DensShield Tile Backer Technical Guide
DensShield Tile Backer Technical Guide
TILE BACKER
DensShield® Tile Backer
Product Overview
Table of Contents DensShield® Tile Backer is designed for use as a tile substrate for walls, ceilings, floors and
Product Overview . . . . . . . . . . . . . . . 2 countertops. The unique features of DensShield Tile Backer include:
Physical Properties . . . . . . . . . . . . . . 3 • Treated, water-resistant core.
Fastener Guide . . . . . . . . . . . . . . . . . 3 • Fiberglass mats on front and back for strength and moisture and mold resistance.
• Grey surface coating that helps protect the tile installation and wall cavity from moisture
Testing and Code Recognition . . . . . 4
intrusion and damage.
Sustainability and Guidelines . . . . . . 5
DensShield Tile Backer is an ideal tile backer board for high moisture areas because it has a
Tub/Shower Walls built-in moisture barrier that stops moisture at the surface. This special coating helps protect
or Ceilings . . . . . . . . . . . . . . . . . . . . . 6 the tile installation and wall cavity from moisture intrusion. The built-in moisture barrier also
Residential and Light removes an extra installation step of adding an additional, separate membrane behind other
Commercial Floors . . . . . . . . . . . . . . 9 tile backers. In comparison, cement and fiber cement tile backer products require a separate
Countertops . . . . . . . . . . . . . . . . . . . 10 membrane when used in wet areas according to the Handbook for Ceramic Tile from the Tile
Showers . . . . . . . . . . . . . . . . . . . . . 10 Council of North America (TCNA).
Dry Non-Tile Walls or Ceilings . . . . 11 DensShield Tile Backer is significantly lighter than competing fiber cement and cement products
(based on a comparison of 1/2” products). DensShield panels are easily cut with a standard utility
High-Humidity knife and are faster to install than cement board, according to studies by NAHB Research Center
Non-Tile Areas . . . . . . . . . . . . . . . . 11 and Intertek.
Wet Non-Tile Areas . . . . . . . . . . . . 11
DensShield panels are mold resistant, and have scored a 10, the highest level of performance for
Residential Steam Rooms . . . . . . . . 12 mold resistance under the ASTM D3273 test method, a testing standard set by ASTM International.
Interior Waterproofing In addition, DensShield Tile Backer has UL Environmental claim validation for mold resistance
System Examples . . . . . . . . . . . . . . 13 (UL 2824) based on testing according to ASTM Standard D6329. For additional information
Fire-Rated Assemblies . . . . . . . . . . 14 concerning these tests or the mold-resistance of DensShield Tile Backer, see page 4 or go to
www.buildgp.com/safetyinfo.
Delivery, Handling
and Storage . . . . . . . . . . . . . . . . . . . 15
2 For latest information and updates: CAUTION: For product fire, safety and use information,
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DensShield® Tile Backer
Physical Properties
Properties 1/4” (6.4 mm) 1/2” (12.7 mm) 5/8” (15.9 mm) DensShield®
DensShield® Tile Backer DensShield® Tile Backer Fireguard® Tile Backer
Width, standard3 4’ (1220 mm) 4’ (1220 mm), 4’ (1220 mm)
32” (813 mm)
Length, standard3 4’ (1220 mm) 5’ (1524 mm) 8’ (2438 mm)
± 1/4” (6.4 mm) 8’ (2438 mm) ± 1/4” (6.4 mm)
± 1/4” (6.4 mm)
Edges square square square
Weight nominal, lbs./sq. ft. (Kg/m ) 1.6 (7.8)
1 2
2.0 (9.8) 2.5 (12.2)
Bending Radius4 8’ (2438 mm) 12’ (3658 mm) 16’ (4877 mm)
Fire Classification n/a n/a Type X (ASTM C 1178),
UL and ULC certified*
Permeance5, perms (ng/Pa•s•m2) <1.5 (86) <1.5 (86) <1.5 (86)
R Value2, ft2 •°F • hr/BTU
(m2•K/W) 0.56 (0.098) 0.56 (0.098) 0.67 (0.118)
Standards ASTM C1178 ASTM C1178 ASTM C1178
Code Evaluation DensShield Tile Backer is manufactured to meet ASTM C1178 and is accepted for
use as a tile backer in tub and shower areas in accordance with current IBC and
IRC codes. DensShield Tile Backer holds Intertek CCRR-0334 evaluation report.
