PRESSURE VESSEL DESIGN

MAIN MENU

1 Design Parameters 11 Dished Head Design 21 Trays

2 Materials of Construction 12 Circular Flat Head Design 22 Butt Welding Calculations

3 LOADINGS 13 Saddle Design 23 Anchor Bolt Design

4 Nozzle Format 14 Nozzle Thickness 24 Skirt Design

5 Shell Deisgn (ID Basis) 15 Nozzle Thickness App. L-7.2 25 MDMT Claulations

6 Hydrotest Thickness 16 Nozzle Weld Design 26 Interpolation

7 Shell Design (OD Basis) 17 Pipe Schedule 27

8 Spherical Head Design 18 FLANGE 150 # 28

9 Ellipsoidal Head Design 19 FLANGE 300 # 29

10 Conical Head Design 20 Lifting Lug 30

 PRESSURE VESSEL DESIGN
Main Menu
Vessle Tag #

Parameters Values Code Reference

Design Codes and Units Setting

1 ASME code Section VIII Div.1 or 2 ?
2 Units
3 Wind Code UG-22
4 Seismic Code UG-22
5 Internal Design Pressure UG-21
6 Internal Design Temperature UG-20
7 External Desing Pressure FV or PV (App.3)
8 External Desing Temperature
9 MDMT UG-20
Dimensions & RT
1 ID
2 Head Type
3 T/T Length
4 Corrosion Alloance UG-25
5 Shell RT UW-11 , Table UW-12
6 Head RT UW-11 , Table UW-12
7 Head Thickness UG-32
8 Shell Thickness (I.P Design) UG-27, App.1 & L)
9 Shell Thickness (E.P Design) UG-28
10 Stiffening Ring Dimensions UG-29
Loading Conditions UG-22
1 Liquid Level
2 Insulation Thickness
3 Fire Proofing Thickness
4 Platform & Ladder
5 Catalyst Bed
6 Packing
7 Nozzles Loads
Heat Treatment & Tests
1 Hydrotest clause UG-99
(As per UG-99(b) Hyd.Test Pressure = MAWP x 1.3 x Stress ratio)

2 PWHT for CS Materials UW-2,UCS-56,UCS-68,

UCS-66
(PWHT required in Lethal Service or when thickness is over 38mm. But When thickness is
32-38 mm preheating is required before welding as per Table UCS-56 Notes 2 (b) )

PWHT for SS Materials

(PWHT is not required for SA-240 as per UHA-32, Note.1)

3 Impact Test for CS Materials UG-84,UCS-66)

(Rated MDMT of Curve B,C & D Materials is -29C as per UG-20 (f) )

Impact Test for SS Materials UHA-51(d)

(Rated MDMT for 304,304L,316,316L,321 & 347 is -196C (UHA-51(d))

4 % Extreame Fibre Elongation (Shells) for CS UCS-79 (d), UCS-56

% Formaing Strain (Head) for CS UCS-79 (d), UCS-56

(For CS Materials if % is more than 5 % then Heat Treatments is required ( UCS-79(d))

% Extreame Fibre Elongation (Shells) for SS UHA-44-(a)(2), UCS-56,

Table UHA-44
% Formaing Strain (Head) for SS UHA-44-(a)(2), UCS-56,
Table UHA-44
(For SS Materials if % is more than 20 % then Heat Treatments is required (Tabale UHA-44))
 PRESSURE VESSEL DESIGN
Main Menu

CS Materials (Warm Conditions) Materials

Normalized Impact Tested
(If MDMT is not Colder than -29C (-20F)

Shell SA-516 Gr.70

Head SA-516 Gr.70
Nozzles SA-106 Gr.B
Flanges SA-105
Forged Nozzles SA-105
Skirt SA-516 / SA-283 C
Saddle SA-516 / SA-283 C
Support Clips SA-516 / SA-283 C

CS Materials (Cold Conditions)

(If MDMT is Colder than -29C (-20F)

Shell SA-516 Gr.70 (N)

