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2014 RMB Tech Manual Rev Apr 8

Rocky Monuntain technical manual

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0% found this document useful (0 votes)
312 views

2014 RMB Tech Manual Rev Apr 8

Rocky Monuntain technical manual

Uploaded by

muz
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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2014

ROCKY MOUNTAIN BICYCLES


TECHNICAL MANUAL
April 8th Edition
INTRODUCTION

No two riders are alike. That’s why at Rocky Mountain, our bikes are built according to

different platforms for different riding styles. The bikes may be different, but they all

share our commitment to quality and innovation; bikes that are built by people who

love to ride for people who love the ride.

OUR MISSION

Our goal is simple: build a high-grade quiver of bikes that riders will love to ride. It’s the

approach we take when we design, test, and build our extreme freeride bikes, our road

racers, or any of our city bikes.

Whether you’re looking for that certitude and grit to stick that big drop on the North

Shore, the faith that you can push just a little harder to win your category, or the peace

of mind in knowing you have the reliability in your city bike to take you on your daily

commute, you need to have confidence in your bike to really love the experience.

So, to ensure that every rider who rides a Rocky Mountain bicycle has the confidence

that they have the best bike there is, we employ a higher standard of manufacturing.

Visit our R&D design and testing facility in Vancouver, BC, Canada, and you’ll see this

adherence to quality for yourself.

2
SECTION I: GENERAL INSTALLATION INSTRUCTIONS FOR ALL
PLATFORMS

Lubrication:
Grease is required where the bolt contacts metal such as a bearing or the frame. We
strongly recommend Bel-Ray waterproof grease.

Frame and Linkage Bearing Installation:

Warning: This is a difficult procedure that needs to be done by an experienced


mechanic. Without a proper press and press-in tools parts can get damaged very easily.
If there is any uncertainty understanding this procedure, contact Rocky Mountain
Bicycles for assistance at: 1.800.663.2512

-To begin, ensure that all surfaces are clean, dry and free of any contaminants. It is
recommended to use Loctite Primer 7649 on any linkage pieces and the bearings before
installing bearings. This will speed the cure time but mostly will ensure proper cure of
retaining compound.
-Once the primer is dry apply Loctite Bearing Retaining Compound 638 or red or green
Loctite or equivalent to each linkage piece just before each bearing is pressed in. Ensure
that the bearing has completely bottomed out in the linkage before assembling linkage
to frame.
Again, caution should be taken as these bearings need to be pressed in square to the
pivot using proper tools.

IGUS Bushings Explained:

Rocky Mountain Bicycles have been using low maintenance IGUS Bushings for many
years. They are used to assist the rotation of our custom 12mm thru-bolt hardware.

There are 3 lengths of these bushings, 8, 10 and 15mm and all have a 12mm inside
diameter with a 14mm outside diameter.

*** FOR ABC™ IGUS Angular Contact Bushings found on Element, Thunderbolt, Instinct
and Altitude, please see the Assembly Guide on page 6 of this document.***

3
Lubrication

All IGUS bushing exterior surfaces shall be greased. We strongly recommend Bel-Ray
waterproof grease.

After washing with water the bushing area should be sprayed lightly with WD-40 to
disperse water, wiped clean to prevent dirt buildup and then re-greased. Caution:
prolonged exposure to water can cause the bushings to swell.

Installation

The process for installation and removal is quite simple. They are a mild friction fit and
do not need any special tools to install or remove. To install, using a pivot thru- bolt
works best. Slip the bushing with the round starter edge towards the frame over the
thru-bolt, insert the thru-bolt with the bushing against the base of the bolt head and the
round starter edge against the frame, into the pivot mount hole and tap lightly until the
bushing is FLUSH with the face of the pivot mount. Once the bushings are installed,
grease them with the recommended lubricant.

Removal

Using a round metal dowel, gently punch the bushings through from the opposite side.
Always replace with new bushings when re-installing.

Seatpost Insertion Explained:

Seat post must be inserted at least 100mm (4 inches) on all full suspension frames for
warranty to remain valid; this is to ensure maximum support of the saddle during riding.

Hardware and Torque Specification:

All custom hardware (alloy thru-bolts, screws, and nuts) requires the use of LOCTITE 243
(blue) a medium strength thread-lock. The torque specification unless otherwise stated
is 100 to 110 in*lbs or 11.3 to 12.4 N*m.

Non custom hardware (steel bolts) requires the use of LOCTITE 243 (blue), a medium
strength thread-lock. The torque specification unless otherwise stated is 60 to 80 in*lbs
or 6.7 to 9.0 N*m.

4
Suspension Setup:

To maximize suspension performance, the sag (the amount the shock compresses under
rider weight) must be set correctly. A good starting point is to inflate the rear shock with
one psi per pound of rider body weight. We recommend the following sag percentages:

Platform Sag %
Element 30%
Thunderbolt 25%
Instinct 25-30%
Altitude 25-30%
Slayer 25-30%
Slayer SS 25-30%
Flatline WC 25-30%

Please refer to your rear shock owner’s manual for additional shock tuning information.

5
Assembly Instructions for ABC Bushing Frames
(Element, Thunderbolt, Altitude and Instinct)

6
Preface
This next section is an example only, and intended to provide
general information for the assembly of ABC bushing frame
platforms.
At all times, the latest revision of the specific exploded Bill of
Materials (B.O.M.) drawing shall be taken as current and
accurate.

Frame Assembly
1.1 “One-­­tool” Hardware
The bikes feature custom aluminum self-centering and countersunk
hardware. With one-tool tightening, this system eases assembly and helps
prevent the hardware from loosening off during a ride.

*Note: during assembly, make sure the keyed portion of the bolt is engaged
and locked in place first, then tighten the screw.

Fig. 1.1.1 - custom bolts. Fig. 1.1.2 –“One Tool” self


centering, countersunk hardware.

7
1.2 Angular Bushing Concept (ABC)
The Element features ABC bushings for all moving pivots and a flange bushing
with sealed ball bearings at the main pivot. This pivot system is expected to save
approximately 80 grams over the previous design, by removing the cartridge
bearings and instead using lightweight polymer bearings. This system minimizes
wear and is significantly stiffer than normal ball bearings.

This system consists of 4 main parts, the Igus Bushings, Alloy Angular Contact
Washers and the Alloy Through Bolt as seen in figures 1.2.1. and 1.2.2

Through Bolt

Igus Bushing

Angular Contact Washer

Seatstay

Chainstay

Figure 1.2.1 Chainstay / Seatstay pivot Cross-Section

Figure 1.2.2 Chainstay / Seatstay pivot Cross-Section assembled

8
1.3 Torque Specifications

The following table states recommended torque specifications for a


lubricated pivot assembly. Using a torque wrench, tighten fasteners to
the following torque specs:

Screw Material Screw Size Thread pitch N-m lb-in Lb-ft kg-cm
Stainless Steel (316) M5 0.8 3.7 - 4.0 32 - 35 2.7 - 3.0 38 - 41
Stainless Steel (316) M6 1.0 6.7 - 9.0 60 - 80 5 - 6.7 69 - 92
Steel Gr.10.9, Zinc plated M6 1.0 6.7 - 9.0 60 - 80 5 - 6.7 69 - 92
AL7075-T6, Anodized M8 1.25 11.3 – 12.4 100 - 110 8.3 – 9.1 115 - 126
AL7075-T6, Anodized M10 1.25 14 - 22 125 – 200 10.4 – 16.6 144 - 230

Fig. 1.3.1 Recommended tightening torque spec. (lubricated w. blue loctite 243).

