Service Manual - High Wall - YHKE
Service Manual - High Wall - YHKE
Pyrenees Series
Size Indoor units Outdoor units
9k YHKE09XJ6AMC-RX YHKE09YJ6AMAO-X
12K YHKE12XJ6AMC-RX YHKE12YJ6AMAO-X
18k YHKE18XJ6AMC-RX YHKE18YJ6AMAO-X
24K YHKE24XJ6AMC-RX YHKE24YJ6AMAO-X
30k YHKE30XJ6AMC-RX YHKE30YJ6AMAO-X
36K YHKE36XJ6AMC-RX YHKE36YJ6AMAO-X
2
through air inlet or outlet while the product
is operated.
Do not drink the water drained from
the product.
Use a firm stool or ladder when
cleaning or maintaining the product.
Be careful and avoid personal injury.
Replace the all batteries in the remote
control with new ones of the same type. Do
not mix old and new batteries or different
types of batteries.
There is risk of fire or explosion.
Do not recharge or disassemble the
batteries. Do not dispose of batteries in a
fire.
They may burn of explode.
If the liquid from the batteries gets
onto your skin or clothes, wash it well with
clean water. Do not use the remote of the
batteries have leaked.
3
2. Function
9k YHKE09XJ6AMC-RX YHKE09YJ6AMAO-X
O:optional
4
3. Dimension
Model W D H
YHKE09XJ6AMC-RX 802 189 297
YHKE12XJ6AMC-RX 802 189 297
YHKE18XJ6AMC-RX 1080 226 335
YHKE24XJ6AMC-RX 1080 226 335
YHKE30XJ6AMC-RX 1259 282 362
YHKE36XJ6AMC-RX 1259 282 362
5
For YHKE09XJ6AMC-RX, YHKE12XJ6AMC-RX,
6
For YHKE30XJ6AMC-RX, YHKE36XJ6AMC-RX,
7
3.2 Outdoor Unit
8
For YHKE09YJ6AMAO-X,
779 W3
555
H
12
487 W1
300 D 770 W
70 W2
25 B1
90 B2
D2 D3
286
298
322
D1
61.5 A2
60
H1
93
H2
R6
12 A1
9
For YHKE12YJ6AMAO-X,
815 W3
12.0 554 H
333 D 514 W1
800 W 70 W2
62 B1
106 B2
D2 D3
340
365
311
D1
85.5 60
H1
H2
R2
0 20 A1
R6
61.6 A2
10
For YHKE18YJ6AMAO-X,
11
For YHKE24YJ6AMAO-X, YHKE30YJ6AMAO-X, YHKE36YJ6AMAO-X,
1030 W1
946 W
810 H 810 H
15
455 D3
673 A
403B 455D3
410 D
73
57 H1
24
117 H2
12
12
4. Refrigerant Cycle Diagram
INDOOR OUTDOOR
CHECK VALVE
LIQUID SIDE (Heating Model only)
2-WAY VALVE
CAPILIARY TUBE
HEAT HEAT
EXCHANGE EXCHANGE
(EVAPORATOR) (CONDENSER)
T1 Room temp.
sensor
T2 Evaporator
temp. sensor
GAS SIDE
4-WAY VALVE
3-WAY VALVE
ACCUMULATOR
COOLING
COMPRESSOR
HEATING
13
5 Installation Details
The power cord of connect should be selected according to the following specifications sheet.
Rated current of appliance Nominal cross-sectional area (mm²)
>3 and ≤6 0.75
>6 and ≤10 1
>10 and ≤16 1.5
>16 and ≤25 2.5
>25 and ≤32 4
The cable size and the current of the fuse or switch are determined by the maximum current indicated
on the nameplate which located on the side panel of the unit. Please refer to the nameplate before
selecting the cable, fuse and switch.
14
5.3 Pipe length and the elevation
3/8’’ 1/4’’
YHKE09XJ6AMC-RX+YHKE09YJ6AMAO-X 5 10 25 15
(Ф9.52) (Ф6.35)
1/2’’ 1/4’’
YHKE12XJ6AMC-RX+YHKE12YJ6AMAO-X 5 10 25 15
(Ф12.7) (Ф6.35)
1/2’’ 1/4’’
YHKE18XJ6AMC-RX+YHKE18YJ6AMAO-X 5 20 30 15
(Ф12.7) (Ф6.35)
5/8’’ 3/8’’
YHKE24XJ6AMC-RX+YHKE24YJ6AMAO-X 5 25 50 30
(Ф15.9) (Ф9.52)
5/8’’ 3/8’’
YHKE30XJ6AMC-RX+YHKE30YJ6AMAO-X 5 25 50 30
(Ф15.9) (Ф9.52)
5/8’’ 3/8’’
YHKE36XJ6AMC-RX+YHKE36YJ6AMAO-X 5 30 65 30
(Ф15.9) (Ф9.52)
Caution:
The capacity test is based on the standard length and the maximum permissive length is based on the
system reliability.