TCNA Recognition ASTM C627 (Robinson Floor Test); Floors – F146, F151; Radiant Floor – RH135;
Walls – W221, W222, W223, W242, W243, W245, W428; Ceilings – C311, C312,
C315; Tubs – B413, B419, B441; Showers – B420; Countertop – C513
Surface Burning Flame Spread 0 0 0
Characteristics6
(per ASTM E84) Smoke Developed 0 0 0
*Consult the UL and ULC Directories for approved use. 3
Specified values per ASTM C1178.
1
Represents approximate weight for design and shipping purposes. 4
Double fasteners on ends as needed.
Actual weight may vary based on manufacturing location and other 5
Tested in accordance with ASTM E96 (drycup method). Perm rating
factors. for DensShield Tile Backer only. Tile applications will have lower perm.
2
Tested in accordance with ASTM C518. 6
Products qualify for NFPA Class A or IBC Class 1.
Fastener Guide
Application
Fastener Min. Length Spacing
1/2” (13 mm) / 5/8” (16 mm)
Walls & Ceilings Galvanized* roofing nail 1-1/2” (38 mm) 8” (203 mm) on center (o.c.)
(wood frame) 1-3/4” (45 mm) along framing
Walls & Ceilings Buglehead, rust resistant*, coarse 1-1/4” (32 mm) 8” (203 mm) on center (o.c.)
(wood frame) thread, sharp point screw 1-5/8” (41 mm) along framing
Walls & Ceilings Buglehead, fine thread, sharp point 1-1/4” (32 mm) 8” (203 mm) on center (o.c.)
(steel frame) rust resistant* drywall screw along framing
Galvanized* roofing nail
Floors or 1-1/4” (32 mm) 6” (152 mm) on center (o.c.)
Buglehead, corrosion resistant*, in both directions
coarse thread, sharp point screw
Floors (1/4” only) 1/4” (6 mm) crown, corrosive 7/8” (22 mm) 2” (51 mm) on center (o.c.)
(6.4 mm only) resistant* chisel point staples on edges
4” (102 mm) on center (o.c.)
in field
Note: For walls, fasteners should penetrate at least 3/4” (19 mm) into the wood framing.
*Contact fastener manufacturer for proper selection of corrosion resistance.
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DensShield® Tile Backer
Tile Adhesion Bond Testing – CTC-Geotek conducted tests comparing adhesion capabilities using various setting materials.
The tests concluded that bonds with DensShield Tile Backer were as good, if not better, than bonds with cement board.
Shower Test – In a test by a third party testing laboratory, DensShield Tile Backer was subjected to a shower of water at
110˚F (43.3°C), 12 minutes per hour, 24 hours a day, 7 days a week for six months. The installation had no grout between the
tiles. No deterioration occurred to either the DensShield backer board, the framing members or the wall cavity.
The DensShield Tile Backer test was designed to represent 12 years of regular shower use. Although cementitious backer
boards would not likely deteriorate under the same conditions, the possibility exists for deterioration of framing
members and the wall cavity materials due to water infiltration if a moisture barrier isn’t positioned behind the
cementitious backer unit.
Percolation Test – The percolation test helps determine if an additional moisture barrier should be installed. The test consists
of a 2” (51 mm) diameter tube, 48” (1220 mm) long, bonded to test samples with silicone sealant. The tube is filled with water
and after 48 hours, the remaining water is measured (minus evaporation).
During testing 1/8” (3 mm) of water passed through DensShield Tile Backer, 19” (483 mm) of water passed through one cementitious
tile substrate sample and 43” (1092 mm) of water passed through another sample of cement board. The test demonstrates
DensShield Tile Backer stops water at the surface, while cement boards allow water to pass through their porous
construction. The Tile Council of North America requires the use of a moisture barrier in wet areas for cement backer boards
but does not require a vapor retarder for DensShield Tile Backer since DensShield panels have a built-in moisture barrier that
stops moisture at the panel surface.