60 – 80 lb-in
6.7 – 9.0 N-m

60 – 80 lb-in 100 – 110 lb-in


6.7 – 9.0 N-m 11.3 – 12.4 N-m
9
1.4 Fastener Assembly

Assemble all fasteners with medium strength loctite 243 (blue) as a


lubricant, to prevent galling of threads and/or backing off of the screws
while riding.

Fig. 1.4.1 Apply enough Loctite 243 to evenly coat the threads of the screws

2.0 Frame Assembly

All metal inserts, bolts, bearings or screws that contact


the frame need a layer of Bel-Ray waterproof grease
applied to prevent corrosion , seizing and the
infiltration of dirt .

10
The first step in assembling the frame is to assemble
the rear triangle. T he following image shows the
hardware required to assemble a complete frame.

2.1 Rear triangle assembly


The rear triangle is assembled in the following steps:

Prepare the chainstay for assembly by pre-positioning the O-rings and


greasing the inner surfaces of the chainstay pivot.

11
Prepare the seatstays by pressing the igus bushing in dry then greasing the
ABC washer on both sides.

Assemble both stays together making sure not to pinch the O-rings and then
align the stays using the 9.7mm drift tool. Insert the “L” bolt into the
chainstay.

Grease the conical washer then apply loctite 243 (blue) to the screw.

12
Tighten the screw and torque it to 60 - 80 in-lbs or 6.7 – 9.0 N-m. Afterwards
position the O-rings and check that the seatstays move smoothly without
any lateral play.

2.2 Assembling the Main Pivot

Insert the igus sleeve bushing into the main pivot and then grease the front
triangle pivot surface, the bearing surface and the angular washer.

13
Place the angular washers onto the bearing with the washer’s small
diameter side facing the bearings and slide the chainstay onto the main
pivot while being careful not to drop the washers when positioning the
parts. Align with the 11.7mm drift tool.

Insert the main pivot bolt making sure that it is well greased and apply
loctite 243 (blue) to the screw. Then tighten the screw and torque it to 100 -
110 in-lbs or 11.3 – 12.4 N-m.

14
2.3 Attaching the Rear Shock to the Seat Stays (Altitude/Instinct)

Insert the shock bolt into the drive-side seat stay, and then place a greased
shock spacer onto the bolt with the conical face towards the seat stay.

Place the rear shock with the adjustments facing forward and to the ground
onto the bolt and then place the second greased shock spacer onto the bolt
with the conical face towards the non-drive-side seat stay.

Now fully insert the shock bolt and then place a greased conical washer onto
the seat stay.

15
Apply Loctite to the screw and torque it to 60 - 80 in-lbs or 6.7 – 9.0 N-m.

2.4 Attaching the Link to the Seat Stays (Altitude/Instinct)

Press the igus bushings dry into the lower part of the link as shown below,
and then place greased ABC washer onto the link.

Place 2 O-rings onto each seat stay as shown and then grease all faces of the
seat stays.

16
Position the link onto both stays making sure not to pinch the O-rings and
align the stays using the 9.7mm drift tool. Then insert the sleeve bolts from
the inboard side of both of the seat stays.

Place a greased conical washer onto the non-drive-side seat stay then apply
Loctite to the screw and torque it to 60 - 80 in-lbs or 6.7 – 9.0 N-m.

Position the O-rings over the ABC washers as shown below.

17
2.5 Attaching the Link to the Top Tube (Altitude/Instinct)

Press the igus bushings dry into the upper part of the link as shown below,
and then place greased ABC washer onto the inboard faces of the link.
Position the link over the top tube pivot and align with the 9.7mm drift tool.

Insert the top pivot sleeve bolt into the link from the drive side.

Position the greased counter-sunk ABC washer then apply Loctite to the
screw and torque it to 60 - 80 in-lbs or 6.7 – 9.0 N-m.

18
2.6 Attaching the Rear Shock to the Ride-9 System (Altitude/Instinct)

Grease the shock spacers and position them on the rear shock then pre-align
them with the Ride-9 system.

Install the Ride-9 chips making sure that the shock bolt hole has the same
orientation on both sides.

Insert the 7.7mm drift tool from the non-drive-side to align the shock eye
then insert the shock bolt from the drive side.

19
Tighten the screw then torque it to 60 - 80 in-lbs or 6.7 – 9.0 N-m. Do not
put Loctite on this screw as you will possibly change your bike’s geometry
regularly.

20
2.7 Attaching the Rear Shock and Link to the Seat Stays
(Element/Thunderbolt)

The major difference between the Altitude/Instinct frame shown previously


and the Element/Thunderbolt is that the Element/Thunderbolt frame has a
single clevis on the seat stay and both the shock and the link are attached to
it.

Press the igus bushings into the link, they should be a snap-fit, then grease 4
ABC washers on both of their sides and place them on the lower portion of
the link. You will also need to place an O-ring on the inward facing ABC
washers.

21
Place an O-ring on the outward facing clevis of the chain stay and grease all
surfaces.

Grease both sides of the lower shock spacers and place them on the shock
then carefully position the shock between both seatstays keeping enough
pressure on the seatstays to hold the shock in place.

22
Insert the lower portion of the link into the seat stays, being careful to keep
the ABC washers and inboard O-rings in place. Insert the 9.7mm drift tool to
align the link and shock together then insert the lower shock bolt from the
drive side.

Place a greased conical washer onto the non-drive-side seat stay then apply
Loctite to the screw and torque it to 60 - 80 in-lbs or 6.7 – 9.0 N-m.

23
2.8 Attaching the Link to the Top Tube (Element/Thunderbolt)

Insert two greased ABC washers into the inboard sides of the upper portion
of the link. Position the link on the top tube then insert the 9.7mm drift tool
to align the parts.

Grease the sleeve bolt and insert it from the drive side into the link and top
tube.

24
Place a greased counter-sunk ABC washer onto the non-drive-side of the link
then apply Loctite to the screw and torque it to 60 - 80 in-lbs or 6.7 – 9.0 N-
m.

25
2.9 Attaching the Rear Shock to the top tube (Element/Thunderbolt)

Grease both sides of the forward shock spacers, and then place them on the
shock.

Position the forward end of the shock between the top tube pivots and then
insert the 9.7mm drift tool to align the parts. Insert the sleeve bolt into the
pivot from the drive side.

26
Place a greased conical washer onto the non-drive-side seat stay then apply
Loctite to the screw and torque it to 60 - 80 in-lbs or 6.7 – 9.0 N-m.

27
E-Type Front Derailleur Kits

SHIMANO 2-SPEED FRONT DERAILLEUR KIT FOR 39T/27T CRANK ONLY


# QTY PART NO. DESCRIPTION
1 1 N/A SHIMANO E-MOUNT FD. 2 SPEED.
2 1 1091042PMG 2-SPEED SHIMANO ANTI-CHAINDROP PLATE, E-MOUNT, AL6061-T6
3 2 180565FBY-018 FLAT HEAD C'SUNK SOCKET SCREW, M5-0.8 X 16mm
4 1 180473 E-TYPE FD SLOT SPACER, FOR THRU BOLT; AL6061
5 2 180049FBY STEEL WASHER, M8, ZP, M5.