15
connection to the vacuum pump.
5.4 Installation for the first time 4) Fully open the handle Lo of the manifold
Air and moisture in the refrigerant system have valve.
undesirable effects as below: 5) Operate the vacuum pump to evacuate.
● Pressure in the system rises. 6) Make evacuation for 30 minutes and check
● Operating current rises. whether the compound meter indicates
● Cooling or heating efficiency drops. -0.1Mpa. If the meter does not indicate
● Moisture in the refrigerant circuit may -0.1Mpa after pumping 30 minutes, it
freeze and block capillary tubing. should be pumped 20 minutes more. If the
● Water may lead to corrosion of parts in the pressure can’t achieve -0.1Mpa after
refrigerant system. pumping 50 minutes, please check if there
Therefore, the indoor units and the pipes are some leakage points.
between indoor and outdoor units must be leak Fully close the handle Lo valve of the manifold
tested and evacuated to remove gas and valve and stop the operation of the vacuum
moisture from the system. pump. Confirm that the gauge needle does not
Gas leak check (Soap water method): move (approximately 5 minutes after turning off
Apply soap water or a liquid neutral the vacuum pump).
detergent on the indoor unit connections or 7) Turn the flare nut of the 3-way valves about
outdoor unit connections by a soft brush to 45° counterclockwise for 6 or 7seconds
check for leakage of the connecting points of after the gas
the piping. If bubbles come out, the pipes have coming out, then tighten the flare nut again.
leakage. Make sure the pressure display in the pressure
1. Air purging with vacuum pump indicator is a little higher than the atmosphere
pressure. Then remove the charge hose from
the 3 way valve.
8) Fully open the 2 way valve and 3 way valve
and securely tighten the cap of the 3 way
valve.
2. Air purging by refrigerant
16
3). Air purging. up to ensure the liquid charge.
Open the valves on the charging cylinder and the 2). Purge the air from the charge hose.
charge set. Purge the air by loosening the flare Open the valve at the bottom of the cylinder
nut on the 2-way valve approximately 45’ for 3 and press the check valve on the charge set to
seconds then closing it for 1 minute; repeat 3 purge the air (be careful of the liquid
times. refrigerant).
After purging the air, use a torque wrench to 3) Put the charging cylinder onto the electronic
tighten the flare nut on the 2-way valve. scale and record the weight.
4). Check the gas leakage. 4) Operate the air conditioner at the cooling
Check the flare connections for gas leakage. mode.
5). Discharge the refrigerant. 5) Open the valves (Low side) on the charge set
Close the valve on the charging cylinder and and charge the system with liquid refrigerant.
discharge the refrigerant by loosening the flare 6).When the electronic scale displays the proper
nut on the 2-way valve approximately 45’ until the weight (refer to the table), disconnect the charge
gauge indicates 0.3 to 0.5 Mpa. hose from the 3-way valve’s service port
6). Disconnect the charge set and the charging immediately and turn off the air conditioner before
cylinder, and set the 2-way and 3-way valves to disconnecting the hose.
the open position. 7). Mount the valve stem caps and the service
Be sure to use a hexagonal wrench to operate the port
valve stems. Use torque wrench to tighten the service port
7). Mount the valve stems nuts and the service cap to a torque of 18N.m.
port cap. Be sure to check for gas leakage.
Be sure to use a torque wrench to tighten the
service port cap to a torque 18N·m. 5.5 Adding the refrigerant after running
Be sure to check the gas leakage. the system for many years
3. Adding the refrigerant if the pipe
length >5m
Procedure:
Procedure: 1). Connect the charge hose to the 3-way service
1). Connect the charge hose to the charging port, open the 2-way valve and the 3-way valve.
cylinder, open the 2-way valve and the 3-way Connect the charge hose to the valve at the
valve. bottom of the cylinder. If the refrigerant is
Connect the charge hose which you R410A, make the cylinder bottom up to ensure
disconnected from the vacuum pump to the liquid charge.
valve at the bottom of the cylinder. If the 2). Purge the air from the charge hose.
refrigerant is R410A, make the cylinder bottom Open the valve at the bottom of the cylinder
17
and press the check valve on the charge set to handle lo to the 3-way valves gas service port.
purge the air (be careful of the liquid 3). Air purging of the charge hose.
refrigerant). Open the handle Lo valve of the manifold valve
3) Put the charging cylinder onto the electronic slightly to purge air from the charge hose for 5
scale and record the weight. seconds and then close it quickly.
4) Operate the air conditioner at the cooling 4). Set the 2-way valve to the close position.
mode. 5). Operate the air conditioner at the cooling cycle
5) Open the valves (Low side) on the charge set and stop it when the gauge indicates 0.1MPa.
and charge the system with liquid refrigerant. 6). Set the 3-way valve to the closed position
6).When the electronic scale displays the proper immediately
weight (refer to the gauge and the pressure of the Do this quickly so that the gauge ends up
low side), disconnect the charge hose from the indicating 0.3 to 0.5Mpa.