Water Vapor Transmission – ASTM E96 test method intends to measure the rate of water movement through a material’s
surface over a period of time, commonly called vapor permeability. This is accomplished under controlled conditions of
temperature and humidity. It is used to assess the passage of water vapor through paper, plastic films, other sheet materials,
fiberboards, wood products, gypsum and plaster products. DensShield Tile Backer is very low perm, 1.5 perm and is considered
vapor semi-impermeable.
Mold Resistance Test – When tested, as manufactured, in accordance with ASTM D3273, DensShield Tile Backer has scored
a 10, the highest level of performance for mold resistance under the ASTM D3273 test method.
The score of 10, in the ASTM D3273 test, indicates no mold growth in a 4-week controlled laboratory test. The mold resistance of
any building product when used in actual job site conditions may not produce the same results as were achieved in the controlled,
laboratory setting. No material can be considered mold proof. When properly used with good design, handling and construction
practices, Dens® Brand gypsum products provide increased mold resistance compared to standard paper-faced wallboard. For more
information, go to www.buildgp.com/safetyinfo.
Standards and Code Compliance – DensShield Tile Backer in 1/4” (6.4 mm), 1/2” (12.7 mm) and 5/8” (15.9 mm) thicknesses
conforms to current IRC and IBC codes and is manufactured to meet ASTM C1178 as a fiberglass mat gypsum substrate for use
as tile backer. DensShield Tile Backer holds Intertek CCRR-0334 evaluation report.
DensShield Tile Backer assembly installation information is listed as coated glass mat water-resistant gypsum
backer board in the current Tile Council of North America (TCNA) Handbook for Ceramic Tile Installation.
4 For latest information and updates: CAUTION: For product fire, safety and use information,
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DensShield® Tile Backer
General Guidelines
• Georgia-Pacific Gypsum does not have installation instructions for DensShield® Tile Backer and tile applications over
equivalent or effective gauge steel studs. Please refer to the International Building Code (IBC) section 1604 for deflection
limits of interior partitions. Further guidance for walls with tile using equivalent or effective gauge steel studs can be found
in the Tile Council of North America (TCNA) handbook.
• For guidance on maximum tile weights, refer to the TCNA handbook for ceiling applications and the GA 216 for wall
applications. Refer to IBC Table 1604.1 for recommended deflection requirements of stud wall. The tile adhesive
manufacturer can recommend the appropriate tile adhesive based on the size of tile and location of use.
CAUTION: For product fire, safety and use information, For latest information and updates: 5
go to buildgp.com/safetyinfo. Technical Service Hotline 1.800.225.6119 or www.gpgypsum.com
DensShield® Tile Backer
6 For latest information and updates: CAUTION: For product fire, safety and use information,
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DensShield® Tile Backer
B B
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DensShield® Tile Backer
A
F C H
C C
B
G
G B
N
Side view of A
O
shower seat
G
D D
D
F
I
C J
M
B L
A
K
A
L
Corner detail with A
flexible sealant
and joint finishing
Knee wall details
DensShield Tile Backer Over Conventional DensShield Tile Backer Over Engineered
Joist (Exterior-glue Subfloor) Joist (Tongue-and-Groove Subfloor)
C C C
B B B
A A A
F G H
Countertops
DS006
Plywood must be installed flat and level.
Framing spacing should not exceed 24” (610 mm) o.c.
Install minimum 1/2” (12.7 mm) exposure 1 plywood on top of supports.
Provide support on overhangs on cantilever counters to prevent movement.
Apply leveling bed of latex/polymer modified portland cement mortar to plywood using 1/4” x 1/4” x 1/4” (6.4 x 6.4 x 6.4 mm)
notched trowel.
Apply clean, dry DensShield® Tile Backer to base (grey surface side up), fastening every 6” (152 mm) to 8” (203 mm) o.c.
in both directions into substrate while leveling bed is still pliant. Use either 1-1/4” (32 mm) galvanized roofing nails or 1-1/4”
(32 mm) rust-resistant drywall screws.
Stagger joints of DensShield Tile Backer panels with those of the plywood base.
Butt DensShield Tile Backer joints tightly. Tape all joints and corners using 2” (51 mm) wide self-adhering alkali-resistant
fiberglass mesh tape. Embed tape with latex/polymer modified portland cement mortar that meets ANSI A118.4.
Install tile, expansion and control joints and grout in accordance with ANSI A108.
