL & COMPRESSED AIR AD BLUE
SENSOR TEMP SENSOR LIMIT VALVE PUMP 3-9
10 CONN. FIG 37 CONN. FIG 36 CONN. FIG 53 CONN. FIG 53
@

10
9
8
7
6
5
4
3
2
1

CONN. FIG 103 CONN. FIG 104


1-6 48

E8
1-1 1-2

120 WAY 21 WAY

DC222453
CONN. FIG 76

3
8

CONN. FIG 130


BK 1.5

DC222533
5
CONN. FIG 20/111 CONN. FIG 1
BK 2.5

GN 1.0 BK 1.5

49

2
SCR-3 F1-1

6
YL 1.0 BK 1.5

48

3
SCR-4 F2-1
FUSE 24-2

8
BK 1.0 BK 1.5

47

TANK
ISW+ IN

ADBLUE
& QUALITY
9
BK 1.5

LEVEL, TEMP
RD 1.0

62
RD 1.5

CONN. FIG 20/111 CONN. FIG 1


GN 2.5

RD 1.5 SCR-5 F1-5

16
CONN. FIG 127
1

DC222450
GN/YL 1.0

95

3
BL/YL 1.0

20
11
GN 1.5

M
BN/YL 1.0 CONN. FIG 20/111 CONN. FIG 1

31
216945

12 GN 1.5

PUMP
FUSE 525A

2
2

SCR-1 F1-3

AD BLUE
1
RD/YL 1.0
14

GN 1.5
SCR-2 F2-3
CONN. FIG 114
15

CONN. FIG 100


GN 1.5

1
BN/BK 1.0 ACMINT-C

28
18

GN 1.5
B30E

2
CONN. FIG 100
LARGE
DC222444
DC222518
DC223127

CONN. FIG 103

DC222452
BL/RD 1.0 ACMINT-D DC222445
33
FITTED TO:

3
CONN. FIG 100 120 WAY CONN. FIG 102
B20E CONN.
FIG 120

PK 1.0 ACMINT-B
22

BL/WH 1.0 ACMINT-O


76

4
CONN. FIG 100
3

RD/GY 1.0 ACMINT-A


t

5
CONN. FIG 100
TEMP

RD/YL 1.0 ACMINT-R


84

ACMINT-N

VALVE
WH/BL 1.0
75
BEFORE

6
3

DOSING
UREA DOS
CATALYTIC

DC222446

7
CONN. FIG 100
ACM MODULE

- U +
BK/YL 1.0 ACMINT-U CONN. FIG 102
1
CONN.
FIG 121

8
CONN. FIG 100 GN/WH 1.0 ACMINT-Q
78

PK/GY 1.0 ACMINT-V


99 100
t
TEMP

CONN. FIG 119


AFTER

ACMINT-P
77

WH/GN 1.0
9
3

GY/OR 1.0

DC......
CATALYTIC

1
DC222449
CONN. FIG 102
3
1

ACMINT-J
50

YL/GN 1.0
CONN.
FIG 116

GY/WH 1.0
16

BK/YL 1.0 ACMINT-K


51

CONN. FIG 119


1

GN/PL 1.0
15
NOx
NOx

4 2

GN 1.0 ACMINT-M
53

1
SENSOR

YL 1.0 ACMINT-L
52

OR/GN 1.0
18

DC222448
CONN. FIG 102
CONN. FIG 119
1

ACMINT-G
42

BL/GN 1.0
CONN.
FIG 117

YL/PL 1.0
32

BL/PL 1.0 ACMINT-H


43
2

PIPE DC...... PIPE DC...... PIPE


NOx
NOx

4 2

GN 1.0 ACMINT-F
41

WH/OR 1.0
39
SENSOR

HEATING 1 HEATING 2 HEATING 3


3

YL 1.0 ACMINT-9
40

BN/RD 1.0
34

DC222447
CONN. FIG 102
1

OR/BL 1.0 ACMINT-S


97

2
t

VALVE
CONN. FIG 124
TEMP
CONN. FIG 122

ACMINT-T
DOSING

PL/RD 1.0 BL/OR 1.0


98

19
3

TANK HEATING
DC......

3-10
SCHOTTKY DIODE
1A/100V

CONN. FIG 128


BN032858
1 LARGE

CCU3 J1-14

@ SMALL
CONN. FIG 1
F3-7 GY/WH 1.5 1 2 BK 1.5 AE

CCU2 J3-B2 GY/WH 0.75


2 BN......

FAN CUT SOLENOID


CONN. FIG 9 217999
(LARGE)
CONN. FIG 59

3 SCHOTTKY DIODE
1A/100V

CONN. FIG 128


BN032858
LARGE

4 CCU3 J2-6
CONN. FIG 1

SMALL
F4-10 PL 1.5 1 2 BK 1.5 AE

CCU2 J2-G4 PL 0.75


BN......

5 FAN PROPORTIONAL SOLENOID


CONN. FIG 8 217999
(LARGE)
CONN. FIG 59

CONN. FIG 132

6
BN032858
P BN...... CONN. FIG 128
LARGE
CONN. FIG 2
2 1
RD/BL 1.5 T1-24 RD/BL 0.75 J2-70 CCU3
3
PL/BK 1.5
7
T1 - 27 145 3-8
TRANSMISSION FILTER
SWITCH 1
(NC)
8
(B60E)
BN032858 CONN. FIG 128
LARGE
CONN. FIG 2

9 T1-26 RD/GN 0.75 J2-71 CCU3


TRANSMISSION FILTER
SWITCH 2
(B60E PROV)
3-11
10
BN025352 CONN. FIG 62
BN032858 CONN. FIG 129
1 - + LARGE
CONN. FIG .. t CONN. FIG ..
LARGE LARGE
GN/RD 0.75 J1-99 CCU3
CCU3J1-80
@ 1-12 103 BK/YL 1.5 HP2-C HP1-C
BON2-2
BON1-C
BON2-1
BON1-B
HP1-B HP2-B 1.5
CONN. FIG 1
F2-19 SMALL
CCU2J2-K2 CONN. CONN.
SMALL SMALL
CONN. CONN.
FIG 43/44 FIG 43/44 FIG 43/44 FIG 43/44
RD/GN 0.75 J2-J1 CCU2
2 B20E Only
CONN.
FIG 43/44
CONN.
FIG 43/44 B20E Only
AMBIENT
TEMPERATURE 217999 CONN. FIG 8

SENSOR
FRONT
3

3-12
10
BN032858 CONN. FIG 128
CONN. FIG 60 LARGE
BN......
1 P
CONN. FIG 26/27 CONN. FIG 1 J2-47 CCU3
NB1-4 F2-29 OR/BL 0.75
CONN. FIG 1
2 1 SMALL
1-10 70 FUSE 40-2 RD 1.5 LARGE OR/GN 1.5 F4-1 OR/GN 0.75
@ J2-C1 CCU2

RD 1.5
2 HYDRAULIC 217999 CONN. FIG 8
FILTER
SMALL PRESSURE SWITCH
CONN. FIG 1

1-11 90 FUSE 48-2 RD 1.5 F3-31


214315 - Bridging connector fitted if the High Pressure Filter Option is not fitted

3 BL/GY 0.75

RD 1.5
CONN. FIG 60
BN032858 CONN. FIG 129
BN003384 LARGE
P
BL/PL 0.75 J1-94 CCU3
CONN. FIG 59 CONN. FIG 59 CONN. FIG 1
2 1
1-11 92 FUSE 48-2 RD 1.5 LARGE HPF-2 HPF-1 1.5 F3-1
4 SMALL

BL/WH 0.75 J1-F2 OEU


HYDRAULIC
HIGH 217999 CONN. FIG 10

PRESSURE
5
FILTER
SWITCH
(OPTION)
BN032858 CONN. FIG 129
6 207390 (SMALL) LARGE
BN026908 (LARGE)
E2 - +
CONN. FIG 82
t
CONN. FIG 1 J1-104 CCU3
LARGE F2-30
CONN. FIG 65/66 CONN. FIG 1
SMALL
CONN. FIG 73 BK 4.0 AE1 BK 1.5 GN/WH 1.5 F3-19 GN/WH 0.75
CONN. FIG 84 J3-E4 CCU2
7
AE
HYDRAULIC 217999 CONN. FIG 9
TEMPERATURE SENSOR
CCU3J1-81 LARGE
8 1-12 101 RD/YL 1.5 BN032858 CONN. FIG 129
CCU2J2-K1 SMALL CONN. FIG 40
2 LARGE

HYDRAULIC J1-85 CCU3


4 CONN. FIG 1
SYSTEM F3-16
P YL/GY 1.5
PRESSURE SMALL
9
1 YL/GY 0.75 J2-E3 CCU2
CONN. FIG 8
CCU3J1-80 LARGE BN000728 1
1-12 113 BK/YL 1.5 217999
CCU2J2-K2 SMALL
4-1
10
CONN. FIG 59
BN......
BN032858
P CONN. FIG 128
LARGE
1 2 1
CONN. FIG 26/27 CONN. FIG 1

1-10 72 FUSE 40-2 RD 1.5 GY/RD 1.5 NB1-7 F5-4 GY/RD 0.75 J2-49 CCU3

@
WET DISK BRAKE
2 FILTER
PRESSURE SWITCH

- + BN026908
BN032858
3 t CONN. FIG 129
LARGE
CONN. FIG 26/27 CONN. FIG 26/27 CONN. FIG 1

EE NB2-2 BK 1.5
CONN. CONN.
WH/BL 1.5 NB1-6 F2-9 WH/BL 0.75 J1-105 CCU3
FIG 82 FIG 83

4 WET DISK BRAKE


TEMPERATURE SENDER
(LARGE)

SCHOTTKY DIODE
5 CONN. FIG 128
BN032858 1A/100V

LARGE
CONN. FIG 1

CCU3 J1-31 OR/BN 0.75 F5-6

B20E
6 CONN. FIG 58/59

5-4 146 SUS-8 BI-1 PK/GY 1.5 1 2 BK 1.5 EE

BN027806

BRAKE PRESSURE
7
REDUCTION SOLENOID
(B20E)
CONN. FIG 59

8 1-12 102 CCU3J1-81 RD/YL 1.5


CONN. FIG 40
2
HYDRAULIC BN032858 CONN. FIG 129

SYSTEM 4 CONN. FIG 1


LARGE

PRESSURE P WH/OR 1.5 F4-14 WH/OR 0.75 J2-93 CCU3


9 2
(LARGE)
BN000728 1
1-12 114 CCU3J1-80 BK/YL 1.5
4-2
10
BN032858 CONN. FIG 128
207390 (SMALL) LARGE
BN026908 (LARGE)
E2 - +
1 CONN. FIG 26/27
t
CONN. FIG 26/27 CONN. FIG 1 J2-55 CCU3
LARGE NB2-2 GY/BL 1.5 EI2-5 F2-16 GY/BL 0.75
CCU3J1-80 CONN. FIG 59 CONN. FIG 59 CONN. FIG 1
SMALL
1-12 115 BK/YL 1.5 WDB-2 BK 1.5 WH/BL 1.5 WDB-1 F4-28 WH/BL 0.75
@ CCU2J2-K2
CONN.
FIG 82
CONN.
FIG 83 J2-J2 CCU2

2 WET DISK BRAKE 217999 CONN. FIG 8

TEMPERATURE 1

3 BN026908 BN032858 CONN. FIG 128


- + LARGE

t LARGE LARGE PK/BL 0.75 J2-56 CCU3


LARGE CONN. FIG 100 CONN. FIG 100 CONN. FIG 1

EE BK 1.5 RHMP-25 AJ-25 F4-25 SMALL PROV


4 WH/GN 0.75 J2-J3 CCU2
WET DISK BRAKE
RETURN TEMPERATURE 217999 CONN. FIG 8

(LARGE)
5 WET DISK BRAKE
TEMPERATURE 2
(SMALL PROV)

217999
6 SMALL PROV
CONN. FIG 1
F2-25 WH/OR 0.75 J2-J2 OEU
CONN. FIG 8

WET DISK BRAKE


7 TEMPERATURE 3
(SMALL PROV)

BN026908
8 - +
BN032858
t CONN. FIG 128
LARGE
CONN. FIG 100 CONN. FIG 100 CONN. FIG 1

1-12 117 CCU3 J2-79 BK/YL 1.5 BN/BL 1.5 RHMP-28 AJ-28 F4-26 BN/BL 0.75 J2-77 CCU3

9
NTC SENSOR 1
(LARGE)
AMBIENT TEMPERATURE
REAR 4-3
10 (B60E)
CCU3J1-81 LARGE
1-12 95 RD/YL 1.5 BN032858 CONN. FIG 129
CCU2J2-K1 SMALL CONN. FIG 40
2 LARGE
1 CONN. FIG 26/27