3-way valve’s service port immediately and turn Disconnect the charge set, and tighten the 2-way
off the air conditioner before disconnecting the and 3-way valve’s stem nuts.
hose. Use a torque wrench to tighten the 3-way valves
7). Mount the valve stem caps and the service service port cap to a torque of 18N.m.
port Be sure to check for gas leakage.
Use torque wrench to tighten the service port 2. Air purging by the refrigerant
cap to a torque of 18N.m.
Be sure to check for gas leakage.
Procedure:
1). Confirm that both the 2-way and 3-way valves
are set to the closed position.
2). Connect the charge set and a charging
cylinder to the service port of the 3-way valve
Leave the valve on the charging cylinder closed.
3). Air purging.
Open the valves on the charging cylinder and the
Procedure charge set. Purge the air by loosening the flare
1). Confirm that both the 2-way and 3-way valves nut on the 2-way valve approximately 45’ for 3
are set to the opened position seconds then closing it for 1 minute; repeat 3
Remove the valve stem caps and confirm that the times.
valve stems are in the opened position. After purging the air, use a torque wrench to
Be sure to use a hexagonal wrench to operate the tighten the flare nut on the 2-way valve.
valve stems. 4). Check the gas leakage
2). Connect the charge hose with the push pin of Check the flare connections for gas leakage.
18
5). Discharge the refrigerant.
Close the valve on the charging cylinder and 2. Refrigerant charging
discharge the refrigerant by loosening the flare
nut on the 2-way valve approximately 45’ until the
gauge indicates 0.3 to 0.5 Mpa.
6). Disconnect the charge set and the charging
cylinder, and set the 2-way and 3-way valves to
the open position
Be sure to use a hexagonal wrench to operate the
valve stems.
7). Mount the valve stems nuts and the service
port cap
Be sure to use a torque wrench to tighten the Procedure:
service port cap to a torque 18N.m. 1). Connect the charge hose to the charging
Be sure to check the gas leakage. cylinder, open the 2-way valve and the 3-way
valve
5.7 Re-installation while the outdoor unit Connect the charge hose which you
need to be repaired disconnected from the vacuum pump to the
valve at the bottom of the cylinder. If the
1. Evacuation for the whole system refrigerant is R410A, make the cylinder bottom
up to ensure liquid charge.
2). Purge the air from the charge hose
Open the valve at the bottom of the cylinder
and press the check valve on the charge set to
purge the air (be careful of the liquid
refrigerant).
3) Put the charging cylinder onto the electronic
scale and record the weight.
4). Open the valves (Low side) on the charge set
and charge the system with liquid refrigerant
If the system cannot be charge with the specified
Procedure: amount of refrigerant, or can be charged with a
1). Confirm that both the 2-way and 3-way little at a time (approximately 150g each time) ,
valves are set to the opened position. operating the air conditioner in the cooling cycle;
2). Connect the vacuum pump to 3-way valve’s however, one time is not sufficient, wait
service port. approximately 1 minute and then repeat the
3). Evacuation for approximately one hour. procedure.
Confirm that the compound meter indicates 5).When the electronic scale displays the proper
-0.1Mpa. weight, disconnect the charge hose from the
4). Close the valve (Low side) on the charge set, 3-way valve’s service port immediately
turn off the vacuum pump, and confirm that the If the system has been charged with liquid
gauge needle does not move (approximately 5 refrigerant while operating the air conditioner,
minutes after turning off the vacuum pump). turn off the air conditioner before disconnecting
5). Disconnect the charge hose from the vacuum the hose.
pump. 6). Mounted the valve stem caps and the service
19
port. Use torque wrench to tighten the service
port cap to a torque of 18N.m.
Be sure to check for gas leakage.
20
6. Operation Characteristics
Temperature
Room temperature 17℃~32℃ 0℃~30℃ 10℃~32℃
(62℉~90℉) (32℉~86℉) (50℉~90℉)
Outdoor temperature 0℃~50℃ -15℃~30℃ 0℃~50℃
(32℉~122℉) (5℉~86℉) (32℉~122℉)
-15℃~50℃ (5℉~122℉)
(For the models with low
temperature cooling system)
CAUTION:
1. If the air conditioner is used beyond the above conditions, certain safety protection features
may come into operation and cause the unit to operate abnormally.
2. The room relative humidity should be less than 80%. If the air conditioner operates beyond this
figure, the surface of the air conditioner may attract condensation. Please set the vertical air flow
louver to its maximum angle (vertically to the floor), and set HIGH fan mode.
3. The optimum performance will be achieved during this operating temperature zone.
21
7. Electronic function Dispalys ‘ ’ during self clean operation (if
aplicable).
7.1 Abbreviation
Dispalys ‘ ’ under 8 heating operation (if
T1: Indoor room temperature
aplicable).