B
Use latex/polymer modified portland cement mortar to set tile.
A. Min. 1/4” (6.4 mm) DensShield Tile Backer A
B. Tile
C. Latex/polymer modified portland cement mortar
C D
D. Framing support E
E. Base min. 1/2” (12.7 mm) plywood
Showers
DS007 DensShield® and One Coat Float Tile Assembly:
1. Attach a cleavage membrane or optional waterproof/vapor retarder membrane to the face of DensShield. A cleavage
membrane is defined as a layer of #15 roofing felt, or an equivalent type of construction paper or polyethylene sheeting, used
to isolate a wire reinforced mortar bed for tile from the DensShield.
2. This membrane may be stapled to the DensShield over the framing members to hold in place until the lath is attached if
permitted by membrane manufacturer.
3. The membrane shall be continuous or installed shingle style and overlap a minimum of 4 inches to shed water toward the drain.
4. Attach the metal lath over the membrane and DensShield and into the framing. DensShield is not a nail base.
5. The metal lath fasteners shall be as recommended by the lath manufacture and spaced at 7” inches maximum according to
ASTM C 1063 and installed so the lath lays flat against the membrane.
6. Apply mortar bed per TCNA Handbook for Ceramic, Glass, and Stone Tile Installation assembly W222, B440 or B441.
10 For latest information and updates: CAUTION: For product fire, safety and use information,
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DensShield® Tile Backer
Steam Room A
B
Tile Installation C
A. Wood or Metal Studs
B. Insulation Detailed by Architect Slope Ceiling 2” Per Foot
E
C. DensShield Tile Backer
D. Bonded Vapor Retarder Membrane;
D
Rating of Less Than 1 Perm water
and Vapor F
E. Flexible Sealant
F. Ceramic Tile G
G. Latex/Polymer Modified Portland
Cement Mortar Bond Coat
H. Reinforced Mortar Bed
I Shower Pan
J Sloped Fill Under Shower Pan
C
E I
Slope to Drain
12 For latest information and updates: CAUTION: For product fire, safety and use information,
Technical Service Hotline 1.800.225.6119 or www.gpgypsum.com go to buildgp.com/safetyinfo.
DensShield® Tile Backer
CAUTION: For product fire, safety and use information, For latest information and updates: 13
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DensShield® Tile Backer
Fire-Rated Assemblies
5/8” (15.9 mm) DensShield® Fireguard® Tile Backer is the first tile substrate to specify where a fire rating and moisture
protection are necessary and is the preferred high-performance tile substrate that protects a tile installation in wet areas while
achieving a 1-hour fire rating in certified assemblies. Tile is not required to be used with 5/8” (15.9 mm) DensShield Fireguard
Tile Backer to achieve a 1- or 2-hour fire rating. Minimum 33 mils steel stud required when fire-rated assembly is finished with tile.
5/8” (15.9 mm) DensShield Fireguard Tile Backer is UL and ULC certified as Type DS and included in numerous assembly designs
investigated by UL and ULC for hourly fire resistance ratings.
In addition, 5/8” (15.9 mm) DensShield Fireguard Tile Backer is certified as “Type X” in accordance with ASTM C1178 and may
replace 5/8” (15.9 mm) gypsum panels specified as Type X in generic fire-rated wall assemblies. It also aligns perfectly with
other 5/8” (15.9 mm) Type X gypsum boards. Generic systems in the GA-600 Fire Resistance Design Manual are applicable to
the products of any manufacturer, including Georgia-Pacific Gypsum, provided they meet certain standards set forth in such
manual, such as Type X gypsum board per applicable ASTM standard with specified thickness and size described in the design.
“Type X” as used in this technical guide designates gypsum board manufactured and tested in accordance with specific ASTM
standards for increased fire resistance beyond regular gypsum board. Please consult the ASTM standard for the specific product
(for example, ASTM C1178 for coated glass mat gypsum panel) for further information and significance of use. When tiling, refer
to the Fastener guide on page 3.