PNEUMATIC LARGE NB2-3 J2-82 CCU3


CONN. FIG 26/27 CONN. FIG 1
SYSTEM NB1-7 F2-24
P RD/GY 1.5
@ PRESSURE 4
SMALL

SENSOR RD/GY 0.75 J2-D3 CCU2


2 CCU3J1-80 LARGE
BN000725
1
1-12 104 BK/YL 1.5 217999 CONN. FIG 8
CCU2J2-K2 SMALL

3 CONN. FIG ..
CONN. FIG 57
BN013793
1-10 73 FUSE 40-2 NB2-1 LARGE
CONN. FIG 26/27
1 t 2
1-10 61 FUSE 39-2 NB1-3 RD 1.5 BK 1.5 EE

4 AIR HEATER

HYDRAULIC
LEVEL
5 SENSOR
(LARGE)
CONN. FIG 118
BN032858 CONN. FIG 128
LARGE
D C CONN. FIG 26/27 CONN. FIG 1

1-10 69 FUSE 40-2 RD 1.0 WH/BN 1.0 NB1-5 F5-3 WH/BN 0.75 J2-54 CCU3
6
Q
A
BN028433
CCU3J1-80 LARGE
1-12 105 BK/YL 1.0
7

WET DISK BRAKE


LEVEL
SENSOR
8 (LARGE)
CONN. FIG 118
BN032858 CONN. FIG 128
LARGE
D C CONN. FIG 26/27 CONN. FIG 1

1-10 71 FUSE 40-2 RD 1.0 BL/WH 1.0 NB1-8 F5-2 BL/WH 0.75 J2-73 CCU3

9 Q
A
BN028433
CCU3J1-80 LARGE
1-12 106 BK/YL 1.0
4-4
10
1-12 96 CCU2J2-K1 RD/YL 1.5

1-12 99 CCU3J1-81 RD/YL 1.5 LARGE BN032858 CONN. FIG 129


1 CONN. FIG 40
2 LARGE
CONN. FIG 26/27

HYDRAULIC LARGE AI2-1 J2-83 CCU3


@ BRAKE
P OR/RD 1.5
CONN. FIG 26/27
NB1-5
CONN. FIG 1
F2-22
PRESSURE 4
SMALL

1 OR/RD 0.75 J2-G1 CCU2


2
BN000728 1
217999
1-12 107 CCU2J2-K2 BK/YL 1.5 CONN. FIG 8

1-12 111 CCU3J1-80 BK/YL 1.5 LARGE

3 1-12 97 CCU2J2-K1 RD/YL 1.5

1-12 100 CCU3J1-81 RD/YL 1.5 LARGE BN032858 CONN. FIG 129
CONN. FIG 40
2 LARGE
CONN. FIG 26/27

HYDRAULIC LARGE AI2-2 J2-84 CCU3


CONN. FIG 26/27 CONN. FIG 1
4 BRAKE
P GN/OR 1.5 NB1-6 F2-23
PRESSURE 4
SMALL

2 GN/OR 0.75 J2-G2 CCU2


BN000728 1
217999
1-12 108 CCU2J2-K2 BK/YL 1.5 CONN. FIG 8
5
1-12 112 CCU3J1-80 BK/YL 1.5 LARGE
SCHOTTKY DIODE
1A/100V

CONN. FIG 128


BN032858
6 LARGE

CCU3 J1-7
CONN. FIG 1

SMALL
F4-8 GY/OR 1.5 1 2 BK 1.5 EE

CCU2 J3-E2 GY/OR 0.75


7 BN......

CONN. FIG 9
217999 BRAKE CHARGE CUT
SOLENOID
CONN. FIG 55

SCHOTTKY DIODE
8 1A/100V

CONN. FIG 128


BN032858 BN032858 CONN. FIG 128
LARGE LARGE
CONN. FIG 1 CONN. FIG 26/27 CONN. FIG 26/27 CONN. FIG 1
9
CCU3 J1-29 PK/BL 0.75 F5-7 AI2-3 PK/BL 1.5 1 2 BL/YL 1.5 AI2-4 F5-10 BL/YL 0.75 J2-15 CCU3
CONN. FIG 59
BN......

BRAKETARDER ACTIVATION 4-5


10 (LARGE)
CONN. FIG 53 CONN. FIG 53
SCHOTTKY DIODE SCHOTTKY DIODE
1A/100V 1A/100V

@ CONN. FIG 1 CONN. FIG 26/27

3-1 140 ADM15A-6 PL/WH 0.75 F2-9 NB2-4 PL/WH 1.5 1 2 BK 1.5 EE BN/BK 1.5 1 2 BK 1.5 EE
2
BN002762 BN002762

EXHAUST BRAKE ENGINE VALVE BRAKE


SOLENOID SOLENOID
(SMALL) (B20E ONLY)
3 CONN. FIG 1 CONN. FIG 26/27

3-1 139 ADM15A-10 BN/BK 0.75 F2-16 NB2-7

CONN. FIG 53
SCHOTTKY DIODE
1A/100V
CONN. FIG 128
BN032858
4 LARGE
CONN. FIG 1 CONN. FIG 100 CONN. FIG 100

CCU3 J2-29 F3-19 AJ-23 RHMP-23

SMALL
CONN. FIG 1 CONN. FIG 26/27

CCU2 J3-F1 BN/YL 0.75 F2-7 NB2-3 BN/YL 1.5 1 2 BK 1.5 EE


5
CONN. FIG 9
217999 BN002762

PARK BRAKE
SOLENOID BN032858 CONN. FIG 129
6 LARGE
CONN. FIG 100 CONN. FIG 100 CONN. FIG 1
CONN. FIG 59
RHMP-24 AJ-24 F3-31 J1-84 CCU3
P
SMALL
LARGE CONN. FIG 26/27 CONN. FIG 1
1
CONN. FIG 1 CONN. FIG 1 CONN. FIG 100 CONN. FIG 100 BL/YL 1.5 NB2-6 F2-31 BL/YL 0.75 J1-D2 CCU2
7 1-11 93 FUSE 48-2 F5-27 AI2-6 AJ-26 RHMP-26
CONN. FIG 1 CONN. FIG 26/27
2 214314 217999
1-10 68 FUSE 40-2 RD 1.5 F2-5 NB1-8 RD 1.5 CONN. FIG 10

PARK BRAKE
BN032858
8 PRESSURE SWITCH CONN. FIG 129
LARGE
226817
J1-82 CCU3
CONN. FIG 58/59 CONN. FIG 58/59
1 2
1-5 33 FUSE 17-2 GN 0.75 BLS-1 BLS-2 SMALL

9 GY/GN 0.75 J2-A4 CCU2


BRAKE LIGHT
SWITCH 217999 CONN. FIG 8

4-6
10
CONN. FIG 129
BN032858
LARGE

CCU3 J1-107 CONN. FIG 1

1
1 F3-6 GN/GY 1.5 1
SMALL
M

2
J1-E3 0.75
@ OEU
J1-E4
GREASING
2 PUMP
CONN. FIG 10
217999
SCHOTTKY DIODE
1A/100V

CONN. FIG 128


BN032858
3 LARGE

CCU3 J1-19
CONN. FIG 1

SMALL
F3-8 PL/WH 1.5 3 1 2

4 OEU J2-J4 PL/WH 0.75

CONN. FIG 8
217999 GREASING
DIRECTION
SOLENOID
5
BN032858 CONN. FIG 129
LARGE
L
J1-90 CCU3
CONN. FIG 1
1 2
6 4 BK/GN 1.5 F3-27 SMALL

0.75 J1-D2 OEU


GREASE 212106
LEVEL SWITCH 217999 CONN. FIG 10

(NO) AUTOMATIC
7 GREASING
2 CONN. FIG 25
PUMP
CONN. FIG 46

BN032858 CONN. FIG 128


8 BK 1.5
227799 LARGE
CONN. FIG ..
CONN. FIG .. P
LARGE
LARGE AJ-21 J2-45 CCU3
CONN. FIG 65/66 CONN. FIG 3 CONN. FIG 1
AJ-10 2 1
AE BK 4.0 AE
AJ-K
BK 1.5 GN/BK 1.5 AJ-V F4-27 SMALL
SMALL 3
9 CONN. FIG 3
0.75 J1-D1 OEU

AUTOMATIC GREASER 217999 CONN. FIG 10


PRESSURE SWITCH
4-7
10
214315 - Bridging connector fitted if the High Pressure Filter Option is not fitted

BL/GY 0.75
CONN. FIG 60
1 BN......
BN032858
P CONN. FIG 128
LARGE

@ 1-11 91 FUSE 48-2 RD 1.5


CONN. FIG 1
F5-27
CONN. FIG 1
AI2-6
CONN. FIG 59
BHPF-2
2 1
CONN. FIG 59
BHPF-1 1.5
CONN. FIG 1
F3-13 BN/GN 0.75 J2-69 CCU3

2
WET DISK BRAKE
HIGH
PRESSURE
FILTER SWITCH
(LARGE) BN032858
3 CONN. FIG 128
LARGE
CONN. FIG ..
J2-67 CCU3
CONN. FIG 1

EE BK 1.5 YL/BL 1.5 F4-2 SMALL

4 Q YL/BL 0.75 J2-E1 CCU2


208548
217999 CONN. FIG 10
HYDRAULIC
LEVEL SWITCH
BN032858
5 (4206) CONN. FIG 129
LARGE
CONN. FIG 1
F2-25 WH/RD 0.75 J2-96 CCU3
HYDRAULIC TANK
PRESSURE SENSOR
6 (LARGE PROV)
BN032858 CONN. FIG 128
LARGE
CONN. FIG 1
F5-5 WH/YL 0.75 J2-72 CCU3
HYDRAULIC TANK
7 PRESSURE SWITCH
(LARGE PROV)
SCHOTTKY DIODE
1A/100V

8
CONN. FIG 128
BN032858
LARGE PROV
CONN. FIG 1

CCU3 J1-40 WH/GN 0.75 F5-1 WH/GN 1.5 1 2 BK 1.5 AE


9
CONN. FIG 59 ......

PNEUMATIC
SOLENOID 4-8
10 (LARGE PROV)
1-13 125 RD/YL 1.5 BN032858 CONN. FIG 129
CCU3J2-13 LARGE CONN. FIG 31
5 LARGE
OEUJ2-K1 SMALL
1 J2-89 CCU3
ARTIC 4 CONN. FIG 1

ANGLE A PL/RD 1.5 F3-18 SMALL

@ SENSOR PL/RD 0.75 J1-F1 OEU


CCU3J2-78 LARGE BN008672
OEUJ2-K2 SMALL 1
2 1-13 129 BK/YL 1.5
217999 CONN. FIG 10

1-13 131 RD/YL 1.5 1 - LRG BN032858 CONN. FIG 129


CCU3J2-14 LARGE 3 - SML LARGE
OEUJ2-K4 SMALL
2 - LRG J2-85 CCU3
3 1 - SML
A YL/BL 0.75 SMALL

J2-G1 OEU
CCU3J2-80 LARGE
OEUJ2-K3 SMALL 3 - LRG 217999
1-13 132 BK/YL 1.5 CONN. FIG 8
4 4 - SML STEERING WHEEL
1-13 123 RD/YL 1.5 4 - LRG ANGLE SENSOR BN032858 CONN. FIG 129
CCU3J2-13 LARGE 5 - SML (LARGE) LARGE
OEUJ2-K1 SMALL
5 - LRG CONN. FIG 34
J2-86 CCU3
2 - SML
5 A YL/BN 0.75 SMALL

J2-G2 OEU
CCU3J2-78 LARGE
OEUJ2-K2 SMALL 6 - LRG / SML 217999
1-13 127 BK/YL 1.5 BN023582 CONN. FIG 8

6
CONN. FIG 59
SCHOTTKY DIODE 1A/100V

CONN. FIG 129


BN032858 STEERING LEFT BN032858 CONN. FIG 128
LARGE
SOLENOID LARGE

7 CCU3 J2-113 (PROV) J2-34 CCU3


CONN. FIG 1 CONN. FIG 1

SMALL
F3-12 BL/RD 1.5 1 2 BK/BL 1.5 F3-30 SMALL

OEU J3-A3 BL/RD 0.75


BN......
BK/BL 0.75 J3-D3 OEU
8 217999
CONN. FIG 59
SCHOTTKY DIODE 1A/100V 217999
CONN. FIG 9 CONN. FIG 9

CONN. FIG 129


BN032858 STEERING RIGHT BN032858 CONN. FIG 128
LARGE
SOLENOID LARGE

9 CCU3 J2-104 GY/RD 0.75 (PROV) BK/GN 0.75 J2-35 CCU3


CONN. FIG 1 CONN. FIG 1

SMALL
F4-12 RD/GY 1.5 1 2 BK/RD 1.5 F4-30 SMALL

OEU J3-D4 RD/GY 0.75


BN......
BK/RD 0.75 J3-C4 OEU
5-1
10 CONN. FIG 9
217999 217999 CONN. FIG 9
CONN. FIG 128
BN032858
LARGE
PB1 - 5V
CCU3 J2-33 LARGE
CONN. FIG .. CONN. FIG ..
1 CONN. FIG 1
AJ-7 RHMP-7
F4-22 1.5 BN032858
SMALL AJA-G RHMP-G CONN. FIG 128
5V 5
CONN. FIG 3 CONN. FIG 4 LARGE
CCU2 J2-K4 RD/OR 0.75
@ BIN
SMALL

CONN. FIG .. CONN. FIG ..