Head SA-516 Gr.70 (N)
Nozzles SA-333 Gr.6
Flanges SA-350 LF-2
Forged Nozzles SA-350 LF-2
Skirt SA-516 / SA-283 C
Saddle SA-516 / SA-283 C
Support Clips SA-516 / SA-283 C

SS Materials SS Type

Shell SA-240
Head SA-240
Nozzles SA-312
Flanges SA-182
Forged Nozzles SA-182
Heavy Forgings SA-336
Skirt SA-240 / SA-516 or 283 C
Saddle SA-240 / SA-516 or 283 C
Support Clips SA-240 / SA-516 or 283 C

Other Materials

Shell
Head
Nozzles
Flanges
Forged Nozzles
Heavy Forgings
Skirt
Saddle
Support Clips
 Main Menu

LOADINGS (UG-22)
The Loadings to be considered in designing a Vessel shall include those from:

a Internal or External Design Pressure (as defined in UG-21) Design Pressure Conditions as per Data Sheet
(Also consider Pressure Drop through Internals and
Vapor Static Head ; simply add these in D.P.)

b Weight of the Vessel and normal contents under operating Liquid Pressure (Model Liquid Level with liquid
or test conditions (this includes additional Pressure due to specific gravity)
static head of liquids)

c Superimposed static reactions from weight of attached Model following:

equipment,such as motors machinery,other vessels,piping, 1) Nozzles Loads (WRC Calculations)
lining,and insulation. 2) Piping ( 75 Kg/m as per SABIC std.Q01-E20
Para 4.1.2 (a))
3) Insulation (Usually take density = 360 Kg/m3)
(Normally taken as 200 - 400 Kg/m3)
4) Fire Proofing
(Usually take density = 2400 Kg/m3)
5) Lining
6) Platform and Ladder ( Weighing 125 Kg/m2 as per
SABIC Std. Q01-E20 para 4.1.2 (b)(I)
d The attachment of :
1) Internals (see Appendix D) Model followings:
1) Tray (Tray weight taken = 50 Kg/m2 & calculate
Tray support weight). Tray liquid level is weir height
given plus 25 mm (Q01-E20 Para 4.3.1)
2) Distributor Weight ( Count total Pipe length of
distributor and multiply it with corresponding Sch.40
Pipe weight in Kg/m)

2) Vessel Supports, such as lugs,rings,skirts,saddles, and Model followings:

legs (see Appendix G) 1) Saddle
2) Skirt
3) Legs
4) Rings
5) Lugs

e Cyclic and dynamic reactions due to pressure or thermal Model Cyclic Loading
variations, or from equipment mounted on a vessel, and
mechanical loading

f wind,snow and seismic reactions,where required Model

1) Wind Load (As per ASCE 7-05)
Wind Speed for Jubail = 155 Km/h
Importance Factor = 1.15
Exposure category = C

2) Seismic Load (As per UBC 1997)

Zone of gulf = 1
Importance Factor = 1.25
Soil = SD
R factor = 2.9

3) Snow if applicable

g Impact reactions such as those due to fluid shock Model Impact reactions if applicable

h Temperature gradients and differential thermal expansion Model Temperature Gradient if applicable
I abnormal pressure, such as those caused by deflagration Model abnormal pressure if applicable
 PRESSURE VESSEL DESIGN
Main Menu
Flange Rating Flange Rating

Sr.# Mark Sch. Elev. Proj. Pad Sr.# Mark Sch. Elev. Proj. Pad
Width Thick Width Thick
3/4" Nozzles 3/4" Nozzles
1 1
2 2
3 3
4 4
5 5
6 6
1" Nozzles 1" Nozzles
1 1
2 2
3 3
4 4
5 5
6 6
1 1/2" Nozzles 1 1/2" Nozzles
1 1
2 2
3 3
4 4
5 5
6 6
2" Nozzles 2" Nozzles
1 1
2 2
3 3
4 4
5 5
6 6
3" Nozzles 3" Nozzles
1 1
2 2
3 3
4 4
4" Nozzles 4" Nozzles
1 1
2 2
3 3
4 4
5 5
6 6
More than 4" Nozzles More than 4" Nozzles
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
11 11
12 12
13 13
ain Menu
 THICKNESS OF CYLINDRICAL SHELL
(Internal Pressure & Inside Dimensions) Main Menu