The following design assemblies, including component products not manufactured by Georgia-Pacific Gypsum,
are presented for illustration purposes only. Consult the actual fire resistance directory or test report for
complete assembly information. The STC rating shown reflects testing or evaluation of an assembly with one
or more products under test conditions and may vary in actual use. Ultimately, the design and detailing of the
assembly is the responsibility of a professional, and all projects must comply with applicable building codes
and standards. Georgia-Pacific Gypsum disclaims any responsibility or liability for the use of this information
and for the architecture, design, engineering or workmanship of any assembly.
FIRE SAFETY CAUTION – Passing a fire test in a controlled laboratory setting and/or certifying or labeling a
product as having a one-hour, two-hour, or any other fire resistance or protection rating and, therefore, as
acceptable for use in certain fire rated assemblies/systems, does not mean that either a particular assembly/
system incorporating the product, or any given piece of the product itself, will necessarily provide one-hour
fire resistance, two-hour fire resistance, or any other specified fire resistance or protection in an actual fire.
In the event of an actual fire, you should immediately take any and all actions necessary for your safety and
the safety of others without regard for any fire rating of any product or assembly/system. Please visit
www.buildgp.com/safetyinfo for additional information.
14 For latest information and updates: CAUTION: For product fire, safety and use information,
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DensShield® Tile Backer
CAUTION: For product fire, safety and use information, For latest information and updates: 15
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High-Performance Gypsum Products from Georgia-Pacific
DensDeck® Fiberglass mat roof board used as the ideal thermal barrier and cover board to improve resistance to wind uplift, hail, foot
Roof Board traffic, fire and mold in a broad range of commercial roofing applications. Look for DensDeck Prime too.
DensGlass® The original and universal standard of exterior gypsum sheathing offers superior weather resistance, with a 12-month
Sheathing limited warranty against delamination or deterioration during exposure to normal weather conditions. Look for the familiar
GOLD color. UL Environmental claim validation for mold resistance.
DensGlass® These specially-designed panels are perfect for moisture-prone vertical or horizontal shafts, interior stairwells and area
Shaftliner separation wall assemblies. 12-month limited warranty against delamination or deterioration during exposure to normal
weather conditions. UL Environmental claim validation for mold resistance.
DensArmor Plus® High-performance interior panel accelerates scheduling because it can be installed before the building is dried-in.
Interior Panel A 12-month limited warranty against delamination or deterioration during exposure to normal weather conditions.
GREENGUARD and GREENGUARD Gold certified for low VOC emissions. UL Environmental claim validation for mold
resistance.
DensArmor Plus® With the same benefits as the DensArmor Plus® Interior Panel, these also offer added resistance to scuffs, abrasions and
Abuse-Resistant surface indentations; ideal for healthcare facilities and schools. GREENGUARD and GREENGUARD Gold certified for low
Interior Panel VOC emissions. UL Environmental claim validation for mold resistance.
DensArmor Plus® With even greater durability than abuse-resistant panels, these have an embedded impact-resistant mesh for the ultimate
Impact-Resistant resistance in high traffic areas; ideal for healthcare facilities, schools and correctional institutions. GREENGUARD and
Interior Panel GREENGUARD Gold certified for low VOC emissions. UL Environmental claim validation for mold resistance.
DensShield® Acrylic-coated tile backer stops moisture at the surface. Lightweight and strong, they are built for speed on the job site.
Tile Backer Conforms to requirements of IBC/IRC Code. UL Environmental claim validation for mold resistance.
ToughRock® Paper-faced line of gypsum panels for a variety of applications including interior wall and ceiling applications, abuse-
Gypsum Board resistant boards, and panels for use in fire-rated assemblies. ToughRock products are GREENGUARD and GREENGUARD
Gold certified for low VOC emissions.
ToughRock® ToughRock Mold-Guard Gypsum Board products have enhanced mold resistance in comparison to regular ToughRock®
Mold-Guard™ Gypsum Boards. They are GREENGUARD and GREENGUARD Gold Certified for low VOC emissions. The ToughRock
Gypsum Board Mold-Guard Gypsum Board has UL Environmental claim validation for mold resistance.
DensElement® DensElement Barrier System delivers the same advantages of DensGlass Sheathing while incorporating AquaKOR™
Barrier System Technology, a water barrier system that maintains high vapor permeability mitigating the risk of moisture in the wall
cavity. With this innovation built into its core, DensElement eliminates the need for additional barrier (WRB-AB) saving
time, labor and materials.
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