J1-63 CCU3
4 CONN. FIG 1
CONN. FIG 8
217999 POSITION A 1.5
RHMP-6 AJA-6
F4-16
2 SENSOR RHMP-F AJA-F SMALL
CONN. FIG 4 CONN. FIG 3
CONN. FIG 31 PL/GN 0.75 J2-F1 CCU2
BN008672
CCU3J2-79 LARGE 1
217999
1-12 120 BK/YL 1.5 CONN. FIG 8
CCU2J2-K3 SMALL CONN. FIG 55
3 SCHOTTKY DIODE
1A/100V

CONN. FIG 129


BN032858 BN032858 CONN. FIG 128
LARGE LARGE

4 CCU3 J2-103 J2-36 CCU3


CONN. FIG 1 CONN. FIG 1

SMALL
F4-11 BL/WH 1.5 1 2 BK/RD 1.5 F4-17 SMALL

CCU2 J3-A3 BL/WH 0.75


208586
BK/RD 0.75 J3-D3 CCU2

5 CONN. FIG 9
217999 BIN UP 217999 CONN. FIG 9
SOLENOID
CONN. FIG 55
SCHOTTKY DIODE
1A/100V

BN032858 BN032858
6 CONN. FIG 129 CONN. FIG 128
LARGE LARGE

CCU3 J2-102 J2-37 CCU3


CONN. FIG 1 CONN. FIG 1

SMALL
F3-11 GN/YL 1.5 1 2 YL/BN 1.5 F3-17 SMALL

7 CCU2 J3-D4 GN/YL 0.75


208586
YL/BN 0.75 J3-C4 CCU2

CONN. FIG 9
217999 BIN DOWN 217999 CONN. FIG 9
SOLENOID
CONN. FIG 55
SCHOTTKY DIODE
8 1A/100V

CONN. FIG 128


BN032858
LARGE CONN. FIG 73
CONN. FIG 1
9
CCU3 J1-15 PL/YL 0.75 F3-10 PL/YL 1.5 1 2 BK 1.5 EE

BN......

BIN PRESSURE REDUCTION 5-2


10 SOLENOID
CONN. FIG ..
1-11 89 FUSE 47-2 RD 1.5 RLI-1

BN032858 CONN. FIG 128


1 + BN PS-A LARGE
CONN. FIG .. CONN. FIG .. CONN. FIG .. CONN. FIG 26/27 CONN. FIG 1
sig BK PS-C RLI-4 RHMP-30 AJ-30 AI2-7 F5-17 GY/WH 0.75 J2-68 CCU3
@ gnd BL PS-B BK 1.5

2 BN029607 PROXIMITY EE
SWITCH
BN032858
(B60E) CONN. FIG 129
LARGE

CONN. FIG 31
5 J2-88 CCU3
3 CONN. FIG 20/111 CONN. FIG 1
FRONT 1.5 SUS1-5 F1-22 SMALL
HEIGHT
PL/BL 0.75 J2-C3 OEU
SENSOR 4
CCU3J2-13 LARGE LHS 217999
OEUJ2-K1 SMALL CONN. FIG 8
4 208654
CONN. FIG .. CONN. FIG .. 1
1-13 124 RD/YL 1.5 SUS-2 SUS1-2
CONN. FIG .. CONN. FIG ..

1-13 128 BK/YL 1.5 SUS-1 SUS1-1


CONN. FIG 31
1
CCU3J2-78 LARGE BN032858 CONN. FIG 129
5 OEUJ2-K2 SMALL FRONT LARGE
HEIGHT 4
A J2-87 CCU3
SENSOR CONN. FIG 20/111 CONN. FIG 1
RHS 1.5 SUS1-6 F1-23 SMALL

6 208654 5 PL/YL 0.75 J2-D3 OEU

217999 CONN. FIG 8

5
REAR CONN. FIG 31
BN032858 CONN. FIG 129
HEIGHT
7 CONN. FIG .. CONN. FIG .. CONN. FIG 1
SENSOR SUS1-10 SUS-11 F2-18 PL/WH 0.75 J2-95 CCU3
LHS 4
(LARGE PROV)
208654 1
8

1
REAR CONN. FIG 31
BN032858 CONN. FIG 129
HEIGHT
4 CONN. FIG .. CONN. FIG .. CONN. FIG 1
9 SENSOR A SUS1-11 SUS-12 F2-31 PL/RD 0.75 J2-94 CCU3
RHS
(LARGE PROV)
208654 5
5-3
10
SCHOTTKY DIODE
1A/100V

CONN. FIG 128


BN032858
1 LARGE

CCU3 J2-30

@ SMALL
CONN. FIG 1 CONN. FIG 20/111
F2-11 SUS-7 PK/GY 1.5 1 2 BK 1.5 AE
226963
OEU J3-D1 PK/GY 0.75
2 CONN. FIG 59 226967 - Coil

CONN. FIG 9
217999 LEFT STRUT UP
SOLENOID
SCHOTTKY DIODE
1A/100V

3
CONN. FIG 128
BN032858
LARGE

CCU3 J2-31
CONN. FIG 1 CONN. FIG 20/111

4 SMALL
F1-11 SUS-3 RD/BN 1.5 1 2 BK 1.5 AE
226964
OEU J3-C1 RD/BN 0.75 CONN. FIG 59 226967 - Coil

CONN. FIG 9
217999 LEFT STRUT DOWN
SOLENOID
5 SCHOTTKY DIODE
1A/100V

CONN. FIG 128


BN032858
LARGE

6 CCU3 J2-32
CONN. FIG 1 CONN. FIG 20/111

SMALL
F2-12 SUS-8 GY/OR 1.5 1 2 BK 1.5 AE
226963
OEU J3-F1 GY/OR 0.75 CONN. FIG 59 226967 - Coil

7 CONN. FIG 9
217999 RIGHT STRUT UP
SOLENOID
B20E PK/GY 1.5 BPRS-1 146 4-2
HAULER GY/OR 1.5 TBS-1 147 9-1
SCHOTTKY DIODE
8 1A/100V

CONN. FIG 129


BN032858
LARGE

CCU3 J2-98
CONN. FIG 1 CONN. FIG 20/111
9 1 2
SMALL
F1-12 SUS-4 OR/WH 1.5 BK 1.5 AE
226964
OEU J3-E1 OR/WH 0.75 CONN. FIG 59 226967 - Coil

CONN. FIG 9
217999 RIGHT STRUT DOWN 5-4
10 SOLENOID
SCHOTTKY DIODE
1A/100V

CONN. FIG 128


BN032858
1 LARGE PROV

CCU3 J1-21 PK/YL 0.75 CONN.

@ SMALL
CONN. FIG 1
F1-26
FIG 26/27
SUS2-5 1.5 1 2 BK 1.5 AE

OEU J3-A4 YL/PK 0.75


2 CONN. FIG 59 ......

CONN. FIG 9
217999 LEFT COMFORT
VALVE
SCHOTTKY DIODE
1A/100V

3
CONN. FIG 128
BN032858
LARGE PROV

CCU3 J1-22 CONN.


CONN. FIG 1 FIG 26/27

4 SMALL
F2-26 SUS2-6 1.5 1 2 BK 1.5 AE

OEU J3-B1 WH/YL 0.75 CONN. FIG 59 ......

CONN. FIG 9
217999 RIGHT COMFORT
VALVE
5 SCHOTTKY DIODE
1A/100V

CONN. FIG 128


BN032858
LARGE PROV

6 CCU3 J1-8
CONN. FIG 1

SMALL
F4-9 1.5 1 2 BK 1.5 AE

OEU J2-C4 RD/GN 0.75 CONN. FIG 59 ......

7 CONN. FIG 9
217999 STEERING
CUT
SOLENOID
CCU3J2-13 LARGE
CONN.
FIG 26/27
(PROV)
1-13 126 RD/YL 1.5 SUS2-2 BN032858 CONN. FIG 129
8 OEUJ2-K1 SMALL 2
HYDRAULIC SUSPENSION CONN. FIG 40 LARGE

ACCUMULATOR 1 CONN. J2-92 CCU3


(LARGE) 4 FIG 26/27 CONN. FIG 1
P 1.5 SUS2-3 F4-13
SUSPENSION SYSTEM SMALL

9 PRESSURE WH/BL 0.75 J2-F1 OEU


(SMALL)
CCU3J2-78 LARGE BN000728 1
217999
1-13 130 BK/YL 1.5 SUS2-1 CONN. FIG 8
OEUJ2-K2 SMALL CONN.
FIG 26/27

5-5
10
1-10 58 FUSE 37-2 RD 2.5 RD 2.5 21-16 VBAT

FUNCTION SUBJECT TO
1-10 59 FUSE 37-2 RD 2.5 RD 2.5 21-19 VBAT

BATTERY SAVING
1-12 121 CCU2J2-K3 BK/YL 1.5
OBW
2
1 3
CONN. FIG 1
LOADLIGHTS
@ VIN+
GND
Z
CONN. FIG 4 CONN. FIG 3
RHP-S AJ-S
SMALL
BN/BL 1.5
REAR YAW
F3-24 BN/BL 0.75 21-11 ANA-DIG-TRI3 1 (OPTION) 2
5 REAR ROLL

RD 1.5
A X RHP-T AJ-T RD/GN 1.5 F3-22 RD/GN 0.75 21-8 ANA-DIG-TRI1
2 6 REAR PITCH BN024265
Y RHP-U AJ-U BL/GN 1.5 F3-23 BL/GN 0.75 21-9 ANA-DIG-TRI2 (SMALL)

ASG REAR CHASSIS MEMORY


CONN. FIG 34 BN025228
1-12 118 CCU2J2-K3 BK/YL 1.5 MODULE

OBWWL1-1

OBWWL1-2

OBWWL1-4

OBWWL1-3

OBWWL2-1

OBWWL2-2

OBWWL2-4

OBWWL2-3
3 PART OF

CONN. FIG 40
2
1 BN023823
GND
VIN+ CONN. FIG 1 CONN. FIG 11
4 CONN. FIG 4 CONN. FIG 3 SMALL STRAIN WBL

OUT
RD 1.5

kg RHP-N AJ-N PK/GY 1.5 F4-21 PK/GY 0.75 21-2 FREQ1


3

WH/GN 0.75

WH/GN 0.75
WH/GY 0.75

WH/GY 0.75
WH/BL 0.75

WH/BL 0.75
ZERO
4

BK 0.75

BK 0.75
BN025227 (SMALL)
YL/RD 1.5

CONN. FIG 1
5 TILT WBL
A X RHP-O AJ-O GY/OR 1.5 F3-20 GY/OR 0.75 21-12 ANA-DIG-TRI4
GN
GENOUT2 21-7
5 YL

ASG WALKING BEAM - LEFT GENOUT121-10


CONN. FIG 34 RD

1-12 119 CCU2J2-K3 BK/YL 1.5 GENOUT3 21-4


2
1
GND
6 VIN+ CONN. FIG 1
4 CONN. FIG 4 CONN. FIG 3 SMALL STRAIN WBR FREQ2
E6
OUT
RHP-J RD 1.5

kg RHP-P AJ-P PK 1.5 F3-29 PK 0.75 21-3


3 CONN. FIG 76
ZERO
BN025227 (SMALL)
RHP-M
CONN. FIG 3 CONN. FIG 4

CONN. FIG 1
7 5 TILT WBR
A X RHP-Q AJ-Q BN/WH 1.5 F4-20 BN/WH 0.75 21-15 ANA-DIG-TRI5
AJ-M
AJ-J

ASG WALKING BEAM - RIGHT


8 CONN. FIG 34

1-12 110 CCU2J2-K2 BK/YL 1.5


2
1
GND
VIN+ CONN. FIG 1
4 STRAIN MID FREQ3
OUT

GY/WH 1.5 F4-29 GY/WH 0.75 21-5 GENOUT4


FUSE 47-2

9 3
kg

ZERO
BN025226 (SMALL) 21-1
ASG MID CHASSIS CONN. FIG 1
CONN. FIG 34 ZERO OFFSET GRAB

1-11 88 YL/RD 1.5 F3-21 YL/RD 0.75 5-6


10
1-10 58 FUSE 37-2 RD 2.5 RD 2.5 21-16 VBAT

FUNCTION SUBJECT TO
1-10 59 FUSE 37-2 RD 2.5 RD 2.5 21-19 VBAT

1 OBW

BATTERY SAVING
1-12 121 CCU3J2-79 BK/YL 1.5 LOAD
2 CONN. FIG 1
LIGHTS
1 3
@ VIN+
GND
Z
CONN. FIG 100 CONN. FIG 100
RHMP-18 AJ-18 BN/BL 1.5
REAR YAW
F3-24 BN/BL 0.75 21-11 ANA-DIG-TRI3 LHS (OPTION) RHS
5 REAR ROLL