Inputs 516 Gr-70

Temp(F) S (psi)
Internal Design Pressure P 2000.00 psi (-20) to 500 20,000
600 19,400
Inner Diameter of Shell Di 914.40 mm 650 18,800
700 18,100
Design Temperature Temp 200.00 F 750 14,800
800 12,000
Allowable Stress S 20000.00 psi 850 9,300
900 6,700
Joint Efficiency E 1.00 950 4,000
1000 2,500
Corrosion Allowance CA 3.00 mm
Coversions
Input Output

Formula used t = PD / 2(SE - 0.6 P) Inches TO mm

8 203.2
Resuslt:
K Pascals TO psi

Required Thickness of Shell t = 51.64 mm 350 50.75

Celsius TO F
315.5 599.9
Main Menu
 THICKNESS OF CYLINDRICAL SHELL FOR HYDROT
(Internal Pressure & Inside Dimensions)

Inputs

Internal Design Pressure P 1893.44 k Pa

Inner Diameter of Shell Di 762.00 mm

Design Temperature Temp 65.00 F

Allowable Stress S 184000.00 k Pa ( Allowable Stress, S = 0.9 x

Joint Efficiency E 0.70

Corrosion Allowance CA 0.00 mm

Formula used t = PD / 2(SE - 0.6 P)

Resuslt:

Required Thickness of Shell t = 5.65 mm

OR HYDROTEST
)
Main Menu

(P & S Should be in same unit)

lowable Stress, S = 0.9 x Yield Stress )

 THICKNESS OF CYLINDRICAL SHELL
(Internal Pressure & Outside Dimensions) Main Menu

Inputs 516 Gr-70

Temp(F) S (psi)
Internal Design Pressure P 116.03 psi (-20) to 500 20,000
600 19,400

Outer Diameter of Shell Do 508.00 mm 650 18,800

700 18,100
Design Temperature Temp 200.00 F 750 14,800
800 12,000
Allowable Stress S 32952.57 psi 850 9,300
900 6,700
Joint Efficiency E 0.85 950 4,000
1000 2,500
Corrosion Allowance CA 0.000 mm
Coversions
Input Output

Formula used t = PD / 2(SE + 0.4 P) Inches TO mm

8 203.2
Resuslt:
K Pascals TO psi

Required Thickness of Shell t = 1.05 mm 350 50.75

Celsius TO F
 315.5 599.9

THICKNESS OF ELLIPSOIDAL HEAD

(Internal Pressure & Inside Dimensions)

Inputs 516 Gr-70

Temp(F) S (psi)
Internal Design Pressure P 116.03 psi (-20) to 500 20,000
600 19,400
Diameter of Shell D 508.00 mm 650 18,800
700 18,100
Design Temperature Temp 200.00 F 750 14,800
800 12,000
Allowable Stress S 32,953 psi 850 9,300
900 6,700
Joint Efficiency E 0.85 950 4,000
1000 2,500
Corrosion Allowance CA 0.00 mm
Coversions
Input Output

Formula used t = PD / (2SE - 0.2P) Inches TO mm

0.273 6.9342
Resuslt:
K Pascals TO psi
Required Thickness of Shell t = 1.05 mm 350 50.75
Celsius TO F
315.5 599.9
Main Menu
 THICKNESS OF SPHERICAL HEAD
(Internal Pressure & Inside Dimensions) Main Menu

Inputs 516 Gr-70

Temp(F) S (psi)
Internal Design Pressure P 100.00 psi (-20) to 500 20,000
600 19,400
Diameter of Shell D 2,438.40 mm 650 18,800
700 18,100
Design Temperature Temp 650.00 F 750 14,800
800 12,000
Allowable Stress S 17,500.00 psi 850 9,300
900 6,700
Joint Efficiency E 0.85 950 4,000
1000 2,500
Corrosion Allowance CA 0.00 mm
Coversions
Input Output