SHIMANO 3-SPEED FRONT DERAILLEUR KIT


# QTY PART NO. DESCRIPTION
1 1 1091040 ANTI-CHAINDROP PLATE, DIRECT E-MOUNT, AL6061-T6, HARD BLACK ANO
2 1 N/A FRONT DERAILLEUR, 3-SPEED, E-TYPE, WITHOUT BB PLATE
3 2 180565FBY-018 FLAT HEAD C'SUNK SOCKET SCREW, M5-0.8 X 16mm
4 1 180473 E-TYPE FD SLOT SPACER, FOR THRU BOLT; AL6061

28
SRAM 2-SPEED & 3-SPEED FRONT DERAILLEUR KIT
# QTY PART NO. DESCRIPTION
1 1 180573PMG E-TYPE FD SPACER, FOR SRAM; AL6061-T6. OD:8.5; ID:5.2; T:4.
2 2 180574FBY DOME HEAD CAP SCREW, M5X20MM. ZINC PLATED FABORY
3 1 N/A SRAM E-MOUNT FD. 2-SPEED OR 3-SPEED

SLAYER KIT FOR SHIMANO 2-SPEED FRONT DERAILLEUR


# QTY PART NO. DESCRIPTION
1 1 1091019AST E-TYPE F DER PLATE BOLT ON FOR SHIMANO
2 1 180473 E-TYPE FD SLOT SPACER, FOR THRU BOLT; AL6061
3 2 180474-010 FLAT HEAD C'SUNK SOCKET SCREW, M5-0.8 X 10mm
4 1 180474-016 FLAT HEAD C'SUNK SOCKET SCREW, M5-0.8 X 16mm

29
SLAYER KIT FOR SHIMANO 2-SPEED FRONT DERAILLEUR
# QTY PART NO. DESCRIPTION
1 1 1091028 E-TYPE FD SPACER, FOR SRAM; AL6061-T6. OD:8.5; ID:5.2; T:4.
2 2 180474-010 FLAT HEAD C'SUNK SOCKET SCREW, M5-0.8 X 10mm
3 1 180474-016 FLAT HEAD C'SUNK SOCKET SCREW, M5-0.8 X 16mm

30
2014 Element 29” RSL

31
2014 Element 29” RSL – Link View

32
2014 Element 29” RSL – Main Pivot View

33
2014 Element 29” RSL – Clevis View

34
2014 ELEMENT 29 RSL SMALL PARTS
Item # QTY PART NO. DESCRIPTION
1 1 1053150PMG 2013 ELEMENT 29 CARBON CHAINSTAY
2 1 1063231PMG 2013 ELEMENT 29 CARBON FRONT TRIANGLE, SIZE 17.0"
3 1 1053179PMG 2013 ELEMENT 29 CARBON SEAT STAY, LEFT
4 1 1053180PMG 2013 ELEMENT 29 CARBON SEAT STAY, RIGHT
5 1 1092182 ELEMENT ALLOY 1-PIECE TOP LINK, 95MM LONG.
6 2 181063 BEARING - 12X28X8; 6001-2RS
7 1 180466-070 28mm FLANGE HD, THRU. BLT; INTERNAL M8X1.25 - OD:12X70mm
C'SUNK HD, THRU BOLT. OD:12MM X 68, INT. M6 THREAD, AL7075-T6, HARD
8 1 180492 UAT BLACK ANO.
C'SUNK HD, THRU BOLT. OD:10MM X 85, INT. M6 THREAD, AL7075-T6, HARD
9 1 180496 UAT BLACK ANO.
10 1 180527 ELEM WC SHOCK BOLT, OD:10MM, L: 41MM. AL7075-T6 HARD BLACK ANO
11 4 N/A FOX_IGUS_BUSHING
12 1 1092019 INTERNAL CABLE STOP INSERT, AL7005, HARD BLACK ANO.
13 1 1093000 INTERNAL CABLE TOP TUBE RUBBER INSERT
14 2 1093001 INTERNAL CABLE PORT PLUG, RUBBER
15 2 180545 CONICAL WASHER - ID, 12MM, OD-24, 3.0MM THK.
16 1 1092020 DER. HANGER: (FOR SHIMANO 12mm X 142mm O.L.D.), HARD BLACK ANO.
DER. HANGER: (FOR SHIMANO 12mm X 142mm O.L.D.) DIRECT MOUNT., HARD
17 1 1093002 BLACK ANO.
18 1 180448 2011 SLAYER: RH DROPOUT NUT SHIMANO 142mm HARD BLACK ANO.
19 12 1805444 IGS IGUS ANGULAR CONTACT BEARING, J3
20 2 1804016 IGS BUSHING - IGUS i-glide J350-1214-15: ID:12, OD:14, L:15
KEY HD C'SUNK "L" BOLT - INT M6-1.0 THREAD; OD:12mm X 21mm; AL7075-T6,
21 2 180463-021 HARD BLAC
22 8 180543 O-RING, ID 20MM, W:1.25. NITRILE.
23 1 180572 O-RING ID:14MM, W:1.5MM, NITRILE RUBBER
24 2 111989 FOX SHOCK PIN: ID:10 x 22.2mm LONG; STAINLESS STEEL
25 1 180487-012 CUSTOM LOW FLAT HEAD SHOULDER SCREW; M6-1.0 X 12mm; STAINLESS STEEL
180566-012
26 5 FBY FLAT HEAD C'SUNK SOCKET SCREW, M6-1.0 X 12mm, A4/316 SS, 55060.060.012
180567-016 FLAT HEAD C'SUNK SOCKET SCREW, M8-1.25 X 16mm, A4/316 SS,
27 1 FBY 55060.080.016
28 1 180571 FBY SET SCR., FLT. PT., M4 x 0.7 x 5mmL. ZINC PLATED. 07860.040.006
29 1 N/A REAR SHOCK. 22.2 X M10 STEEL PINS FRONT/REAR.
30 2 3113000 SHOCK SPACER, FOR FOX IGUS, FRONT. AL7075-T6, HARD BLACK ANODIZE.
31 2 3113001 SHOCK REDUCER, REAR, FOR FOX IGUS., AL7075-T6, HARD BLACK ANODIZE.
32 4 180476 AST C'SUNK WASHER: (for M6 screw) ID:6 x OD:18 x 3.0mm THK.
33 1 180494UAT WASHER FOR ANGULAR POLY. BRG. HARD BLACK ANO
34 1 180499AST BEARING CAP - OD:28 M8 , AL6061-T6. HARD BLACK ANO
35 4 180490PMG WASHER FOR ANGULAR POLY. BRG. HARD BLACK ANO
36 6 180493UAT WASHER FOR ANGULAR POLY. BRG. HARD BLACK ANO