T2: Coil temperature of evaporator
When ECO function(optional) is actived,the
T3: Coil temperature of condenser
“ ” illuminates gradually one by one as
T4: Outdoor ambient temperature
NOTE:
Digital display:
conditioner is operational.
activated.
7.3.1 Three minutes delay at restart for 7.3.9 Refrigerant leakage detection
compressor This function is only active in cooling mode. It
1 minute delay for the 1st time stand-up and 3 can better prevent the compressor being
minutes delay for others. damaged by refrigerant leakage or compressor
7.3.2 Temperature protection of compressor overload.
top Open condition:
The unit will stop working when the compressor When compressor is active, the value of the
top temp. protector cut off, and will restart after Coil temperature of evaporator T2 has no
the compressor top temp. protector restart. change or very little change.
7.3.3 Temperature protection of compressor
discharge
Compressor discharge temp. T5>115℃ for 5s,
compressor stops.
7.3.4 Fan speed is out of control
When indoor fan speed keeps too low
(300RPM) for certain time, the unit will stop and
the LED will display the failure
7.3.5 Inverter module protection
The Inverter module has a protection function
about current, voltage and temperature. If these
protections happen, the corresponding code
will display on indoor unit and the unit will stop
working.
7.3.6 Indoor fan delayed open function
When the unit starts up, the louver will be active
immediately and the indoor fan will open 7s
later.
If the unit runs in heating mode, the indoor fan
will be also controlled by anti-cold wind
function.
7.3.7 Compressor preheating functions
Preheating permitting condition:
When T4(outdoor ambient temperature)<3°C,
the preheating function will be activated.
7.3.8 Sensor protection at open circuit and
breaking disconnection.
When there’s only one temperature sensor in
malfunction , the air conditioner will keep
working but show the error code, in case of any
emergency use.
When there’s more than one temperature
sensor in malfunction, the air conditioner will
stop working.
23
T4
7.4 Operation Modes and Functions
A+
mode.
(5) Auto fan:
T1 7.4.2.3 Indoor fan running rules
In cooling mode, indoor fan runs all the time
and the speed can be selected as high,
a
medium, low and auto.
b
The indoor fan is controlled as below:
c Setting fan
T1-Td ℃(°F) Actual fan speed
speed
d
H+(H+=H+G)
e A H(=H)
H
B
H-(H-=H-G)
C
7.4.2 Cooling Mode M+(M+=M+Z)
D M(M=M)
M
7.4.2.1 Compressor running rules E
M-(M-=M-Z)
F
When T1-Ts<ΔT -2℃, the compressor will stop, L+(L+=L+D)
G L(L=L)
when T1—Ts >ΔT -0.5℃,the compressor will L
H
L-(L-=L-D)
be activated. I
Hold
Increase
Resume
24
Setting fan
When condenser temperature temp. is more speed
T1-Td ℃(°F) Actual fan speed
25
7.4.6 Forced operation function
T2
Forced cooling mode:
Off The compressor and outdoor fan keep running
TEstop and the indoor fan runs at low speed. After
Decrease
TEdown
running for 30 minutes, AC will turn to auto
Hold
mode with 24℃ setting temperature.
TEH2 Forced auto mode:
Resume The action of forced auto mode is the same as
normal auto mode with 24℃ setting
Off: Compressor stops. temperature.
Decrease: Decrease the running frequency to When AC receives signals, such as switch on,
the lower level. switch off, timer on, timer off, mode setting, fan
Hold: Keep the current frequency. speed setting, sleeping mode setting, follow me
Resume: No limitation for frequency. setting, it will quit the forced operation.
26
(be lower than 30℃) every one hour, 2 hours mode, the louver will restore to the default
later the setting temperature stops rising and angle.
the indoor fan is fixed at low speed.
When heating, the setting temperature 7.4.12 8℃ Heating(optional)
decreases 1℃ (be higher than 17℃) every one In heating operation, the preset temperature of
hour, 2 hours later the setting temperature the air conditioner can be as lower as 8℃,
stops rising and indoor fan is fixed at low speed. which keeps the room temperature steady at
(Anti-cold wind function has the priority). 8℃ and prevents household things freezing
7.4.8.3 Operation time in sleep mode is 7 hours. when the house is unoccupied for a long time in
After 7 hours the AC quits this mode and turns severe cold weather.
off.
7.4.8.4 Timer setting is available 7.4.13 Self clean(optional)
For heat pump models which are provided with
7.4.9 Auto-Restart function
this function, after running in cooling or drying
The indoor unit is equipped with auto-restart
mode, if the user press “Self Clean” button on
function, which is carried out through an
remote controller, firstly, indoor unit runs in fan
auto-restart module. In case of a sudden power
only mode for a while, then low heat operation
failure, the module memorizes the setting
and finally runs in fan only again. This function
conditions before the power failure. The unit will
can keep the inside of indoor unit dry and
resume the previous operation setting (not
prevent breeding of mold.
including swing function) automatically after 3
minutes when power returns.