Formula used t = PD / 2(2SE - 0.2P) Inches TO mm

0.161 4.0894
Resuslt:
K Pascals TO psi

Required Thickness of Shell t = 4.10 mm 350 50.75

Celsius TO F
315.5 599.9
Main Menu
 THICKNESS OF ELLIPSOIDAL HEAD
(Internal Pressure & Inside Dimensions) Main Menu

Inputs 516 Gr-70

Temp(F) S (psi)
Internal Design Pressure P 51.45 psi (-20) to 500 20,000
600 19,400
Diameter of Shell D 2,000.00 mm 650 18,800
700 18,100
Design Temperature Temp 400.00 F 750 14,800
800 12,000
Allowable Stress S 17,500 psi 850 9,300
900 6,700
Joint Efficiency E 1.00 950 4,000
1000 2,500
Corrosion Allowance CA 3.00 mm
Coversions
Input Output

Formula used t = PD / (2SE - 0.2P) Inches TO mm

0.273 6.9342
Resuslt:
K Pascals TO psi

Required Thickness of Shell t = 5.94 mm 350 50.75

Celsius TO F
315.5 599.9
Main Menu
 THICKNESS OF CONICAL HEAD
(Internal Pressure & Inside Dimensions) Main Menu

Inputs 516 Gr-70

Temp(F) S (psi)
Internal Design Pressure P 100.00 psi (-20) to 500 20,000
600 19,400
Diameter of Shell D 2,438.40 mm 650 18,800
700 18,100
Design Temperature Temp 650.00 F 750 14,800
800 12,000
Allowable Stress S 17,500 psi 850 9,300
900 6,700
Joint Efficiency E 0.85 950 4,000
1000 2,500
Corrosion Allowance CA 0.00 mm
Coversions
Cone Angle α 30.00 Degree Input Output

Formula used t = PD / 2 Cos α (SE - 0.6P) Inches TO mm

0.372 9.4488
Resuslt:
K Pascals TO psi

Required Thickness of Shell t = 9.50 mm 350 50.75

Celsius TO F
315.5 599.9
 THICKNESS OF DISHED HEAD
(Internal Pressure & Inside Dimensions) Main Menu

Inputs 516 Gr-70

Temp(F) S (psi)
Internal Design Pressure P 100.00 psi (-20) to 500 20,000
600 19,400
Outside Radius of Dish L 2,438.40 mm 650 18,800
700 18,100
Design Temperature Temp 650.00 F 750 14,800
800 12,000
Allowable Stress S 17,500 psi 850 9,300
900 6,700
Joint Efficiency E 1.00 950 4,000
1000 2,500
Corrosion Allowance CA 0.00 mm
Coversions
Input Output

Formula used t = 0.885PL / (SE - 0.1P) Inches TO mm

0.483 12.2682
Resuslt:
K Pascals TO psi

Required Thickness of Shell t = 12.34 mm 350 50.75

Celsius TO F
315.5 599.9
Main Menu
 THICKNESS OF CIRCULAR FLAT HEAD
(Internal Pressure & Inside Dimensions) Main Menu

Inputs 516 Gr-70

Temp(F) S (psi)
Internal Design Pressure P 150.00 psi (-20) to 500 20,000
600 19,400
Diameter of Shell D 2,000.00 mm 650 18,800
700 18,100
Design Temperature Temp 450.00 F 750 14,800
800 12,000
Allowable Stress S 20,000 psi 850 9,300
900 6,700
Joint Efficiency E 1.00 950 4,000
1000 2,500
Corrosion Allowance CA 3.00 mm
Coversions
Input Output