35
2014 Element 29” Alloy

36
2014 Element 29” Alloy – Link View

37
2014 Element 29” Alloy – Main Pivot View

38
2014 Element 29” Alloy – Clevis View

39
2014 Element 29’’ Alloy Small Parts
# QTY PART NO. DESCRIPTION
1 1 10612004MEK 2012 ELEMENT ALLOY 29ER FRONT TRIANGLE, SIZE 18.5 (L)
2 1 1052501MEK 2012 ELEMENT ALLOY 29ER CHAINSTAY WELDMENT.
3 1 10512079-80MEK ELEMENT ALU. "29er" L&R SEAT STAY
4 1 1092182 ELEMENT ALLOY 1-PIECE TOP LINK, 95MM LONG.
5 2 181063 BEARING - 12X28X8; 6001-2RS
6 1 180466-070 28mm FLANG HD, THRU. BLT; M8X1.25 - OD:12X70mm
7 1 180487-010 CUSTOM LOW FLAT HEAD SHOULDER SCREW, M6 X 10mm; STAINLESS STEEL
8 1 180492 UAT C'SUNK BOLT. OD:12X68, INT M6, AL7075-T6, HARD BLACK ANO.
9 1 180496 UAT CSUNK BOLT OD10MM X 85, INT M6 AL7075-T6, HARD BLACK ANO
10 1 180527 ELEM WC SHOCK BOLT, OD:10MM, L: 41MM. AL7075-T6 HARD BLACK ANO
11 1 1092019 INTERNAL CABLE STOP INSERT, AL7005, HARD BLACK ANO.
12 2 180545 CONICAL WASHER - ID, 12MM, OD-24, 3.0MM THK.
13 1 1092020 DER. HANGER: (FOR SHIMANO 12mm X 142mm O.L.D.), HARD BLACK ANO.
DER. HANGER: (FOR SHIMANO 12mm X 142mm O.L.D.) DIRECT MOUNT., HARD BLACK
14 1 1093002 ANO.
15 1 180448 2011 SLAYER: RH DROPOUT NUT SHIMANO 142mm HARD BLACK ANO.
16 12 180444 IGS IGUS ANGULAR CONTACT BEARING, 5.15MM LEN.
17 2 1804016 IGS BUSHING - IGUS i-glide J350-1214-15: ID:12, OD:14, L:15
KEY HD C'SUNK "L" BOLT - INT M6-1.0 THREAD; OD:12mm X 21mm; AL7075-T6, HARD
18 2 180463-021 BLAC
19 4 180522 RUBBER O-RING, FOR 12.7mm FOX SHOCK PIN
20 8 180543 O-RING, ID 20MM, W:1.25. NITRILE.
21 1 180572 O-RING ID:14MM, W:1.5MM, NITRILE RUBBER
22 2 111989 FOX SHOCK PIN: ID:10 x 22.2mm LONG; STAINLESS STEEL
23 1 N/A SHIMANO 142 X 12MM QUICK RELEASE AXLE.
24 1 N/A REAR SHOCK, 6X1.25IN.
25 5 180566-012 FBY FLAT HEAD C'SUNK SOCKET SCREW, M6-1.0 X 12mm, A4/316 SS, 55060.060.012
26 1 180567-016 FBY FLAT HEAD C'SUNK SOCKET SCREW, M8-1.25 X 16mm, A4/316 SS, 55060.080.016
27 1 165382JDM JD SEAT QR SEAT QR, 34.9mm, AL6061-T6, JY-009 XTR GREY ANO.
28 1 180571 FBY SET SCR., FLT. PT., M4 x 0.7 x 5mmL. ZINC PLATED. 07860.040.006
29 2 180509 SHOCK REDUCER - FOR ID:10, OD:12.7 x 22.2mm PIN; 28mm OUTER SPAN
30 2 180495UAT SHOCK REDUCER, REAR, STD, ID:10mm, AL7075-T6, HARD BLACK ANODIZE
31 1 N/A SRAM E-MOUNT FD. 2-SPEED OR 3-SPEED
32 4 180476 AST C'SUNK WASHER: (for M6 screw) ID:6 x OD:18 x 3.0mm THK.
ALLOY WASHER FOR ANGULAR POLY. BRG, C'SUNK, ID:10, L:3.35, AL7075-T6, HARD
33 1 180494 UAT BLACK
34 1 180499AST BEARING CAP - OD:28 M8 , AL6061-T6. HARD BLACK ANO
35 4 180490 PMG ALLOY WASHER FOR ANGULAR POLY. BRG. ID:12, L:2.65, HARD BLACK ANO.
36 5 180493 UAT ALLOY WASHER FOR ANGULAR POLY. BRG. ID:10, L:3.35, AL7075-T6, HARD BLACK ANO.
37 1 180506UAT ALLOY WASHER FOR ANGULAR POLY. BRG, NO-FLANGE, ID:10, L:3.35, AL7075-T6, JY-009
38 1 180507UAT WASHER, WITH ELEMENT SAG INDICATOR POINT ARROW, MAT'L: STAINLESS STEEL

40
2014 Thunderbolt

41
2014 Thunderbolt – Link View

42
2014 Thunderbolt – Main Pivot View

43
2014 Thunderbolt – Clevis View

44
2014 Thunderbolt – Clevis View – Through-Axle Models

45
2014 THUNDERBOLT SMALL PARTS
# QTY PART NO. DESCRIPTION
1 1 1092182 ELEMENT ALLOY 1-PIECE TOP LINK, 95MM LONG.
2 2 181063 BEARING - 12X28X8; 6001-2RS
3 1 180466-070 28mm FLANGE HD, THRU. BLT; INTERNAL M8X1.25 - OD:12X70mm
C'SUNK HD, THRU BOLT. OD:12MM X 68, INT. M6 THREAD, AL7075-T6, HARD BLACK
4 1 180492 UAT ANO.
C'SUNK HD, THRU BOLT. OD:10MM X 85, INT. M6 THREAD, AL7075-T6, HARD BLACK
5 1 180496 UAT ANO.
6 1 180527 ELEM WC SHOCK BOLT, OD:10MM, L: 41MM. AL7075-T6 HARD BLACK ANO
7 1 1092019 INTERNAL CABLE STOP INSERT, AL7005, HARD BLACK ANO.
8 1 180510RUX CHAINRING NUT&BOLT - M8-0.75 X 5mm BOLT w/4mm LONG NUT
9 1 1054500MEK 2014 THUNDERBOLT ALLOY CHAINSTAY WELDMENT
10 2 180545 CONICAL WASHER - ID, 12MM, OD-24, 3.0MM THK.
11 1 1098095 2009 DERAILLEUR HANGER; AL7005-T6.
12 1 1064183MEK 2014 THUNDERBOLT ALLOY 650B FRONT TRIANGLE Size 18.0" (M)
13 12 1805444 IGS IGUS ANGULAR CONTACT BEARING, J3
14 2 1804016 IGS BUSHING - IGUS i-glide J350-1214-15: ID:12, OD:14, L:15
KEY HD C'SUNK "L" BOLT - INT M6-1.0 THREAD; OD:12mm X 21mm; AL7075-T6,
15 2 180463-021 HARD BLAC
16 4 180522 RUBBER O-RING, FOR 12.7mm FOX SHOCK PIN
17 8 180543 O-RING, ID 20MM, W:1.25. NITRILE.
18 1 180572 O-RING ID:14MM, W:1.5MM, NITRILE RUBBER
19 2 111989 FOX SHOCK PIN: ID:10 x 22.2mm LONG; STAINLESS STEEL
20 1 N/A REAR SHOCK, 7.5" x 2.0"
21 5 180566-012 FBY FLAT HEAD C'SUNK SOCKET SCREW, M6-1.0 X 12mm, A4/316 SS, 55060.060.012
22 1 180567-016 FBY FLAT HEAD C'SUNK SOCKET SCREW, M8-1.25 X 16mm, A4/316 SS, 55060.080.016
23 1 1054502MEK 2014 THUNDERBOLT ALLOY SEAT STAY - OPEN DO, RIGHT
24 1 1054503MEK 2014 THUNDERBOLT ALLOY SEAT STAY - OPEN DO, LEFT
25 2 N/A SHOCK BUSHING, ID:12.7mm, OD:15mm, L:12.7mm, STEEL
26 2 180509 SHOCK REDUCER - FOR ID:10, OD:12.7 x 22.2mm PIN; 28mm OUTER SPAN
27 2 180495UAT SHOCK REDUCER, REAR, STD, ID:10mm, AL7075-T6, HARD BLACK ANODIZE
28 4 180476 AST C'SUNK WASHER: (for M6 screw) ID:6 x OD:18 x 3.0mm THK.
29 1 180494UAT WASHER FOR ANGULAR POLY. BRG. HARD BLACK ANO
30 1 180499AST BEARING CAP - OD:28 M8 , AL6061-T6. HARD BLACK ANO
31 4 180490PMG WASHER FOR ANGULAR POLY. BRG. HARD BLACK ANO
32 6 180493UAT WASHER FOR ANGULAR POLY. BRG. HARD BLACK ANO

