Topic I
Topic I
Outline
I. Introduction
VIII. Assessment
IX. References
Learning Objectives
At the end of this chapter, the reader will be able to achieve the following;
1. Identify the steps and procedures to manage product and service operation.
I. Introduction
In high paced business climate, manufacturing and other industries focus their attention to
offer good services to customers. Manufacturing, service and agriculture are the major
economic activities in any nation. Statistical figure indicated that in India, manufacturing and
services together constitute nearly 75% of the GDP. Service industries effectively responded
to global competition by identifying that existence in the business field is dependent upon
reconstructing their operations to deliver better, faster and cheaper (Knod and Schonberger,
2001). Theorists like Johnston & Clark (2001) stated that product and service design involves
satisfying customer needs into product and service requirements, formulating quality goals
and cost target, documenting specifications, refining existing products and services, and
developing new ones as well. With these, product and service design can influence a large
proportion of an organization's functional area, especially the marketing and operations
area.
The engineer manager is expected to produce some output at whatever managing level he
is. If he is assigned as the manufacturing engineer, his function is “to determine and define
the equipment, tools, and processes required to convert the design of the desired product
into reality in an efficient manner.”
The engineer in charge of operations in a construction firm is responsible for the actual
construction of whatever bridge or road his company has agreed to put up. He is required to
do it using the least-expensive and the easiest methods.
The engineering, as operations manager, must find ways to contribute to the production of
quality goods or services and the reduction of costs in his department.
The typical operations manager is one with several years of experience in the operations
division and possesses an academic background in engineering.
The value of a product is inherent in the tangible offering itself, for example, in the can of
paint or pair of pants. In contrast, the value of a service often comes from the eventual
benefit that the customer perceives from the time while using the service.
In addition, the customer often judges the value of a service based on the quality of the
relationship between the provider and the customer while using the service.
Wikipedia mentions that there are certain differences between manufactured goods and
services, including that services can have simultaneous (in the moment) production and
consumption, are perishable (there is no inventory management), ownership (ownership of
the service is not owned by the customer) and tangibility (it is difficult to evaluate). These
features make operations management more of a challenge in services.
Industrial chemicals like methylene chloride, borax powder, phosphoric acid, etc.,
which are produced by chemical manufacturing firms.
Services like those for the construction of ports, high-rise buildings, roads, bridges,
etc., which are produced by constructions firms.
Electrical products like transformers, circuit breakers, switch gear, power capacitors,
etc., which are produced by electrical manufacturing firms.
Functions of service operation are to restore the normal service to the user as quickly as
possible. There is service desk that made up dedicated number of staff responsible for
dealing with variety of services events, often made via telephone call, web interface or
automatically reported infrastructure events. Wight (1999) identified that key attribute of
marketing strategy of service organization is the interaction between the customers and the
organization itself. Factors such as high consumer contact, consumer participation in the
process, labour intensiveness, intangibility of output, difficulty of measuring quality,
difficulty of measuring productivity, and a site dictated by consumers' location, are some of
the explanatory characteristics of service operations. Therefore, service quality must identify
what sensual benefits, physical items, and psychological benefits the customer is to receive
from the service (Watt, 2007).
Service operation is also responsible for on-going management of the technology that is
used to deliver and support services. Service operations are mainly associated with
efficiency, effectiveness, Quality and Cost. Dimensions of service quality are Reliability,
Responsiveness, Assurance, Empathy and Tangibles..
1. Request fulfilment- is the process to deal with service requests via the Service Desk,
using a process similar but separate to that of incident management.
2. Incident management- is highly noticeable to companies and it is easier to
demonstrate its value than in most areas of service operation. Incident management
is often one of the first processes to be implemented in service management
projects.
3. Problem management- this is vital for companies. Problem management comprises
of the activities required to identify the root cause of incidents and to determine the
resolution to the problems. It is also responsible for ensuring that the resolution is
implemented through the appropriate control procedures.
4. Access management- is the procedure to grant authorized users the right to use a
service, while preventing access to non-authorised users.
5. 5. Event management- In this process, effective service operation is dependent on
knowing the status of the infrastructure and detecting any deviation from normal or
expected operation.
1. Manufacturing Processess- Are those that refer to the making of products by hand
or with machinery.
2. Job Shop- Whose production is “based on sales orders for a variety of small lots. ”
3. Batch Flow- Is where lots of generally own designed products are manufactured. It is
further characterizes by the following:
There is flexibility to produce either low or high volumes.
Not all procedures are performed on all products.
The type of equipment used are mostly for general purpose
The process layout is used.
The operation is labor intensive, although there is less machine idleness.
The size of operation is generally medium-sized.
4. Worker-Paced Assembly Line- An assembly line refers to a production layout
arranged in a sequence to accommodate processing of large volumes of
standardized products of services.
Characteristics of Worker-Paced Assembly Line:
The products manufactured are mostly standardized.
There is a clear process pattern.
Specialized equipment is used.
The size of operation is variable.
The process is worker-paced.
The type of layout used us the line flow.
Labor is still a big cost item.
6. Continuous Flow - Characterized by “the rapid rate at which items move through the
system .” this processing method is very appropriate for producing highly
standardized products like calculators, typewriters, automobiles, televisions, cellular
phones, etc.
Its other characteristics are as follows:
1. There is economy of scale in production, resulting to low per unit cost of
production.
2. The process is clear and very rigid.
3. Specialized equipments are used.
4. The line flow layout is used.
5. Operations are highly capital intensive.
6. The size of operations is very large.
7. Processing is fast.
7. Batch/ Continuous Flow Hybrid- This method of processing is a combination of the
batch and the continuous flow. Two distinct layout are used, one for batch and one
for continuous flow.
8. Service Processess- Are those that refer to the provision of services to persons by
hand or with machinery
9. Service Factory- Offers a limited mix of services which results to some economies of
scale in operations. Also affords the company to compete in terms of price and
speed of producing the service. Process Layout preferred by it's service factory is the
rigid pattern of line flow processing. Ex: McDonalds and Shakeys
10. Service Shop- Provides a diverse mix of services. The layouts used are those for jobs
or fixed position and are adaptable to various requirements. Ex: Servitek and
Megashell, which services provided by these shops are car engine tune-up, wheel
balancing, wheel alignment, change oil, etc.
11. Mass Service- Provides services to large number of people simultaneously. To be
able to serve many people, mass service companies offer limited mix of services. The
process layout used is typically fixed position where customers move through the
layout.
12. Professional Services- These are companies that provide specialized services to
other firms or individuals.
Examples of Firms:
Engineering or management consulting services which help in improving he
plant layout or the efficiency of a company.
Design services which supply designs for a physical plant, products, and
promotion materials.
Advertising agencies which help promote a firm’s products.
Accounting services.
Legal services
Data processing services.
Health services.
I. Multiple Choice
a. Intangible b. Tangible
a. Schools b. Accountants
c. Airlines d. Hospitals
II. Enumeration
Give 5 examples of final goods and services and it's brief definition.
(10 points)