Formula used t = D * sqrt (0.13 P/SE) Inches TO mm

1.223 31.0642
Resuslt:
K Pascals TO psi

Required Thickness of Shell t = 65.45 mm 350 50.75

Celsius TO F
315.5 599.9
Main Menu
 SADDLE DIMENSIONS
Main Menu

Dia of Max.Weight Base Plate Web Plate Wear Plate Ribs Dist. Of centre Bolt Dist. Bolt Dia
Vessel of Vessel Length Width Thickness Height Thickness Width Thickness Width Thickness from Base Plate
(mm) (Kg) A (mm) C (mm) G (mm) (mm) H (mm) D (mm) K (mm) (mm) H (mm) (B) E (mm) (mm)
609.6 38,102 533.4 101.6 6.35 6.35 152.4 6.35 457.2 190.5 12.70
 THICKNESS OF NOZZLE AS PER UG-45
Nozzle Size : NB 3/4" (DN 20) Nozzle on Sump of PV-221 ( R22 Receiver ) Main Menu

Inputs Inputs
UG-45 b(1) for Internal Pressure UG-45 b(2) for External Pressure
Internal Design Pressure P 400.00 psi External Design Pressure P 15.00 psi
Diameter of Shell/Head D 300.00 mm Diameter of Shell/Head D 300.00 mm
Design Temperature Temp 140.00 F Design Temperature Temp 140.00 F
Allowable Stress of Shell S 17100.00 psi Allowable Stress of Shell S 17100.00 psi
Joint Efficiency E 1.00 Joint Efficiency E 1.00
Corrosion Allowance CA 3.00 mm Corrosion Allowance CA 3.00 mm

Formula used t = PD / 2(SE - 0.6 P) Formula used t = PD / 2(SE - 0.6 P)

Result Result
Thickness t 6.5587 mm Thickness t 3.1316 mm

Inputs Inputs
UG-16(b) UG-45 b(4)
Minimum thickness t 1/16 in Standard Wall Thk of pipe t 2.8700 mm
Minimum thickness t 1.5875 mm Minimum thickness t 2.5113 mm
Corrosion Allowance CA 3.00 mm Corrosion Allowance CA 3.00 mm

Result Result
Thickness t 4.5875 mm Thickness t 5.5113 mm

Final Result Inputs

UG-45 a for Internal Pressure
Step 1: Max ( UG 45b(1) , UG 16b) t 6.5587 mm
Internal Design Pressure P 400.00 psi
Step 2: Max ( UG 45b(2) , UG 16b) t 4.5875 mm Diameter of Pipe D 20.00 mm
Design Temperature Temp 140.00 F
Step 3: Max ( Step1 , Step 2) t 6.5587 mm Allowable Stress S 17100.00 psi
Joint Efficiency E 1.00
Step 4: Min ( Step3 , UG-45 b(4)) t 5.5113 mm Corrosion Allowance CA 3.00 mm

Step 5: Max ( Step4 , UG-45 (a)) t 5.5113 mm Formula used t = PD / 2(SE - 0.6 P)

Result
Min Required thickness of t 5.5113 mm Thickness t 3.2372 mm
Nozzle
Sch
Sch
 THICKNESS OF NOZZLE AS PER UG-45
Nozzle Size : 11.75 in ASME Section VIII Index L-7.2 Example 2 Main Menu

Inputs Inputs
UG-45 b(1) for Internal Pressure UG-45 b(2) for External Pressure
Internal Design Pressure P 400.00 psi External Design Pressure P 15.00 psi
Diameter of Shell/Head D 60.00 in Diameter of Shell/Head D 60.00 in
Design Temperature Temp 250.00 F Design Temperature Temp 250.00 F
Allowable Stress of Shell S 14300.00 psi Allowable Stress of Shell S 14300.00 psi
Joint Efficiency E 1.00 Joint Efficiency E 1.00
Corrosion Allowance CA 0.00 in Corrosion Allowance CA 0.00 in

Formula used t = PD / 2(SE - 0.6 P) Formula used t = PD / 2(SE - 0.6 P)

Result Result
Thickness t 0.8535 in Thickness t 0.0315 in

Inputs Inputs
UG-16(b) UG-45 b(4)