46
2014 Altitude/Instinct Carbon

47
2014 Altitude/Instinct Carbon

48
2014 Altitude/Instinct Carbon – Link View

49
2014 Altitude/Instinct Carbon – Main Pivot View

50
2014 Altitude/Instinct Carbon – Clevis View

51
2014 Altitude/Instinct Carbon Small Parts
# QTY PART NO. DESCRIPTION
1 1 1093182 ALTITUDE & INSTINCT TOP LINK, ALLOY, 95MM LONG.
2 2 181063 BEARING - 12X28X8; 6001-2RS
3 1 180630 CUSTOM FLAT HEAD BOLT, 8MM X 60MM X M6 INT., STAINLESS
4 1 180466-070 28mm FLANGE HD, THRU. BLT; INTERNAL M8X1.25 - OD:12X70mm
5 2 180491 UAT CSUNK BOLT OD:10MM X 21, INT M6 AL7075-T6, HARD BLACK ANO
6 1 180492 UAT C'SUNK BOLT. OD:12X68, INT M6, AL7075-T6, HARD BLACK ANO.
7 1 180496 UAT CSUNK BOLT OD10MM X 85, INT M6 AL7075-T6, HARD BLACK ANO
8 4 N/A FOX_IGUS_BUSHING
9 1 1092019 INTERNAL CABLE STOP INSERT, AL7005, HARD BLACK ANO.
10 2 1093003 CABLE PORT RUBBER PLUG
11 1 1054510 2014 INSTINCT 29 CHAINSTAY, CARBON
12 2 180545 CONICAL WASHER - ID, 12MM, OD-24, 3.0MM THK.
13 1 1092020 DER. HANGER: (FOR SHIMANO 12mm X 142mm O.L.D.), HARD BLACK ANO.
DER. HANGER: (FOR SHIMANO 12mm X 142mm O.L.D.) DIRECT MOUNT., HARD
14 1 1093002 BLACK ANO.
15 1 180448 2011 SLAYER: RH DROPOUT NUT SHIMANO 142mm HARD BLACK ANO.
16 2 180628 FLIP CHIP, INSIDE, AL7075, BLACK ANODIZE.
17 2 180629 FLIP CHIP, OUTSIDE, AL7075, BLACK ANODIZE.
18 12 1805444 IGS IGUS ANGULAR CONTACT BEARING, J3
19 2 1804016 IGS BUSHING - IGUS i-glide J350-1214-15: ID:12, OD:14, L:15
20 1 1064271 2014 INSTINCT29 CARBON FRONT TRIANGLE, 17.0" (M)
KEY HD C'SUNK "L" BOLT - INT M6-1.0 THREAD; OD:12mm X 21mm; AL7075-T6,
21 2 180463-021 HARD BLAC
22 4 180522 RUBBER O-RING, FOR 12.7mm FOX SHOCK PIN
23 8 180543 O-RING, ID 20MM, W:1.25. NITRILE.
24 1 180572 O-RING ID:14MM, W:1.5MM, NITRILE RUBBER
25 1 111989 FOX SHOCK PIN: ID:10 x 22.2mm LONG; STAINLESS STEEL
26 1 ? SHOCK PIN: ID:8 x 22.2mm LONG; STAINLESS STEEL
27 1 N/A REAR SHOCK, 7.5" x 2.0"
CUSTOM LOW FLAT HEAD SHOULDER SCREW; M6-1.0 X 12mm; STAINLESS
28 1 180487-012 STEEL
29 7 180566-012 FBY FLAT HEAD C'SUNK SOCKET SCREW, M6-1.0 X 12mm, A4/316 SS, 55060.060.012
FLAT HEAD C'SUNK SOCKET SCREW, M8-1.25 X 16mm, A4/316 SS,
30 1 180567-016 FBY 55060.080.016
31 2 N/A SHOCK BUSHING, ID:12.7mm, OD:15mm, L:12.7mm, STEEL
SHOCK REDUCER, FOX IGUS - FOR ID:8, OD:12.7 x 22.2mm PIN; 56mm OUTER
32 2 180631 SPAN
33 2 3113001 SHOCK REDUCER, REAR, FOR FOX IGUS., AL7075-T6, HARD BLACK ANODIZE.
34 2 3113003 SHOCK REDUCER, STD. - FOR ID:8, OD:12.7 x 22.2mm PIN; 56mm OUTER SPAN
35 2 180495UAT SHOCK REDUCER, REAR, STD, ID:10mm, AL7075-T6, HARD BLACK ANODIZE
36 1 1054513 2014 INSTINCT 29 SEAT STAY, CARBON, LEFT
37 1 1054512 2014 INSTINCT 29 SEAT STAY, CARBON, RIGHT

52
38 5 180476 AST C'SUNK WASHER: (for M6 screw) ID:6 x OD:18 x 3.0mm THK.
ALLOY WASHER FOR ANGULAR POLY. BRG, C'SUNK, ID:10, L:3.35, AL7075-T6,
39 1 180494 UAT HARD BLACK
40 1 180499AST BEARING CAP - OD:28 M8 , AL6061-T6. HARD BLACK ANO
41 4 180490 PMG ALLOY WASHER FOR ANGULAR POLY. BRG. ID:12, L:2.65, HARD BLACK ANO.
ALLOY WASHER FOR ANGULAR POLY. BRG. ID:10, L:3.35, AL7075-T6, HARD
42 6 180493 UAT BLACK ANO.
43 1