RD 1.5
A X RHMP-19 AJ-19 RD/GN 1.5 F3-22 RD/GN 0.75 21-8 ANA-DIG-TRI1
2 6 REAR PITCH BN038477
Y RHMP-20 AJ-20 BL/GN 1.5 F3-23 BL/GN 0.75 21-9 ANA-DIG-TRI2 (LARGE)

ASG REAR CHASSIS MEMORY


CONN. FIG 34 BN025228
1-12 118 CCU3J2-79 BK/YL 1.5 MODULE

OBWWL3-1

OBWWL3-2

OBWWL3-4

OBWWL3-3

OBWWL4-1

OBWWL4-2

OBWWL4-4

OBWWL4-3
3 PART OF

CONN. FIG 40
2
1 BN023823
GND
VIN+ CONN. FIG 1 CONN. FIG 11
4 CONN. FIG 100 CONN. FIG 100 STRAIN WBL

OUT
RD 1.5

kg RHMP-13 AJ-13 PK/GY 1.5 F4-21 PK/GY 0.75 21-2 FREQ1


3

WH/GN 0.75

WH/GN 0.75
WH/GY 0.75

WH/GY 0.75
WH/BL 0.75

WH/BL 0.75
ZERO
4

BK 0.75

BK 0.75
BN026861 (LARGE)
YL/RD 1.5

CONN. FIG 1
5 TILT WBL
A X RHMP-14 AJ-14 GY/OR 1.5 F3-20 GY/OR 0.75 21-12 ANA-DIG-TRI4
GN
B60E
SUS PRESS 1 GENOUT2 21-7
5 ON PAGE 5-8 YL

ASG WALKING BEAM - LEFT GENOUT121-10


CONN. FIG 34 RD

1-12 119 CCU3J2-79 BK/YL 1.5 GENOUT3 21-4


2
1
GND
6 VIN+ CONN. FIG 1
4 CONN. FIG 100 CONN. FIG 100 STRAIN WBR FREQ2
E6
OUT
RHMP-9 RD 1.5

kg RHMP-15 AJ-15 PK 1.5 F3-29 PK 0.75 21-3


3 CONN. FIG 76
ZERO
RHMP-12
CONN. FIG 100 CONN. FIG 100

BN026861 (LARGE)
CONN. FIG 1
7 5 TILT WBR
A X RHMP-16 AJ-16 BN/WH 1.5 F4-20 BN/WH 0.75 21-15 ANA-DIG-TRI5

OBWWL1-1

OBWWL1-2

OBWWL1-4

OBWWL1-3

OBWWL2-1

OBWWL2-2

OBWWL2-4

OBWWL2-3
CONN. FIG 40
B60E
AJ-12
AJ-9

SUS PRESS 2
ON PAGE 5-8

ASG WALKING BEAM - RIGHT


8 CONN. FIG 34

1-12 110 CCU3J1-80 BK/YL 1.5


2 CONN. FIG 1
PROVISIONAL
1 21-13 PL/YL 0.75 F4-1 OBW PRESS SEN 1
GND
VIN+ CONN. FIG 1
PROVISIONAL
4 STRAIN MID FREQ3 21-18 BL/YL 0.75 F4-7 OBW PRESS SEN 2
OUT

GY/WH 1.5 F4-29 GY/WH 0.75 21-5 GENOUT4


FUSE 47-2

9 3
kg
21-20 RD/YL 0.75 F4-31
5V SUPPLY
SUSPENSION PRESS
ZERO REAR

BN026859 (LARGE) 21-1


ASG MID CHASSIS CONN. FIG 1
CONN. FIG 34 ZERO OFFSET GRAB

1-11 88 YL/RD 1.5 F3-21 YL/RD 0.75 5-7


10
1 CONN. FIG 40
2 BN000728
REAR BN023823 CONN. FIG 11

SUSPENSION 4
LARGE

@ PRESSURE P BN/WH 1.5


CONN. FIG 100
RHMP-16
CONN. FIG 1
F4-20 BN/WH 0.75 15 MM21
1
BN023823
2 CONN. FIG 11 (B60E)
LARGE
CONN. FIG 1 CONN. FIG 100 1
MM21 21 RD/YL 1.5 F4-31 RHMP-31

CONN. FIG 100

3 1-12 122 CCU3J2-79 BK/YL 1.5 SUS1-1


1 BN000728
CONN. FIG 40
REAR BN023823 CONN. FIG 11

SUSPENSION 4 CONN. FIG 100 CONN. FIG 1


LARGE

PRESSURE P GY/OR 1.5 RHMP-14 F3-20 GY/OR 0.75 12 MM21


4 2
(B60E)
2

5 SCHOTTKY DIODE
1A/100V

BN032858
6 LARGE
CONN. FIG 1 CONN. FIG 100

CCU3 J1-38 OR/BK 0.75 F4-18 RHMP-27 1.5 1 2 BK 1.5 AE

CONN. FIG 59 ......


CONN. FIG 128

7 SUSPENSION
SOLENOID (B60E)
SCHOTTKY DIODE
1A/100V

8
BN032858
LARGE CONN.
CONN. FIG 1 FIG ..

CCU3 J1-39 WH/BK 0.75 F4-28 SUS1-12 1.5 1 2 BK 1.5 AE

9 CONN. FIG 128


CONN. FIG 59 ......

SUSPENSION CHARGE
SOLENOID (B60E PROV )
5-8
10
CONN. FIG 129
BN032858
ENGINE BONNET
LARGE
Harness Harness BN008764
B20E Only
CCU3 J1-98 LARGE
CONN. FIG ..
LARGE
CONN. FIG ..
CONN. FIG 48 LARGE
CONN. FIG ..
1 2
1 CONN. FIG 1
BON1-3
CONN. FIG 33 CONN. FIG 34
BON1-3 BON1-6
SMALL
F2-6 GY/WH 1.5
BON2-3
HH1-3 HH2-3
BON2-3 BON2-5
BK 1.5 EE
CONN. FIG 34 CONN. FIG 33 CONN. FIG 33/34
J1-A3 GY/WH 0.75
@ OEU
SMALL SMALL

RIGHT HEADLIGHT
SMALL

J1-A4 GY/WH 0.75


BRIGHT BN008764
2 FUNCTION SUBJECT TO CONN. FIG 48 LARGE

CONN. FIG 10
217999 BATTERY SAVING 1 2 CONN. FIG ..
BON1-7
BON2-6
BK 1.5 EE
CONN. FIG 33/34
SMALL

LEFT HEADLIGHT
3
BN032858 BRIGHT
CONN. FIG 129 PART OF BN008763
ENGINE
LARGE (BN020680 EU)
Harness
B20E Only
CCU3 J1-106 LARGE
CONN. FIG ..
CONN. FIG 48 LARGE
CONN. FIG ..
CONN. FIG 1 CONN. FIG 33
1 2
BON1-1 BON1-6
4 SMALL
F1-6 WH/GY 1.5
BON2-1
HH1-1
BON2-5
BK 1.5 EE
CONN. FIG 34 CONN. FIG 33/34
J1-B3 WH/GY 0.75 SMALL SMALL
OEU RIGHT HEADLIGHT
J1-B4 WH/GY 0.75
DIP PART OF BN008763
FUNCTION SUBJECT TO (BN020680 EU)
5 CONN. FIG 10
217999 BATTERY SAVING CONN. FIG 48 LARGE
CONN. FIG ..
1 2
BON1-7
BON2-6
BK 1.5 EE
CONN. FIG 33/34
SMALL
1-11 77 FUSE 44-2 RD 0.75
LEFT HEADLIGHT
6 DIP
1-11 78 FUSE 44-2 RD 0.75

PART OF BN017498
4 1
HEADLIGHTS

7 STEERING
COLUMN
BN032858
SWITCH DIPS BRIGHTS LARGE
(HEADLIGHT CONTROLS) 5 3
CONN. FIG 20 J1-49 CCU3
8 CONN. FIG 128
SMALL
WH/OR 0.75
J1-E1
WH/OR 0.75 CONN. FIG ..
CONN. FIG 10 OEU
OR/WH 0.75
9 J1-E2
OR/RD 0.75
LARGE

J2-61 CCU3 6-1


CONN. FIG 128
10
BN032858
CONN. FIG 128 ENGINE
LARGE Harness PART OF BN008763
CCU3 J1-13 LARGE B20E Only CONN. FIG 47 (BN020680 EU) LARGE
CONN. FIG .. CONN. FIG ..
1 2
1 CONN. FIG 1
BON1-4
CONN. FIG 44
BON1-6
SMALL
BL 0.75 F2-10 BL 1.5
BON1-A
HP1 -A BL 1.5
BON2-5
BK 1.5 EE
CONN. FIG 43 CONN. FIG 33/34
OEU J2-G4
@ SMALL

RIGHT FRONT
SMALL

CONN. FIG 1
F3-9
CONN. FIG 8
217999 PARKLIGHT PART OF BN008763
2 CONN. FIG 47 (BN020680 EU) LARGE
CONN. FIG ..
1 2
BON1-7
BL 1.5
BON2-6
BK 1.5 EE

BL 1.5
CONN. FIG 33/34
SMALL

LEFT BRAKE/ LEFT FRONT


3
CONN. FIG ..

CONN. FIG 3
PARKLIGHT PARKLIGHT

AJ-E
AJ-5
LARGE

SMALL
B20E Only 216028
CONN. FIG 34 CONN. FIG 44
HIL-2 LBP-C
CONN. FIG ..

CONN. FIG 4
RHP-E
RHP-5

4
LARGE

SMALL

B20E Only LARGE LARGE


CONN. FIG .. CONN. FIG ..
CONN. FIG 34 CONN. FIG 44 CONN. FIG 44
RHP-10 AJ-10
HIL-4 LBP-B BK 1.5 LBP-A
RHP-L AJ-L
BK 1.5 EE
CONN. FIG 4 CONN. FIG 3
BL 1.5 SMALL SMALL

5 B20E Only 216028


CONN. FIG 34 CONN. FIG 44
HIR-2 RBP-C

B20E Only LARGE LARGE


CONN. FIG .. CONN. FIG ..
CONN. FIG 34 CONN. FIG 44 CONN. FIG 44
RHP-11 AJ-11
6 GY/BL 1.5 HIR-4 RBP-B BK 1.5 RBP-A
RHP-K AJ-K
BK 1.5 EE
RHP-B
CONN. FIG ..

CONN. FIG 4
RHP-2

CONN. FIG 4 CONN. FIG 3


SMALL SMALL
LARGE

SMALL

RIGHT BRAKE/
PARKLIGHT
217709
CONN. FIG ..