Minimum thickness t 1/16 in Standard Wall Thk of pipe t 9.5700 mm

Minimum thickness t 1.5875 mm Minimum thickness t 8.3738 mm
Corrosion Allowance CA 3.00 mm Corrosion Allowance CA 0.00 mm

Result Thickness t 4.5875 mm Result Thickness t 8.3738 mm

Thickness t 0.1806 in Thickness t 0.3297 in

Final Result Inputs

UG-45 a for Internal Pressure
Step 1: Max ( UG 45b(1) , UG 16b) t 0.8535 mm
Internal Design Pressure P 400.00 psi
Step 2: Max ( UG 45b(2) , UG 16b) t 0.1806 mm Diameter of Pipe D 11.75 in
Design Temperature Temp 250.00 F
Step 3: Max ( Step1 , Step 2) t 0.8535 mm Allowable Stress S 16600.00 psi
Joint Efficiency E 1.00
Step 4: Min ( Step3 , UG-45 b(4)) t 0.3297 mm Corrosion Allowance CA 0.00 in

Step 5: Max ( Step4 , UG-45 (a)) t 0.3297 mm Formula used t = PD / 2(SE - 0.6 P)

Result
Min Required thickness of t 0.3297 mm Thickness t 0.1436 in
Nozzle
Sch

Actual Thickness of Pipe = Pipe Schedule Thickness x 0.875 (12.5% Undertolerance )

Actual Thickness of Pipe should be greater than Minimum Required Thickness
 NOZZLE WELD DESIGN (UW-16)
Main Menu

Nozzle with Pad & without pad (Fig UW-16.1 (q))

Thickness of Shell or Head, t = 38 mm

Thickness of Nozzle Neck, tn = 20 mm
Thickness of Re-pad, tw = 38 mm

For Shell or Head & Pad, tmin = 19 mm

For Shell or Head & Nozzle Neck, tmin = 19 mm
For Nozzle Neck & Pad, tmin = 20 mm

For Nozzle Neck & Pad, tc = 6.00 mm

For Nozzle Neck & Shell or Head, tc = 6.00 mm

Lower Groove Weld, tw = 13.30 mm

Upper Groove Weld, tw = 14.00 mm
Inner Fillet Weld without Pad(Leg Size), = 8.57 mm
Inner Fillet Weld with Pad(Leg Size), = 8.57 mm
Outer Fillet Weld (Leg Size), = 13.57 mm
 PIPE SCHEDULE CHART
Main Menu

ND OD Sch Sch. Sch. Std. Sch. Sch. Extra Sch. Sch. Sch. Sch. Sch XX ND
(in) 10 20 30 Wall 40 60 Strong 80 100 120 140 160 Strong
12.00 323.9 6.35 8.38 9.57 10.31 14.27 12.7 17.45 21.41 23.8 28.57 33.32 12.00
 ASME B16.5-2003
Dimensions of Class 150 Flanges Main Menu

Nominal OD of Thickness Thickness OD of OD of Neck Length through Hub Threaded Bore Corner radius Depth of
Pipe Size Flange of Flange Lap Joint Hub (Weld Neck) Threaded/ Lapped W.N. Length Threaded/ Lapped W.N. of Bore of Socket
NPS S.O. Threaded S.O. Lapped Flange
(Min.) (Min.) (Min.) (Min.) (Min.) & Pipe
O tf tf X A Y Y Y T B B B r D
Notes:2-4 Note:5 Note:6 Note:7
2 150 17.5 19.1 78 60.3 24 25 62 25 61.9 62.5 52.5 8 17

Legends :
Purch : To be specified by Purchaser.