53
2014 Instinct/Altitude Alloy

54
2014 Instinct/Altitude Alloy

55
2014 Instinct/Altitude Alloy – Link View

56
2014 Instinct/Altitude Alloy – Main Pivot View

57
2014 Instinct/Altitude Alloy – Clevis View

58
2014 Altitude/Instinct Alloy Small Parts
# QTY PART NO. DESCRIPTION
1 1 1063132 2013 ALTITUDE 18.0" FRONT TRIANGLE
2 1 1053130MEK 2013 ALTITUDE 650b CHAINSTAY
3 1 1053132-3MEK 2013 ALTITUDE 650b SEAT STAYS, R&L, AL7005.
4 2 181063 BEARING - 12X28X8; 6001-2RS
5 1 180466-070 28mm FLANG HD, THRU. BLT; M8X1.25 - OD:12X70mm
6 2 180491 UAT CSUNK BOLT OD:10MM X 21, INT M6 AL7075-T6, HARD BLACK ANO
7 1 180492 UAT C'SUNK BOLT. OD:12X68, INT M6, AL7075-T6, HARD BLACK ANO.
8 1 180496 UAT CSUNK BOLT OD10MM X 85, INT M6 AL7075-T6, HARD BLACK ANO
9 4 N/A FOX_IGUS_BUSHING
10 1 1092019 INTERNAL CABLE STOP INSERT, AL7005, HARD BLACK ANO.
11 1 1093003 CABLE PORT RUBBER PLUG
12 2 180545 CONICAL WASHER - ID, 12MM, OD-24, 3.0MM THK.
13 1 1092020 DER. HANGER: (FOR SHIMANO 12mm X 142mm O.L.D.), HARD BLACK ANO.
DER. HANGER: (FOR SHIMANO 12mm X 142mm O.L.D.) DIRECT MOUNT., HARD BLACK
14 1 1093002 ANO.
15 1 180448 2011 SLAYER: RH DROPOUT NUT SHIMANO 142mm HARD BLACK ANO.
16 2 180628 FLIP CHIP, INNER
17 2 180629 FLIP CHIP, OUTER
18 12 1805444 IGS IGUS ANGULAR CONTACT BEARING, J3
19 2 1804016 IGS BUSHING - IGUS i-glide J350-1214-15: ID:12, OD:14, L:15
KEY HD C'SUNK "L" BOLT - INT M6-1.0 THREAD; OD:12mm X 21mm; AL7075-T6, HARD
20 2 180463-021 BLAC
21 4 180522 RUBBER O-RING, FOR 12.7mm FOX SHOCK PIN
22 8 180543 O-RING, ID 20MM, W:1.25. NITRILE.
23 1 180572 O-RING ID:14MM, W:1.5MM, NITRILE RUBBER
24 2 111989 FOX SHOCK PIN: ID:10 x 22.2mm LONG; STAINLESS STEEL
25 1 ? SHOCK PIN: ID:8 x 22.2mm LONG; STAINLESS STEEL
26 1 N/A SHIMANO 142 X 12MM QUICK RELEASE AXLE.
27 1 180487-010 CUSTOM, LOW FLAT HEAD SHOULDER SCREW; M6-1.0 X 10mm; STAINLESS STEEL
28 7 180566-012 FBY FLAT HEAD C'SUNK SOCKET SCREW, M6-1.0 X 12mm, A4/316 SS, 55060.060.012
29 1 180567-016 FBY FLAT HEAD C'SUNK SOCKET SCREW, M8-1.25 X 16mm, A4/316 SS, 55060.080.016
30 1 180571 FBY SET SCR., FLT. PT., M4 x 0.7 x 5mmL. ZINC PLATED. 07860.040.006
31 2 N/A REAR SHOCK, FOX, 7.875"x2.25" FOR ALTITUDE, 7.5"x2.0" FOR INSTINCT
32 1 180630 C'SUNK HD, THRU BOLT. OD:8 x 72, INT. M6x1.0, STEEL, PLATED
33 2 N/A SHOCK BUSHING, ID:12.7mm, OD:15mm, L:12.7mm, STEEL
SHOCK REDUCER, FRONT, IGUS, ID:8mm, FOR 56mm WIDE, AL7075-T6, HARD BLACK
34 2 180631 ANODIZE
35 2 3113001 SHOCK REDUCER, REAR, IGUS, ID:10mm, AL7075-T6, HARD BLACK ANODIZE
SHOCK REDUCER, FRONT, STD, ID:8mm, FOR 56mm WIDTH, AL7075-T6, HARD BLACK
36 2 3113003 ANODIZE
37 2 180495UAT SHOCK REDUCER, REAR, STD, ID:10mm, AL7075-T6, HARD BLACK ANODIZE
38 1 1093182 2013 ALTITUDE/INSTINCT TOP LINK, 95MM

59
39 5 180476 AST C'SUNK WASHER: (for M6 screw) ID:6 x OD:18 x 3.0mm THK.
ALLOY WASHER FOR ANGULAR POLY. BRG, C'SUNK, ID:10, L:3.35, AL7075-T6, HARD
40 1 180494 UAT BLACK
41 1 180499AST BEARING CAP - OD:28 M8 , AL6061-T6. HARD BLACK ANO
42 4 180490 PMG ALLOY WASHER FOR ANGULAR POLY. BRG. ID:12, L:2.65, HARD BLACK ANO.
ALLOY WASHER FOR ANGULAR POLY. BRG. ID:10, L:3.35, AL7075-T6, HARD BLACK
43 6 180493 UAT ANO.
44 2

60
2014 Slayer

61
2014 Slayer

62
2014 Slayer Small Parts

# QTY PART NO. DESCRIPTION


1 2 181063 BEARING - 12X28X8; 6001-2RS
2 2 181097 BEARING; Single Row, Angular contact - ID:15 OD:28X7mm
3 2 181111 BEARING; Double Row, Angular contact - ID:15 OD:24X7mm. 3802-2RS
4 1 180477 BEARING CAP - OD:28 x M10 SCREW (HD:14), FOR 15mm AXLE
5 1 180466-070 28mm FLANGE HD, THRU. BLT; INTERNAL M8X1.25 - OD:12X70mm
6 1 180467-064 FLANGE HD BOLT (HD:28mm); INTERNAL M10X1.25 - OD:15X64mm
7 2 180489-022 C'SUNK HEX BOLT - OD:15 X 22mm. INT M10X1.25 THREAD
8 1 1092019 INTERNAL CABLE STOP INSERT
10 2 180461 CONICAL WASHER - ID:15mm, OD:23, 4.0mm THK
11 1 1092020 DER HANGER FOR SHIMANO 12mm X 142mm O.L.D.
12 1 180448 DROPOUT NUT M12-1.5 FOR SHIMANO 142mm O.L.D
14 2 180307IGS IGUS BUSHING - ID:15, OD:17 X 12mm
15 4 180335IGS IGUS BUSHING - ID:12, OD:14 X 5.5mm
16 2 180463-021 KEY HD C'SUNK "L" BOLT - INT M6-1.0 THREAD; OD:12mm X 21mm
17 1 180464-038 KEY HD, SHK BLT - OD:10mm X 38mm; INT M6-1.0 THREAD
18 1 180464-056 KEY HD, SHK BLT - OD:10mm X 56mm; INT M6-1.0 THREAD
19 4 180522 RUBBER O-RING, FOR 12.7mm FOX SHOCK PIN
20 1 180572 O-RING ID:14MM, W:1.5MM, NITRILE RUBBER
21 1 1091015 2011 SLAYER: ROCKERPLATE (LH)
22 1 1091016 2011 SLAYER: ROCKERPLATE (RH)
23 1 180435-020 FLAT HD SOCKET CAP SCREW, M8-1.25 X 20mm
24 1 180470-020 CUSTOM FLAT HD OD:14mm, C'SUNK SCREW; EXT M10-1.25 X 20mm
25 2 180486-014 FLANGE HD SCREW HD:24mm, M10-1.25 X 14mm
26 1 180487-010 CUSTOM, LOW FLAT HEAD SHOULDER SCREW; M6-1.0 X 10mm
27 2 180191AST-016 FLAT HEAD C'SUNK SOCKET SCREW, M6-1.0 X 16mm
28 2 180191AST-020 FLAT HEAD C'SUNK SOCKET SCREW, M6-1.0 X 20mm
30 1 N/A REAR SHOCK - 7.875" X 2.25"
31 2 111989FOX SHOCK PIN: ID:10 x 22.2mm LONG
32 2 180509 SHOCK REDUCER - FOR ID:10, OD:12.7 x 22.2mm
33 2 180516 SHOCK REDUCER - FOR OD:12.7 x 22.2mm
34 4 180476AST C'SUNK WASHER: for M6 screw ID:6 x OD:18 x 3.0mm THK
35 1 180499AST BEARING CAP - OD:28 FOR M8 SCREW