If the memorization condition is forced cooling 7.4.14 Follow me
mode, the unit will run in cooling mode for 30
1) If the indoor PCB receives the signal which
minutes and turn to auto mode as 24℃ setting
results from pressing the FOLLOW ME button
temp.
on remote controller, the buzzer will emit a
If AC is off before power off and AC is required
sound and this indicates the follow me function
to start up now, the compressor will have 1
is initiated. But when the indoor PCB receives
minute delay when power on. Other conditions,
signal which sent from remote controller every
the compressor will have 3 minutes delay when
3 minutes, the buzzer will not respond. When
restarts.
the unit is running with follow me function, the
PCB will control the unit according to the
7.4.10 Refrigerant Leakage Detection
temperature from follow me signal, and the
With this new technology, the display area will
temperature collection function of room
show “EC” when the outdoor unit detects
temperature sensor will be shielded, but the
refrigerant leakage.
error detective function of room temperature
sensor will be still valid.
7.4.11 Louver Position Memory Function
2) When the follow me function is available,
When starting the unit again after shutting down,
the PCB will control the unit according to the
its louver will restore to the angle originally set
room temperature from the remote controller
by the user, but the precondition is that the
and the setting temperature.
angle must be within the allowable range, if it
3) The PCB will take action to the mode
exceeds, it will memorize the maximum angle
change information from remote controller
of the louver. During operation, if the power fails
signal, but it will not affected by the setting
or the end user shuts down the unit in the turbo
temperature.
27
4) When the unit is running with follow me
function, if the PCB doesn’t receive any signal
from remote controller for 7 minutes or pressing
FOLLOW ME button again, the follow me
function will be turned off automatically, and the
temperature will control the unit according to
the room temperature detected from its own
room temperature sensor and setting
temperature.
28
7.4.16 Point check function
Press the LED DISPLAY or LED or MUTE button of the remote controller three times, and then press
the AIR DIRECTION or SWING button three times in ten seconds, the buzzer will keep ring for two
seconds. The air conditioner will enter into the information enquiry status. You can press the LED
DISPLAY or AIR DIRECTION button to check the next or front item’s information.
When the AC enter the “information enquiry” status, it will display the code name in 2 seconds, the
When the AC enter into the information enquiry status, it will display the code value in the next 25s,
30
8. Troubleshooting
Safety
Electricity power is still kept in capacitors even the power supply is shut off. Do not forget to discharge the electricity
power in capacitor.
Electrolytic Capacitors
(HIGH VOLTAGE! CAUTION!)
For other models, please connect discharge resistance (approx.100Ω 40W) or soldering iron (plug) between +, -
terminals of the electrolytic capacitor on the contrary side of the outdoor PCB.
Note: The picture above is only for reference. The plug of your side may be different.
31
8.1 Indoor Unit Error Display
Operation
Timer lamp Display LED STATUS
lamp
☆ 1 time X E0 Indoor unit EEPROM parameter error
☆ 2 times X E1 Indoor / outdoor units communication error
☆ 4 times X E3 Indoor fan speed has been out of control
Indoor room temperature sensor T1 open circuit or short
☆ 5 times X E4
circuit
Evaporator coil temperature sensor T2 open circuit or
☆ 6 times X E5
short circuit
☆ 7 times X EC Refrigerant leakage detection
☆ 1 times O F0 Overload current protection
Outdoor ambient temperature sensor T4 open circuit or
☆ 2 times O F1
short circuit
Condenser coil temperature sensor T3 open circuit or
☆ 3 times O F2
short circuit
Compressor discharge temperature sensor T5 open
☆ 4 times O F3
circuit or short circuit
☆ 5 times O F4 Outdoor unit EEPROM parameter error
☆ 6 times O F5 Outdoor fan speed has been out of control
☆ 1 times ☆ P0 IPM malfunction or IGBT over-strong current protection
☆ 2 times ☆ P1 Over voltage or over low voltage protection
High temperature protection of IPM module or
☆ 3 times ☆ P2
compressor top
☆ 5 times ☆ P4 Inverter compressor drive error
O(light) X(off) ☆(flash)
32
8.2 Trouble shooting
Malfunction decision Indoor or outdoor PCB main chip does not receive feedback
conditions from EEPROM chip.
Supposed causes ● Installation mistake
● PCB faulty
Trouble shooting:
Yes
Yes
EEPROM: a read-only memory whose contents can be erased and reprogrammed using a pulsed
voltage. For the location of EEPROM chip, please refer to the below photos.
Note: The two photos above are only for reference, it’s may be not same totally with the ones
on your side.
33
8.2.2 Indoor / outdoor unit’s communication diagnosis and solution(E1)
Error Code E1
Malfunction decision Indoor unit does not receive the feedback from outdoor unit during
conditions 110 seconds and this condition happens four times continuously.