Note: 2 The minimum thickness of these loose flanges,in sizes NPS 3 1/2" and smaller,is slightly greater than the thickness of flanges on fittings, Table 9,which are
reinforced by being cast integral with the body of fitting.
Note: 3 These flanges may be supplied with a flat face. The flat face may be either the full tf dimension of thickness plus 2mm, or the tf dimension thickness without
the raised face height. See para 6.3.2 for additional restrictions.
Note: 4 The flange dimension illustrated are for regularly furnished 2 mm raised face (except lapped); for requirements of other facings see Fig.7.
Note: 6 For thread of threaded flanges, see para 6.9.
Note: 7 Dimension in column 13 correspond to the inside diameter of pipe as given in ASME B36.10M for standard wall pipe. Thickness of standard wall is the same
as Schedule 40 in sizes NPS 10 and smaller. Tolerances in para 7.5.2 apply. These bore sizes are furnished unless otherwise specified by the Purchaser.
 ASME B16.5-2003
Dimensions of Class 300 Flanges Main Menu

Nominal OD of Thickness Thickness OD of OD of Neck Length through Hub Threaded Bore Corner radius Counter bore Depth of
Pipe Size Flange of Flange Lap Joint Hub (Weld Neck) Threaded/ Lapped W.N. Length Threaded/ Lapped W.N. of Bore of Threaded Socket
NPS S.O. Threaded S.O. Lapped Flange Flange
(Min.) (Min.) (Min.) (Min.) (Min.) & Pipe (Min.)
O tf tf X A Y Y Y T B B B r Q D
Notes:2-4 Note:5 Note:6 Note:7
4 255 30.2 31.8 146 114.3 46 48 84 37 116.1 116.8 102.3 11 117.6 -

Legends :
Purch :To be specified by Purchaser.

Note: 2 The minimum thickness of these loose flanges,in sizes NPS 3 1/2" and smaller,is slightly greater than the thickness of flanges on fittings, Table 9,which are
reinforced by being cast integral with the body of fitting.
Note: 3 These flanges may be supplied with a flat face. The flat face may be either the full tf dimension of thickness plus 2mm, or the tf dimension thickness without
the raised face height. See para 6.3.2 for additional restrictions.
Note: 4 The flange dimension illustrated are for regularly furnished 2 mm raised face (except lapped); for requirements of other facings see Fig.7.
Note: 6 For thread of threaded flanges, see para 6.9.
Note: 7 Dimension in column 13 correspond to the inside diameter of pipe as given in ASME B36.10M for standard wall pipe. Thickness of standard wall is the same
as Schedule 40 in sizes NPS 10 and smaller. Tolerances in para 7.5.2 apply. These bore sizes are furnished unless otherwise specified by the Purchaser.
 LIFTING LUG DIMENSIONS
Main Menu

Vessel Weight Dia of Hole Thickness of Lug Radius of Outer Height of Lug Length of Lug Weld
(Kg) D (mm) T (mm) arc R (mm) H (mm) L (mm) (Min)
5,443 25.4 12.7 38.1 127 254
9,072 28.702 19.05 50.8 152.4 254
12.7 mm Full Penetration Fillet
13,608 35.052 25.4 54.102 152.4 254
22,680 41.402 31.75 63.5 177.8 304.8
31,752 54.102 31.75 88.9 203.2 304.8
45,360 63.5 38.1 114.3 228.6 406.4
68,040 76.2 44.45 127 254 406.4
19.05 mm Full Penetration Fillet
90,720 101.6 50.8 152.4 304.8 457.2
113,400 107.95 50.8 165.1 330.2 457.2
136,080 114.3 63.5 177.8 355.6 508
Weight of Tray normally assumed = 50 Kg/m2

Tray Supports Weight Calculation :

OD of Tray Support Do = 6700 mm

(ID of Vessel)

Width of Tray Support w = 100 mm

Thcikness of Tray Support t = 16 mm

Formula Used, Area A = Pi x (w Do - w2)

Area of Tray Support A = 2072400 mm2

Volume of Tray Support V = 33158400 mm3

Weight of Tray Support W = 260 Kg

Main Menu
Butt Weld Input

Thickness of the Plate t 16 mm

Bevel Angle Theeta 56 degree

Diameter to be Weld D 1375 mm

Total Area of Weld A 539867.88 mm2

Total Area of Weld A 836.80 in2

Allowable Stress of Material S 20,000 psi

Bearable Load for Butt Weld F 16735938 lbs

Strength of Weld 1718.79 %

Result Weld is O.K.