CONN. FIG 3
AJ-B

7
AJ-2

B20E Only
LARGE

SMALL

CONN. FIG 54
CONN. FIG 34 1 2
HIR-2 BK 1.5 EE
GY/BL 1.5

NUMBER PLATE
8
LIGHT RIGHT
(B20E ONLY)
CONN. FIG 1
F3-14

CONN. FIG 128


BN032858
LARGE

9 CCU3 J1-6

SMALL

CCU2 J3-B4
6-2
10 CONN. FIG 9
217999
BN032858 CONN. FIG 128
LARGE

J1-48 CCU3
1
SMALL
BN/RD 0.75
J1-C2
@ BN/RD 0.75 CONN. FIG 10 CONN. FIG ..
OEU
YL/RD 0.75
2 J3-F2
YL/RD 0.75 CONN. FIG 9
LARGE
PART OF BN017498
9 10
J1-47 CCU3
SIDE INDICATOR RIGHT
INDICATORS
3 STEERING LARGE
CONN. FIG ..
L R CONN. FIG 58/59 CONN. FIG 58/59
COLUMN RSIND-1 YL 1.5 BK 1.5 RSIND-2
BON1-6
BK 1.5 EE
BON2-5
SWITCH 1 2 CONN. FIG 33/34
(INDICATOR SMALL
218909
11 CONTROLS) GLOBE 204710 LARGE
4 CONN. FIG 20 CONN. FIG 58/59 CONN. FIG 58/59
CONN. FIG ..
BON1-7
LSIND-1 BN 1.5 BK 1.5 LSIND-2
BON2-6
BK 1.5 EE
1 2 CONN. FIG 33/34
1-11 79
.. FUSE 44-2 RD 0.75 SMALL
SIDE INDICATOR LEFT
BN032858
5 ENGINE BONNET
LARGE Harness Harness
CCU3 J1-12 LARGE
B20E Only
FRONT INDICATOR RIGHT LARGE
CONN. FIG .. CONN. FIG ..
CONN. FIG 1 CONN. FIG 33 CONN. FIG 34 CONN. FIG 33 CONN. FIG 58/59
CONN. FIG 128 BON1-2 BON1-6
F1-13 YL 1.5 HH1-2 HH2-2RIND-2 YL 1.5 BK 1.5 RIND-1 BK 1.5 EE
SMALL BON2-2 BON2-5
CONN. FIG 34 1 2 CONN. FIG 33/34
6 OEU J3-C2 SMALL SMALL
YL 0.75

CONN. FIG 9
BN008765
LARGE

CCU3 J1-11 LARGE


CONN. FIG ..
B20E Only LARGE
CONN. FIG ..
CONN. FIG 1 CONN. FIG 33 CONN. FIG 34 CONN. FIG 33 CONN. FIG 58/59
CONN. FIG 128 BON1-5 BON1-7
F2-13 BN 1.5 HH1-4 HH2-4LIND-2 BN 1.5 BK 1.5 LIND-1 BK 1.5 EE
7 SMALL BON2-4
1 2
BON2-6
CONN. FIG 34 CONN. FIG 33/34
OEU J3-B2 SMALL SMALL
CONN. FIG 1

FRONT INDICATOR LEFT


F4-5
F3-5

CONN. FIG 9

217999
REAR INDICATOR RIGHT
8 LARGE
CONN. FIG ..
LARGE
CONN. FIG ..
LARGE
CONN. FIG ..
CONN. FIG 34 CONN. FIG 60 CONN. FIG 60 CONN. FIG 34 CONN. FIG 3
AJ-5 RHP-4 RHP-11
BN 0.75

AJ-D RHP-D
HIR-1 INDR-2 YL 1.5 BK 1.5 INDR-1 HIR-3
RHP-L
AE BK 4.0 EE
CONN. FIG 3 CONN. FIG 4
B20E Only 1 2 B20E Only CONN. FIG 4
SMALL SMALL SMALL
216027
LARGE LARGE LARGE
9 CONN. FIG .. CONN. FIG ..
CONN. FIG 34 CONN. FIG 59 CONN. FIG 59 CONN. FIG 34
CONN. FIG ..
CONN. FIG 3
AJ-3 RHP-3 RHP-10
AJ-C RHP-C
HIL-1 INDL-2 BN 1.5 BK 1.5 INDL-1 HIL-3
RHP-L
AE BK 4.0 EE
CONN. FIG 3 CONN. FIG 4
B20E Only 1 2 B20E Only CONN. FIG 4
SMALL SMALL SMALL
REAR INDICATOR LEFT 6-3
10
CONN. FIG 129
BN032858
LARGE
BUA-A 148 7-4 Back Up Alarm
CONN. FIG 59 CONN. FIG 59

CCU3 J2-107 LARGE


CONN. FIG ..
LARGE
CONN. FIG ..
REV-1 RREV-1 YL/GN 1.5
1 CONN. FIG 1
AJ-1 RHP-1
CONN. FIG 59
F4-4 LREV-1 YL/GN 1.5
SMALL AJ-A RHP-A CONN. FIG 34 217719
CONN. FIG 3 CONN. FIG 4
J1-A3 YL/GN 0.75 HIR-5 YL/GN 1.5 GLOBE 202933
@ CCU2
SMALL SMALL
HIL-5 YL/GN 1.5 (BN015500 LED)
J1-A4

1
YL/GN 0.75 CONN. FIG 34
B20 Only REVERSE REVERSE
2 FUNCTION SUBJECT TO LIGHT LIGHT
CONN. FIG 10
217999 BATTERY SAVING B20 Only
LEFT RIGHT

2
CONN. FIG 34
HIL-3 BK 1.5 CONN. FIG 34
HIR-3 BK 1.5
LARGE LARGE
CONN. FIG .. CONN. FIG ..
3 CONN. FIG 65/66
AJ-10/11 RHP-10/11
CONN. FIG 59 CONN. FIG 59

EE BK 4.0 AE
AJ-K RHP-K
REV-2 LREV-2 BK 1.5
CONN. FIG 129
BN032858 CONN. FIG 3 CONN. FIG 4
CONN. FIG 59

LARGE SMALL SMALL RREV-2 BK 1.5


CONN. FIG 59 CONN. FIG ..

CCU3 J1-108 ALR-1 M_RHS_1 GN/BL 1.5


CONN. FIG 1 CONN. FIG 59 CONN. FIG .. 217719 217719
4 F3-4 ALL-1 M_LHS_1 GLOBE 202933 GLOBE 202933
SMALL
(BN015500 LED) (BN015500 LED)
J1-F3 ARTIC

1
GN/BL 0.75
CCU2 LIGHT ARTIC
J1-F4 GN/BL 0.75
LEFT LIGHT
5 FUNCTION SUBJECT TO (OPTION) RIGHT

2
CONN. FIG 10
217999 BATTERY SAVING CONN. FIG 65/66 CONN. FIG 59 CONN. FIG .. (OPTION)
EE BK 4.0 AE ALL-2 M_LHS_2
CONN. FIG 59 CONN. FIG ..

CONN. FIG 129


BN032858 ALR-2 M_RHS_2 BK 1.5
CONN. FIG 59 CONN. FIG 59
LARGE
6 WLHT1-1 WLHT1-1 RD/WH 1.5
CCU3 J1-119 CONN. FIG 59 217719 217719
WLHT2-1 RD/WH 1.5 GLOBE 202933 GLOBE 202933
(BN015500 LED) (BN015500 LED)
SMALL

1
J1-H1 WORK WORK
RD/WH 1.5 LIGHT LIGHT
7 .. G I F .N N O C
CCU2
RD/WH 1.5
1 LEFT 1 RIGHT

2
CONN. FIG 76
J1-H2 CONN. FIG 59 CONN. FIG 59

E6 BK 1.5 WLHT1-2 WLHT2-2 BK 1.5


FUNCTION SUBJECT TO CONN. FIG 59
CONN. FIG 10
217999 BATTERY SAVING WLHT1-2 BK 1.5
8 CONN. FIG 59 CONN. FIG 59
WLHT2-1 WLHT1-1 RD/WH 1.5
CONN. FIG 59 217719 217719
WLHT2-1 RD/WH 1.5 GLOBE 202933 GLOBE 202933
(BN015500 LED) (BN015500 LED)

1
WORK WORK
9
LIGHT LIGHT
2 LEFT 2 RIGHT

2
CONN. FIG 59 CONN. FIG 59

E6 BK 1.5 WLHT2-2 WLHT2-2 BK 1.5


CONN. FIG 59 6-4
10 CONN. FIG 76 WLHT1-2 BK 1.5
CONN. FIG 128
BN032858
LARGE
INTERIOR LIGHT
CCU3 J1-10 CONN. FIG 63
CONN. FIG 76
1
SMALL
BK 0.75 E6
C B
OEU J3-B4 OR/YL 0.75
@ A
206940
GLOBE 207136
FUNCTION SUBJECT TO
CONN. FIG 9
217999 BATTERY SAVING
2 BN032858
CONN. FIG 129
LARGE

CCU3 J1-109 LARGE


CONN. FIG ..
LARGE
CONN. FIG ..
CONN. FIG 1 CONN. FIG 59
AJ-17 RHP-17
F4-6 BSL-2
SMALL AJ-R RHP-R
3 CONN. FIG 3 CONN. FIG 4
J1-C3 BL/GY 0.75 SMALL SMALL BIN SIDE LIGHTS
CCU2
J1-C4 BL/GY 0.75 LARGE LARGE (FUTURE OPTION)
CONN. FIG .. CONN. FIG ..
CONN. FIG 65/66 CONN. FIG 59
AJ-10 RHP-10
EE BK 4.0 AE
AJ-K RHP-K
BSL-1
CONN. FIG 10
217999
4 CONN. FIG 3 CONN. FIG 4
SMALL SMALL
LIGHT : 218912
PIPE : BN010248
BRACKET : BN010240

CONN. FIG 128


BN032858 FLASHING EU LIGHT : 214707
5 LARGE
BEACON 1 BRACKET : BN023440
CCU3 J2-27
CONN. FIG 59 CONN. FIG 59
FB1-1 OR/WH 1.5 M BK 1.5 FB1-2 BK 0.75 E2
SMALL
A B
CCU2 J3-D1 OR/WH 0.75 CONN. FIG 74

6
FUNCTION SUBJECT TO
CONN. FIG 9
217999 BATTERY SAVING LIGHT : 218912
PIPE : BN010248
BRACKET : BN010240
BN032858 FLASHING
CONN. FIG 128 EU LIGHT : 214707
BEACON 2
7 LARGE BRACKET : BN023440
(OPTION)
CCU3 J2-28
CONN. FIG 59 CONN. FIG 59
FB2-1 WH/OR 1.5 M BK 1.5 FB2-2 BK 0.75 E2
SMALL
A B
CCU2 J3-B1 WH/OR 0.75 CONN. FIG 74

8
FUNCTION SUBJECT TO
CONN. FIG 9
217999 BATTERY SAVING

REAR
9 BEACON LIGHT : BN045900
CONN. FIG 129
BN032858
LARGE
CONN. FIG 1 CONN. FIG .. CONN. FIG 3 CONN. FIG 4 CONN. FIG 4 CONN. FIG 3

CCU3 J2-100 OR/GY 0.75 F5-25 AI2-5 AJ-25 RHMP-25 M RHMP-10 AJ-10 BK 4.0 AE
A B
6-5
10
1-14 132 DC/DC WH/RD 0.75
CDU
1 AUDIO
CONN. FIG 41
BN021074 (15m) RC1-2
OUTPUT

@ RC1-1 RD/WH 0.75 1 28 GN/WH 0.75


CONN. FIG 59
CDUA-1
REVERSE BK 0.75 E3 29 GN/BK 0.75 CDUA-2
2 CAMERA 1
BN009266 CONN. FIG 73
(OPTION) CONN. FIG 41 CONN. FIG 40
BN....... RC2-2 8 BK/YL 0.75 CDUS-1

RC2-1 OR/BK 0.75 13 30 RD/YL 0.75 CDUS-3


3
REVERSE BK 0.75 35 31 YL/RD 0.75 CDUS-2
BN...... CAMERA 2
(OPTION) 23 CDUS-4
E3
CONN. FIG 73 BN010249 CDU
4 2 12
SERIAL
COLOUR
DISPLAY
UNIT
CONN. FIG 7 BK 0.75 E3
5 1-5 29 FUSE 15-2 GN 0.75
CONN. FIG 73

CONN. FIG 128


BN032858
LARGE

CCU3 J1-9 DIODE 6 6A


6 SEALED
SMALL
IN OUT DISPLAY
GN/RD 0.75

CCU2 J3-A4 GN/RD 0.75


CONTROLLER
CONN. FIG 40

CONN. FIG 9
217999
7 DIODE 3 6A
B
1-9 55 FUSE 35-2 RD 0.75 A C
IN OUT

1-6 50 FUSE 26-2 RD 1.5 1


8
BN010250
D E

2
9

BK 1.5 E5
7-1
10 CONN. FIG 73
1

@
1-5 30 FUSE 16-2 GN 1.5 1
STOP
D 3 RD/BK 1.5 IGNS-1 14 1-3

2
1 2 3 MENU
N STOP

3
4 5 6 BACK
R
A

7 8 9 NEXT

GN/BK 1.5 4
4 214637 (BIN)
. 0 (As Illustrated)
SELECT
214381 (SCRAPER)

2
5 25 BUTTON
SEALED
SWITCH
BN032858
MODULE BK 0.75 E5
CONN. FIG 128
LARGE
CONN. FIG 34

6 CONN. FIG 73 J1-60 CCU3

SMALL

GN/BK 0.75 J2-D2 CCU2

7 SMALL

GN/BK 0.75 J2-D2 OEU

BN007398 CONN. FIG 8


217999
CONN. FIG 8
8 SMALL
2 3
1-5 31 FUSE 17-2 GN 1.5 GN/OR 0.75 J2-C1 OEU
SMALL ONLY
1-5 32 FUSE 17-2 GN 1.5 LARGE
4 1
9 GN/OR 0.75 J1-79 CCU3
CAB
BN032858
DOOR CONN. FIG 128

SWITCH
CONN. FIG 40 7-2
10
KILL
1 SWITCH
(NC)
@ CONN. FIG 84

BN032858 CONN. FIG 128


1
2 0 214317
LARGE

J2-44 CCU3
CONN. FIG 59 CONN. FIG 59
A B
1-11 81 FUSE 44-2 RD 0.75 KSW-1 RD 0.75 BL/GY 0.75 KSW-2 SMALL
C D
BL/GY 0.75 J2-H1 CCU2
3
217999 CONN. FIG 8

BL/GY 0.75

4 214315 - Bridging connector fitted if the Emergency Stop Option is not fitted
CONN. FIG 61

5
CONN. FIG 73 CONN. FIG 32

E5 BK 1.5 TPM-4

1-10 57 FUSE 36-2 RD 1.5 TPM-6

6 TYRE
PRESSURE
MONITOR
(FUTURE OPTION)

7-3
10
CCU3J2-107
6-4 148 YL/GN 1.5
CCU2J1-A3/A4
A
1 216994
BACK UP
ALARM
@ B
CONN. FIG 84 LARGE
CONN. FIG ..
LARGE
CONN. FIG ..
CONN. FIG 59 CONN. FIG 73
RHP-11 AJ-11
BK 1.5 REV-2 AE BK 4.0 EE
2 BN032858
RHP-K AJ-K
CONN. FIG 129 CONN. FIG 4 CONN. FIG 3
LARGE SMALL SMALL
CONN. FIG 1 CONN. FIG ..