Supposed causes ● Wiring mistake
● Indoor or outdoor PCB faulty
Troubleshooting:
Power
Power off,
off, then
then restart
restart the
the unit
unit 22 minutes
minutes later.
later.
Is
Is the
the error
error extinguished?
extinguished?
No
Measure
Measure Vs.Vs. Is
Is the
the voltage
voltage moving
moving No
alternately between -25V to 25V?
alternately between -25V to 25V?
Yes
Check
Check the
the outdoor
outdoor wiring
wiring connection。
connection。
Is
Is the
the wiring
wiring correctly?
correctly? Check
Check the
the indoor
indoor wiring
wiring connection。
connection。
Is
Is the
the wiring
wiring correctly?
correctly?
Yes
Yes
Check
Check whether
whether reactor
reactor
Replace
Replace the
the reactor
reactor No
is normal?
is normal? Replace
Replace the
the indoor
indoor main
main PCB.
PCB.
Power
Power on. Is the error
on. Is the error
extinguished?
extinguished?
Yes
No
Replace
Replace the
the outdoor
outdoor main
main PCB.
PCB.
Power
Power on.
on. Is
Is the
the error
error Replace
Replace the
the outdoor
outdoor main
main PCB.
PCB.
extinguished?
extinguished?
No
Replace
Replace the
the indoor
indoor main
main PCB.
PCB.
34
Remark:
Use a multi meter to test the resistance
of the reactor which does not connect
with capacitor.
The normal value should be around zero
ohm. Otherwise, the reactor must have
malfunction and need to be replaced.
35
8.2.3 Fan speed has been out of control diagnosis and solution(E3)
Error Code E3/F5
Malfunction decision When fan speed keeps too low or too high for certain time, the
conditions unit will stop and the LED will display the failure.
Supposed causes ● Wiring mistake
● Fan ass’y faulty
● Fan motor faulty
● PCB faulty
Trouble shooting:
Yes
Find out the cause and
have it solved. For
Shut off the power supply,
example, check
rotate the fan by hand. No
whether the fan is
Does it rotate properly?
blocked or the bearing
is broken?
Yes
Yes
Yes
36
Index1:
1:Indoor or Outdoor DC Fan Motor(control chip is in fan motor)
Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in fan motor
connector. If the value of the voltage is not in the range showing in below table, the PCB must has
Power on ,and check if the fan can run normally, if the fan can run normally, the PCB must has
problems and need to be replaced, If the fan can’t run normally, measure the resistance of each two
pins. If the resistance is not equal to each other, the fan motor must have problems and need to be
replaced, otherwise the PCB must has problems and need to be replaced.
Power on and set the unit running in fan mode at high fan speed. After running for 15 seconds,
measure the voltage of pin1 and pin2. If the value of the voltage is less than 100V(208~240V power
supply)or 50V(115V power supply), the PCB must has problems and need to be replaced.
37
8.2.4 Refrigerant Leakage Detection diagnosis and solution(EC)
Error Code EC
Malfunction decision Define the evaporator coil temp.T2 of the compressor just starts
conditions running as Tcool.
In the beginning 8 minutes after the compressor starts up, if T2
<Tcool-2℃ does not keep continuous 4 seconds and
compressor running frequency higher than 50Hz does not keep
continuous 3 minutes, and this situation happens 3 times, the
display area will show “EC” and AC will turn off.
Supposed causes ● T2 sensor faulty
● Indoor PCB faulty
● System problems, such as leakage or blocking.
Trouble shooting:
Yes
Check if T2 sensor is well
Is there cool air blowing fixed. Correct the installation
Yes
out from indoor air outlet? or replace T2 sensor. Does
the problem remain again?
No
Yes
Yes
No Repair the leakage and
recharge the refrigerant.
Is there any block i n g ? (Such as the
capillary or the welded points of the pipes.)
Yes
38
8.2.5 Open circuit or short circuit of temperature sensor diagnosis and solution(E5)
Error Code E4/E5/F1/F2/F3
Malfunction decision If the sampling voltage is lower than 0.06V or higher than 4.94V,
conditions the LED will display the failure.
Supposed causes ● Wiring mistake
● Sensor faulty
● PCB faulty
Trouble shooting:
Check the connections
between temperature
sensor and main PCB. No Correct the connections.
Are the connections
good?
Yes
No
39
8.2.6 Overload current protection diagnosis and solution(F0)
Error Code F0
Check the power supply. Is it Stop the unit. Check the power
No
normal? supply
Yes
No
Yes
Yes
Yes
40
8.2.7 IPM malfunction or IGBT over-strong current protection diagnosis and solution(P0)
Error Code P0
Malfunction decision When the voltage signal that IPM send to compressor drive chip
conditions is abnormal, the display LED will show “P0” and AC will turn off.