 Main Menu

Pressure Conditions

Design Pressure P 400 psi

Diameter D 1375 mm

Area for Pressure A 1484140.63 mm2

Area for Pressure A 2300.42 in2

Load induced F 920169 lbs

 ANCHOR BOLT DESIGN
Main Menu

Inputs Table
Bolt Area Bolt Size
Wind Load (From PVElite) P 3,000.00 lbs in2 in
Height of Vessel with Skirt H 21.00 ft 0.126 0.500
Moment M 63,000.00 lbs-ft 0.202 0.625
Weight of Vessel W 11,000.00 lbs 0.302 0.750
Bolt Circle 84.00 in 0.419 0.875

Area within Bolt Circle AB 5,538.96 in2

0.551 1.000

Circumference of Bolt Circle CB 264 in 0.693 1.125

Maximum Tension T 94.78 lb/in 0.89 1.250

Allow. Stress Value of Bolt Mat. SB 15,000.00 psi 1.054 1.375

No. of Anchor Bolts N 8.00 1.294 1.500

Req.Area of one Bolt BA 0.21 in2 1.515 1.625

Dia of Bolt from Table against Root Area d 0.625 in 1.744 1.750

Induced Stress in Anchor Bolts Sind 10,191.08 psi 2.049 1.875

Corrosion Allowance for Bolt CA 0.125 in 2.3 2.000

3.02 2.250
Formulas Used 3.715 2.500
4.618 2.750

i Maximum Tension ( lb/in ) T= 12 M / AB - W / CB 5.621 3.000

ii Req. Area of One Bolt ( Sq.in ) BA = T CB / SB N
iii Stress in Anchor Bolt ( psi ) SB = T CB / BA N
Resuslt:

Required Diameter of Anchor Bolt 0.75 in

Required Diameter of Anchor Bolt 19.05 mm
 THICKNESS OF SKIRT

Inputs 516 Gr-70

Temp(F) S (psi)
* Wind Load (From PVElite) P 8,500.00 lbs (-20) to 500 20,000
* Height of Vessel H 58.00 ft 600 19,400

* Moment MT 493,000.00 lbs-ft 650 18,800

* Outside Radius of Skirt R 28.00 in 700 18,100
* Joint Efficiency E 0.70 750 14,800
* Stress Value of Head or Skirt 16,600.00 psi 800 12,000
Mat. Whichever is smaller 850 9,300
* Weight of Tower above Skirt W 78,000.00 lbs 900 6,700
950 4,000
1000 2,500

Formula used : 12 MT + 2xW Coversions

R2 x Pi x S x E R x Pi x S x E Input Output
Resuslt:
Inches TO mm

Required Thickness of Skirt 0.36 in 0

K Pascals TO psi

Required Thickness of Skirt 9.13 mm 0

Celsius TO F
32
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Nominal Thickness Nominal Thickness Temperature (F) INTERPOL
(in) (mm)
Temp (F)
0.1 2.54 -55
0.2 5.08 -55 X1
0.3 7.62 -55
0.4 10.16 -55 X
0.5 12.7 -55
0.6 15.24 -50 X2
0.7 17.78 -45
0.8 20.32 -40
0.9 22.86 -35
1 25.4 -30
1.3 33.02 -20
1.5 38.1 -15
1.7 43.18 -10
2.2 55.88 0
2.5 63.5 5
2.9 73.66 10
3.4 86.36 15
3.8 96.52 20
4.2 106.68 25
4.7 119.38 30
5.3 134.62 35
5.4 137.16 35
6 152.4 38
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INTERPOLATION
Thickness

-30 Y1 25.4

? Y 25

-20 Y2 33.02

X -30.52
 INTERPOLATION

X1 340.57 Y1 81.35

X ? Y 85

X2 359.93 Y2 85.95

X 355.93174
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