63
2014 Flatline

64
2014 Flatline

65
2014 Flatline Small Parts

# QTY PART NO. DESCRIPTION


1 2 180443UAT M5 X 0.8 X10MM L ALUM. CAP SCREW
2 2 181086ABI Ball Bearings: Main Pivot, 15-32-13, 3002-2RS
3 4 181087ABI Ball Bearings: Top Link & Tug, 15x32x9, 6002 2RS
4 1 180387UAT Bearing Spacer, ID: 15 x 26L
5 1 180238FBY SOCKET HEAD CAP SCREW; M5X16
6 2 180329FBY SOCKET HEAD CAP SCREW; M6X16
8 2 180430UAT-020 FLANGE HD, THRU. BLT. M8X1.25 INT., OD15X20
9 1 180430UAT-071 FLANGE HD, THRU. BLT. M8X1.25 INT., OD15X71
10 1 180430UAT-081 FLANGE HD, THRU. BLT. M8X1.25 INT., OD15X81
11 1 180901AST CUSTOM FLATLINE DH HANGER
13 1 180454AST HEXAGON AXLE, 15.05MM OD
14 4 181088IGS IGUS BUSHING, LFM-1517-17
15 1 109073 TOP LINK, 2010 WC FLATLINE
16 1 122971MRL FLAT WORLD CUP AXLE
17 4 180312 SHOCK SPACER, REAR
18 6 180435-016 FLAT HD SOCKET CAP SCREW, M8-1.25 X 16mm
19 1 180359FBY-012 FLAT HEAD C'SUNK SOCKET SCREW, M6-1.0 X 12mm
20 1 180438AST SOCKET HEAD CAP SCREW, M4X0.7 X 6mm
21 1 180431SH SHIMANO NUT THREADED, M12X1.75
22 1 N/A REAR SHOCK
23 2 111990FOX FOX STEEL SLEEVE, 8mm BOLT X 0.501 OD
24 2 180505AIN SLEEVE BOLT, OD:8MM x 46MM - w/M6 x 14.5MM
25 1 180428 ALU. STIFFENER ROD, RED ANO
27 1 1099023AST TUG LINK, LEFT
28 1 1099024AST TUG LINK, RIGHT
29 6 180287 FLAT WASHER, 15mm X 2mm THK
30 6 180338 CUSTOM M8 C'SUNK WASHER FOR FLT HD CP SCREW

66
Warranty Policy
Rocky Mountain Bicycles

Rocky Mountain Warranty Policy


At Rocky Mountain Bicycles, we stand behind every bike we build. If anything goes
wrong with your bicycle, please contact the authorized Rocky Mountain Bicycle dealer in
your area. All warranty and after sale service, must be handled by an Authorized Dealer.
To locate your nearest Rocky Mountain dealer, please visit our dealer locator at
www.bikes.com.

Warranty for ORIGINAL owners

We cover your Rocky Mountain frame from the original date of purchase against
defects in material and workmanship.

Frame Material / Type of Use


 CroMoly Steel: Limited Lifetime*
 Aluminum Hybrids: Limited Lifetime*
 Carbon Fiber: 5 years - Limited*
 Aluminum – front & fully suspended 5 years - Limited*
 Road & Cross bikes: 5 years – Limited*
 Downhill & Freeride: 3 years - Limited*

* Please refer to limitations stated in section 4, 5, 6, 7, & 8 in our owners’ manual.

Other Warranty Coverage against defects in workmanship and materials

 Coating – paint and decals 1 year


 Frame hardware, suspension, pivots
and bushings 1 year
 DH & Freeride frame hardware, suspension 6 months
 Pivots and bushings 6 months

Please note: Non Rocky Mountain branded components are covered by the respective
manufacturer’s warranties.

67
What will void Your Warranty?
 Warranty is not valid for any bicycles previously used for commercial
activity such as rental, courier, police, security etc.
 Installation of components, parts, or accessories not originally intended
for or compatible with the bicycle (or frame) as sold.
 Purchasing a Rocky Mountain Bicycle from an unauthorized dealer.
 Purchasing a Rocky Mountain Bicycle or frame off third party internet
sites (as eBay) no matter what the listing says.

What is Not Covered?


 Normal wear and tear.
 Damage or failure caused by accident, misuse, abuse or neglect.
Improper assembly and/or lack of proper maintenance
 Extreme or improper use of your Rocky Mountain bicycle outside of its
intended purpose.
 Rocky Mountain Bicycles does not guarantee the compatibility of original
components with a warranty replacement frame
 UV rays effects (colors fading, turning yellow)
 The components, parts, or accessories not compatible with the bicycle (or
frame)

Details of what is not covered under warranty

A. Normal wear and tear on tires, tubes, brakes, gear cables, brake pads etc., are not
covered. Your authorized Rocky Mountain dealer will inform you of what these normal
maintenance items consist of.

B. Consequential damage or any damage caused by accident, misuse or abuse.

C. Improper assembly and/or lack of proper maintenance, sandblasting, sanding,


grinding, wire brushing, filing, welding, brazing, drilled holes, anodizing, repainting, or
chrome plating is not covered under your warranty and may void the warranty of the
component manufacturers. Internal rust perforation on CroMoly steel frames is not
covered under warranty.

D. You take great personal risk and shall forfeit the warranty, as outlined in the
Warranty Table, when you ride in extreme terrain as depicted in mountain bike videos
(i.e. riding "trials" style courses, riding ramps, doing stunts, riding on BMX tracks, riding
down city stairs and embankments, or riding in other similar terrain. It is important to
note that bent components, frames, forks, handlebars, seat posts, pedals, cranks and
wheel rims are signs of accidents and/or abuse.

E. Labour for part replacement or changeover is not included.

68
F. Rocky Mountain Bicycles retains the right to repair or replace at its discretion any part
that is deemed a valid warranty. Please note that Rocky Mountain Bicycles cannot
guarantee a colour match to the original component.

EXCLUSION AND LIMITATION OF DAMAGES

THE WARRANTY OF ROCKY MOUNTAIN BICYCLES IS LIMITED TO THE REPAIR OR REPLACEMENT OF THE
PRODUCTS AND DOES NOT GRANT ANY WARRANTY EITHER EXPRESSED OR IMPLIED, LEGAL OR
CONVENTIONAL AND DISCLAIMS ANY AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR PARTICULAR PURPOSES, AND ROCKY MOUNTAIN SHALL UNDER NO CIRCUMSTANCES BE LIABLE FOR
DIRECT OR INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES EVEN WHERE ROCKY MOUNTAIN
HAS BEEN ADVISED OF SUCH DAMAGES AND ROCKY MOUNTAIN’S LIABILITY SHALL BE LIMITED TO $ 50.00.