Supposed causes ● Wiring mistake
● IPM malfunction
● Outdoor fan ass’y faulty
● Compressor malfunction
● Outdoor PCB faulty
Trouble shooting:
No
IPM continuity check. Check if the Replace the IPM board or replace the
IPM terminal resistance values are No main PCB if the IPM board and main
uniform. PCB are integrated together.
Yes
Yes
Yes
41
IPM continuity check
Turn off the power, let the large capacity electrolytic capacitors discharge completely, and dismount the IPM. Use a digital
tester to measure the resistance between P and UVWN; UVW and N.
Digital tester Normal resistance value Digital tester Normal resistance value
(+)Red (-)Black (+)Red (-)Black
N U
U
∞ V
∞
P N
V (Several MΩ) W (Several MΩ)
W (+)Red
42
8.2.8 Over voltage or too low voltage protection diagnosis and solution(P1)
Error Code P1
Yes
Yes
Yes
43
8.2.9 High temperature protection of IPM or compress top diagnosis and solution (P2)
Error Code P2
Malfunction decision If the sampling voltage is not 5V, the LED will display the failure.
conditions
Supposed causes ● Power supply problems.
● System leakage or block
● PCB faulty
● Connection problems
Trouble shooting:
Check
Check ifif the
the CompTop
CompTop port
port on
on the
the PCB
PCB Yes
connects
connects with
with aa sensor
sensor
No
Please
Please refer
refer to
to the
the solution of 【
solution of 【High
High
temperature
temperature protection
protection ofof
compressor
compressor top top】malfunction
】malfunction
Check
Check ifif the
the radiator
radiator and
and
refrigerant
refrigerant copper
copper pipe
pipe connect
connect Yes
well
well
No Check
Check refrigerant
refrigerant system
system
Correct
Correct the
the connection.
connection.
44
High temperature protection of compressor top:
No
Yes
Yes
Yes
IPM continuity check. Check if the Replace the IPM board or replace
IPM terminal resistance values are No the main PCB if the IPM board and
uniform. main PCB are integrated together.
Yes
Check if the outdoor fan runs Please refer to the solution of 【Fan
properly or the outdoor unit No Speed Has Been Out Of Control】
ventilation is good. malfunction
Yes
Yes
46
Main parts check
1. Temperature sensor checking
Disconnect the temperature sensor from PCB, measure the resistance value with a tester.
Temperature Sensors.
Room temp.(T1) sensor,
Indoor coil temp.(T2) sensor,
Outdoor coil temp.(T3) sensor,
Outdoor ambient temp.(T4) sensor,
Compressor discharge temp.(T5) sensor.
Measure the resistance value of each winding by using the multi-meter.
47
Appendix 1 Temperature Sensor Resistance Value Table for T1,T2,T3,T4 (°C--K)
°C °F K Ohm °C °F K Ohm °C °F K Ohm °C °F K Ohm
-20 -4 115.266 20 68 12.6431 60 140 2.35774 100 212 0.62973
-19 -2 108.146 21 70 12.0561 61 142 2.27249 101 214 0.61148
-18 0 101.517 22 72 11.5 62 144 2.19073 102 216 0.59386
-17 1 96.3423 23 73 10.9731 63 145 2.11241 103 217 0.57683
-16 3 89.5865 24 75 10.4736 64 147 2.03732 104 219 0.56038
-15 5 84.219 25 77 10 65 149 1.96532 105 221 0.54448
-14 7 79.311 26 79 9.55074 66 151 1.89627 106 223 0.52912
-13 9 74.536 27 81 9.12445 67 153 1.83003 107 225 0.51426
-12 10 70.1698 28 82 8.71983 68 154 1.76647 108 226 0.49989
-11 12 66.0898 29 84 8.33566 69 156 1.70547 109 228 0.486
-10 14 62.2756 30 86 7.97078 70 158 1.64691 110 230 0.47256
-9 16 58.7079 31 88 7.62411 71 160 1.59068 111 232 0.45957
-8 18 56.3694 32 90 7.29464 72 162 1.53668 112 234 0.44699
-7 19 52.2438 33 91 6.98142 73 163 1.48481 113 235 0.43482
-6 21 49.3161 34 93 6.68355 74 165 1.43498 114 237 0.42304
-5 23 46.5725 35 95 6.40021 75 167 1.38703 115 239 0.41164