CCU3 J1-110 F5-26 BL/GN 1.5 BON1-8

SMALL
3
J1-D3 BL/GN 0.75 BL/GN 1.5
CCU2 1 1
J1-D4 BL/GN 0.75 BN001690 BN......
ELECTRIC BONNET
HORN HORN
217999
4
CONN. FIG 10
CONN. FIG 59 (PROV)
CONN. FIG ..
2 2
CONN. FIG 128
BN032858
LARGE
BK 1.5 E6 BK 1.5 E6

CCU3 J1-18 CONN. FIG 76 CONN. FIG 76

5 SMALL

CCU2 J2-J4 OR/WH 0.75


1
216017
CONN. FIG 8
217999
CAB
6 BUZZER
CONN. FIG 59
2
BN032858 CONN. FIG 128
CONN. FIG 76 E3 BK 0.75 LARGE

BL/RD 0.75 J1-46 CCU3


7
SMALL

GN/BK 0.75 J1-F2 CCU2

217999
8 PART OF BN017498 CONN. FIG 10

STEERING
HORN

COLUMN
SWITCH
9 (HORN CONTROLS)
CONN. FIG 20 12

1-11 80 FUSE 44-2 RD 0.75 7-4


10
ELECTRICAL
1 SEAT

@ 1-11 74 FUSE 43-2 RD 1.5


CONN. FIG 59
ESEAT-1 BK 1.5
CONN. FIG 59
ESEAT-2 E5
1 2
CONN. FIG 73
2

SEAT
OCCUPANCY
3 SWITCH
(4 POINT SEATBELT OPTION) BN032858 CONN. FIG 129
LARGE
------
J1-83 CCU3
CONN. FIG 59 CONN. FIG 59
1 2
1-11 82 FUSE 44-2 RD 0.75 SSW-3 SSW-4
4 SMALL

BL/OR 0.75 J2-H2 CCU2

SEAT BELT 217999 CONN. FIG 8


SWITCH
5 (3 POINT SEATBELT ONLY) BN032858 CONN. FIG 129
LARGE
------
J1-93 CCU3
CONN. FIG 59 CONN. FIG 59
1 2
1-11 83 FUSE 44-2 RD 0.75 SSW-1 SSW-2 SMALL
6
PK/BL 0.75 J1-E1 CCU2

217999 CONN. FIG 10


PART OF BN017961
PART OF BN021495 EU
7 CONN. FIG 40

7-5
10
CONN. FIG 129
BN032858
LARGE

CCU3 J2-108
1 CONN. FIG 34

SMALL
FWM-4 RD 1.5

J1-C3 RD/OR 0.75


@ OEU
J1-C4 RD/OR 0.75
2 FUNCTION SUBJECT TO
CONN. FIG 10
217999 BATTERY SAVING

FUNCTION SUBJECT TO
217999
CONN. FIG 8 BATTERY SAVING
SMALL
3
OEU J2-D4 OR 0.75
CONN. FIG 34

LARGE
FWM-2 BL 1.5

J1-112
CCU3 Thermal 2
4 J1-113 Protection 2

CONN. FIG 129


BN032858

M
4
5 1 BN032858 CONN. FIG 128
STD = 210896
LARGE
(PART OF 263441)
J1-78 CCU3
DELUXE = 227978 CONN. FIG 34
(PART OF BN010193) Park
GN 1.5 FWM-1
1 SMALL

6 Earth
6
BK 1.5 PK 0.75 J2-E2 OEU
Ignition
YL 1.5
3
217999 CONN. FIG 8

CONN. FIG 34
FWM-3

FWM-6
FRONT WIPER MOTOR
7

1-11 76 FUSE 44-2 RD 0.75

BN032858
CONN. FIG 128 E3
8 LARGE
Part of BN040929
CONN. FIG 76

CCU3 J2-8
M

SMALL
BK 0.75 E2

9 OEU J2-F4 GN/PL 0.75 CONN. FIG 74

FUNCTION SUBJECT TO
CONN. FIG 8 217999 BATTERY SAVING FRONT
WASHER
PUMP 7-6
CONN. FIG 56
10
12V Signal
1 7 D

12V Power
8 A

@ C

217999 HEAT
2 VALVE
ACTUATOR 1 -
24V PWM FROM OEU ACTUATOR
J3-A2 BN/RD 0.75 2 1
12V Signal
9 D

ACTUATOR 2 - 12V Power


10 A
24V PWM FROM OEU
3 J3-E2 RD/PK 0.75 3 2
ACTUATOR C
OEU ACTUATOR 3 - BOARD
24V PWM FROM OEU FEET
J3-D2 RD/OR 0.75 4 3 ACTUATOR

4 ACTUATOR 4 -
11
12V Signal
D
24V PWM FROM OEU
J3-A1 RD/BL 0.75 5 4
12V Power
12 A
CONN. FIG 9

C
24V
1-11 83 FUSE 45-2 RD 1.5 6 6
5 MID/DEMIST
ACTUATOR

12V Signal
13 D

12V Power
6 14 A

5 C

REC. AIR
Actuator Ground
E1 BK 1.5 8 ACTUATOR
2
7 CONN. FIG 73
CONN. FIG 20

PART OF BN025430
AIRCONDITIONER
PART OF 214637
4 5 6 ACTUATORS

8 SEALED SWITCH MODULE


(HVAC CONTROLS)
AIRCONDITIONER
217999
FUNCTION SUBJECT TO
CAB BLOWER
BATTERY SAVING (FUTURE OPTION)
9
CCU2 J3-E3 WH/GN 0.75 ACB-1
CONN. FIG 9
E5 BK 0.75 ACB-2
CONN. FIG 59
CONN. FIG 73
7-7
10
0-12V Signal
1 D

12V Power
A

@ C
BN032858
HEAT
2 ACTUATOR 1 -
VALVE
0-12V SIGNAL FROM CCU3
J1-88 BN/RD 0.75 2-1 ACTUATOR
0-12V Signal
D
ACTUATOR 2 -
0-12V SIGNAL FROM CCU3 12V Power
J1-89 RD/PK 0.75 2-2 A
3
C
ACTUATOR 3 -
0-12V SIGNAL FROM CCU3
CCU3 J1-87 RD/OR 0.75 2-3 FEET
ACTUATOR
ACTUATOR 4 -
4 J1-86 RD/BL 0.75 2-4
0-12V SIGNAL FROM CCU3 0-12V Signal
D

12V Power
A
12V POWER
J1-62 RD/BN 0.75 2-5 C

CONN. FIG 128/129


5 MID/DEMIST
ACTUATOR

0-12V Signal
D

12V Power
6 A
ACTUATOR GROUND
E4 BK 1.5 2-6 C

CONN. FIG ?
CONN. FIG ? REC. AIR
ACTUATOR
2
7
PART OF BN039814
AIRCONDITIONER
PART OF 214637
4 5 6 ACTUATORS

8 SEALED SWITCH MODULE


(HVAC CONTROLS)
AIRCONDITIONER
BN032858
FUNCTION SUBJECT TO
CAB BLOWER
BATTERY SAVING (FUTURE OPTION)
9
CCU3 J2-12 WH/GN 0.75 ACB-1
CONN. FIG 128
E5 BK 0.75 ACB-2
CONN. FIG 59
CONN. FIG 73
7-8
10
217999

RD/GY
J1-H1 1
0.75
1 OEU

PWM FILTER CAPACITOR


RD/GY
J1-H2 1 3
0.75
CONN. FIG 10 M
@

FLYBACK DIODE
2 +
FAN/BLOWER SEALED SWITCH MODULE
E5 BK 1.5 PART
(HVAC CONTROLS)
OF
CONN. FIG 73
214637

3 7
CONTROLLER POWER RETURN 217999
BK/YL
1-13 133 OEUJ2-K3 9
0.75
CONN. FIG 20 0 Ohm - 10K Ohm TO OEU RD/GN
10
0.75
J1-C1 OEU
0 Ohm - 10K Ohm TO OEU GY/RD CONN. FIG 10
11
4 0.75
J2-J3
RD/BK OEU
12 J2-J1
0.75
CONN. FIG 20 CONN. FIG 8
t t t
5

A/C COOLER FIN A/C INLET AIR A/C EVAPORATOR


TEMPERATURE TEMPERATURE TEMPERATURE

AIRCONDITIONER
6 PART OF BN025430
FAN/BLOWER & TEMPERATURE
1-10 64 FUSE 39-2 RD 1.5
AIRCONDITIONER
1-10 63 FUSE 39-2 RD 1.5
1 4 PRESSURE SWITCH 217999
7 PRESSURE FAULT
CONN. FIG 1
BN/RD 1.5 F2-27 BN/RD 0.75 J2-H2 OEU
2 1 1 1 3
CONN. FIG 8
0 0 0
BN015748
CONN. FIG 40

8 RD/BN 1.5 F2-28 RD/BN 0.75 J2-H1 OEU


CONN. FIG 8

217999
FUNCTION SUBJECT TO
BATTERY SAVING
CONN. FIG 1 CONN. FIG 63
EE
9
OEU J2-H4 WH/GN 0.75 F2-8 WH/GN 1.5 ACC-1 BK 1.5
CONN. FIG 8
DC260118 (SMALL)

AIRCON COMPRESSOR 7-9


10 CLUTCH SOLENOID
BN032858

RD/GN FAN LOW SPEED - 24V FROM BELL CONTROLLER


J2-110 1-2
0.75
1 RD/BL FAN MEDIUM SPEED - 24V FROM BELL CONTROLLER
CCU3 J2-111
0.75
1-3 1 3
RD/GY FAN HIGH SPEED - 24V FROM BELL CONTROLLER
J1-120 1-1
@ CONN. FIG 129
2.5

RESISTOR
2 M

FLYBACK
THERMOFUSE 1.2 3.5 SEALED SWITCH MODULE

DIODE
E2 BK 2.5 PART
(HVAC CONTROLS)
OF
CONN. FIG ?
214637
FAN/BLOWER
3 1-4
CONTROLLER POWER RETURN BN032858
BK/YL
1-13 134 CCU3J2-80 1-5
0.75
CONN. FIG ? 0 Ohm - 10K Ohm TO OEU RD/GN
1-6
0.75
J1-102 CCU3
0 Ohm - 10K Ohm TO OEU GY/RD CONN. FIG 129
1-7
4 0.75
J1-101
RD/BK CCU3
1-8 J1-100
AIRCONDITIONER 0.75
FAN/BLOWER & TEMPERATURE t t t
CONN. FIG ? CONN. FIG 129

5
PART OF BN039814 A/C COOLER FIN A/C INLET AIR A/C EVAPORATOR
TEMPERATURE TEMPERATURE TEMPERATURE

6 1-10 67 FUSE 39-2 RD 1.5

1-10 66 FUSE 39-2 RD 1.5


1 4 BN032858
PRESSURE FAULT
CONN. FIG 1

AIRCONDITIONER BN/GN 1.5 F2-27 BN/GN 0.75 J1-96 CCU3


7 2 1 1 1 3
PRESSURE SWITCH 0 0 0
CONN. FIG 129

BN015748
CONN. FIG 40
RD/BN 1.5 F2-28 RD/BN 0.75 J1-97 CCU3
8 DIODE 1A CONN. FIG 129

PL/YL 1.5 BK 1.5


OUT IN

FUNCTION SUBJECT TO
BN032858 BATTERY SAVING

CONN. FIG 1 CONN. FIG 63


9
CCU3 J2-11 PL/YL 0.75 F2-8 PL/YL 1.5 ACC-1 BK 1.5 EE
CONN. FIG 128
DC...... (LARGE)

AIRCON COMPRESSOR 7-10


10 CLUTCH SOLENOID
CONN. FIG 39/40
CONN. FIG 68
2
1-14 138 DC/DC WH/RD 1.5 SI-1
RIGHT
1 1
1-14 135 DC-7 WH 1.5 SI-2
CONN. FIG 67
SPEAKER