Making a Warranty Claim:


 Please contact your original authorized Rocky Mountain dealer. If this
business no longer carry or exists, please contact the closest Rocky
Mountain Dealer near you. If you have purchased your Rocky Mountain
bicycle from an authorized on-line retailer, you must contact them
directly.
 Please provide copy of original sales receipt for proof of original
ownership
 Please bring your complete bicycle to your authorized Rocky Mountain
dealer for inspection. Your local dealer will provide the quickest answers
and solutions for your warranty questions.
 For International dealers, please contact your local distributor.

69
2014 Critical Dimensions Table 1 of 2:

Max Fork Seat Post


Frame Headset Length Ø Front Derailleur / ISCG Standard Bottom Bracket

Element 29" RSL IS42 | IS52 120mm 30.9mm E type Low Direct Mount S3 Bottom Pull Press Fit BB92

Element 29" ZS44 | ZS56 120mm 30.9mm E type Low Direct Mount S3 Bottom Pull Press Fit BB92

Element MSL IS42 | IS52 120mm 30.9mm E type Low Direct Mount S3 Bottom Pull Press Fit BB92

Element 26" ZS44 | ZS56 120mm 30.9mm E type Low Direct Mount S3 Bottom Pull Press Fit BB92

Vertex RSL IS42 | IS52 100mm 27.2mm 34.9mm Down Swing High Clamp Bottom Pull Press Fit BB92

Vertex ZS44 | ZS56 100mm 27.2mm 31.8mm Top Swing Low Clamp Bottom Pull Press Fit BB92

Slayer ZS44 | ZS56 170mm 30.9mm E type Low Direct Mount S3 Bottom Pull / ISCG 03 73mm

Slayer SS ZS44 | ZS56 130mm 30.9mm E type Low Direct Mount S3 Bottom Pull / ISCG 03 73mm

Altitude ZS44 | ZS56 150mm 30.9mm E type Low Direct Mount S3 Bottom Pull / ISCG 05 Press Fit BB92

Instinct ZS44 | ZS56 120mm 30.9mm E type Low Direct Mount S3 Bottom Pull / ISCG 05 Press Fit BB92

Flatline ZS49 | ZS49 or EC49 * for Fox 40 200mm 30.9mm ISCG 03 83mm

Flow IS42 | IS42 100mm 27.2mm N/A 68mm

Sport Hardtail 29" ZS44 | ZS44 or EC44 * for tapered 100mm 27.2mm 31.8mm Top Swing Low Clamp Top Pull 73mm

Sport Hardtail 26" ZS44 | ZS44 or EC44 * for tapered 100mm 27.2mm 31.8mm Top Swing Low Clamp Top Pull 73mm

Edge 24" EC34 | EC34 50mm 27.2mm 31.8mm Top Swing Low Clamp Top Pull 68mm

Edge 20" EC34 | EC34 50mm 27.2mm N/A 68mm

Solo CX ZS44 | ZS44 N/A 31.6mm 34.9mm Down Swing High Clamp Bottom Pull 68mm

Solo RSL IS42 | IS52 N/A 27.2mm Braze On Down Swing High Clamp Bottom Pull BB30

Prestige IS42 | IS52 N/A 27.2mm Braze On Down Swing High Clamp Bottom Pull BB30

Oxygen ZS44 | ZS44 N/A 31.6mm 34.9mm Down Swing High Clamp Bottom Pull 68mm

Sherpa EC34 | EC34 N/A 27.2mm 29.8mm Down Swing High Clamp Bottom Pull 68mm

Metropolis EC34 | EC34 N/A 31.6mm 34.9mm Top Swing Low Clamp Top Pull 68mm

RC ZS44 | ZS44 N/A 31.6mm 34.9mm Top Swing Low Clamp Bottom Pull 68mm

Whistler ZS44 | ZS44 80mm 27.2mm 31.8mm Top Swing Low Clamp Bottom Pull 68mm

Metro ZS44 | ZS44 N/A 27.2mm 31.8mm Top Swing Low Clamp Bottom Pull 68mm

70
2014 Critical Dimensions Table 2 of 2:

Disc Brake
Frame Rear OLD Shock Length Shock Hardware Standard Max Tire Size ** Chainline

Element 29" RSL 142mm 6" x 1.25" 22.2 x M10 Both Ends 6" IS 29" x 2.25 50mm

Element 29" 142mm 6" x 1.25" 22.2 x M10 Both Ends 6" IS 29" x 2.25 50mm

Element MSL 135mm 7.5" x 2" 22.2 x M10 Both Ends 6" IS 26" x 2.35 50mm

Element 26" 135mm 7.5" x 2" 22.2 x M10 Both Ends 6" IS 26" x 2.35 50mm

Vertex RSL 142mm N/A N/A 6" IS 29" x 2.25 50mm

Vertex 135mm N/A N/A 6" IS 29" x 2.25 50mm

Slayer 142mm 7.875" x 2.25" 22.2 x M10 Both Ends 6" IS 26" x 2.5 50mm

Slayer SS 142mm 7.5" x 2" 22.2 x M10 Both Ends 6" IS 26" x 2.5 50mm

Altitude 142mm 7.875" x 2.25" 22.2 x M10 Shaft / 22.2 x M8 Air Can 6" IS 27.5" x 2.4 50mm

Instinct 142mm 7.5" x 2" 22.2 x M10 Shaft / 22.2 x M8 Air Can 6" IS 29" x 2.35 50mm

Flatline 150mm 9.5" x 3" 21.84 x M8 Both Ends 6" IS 26" x 2.5 57.9mm

Flow 135mm N/A N/A 6" IS 26" x 2.35 50mm

Sport Hardtail 29" 135mm N/A N/A 6" IS 29" x 2.25 50mm

Sport Hardtail 26" 135mm N/A N/A 6" IS 26" x 2.25 50mm

Edge 24" 135mm N/A N/A 6" IS 24" x 2.1 47.5mm

Edge 20" 135mm N/A N/A 6" IS 20" x 2.1 44mm

Solo CX 135mm N/A N/A 6" IS 700 x 35c 43.5mm

Solo RSL 130mm N/A N/A N/A 700 x 28c * w/o fenders 43.5mm

Prestige 130mm N/A N/A N/A 700 x 28c * w/o fenders 43.5mm

Oxygen 130mm N/A N/A N/A 700 x 28c * w/o fenders 43.5mm

Sherpa 130mm N/A N/A N/A 700 x 35c * w/o fenders 45mm

Metropolis 135mm N/A N/A 6" IS 700 x 38c * w/o fenders 50mm

RC 135mm N/A N/A N/A 700 x 32c * w/o fenders 50mm

Whistler 135mm N/A N/A 6" IS 700 x 44c * w/o fenders 50mm

Metro 135mm N/A N/A N/A 700 x 38c * w/o fenders 50mm

**Please note: This is ONLY A GUIDLINE. ACTUAL tire widths vary greatly for the same
size. ie a 2.35” Maxxis is MUCH smaller than a 2.35” Schwalbe. Also, ACTUAL tire size
can vary with construction. Entry level tires can balloon up more. Tire clearance will
also vary depending on FD spec (2x10, 3x10, Shimano, SRAM…). Consumers should
personally check clearance at FD and chainstay to avoid damage.

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