-4 25 44 36 97 6.13059 76 169 1.34105 116 241 0.4006
-3 27 41.5878 37 99 5.87359 77 171 1.29078 117 243 0.38991
-2 28 39.8239 38 100 5.62961 78 172 1.25423 118 244 0.37956
-1 30 37.1988 39 102 5.39689 79 174 1.2133 119 246 0.36954
0 32 35.2024 40 104 5.17519 80 176 1.17393 120 248 0.35982
1 34 33.3269 41 106 4.96392 81 178 1.13604 121 250 0.35042
2 36 31.5635 42 108 4.76253 82 180 1.09958 122 252 0.3413
3 37 29.9058 43 109 4.5705 83 181 1.06448 123 253 0.33246
4 39 28.3459 44 111 4.38736 84 183 1.03069 124 255 0.3239
5 41 26.8778 45 113 4.21263 85 185 0.99815 125 257 0.31559
6 43 25.4954 46 115 4.04589 86 187 0.96681 126 259 0.30754
7 45 24.1932 47 117 3.88673 87 189 0.93662 127 261 0.29974
8 46 22.5662 48 118 3.73476 88 190 0.90753 128 262 0.29216
9 48 21.8094 49 120 3.58962 89 192 0.8795 129 264 0.28482
10 50 20.7184 50 122 3.45097 90 194 0.85248 130 266 0.2777
11 52 19.6891 51 124 3.31847 91 196 0.82643 131 268 0.27078
12 54 18.7177 52 126 3.19183 92 198 0.80132 132 270 0.26408
13 55 17.8005 53 127 3.07075 93 199 0.77709 133 271 0.25757
14 57 16.9341 54 129 2.95896 94 201 0.75373 134 273 0.25125
15 59 16.1156 55 131 2.84421 95 203 0.73119 135 275 0.24512
16 61 15.3418 56 133 2.73823 96 205 0.70944 136 277 0.23916
17 63 14.6181 57 135 2.63682 97 207 0.68844 137 279 0.23338
18 64 13.918 58 136 2.53973 98 208 0.66818 138 280 0.22776
19 66 13.2631 59 138 2.44677 99 210 0.64862 139 282 0.22231
48
Appendix 2 Temperature Sensor Resistance Value Table for T5 (°C --K)
°C °F K Ohm °C °F K Ohm °C °F K Ohm °C °F K Ohm
-20 -4 542.7 20 68 68.66 60 140 13.59 100 212 3.702
-19 -2 511.9 21 70 65.62 61 142 13.11 101 214 3.595
-18 0 483 22 72 62.73 62 144 12.65 102 216 3.492
-17 1 455.9 23 73 59.98 63 145 12.21 103 217 3.392
-16 3 430.5 24 75 57.37 64 147 11.79 104 219 3.296
-15 5 406.7 25 77 54.89 65 149 11.38 105 221 3.203
-14 7 384.3 26 79 52.53 66 151 10.99 106 223 3.113
-13 9 363.3 27 81 50.28 67 153 10.61 107 225 3.025
-12 10 343.6 28 82 48.14 68 154 10.25 108 226 2.941
-11 12 325.1 29 84 46.11 69 156 9.902 109 228 2.86
-10 14 307.7 30 86 44.17 70 158 9.569 110 230 2.781
-9 16 291.3 31 88 42.33 71 160 9.248 111 232 2.704
-8 18 275.9 32 90 40.57 72 162 8.94 112 234 2.63
-7 19 261.4 33 91 38.89 73 163 8.643 113 235 2.559
-6 21 247.8 34 93 37.3 74 165 8.358 114 237 2.489
-5 23 234.9 35 95 35.78 75 167 8.084 115 239 2.422
-4 25 222.8 36 97 34.32 76 169 7.82 116 241 2.357
-3 27 211.4 37 99 32.94 77 171 7.566 117 243 2.294
-2 28 200.7 38 100 31.62 78 172 7.321 118 244 2.233
-1 30 190.5 39 102 30.36 79 174 7.086 119 246 2.174
0 32 180.9 40 104 29.15 80 176 6.859 120 248 2.117
1 34 171.9 41 106 28 81 178 6.641 121 250 2.061
2 36 163.3 42 108 26.9 82 180 6.43 122 252 2.007
3 37 155.2 43 109 25.86 83 181 6.228 123 253 1.955
4 39 147.6 44 111 24.85 84 183 6.033 124 255 1.905
5 41 140.4 45 113 23.89 85 185 5.844 125 257 1.856
6 43 133.5 46 115 22.89 86 187 5.663 126 259 1.808
7 45 127.1 47 117 22.1 87 189 5.488 127 261 1.762
8 46 121 48 118 21.26 88 190 5.32 128 262 1.717
9 48 115.2 49 120 20.46 89 192 5.157 129 264 1.674
10 50 109.8 50 122 19.69 90 194 5 130 266 1.632
11 52 104.6 51 124 18.96 91 196 4.849
12 54 99.69 52 126 18.26 92 198 4.703
13 55 95.05 53 127 17.58 93 199 4.562
14 57 90.66 54 129 16.94 94 201 4.426
15 59 86.49 55 131 16.32 95 203 4.294
16 61 82.54 56 133 15.73 96 205 4.167
17 63 78.79 57 135 15.16 97 207 4.045
18 64 75.24 58 136 14.62 98 208 3.927
19 66 71.86 59 138 14.09 99 210 3.812
49
2.Compressor checking
Measure the resistance value of each winding by using the tester.
50
M-Pyrenees-160101