@ 266978

2
2 SI-3
CONN. FIG 68

1
LEFT
SI-4
CONN. FIG 67
SPEAKER

BK/GN 1.5

BK/BL 1.5
BK 1.5

BK 1.5
3

4 A4 A7 B3 B4 B5 B6
BN037385

BN045960

5 A8

ANTENNA 12V RADIO


CONN. FIG 17
BK 1.5 E2
6
CONN. FIG 74

7
CUSTOMER SUPPLIED
12V 2 WAY RADIO
CONN. FIG 59
NPN -
CUSTOMER
SUPPLIED

8
1 2

1-14 137 FUSE 1-1 WH/RD 1.5 BK 1.5 E2

CONN. FIG 74
7-11
10
1-11 87 FUSE 46-2 RD 0.75
CONN. FIG 24
+ 2
1 BN018418
_ 1
BK 0.75 E5 LEFT MIRROR
@ R L
CONN. FIG 73
UP CONN. FIG 33/34 CONN. FIG 33/34

DOWN E5 BK 0.75 LMIR-1 MI-1 RD 0.5


2 DEMIST
CONN. FIG 73

MIRROR
3 SWITCH

YL 0.5
SUPPLY

SUPPLY

SUPPLY

SUPPLY
M
207031

BN 0.5
R L
R L
4 CONN. FIG 33/34 CONN. FIG 33/34
COMMON 3
LMIR-5 MI-5
LEFT HORIZONTAL 8
LMIR-4 MI-4 GN 0.5
RIGHT HORIZONTAL 6
RMIR-4 MI-4 YL 0.5
5
LEFT VERTICAL 5
LMIR-3 MI-3 OR 0.5
UP RIGHT VERTICAL 7
RMIR-3 MI-3 BN 0.5
DOWN
RMIR-5 MI-5 BN018418
6

OR 0.5
CONN. FIG 26/27 CONN. FIG 1 RIGHT MIRROR
EMIR-7 F2 - 7 GN/BL 0.75

GN 0.5
EMIR-4 F5 - 29 OR/GN 0.75 M

EMIR-6 F5 - 31 OR/BN 0.75


7
EMIR-3 F5 - 28 YL/GN 0.75
M
EMIR-5 F5 - 30 GN/YL 0.75

7-13 149 MIRROR HEAT RELAY EMIR-2 F2 - 5


8
CONN. FIG 9
217999 FUNCTION SUBJECT TO CONN. FIG 33/34 CONN. FIG 33/34

SMALL
BATTERY SAVING E5 BK 0.75 RMIR-1 MI-1 RD 0.5
DEMIST
CCU2 J3-D2 RD/GY 0.75 CONN. FIG 73

9 LARGE
RD/GY 0.75 RMIR-2 MI-2 BK 0.5
J1-20
CCU3 RD/GY 0.75 LMIR-2 MI-2 BK 0.5
J1-41
7-12
10 CONN. FIG 128
BN032858
HOLDER - BN047193
1 RELAY - BN047194
87a
FUSE 120A 30 87
@ 1-3 16 START POS GN 2.5 RD/GY 2.5
1 2 207116
7-12 149 EMIRR-2 RD/GY 1.5 BK 1.5
2 86 85

EE
RELAY 1
MIRROR HEATING
3 (NO)

6 BN046853

LEFT MIRROR
CONN. FIG 58/59 CONN. FIG 58/59
FUSE 220A
LMIR-1 BK 2.5 RD/GY 2.5 LMIR-2
7 DEMIST 2 1
207116
EE

CONN. FIG 58/59

8
BN046853

RIGHT MIRROR
CONN. FIG 58/59 CONN. FIG 58/59
FUSE 320A
9 RMIR-1 BK 2.5 RD/GY 2.5 RMIR-2
DEMIST 2 1
207116
EE

CONN. FIG 58/59 7-13


10
BN032858 LIFT

C
1 BONNET BL/OR 0.75 BL/OR 0.75 J2-53 CCU3
B SWITCH 2 CONN. FIG 128
1-5 37 FUSE 18-2 GN 1.5
(LARGE
@ PROV)
A
PL/WH 0.75
IN OUT

WAKE UP
CONN. FIG 44 DIODE 5 6A
2
BN/YL 0.75 J1-59 CCU3
CONN. FIG 128
DIODE 4 6A
1
BL/OR 0.75
3 2 IN OUT LOWER
1-5 36 FUSE 18-2 GN 1.5
3
PL/WH 0.75 PL/WH 0.75 J2-63 CCU3
CONN. FIG 128

BN029239
BONNET
4 SWITCH 1
(LARGE)
CONN. FIG 85

7-14
10
1-5 35
.. FUSE 18-2 GN 1.5

1 1-5 34
.. FUSE 18-2 GN 1.5

@ 217717 87a
BN032858 BK 1.5 E6
CONN. FIG 1 30 87
2 F5 - 9 BN/BL 1.5 GN 1.5

CCU3 J1-33 BL/OR 0.75 BK 0.75 CONN. FIG 73


86 85

CONN. FIG 128

3 RELAY 1
BONNET UP R2 R3
(LARGE) R1 R4

TOP VIEW
4 217717 87a
BN032858 BK 1.5 E6
CONN. FIG 1 30 87
F5 - 8 BN/OR 1.5 GN 1.5

CCU3 J1-34 OR/BL 0.75 BK 0.75 CONN. FIG 73


5 86 85
CONN. FIG 26/27

CONN. FIG 26/27

CONN. FIG 128


BON2-3

BON2-4

RELAY 4
BONNET DOWN R2 R3
(LARGE) R1 R4
6
TOP VIEW
DIODE 8 3A
BN/BL 1.5 BK 1.5 E2
OUT IN
CONN. FIG 78
7
DIODE 7 3A
BN/OR 1.5 BK 1.5 E2
OUT IN
CONN. FIG 78

8
CONN. FIG 56

BN/BL 1.5 2
M
BN/OR 1.5 1
9

BN027868
BONNET
ACTUATOR
(LARGE) 7-15
10
GENERIC SPECIAL SPARE BN032858
CONN. FIG 26
LARGE
1-11 75 FUSE 43-2 RD 1.5 GSS-1
1 PL/GN 0.75 J1-92 CCU3
CONN. FIG 129
GSS-2 SMALL

@ BK/GN 0.75 J1-C2 CCU2


CONN. FIG 10

2 LARGE

BN032858 GN/OR 0.75 J2-46 CCU3


LARGE CONN. FIG 128
GSS-3 SMALL
CCU3 J1-111
CONN. FIG 129
OR/GN 0.75 J1-E2 CCU2
3 SMALL
GSS-4 CONN. FIG 10

J1-E3 217999
PL/WH 0.75
CCU2
J1-E4 PL/WH 0.75
CONN. FIG 10
4 LARGE

CCU3 J1-25
CONN. FIG 128
SMALL
GSS-5

CCU2 J3-C1 YL/PK 0.75


5 CONN. FIG 9
LARGE

CCU3 J1-26 BN032858


CONN. FIG 128 LARGE
SMALL
GSS-6
6 J1-44 CCU3
CCU2 J3-C2 BK/OR 0.75 CONN. FIG 128
CONN. FIG 9
GSS-7 SMALL

217999
CONN. FIG 73
BN/GN 0.75 J2-F2 OEU
CONN. FIG 8
E5 BK 1.5 GSS-8
7 217999

CONN. FIG ..

1-6 49 FUSE 24-2 RD 1.5 GSS-1


CONN. FIG ..
F5-19 PL/GN 0.75 GSS-2
8
F5-20 GN/OR 0.75 GSS-3

F5-21 PL/WH 0.75 GSS-4

F5-22 YL/PK 0.75 GSS-5


9 F5-23 BK/OR 0.75 GSS-6

F5-24 BN/GN 0.75 GSS-7

E2 BK 1.5 GSS-8
8-1
10 CONN. FIG ..
DIAGNOSTIC
CONNECTOR
1
CONN. FIG 22

3-4 142 MR-13 PL 0.75 DIAG-J

@ 3-1 141 ADM12-2 OR 0.75 DIAG-H SMALL

3-8 143 TCU-72 YL/BL 0.75 DIAG-G SMALL


2
3-8 144 TCU-32 YL/BK 0.75 DIAG-F SMALL

1-9 54 FUSE 35-2 RD 0.75 DIAG-E

1-5 38 FUSE 19-2 GN 0.75 DIAG-B


3
E3 BK 0.75 DIAG-A

CONN. FIG 76

CCU3
CONN. FIG 128
BN032858 SERIAL
LARGE
CONN. FIG 34
5 J1-53 GY/YL 0.75 CCUS-1

J1-72 GY/RD 0.75 CCUS-2

CCU3 J1-54 GY/GN 0.75 CCUS-3

6 CONN. FIG 73 E3 BK 0.75 CCUS-4

J1-73 GY/BK 0.75 CCUS-5

CCUS-6

3RD PARTY SPARE


8 CONN. FIG ..

1-5 39 FUSE 21-2 GN 1.5 3RDPS-1

1-11 94 FUSE 49-2 RD 1.5 3RDPS-2

BK 1.5 3RDPS-3
9 CONN. FIG 73 E2 BK 1.5 3RDPS-4

8-2
10
CONN. FIG 59

1 1-11 84 FUSE 45-2 RD 1.5 IQAN-1

E5 BK 1.5 IQAN-2

@ CONN. FIG 73
IQAN
(FUTURE OPTION)
2

NOT FITTED
3

0
1
4
3
2
1-11 86 FUSE 45-2 RD 1.5
1 CONN. FIG 1 CONN. FIG 3
OR/BL 1.5 F3-10 AJ-W
8
5 OR/BL 1.5 BK 1.5
7
CONN. FIG 73

TRAILER BRAKE E5
SWITCH
6 CONN. FIG 85

7
SCHOTTKY DIODE
1A/100V
CONN. FIG 128
BN032858
LARGE
CONN. FIG 1

CCU3 J1-32 RD/BL 0.75 F3-25


8
B20E
CONN. FIG 26/27

5-4 145 SUS-8 TB-8 GY/OR 1.5 1 2 BK 1.5 EE

BN029169
9
TRAILER BRAKE
SOLENOID
(SMALL HAULER)
CONN. FIG 53
9-1
10
HDP DEUTSCH, 31 WAY. HDP DEUTSCH, 31 WAY.
FIG 1 (Connector as viewed from the back).
FIG 2 (Connector as viewed from the back).

1 31 20 20 31 20 31 31 20
30 8 21 21 8 30 21 8 30 30 8 21
19 9 9 19 9 19 19 9
18 2 10 10 2 18 10 2 18 18 2 10

@ 29

28
17
7

6
1
3

4
11
22

23
22

23
11
3
1
7
17
29

28
22

23
11
3
1
7
17
29

28
29
17
7
1
3
11
22

4 6 4 6 28 6 4 23
16 5 12 12 5 16 12 5 16 16 5 12
15 13 13 15 13 15 15 13
2 27
26
14
25
24 24
25
14
26
27 24
25
14
26
27 27
26
14
25
24

207473 216096 206717 216073


HDP DEUTSCH, 23 WAY. HDP DEUTSCH, 23 WAY.
FIG 3 (Connector as viewed from the back).
FIG 4 (Connector as viewed from the back).
3

X K X X X K
W K W K W W
L J V V J L
V J L L J V
H B B H B H H B
M M
4 U
G A C
M
C A G
U M
C A G
U U
G A C
T N N T N T T N
F D D F D F F D
S E O O E S O E S S E O
R Q P P R P Q R R P
Q Q

5 BN014777 216773 206716 206715


AFL AUTOMOTIVE, 80 WAY. TYCO, 62 WAY
FIG 5 (Connector as viewed from the back).
FIG 6 (Connector as viewed from the back).

6 62 59
1 20 56 52 48 44 40 36 32 28 24 20 16 12 8 4

21 40
41 60
61 80
53 49 45 41 37 33 29 25 21 17 13 9 5 1
7 60 57

BN014026 BN004616
AMP, 35 WAY.
FIG 7 (Connector as viewed from the back).
FIG 8 CINCH, 48 WAY.
(Connector as
FIG 9 CINCH, 32 WAY.
(Connector as
FIG 10CINCH, 32 WAY.
(Connector as
8
viewed from viewed from viewed from
the back). the back). the back).

12 1

9 A BCDEFGH J K L M
4
A B CD E F G H
4
A B CD E F G H
4
3 3 3
35 24 2 2 2
1 L K J HG FE DC B A M 1 G F E D C B A H 1 G F E D C B A H

10-1
10 BN015183 216080 216081 216082
AMP, 21 WAY. AMP, 18 WAY. AMP, 15 WAY. AMP, 12 WAY. AFL, 20 WAY.
FIG 11 (Connector as
FIG 12 (Connector as
FIG 13(Connector as
FIG 14(Connector as
FIG 15(Connector as
viewed from viewed from viewed from viewed from viewed from
the back). the back). the back). the back). the back).
1
1 6
7 10

@ 1 4 7 10 13 16 19 1 4 7 10 13 16 1 4 7 10 13 1 4 7 10
11 14
15 20
2 5 8 11 14 17 20 2 5 8 11 14 17 2 5 8 11 14 2 5 8 11
2
3 6 9 12 15 18 21 3 6 9 12 15 18 3 6 9 12 15 3 6 9 12

207502 207501 207500 207499 216076


AMP, 16 WAY. FRAMATONE, 16 WAY. AMP, 14 WAY. DELPHI PACKARD,
FIG 16 (Connector as viewed
FIG 17 (Connector as viewed
FIG 18 (Connector as viewed
FIG 19 12 WAY.
FIG 20DT DEUTSCH, 12 WAY.
(Connector as viewed
3
from the back). from the back). from the back). (Connector as viewed from the back).
from the back).
A B

2 1 2 1 4 8
4 1
5 9
12
2 13
4 3 4 3 6 10
16 15 14 13 12 11 10 9 4 14
7 11 7 8 9 10 11 12
6 5 6 5 A B C D E F
8 7 6 5 4 3 2 1 5 3
G H J K L M 6 4 2 1
8 7 8 7

5 BN005660 (DC DIAGNOSTI1


C2P1L2U9G
6) 207476 207073(ALLISON DIAGNOSTIC PLUG) 207274
AMP, 9 WAY. AMPHENOL, 9 WAY. HD DEUTSCH, 9 WAY. YAZAKI, 8 WAY. TYCO, 8 WAY.
FIG 21 (Connector as viewed
FIG 22 (Connector as viewed
FIG 23 (Connector as viewed
FIG 24 (Connector as viewed
FIG 25 (Connector as viewed
from the back). from the back). from the back). from the back). from the back).

D E
7 4 1 C E D
B A F C
B 1 2 3 4
8 5 2 F A
G 2 4 6 8
J H
7 9 6 3 G H J 1 3 5 7
5 6 7 8

207498 (DIAGNOSTIC INTE2


R1F6
A7C8
E9CONN) 208880 217730 BN012223
DT DEUTSCH, 8 WAY. DT DEUTSCH, 8 WAY. DT DEUTSCH, 8 WAY. DT DEUTSCH, 8 WAY. TYCO, 7 WAY.
FIG 26 (Connector as viewed
FIG 27 (Connector as viewed
FIG 28 (Connector as viewed
FIG 29 (Connector as viewed
FIG 30 (Connector as viewed
8
from the back). from the back). from the back). from the back). from the back).

9
2
7 3
8 7 6 5 8 7 6 5 5 6 7 8 1
5 6 7 8 6 4
1 2 3 4 1 2 3 4 4 3 2 1 5
4 3 2 1

10-2
10 206712 206711 BN015328(SUSPENSION BRIDGE CONN) BN019858 BN016122
FIG 31 AMP, 6 WAY. FIG 32 MOLEX, 6 WAY. FIG 33 DT DEUTSCH,
6 WAY.
FIG 34 DT DEUTSCH,
6 WAY.
FIG 35 HIRSCMANN,
5 WAY.
FIG 36 TYCO, 4 WAY.
(FRONT VIEW)

1
1 6 6 1 2 3
@ 3 2 1
1
4
2
5
3
6
2 5 5 2
1 2 3 4 5
4 1
6 5 4 3 4 4 3

2 218750 BN015182 206708 206709 BN014188 BN004619

FIG 37 TYCO, 4 WAY.


(FRONT VIEW)
FIG 38 AMP, 4 WAY.
(FRONT VIEW)
FIG 39 DT DEUTSCH,
4 WAY.
FIG 40 DT DEUTSCH,
4 WAY.
FIG 41 DIN,MINI,
4 WAY.
FIG 42DELPHI PACKARD,
3 WAY.

1 4
3 2 3 3 2
4 1
1 4 4 1 A B C
4 3
2 3 3 2 2 1

4 BN004613 207475 206706 206707 BN021065 BN012001

FIG 43 DT DEUTSCH, DT DEUTSCH, DT DEUTSCH, DELPHI PACKARD, FIG 48 DELPHI PACKARD,


3 WAY.
FIG 44 3 WAY.
FIG 45 3 WAY.
FIG 46 TYCO, 2 WAY. FIG 47 2 WAY. 2 WAY.

5
A B B A
B A
1 2 A B
C
C 2 1

C
6 206705 206690 216358 BN014595 BN009839 BN009838

FIG 49 DELPHI PACKARD, FIG 50 DELPHI PACKARD, FIG 51 DELPHI PACKARD, FIG 52
2 WAY. 2 WAY. 2 WAY.
TYCO, 2 WAY. FIG 53 TYCO, 2 WAY. FIG 54 AMP, 2 WAY.

7 2 3

4 1
2 3

4
A B A B A B 1
2 1

8 207080 216856 216857 BN014187 BN004614 217711

FIG 55 AMP, 2 WAY. FIG 56 UTILUX, 2 WAY. FIG 57 M27, 2 WAY. FIG 58 DT DEUTSCH, FIG 59 DT DEUTSCH, FIG 60 DT DEUTSCH,
2 WAY. 2 WAY. 2 WAY.

9 1 2

2
2 1 1 2 1 2

1 2 1
10-3
10 208580 206735 202916 206703 206704 214798
FIG 61 DT DEUTSCH, DTM DEUTSCH,
2 WAY.
FIG 62 2 WAY.
FIG 63 BOSCH, 1 WAY. FIG 64 AMP, 1 WAY. FIG 65 DTHD1 DEUTSCH,
WAY.
FIG 66 DTHD1 DEUTSCH,
WAY.

2 1
@ 1 2

2 214315(KILL SWITCH BRIDGE) BN011517 206778 216817 217076 217077

FIG 67 SUMITOMO
SOCKET
FIG 68 AMP SOCKET FIG 69 AMP SOCKET FIG 70 GHW SOCKET FIG 71 GHW, 13MM LUG FIG 72 GHW, 12MM LUG

4 216815 216816 216784 218737 214285 218965

FIG 73 GHW, 10MM LUG FIG 74 GHW, 10MM LUG FIG 75 GHW, 10MM LUG FIG 76 GHW, 10MM LUG FIG 77 GHW, 10MM LUG FIG 78 GHW, 6MM LUG

6 218962 216810 218963 216809 218961 218957

FIG 79 GHW, 6MM LUG FIG 80 GHW, 6MM LUG FIG 81 GHW, 6MM LUG FIG 82 GHW, 6MM LUG FIG 83 GHW, 5MM LUG FIG 84 GHW, 4MM LUG

8 216813 218956 216812 218955 218952 218950

FIG 85 CARLING, 10 WAY FIG 86 AMP SOCKET FIG 87 GHW, 8MM LUG
(Connector as viewed
from the back).
9 10

9 6 3

5 2

4 1

7 8
10-4
10 217739 208041 216811
HDP DEUTSCH, 31 WAY. HDP DEUTSCH, 31 WAY.
FIG 100 (Connector as viewed from the back).
FIG 101 (Connector as viewed from the back).

1 20 31 31 20 31 20 20 31
21 8 30 30 8 21 30 8 21 21 8 30
9 19 19 9 19 9 9 19
10 2 18 18 2 10 18 2 10 10 2 18
@ 22

23
11
3
1
7
17
29

28
29
17
7
1
3
11
22 29

28
17
7

6
1
3

4
11
22

23
22

23
11
3

4
1
7
17
29

28
4 6 28 6 4 23 6
12 5 16 16 5 12 16 5 12 12 5 16
13 15 15 13 15 13 13 15
2 24
25
14
26
27 27
26
14
25
24 27
26
14
25
24 24
25
14
26
27

216093 206718 216095 216091


HDP DEUTSCH, 23 WAY. TYCO, 120 WAY.
FIG 102 (Connector as viewed from the back).
FIG 103 (Connector as viewed from the back).
3

X X K
K W W
V J L
L J V
B H H B
M
4 M
C A G
U U
G A C
120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105 104 103 102 101 100 99
90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69
98
68
97
67
96
66
95
65
94
64
93
63
92
62
91
61

N T T N 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31
D F F D 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

O E S S E O
P Q R R P
Q

5 206716 218903 BN029226


TYCO, 21 WAY. AMP, 21 WAY.
FIG 104 (Connector as viewed from the back).
FIG 105 (Connector as
FIG 106 (AMP, 21 WAY.
Connector as
FIG 107 AMP, 18 WAY.
(Connector as
viewed from viewed from viewed from
the back). the back). the back).

6
21 18 15 12 9 6 3

20 17 14 11 8 5 2 7 1 4 7 10 13 16
1 4 10 13 16 19 19 16 13 10 7 4 1
19 16 13 10 7 4 1
2 5 8 11 14 17 20 20 17 14 11 8 5 2 2 5 8 11 14 17
7
21 18 15 12 9 6 3
3 6 9 12 15 18 21 3 6 9 12 15 18

BN029227 BN029234 216787 BN029232


AMP, 18 WAY. AMP, 18 WAY. AMP, 15 WAY. DT DEUTSCH, 12 WAY. OTTO, 10 WAY.
FIG 108 (Connector as
FIG 109 (Connector as
FIG 110 (Connector as
FIG 111 (Connector as viewed
FIG 112 (Connector as viewed
8 viewed from viewed from viewed from from the back). from the back).
the back). the back). the back).

1 6

2 7

9 1 4 7 10 13 16 3 8
16 13 10 7 4 1 13 10 7 4 1

2 5 8 11 14 17 17 14 11 8 5 2 14 11 8 5 2 12 11 10 9 8 7 4 9

18 15 12 9 6 3 15 12 9 6 3 1 2 3 4 5 6 5 10
3 6 9 12 15 18
10-5
10 BN029233 214389 216798 207273 BN029235
AMP, 9 WAY. TYCO, 8 WAY. GHW, 5 WAY. TYCO, 4 WAY. TYCO, 4 WAY.
FIG 113 (Connector as
FIG 114 (Connector as
FIG 115 (Connector as
FIG 116 (Connector as
FIG 117 (Connector as
viewed from viewed from viewed from viewed from viewed from
the back). the back). the back). the back). the back).
1

@ 1 4 7
1 2 3 4 1 3 1 3
2 5 8
2 5 6 7 8 1 2 3 4 5 4 2 4 2
3 6 9

BN031594 BN029228 207830 BN029641 BN029229


DELPHI PACKARD, TYCO, 3 WAY. TYCO, 3 WAY. TYCO, 3 WAY.
FIG 118 4 WAY.
FIG 119 (Connector as
FIG 120 (Connector as
FIG 121 (Connector as
FIG 122 TYCO, 3 WAY.
(Connector as
3
(Connector as viewed from viewed from viewed from viewed from
viewed from the back). the back). the back). the back).
the back).

A 1 2 3 1 2 3 1 2 3
C D 1 2 3
B

5 BN030106 BN029231 BN029230 BN029639 BN029640


TYCO, 2 WAY. HIRSCHMANN, GHW, 8MM LUG GHW, 6.4MM FLAG TYCO, 4 WAY.
FIG 123 (Connector as
FIG 124 2 WAY.
FIG 125 FIG 126 FIG 127 (Connector as
viewed from (Connector as viewed from
the back). viewed from the back).
the back).
6

1 3
1 2
7 4 2
1 2

BN029657 BN029386 207926 BN022444 BN026309


AMP, 81 WAY. AMP, 40 WAY. TYCO, 4 WAY.
FIG 128 (Connector as
FIG 129 (Connector as
FIG 130 (Connector as
8
viewed from viewed from viewed from
the back). the back). the back).

116 115 114 89 82


4 5 24 6
9 43 25
118 117
97 90
3 105 98
62 44
121 120 119
1 2 81 63 113 106

1 2
3 4
10-6
10 BN032966 BN032965 BN034590
FEP, 4 WAY.
FIG 131 (Connector as
FIG 132 HIRSCHMANN, 4 WAY.
(Connector as
viewed from viewed from
the back). the front).
1

@ 2
3
1

4 2
3 1
2

BN037541 201529

10-7
10

You might also like